Poulan Lawn Mower Accessory 96072001000 User Manual

OWNER’S MANUAL  
Model GTT354  
Mfg. ID No. 96072001000  
Product No. 960 72 00-10  
54 Inch Mower  
Grass Catcher  
• Assembly  
• Operation  
• Customer Responsibilities  
• Repair Parts  
532402349 11.17.05 rad  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
If you strike a foreign object, stop and inspect the  
IV.TOWING  
machine. Repair, if necessary, before restarting.  
Nevermakeanyadjustmentsorrepairswiththeengine  
running.  
Tow only with a machine that has a hitch designed for  
towing. Do not attach towed equipment except at the  
hitch point.  
Follow the manufacturer's recommendation for weight  
limits for towed equipment and towing on slopes.  
Never allow children or others in or on towed equip-  
ment.  
On slopes, the weight of the towed equipment may  
cause loss of traction and loss of control.  
Travel slowly and allow extra distance to stop.  
Check grass catcher components and the discharge  
guard frequently and replace with manufacturer's rec-  
ommended parts, when necessary.  
Mower blades are sharp. Wrap the blade or wear  
gloves, and use extra caution when servicing them.  
Check brake operation frequently. Adjust and service  
as required.  
Maintain or replace safety and instruction labels, as  
necessary.  
V. SERVICE  
SAFE HANDLING OF GASOLINE  
To avoid personal injury or property damage, use extreme  
care in handling gasoline.Gasoline is extremely flammable  
and the vapors are explosive.  
Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
Be sure the area is clear of bystanders before operat-  
ing. Stop machine if anyone enters the area.  
Never carry passengers.  
Use only approved gasoline container.  
Never remove gas cap or add fuel with the engine run-  
ning. Allow engine to cool before refueling.  
Never fuel the machine indoors.  
Never store the machine or fuel container where there  
is an open flame, spark, or pilot light such as on a water  
heater or other appliances.  
Never fill containers inside a vehicle or on a truck or  
trailer bed with plastic liner. Always place containers  
on the ground away from your vehicle when filling.  
Removegas-poweredequipmentfromthetruckortrailer  
and refuel it on the ground. If this is not possible, then  
refuel such equipment with a portable container, rather  
than from a gasoline dispenser nozzle.  
Keep the nozzle in contact with the rim of the fuel tank  
orcontaineropeningatalltimesuntilfuelingiscomplete.  
Do not use a nozzle lock-open device.  
Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while back-  
ing.  
Nevercarrychildren,evenwiththebladesshutoff. They  
may fall off and be seriously injured or interfere with  
safemachineoperation.Childrenwhohavebeengiven  
rides in the past may suddenly appear in the mowing  
area for another ride and be run over or backed over  
by the machine.  
Keepchildrenoutofthemowingareaandinthewatchful  
care of a responsible adult other than the operator.  
Be alert and turn machine off if a child enters the  
area.  
Before and while backing, look behind and down for  
small children.  
Mow up and down slopes (15° Max), not across.  
Be alert and turn machine off if a child enters the  
area.  
Choose a low ground speed so that you will not have  
to stop or shift while on the slope.  
If fuel is spilled on clothing, change clothing immedi-  
ately.  
Never overfill fuel tank. Replace gas cap and tighten  
securely.  
GENERAL SERVICE  
Never operate machine in a closed are.  
Keep all nuts and bolts tight to be sure the equipment  
is in safe working condition.  
Never tamper with safety devices. Check their proper  
operation regularly.  
Keep machine free of grass, leaves, or other debris  
build-up. Clean oil or fuel spillage and remove any fuel-  
soaked debris. Allow machine to cool before storing.  
Avoid starting, stopping, or turning on a slope. If the  
tires lose traction, disengage the blades and proceed  
slowly straight down the slope.  
If machine stops while going uphill, disengage blades,  
shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
CONGRATULATIONS on your purchase of a new Grass Catcher. It has been designed, engineered and manufactured to  
give you the best possible dependability and performance.  
Should you experience any problems you cannot easily remedy, please contact your nearest authorized service center/  
department. They have competent, well trained technicians and the proper tools to service or repair this unit.  
Please read and retain this manual.The instructions will enable you to assemble and maintain your Grass Catcher properly.  
Always observe the "SAFETY RULES".  
TABLE OF CONTENTS  
SAFETY RULES ...................................................................2-3  
CARTON CONTENTS.............................................................. 4  
ASSEMBLY...........................................................................5-7  
OPERATION ............................................................................ 8  
CUSTOMER RESPONSIBILITIES........................................... 9  
STORAGE................................................................................ 9  
REPAIR PARTS.................................................................10-11  
3
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KNOWYOUR GRASS CATCHER  
READTHISOWNER'SMANUALANDSAFETYRULESBEFOREASSEMBLINGOROPERATINGYOURGRASSCATCHER.  
Compare the illustrations with the carton contents to familiarize yourself with the parts before starting the assembly. Study  
the operating instructions and safety precautions thoroughly to insure proper functioning of your Grass Catcher and to  
prevent injury to yourself and others. Save this manual for future reference.  
The operation of any tractor can result in foreign objects thrown into the eyes,  
which can result in severe eye damage. Always wear safety glasses or eye shields  
before starting your tractor and while mowing. We recommend a wide vision safety  
mask for over the spectacles or standard safety glasses.  
00155  
CARTON CONTENTS:  
UNPACKING INSTRUCTIONS  
Remove all parts and packing materials from carton.  
(3) Container Tops  
(3) Container Bottoms  
(1) Upper Chute  
(1) Lower Chute  
(1) Cover Assembly  
Check carton contents against list. Be sure all parts  
are there.  
TOOLS REQUIRED FOR ASSEMBLY -  
SUPPORT  
ASSEMBLY  
Marked "A"  
(1) 5/8" Wrench (for changing Blades)  
(3) BLADES  
SUPPORT  
ASSEMBLY  
Marked "B"  
PARTS IDENTIFICATION  
COVER  
ASSEMBLY  
RETAINER  
SPRING  
FULL  
BAG  
INDICATOR  
CHUTE LATCH  
GRASS  
CATCHER  
CONTAINERS  
UPPER CHUTE  
LOWER CHUTE  
LOWER CHUTE  
ATTACHING  
STRAPS  
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you are seated on the  
tractor, in the operator's position.  
CAUTION: BEFORE ASSEMBLING GRASS CATCHER TO TRACTOR:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift/motion control lever in "NEUTRAL" position.  
Place attachment clutch in "DISENGAGED" position.  
Turn ignition key "OFF" and remove key.  
Make sure the blade and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
4
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ASSEMBLY  
1. Slide flanges of support assembly into drawbar slots  
INSTALL HIGH LIFT BAGGING BLADES  
first, then, pivot backwards inserting pin into drawbar  
pin hole.  
1(See Fig. 1)  
2. Be sure support assembly is seated properly, then  
secure with retainer spring.  
CAUTION: Blades are sharp. Protect  
your hands with gloves and/or wrap  
blade with heavy cloth.  
SUPPORT  
ASSEMBLY  
NOTE: If you already have high lift bagging blades on your  
mower, store the supplied blades in a safe place for future  
use. Go on to step 2.  
1. Raise mower to highest position to allow access to  
blades.  
2. Remove blade bolts by turning counterclockwise.  
DRAWBAR SLOTS  
(Drawbar "A" shown)  
3. Install bagging blades supplied with stamped "THIS  
SIDEUP"facinguptowardsmower,or,bladesstamped  
with "GRASS SIDE" facing down towards grass.  
IMPORTANT:Toensureproperassembly,centerholeinblade  
must align with star pattern on mandrel assembly.  
4. Install and tighten blade bolts securely (45-55 Ft. Lbs.  
torque).  
INSERT  
FLANGES  
FIRST INTO  
DRAWBAR  
SLOTS  
STAR  
PATTERN  
PIN  
DRAWBAR  
MANDREL  
ASSEMBLY  
BLADE BOLT  
(SPECIAL)  
PIN HOLE  
RETAINER  
FIG. 2  
SPRING  
HIGH LIFT  
BAGGING  
BLADE  
MOUNTING COVER ASSEMBLY TO  
SUPPORT ASSEMBLY (See Fig. 3)  
3
FIG. 1  
NOTE: For ease of assembly, you may wish to obtain the  
assistance of another person for mounting cover assembly  
to tractor.  
1. Position cover assembly on ground behind tractor.  
2. Liftandrotatecovertoaligncoverbracketswithsupport  
assembly tubes.  
HANG SUPPORT ASSEMBLY ON  
REAR DRAWBAR (See Fig. 2)  
2
3. Slide cover assembly down onto the support tubes.  
Determine the correct support assembly for your tractor.  
The support assemblies are marked "A" and "B".  
Compare the drawbar illustrations below to the drawbar  
located at the rear of your tractor.  
Use the support assembly indicated for your tractor and  
discard the other support assembly.  
SUPPORT  
ASSEMBLY  
COVER  
ASSEMBLY  
DRAWBAR B  
Use Support Assembly  
Marked "B"  
DRAWBAR A  
Use Support Assembly  
Marked "A"  
03024  
FIG. 3  
5
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CONTAINER MOUNTING (See Fig. 5)  
CONTAINER ASSEMBLY (See Fig. 4)  
5
4
1. Install one container to left side first with warning to  
outside of unit. Install another container to center  
position and one in right position.  
NOTE:Rightcontainershouldalwaysoverlapleftcontainer  
at center supports.  
1. Place bottom half inside of top half, as shown.  
2. Place one foot inside bottom half and lift top half to  
meet bottom half.  
3. Press halves tightly together while lifting top to lock  
into place as shown.  
IMPORTANT:BEFORELOCKINGTHETABS,HOOKEDEDGES  
ONBOTHHALVESMUSTOVERLAPTOFORMSEALASSHOWN  
IN INSET.  
2. Close cover and lock latch handles over center support  
tubes.  
4. Repeat for other containers.  
COVER LATCH  
HANDLES  
CONTAINER  
BOTTOM HALF  
CONTAINER  
WARNING  
2089  
0
CONTAINER  
TOP HALF  
CENTER  
SUPPORT  
TUBES  
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WHILE LIFTING  
TOP HALF  
CONTAINER  
HANDLE  
CONTAINER  
WARNING  
TOP HALF  
FIG. 5  
CONTAINER  
BOTTOM  
HALF  
LOCKING  
TAB  
FIG. 4  
ASSEMBLY CHECK: Squeeze sides of lower half of con-  
tainer and check that there is no gap between upper and  
lower halves. If a gap appears, unlock tabs to separate  
container halves and repeat instructions above.  
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6
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UPPER CHUTE (See Figs. 7A & 7B)  
LOWER CHUTE (See Fig. 6)  
6
7
1. Raise and hold deflector shield in upright position.  
2. Placeslotinlowerchuteovertabonmower andposition  
lower chute over mower opening as shown.  
1. Lower mower to its lowest cutting position.  
2. Assemble upper chute by inserting curved end into  
hole in back of cover.  
3. Hook rear latch into flange hole on back of mower.  
NOTE: Handle carefully so as not to damage full bagger  
indicator.  
4. Hook front latch into hole in front gauge wheel bracket  
or under gauge wheel bracket on mower without a hole  
in bracket.  
3. Push in and turn upper chute until it is in line with lower  
chute.  
4. Align the bosses on lower chute with alignment slots  
on upper chute and slide together.  
5. Secure with rubber latch by hooking hole in latch over  
latch pin.  
CAUTION: Do not remove deflector  
shield from mower. Raise and hold  
shield when attaching lower chute  
and allow it to rest on chute while in  
operation.  
FULL BAGGER  
INDICATOR  
UPPER  
CHUTE  
DEFLECTOR  
SHIELD  
HANDLE  
COVER  
LOWER  
CHUTE  
TAB  
FIG. 7A  
ALIGNMENT  
SLOT  
LATCH PIN  
0
2
783  
REAR LATCH  
RUBBER  
LATCH  
GUAGE WHEEL  
BRACKET  
BOSSES  
FIG. 7B  
LEVEL MOWER  
8
FRONT  
LATCH  
Be sure mower is properly leveled for best mower  
performance. See your tractors owner's manual for  
instructions  
FIG. 6  
7
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OPERATION  
Avoid cutting wet grass or in the morning while the dew  
TIPS FOR IMPROVED BAGGING  
OPERATION:  
is still heavy. Grass clippings collected under these  
conditions tend to be sticky and adhere to the walls of  
the flow path causing clogging.  
Follow the mower operation instructions in your tractor  
owner's manual.  
Your bagger is equipped with a full bagger indicator.  
Movement of the wheel increases as the bags fill.The  
wheel will be spinning fastest just before the bags fill  
completely.When the wheel stops, it indicates that the  
bags are full and the chutes have become clogged.  
When operating your grass catcher on a lawn where grass  
and leaf bagging equipment has not been used, you are  
picking up thatch and debris that has accumulated for long  
periods of time. The amount collected and the total time  
of operation may be greater than you will experience with  
regular use of your grass catcher.  
NOTE: To help prevent clogging of chutes, check/empty  
bags when the wheel is spinning fast.Experience will teach  
you the best time to empty the bags.  
Always run throttle at full speed when bagging.  
Care should be taken not to damage the parts and that  
the wheel spins freely at the beginning of each use.  
If the grass catcher fails to pick up cut grass or leaves,  
it is an indication that clogging has occurred in the  
system or that the grass catcher containers are full.  
Usually this is indicated by the stopped movement of  
the full bagger indicator.  
Select a gear low enough to give good mower cutting  
performance, good quality cut and good bagging  
performance.  
NOTE: It may be necessary to overlap width of cut to suit  
your conditions.  
If grass is extremely tall, it should be mowed twice.The  
first time relatively high, the second time to desired  
height.  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
- Raise seat. Unlatch and raise cover.  
- Slide out containers and dispose of clippings .  
- Replace containers, close cover, and latch.  
b. Unlatch chutes and check for clogging.  
- Remove all debris in chutes.  
Use left hand side of mower for trimming.  
Plastic trash bags can be inserted inside grass catcher  
containers for ease of debris disposal. To remove the  
plastic trash bags when full:  
a. Disengage blades, shift into neutral, engage the  
parking brake and stop the engine.  
b. Raise seat. Unlatch and raise cover.  
- Reassemble and latch chutes  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear, off  
of the tube rails.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
e. Tip the container on its side and slide the filled bag  
from the container.  
f. Install a new plastic lawn bag with the edges of the  
bag draped over upper lip of the container.  
c. Checktoinsurefullbaggerindicatorhasnotbecome  
clogged.  
- The air passage hole must be clear of debris.  
Gentlyinsertasmalltwigorwireintopassageway  
to clear.  
CAUTION  
g. Repeat for other containers.  
h. Reinstall containers making sure right container  
overlaps left container at center supports.  
j. Closecoverandsecurelatchesovercentersupport  
tubes.  
• Do not operate mower with grass catcher  
partially installed.  
• Disengage blades and stop engine before  
leaving tractor seat to empty containers,  
unclogging chutes, etc.  
• Close cover before starting.  
• Disengage mower when crossing driveways  
or gravel surfaces and other areas where  
thrown objects could be a hazard.  
• Do not attempt to vacuum up cans or other  
potentially hazardous projectiles.  
8
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CUSTOMER RESPONSIBILITIES  
STORAGE  
GENERAL RECOMMENDATIONS  
When grass catcher is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.Store  
in a clean, dry place.  
Always observe safety rules when performing any main-  
tenance.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
CAUTION: Donotleavegrassinbagger  
containers. Emptycontainersaftereach  
useandbeforestoring. Failuretodoso  
mayresultinspontaneouscombustion  
which could develop into a fire.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bent or damaged blades.  
See BLADE CARE instructions in your tractor owner's  
manual.  
CAUTION:BEFOREPERFORMINGANY  
MAINTENANCE,SERVICEORADJUST-  
MENTS:  
Depress clutch brake pedal fully and  
set parking brake.  
Place gearshift/motion control lever in  
"NEUTRAL" position.  
Placeclutchcontrolin"DISENGAGED"  
position.  
Turn ignition key to "OFF" position.  
Make sure blades and all moving parts  
have completely stopped.  
Disconnect spark plug wire(s) from  
spark plug(s) and place wire where it  
cannot come in contact with plug.  
CAUTION: Grass catcher components  
are subject to wear, damage and  
deterioration, which could expose  
moving parts or allow objects to be  
thrown. Frequentlycheckcomponents  
and replace with manufacturer's  
recommended parts, when necessary.  
9
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REPAIR PARTS  
GRASS CATCHER - MODEL GTT354 (MFG. ID 96072001000) / RAMASSE-HERBE - MODÈLE GTT354 (MFG ID 96072001000)  
PRODUCT NUMBER 960 72 00-10 / NO. DE PRODUIT 960 72 00-10  
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REPAIR PARTS  
GRASS CATCHER - MODEL GTT354 (MFG. ID 96072001000) / RAMASSE-HERBE - MODÈLE GTT354 (MFG ID 96072001000)  
PRODUCT NUMBER 960 72 00-10 / NO. DE PRODUIT 960 72 00-10  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
18 532187300 Chute, Lower  
Glissière inférieure  
Vis #10-24 x 5/8  
Ressort de retenue  
2
3
4
532069180 Nut, Crownlock #10-24  
532192709 Screen, Cover  
532195373 Cover Assembly  
(Includes 34, 37)  
532187299 Chute, Upper  
818021008 Screw, Special #10-14x1/2 Vis spéciale #10-14x1/2  
532130933 Full Bag Indicator  
532087175 Screw, #10-24 x 1-1/8  
819061216 Washer 3/16x3/4x16 Ga.  
Écrou auto-serrant #10-24  
Écran de couvercle  
Couvercle  
(Y compris 3, 37,38,39)  
Glissière supérieure  
20 871161010 Screw #10-24 x 5/8  
26 532124670 Spring, Retainer  
27 532176987 Support Assembly "A"  
532198128 Support Assembly "B"  
28 532187256 Blade, 54" High Lift  
30 532165898 Spring, Retainer  
31 532174083 Plug, Tubing End  
32 532176990 Bagger, Frame  
33 532192786 Pin, Hinge  
34 532192550 Gasket, Cover  
35 532183286 Container, Top  
36 532129586 Container, Bottom  
37 532192603 Ring, Cover Gasket  
38 532130895 Latch Handle, Cover  
Ensemble du support "A"  
Ensemble du support "B"  
Lame de portance élevée 54"  
Ressort de retenue  
Capuchon d’extrémité de tuyau  
Cadre de ramasse-herbe  
Goupille de charnière  
Garniture de couvercle  
Bac à gazon supérieur  
Bac à gazon inférieur  
Sceau de couvercle  
5
6
7
8
9
Indicateur de sac plein  
Vis #10-24 x 1-1/8  
Rondelle 3/16x3/4x16 Ja.  
Entretoise fendue  
Écrou borgne #10-24  
Rondelle frein  
Loquet de glissière  
Axe de loquet  
Crochet de loquet  
Loquet de caoutchoc  
10 532007206 Spacer, Split  
11 532060867 Nut, Acorn #10-24  
12 810071000 Washer, lock  
13 532109808 Latch, Chute  
14 532125004 Nut, Weld  
Poignée de loquet de couve  
Manuel de propriétaire  
15 532130760 Latch, Hook  
16 532130759 Rubber, Latch  
532402349 Owner's Manual  
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