A84B
ROTARY MOWER
Published 03/07
Part No. 00760989C
OPERATOR’S MANUAL
This Operator's Manual is an integral part of the safe operation of this machine and must
be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety
and Operation Instructions contained in this manual before operating the equipment. C01-
Cover
ALAMO INDUSTRIAL®
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: [email protected]
©2007 Alamo Group Inc.
$0.00
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In order to reduce accidents and enhance the safe operation of mowers, Alamo Industrial, in cooperation
with other industry manufacturers has developed the AEM/FEMA Industrial and Agricultural Mower
Safety Practices video and guide book.
The video will familiarize and instruct mower-tractor operators in safe practices when using industrial
and agricultural mowing equipment. It is important that Every Mower Operator be educated in the oper-
ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper-
ating a mower. This video, along with the mower operator’s manual and the warning messages on the
mower, will significantly assist in this important education.
Your Authorized Alamo Industrial Dealer may have shown this video and presented you a DVD Video
when you purchased your mower. If you or any mower operator have not seen this video, Watch the
Video, Read this Operator’s Manual, and Complete the Video Guidebook before operating your new
mower. If you do not understand any of the instructions included in the video or operator’s manual or if
you have any questions concerning safety of operation, contact your supervisor, dealer or Alamo Indus-
trial.
If you would like a VHS video tape of the video, please email [email protected] or Fax
AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to
AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please
include your name, mailing address, mower model and serial number.
Every operator should be trained for each piece of equipment (Tractor and Mower), understand the
intended use, and the potential hazards before operating the equipment.
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Alamo Industrial Division is willing to provide
one (1) AEM Mower Safety Practices Video
Please Send Me:
VHS Format – AEM/FEMA Mower Operator Safety Video
DVD Format – AEM/FEMA Mower Operator Safety Video
Mower Operator’s Manual
AEM Mower Operator’s Safety Manual
Phone:
Requester Name
Requester Address:
City
State
Zip Code
Mower Model:
Date Purchased:
Serial Number:
DealerSalesperson:
DealershipLocation:
Dealership Name:
Mail to:
AEM Video Services
1502 E Walnut street
Seguin, TX 78155
Or Fax to:
(830) 372-9529
Or Email to:
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SAFETY SECTION ........................................................................................ 1-1
Operator Safety Instructions and Practices ...................................................................................................... 1-3
Transporting Safety Instructions and Practices .............................................................................................. 1-11
Decal Location ................................................................................................................................................ 1-16
Federal Laws and Regulations ....................................................................................................................... 1-24
INTRODUCTION SECTION ........................................................................... 2-1
STANDARD A-FRAME ASSEMBLY(FIGURE Asm-R-0123) ........................................................................... 3-2
OPTIONAL A-FRAME ASSEMBLY (Figure Asm-R-0124) ............................................................................... 3-3
SINGLE TAIL WHEEL ASSEMBLY - LIFT TYPE Figure Asm-R-0125. ........................................................... 3-4
PULL-TYPE ...................................................................................................................................................... 3-6
HYDRAULIC OR MANUAL LIFT ...................................................................................................................... 3-7
SLIPCLUTCH SHIELD ASSEMBLY (Figure Asm-R-0130) ............................................................................ 3-10
JACKSHAFT BEARING SUPPORT ASSEMBLY (FIGURE -PULL TYPE) .................................................... 3-12
OPERATION SECTION ................................................................................. 4-1
ROPS and Seat Belt ......................................................................................................................................... 4-5
Tractor Horsepower .......................................................................................................................................... 4-6
3-Point Hitch ..................................................................................................................................................... 4-6
Drawbar-Pull Type Mower ................................................................................................................................ 4-7
Power Take Off (PTO) ...................................................................................................................................... 4-8
GETTING ON AND OFF THE TRACTOR ........................................................................................................ 4-8
Boarding the Tractor ......................................................................................................................................... 4-9
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STARTING THE TRACTOR ........................................................................................................................... 4-10
DRIVELINE ATTACHMENT ........................................................................................................................... 4-16
Mower Pre-Operation Inspection/Service ....................................................................................................... 4-19
Starting the Tractor ......................................................................................................................................... 4-27
Raising the Mower .......................................................................................................................................... 4-28
Crossing Ditches and Steep Inclines .............................................................................................................. 4-29
Bystanders/Passersby Precautions ................................................................................................................ 4-31
PTO RPM and Ground Speed ........................................................................................................................ 4-33
Operating the Mower ...................................................................................................................................... 4-33
DISCONNECTING THE MOWER FROM THE TRACTOR ............................................................................ 4-36
MOWER STORAGE ....................................................................................................................................... 4-38
TRANSPORTING THE TRACTOR AND IMPLEMENT .................................................................................. 4-38
Transporting on Public Roadways .................................................................................................................. 4-39
TROUBLESHOOTING GUIDE ....................................................................................................................... 4-43
MAINTENANCE SECTION ............................................................................ 5-1
Lubrication ........................................................................................................................................................ 5-2
GEARBOX ........................................................................................................................................................ 5-3
TAIL WHEEL ASSEMBLY ................................................................................................................................ 5-3
BLADE SERVICING ......................................................................................................................................... 5-5
BLADE SHARPENING ..................................................................................................................................... 5-5
BLADE CARRIER REMOVAL .......................................................................................................................... 5-6
BLADE CARRIER INSTALLATION .................................................................................................................. 5-6
MOWER STORAGE ......................................................................................................................................... 5-8
TORQUE CHART ............................................................................................................................................. 5-8
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SAFETY
General Safety Instructions and Practices
A safe and careful operator is the best operator. Safety is of primary importance to the manufacturer and
should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your
surroundings, and observing certain precautions. The first section of this manual includes a list of Safety
Messages that, if followed, will help protect the operator and bystanders from injury or death. Read and
understand these Safety Messages before assembling, operating or servicing this Implement. This equipment
should only be operated by those persons who have read the Manual, who are responsible and trained, and
who know how to do so safely and responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.(SG-1)
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards. (SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad. (SG-3)
A84B 03/07
Safety Section 1-2
© 2007 Alamo Group Inc.
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SAFETY
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm. (SG-30)
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm. (SG-31)
Operator Safety Instructions and Practices
The rotating parts of this machine continue to rotate even after the PTO has been turned off.
The operator should remain in his seat for 60 seconds after the brake has been set, the
PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (S3PT-10)
“Wait a minute...Save a life!”
Never crawl under a raised Implement supported solely by the Tractor 3-Point hitch.
Release of the control lever or mechanical failure will result in the Implement falling and
possible injury or death. Always securely block up the Implement before crawling underneath to perform
repairs and service. (S3PT-19)
Never operate the Tractor or Implement until you have read and
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn
how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or
untrained personnel to operate the Tractor and Implement without supervision. Make sure
the operator has fully read and understood the manuals prior to operation. (SG-4)
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by the equipment. (SG-16)
A84B 03/07
Safety Section 1-3
© 2007 Alamo Group Inc.
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SAFETY
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss. We recommend that
you always wear hearing protection if the noise in the Operator’s position exceeds 80db.
Noise over 85db over an extended period of time will cause severe hearing loss. Noise
over 90db adjacent to the Operator over an extended period of time will cause permanent or
total hearing loss. NOTE: Hearing loss from loud noise [from tractors, chain saws, radios,
and other such sources close to the ear] is cumulative over a lifetime without hope of natural
recovery. (SG-I7)
Always read carefully and comply fully with the manufacturer’s
instructions when handling oil, solvents, cleansers, and any other
chemical agent. (SG-22)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death. (SG-24)
Never allow children to play on or around Tractor or Implement. Children can slip or fall off
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others. (SG-25)
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement.
Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or Implement, an operator on
prescription or over-the-counter medication must consult a medical professional regarding
any side effects of the medication that would hinder their ability to operate the Equipment
safely. NEVER knowingly allow anyone to operate this equipment when their alertness or
coordination is impaired. Serious injury or death to the operator or others could result if the
operator is under the influence of drugs or alcohol. (SG-27)
Prolonged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state which impairs proper
and safe operation. (SG-32)
A84B 03/07
Safety Section 1-4
© 2007 Alamo Group Inc.
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SAFETY
Use extreme caution when getting onto the Implement to perform repairs, maintenance and
when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from gound level.
Slipping and falling can cause serious injury or death. (SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause
serious injury from burns or scalding. (SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection
when servicing hot components. Contact with a hot surface or fluid can cause serious injury
from burns or scalding. (SG-38)
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up. (SGM-9)
Always keep a careful lookout and use extreme care when working around utility and
municipal obstructions. Never allow the Mower to contact any utility, municipal, or other
type structure. Clearly mark all mowing obstructions and consult local utility providers for a safe code of
operation. (SPU-5)
Do not operate the implement while wearing loose fitting clothing. Entanglement of the
clothing with the rotating elements can result in serious injury or even death. Stay clear of
all rotating elements at all times. (SSP-3)
Equipment Operation Safety Instructions and Practices
Never leave the Tractor and Implement unattended while the Implement is in the lifted
position. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop
of unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor,
lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower
the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1)
A84B 03/07
Safety Section 1-5
© 2007 Alamo Group Inc.
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SAFETY
Use extreme care when lowering or unfolding the implement’s wings. Make sure no
bystanders are close by or underneath the wings. Allow ample clearance around the
implement when folding or unfolding the wings. Use extreme caution around buildings or overhead power
lines. (S3PT-5)
This Implement is wider than the Tractor. Be careful when operating or transporting this
equipment to prevent the Implement from running into or striking sign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot
violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to
contact obstacles. (S3PT-12)
Be sure you have adequate knowledge of the property you will be working on. Take time to
make yourself aware of any area underground lines or cables. Contact with buried lines or
cable could result in serious injury or death. (SBH-6)
Do not operate Mower if excessive vibration exists.
Shut down PTO and the Tractor
engine. Inspect the Mower to determine the source of the vibration. If Mower blades are
missing or damaged replace them immediately.
Do not operate the mower until the blades have been
replaced and the Mower operates smoothly. Operating the Mower with excessive vibration can result in
component failure and broken objects to be thrown outward at very high velocities. To reduce the possibility of
property damage, serious injury, or even death, never allow the Mower to be operated with blades missing.
(SFL-4)
Operate this Equipment only with a Tractor equipped with an approved roll-
over-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling off the tractor--particularly during a turnover
when the operator could be pinned under the ROPS. (SG-7)
BEFORE leaving the tractor seat, always engage the brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the tractor shift lever
into a low range or parking gear to prevent the tractor from rolling. Never dismount a
Tractor that is moving or while the engine is running. Operate the Tractor controls from the
tractor seat only. (SG-9)
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death. (SG-10)
A84B 03/07
Safety Section 1-6
© 2007 Alamo Group Inc.
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SAFETY
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they have read and
understand the Operator’s Manuals, been trained in proper operation of the tractor and
Implement, and are physically large enough to reach and operate the controls easily. (SG-11)
Do not mount the Tractor while the tractor is moving. Mount the Tractor
only when the Tractor and all moving parts are completely stopped. (SG-12)
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions. (SG-13)
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and
fuel are explosive and their presence could present a hazard. Do not
check for leaks with your hand! High-pressure oil streams from breaks in the line could
penetrate the skin and cause tissue damage including gangrene. To check for a hose leak,
SHUT the tractor ENGINE OFF and remove all hydraulic pressure. Wear oil impenetrable
gloves, safety glasses and use Cardboard to check for evidence of oil leaks. If you suspect
a leak, REMOVE the HOSE and have it tested at a Dealer. If oil does penetrate the skin,
have the injury treated immediately by a physician knowledgeable and skilled in this
procedure. (SG-15)
Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health. (SG-23)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death. (SG-26)
Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death. (SG-29)
A84B 03/07
Safety Section 1-7
© 2007 Alamo Group Inc.
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SAFETY
In case of mechincal difficulty during operation, place the transmission in the park position,
set the parking brake, shut down all power, including the PTO and the engine and remove
the key. Wait until all rotating motion has stop before dismounting. (SG-39)
Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of the equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not
available, wear suitable clothing including head, face, and hand protection to shield you from the insects.
Attacking insects can cause you to lose control of the tractor, which can result in serious injury or death to you
or bystanders. Never dismount a moving tractor. (SG-40)
Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
100 yards in front and to the sides of the tractor and mower. Make sure that you can clearly see and identify
passersby, steep slopes, ditches, drop-offs, overhead obstructions, power lines, debris and foreign objects. If
you are unable to clearly see these type of items discontinue mowing. (SGM-1)
There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if shields are not
properly installed and maintained. Serious injury or even death may occur unless care is
taken to insure the safety of the operator, bystanders, or passersby in the area. Do not
operate this machine with anyone in the immediate area. Stop mowing if anyone is within
100 yards of mower. (SGM-2)
The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown outward at very high
velocities. To reduce the possibility of property damage, serious injury, or even death, never allow the cutting
blades to contact such obstacles. (SGM-4)
Extreme care should be taken when operating near loose objects such
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent machine damage
and/or bodily injury or even death. Any objects that cannot be removed must be clearly
marked and carefully avoided by the operator. Stop mowing immediately if blades strike a
foreign object. Repair all damage and make certain rotor or blade carrier is balanced
before resuming mowing. (SGM-5)
A84B 03/07
Safety Section 1-8
© 2007 Alamo Group Inc.
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SAFETY
Many varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result in serious injury
or even death. Inspect the cutting area for such objects before mowing. Remove any like object from the site.
Never allow the cutting blades to contact such items. (SGM-6)
Mow at the speed that you can safely operate and control the tractor and mower. Safe
mowing speed depends on terrain condition and grass type, density, and height of cut.
Normal ground speed range is from 2 to 5 mph. Use slow mowing speeds when operating on or near steep
slopes, ditches, drop-offs, overhead obstructions, power lines, or when debris and foreign objects are to be
avoided. (SGM-7)
Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower. Never mow an area
that you have not inspected and removed debris or foreign material. (SGM-8)
Do not mow with two machines in the same area except with Cab tractors with the windows
closed. (SGM-11)
Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accesible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tractor and Mower and clean clippings and collected debris from
the mower deck. (SGM-12)
The Mower is designed for certain mowing applications and is rated to cut up to a specific
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-vegetative material. Only
operate this Mower on a properly sized and equipped Tractor. Operating this Mower in an application for
which it is not designed and/or operating the Mower with the wrong size Tractor can cause Mower component
damage and equipment failure resulting in possible serious injury or death. (SGM-14)
A84B 03/07
Safety Section 1-9
© 2007 Alamo Group Inc.
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SAFETY
Do not operate or pull the mower into standing water. When uplift or fan type mower blades
contact water they can be severely deflected downward causing possible failure of blade
resulting in serious boldly injury to the operator or bystanders. (SGM-15)
Use extreme caution when raising the Mower above ground level. Stop the Blades from
turning when the Mower is raised and passersby are within 100 yards. Raising the
Mower exposes the Cutting Blades which creates a potentially serious hazard and can cause serious injury
by objects thrown from the Blades or by contact with the Blades. (SPU-1)
Rotary Mowers are capable under adverse conditions of throwing
objects for great distances (300 feet or more) and causing serious injury
or death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good, workable
condition;
-Mower sections or Wings are running close to and parallel to the ground without exposed
Blades;
-Passersby are outside the existing thrown-object zone;
-All areas have been thoroughly inspected and all foreign material such as rocks, cans,
glass, and general debris has been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could be struck
by the blades, the area should be: inspected and large debris removed, mowed at an
intermediate height, inspected, closely with any remaining debris being removed, and
mowed again at desired final height. (This will also reduce power required to mow, reduce
wear and tear on the Mower drivetrain, spread cut material better, eliminate streaking, and
make the final cut more uniform). (SRM-1)
Do not turn so sharp or lift mower so high to produce a severe "knocking" of the Driveline
which will cause accelerated wear and breakage of drive train components and could result
in possible injury from the separated Driveline sections. (SRM-4)
Do not let the Blades turn when the Mower Deck is raised for any reason,
including clearance or for turning. Raising the Mower deck exposes the
Cutting Blades which creates a potentially serious hazard and could cause serious injury or
even death from objects thrown from the Blades. (SRM-7)
A84B 03/07
Safety Section 1-10
© 2007 Alamo Group Inc.
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SAFETY
Connecting or Disconnecting Implement Safety Instructions and
Practices
DO NOT use a PTO adapter to attach a non-matching Implement driveline to a Tractor
PTO. Use of an adapter can double the operating speed of the Mower resulting in
excessive vibration, thrown objects, and blade and mower failure. Adapter use will also change the working
length of the driveline exposing unshielded driveline areas. Serious bodily injury and/or equipment failure can
result from using a PTO adapter. Consult an authorized dealer for assistance if the Implement driveline does
not match the Tractor PTO. (S3PT-14)
Always shut the Tractor completely down, place the transmission in park, and set the
parking brake before you or anyone else attempts to connect or disconnect the Implement
and Tractor hitches. (S3PT-15)
Never operate the Tractor and Mower if the Implement input driveline is directly connected
to the Tractor transmission. Tractor braking distances can be substantially increased by
the momentum of the rotating Mower blades driving the Tractor transmission even though the Tractor clutch
has been disengaged. Install an over running clutch between the Tractor PTO and the Mower driveline to
prevent this potentially dangerous situation. (S3PT-16)
When attaching the Implement input driveline to the Tractor PTO, it is important that the
connecting yoke spring activated locking collar slides freely and the locking balls are seated
securely in the groove on the Tractor PTO shaft. A driveline not attached correctly to the Tractor PTO shaft
could come loose and result in personal injury and damage to the Implement. (S3PT-17)
Before operating the Implement, check to make sure the Implement input driveline will not
bottom out or become disengaged. Bottoming out occurs when the inner shaft penetrates
the outer housing until the assembly becomes solid-it can shorten no more. Bottoming out can cause serious
damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or
downward onto the PTO shaft, breaking it off. A broken drive line can cause personal injury. (S3PT-18)
Transporting Safety Instructions and Practices
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go
up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make certain, by adding front
ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing up, loss of steering
control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of steering control which
could result in property damage or possible injury. Do not transport unless 3-Point lift lever is fully raised and
in the latched transport position. Dropping implement in transport can cause serious damage to the tractor
and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-2)
A84B 03/07
Safety Section 1-11
© 2007 Alamo Group Inc.
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SAFETY
Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury. (S3PT-20)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
Equipment use the Tractor flashing warning lights and follow all local traffic regulations. (SG-6)
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:
•
•
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes
smoothly to determine the stopping characteristics of the Tractor and Implement. As
you increase the speed of the Tractor the stopping distance increases. Determine the
maximum transport speed not to exceed 20 mph (30 kph) for towing this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only
after you determine that it is safe to operate at a higher speed. Use extreme care and
reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum safe turning speed for you and this equipment
before operating on roads or uneven ground.
•
Only transport the Tractor and Implement at the speeds which allow you to properly
control the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you
and watch out for the other guy. (SG-19)
Be particularly careful when transporting the Implement using the tractor. Turn curves or
go up or down hills only at a low speed and at a gradual steering angle. Make certain that
at least 20% of the tractor’s weight is on the front wheels to maintain safe steerage. Slow down on rough or
uneven surfaces. (STI-1)
A84B 03/07
Safety Section 1-12
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SAFETY
Only tow the Implement behind a properly sized and equipped Tractor
which exceeds the weight of the Implement by at least 20%. DO NOT
tow the Implement behind a truck or other type of vehicle. Never tow the Implement and
another Implement connected in tandem. Never tow the Implement at speeds over 20
MPH. (STI-6)
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly see the area where
you will be traveling, and any traffic that may approach you. Failure to maintain adequate vision of the public
roadway and traffic can result in serious injury or even death. (STI-10)
Maintenance and Service Safety Instructions and Practices
Make sure the PTO shield, integral driveline shields, and input shields are
is installed when using PTO-driven equipment.
shield if it is damaged or missing. (S3PT-8)
Always replace any
Relieve hydraulic pressure prior to doing any maintenance or repair work
on the Implement. Place the Implement on the ground or securely
blocked up, disengage the PTO, and turn off the tractor engine. Push and pull the Remote
Cylinder lever in and out several times prior to starting any maintenance or
repair work. (S3PT-9)
Always disconnect the main PTO Driveline from the Tractor before performing service on
the Implement. Never work on the Implement with the tractor PTO driveline connected and
running. Rotating Parts, Blades or Drivelines could turn without warning and cause immediate entanglement,
injury or death. (S3PT-11)
Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury. (SBH-13)
Always maintain the safety signs in good readable condition. If the safety signs are
missing, damaged, or unreadable, obtain and install replacement safety signs immediately.
(SG-5)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function. (SG-8)
A84B 03/07
Safety Section 1-13
© 2007 Alamo Group Inc.
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SAFETY
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death. (SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running. Make sure the tractor engine is off, the
transmission in park, the parking brake set, and that the key is with you before working on
the implement. (SG-20)
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order. (SG-21)
Do Not fill gasoline tank while engine is running. Refuel only after engine has cooled down.
If gasoline is spilled, move machine away from the area of the spill and avoid creating any
source of ignition until the gasoline has evaporated. (SG-28)
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly service, repair and maintain this Implement in good operating condition
could cause component failure and possible serious injury or even death. (SG-35)
Use caution and wear protective gloves when handling sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn. (SG-37)
All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards, Gearbox
Shields, PTO integral shields, and Retractable Door Shields should be used and
maintained in good working condition. All safety devices should be inspected
carefully at least daily for missing or broken components. Missing, broken, or worn
items must be replaced at once to reduce the possibility of injury or death from thrown
objects, entanglement, or blade contact. (SGM-3)
A84B 03/07
Safety Section 1-14
© 2007 Alamo Group Inc.
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SAFETY
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE SERIOUS INJURY
FROM THROWN BLADES. (SGM-10)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs. (SGM-13)
PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and
tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety. (SPRM-1)
SEE YOUR ALAMO DEALER
Be sure you have adequate knowledge of the property you will be working on. Take time to
make yourself aware of any area underground lines or cables. Contact with buried lines or
cable could result in serious injury or death. (STL-1)
In wet conditions where there is a likelihood of material collecting on the Implement, make
certain that this material is removed before traveling on public roadways. (STL-7)
Concluding Safety Instructions and Practices
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)
A84B 03/07
Safety Section 1-15
© 2007 Alamo Group Inc.
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SAFETY
Decal Location
NOTE: Alamo supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in
shipping, use, or reconditioning. Alamo cares about the safety of its customers, operators, and bystanders, and will replace
the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your
Alamo dealer to order replacement decals.
A84B 03/07
Safety Section 1-16
© 2007 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
QTY
TYPE
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
00725746
00749117
00756004
00756005
00769736
00756059
00769737
00756494
02925100
00773723
03200347
00764848
00763613
D114***
1
1
PELIGRO
Spanish Translation
Multiple Hazard
Shield Missing
Rotating Driveline
Use/Repair Shields & Guards
Leak Detection
Blades/Thrown Objects
Driveline Hazards
Genuine Parts, Rotary
Rotating Driveline Translation
SMV
Drawbar-to-PTO Adj.
Attention Slip Clutch Adj.
1000 RPM PTO
540 RPM PTO
Notice to Owner
Alamo Industrial (4 x 5)
Towing Warning
Alamo Industrial (5-1/8 x 18-3/4)
A84B
Serial Plate
Red Reflector
Canister, Operator
Operators Manual
Bolt
DANGER
DANGER
DANGER
WARNING
WARNING
DANGER
DANGER
IMPORTANT
PELIGRO
REFLECT
INSTRUC
INSTRUC
INSTRUC
INSTRUC
INSTRUC
LOGO
1***
1***
1
0(1)
1
1
1
1
*
0(1)
1
1
1
1
2
1
2
2
1
2
1
1
3
3
3
3
9.
10.
11.
12.
13.
14.
.
15.
16.
17.
18.
19.
20.
21.
22.
23.
24.
25.
26.
27.
D103***
00763977
02960766
00777394
00757141
00769874
NFS
WARNING
NAME
NAME
SRL PLT
REFLECT
1458393
00776031
00760989C
10058000
00017000
00024100
02959924
Lockwasher
Flatwasher
Locknut
( ) Quantities for Pull Type Only
** 540 or 1000 RPM units only. Select correct one.
* Furnished by tractor manufacturer
*** Supplied on Driveline
A84B 03/07
Safety Section 1-17
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SAFETY
Decal Description
Peligro Translation, If you do not know how to read
English, please find someone who knows how to
read English.
P/N 00725746
DANGER! Multi-Hazard Decal
(Refer To Front Cover)
P/N 00749117
DANGER! Guard Missing, Do Not Operate. If you
see this decal, Do Not Operate the mower until the
shield has been replaced.
P/N 00756004
DANGER! Rotating Driveline Keep Away, Contact
can cause death.
P/N 00756005
A84B 03/07
Safety Section 1-18
© 2007 Alamo Group Inc.
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SAFETY
WARNING! Maintain shields and deflectors in
good condition. Failure to do so may lead to injury
or even death.
P/N 00769736
WARNING! Never use your hand to check for oil
leaks. Always use paper or cardboard.
P/N 00756059
DANGER! Keep Away Thrown Objects. Inspect the
area before mowing and remove foreign material
that could become mower thrown objects.
P/N 00769737
DANGER! Make certain that drivelines are correct
length and are securely attached.
P/N 00756494
A84B 03/07
Safety Section 1-19
© 2007 Alamo Group Inc.
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SAFETY
IMPORTANT - Use only Genuine Alamo Industrial
replacement parts.
P/N 02925100
PELIGRO! Spanish Translation for Driveline Safety
P/N 00773723
Slow Moving Vehicle Decal. Keep SMV reflector
clean and visible. DO NOT transport or operate
without the SMV.
P/N 03200347
IMPORTANT! - Required for Equal-Angle Driveline
Unit.
P/N 00764848
A84B 03/07
Safety Section 1-20
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SAFETY
Attention! Do not operate until all slip clutches are
properly adjust and are not frozen.
P/N 00763613
WARNING! Avoid Bodily Injury, Use 1000 RPM
PTO Speed Only.
P/N D114
WARNING! Avoid Bodily Injury, Use 540RPM PTO
Speed Only.
P/N D103
Operator's Manual (with repair parts) and warranty
was attached to this implement during final
inspection.
P/N 00763977
A84B 03/07
Safety Section 1-21
© 2007 Alamo Group Inc.
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SAFETY
NAME LOGO - Alamo Industrial
P/N 02960766
WARNING! DO NOT transport at speeds higher
than 20 mph. Only transport behind a properly
sized and equipped tractor.
P/N 00777394
Name LOGO - Alamo Industrial
P/N 00757139
NAME LOGO - A84B
P/N 00769874
A84B 03/07
Safety Section 1-22
© 2007 Alamo Group Inc.
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SAFETY
Amber Reflector. Keep reflectors clean and visible.
P/N 1458393
Read Operator’s Manual! The operator’s manual is
located inside this canister. If the manual is
missing order one from your dealer.
P/N 00776031
A84B 03/07
Safety Section 1-23
© 2007 Alamo Group Inc.
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SAFETY
Federal Laws and Regulations
This section is intended to explain in broad terms the concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer-
(1) shall furnish to each of his employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules,regulations and
orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer
shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,
or will be involved.”
Employer Responsibilities:
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the
equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator
securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the
necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop mowing if bystanders or passerbys come within 100 yards.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
A84B 03/07
Safety Section 1-24
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