ZT2460
ZT2460
24 HP – 60” CUT
CELEBRATING 60 YEARS OF INNOVATION
1945 - 2005
1602 CORPORATE DRIVE, P.O. BOX 67, WARRENSBURG, MISSOURI 64093
PHONE 660-747-8183 FAX 660-747-8650
Made In The
USA
1
Manufacturing quality lawn care equipment since 1945
OWNER’S MANUAL
STARTING SERIAL # L505-040001
10277 Rev 05-010
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CONTENTS
2
4
16
16
19
19
20
21
21
21
22
23
24
25
LIMITED WARRANTY……….
INTRODUCTION………………
General…………………………
Before Operating…………………
Uncrating & Assembly……….
OPERATION………………..………
Features………………………
Starting……………………….
Grass Height of Cut………….
Controls………...……..………
SERVICE & ADJUSTMENTS..
Adjusting Deck Height…….
Deck Level…………………
4
4
5
6
SYMBOLS & DECALS……….
SAFETY INSTRUCTIONS….
General use and safety rules…
Slope Operation………………
8
8
10
10
11
Deck Belt Replacement….
Children Safety………………
Hydro Belt Replacement….
Seat Adjustment…………..
SPECIFICATIONS…………..
Parking Brakes……………
CUSTOMER
12
12
12
13
13
14
14
14
RESPONSIABLITY…………
26
27
34
37
38
39
40
WIRING SCHEMATIC………
PARTS BREAKDOWN………
TROUBLESHOOTING……….
MOWER IDENTIFICATION….
REPLACEMENT PARTS……
MAINTENCE LOG……………
SWISHER HISTORY………..
Operator Presence……….
Tires…………………………..
Blade Maintenance…………
Battery…………………………
V-belts……………………….
Engine……………………….
Overall Unit Care…………....
3
Transporting Safety…………
Maintenance……….…………
14
15
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INTRODUCTION
Introduction
Congratulations
Thank you for purchasing a Swisher Zero Turn mower. This machine is built for the greatest
efficiency and rapid mowing of large areas. Conveniently located controls and dual
commercial grade hydrostatic transmissions regulated by steering levers, contribute to the
machine’s performance.
This manual is a valuable document. Following the instructions for use, service,
maintenance, etc. can greatly increase the life-span of your machine .
General
In this operator’s manual, left and right, backward and forward are used in relation to the normal
operators position.
NOTE:
If you have never used a Zero Turn mower before, refer to
the Operation Controls section of this manual before
attempting to operate one for the first time.
Read Before Operating
This machine is constructed only for mowing grass on lawns and other free and even ground
without obstacles. This machine is not intended for commercial use. The manufacturer’s
directions concerning operation, maintenance, and repairs must be carefully followed.
This machine must only be operated, maintained, and repaired by persons that are familiar
with the machine’s special characteristics and who are well versed in safety instructions.
Accident prevention regulations, other general safety regulations, occupational safety rules,
and traffic regulations must be followed without fail.
Unauthorized modifications to the design of the machine may absolve the manufacturer
from liability for any resulting personal injury or property damage.
¾ Read engine manufacturer’s
operating and maintenance
instructions.
¾Set control handles outward – setting parking
brake
¾ Be sure mower blades are turned off –
PTO switch pushed down.
¾ Read and observe all safety
instructions on your mower and in the
¾ Know how to stop the engine – Turn key to
manual
off
¾ Check engine oil.
¾ Know how to stop the unit – Return control
¾ Check fuel caps to sure that they
are in place.
handles to neutral
4
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INTRODUCTION
Uncrating & Assembly
TOOLS REQUIRED:
9 2 - ½” Wrenches or ½” Socket with drive ratchet
9 Tire pressure gauge
9 Nail bar or claw hammer
9 Wire snips
To Remove The Mower From The Crate
¾ Dispose of top and side panels of the crate.
¾ Remove loose parts and packing material
¾ Cut any banding or strapping that may be holding the mower to the crate.
¾ Disengage spark plug wire and place where it cannot make a connection.
¾ Raise the mower deck to its highest position..
¾ Disengage the parking brakes by placing the handle controls in the upright position.
¾ Open the transmission valves at the rear of the unit by pulling the release rods and
locking them in place. SEE INSTRUCTION DECAL AT THE REAR OF THE UNIT.
¾ Carefully push the mower off the crate to a safe and level area.
¾ Check engine oil. All engines are filled with oil and tested at the factory. Verify oil level
and add if necessary before starting engine. SEE ENGINE OWNER’S MANUAL
¾ Check the battery. If the battery is put into service after the “month & year” of the date
on the battery, then it may need to be charged with a 12 volt charger for a minimum of 1
hour, but no more than 2 hours at a rate of 6 to 10 amps.
¾ Attach battery cables to battery. Always attach the positive terminal first.
¾ Install steering levers. Remove the bolts from the control arms on the mower. Align
the holes in the lever with the holes in the control arms and attach with the bolts provided.
Make sure both bolts on both handles are tight.
¾ Close the transmission valves at the rear of the unit. SEE INSTRUCTION DECAL AT
THE REAR OF THE UNIT.
¾ Reconnect spark plug wire.
¾ Check tire pressure on all four wheels. REFER TO UNIT SPECIFICATIONS TABLE
5
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SYMBOLS & DECALS
OD45- Warning Decal
Notice Do Not Alter Wiring Decal– OD74
Swisher Flag U.S.A.– OD39
Operator Must Be Seated Decal– OD73
No Step Decal – OD11
Flying Debris Decal – OD43
6
Triangle Danger Decal – OD55
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SYMBOLS & DECALS cont.
Parking Brake Decal
Left - 10270
Key/PTO Decal - 10273
Parking Brake Decal
Right - 10279
Hydro Release - 10280
Throttle/Choke Decal - 10271
Danger/Warning Decal - 10276
Decals Not Shown
OD99128
10275
60” Deck White Decal
ZT2460 Decal Small
10281
Height Adjust Decal
Replacement Parts Decal
Z-Max Decal
10542
7
10274
OD99125
Medium Swisher Decal
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SAFETY INSTRUCTIONS
Safety Instructions
These instructions are for your safety. Read them carefully.
This Safety Alert Symbol indicates important messages in
this manual. When you see this symbol, carefully read the
message that follows and be alert to the possibility of
personal injury.
General Use
NOTE:
¾ Read all instructions in this operator’s manual
and on the machine before starting it. Ensure that
you understand them and then abide by them.
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.
¾Learn how to use the machine and its controls
safely and learn how to stop quickly. Also learn to
recognize the safety decals.
¾ Only allow the machine to be used by adults
who are familiar with its use.
¾ Make sure nobody else is in the area of the
machine when you start the engine, engage the
drive, or run the machine.
¾Stop the machine if someone enters the work
area.
¾Clear the area of objects such as stones, toys,
steel wire, etc. that may become caught in the
blades and thrown out.
¾Do Not Use this machine without the
Discharge Chute in place.
¾ Stop the engine and disconnect the spark plug
before cleaning the discharge deck.
¾ Never take passengers. The machine is only
intended for use by one person.
8
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SAFETY INSTRUCTIONS
General Use Continued
Remember
The operator is
responsible for
avoiding dangers or
accidents.
¾Always look around before and during reversing
maneuvers.
¾ Slow down before turning.
¾ Shut down the mower deck when not mowing.
¾ Be careful when rounding fixed objects, so that
the blades do not hit them.
WARNING
¾ Only operate the machine in daylight or other
well-lit conditions.
When using the
machine, approved
personal protective
equipment shall be
used. Personal
¾ Keep the machine a safe distance from holes or
other irregularities in the ground.
¾ Never use the machine if you are tired, if you
have consumed alcohol, or if you are taking other
drugs or medications that can affect your vision,
judgment, or coordination.
protective
equipment cannot
eliminate the risk of
injury, but it will
reduce the degree of
injury if an accident
does occur. Ask
your retailer for help
in choosing the right
equipment.
¾ Beware of traffic when working near or crossing
a road.
¾ Never leave the machine unsupervised with the
engine running. Always shut down the blades,
engage the parking brakes, stop the engine, and
remove the ignition key before leaving the machine.
¾ Never allow children or other persons not
trained in the use of the machine to use or service
it. Local laws may regulate the age of the user.
¾ Make sure that you have first aid equipment close
at hand when using the machine.
¾ Never use the machine when barefoot. Always
wear protective shoes or boots.
¾ Always wear approved protective glasses or a full
visor when assembling or driving.
¾ Ear Protection is recommended
9
¾ Never wear loose clothing that can get caught in
moving parts.
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SAFETY INSTRUCTIONS
Slope Operation
¾ Remove obstacles such as stones, tree branches, etc.
¾ Mow up and down, not side to side. Never drive the rider on
terrain that slopes more than 10 degrees.
¾ Avoid starting or stopping on a slope. If the tires begin to
slip, shut down the blades and drive slowly down the slope.
Remember
¾ Always drive evenly and slowly on slopes.
The operator is
responsible for
avoiding dangers or
accidents.
¾ Make no sudden changes in speed or direction.
¾ Avoid unnecessary turns on slopes, and if it proves
necessary, turn slowly and gradually downward, if possible.
¾ Watch for holes, ruts, or bumps. On uneven terrain, the
machine can tip more easily. Long grass can hide obstacles.
¾ Drive slowly and use small movements of the steering
controls.
¾ Do not mow wet grass. It is slippery, and the tires can loose
their grip, so that the machine slides.
¾ Do not try to stabilize the machine by putting a foot on the
ground.
Children
¾ Serious accidents may occur if you fail to be on guard for
children in the area of the machine. Children are often attracted
to the machine and mowing work. Never assume that children
will stay put where you last saw them.
¾ Keep children away from the mowing area and under close
supervision by another adult.
¾ Shut off the machine if children enter the work area.
¾ Never allow a child to ride with you.
¾ Never allow children to operate the machine.
¾ Be extra cautious near corners, bushes, trees, or other
objects that block your view.
10
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SPECIFICATIONS
GASOLINE CAPACITY DUAL 2.0 GAL TANKS
AND TYPE
UNLEADED REGULAR
OIL TYPE (SPI-SF-SJ): SEE ENGINE MANUAL
SPARK PLUG
GROUND SPEED
TIRE SIZE
SEE ENGINE MANUAL
0 – 6 mph
FRONT: 4.10x3.5-5 5/8
Bearing
REAR: 20 X 10 X 8
TIRE PRESSURE
BATTERY
FRONT: 50 psi Max
REAR: 22 psi Max
12V / Heavy Duty 275 CCA
Type U1L
HYDRO Bolt Torque
27 + - 3 ft. lbs
35 ft. lbs
BLADE BOLT
TORQUE
CUTTING HEIGHT
CUTTING WIDTH
1.5” – 5”
60” – 3 Mulching Blade
System
PARKING BRAKE
Automatic - On Steering
Handles
FRONT AXLE
SEAT
Pivoting
Deluxe 18” Back w/ Arm
Rest
6” Adjustable Slide
TRANSMISSION
DECK LIFT
Commercial Grade Eaton
Hydrostatic
Spring Assisted
UNIT
LENGTH:
70”
MEASUREMENTS
11
WIDTH:
60 ¼” “
Including Deck
WEIGHT:
680 lbs
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CUSTOMER RESPONSIBILITIES
Operator Presence System
Be sure the operator presence and interlock systems are working properly. If your
mower does not function as described, repair the problem immediately.
¾ The engine should not start unless the parking brakes (handle controls) are
engaged (rotated outward), the PTO (Blade Engagement – See OPERATION
FEATURES section of this manual) switch is disengaged (pressed down), and
the operator is on the seat.
¾ When the engine is running, any attempt by the operator to leave the seat
without first setting the parking brake should shut off the engine.
¾ When the engine is running and the PTO switch is engaged, any attempt by
the operator to leave the seat without first disengaging the PTO switch, should
shut off the engine.
¾ When the engine is running and the control levers are rotated in, any
attempt by the operator to leave the seat without rotating the control levers out,
should shut off the engine.
¾ The PTO switch should never engage without the operator on the seat.
Tires
¾ Maintain proper air pressure in all tires ( SEE SPECIFICATIONS section)
¾ Keep tires free of gasoline, oil, or insect control chemicals which can harm
rubber.
¾ Avoid stumps, stones, deep ruts, sharp objects and other hazards that may
cause tire damage.
12
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CUSTOMER RESPONSIBILITIES
Blade Maintenance
CAUTION
Stop engine and remove ignition key for safety. Disconnect spark plug wire. Wear heavy,
thick gloves when holding onto blade. Avoid the sharp edge of the blade.
For best results, mower blades must be kept sharp. Replace bent or damage blades.
¾ Safely raise front of mower. SEE WARNING
WARNING
¾ Hold or block blade from turning.
When it is necessary to raise
the mower for any repair or
service, use jackstands to
provide adequate support.
DO NOT rely on hydraulic or
mechanical jacks
¾ Loosen blade nut and remove blade.
¾ Replace blade, (SEE SPECIFICATIONS).
Battery
WARNING
The battery contains sulfuric acid
and electrolytes which are
poisonous and corrosive.
¾ The battery is a maintenance-free battery and the fluid level cannot be checked.
¾ Charge battery if needed.
To clean battery and terminals
¾ Remove terminal guard.
¾Disconnect the BLACK battery cable first, then the RED battery cable and remove
the battery.
¾ Rinse the battery with plain water and dry.
¾ Clean terminals and battery cable ends with wire brush until shiny.
¾ Coat terminals with grease or petroleum jelly
¾ Reinstall battery
¾ Reconnect the battery cables
13
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CUSTOMER RESPONSIBILITIES
V-Belts
Check V-belts for deterioration and wear after 100 hours of operation and replace if
necessary. Replace belts if they begin to slip from wear. SEE SPECIFICATION for belt
part numbers and SERVICE section of this manual for instructions on how to replace the
belt.
Engine
REFER TO YOUR ENGINE OWNERS MANUAL
Overall Unit Care
¾ Reduce the risk of fire by removing grass, leaves, and other debris that may
have accumulated on the machine. Allow the machine time to cool before cleaning
or putting it in storage.
¾ Wash mower periodically. Clean above and below deck.
¾ Keep all electrical connections clean and tight.
Driving and Transport on Public Roads
¾Check applicable road traffic regulations before driving and transporting on public
roads.
¾If the machine is transported, you should always use approved fastening equipment
and ensure that the machine is well anchored.
¾The cutting deck should also be lowered to the lowest position and the steering levers
should be in the outward position, so that the parking brake is engaged.
14
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CUSTOMER RESPONSIBILITIES
MAINTENANCE SCHEDULE
Before
Each
Use
Before
Storage
8 Hours
25 Hours
50 Hours 100 Hours
Season
X
X
X
X
Check Brake
Operation
X
Check Tire
Pressure
Check Operator
Presence
Parking Brake
x
Check for Loose
Fasteners
X
X
X
Sharpen/Replace
Mower Blades
X3
Check Battery
X
X
X
X
Clean Battery &
Terminals
Check Belts
X
Check Engine Oil
X
X
Change Engine Oil w/
filter
X1,2
Change Engine Oil
w/o filter
X1,2
X2
Replace Oil Filter
X1,2
Clean Air Filter
Inspect Muffler
X
Clean Engine Cooling
Fins
X2
Replace Spark Plug
Replace Fuel Filter
X
X
X
1 – Change more often when operating under a heavy load or in high ambient temperatures
2 – Service more often when operating in dirty or dusty conditions
3 – Replace blades more often when mowing in sandy soil
15
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OPERATION
FEATURES
9
7
10
6
12
1.
2.
3.
4.
5.
6.
Throttle Control – Used to control
Engine Speed
7.
Control Levers / Parking Brake – Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system
Hour Meter – Indicates hours of
operation
Choke Control – Used when starting a
cold engine
8.
9.
Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
PTO Switch – Used to engage or
disengage the deck blades
Fuel Tanks – Dual 2.0 gal fuel tanks
Ignition Switch – Used to start or stop
the engine
10. Seat Slide
11. Battery
Deck Lift Handle – Used to raise and
lower the cutting deck
12. Pivoting Front Axle
13. Discharge Chute
16
SEE DETAILS PAGE
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OPERATION
FEATURES
9
7
13
1.
2.
3.
4.
5.
6.
Throttle Control – Used to control
Engine Speed
7.
Control Levers / Parking Brake – Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system
Hour Meter – Indicates hours of
operation
Choke Control – Used when starting a
cold engine
8.
9.
Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
PTO Switch – Used to engage or
disengage the deck blades
Fuel Tanks – Dual 2.0 gal fuel tanks
Ignition Switch – Used to start or stop
the engine
10. Seat Slide
11. Battery
Deck Lift Handle – Used to raise and
lower the cutting deck
12. Pivoting Front Axle
13. Discharge Chute
17
SEE DETAILS PAGE
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OPERATION
FEATURES
Left Control Panel
Right Control Panel
6
3
4
1
2
5
8
11
Rear of Unit
1.
2.
3.
4.
5.
6.
Throttle Control – Used to control
Engine Speed
7.
Control Levers / Parking Brake – Sets the
speed of the mower in both the forward and
reverse directions and also turns the mower /
Engages and disengages the Automatic
Parking Brake system
Hour Meter – Indicates hours of
operation
Choke Control – Used when starting a
cold engine
8.
9.
Hydro Bypass – Engages transmissions for
normal operation and disengages
transmissions for pushing or pulling the unit
PTO Switch – Used to engage or
disengage the deck blades
Fuel Tanks – Dual 2.0 gal fuel tanks
Ignition Switch – Used to start or stop
the engine
10. Seat Slide
11. Battery
Deck Lift Handle – Used to raise and
lower the cutting deck
18
12. Pivoting Front Axle
13. Discharge Chute
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OPERATION
Starting
¾ Operator must be sitting in the seat. Control handles must be in the neutral
(outward) position ( which sets the parking brakes). PTO must be in the disengage
position (pushed down).
¾ Set choke (if needed), turn key and release as soon as engine starts. Adjust
throttle to half and shut choke off.
¾ Close motion control levers ( move inward), releasing the Parking Brakes
¾ Be sure all people are clear of the area. Engage blades and set RPM to
maximum.
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.
Grass Height & Cutting Suggestions
¾ Do not attempt to cut wet grass
¾ The average lawn should be cut to 2 ½” during the cool season and to over 3”
during the hot months. For healthier and better looking lawns, mow often and after
moderate growth.
¾ As a rule , never cut more than 1/3 of the total grass blade length. Correct mowing
height can reduce weeds and lawn disease.
¾ For best performance, grass over 6 inches in height should be mowed twice. The
first cut should be set relatively high and the second set to the desired height.
19
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OPERATION
Controls
¾ Be familiar with all controls, their functions and how to operate them before
starting the machine.
¾Motion control levers on each side of the console control the direction of
movement. SEE FIGURE BELOW
Control Handles
Neutral Position
Slow Forward
Fast Forward
90 Degree Right Turn
90 Degree Left Turn
Slow Reverse
NOTE:
If you have never used a Zero
Turn mower before, refer to the
Operation Controls section of
this manual before attempting to
operate one for the first time.
360 Degree Right Turn
360 Degree Right Turn
20
Note: The pressure required to operate the mower is very slight
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SERVICE & ADJUSTMENTS
Adjusting The Cutting Height
¾ Push out on the Deck Lift Handle and raise or lower the deck to the desired
position.
¾ Position 1 is the lowest setting and Position 8 is the highest position
¾ The cutting range is from approximately 1 ½” to approximately 5”
Deck Leveling
TOOLS REQUIRED:
9 2 - ½” Wrenches or ½” Socket with drive ratchet
¾ Lower the cutting deck down to the lowest position (position 1)
¾ Loosen the nuts on the top side of the deck hanger brackets (3 places) where the
lift cables attach to.
¾ With all three loose on top of the brackets the deck should now set on the ground
resting on the roller wheels.
¾ Tighten the nuts on the top of the lift brackets making sure that all three lift cables
are pulled tight.
¾ Lift deck using the deck lift handle to the desired position
21
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SERVICE & ADJUSTMENTS
Deck Belt Routing & Replacement
Replacement
Removal
9 Install new belt by placing it around
the deck pulleys. Refer to routing
diagram below.
9 Disconnect spark plug wire
9Apply parking brake
9 Lower the deck to its lowest position
9 Remove the belt covers
9 The belt will be loose at this time
9 Tightly secure the belt tension back
to its original position
9 Disconnect tension idler
9 Reinstall the belt covers
9 Reconnect spark plug wire
9 Roll the belt over the top of the deck pulleys
9 Remove belt
Front of Unit
Quick Reference Chart in this manual
22
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SERVICE & ADJUSTMENTS
Hydro Belt Routing & Replacement
Replacement
Removal
9 Install new belt by placing it around
the engine pulley and the hydro pulleys.
Refer to routing diagram below.
9 Disconnect spark plug wire
9Apply parking brake
9Disconnect wiring from electric clutch
9Remove clutch stop weldment (9973TK)
9 Remove the engine to deck belt
9Disconnect idler spring
9 The belt will be loose at this time
9 Tightly secure the belt tension back
to its original position
9 Reinstall the belt from the engine to
the deck
9 Disconnect tension idler
9Reconnect wiring to the electric clutch
9Reconnect spark plug wire
9 Remove belt from the engine pulley and from
the Hydro pulleys
Idler Pulley
Engine Pulley
For replacement belt part number refer to Replacement Parts
Quick Reference Chart in this manual
23
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SERVICE & ADJUSTMENTS
Engine to Deck Belt
Replacement
Removal
9 Install new belt by placing it around
the electric clutch and route it through
the idler and around the deck pulley.
Refer to routing diagram below.
9 Apply parking brake
9 Lower the deck to its lowest position
9 Disconnect tension idler
9 The belt will be loose at this time
9 Remove belt from the mower deck and the
electric clutch
9 Tightly secure the belt tension back
to its original position
Seat Adjustment
9 The Swisher ZT2460 is equipped with a 6” range sliding seat.
9 Release the tension on the seat adjustment lever by pushing
the yellow tip lever to the left. See features section in this manual
9 Using your own weight, slide the seat to the desired position
9 Release the lever
24
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SERVICE & ADJUSTMENTS
Parking Brakes
9 The Swisher ZT2460 is equipped with an Automatic Parking
Brake system on each control handle.
9 When the control handles are in the out most position the
parking brakes are on.
9 Adjustment for the system is located on the ends of the brake
cable at the hydro pan & frame
9 Raise the rear wheel off the ground.
9 Disengage the hydro to be adjusted with the hydro release
handle at the rear of the unit
9Adjust so that the brake is not on when the handles are in the
operator position. The wheel should turn freely.
9 The wheel should not turn when the handle is move to the
engaged or outward position.
9 To tighten the brake, turn the adjustment nuts towards the end
of the cable.
9 Recheck adjustment with control handle
9 Lower unit back to the ground
9Reengage the hydro at the rear of the unit
WARNING
When it is necessary to raise the mower for
any repair or service, use jackstands to
provide adequate support. DO NOT rely on
hydraulic or mechanical jacks
25
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WIRING HARNESS
26
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Item #
Description
24HP B&S Engine
Frame Pan
Part #
N/A
PARTS BREAKDOWN
1
2
3
4
5
6
7
8
9
9999TK
9937TK
9936TK
NB509
10211
5542
NB213Z
NB281
9922TK
NB596
NB173
Item #
Description
Front Deck Lift Cable
Height Adjust Handle
Height Adjust Handle Grip
Front Handle Cover
Part #
9948
9952TK
7826
9941TK
NB138
NB563
NB275
10535
NB170
Lift Support Plate (right)
Lift Support Plate (left)
1/3-13 X 2 GR5 Bolt
2 1/2 Cable Pulley
1 1/2 Cable Pulley
1/2-13 Nut
18
19
20
21
22
23
24
25
26
5/16-18 X 2 1/2 GR5 Bolt
5/16-18 X 3 GR2 Bolt
5/16 SAE Washer
Deck Lift Handle Spring
5/16-18 Serrated Flange Nut
1/2-13 Nyloc Nut
10
11
12
Lock Plate
5/16-18 X 3/4 Serrated Flg Bolt
5/16-18 Jam Nut
27 5/16-18 X 1 1/2 Serrated Flange Bolt NB252
13 5/16-18 X 1 1/4 Serrated Flange Bolt NB253
28
Solenoid Bracket Painted
9913TK
14
15
16
17
Rear Deck Lift Cable
Linkage Tab
Deck Lift Weldment
5/16-18 Nyloc Nut
9947
9958TK
9933TK
NB181
1
14
15
18
16
24
23
22
25
27
28
13
21
12 14 17
19
8
20
3
5
2
10
26
6
4
9
11
7
27
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Item #
Description
24 HP B&S Engine
5/16-18 Serrated Flange Nut
Spacer Engine Pulley
Motor Pulley 3.25"
Part #
N/A
NB170
BB105SL
3753
PARTS BREAKDOWN
1
2
3
4
5
6
7
8
9
1
1/4 X 1/2 Key Stock
Engine Pulley Spacer Short .687
Electric Clutch
Washer Belleville Engine Pulley
7/16-20 X 3.25 HCF GR5 ZP
4258
689S
3813
699
NB705
10 5/16-18 X 1 1/4 Serrated Flange Bolt NB253
12
11
11
12
Oil Drain Valve
Oil Drain Valve Cap
AS122
AS123
10
2
3
Not Shown
5
Description
Solenoid Assembly
Wiring Harness
Part #
9043
10264
4
6
7
8
9
ENGINE ASSEMBLY
14
Item #
13
Description
Fuel Tank
Cap
Part #
AS100
6102NC
AS119
AS120
6FLC
13
14
15
16
17
18
19
19
Grommet
Fuel Shut Off Valve
Fuel Line Clamp
1/4" Fuel Line
AS140
10265
15
16
17
Check Valve 1/4"
GAS TANK ASSEMBLY
28
18
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PARTS BREAKDOWN
1
3
2
4
5
10
17
16
6
7
36
8
12
9 11
13
14
15
39
37
19
30
25
24
35
14
5
21
18
20
26
27
30
28
23
22
31
31
34
34
29
33
38
31
Item #
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Description
Idler Bushing
Idler Bracket Painted
Part #
6037
9944TK
B27
NB107
682S
NB524
NB198
NB280
NB182
3691TK
NB131
NB231
NB272
NB280
7509
32
I tem #
Description
Part #
10547
10728
NB524
9926TK
NB596
9963TK
NB509
5542
Idler Pulley OD-2.16", ID-3/8"
3/8-16 X 1 1/2 HCC GR5 ZP
Clutch Rod Spring T60
1/4-20 Flange Nut
1
2
3
4
5
6
7
8
9
1/ 4- 20 X 3/ 4 Carriage Bolt
1 1/ 2" Block Pulley
1/ 4- 20 Serrated Flg Nut
Sping Assist Bracket
5/ 16- 18 X 3/ 4 Serrated Flange Bolt
Pulley Mount Tab
5/16 Nylon Bushing
3/8-16 2-Way Lock Nut
3/8-16 Nyloc Nut
1/ 2- 13 X 2 GR5 Bolt
Cable Pulley
1/ 3- 13 GR2 Nut
Lower Belt Idler Arm
NB213Z
NB281
1/2-13 X 3 HCC GR5 Bolt ZP
3/8-16 X 2 HTC GR2 ZP
3/8 SAE Washer
3/8-16 2-Way Lock Nut
Idler Pulley OD-2.75", ID-3/8"
3/8-16 HNC GR2 ZP
1/2-13 Nut GR2 ZP
5/16-18 X 1 HCC GR5 ZP
5/16-18 Serrated Flng Nut
10
1/ 2- 13 Nyloc Nut
11
12
5/ 16- 18 Serrated Flange Nut
1/ 4- 20 X 1 1/ 2 GR2 Bolt
Tension Bracket
NB170
NB162
9918TK
NB315
NB181
9957TK
NB281
6040
13
NB212
NB213Z
NB501
NB170
14
5/ 16- 18 X 3 1/ 2 center of eye eye bolt
5/ 16- 18 Nyloc Nut
15
16
17
18
Belt to Deck Idler Bracket
1/ 2- 13 Nyloc Nut
29
38
39
Idler Pulley V OD-3.54", ID-3/8"
Clutch Rod Spring T60
3622
682S
Idler Spacer
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PARTS BREAKDOWN
5
12
26
25
4
5
7
3
4
24
23
6
4
3
2
28
21
1
22
19
2
10
20
18
12
13
11
8
2
9
7
17
16
9
2
15
6
16
7
12
6
14
6
6
12
Item #
1
Description
60 ZT Deck weldment - painted 9901 TK
Part #
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
5/16-18 x 3/4 Serr flange bolt
Belt Cover - painted
NB596
6025TK
NB272
NB182
AS001
NB101
9938TK
NB170
6030TK
NB136
NB181
9100
3/8 SAE washer
3/8-16 nyloc nut
Anti-scalp roller 3/8 ID
5/16-18 serrated flange nut
Deck Hanger - painted
5/16-18 serrated flange nut
Chute mount-painted
5/16-18 x 8 1/2 HCC GR2 ZP
5/16-18 nyloc nut
Torsion spring- bent leg
Discharge Chute Weldment-painted 9902TK
3/8-16 x 5 1/2 GR5 ZP
3/8-16 nyloc nut
Idler Bushing
3/8-16 x 2 1/4 HTC GR5 ZP
Idler Arm -painted
Idler Spacer
3/8-16 x 1 1/2 HCC GR5 ZP
Idler Pulley OD 3.25, ID 3/8
NB575
NB182
6037
NB693
6141TK
6040
30
NB107
B527
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PARTS BREAKDOWN
1
Item #
1
Description
3/4-16 Nut
Part #
NB175
AS155
2
2
Belleville Washer
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Pulley 4 1/2"
Spacer
B4104TK
6065PM
NB179
10541
10540
B98W
9008
NB216
3293
NB167
NB607
B98
3
4
3/4 ID X 1 1/4 OD 18 GA Washer
Center Blade Driver
Outer Blade Driver
3/4 ID X 1 3/4 OD Flat Washer
Blade Mount Plate
3/8-24 Two Way Lock Nut
Blade
5
14
15
3/8-24 X 1 1/2 Bolt
Belleville Washer
Blade Bearing
6
17
7" Blade Driver Shaft
5" Blade Driver Shaft
Blade Driver Housing
9075
9077
10539
14
1
5
8
2
10
3
9
5
11
14
13
12
16
7
Center Driver
17
14
8
5
9
10
11
13
12
31
Outside Driver
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23
PARTS BREAKDOWN
3
22
11
15
16
2
10
17
14 12
18
21
24
26
13
4
14
5
19
20
8
25
26
27
25
32
29
28
6
9
31 33
30
1
Item #
Description
Part #
Item #
1
Description
Hydro Pan Weldment
Eaton Hydro w/ Resv & Tank
Part #
9935TK
10268
23
Battery
24
25
26
27
28
29
30
31
32
33
Clutch stop weldment - painted
5/16-18 x3/4 serr flange bolt
5/16-18 serrated flange nut
Rear Stabilizer-Painted
Hydro release handle
9973TK
NB596
NB170
9946TK
9923
2
3
Eaton Hydro w/ Resv & Tank & Ext 10269
4
Tire & Wheel 20 x 10 x 8
Wheel Hub Assembly
3/8-16x 3/4 serr flange rolok serr 10545
1.5 x .761 x .098 x .134 Belv washer AS155
3756
9920
5
6
Spring for Idler Arm
BRS6
7
Hydro release plate - Painted
5/16-18x1 Rolock screw
5/16 sae washer
9924TK
10543
NB275
10544
8
5/64 x 3/4 cotter pin
Wheel Hub Lug Nut 1/2-20
Parking Brake Cable Assembly
1/4-20 x3/4 GR5 ZP
Clutch cable clevis T44ch
1/4-20 nylok nut
Shift linkage- Painted
Hydro linkage Right Weldment
Hydro linkage Left Weldment
1/4-28 x 3/4 GR5 ZP
NB519
2203LN
9976
NB250
9023MOD
NB180
9919TK
9929
9
10
11
12
13
14
15
16
17
18
19
20
21
22
5/16-7/10 x .006 waste water
NOT SHOWN
Battery Hold Down
1/4-20 X 1 1/2 atc gr2 zp
1/4-20 Nylok nut
BHOLD
NB162
NB180
NB274
NB203
BCSR
1/4 SAE Washer
1/4-20 kep nut
Battery Cable 10" Red
Battery Cable 10" Black
Battery Cable Boot
9928
NB620
NB274
NB275
NB633
78392
NB263
1/4 SAE Washer
5/16 SAE Washer
1/8 x 2 Cotter Pin
Latch Pin Bushing
BCSR
3B2CBT
Ball Linkage right (silver)
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PARTS BREAKDOWN
21
24
22
23
6
36
19
33
20
25
8
5
5
5
34
17
37
13
11 12
29
28 26
27
10
99
15
39
3
53
4
52
45
57
2
1
54
41
46
56
55
47
40
42
44
50
48
43
49
51
30
31
32
33
34
35
36
37
38
39
40
41
42
5/16-18 Nyloc Nut
5/16 SAE Washer
Spacer
NB181
NB275
B99S
NB213Z
NB197
9990TK
NB253
10570
9984TK
3807TK
9995TK
9954TK
9950TK
Item #
1
Description
Seat Base
Control Panel
Hour Meter
Throttle Control 35"
Handle Pivot
Part #
9998TK
9991TK
3803
2
3
4
5
6
7
8
9
1/2-13 GR2 Nut
8-32X 1/2 Phil Truss Screw
Control Panel Right
3788
9985TK
9932TK
10548
9956TK
9992TK
3609
5/16-18 X 1 1/4 Serrated Flange Bolt
ZT Seat 18"
Handle Weldment
5/16-18 X 1 Serrated Flange GR5 Bolt
Tool Box
Seat Mount
Seat Bracket
Foot Plate
Neutral Bracket
Tapered Spring
Steering Linkage Control Arm
3/8-16 X 2 1/4 GR5 Bolt
3/8-16 GR2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Pivot Plate Housing Weldment
Deck Stabilizer-Left
Deck Stabilizer-Right
Deck Stabilizing Bar
Pivot Axle Weldment-Painted
Blade Bearing
Textured Black Caster T50
Tire/Wheel Slick 4.10x3.5-5 5/8 Bearing
5/8-11 X 7 HCC GR5 ZP
5/8 ID X 1 OD 10 GA Washer
Wheel Spacer 1"
5/8-11 2 Way Lock Jam Nut
13/16 X 1 1/4 X 1/8 Washer
3/4-16 Jam Nylok Nut
5/16-18 X 1 Serrated Flange GR5 2P
Axle Washer-Painted
Spacer
9927
NB699
NB212
NB174
NB272
NB280
NB507
NB275
NB181
9930TK
9990TK
3623
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
9949
9994TK
B98
3/8-16 Jam Nut
3/8 SAE Washer
665TK
3/8-16 2-Way Lock Nut
5/16-18X2 GR5 Bolt
5/16 SAE Washer
5/16-18 Nyloc Nut
Handle Weldment
3010
nb624
nb178
3395
nb595
nb195
nb122
10548
9915tk
Control Panel Right
Key Switch
PTO Switch
Tinnerman Clips 5/16-18 Heavy Duty
Side Plate
3605
3669
B99S
NB170
9996TK
NB170
3695
NB201
9925TK
5/16-18 Serrated Flng Nut
NOT SHOWN
5/16-18 Serrated Flange Nut
Return to Neutral Switch
8-32 Kep Nut
33
Arm Rest Kit
Mat for Pan
Mat for Foot Plate
60" Choke Cable
10571
10729
105549
9914
Safety Switch Rocker Arm
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TROUBLESHOOTING
PROBLEM
CAUSE
CORRECTION
1.
2.
3.
Fill fuel tank
1.
2.
3.
Out of fuel
Choked engine and attempt to restart
Engine Will
Not Start
Engine not “choked” properly
Engine flooded
Wait several minutes before attempting to
restart.
4.
5.
6.
7.
Replace spark plug
Clean or replace air filter
Replace fuel filter
4.
5.
6.
7.
Bad spark plug
Dirty air filter
Dirty fuel filter
Water in fuel
Drain fuel tank & carburetor, refill tank
with fresh gas and replace fuel filter
8.
Check all wiring
8.
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Extreme cold conditions
9.
See Engine Manual
9.
10.
11.
Contact an authorized service center
See Engine Manual
10.
11.
1.
2.
3.
4.
5.
6.
7.
8.
Replace spark plug
Engine Hard
To Start
1.
2.
3.
4.
5.
6.
7.
8.
Bad spark plug
Clean or replace air filter
Replace fuel filter
Dirty air filter
Dirty fuel filter
Recharge or replace battery
See Engine Manual
Weak or dead battery
Carburetor out of adjustment
Engine valves out of adjustment
Loose or damaged wiring
Stale or dirty fuel
Contact an authorized service center
Check all wiring
Drain fuel tank & refill with fresh gasoline
1.
2.
3.
4.
5.
Place handles in the out most position
Push PTO switch down
1.
2.
3.
4.
5.
6.
7.
8.
9.
Directional handles not in correct position
PTO engaged
Engine Will
Recharge or replace battery
Replace fusel
Weak or dead battery
Not Turn
Over
Blown fuse
Clean battery terminals – See battery
section of this manual
Corroded battery terminals
Loose or damaged wiring
Faulty ignition switch
6.
7.
8.
9.
Check all wiring
Check/replace ignition switch
Check/replace solenoid
Faulty solenoid
Faulty operator presence switch/switches
Contact an authorized service center
1.
2.
Recharge or replace battery
Engine
Clicks but
Will Not
Start
1.
Weak or dead battery
Corroded battery terminals
Loose or damaged wiring
Faulty solenoid
Clean battery terminals – See battery
section of this manual
2.
3.
4.
3.
4.
Check all wiring
34
Check/replace solenoid
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TROUBLESHOOTING Continued
PROBLEM
CAUSE
CORRECTION
1.
2.
3.
Cutting too much grass/ too fast
“Choke” position
1.
2.
3.
4.
5.
6.
7.
8.
9.
Set in High Cut (position 8)/reduce speed
Push choke control in
Loss of
Power
Buildup of grass, leaves and trash under
deck.
Clean underside of mower deck
Clean or replace air filter
4.
Dirty air filter
Check oil level/change oil
5.
Low oil level/dirty oil
Faulty spark plug
Clean and re-gap or change plug
Replace fuel filter
6.
7.
Dirty fuel filter
Drain fuel tank & refill tank with fresh gas
8.
Stale or dirty fuel
Drain fuel tank & carburetor, refill tank
with fresh gas and replace fuel filter
9.
Water in fuel
10.
11.
12.
13.
14.
15.
16.
Spark plug wire loose
Dirty engine air screen/fins
Dirty/clogged muffler
Loose or damaged wiring
Carburetor out of adjustment
Engine valves out of adjustment
Loose drive belt
10.
11.
12.
13.
14.
15.
16.
Connect and tighten spark plug wire
Clean engine air screen/fins
Clean/replace muffler
Check all wiring
See Engine Manual
Contact an authorized service center
Adjust idler/replace belt
1.
2.
3.
Replace blade. Tighten blade bolt.
Replace blade driver
1.
2.
3.
4.
Worn, bent or loose blade
Bent blade driver
Excessive
Vibration
Tighten loose part or parts. Replace
damaged parts.
Loose/damage part or parts
Faulty blade driver assembly
4.
Replace blade driver assembly
Engine
backfires
1.
Engine throttle control not set at “SLOW”
position for 30 seconds before stopping
engine.
1.
Move throttle control to “SLOW” position
and allow to idle for 30 seconds before
stopping engine
when turning
engine OFF
1.
Incorrect tire pressure
1.
Check tire pressure (See
Specifications)
Unit Does
not
Travel in a
straight line
35
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TROUBLESHOOTING Continued
PROBLEM
CAUSE
CORRECTION
1.
2.
3.
Worn, bent or loose blade
Mower deck not level
1.
2.
3.
Replace blade. Tighten blade bolt
Level deck. See section in this manual
Clean underside of mower deck
Poor cut -
uneven
Buildup of grass, leaves and trash under
deck.
4.
5.
Bent deck
4.
5.
Replace deck
Faulty Blade driver assembly
Replace blade driver assembly
1.
2.
3.
Bad battery
1.
2.
Replace battery
Battery will
not charge
Poor cable connections
Faulty solenoid
Check/clean all connections. See section
in this manual
3.
Replace solenoid
1.
Make sure that the bypass linkages are in
the drive or engaged position. Located at
the rear of the machine. Refer to decal
on the rear of the unit.
1.
2.
3.
Bypass linkages in the bypass position
Hydro belt worn, damaged, or broken
Idler spring loose or broken
Loss of drive
2.
3.
Replace Hydro belt.
Replace Idler spring
36
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Unauthorized Replacement Parts
Mower Identification
Use only Swisher replacement parts.
The replacement of any part on this
unit with anything other than Swisher
authorized replacement part may
adversely affect the performance,
durability and safety of this unit and
may void the warranty. Swisher
disclaims liability for any claims or
damages, whether warranty, property
damage, personal injury or death
arising out of the use of unauthorized
replacement parts.
Each mower has its own model number. Each
engine has its own model number. The model
number for the mower will be found under the
seat. The model number for the engine will be
found on the top of the blower fan housing.
All mower parts listed herein may be ordered
directly from Swisher Mower & Machine Co. Inc.
or your nearest Swisher dealer.
All engine parts may be ordered from the
nearest dealer of the engine supplied with your
mower.
WHEN ORDERING PARTS, PLEASE HAVE THE
FOLLOWING INORMATION AVAILABLE:
•Date Purchased ____________________
•Purchased From____________________
•PRODUCT – ZT2460
•SERIAL NUMBER - _______________
•MODEL NUMBER - _______________
•ENGINE MODEL NUMBER - _______________
TYPE - _______________
•PART NUMBER WITH PAINT CODE__________________
*PART DESCRIPTION______________________________
SWISHER MOWER & MACHINE CO. INC.
1602 CORPORATE DRIVE
P.O. BOX 67
Swisherinc.com
TELEPHONE - 1-800-222-8183
FAX - 1-660-747-8650
WARRENSBURG, MO 64093
37
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Replacement Parts
Quick Reference
Swisher Part #
Part Description
9947
Rear Deck Lift Cable
9948
AS069
6046
Front Deck Lift Cable
Fuse 10 Amp
47” Hydro Belt
3756
20 x 10 x 8 Rear Tire
122” Deck Belt
5058
3293
20.5 Mulching Blade
83” Engine to Deck Belt
10263
10540
Blade Driver Assembly
(outside)
10541
Blade Driver Assembly
(center)
CAUTION
Use extreme care when working on machinery.
Before performing any maintenance, turn off engine, allow the unit to cool & remove
the key. Disconnect spark plug wire.
Set Parking Brake by placing the control handles in the neutral or outward position.
Do not wear watch or jewelry. Do not wear loose fitting clothes. Observe all common
safety practices with tools.
38
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Maintenance Log
Date
Changed
Belts
Date Blades
Sharpen or
Changed
Date Oil
Changed
Notes
39
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SWISHER HISTORY
Back before electricity came to rural Missouri Max Swisher was producing lawn mowers
from his mother’s chicken house. Max never liked to mow grass. He installed a
gearbox on his family’s lawn mower creating a self-propelled unit. By tying one end of a
rope to the mower and the other end to a tree in the center of the yard the mower circled
the tree, shortening the rope and guiding the mower in concentric circles. Max enjoyed
relaxing under a shade tree while his invention did all the work.
Max had designed his first self-propelled rotary lawn mower to do his dirty work for him.
Neighbors noticed his new invention and began asking him to make more. Today, 60
years later, Swisher Mower and Machine Company, Inc. is still producing innovative
lawn and garden and ATV/UTV equipment designed to give us all more “relaxing in the
shade” time.
Swisher products have been featured nationally on television programs such as Regis
and Kathie Lee and seen in publications like ATV Magazine, Country Journal, Popular
Mechanics Magazine and others. In January 2000 Popular Mechanics Magazine named
Max’s zero turning radius riding mower one of the 20th century’s top household
inventions.
Swisher offers value and function in its products to meet your grounds maintenance
needs.
CELEBRATING 60 YEARS OF INNOVATION
1945 - 2005
40
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