Exmark Lawn Mower 4500 484 User Manual

LAZER Z® MODELS  
For Serial Nos.  
790,000 & Higher  
Part No. 4500-484 Rev. A  
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READ OPERATOR’S MANUAL BEFORE  
OPERATING OR SERVICING EXMARK EQUIPMENT.  
TABLE OF CONTENTS  
Description  
Page  
Brake Handle Assembly ................................................22  
Caster Wheel Assembly ...........................................15-16  
Controls Group ..............................................................19  
Cutter Housing Assembly ..............................................12  
Decal Group ..................................................................34  
Deck Group ................................................................3-10  
Deck Support Group......................................................17  
Deck Idler Assembly......................................................11  
Electrical Diagram .........................................................35  
Electrical Group.............................................................33  
Electrical Logic Schematic.............................................36  
Engine Group ...........................................................27-30  
Fuel Group.....................................................................25  
Fuel Tank Assembly ......................................................26  
Height of Cut Assembly .................................................18  
Hydraulic Group ............................................................31  
Mainframe Group...........................................................13  
Motion Control Group ...................................................20  
Park Brake Group .........................................................21  
Pump Idler Assembly.....................................................32  
ROPS Assembly............................................................14  
Seat Group ....................................................................23  
Seat W/Tracks Assembly...............................................24  
-2-  
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48” DECK GROUP  
Item  
Part No.  
Description  
Qty.  
Item  
Part No.  
Description  
Qty.  
1
2
3
4
5
6
O
109-9008  
98-5975  
Asm, Deck W/Decals 486.....................1  
Washer, Spring Disc 3/8.......................3  
Bushing, Splined ..................................3  
Spring, Extension .................................1  
Axle, Anti-Scalp Roller..........................3  
Blade, Notched.....................................3  
Blade, Mulching....................................3  
Blade, Low Lift......................................3  
Blade, Solid..........................................3  
Blade, Extreme.....................................3  
Roller, Anti-Scalp..................................3  
Spacer, Splined Stepped......................3  
Spacer, Splined....................................3  
Pulley, Idler 5" ......................................1  
Pulley, Idler 6" ......................................1  
Sheave, Blade Drive 5.72.....................3  
Spacer, Pulley ......................................2  
Asm, Deck Idler....................................1  
Screw, SEMS Hex 1/2-20 x 2.18...........3  
Nut, Nyloc 3/8-16 Flg............................31  
Asm, Spindle Housing..........................3  
17:1  
17:2  
17:3  
103-9504  
103-9539  
109-0916  
Guard, Bottom...................................... 1  
Asm, Cutter Housing............................ 1  
Nut, Spindle 7/8-14 .............................. 1  
Spindle, Double Spline......................... 1  
Cover, Belt RH 46-56 ........................... 1  
Cover, Belt LH 46-56............................ 1  
Wireform, Cover................................... 2  
Nut, Flange 5/8-18 Centerlock.............. 3  
Asm, Discharge Chute ......................... 1  
Chute, Discharge ................................. 1  
103-3037  
116-0133  
109-9851  
103-6401  
103-6391  
103-6386  
103-6381  
103-6396  
103-8415  
103-9522  
103-9523  
109-0977  
109-2796  
109-2798  
109-2872  
109-2883  
109-9220  
109-6658  
109-6917  
17:4Q 109-6881  
18  
109-6935  
109-6936  
109-6982  
109-7033  
109-7188  
109-2738  
19  
20  
21  
22  
22:1  
22:2  
22:3  
22:4  
23  
7
109-8675-01 Bracket, Discharge Chute .................... 1  
8
3231-22  
Bolt, Carriage 3/8-16 x 1....................... 3  
Nut, Nyloc 3/8-16 Flg............................ 3  
Belt, V-B X 175.75................................ 1  
9
109-6658  
109-8070  
10  
11  
12  
13  
14  
15  
16  
17  
24  
109-9010-01 Baffle, Discharge 484/486.................... 1  
25  
3211-46  
3231-22  
3231-28  
3231-44  
109-2098  
109-9643  
Screw, HH 3/8-24 x 2 Gr8 .................... 3  
Bolt, Carriage 3/8-16 x 1....................... 1  
Bolt, Carriage 3/8-16 x 1 1/4................. 2  
Bolt, Carriage 3/8-16 x 2 1/2................. 2  
Kit, Anti-Scalp ...................................... 3  
Asm, Deck Complete 486 .................... 1  
26  
27  
28  
29  
30  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
O
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK486.  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a  
copper or nickel based anti-seize.  
-3-  
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48” DECK W/DECALS ASSEMBLY – 109-9008  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
3
4
5
1-303508  
1-403005  
1-633922  
98-5954  
Decal, Discharge Warning .....................1  
Decal, Danger........................................2  
Decal, Anti-Scalp ...................................1  
Decal, Danger........................................2  
6
7
8
109-3148  
109-9361  
109-9437  
Decal, Bolt Torque................................. 1  
Decal, Belt Routing................................ 1  
Decal, Ultracut 48.................................. 1  
-4-  
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52” DECK GROUP  
Item  
Part No.  
Description  
Qty.  
Item  
Part No.  
Description  
Qty.  
1
2
3
4
5
6
O
109-9149  
98-5975  
Asm, Deck W/ Decals 526.................... 1  
Washer, Spring Disc 3/8....................... 3  
Bushing, Splined .................................. 3  
Spring, Extension ................................. 1  
Axle, Anti-Scalp Roller.......................... 3  
Blade-Notched...................................... 3  
Blade, Mulching.................................... 3  
Blade, Low Lift...................................... 3  
Blade, Solid.......................................... 3  
Blade, Extreme..................................... 3  
Roller, Anti-Scalp.................................. 3  
Spacer, Splined Stepped...................... 3  
Spacer, Splined.................................... 3  
Pulley, Idler 5" ...................................... 2  
Spacer, Pulley ...................................... 2  
Asm, Deck Idler.................................... 1  
Belt, V-B X 186.00"............................... 1  
Screw, SEMS Hex 1/2-20 x 2.18........... 3  
Nut, Nyloc 3/8-16 Flg............................31  
Asm, Spindle Housing.......................... 3  
Guard, Bottom...................................... 1  
17:2  
17:3  
103-9539  
109-0916  
Asm, Cutter Housing............................ 1  
Nut, Spindle 7/8-14 .............................. 1  
Spindle, Double Spline......................... 1  
Cover, Belt RH 46-56 ........................... 1  
Cover, Belt LH 46-56............................ 1  
Wireform, Cover................................... 2  
Nut, Flange 5/8-18 Centerlock.............. 3  
Asm, Discharge Chute ......................... 1  
Chute, Discharge ................................. 1  
103-3037  
116-0133  
109-9851  
103-6402  
103-6392  
103-6387  
103-6382  
103-6397  
103-8415  
103-9522  
103-9523  
109-0977  
109-2872  
109-2883  
109-4994  
109-9220  
109-6658  
109-6917  
103-9504  
17:4Q 109-6881  
18  
109-6935  
109-6936  
109-6982  
109-7033  
109-7188  
109-2738  
19  
20  
21  
22  
22:1  
22:2  
22:3  
22:4  
23  
109-8675-01 Bracket, Discharge Chute .................... 1  
7
3231-22  
Bolt, Carriage 3/8-16 x 1....................... 3  
Nut, Nyloc 3/8-16 Flg............................ 3  
8
109-6658  
9
109-9915-01 Baffle, Discharge 52/60........................ 1  
10  
12  
13  
14  
15  
16  
17  
17:1  
24  
116-0185  
3211-46  
3231-22  
3231-28  
3231-44  
109-2098  
109-9645  
Sheave, Blade Drive............................. 3  
Screw, HH 3/8-24 x 2 Gr8 .................... 3  
Bolt, Carriage 3/8-16 x 1....................... 2  
Bolt, Carriage 3/8-16 x 1 1/4................. 2  
Bolt, Carriage 3/8-16 x 2 1/2................. 2  
Kit, Antiscalp........................................ 3  
Asm, Deck Complete 526 .................... 1  
25  
26  
27  
28  
29  
30  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
O
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK526.  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a  
copper or nickel based anti-seize.  
-5-  
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52” DECK W/DECALS ASSEMBLY – 109-9149  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
3
4
5
1-303508  
1-403005  
1-633922  
98-5954  
Decal, Warning, Discharge .................... 1  
Decal, Danger........................................ 2  
Decal, Antiscalp..................................... 1  
Decal, Cover, Missing............................ 2  
6
7
8
109-3148  
109-9361  
109-9438  
Decal, Bolt Torque................................. 1  
Decal, Belt Routing................................ 1  
Decal, Ultracut 52 Series 6.................... 1  
-6-  
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60” DECK GROUP  
Item  
Part No.  
Description  
Qty.  
Item  
Part No.  
Description  
Qty.  
1
2
3
4
5
6
O
109-9148  
98-5975  
Asm, Deck W/ Decals 606.................... 1  
Washer, Spring Disc 3/8....................... 4  
Bushing, Splined .................................. 3  
Spring, Extension ................................. 1  
Axle, Anti-Scalp Roller.......................... 3  
Blade, Notched..................................... 3  
Blade, Mulching.................................... 3  
Blade, Low Lift...................................... 3  
Blade, Solid.......................................... 3  
Blade, Extreme..................................... 3  
Roller, Anti-Scalp.................................. 4  
Spacer, Splined Stepped...................... 3  
Spacer, Splined.................................... 3  
Pulley, Idler 6" ...................................... 1  
Spacer, Pulley ...................................... 1  
Asm, Deck Idler.................................... 1  
Screw, SEMS Hex 1/2-20 x 2.18........... 3  
Nut, Nyloc 3/8-16 Flg............................32  
Asm, Spindle Housing.......................... 3  
Guard, Bottom...................................... 1  
Asm, Cutter Housing ............................ 1  
Nut, Spindle 7/8-14............................... 1  
15:4Q 109-6881  
Spindle, Double Spline......................... 1  
Cover, Belt RH 60-72 ........................... 1  
Cover, Belt LH 60-72............................ 1  
Wireform, Cover................................... 2  
Nut, Flange 5/8-18 Centerlock.............. 3  
Asm, Discharge Chute ......................... 1  
Chute, Discharge ................................. 1  
16  
116-0094  
109-6938  
109-6982  
109-7033  
109-7188  
109-2738  
103-3037  
116-0133  
109-9851  
103-6403  
103-6393  
103-6388  
103-6383  
103-6398  
103-8415  
103-9522  
103-9523  
109-2796  
109-2872  
109-2883  
109-9220  
109-6658  
109-6917  
103-9504  
103-9539  
109-0916  
17  
18  
19  
20  
20:1  
20:2  
20:3  
20:4  
21  
109-8675-01 Bracket, Discharge Chute .................... 1  
3231-22  
Bolt, Carriage 3/8-16 x 1....................... 3  
Nut, Nyloc 3/8-16 Flg............................ 3  
Belt, V-5V-198.75................................. 1  
109-6658  
109-8073  
7
8
22  
109-9915-01 Baffle, Discharge 52/60........................ 1  
9
23  
109-8590  
109-9416  
109-9511  
3211-46  
3231-22  
3231-28  
3231-42  
3231-44  
109-2098  
109-9647  
Pulley, Idler 8 In Flanged...................... 1  
Wld, Spacer Idler ................................. 1  
Sheave, Blade Drive 7.25..................... 3  
Screw, HH 3/8-24 x 2 Gr8 .................... 4  
Bolt, Carriage 3/8-16 x 1....................... 2  
Bolt, Carriage 3/8-16 x 1 1/4................. 2  
Bolt, Carriage 3/8-16 x 3....................... 1  
Bolt, Carriage 3/8-16 x 2 1/2................. 1  
Kit, Antiscalp........................................ 4  
Asm, Deck Complete 606 .................... 1  
10  
11  
12  
13  
14  
15  
15:1  
15:2  
15:3  
24  
25  
26  
27  
28  
29  
30  
31  
32  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
O
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK606.  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a  
copper or nickel based anti-seize.  
-7-  
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60” DECK W/DECALS ASSEMBLY – 109-9148  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
3
4
5
1-303508  
1-403005  
1-633922  
98-5954  
Decal, Warning, Discharge .................... 1  
Decal, Danger........................................ 2  
Decal, Antiscalp..................................... 1  
Decal, Cover, Missing............................ 2  
6
7
8
109-3148  
109-9361  
109-9439  
Decal, Bolt Torque................................. 1  
Decal, Belt Routing................................ 1  
Decal, Ultracut 60 Series 6.................... 1  
-8-  
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72” DECK GROUP  
Item  
Part No.  
Description  
Qty.  
Item  
16:3  
Part No.  
Description  
Qty.  
1
2
3
4
5
6
O
109-9133  
98-5975  
Asm, Deck W/ Decals 726.................... 1  
Washer, Spring Disc 3/8....................... 4  
Bushing, Splined .................................. 3  
Spring, Extension ................................. 1  
Axle, Anti-Scalp Roller.......................... 4  
Blade, Notched..................................... 3  
Blade, Mulching.................................... 3  
Blade, Low Lift...................................... 3  
Blade, Solid.......................................... 3  
Blade, Extreme..................................... 3  
Roller, Anti-Scalp.................................. 4  
Spacer, Splined Stepped...................... 3  
Spacer, Splined.................................... 3  
Sheave, Blade Drive 9.00..................... 3  
Pulley, Idler 6" ...................................... 1  
Spacer, Pulley ...................................... 1  
Asm, Deck Idler.................................... 1  
Screw, SEMS Hex 1/2-20 x 2.18........... 3  
Nut, Nyloc 3/8-16 Flg............................32  
Asm, Spindle Housing.......................... 3  
Guard, Bottom...................................... 1  
Asm, Cutter Housing ............................ 1  
109-0916  
Nut, Spindle 7/8-14 .............................. 1  
Spindle, Double Spline......................... 1  
Cover, Belt RH 60-72 ........................... 1  
Cover, Belt LH 60-72............................ 1  
Wireform, Cover................................... 2  
Nut, Flange 5/8-18 Centerlock.............. 3  
Asm, Discharge Chute ......................... 1  
Chute, Discharge ................................. 1  
16:4Q 109-6881  
103-3037  
116-0133  
109-9851  
103-6404  
103-6394  
103-6389  
103-6384  
103-6399  
103-8415  
103-9522  
103-9523  
109-2180  
109-2796  
109-2872  
109-2883  
109-9220  
109-6658  
109-6917  
103-9504  
103-9539  
17  
116-0094  
109-6938  
109-6982  
109-7033  
109-7188  
109-2738  
18  
19  
20  
21  
21:1  
21:2  
21:3  
21:4  
22  
109-8675-01 Bracket, Discharge Chute .................... 1  
3231-22  
Bolt, Carriage 3/8-16 x 1....................... 3  
Nut, Nyloc 3/8-16 Flg............................ 3  
Pulley, Idler 8 In Flanged...................... 1  
Belt, V-5V X 219.00" ............................ 1  
7
109-6658  
109-8590  
109-9023  
8
9
23  
10  
11  
12  
13  
14  
15  
16  
16:1  
16:2  
24  
109-9695-01 Baffle, Discharge 726........................... 1  
25  
109-9416  
3211-46  
3231-22  
3231-28  
3231-42  
3231-44  
109-2098  
109-9649  
Wld, Spacer Idler ................................. 1  
Screw, HH 3/8-24 x 2 Gr8 .................... 4  
Bolt, Carriage 3/8-16 x 1....................... 2  
Bolt, Carriage 3/8-16 x 1 1/4................. 2  
Bolt, Carriage 3/8-16 x 3....................... 1  
Bolt, Carriage 3/8-16 x 2 1/2................. 1  
Kit, Antiscalp........................................ 3  
Asm, Deck Complete 726 .................... 1  
26  
27  
28  
29  
30  
31  
32  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
O
Q
Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK726  
Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT use a  
copper or nickel based anti-seize.  
-9-  
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72” DECK W/DECALS ASSEMBLY – 109-9133  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
3
4
5
1-303508  
1-403005  
1-633922  
98-5954  
Decal, Warning, Discharge .................... 1  
Decal, Danger........................................ 2  
Decal, Antiscalp..................................... 1  
Decal, Cover, Missing............................ 2  
6
7
8
109-3148  
109-9361  
109-9440  
Decal, Bolt Torque................................. 1  
Decal, Belt Routing................................ 1  
Decal, Ultracut 72 Series 6.................... 1  
-10-  
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DECK IDLER ASSEMBLY – 109-2883  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
43-0940  
Spacer-Hub, Blower...............................1  
Guard, Top.............................................1  
Bearing, Spherical..................................2  
Seal, Double Lip.....................................1  
Seal, Single Lip......................................1  
Pulley, Idler 5"Flanged...........................1  
O-Ring ...................................................2  
9
109-7399  
109-6658  
109-7409  
323-8  
Pin, Spring Anchor................................. 1  
Nut, Nyloc 3/8-16 Flg............................. 2  
Screw, Shoulder 3/8-16 x 5.................... 1  
Screw, HH 3/8-16 x 1 1/2....................... 1  
Ring, Retaining...................................... 2  
Zerk, 1/4-28 Str...................................... 1  
103-2916  
103-3504  
103-3505  
103-3506  
103-8743  
106-7159  
10  
11  
12  
13  
14  
32120-10  
302-19  
-11-  
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CUTTER HOUSING ASSEMBLY – 103-9539  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
92-5581  
Ring-Retaining ....................................... 1  
Asm, Bearing W/O-Rings....................... 2  
O-Ring ................................................... 4  
4
5
103-9506  
109-0764  
Spacer, Bearing..................................... 1  
Asm, Housing W/Studs.......................... 1  
109-2064  
103-5895  
-12-  
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MAINFRAME GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-7345  
109-7347  
109-7349  
Frame, Main 48/52 W/Decals.................. 1  
Frame, Main 60 W/Decals ...................... 1  
Frame, Main 72 W/Decals ...................... 1  
Decal, Warning Spring Load ................... 2  
Decal, Warning ....................................... 1  
Decal, Caution Hot Surface..................... 2  
Decal, Belt Drive..................................... 2  
Plate, Rear Guard................................... 1  
Floorpan.................................................. 1  
Bumper................................................... 2  
Asm, ROPS Service ............................... 1  
Plug ........................................................ 2  
Asm, Caster Wheel (60” & 72”)............... 2  
Asm, Caster Wheel (48” & 52”)............... 2  
Bumper, Rear LH W/Decal ..................... 1  
Decal, Caution Hot Surface..................... 1  
Bumper, Rear RH ................................... 1  
Nut, Nyloc 3/8-16 Flg ..............................11  
Bolt, Carriage 3/8-16 x 1 ......................... 7  
13  
14  
3231-21  
Bolt, Carriage 3/8-16 x 3/4...................... 4  
Asm, Motion Control Cover W/Decal RH.... 1  
Decal, Motion Control ............................. 1  
Decal, Park Brake................................... 1  
Asm, Motion Control Cover W/Decal LH 1  
Decal, Motion Control ............................. 1  
Guard, Muffler......................................... 1  
Decal, Lazer Model................................. 1  
Screw, HWH 1/4-20 x .62 ....................... 4  
Asm, Guard, Hydro W/Decal .................. 1  
Decal, Hydro Oil ..................................... 1  
Asm, Guard, Hydro W/Decal .................. 1  
Decal, Hydro Oil ..................................... 1  
Guard, Hydro Rear  
116-0579  
14:2 109-7232  
14:3 109-7929  
1:2 109-9477  
1:3 107-2112  
1:4 103-2076  
1:5 116-0205  
15  
116-0580  
15:2 109-7232  
16  
17  
18  
19  
116-0043-03  
2
109-8863-03  
103-3113  
32144-10  
116-0170  
3
116-0024-01  
1-513658  
116-0230  
1-811010  
4
5
19:2 116-0157  
20 116-0171  
20:2 116-0157  
6
7V  
21  
109-9709  
9
116-0180  
LH Trim (34HP Kohler) ........................... 1  
Guard, Hydro Rear LH............................ 1  
Guard, Hydro Rear RH ........................... 1  
Decal, Exmark Logo ............................... 1  
9:2 103-2076  
109-9057  
109-9058  
103-2883  
10  
11  
12  
116-0057-03  
22  
23  
104-8301  
3231-22  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
Exmark black touch up spray paint – gloss black.  
V
See pages 15 & 16.  
-13-  
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ROPS ASSEMBLY – 116-0230  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
3
109-6653  
116-0019  
107-2102  
109-5337  
116-0104  
99-5107  
Spacer ................................................... 2  
Asm, Rops Upper W/Decal.................... 1  
Decal, Warning, Folding Rops ............... 1  
Bumper, Rops........................................ 2  
Asm, Spring Pin..................................... 2  
Nut, Lock 1/2-13 .................................... 6  
8
3233-10  
325-17  
Bolt, Carriage 1/2-13 x 3 1/2.................. 2  
Screw, HH 1/2-13 x 4............................. 4  
Washer, Spring Disc 1/2........................ 4  
Bumper, Rubber Push-In....................... 1  
Decal, Caution Fuel Vent....................... 1  
Spacer................................................... 2  
4
9
4:2  
5
10  
11  
12  
13  
1-513435  
109-9233  
116-0090  
116-0960  
6
7
-14-  
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CASTER WHEEL ASSEMBLY – 48” & 52”  
Item  
Part No.  
Description  
Qty.  
Item  
Part No.  
Description  
Qty.  
1
1-543509  
1-543511  
Cone, Bearing Tapered Roller ............ 2  
Seal, Grease ...................................... 1  
5:2:2  
103-0063  
Seal, Double Lip................................. 2  
Spacer, Nut........................................ 2  
Axle, Caster........................................ 1  
Screw, HH 1/2-13 x 8 ......................... 1  
Nut, Nyloc 1/2-13 ............................... 1  
Cap-Grease........................................ 1  
Nut, Nyloc 3/4-10 ............................... 1  
2
5:2:3V 103-3051  
3
109-1092-01 Wld, Caster Fork ................................ 1  
5:2:4  
5:3  
5:4  
6
103-3155  
325-42  
4
1-633508  
109-9126  
103-2768  
1-633585  
Washer, Spring Disc........................... 3  
Asm, Wheel And Tire W/Axle............. 1  
Guard, Seal ........................................ 2  
Bearing, Cone Tapered Roller ............ 2  
5
3296-23  
103-4882  
3296-51  
5:1  
5:2:1  
7
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.  
.
-15-  
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CASTER WHEEL ASSEMBLY – 60” & 72”  
Item  
Part No.  
Description  
Qty.  
Item  
Part No.  
Description  
Qty.  
1
1-543509  
1-543511  
1-633508  
Cone, Bearing Tapered Roller ............ 2  
Seal, Grease ...................................... 1  
Washer, Spring Disc........................... 3  
5:2:2  
103-0063  
Seal, Double Lip................................. 2  
Spacer, Nut........................................ 2  
Axle, Caster........................................ 1  
Screw, HH 1/2-13 x 9 1/2 ................... 1  
Nut, Nyloc 1/2-13 ............................... 1  
Cap-Grease........................................ 1  
Nut, Nyloc 3/4-10 ............................... 1  
2
5:2:3V 103-3051  
3
5:2:4  
5:3  
5:4  
6
103-5156  
325-39  
4
103-1474-01 Fork-Caster ........................................ 1  
5
109-9127  
103-2768  
1-633585  
Asm, Wheel And Tire W/Axle............. 1  
Guard, Seal ........................................ 2  
Bearing, Cone Tapered Roller ............ 2  
3296-23  
103-4882  
3296-51  
5:1  
5:2:1  
7
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).  
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.  
-16-  
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DECK SUPPORT GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
13:5 3218-5  
Description  
Qty.  
1
2
3
86-1990  
99-5107  
104-8301  
104-8301  
109-5013  
Washer.................................................. 6  
Nut, Lock 1/2-13 ....................................12  
Nut, Nyloc 3/8-16 Flg (48”, 52” & 60”) ....12  
Nut, Nyloc 3/8-16 Flg (72”).....................10  
Asm, Panhard Rod................................. 1  
Bushing, Rubber Suspension................. 2  
Spacer ................................................... 2  
Bearing, Cross Shaft Rear ..................... 2  
Wld, Foot Lever (72”)............................. 1  
Wld, Foot Pedal (48”, 52” & 60”) ............ 1  
Asm, Height Of Cut................................ 1  
Asm, Deck Lift Front 7/16 (48”& 52”)...... 1  
Asm, Deck Lift Front 1/2 (60” & 72”)....... 1  
Adjuster, Deck Lift.................................. 2  
Link, Deck Lift Adjuster .......................... 2  
Trunnion................................................. 2  
Nut-Jam................................................. 2  
Support, Bearing Cross Shaft ................ 2  
Asm, Deck Strut..................................... 2  
Bushing, Rubber Suspension................. 2  
Spacer ................................................... 2  
Link, Foot Lever (72”)............................. 1  
Wld, Side Link........................................ 1  
Asm, Deck Lift Rear............................... 1  
Link, Deck Lift Adjuster .......................... 2  
Adjuster, Deck Lift.................................. 2  
Trunnion................................................. 2  
Nut-Jam................................................. 2  
Pin, Hoc................................................. 1  
Bushing, Flange..................................... 2  
Support, Bearing Cross Shaft Front....... 2  
Liner, Bearing ........................................ 2  
Screw, Hex Flange 3/8-16 x .80............. 4  
Screw, HH 1/2-13 x 3............................. 2  
Screw, HH 1/2-13 x 4............................. 1  
Bolt, Carriage 3/8-16 x 1........................ 2  
Bolt, Carriage 3/8-16 x 1 1/4  
14  
15  
16  
17  
18  
19  
20  
21  
22  
109-8757  
116-0795  
109-9409  
109-9410  
109-9840  
325-12  
4
4:2 109-5009  
4:3 109-5010  
5
6
109-7173  
325-17  
109-7202-01  
109-8737-01  
109-7438  
3231-2  
3231-28  
7
8
(48”, 52” & 60”) ...................................... 2  
Bolt, Carriage 3/8-16 x 1 1/2.................. 4  
Bolt, Carriage 1/2-13 x 2 1/2.................. 3  
Washer, 5/8 SAE (72”) .......................... 1  
Washer, 7/8 SAE (72”) .......................... 1  
Nut, Nyloc 1/2-13................................... 1  
E-Ring (72”)........................................... 1  
E-Ring (72”)........................................... 1  
Screw, Carriage 1/2-13 x 2.5 ................. 4  
Bolt, 1/2-13 x 4 ...................................... 1  
Screw, HH 1/2-13 x 3 1/4....................... 2  
Bushing, Flange (72”) ............................ 1  
Weight, Toe Board................................. 1  
Screw, HH 1/4-20 x 1 1/4....................... 4  
Washer, 1/4 SAE................................... 4  
Nut, Nyloc 1/4-20 Flg............................. 4  
116-0356  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
3231-4  
116-0358  
3233-34  
3256-27  
3256-29  
3296-23  
32120-19  
32151-103  
3233-37  
116-0559  
325-13  
8:2 109-7840  
8:3 109-8007  
8:4 109-8353  
8:5 3218-5  
9
116-0818-03  
109-7952  
10  
10:2 109-5009  
10:3 109-5010  
11  
12  
13  
109-8004  
116-0806  
116-0362  
116-0796  
116-0827-01  
321-8  
13:2 109-8007  
13:3 109-7840  
13:4 109-8353  
3256-22  
104-7201  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)  
-17-  
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HEIGHT OF CUT ASSEMBLY – 109-7438  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
62-1330  
Bolt-Shoulder......................................... 1  
Grommet................................................ 1  
Nut, Nyloc 3/8-16 Flg ............................. 1  
Spring, Extension................................... 1  
Rod, Transport Lock .............................. 1  
6
116-0118  
109-7335  
116-0752  
109-8250  
Pawl, Transfer Lock............................... 1  
Asm, Hoc Plate W/Decal ....................... 1  
Decal, Cut Of Height.............................. 1  
Grip, Lever............................................. 1  
109-7130  
104-8301  
109-7124  
109-7128  
7
7:2  
8
-18-  
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CONTROLS GROUP  
Item Part No.  
109-8484  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
Console, Panel W/Decal........................  
Decal, Control Panel..............................  
Decal, Fuse............................................  
Asm, Choke Cable (34HP Kawasaki).....  
Asm, Choke Cable (Kohler) ...................  
Asm, Choke Cable (29HP Kawasaki).....  
Asm, Throttle Cable (34HP Kawasaki)...  
Asm, Throttle Cable  
1
1
1
1
1
1
1
6
7
8
107069  
Clip........................................................  
Screw, Machine 1/4-20 x 3/4..................  
Console, RH Narrow Asm......................  
Nut, Nyloc 1/4-20 Flg.............................  
Screw, HWH #10-14 x 3/4 TF................  
Screw ....................................................  
Console.LH Narrow Asm .......................  
Screw, HWH #10-14 x 3/4 TF................  
Clamp, Hose..........................................  
Plug, Plastic...........................................  
4
4
1
2
3
2
1
4
1
1
1:2 109-8483  
1:3 109-7330  
32105-15  
109-9341  
2
3
109-4601  
109-8165  
109-8167  
109-4602  
109-8166  
8:1 104-7201  
8:3 109-9345  
8:4 32105-15  
9
109-9342  
9:2 109-9345  
(All Units except 34HP Kawasaki)..........  
Bolt, Carriage #10-24 x 1/2 ....................  
Nut, Nyloc #10-24 ..................................  
1
4
4
10  
11  
105-1853  
109-9445  
4
5
1-807513  
3296-2  
-19-  
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MOTION CONTROL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
116-0880  
1:2 109-8054  
116-0881  
Asm, Mot Ctrl/Bushing RH..................... 1  
Bushing, Flanged................................... 4  
Asm, Mot Ctrl/Bushing LH...................... 1  
Bushing, Flanged................................... 4  
Screw, HH 5/16-18 x 1 W/Patch............. 2  
Arm, Pump Control ................................ 2  
Screw, HH 1/4-20 x 7/8.......................... 2  
Washer, Spring Disc 1/4 ........................ 2  
Damper, Motion Control......................... 2  
Nut, Nyloc 5/16-18 Flg ........................... 8  
Bolt, Carriage 5/16-18 x 1 ...................... 2  
Hub, Threaded....................................... 2  
Screw, HH 1/2-13 x 3............................. 2  
Lever, Motion Control RH....................... 1  
Lever, Motion Control LH ....................... 1  
Asm, Steering Handle RH...................... 1  
Grip, Control Lever................................. 1  
20  
109-6590  
Asm, Steering Handle LH ...................... 1  
Grip, Control Lever ................................ 1  
Nut, Nyloc 3/8-16 Flg............................. 4  
Screw, HH 3/8-16 x 1 1/4....................... 4  
Spring, Leaf Rtn..................................... 2  
Asm, Pump Linkage Front (60” & 72”) ... 2  
Asm, Pump Linkage Rear (48” & 52) ..... 2  
Nut, Hex 5/16-24.................................... 2  
Spring, Compression ............................. 2  
Balljoint.................................................. 1  
Balljoint.................................................. 1  
Washer, Spring Disc 1/2........................ 4  
Washer.................................................. 2  
Nut, Hex 1/2-13 Side Lock..................... 2  
Washer.................................................. 2  
Nut, Jam 1/2-13..................................... 2  
Screw, Hex Flange 5/16-18 x 1 1/2........ 2  
20:1 109-5668  
2
21  
22  
23  
24  
104-8301  
323-7  
2:2 109-8054  
3V 116-0648  
109-5575  
109-8106  
109-8107  
4
109-4581  
5V 9080046  
6
1-303435  
116-0027  
104-8300  
3230-2  
24:2 3219-2  
7
24:3 1-323245  
24:4 1-633152  
24:5 1-543017  
8
9
11  
12  
16  
17  
19  
109-5891  
325-12  
25  
26  
27  
29  
30  
31  
109-9505  
3256-6  
116-0039  
116-0040  
109-6589  
32128-23  
3256-23  
3218-5  
19:1 109-5668  
115-1794  
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).  
-20-  
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PARK BRAKE GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
117-0383  
3230-2  
Asm, Brake Handle................................1  
Bolt, Carriage 5/16-18 x 1 ......................2  
Nut, Nyloc 5/16-18 Flg ...........................2  
Pin-Clevis...............................................2  
Pin, Cotter 1/16 x 1/2 .............................2  
Wheel Hub And Stud Asm .....................2  
Stud-Wheel............................................4  
Asm, Wheel & Tire (48”) ........................2  
Asm, Wheel & Tire (52”) ........................2  
Asm, Wheel & Tire (60”) ........................2  
Asm, Wheel & Tire (72”) ........................2  
Wheel (48”)............................................1  
Wheel (52”)............................................1  
Wheel (60”)............................................1  
Wheel (72”)............................................1  
Tire (48” & 52”).......................................1  
Tire (60” & 72”).......................................1  
8
242-50  
Nut, Lug 1/2-20...................................... 8  
Caliper-Brake......................................... 2  
Plate, Brake Mount ................................ 2  
Screw, HH 3/8-16 x 1 1/4....................... 4  
Swivel.................................................... 2  
Nut, Nyloc 1/4-20 Flg............................. 2  
Nut, Jam 1/4-28..................................... 2  
Nut, Nyloc 1/4-28................................... 2  
Decal, Wheel Hub, Slotted Nut .............. 2  
Cable..................................................... 1  
Cable..................................................... 1  
Washer.................................................. 2  
Nut, Slotted 1-20.................................... 2  
Pin, Cotter 9/64 x 1 1/2.......................... 2  
Washer, 3/8 SAE................................... 4  
Tie ......................................................... 2  
Nut, Hex 1/4-28...................................... 2  
2
9
109-2889  
109-0958  
323-7  
3
104-8300  
60-1730  
10  
11  
12  
13  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
4
5
3272-1  
112-8379  
104-7201  
3220-1  
6
115-3624  
1-633926  
109-3050  
109-3247  
109-3248  
109-3158  
109-3645  
109-2875  
109-2871  
109-3156  
103-2771  
103-2744  
6:2  
7
3296-13  
116-0165  
115-3584  
115-3585  
1-523157  
1-809036  
1-806800  
3256-24  
116-0940  
3219-1  
7:1  
7:2  
-21-  
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BRAKE HANDLE ASSEMBLY – 117-0383  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
5
6
7
8
9
99-5107  
Nut, Lock 1/2-13 .................................... 1  
Spacer ................................................... 1  
Arm, Brake LH ....................................... 1  
Spring Torsion RH ................................. 1  
Plate-Latch............................................. 1  
Nut, Nyloc 1/4-20 Flg ............................. 1  
10  
11  
12  
13  
14  
15  
16  
17  
115-3581  
115-3592  
112-8387  
117-0375  
115-3579  
117-0379  
117-0378  
115-2750  
Rod-Brake Release ............................... 1  
Grip 1.0 In.............................................. 1  
Bolt, HH Shoulder 1/4-20 x 1.64 ............ 1  
Spring Torsion LH.................................. 1  
Arm, Brake RH ...................................... 1  
Bolt, Shoulder 1/2-13 x 5.57 .................. 1  
Washer.................................................. 1  
Knob...................................................... 1  
117-0380  
115-3580  
117-0376  
115-3574  
104-7201  
117-0382-03 Brake Handle Asm ................................ 1  
114-1207  
114-8187  
Washer, Special..................................... 1  
Spring-Compression .............................. 1  
Exmark black touch up spray paint – gloss black.  
-22-  
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SEAT GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
3
4
116-0036  
109-9034  
109-9036  
Asm, Seat W/Tracks.............................. 1  
Seat Isolator........................................... 4  
Mount, Seat W/Decals ........................... 1  
Decal, Console ...................................... 1  
Decal, Service Lz................................... 1  
Bolt, Carriage 5/16-18 x 3/4, short neck 11  
Nut, Nyloc 5/16-18 Flg ...........................18  
Nut, Nyloc 3/8-16 Flg ............................. 4  
Screw, HWH 5/16 x 1/2 TF .................... 2  
13  
14  
15  
16  
17  
18  
20  
21  
24  
116-0181-03  
116-0179-03  
109-9881-03  
3230-4  
Plate, Seat Support .............................. 1  
Plate, Seat Base ................................... 1  
Plate, Seat Latch .................................. 1  
Bolt, Carriage 5/16-18 x 1 1/2 ................ 1  
Spring-Compression.............................. 1  
Screw-Shoulder ..................................... 2  
Rod, Prop .............................................. 1  
Decal, Exmark Logo .............................. 1  
Washer, 5/16 SAE................................. 1  
4:2 109-7069  
4:3 116-0211  
107-3017  
99-5284  
6
3230-23  
104-8300  
104-8301  
9266934  
8
116-0070  
103-2883  
3256-23  
9
10  
Exmark black touch up spray paint – gloss black  
-23-  
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SEAT W/TRACKS ASSEMBLY – 116-0036  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
4
109-9801  
109-9812  
109-9815  
116-0751  
Set, Seat Track...................................... 1  
Set, Arm Rest Pads ............................... 1  
Kit, Arm Rest Set ................................... 1  
Kit, Seat Belt (short buckle) ................... 1  
5
6
7
109-9807  
109-9817  
82-2190  
Cover, Cushion...................................... 1  
Cover, Back........................................... 1  
Switch, Occupancy................................ 1  
-24-  
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FUEL TANK GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-9357  
109-9656  
32128-33  
109-2365  
Asm, Fuel Tank......................................1  
Asm, Fuel Tank W/O Sender.................1  
Nut, Whizlock 1/4-20..............................2  
Bumper-Rubber (W/Stud) ......................2  
23  
24  
25  
109-9450  
109-9491  
105-1853  
Tube, Fuel Vent Drain............................ 1  
Asm, Fuel Manifold Vent........................ 1  
Clamp, Hose.......................................... 1  
6
11  
-25-  
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FUEL TANK ASSEMBLY – 109-9357 & 109-9656  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
3
4
5
6
46-6560  
109-9364  
9107944  
3253-17  
116-0003  
Bushing..................................................4  
Fitting, Fuel W/Line And Screen ............1  
Screw-Pan .............................................5  
Washer, Lock 3/16.................................5  
Sender, Fuel Level  
8
109-9447  
109-9448  
109-9449  
1-603770  
2412-98  
Tube, RH Vent....................................... 1  
Tube, LH Vent ....................................... 1  
Tube, Rear Vent .................................... 1  
Valve, Fuel ............................................ 1  
Clamp, Hose.......................................... 2  
Hose-Fuel.............................................. 1  
Cover, Plastic  
9
10  
11  
12  
13  
14  
W/Gasket & Tube (109-9357 only).........1  
Gasket ...................................................1  
Cap, Fuel ...............................................1  
109-0650  
109-9678  
6:1  
7
109-9620  
109-9619  
Fuel Tank (109-9656 only)..................... 1  
-26-  
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ENGINE GROUP – 23HP KAWASAKI  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
1-303334  
109-6919  
1-603610  
1-807259  
104-8301  
109-9280  
109-9905  
109-4490  
109-1012  
109-9282  
109-9254  
109-9251  
Washer, Spring Disc 5/16 ......................4  
Washer, Clutch......................................1  
Washer, Spring Disc 7/16 ......................2  
Key, Machine 1/4 x 1/4 x 1.....................1  
Nut, Nyloc 3/8-16 Flg .............................1  
Muffler, Small Engine.............................1  
Sheave, W/Hub......................................1  
Asm, Hose Oil Drain W/Plug..................1  
Plug .......................................................1  
Clutch, CMS-200 W/Spot Brake.............1  
Bracket, Muffler......................................1  
Manifold, Exhaust ..................................1  
13  
14  
109-8138-01 Anchor, Clutch....................................... 1  
3
322-9  
Screw, HH 5/16-18 x 1 3/4..................... 4  
Screw, HH 7/16-20 x 1 1/2 W/Loctite..... 1  
Bolt, Carriage 3/8-16 x 1........................ 1  
Nut, Nyloc 5/16-18................................. 4  
U-Nut 5/16-18........................................ 2  
Screw, HH FLG 5/16-18 x 3/4................ 2  
Screw, HH 5/16-18 x 5/8........................ 3  
Clamp, Hose.......................................... 2  
Clamp-Hose, Hydro............................... 1  
Washer, Lock 5/16 ................................ 3  
Hose, Fuel 15”....................................... 1  
4
16V 109-9761  
5
17  
18  
19  
20  
21  
23  
24  
25  
26  
3231-22  
3296-29  
94-2413  
3234-5  
6
7
8
9
322-2  
9:2  
10  
11  
12  
2412-98  
105-1853  
3253-4  
109-0296  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.  
V
-27-  
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ENGINE GROUP – 23-27HP KOHLER  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
109-9905  
109-9282  
109-6919  
1-603610  
109-9761  
3231-22  
Sheave, W/Hub...................................... 1  
Clutch, CMS-200 W/Spot Brake............. 1  
Washer, Clutch...................................... 1  
Washer, Spring Disc 7/16 ...................... 2  
Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1  
Bolt, Carriage 3/8-16 x 1 ........................ 1  
Manifold, Exhaust .................................. 1  
Bracket, Muffler...................................... 1  
Muffler.................................................... 1  
Screw, HWH 3/8-16 X 1 1/2 Taptite ....... 4  
Washer, Spring Disc 3/8 ........................ 5  
Asm, Oil Drain Hose With Plug.............. 1  
Plug ....................................................... 1  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
27  
28  
3234-5  
Screw, HH FLG 5/16-18 x 3/4................ 3  
Key, Machine 1/4 x 1/4 x 1..................... 1  
Nut, Nyloc 3/8-16 Flg............................. 2  
3
1-807259  
104-8301  
4
5
109-8138-01 Anchor, Clutch....................................... 1  
6V  
7
94-2413  
3253-4  
U-Nut..................................................... 3  
Washer, Lock 5/16................................. 3  
Screw, HH 5/16-18 x 5/8........................ 3  
Hose, Fuel Line 35" ............................... 1  
Clamp, Hose.......................................... 2  
Clamp, Hose.......................................... 1  
Screw, HH 3/8-16 X 7/8 ......................... 1  
Washer, Spring Disc 1/4........................ 1  
Screw, HH M6-1 x 12mm....................... 1  
8
116-0807  
109-9230  
109-9280  
32144-102  
98-5975  
322-2  
9
109-0286  
2412-98  
105-1853  
323-5  
10  
11  
12  
14116-0013  
1-303435  
33113-020  
14:1 109-1012  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)  
Use Teflon Pipe Sealant or equivalent on threads.  
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.  
-28-  
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ENGINE GROUP – 29HP KAWASAKI  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
3
4
5
109-9905  
109-9282  
109-6919  
1-603610  
Sheave, W/Hub...................................... 1  
Clutch, CMS-200 W/Spot Brake............. 1  
Washer, Clutch...................................... 1  
Washer, Spring Disc 7/16 ...................... 2  
Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1  
Bolt, Carriage 3/8-16 x 1 ........................ 1  
Screw, HH M8-1.25 x 20mm .................. 3  
Asm, Hose-Oil Drain W/Plug.................. 1  
Plug ....................................................... 1  
Washer, Spring Disc 3/8 ........................ 4  
Key, Machine 1/4 x 1/4 x 1..................... 1  
Anchor, Clutch ....................................... 1  
Screw, HH 3/8-16 x 1 1/4....................... 4  
16  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
104-8301  
1-303334  
94-2413  
3234-5  
Nut, Nyloc 3/8-16 Flg............................. 1  
Washer, Spring Disc 5/16...................... 3  
U-Nut..................................................... 2  
Screw, HH FLG 5/16-18 x 3/4................ 2  
Screw, HH 5/16-18 x 5/8........................ 3  
Muffler, Small Engine............................. 1  
Manifold, Exhaust .................................. 1  
Bracket, Muffler ..................................... 1  
Hose, Fuel Line 15" ............................... 1  
Clamp, Hose.......................................... 2  
Clamp, Hose.......................................... 1  
Washer, Lock 5/16................................. 3  
6V 109-9761  
322-2  
7
3231-22  
109-9280  
109-9250  
116-0203  
109-0296  
2412-98  
105-1853  
3253-4  
10  
11  
33114-020  
109-4490  
11:2 109-1012  
12  
13  
14  
15  
98-5975  
1-807259  
109-8138-01  
323-7  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.  
V
-29-  
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ENGINE GROUP – 34HP KAWASAKI  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
109-9905  
109-5004  
109-6919  
1-603610  
109-9761  
3231-22  
Sheave, W/Hub...................................... 1  
Clutch, CMS-250.................................... 1  
Washer, Clutch...................................... 1  
Washer, Spring Disc 7/16 ...................... 2  
Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1  
Bolt, Carriage 3/8-16 x 1 ........................ 1  
Bracket, Muffler...................................... 1  
Screw, HH M8-1.25 x 20mm .................. 2  
Asm, Hose-Oil Drain W/Plug.................. 1  
Plug ....................................................... 1  
Washer, Spring Disc 3/8 ........................ 4  
14  
15  
16  
17  
18  
19  
20  
22  
23  
25  
1-807259  
Key, Machine 1/4 x 1/4 x 1..................... 1  
3
109-8138-01 Anchor, Clutch....................................... 1  
4
323-7  
Screw, HH 3/8-16 x 1 1/4....................... 4  
Nut, Nyloc 3/8-16 Flg............................. 1  
Washer, Spring Disc 5/16...................... 2  
Screw, HH FLG 5/16-18 x 3/4................ 2  
U-Nut..................................................... 2  
Hose, Fuel Line 15" ............................... 1  
Clamp, Hose.......................................... 2  
Muffler ................................................... 1  
5
104-8301  
1-303334  
3234-5  
6V  
7
10  
11  
12  
109-9217  
33114-020  
109-4490  
94-2413  
109-0296  
2412-98  
109-9879  
12:2 109-1012  
13 98-5975  
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)  
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.  
V
-30-  
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HYDRAULIC GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
2
3
109-2182  
109-6658  
116-1322  
Asm, Pump Idler....................................1  
Nut, Nyloc 3/8-16 Flg .............................1  
Hydro, LH 12CC  
11  
116-1323  
116-1327  
Hydro, RH 12CC  
W/Check (48” & 52”)............................. 1  
Hydro, RH 16CC  
W/Check (48” & 52”)..............................1  
Hydro, LH 16CC  
W/Shock (60” & 72”).............................. 1  
Bracket, Anchor Cable........................... 2  
Filter, Hydro........................................... 2  
Fan, Hydro............................................. 2  
Pulley, Hydro ......................................... 2  
Handle, Hydro Bypass Valve ................. 2  
Dipstick, Hydro ...................................... 2  
Gasket, Hydro Dipstick .......................... 2  
Oil, Exmark Premium Hydro .................. 4  
116-1326  
12117-0377  
13116-0164  
14116-0233  
15116-0234  
16116-0235  
17116-0236  
18116-0237  
19109-9828  
W/Shock (60” & 72”) ..............................1  
Belt, V....................................................1  
Spring, Extension...................................1  
Cradle, Machined Hydro.........................1  
Bolt-Carriage..........................................1  
Bolt, Carriage 1/2-13 x 2 1/2 ..................6  
Nut, Lock 1/2-13 ....................................6  
Screw, HH 1/2-13 x 1 1/4.......................4  
4
109-3388  
116-0133  
109-9375  
3231-41  
3233-34  
99-5107  
325-8  
5
6
7
8
9
10  
Not shown  
-31-  
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PUMP IDLER ASSEMBLY – 109-2182  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2
3
4
5
6
7
43-0940  
Spacer-Hub, Blower............................... 1  
Bearing, Spherical.................................. 2  
Seal, Double Lip..................................... 1  
Seal, Single Lip...................................... 1  
Nut, Nyloc 3/8-16 Flg ............................. 1  
O-Ring ................................................... 2  
8
323-8  
Screw, HH 3/8-16 x 1 1/2....................... 1  
Ring, Retaining...................................... 2  
Zerk, 1/4-28 Str...................................... 1  
Pulley, Idler 5" X 1" Nylon...................... 1  
Pin, Spring Anchor................................. 1  
103-3504  
103-3505  
103-3506  
104-8301  
106-7159  
9
32120-10  
302-19  
10  
11  
12  
109-8076  
109-7399  
-32-  
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ELECTRICAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
2V  
2:1  
2:2  
2:3  
2:4  
2:5  
3
115-2796  
103-3895  
218-578  
109355  
Harness, Wire, Main ..............................  
Diode, TVS ............................................  
Fuse, 10 Amp ........................................  
Fuse, 15 Amp ........................................  
Fuse, 25 Amp ........................................  
Cap, Plug...............................................  
Asm, Fuel/Hour Meter............................  
Key, Ignition...........................................  
Key, Ignition...........................................  
Switch-Single Pole No............................  
1
1
1
1
2
1
1
1
1
2
1
2
2
9
1-643275  
114-1218  
3234-5  
Relay, 12VDC 40 Amp...........................  
Cable-Battery, Negative.........................  
Screw, HH FLG 5/16-18 x 3/4................  
Nut, Nyloc 5/16-18 Flg...........................  
Tie, Cable 5 1/2 (Small).........................  
Switch....................................................  
Switch-Ignition .......................................  
Switch, PTO ..........................................  
Screw, HWH #10-24 x 3/8 .....................  
Cable-Battery, Positive ..........................  
Washer, Flat..........................................  
Tie, Plastic.............................................  
1
1
2
2
3
1
1
1
1
1
1
1
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
22  
104-8300  
1-303287  
82-2190  
116-0229  
116-0124  
104-2065  
115-3864  
3256-24  
109102  
116-0053  
116-0916  
1-603511  
103-2106  
110-6765  
4
5
6
7
8
116-0042-03 Strap, Battery Tie Down.........................  
1-633651  
1-543792  
Bolt-Holddown........................................  
Wingnut, Nyloc 1/4-20............................  
1-303335  
Exmark black touch up spray paint - gloss black.  
Use dielectric grease on all wiring harness connectors.  
V
-33-  
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DECAL GROUP  
Item Part No.  
Description  
Qty.  
Item Part No.  
Description  
Qty.  
1
109-7069  
109-9477  
107-2102  
98-5954  
Decal, Console ......................................1  
Decal, Warning Spring Load ..................2  
Decal, ROPS Folding.............................1  
Decal, Danger........................................2  
Decal, Danger........................................2  
Decal, Warning Slope ............................1  
Decal, Anti-Scalp ...................................1  
Decal, Hydro Oil.....................................2  
Decal, Fuse............................................1  
Decal, Bolt Torque .................................1  
Decal, Hot Surface.................................3  
Decal, Control Panel..............................1  
Decal, Park Brake..................................1  
Decal, Cut of Height...............................1  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
116-0211  
109-9361  
116-0090  
109-7232  
116-0165  
116-0205  
1-303508  
109-9437  
109-9438  
103-2883  
109-9439  
109-9440  
103-3113  
Decal, Service Aid ................................. 1  
Decal, Belt Routing................................ 1  
Decal, Caution Fuel Vent....................... 1  
Decal, Motion Control ............................ 2  
Decal, Wheel Hub.................................. 2  
Decal, Belt Drive.................................... 2  
Decal, Discharge Warning..................... 1  
Decal, UltraCut 48 Series 6 ................... 1  
Decal, UltraCut 52 Series 6 ................... 1  
Decal, Exmark Logo .............................. 2  
Decal, UltraCut 60 Series 6 ................... 1  
Decal, UltraCut 72 Series 6 ................... 1  
Decal, Lazer .......................................... 1  
2
3
4
5
1-403005  
107-2112  
1-633922  
116-0157  
109-7330  
109-3148  
103-2076  
109-8483  
109-7929  
116-0752  
6
7
8
9
10  
11  
12  
13  
14  
.
-34-  
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ELECTRICAL DIAGRAM  
-35-  
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ELECTRICAL LOGIC SCHEMATIC  
-36-  
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SERVICE RECORD  
Date  
Description of Work Done  
Service Done By  
-37-  
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-38-  
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© 2009 Exmark Mfg. Co., Inc.  
Industrial Park Box 808  
Beatrice, NE 68310  
Part No. 4500-484 Rev. A  
(402) 223-6300  
Fax (402) 223-5489  
Printed In USA.  
All Rights Reserved  
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