BOOM ARM MOWER
Published 11/08
Part No. 02986941C
OPERATOR’S MANUAL
ALAMO INDUSTRIAL®
1502 E. Walnut
Seguin, Texas 78155
830-372-3551
Email: [email protected]
©2008 Alamo Group Inc.
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Table of Contents
SAFETY SECTION ...............................................................................................................1-1
General Safety Instructions and Practices..........................................................................................................1-2
Operator Safety Instructions and Practices ........................................................................................................1-3
Connecting & Disconnecting Implement Safety Instructions & Practices ...........................................................1-5
Equipment Operation Safety Instructions and Practices.....................................................................................1-6
Maintenance and Service Safety Instructions and Practices ............................................................................1-12
Transporting Safety Instructions and Practices ................................................................................................1-14
Concluding Safety Instructions and Practices...................................................................................................1-16
Decal Location ..................................................................................................................................................1-17
Decal Description..............................................................................................................................................1-26
Federal Laws and Regulations .........................................................................................................................1-40
INTRODUCTION SECTION..................................................................................................2-1
OPERATION SECTION........................................................................................................3-1
OPERATOR REQUIREMENTS..........................................................................................................................3-3
TRACTOR REQUIREMENTS.............................................................................................................................3-4
ROPS and Seat Belt ...........................................................................................................................................3-4
Operator Thrown Object Protection ....................................................................................................................3-4
Tractor Lighting and SMV Emblem .....................................................................................................................3-5
Tractor Ballast.....................................................................................................................................................3-6
GETTING ON AND OFF THE TRACTOR ..........................................................................................................3-6
Boarding the Tractor ...........................................................................................................................................3-7
Dismounting the Tractor......................................................................................................................................3-7
STARTING THE TRACTOR ...............................................................................................................................3-8
CONNECTING ATTACHING HEADS TO THE BOOM.......................................................................................3-9
Connecting Mower Head Hydraulics...................................................................................................................3-9
PRE-OPERATION INSPECTION AND SERVICE............................................................................................3-10
Tractor Pre-Operation Inspection/Service.........................................................................................................3-11
Boom Unit Pre-Operation Inspection and Service ............................................................................................3-11
Cutting Component Inspection..........................................................................................................................3-21
Blade Bolt Inspection ........................................................................................................................................3-22
OPERATING THE BOOM JOYSTICK CONTROL............................................................................................3-23
Mower Head Power ..........................................................................................................................................3-24
Swing ................................................................................................................................................................3-25
Lift .....................................................................................................................................................................3-26
Dipper ...............................................................................................................................................................3-27
Tilt .....................................................................................................................................................................3-28
Door .................................................................................................................................................................3-29
DRIVING THE TRACTOR AND IMPLEMENT..................................................................................................3-30
Starting the Tractor ...........................................................................................................................................3-31
Brake and Differential Lock Setting...................................................................................................................3-32
Driving the Tractor and Boom ...........................................................................................................................3-33
OPERATING THE BOOM UNIT AND ATTACHED HEAD ...............................................................................3-34
Foreign Debris Hazards/Overhead Obstructions ..............................................................................................3-35
Operating Speed and Ground Speed ...............................................................................................................3-36
Operating the Attached Mower Heads..............................................................................................................3-37
Shutting Down the Attached Head....................................................................................................................3-41
TRACTOR, BOOM, AND ATTACHED HEAD STORAGE ................................................................................3-42
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TRANSPORTING THE TRACTOR AND IMPLEMENT ....................................................................................3-42
Transporting on Public Roadways ....................................................................................................................3-44
Hauling the Tractor and Implement...................................................................................................................3-46
TROUBLESHOOTING GUIDE .........................................................................................................................3-48
MAINTENANCE SECTION...................................................................................................4-1
LUBRICATION INFORMATION..........................................................................................................................4-2
HYDRAULIC OIL, FILTERS, AND COMPONENTS ...........................................................................................4-3
BLADES..............................................................................................................................................................4-4
HARDWARE.......................................................................................................................................................4-5
PROPER TORQUE FOR FASTENERS .............................................................................................................4-6
SERVICE OF SPINDLE HOUSING (FIGURE Mnt-0006)...................................................................................4-7
START UP PROCEDURE ................................................................................................................................4-10
TIMBER CAT HEAD .........................................................................................................................................4-11
BUZZBAR HEAD ..............................................................................................................................................4-12
FLAIL AXE HEAD .............................................................................................................................................4-15
Grass Flail Head ...............................................................................................................................................4-16
General Information on Flail Mower Vibration...................................................................................................4-19
SPINDLE SERVICE PROCEDURE 02960553B and 02960553C....................................................................4-21
CLEANING........................................................................................................................................................4-22
INSPECTION....................................................................................................................................................4-22
ASSEMBLY.......................................................................................................................................................4-22
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SAFETY
General Safety Instructions and Practices
A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to
the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and
observing certain precautions. The first section of this manual includes a list of Safety Messages that, if
followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety
Messages before assembling, operating or servicing this Implement. This equipment should only be operated
by those persons who have read the manual, who are responsible and trained, and who know how to do so
responsibly.
The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this
manual and on decals which are attached to the equipment. The Safety Alert Symbol means:
“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word
are intended to warn the owner/operator of impending hazards and the degree of possible injury
faced when operating this equipment.
Practice all usual and customary safe working precautions and above all---remember safety is
up to YOU. Only YOU can prevent serious injury or death from unsafe practices.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or
repair.(SG-1)
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards. (SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad. (SG-3)
Engine Exhaust, some of its constituents, and certain vehicle components contain or emit
chemicals known to the state of California to cause cancer and birth defects or other
reproductive harm. (SG-30)
MACHETE 2 11/08
Safety Section 1-2
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SAFETY
Battery posts, terminals and related accessories contain lead and lead compounds,
chemicals known to the state of California to cause cancer, birth defects or other
reproductive harm. (SG-31)
Operator Safety Instructions and Practices
Never operate the Tractor or Implement until you have read and
completely understand this Manual, the Tractor Operator’s Manual, and
each of the Safety Messages found in the Manual or on the Tractor and
Implement. Learn how to stop the tractor engine suddenly in an
emergency.
Never allow inexperienced or untrained personnel to
operate the Tractor and Implement without supervision. Make sure the
operator has fully read and understood the manuals prior to operation.
(SG-4)
The operator and all support personnel should wear hard hats, safety
shoes, safety glasses, and proper hearing protection at all times for
protection from injury including injury from items that may be thrown by
the equipment. (SG-16)
PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE
PERMANENT HEARING LOSS! Tractors with or without an Implement
attached can often be noisy enough to cause permanent hearing loss.
We recommend that you always wear hearing protection if the noise in
the Operator’s position exceeds 80db. Noise over 85db over an
extended period of time will cause severe hearing loss. Noise over 90db
adjacent to the Operator over an extended period of time will cause
permanent or total hearing loss. NOTE: Hearing loss from loud noise
[from tractors, chain saws, radios, and other such sources close to the
ear] is cumulative over a lifetime without hope of natural recovery. (SG-I7)
Always read carefully and comply fully with the manufacturer’s
instructions when handling oil, solvents, cleansers, and any other
chemical agent. (SG-22)
KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement
and possible serious injury or death. (SG-24)
MACHETE 2 11/08
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Safety Section 1-3
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SAFETY
Never allow children to play on or around Tractor or Implement. Children can slip or fall off
the Equipment and be injured or killed. Children can cause the Implement to shift or fall
crushing themselves or others. (SG-25)
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement.
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Drugs and alcohol will affect an operator’s
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol. (SG-27)
Prolonged operation may cause operator boredom and fatigue affecting safe operation.
Take scheduled work breaks to help prevent these potentially impaired operating
conditions. Never operate the Implement and Tractor in a fatigued or bored mental state
which impairs proper and safe operation. (SG-32)
Use extreme caution when getting onto the Implement to perform repairs, maintenance and
when removing accumulated material. Only stand on solid flat surfaces to ensure good
footing. Use a ladder or raised stand to access high spots which cannot be reached from
ground level. Slipping and falling can cause serious injury or death. (SG-33)
Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and
hose connections. Relieve hydraulic pressure before performing maintenance or repairs.
Use gloves and eye protection when servicing hot components. Contact with a hot surface
or fluid can cause serious injury from burns or scalding. (SG-34)
DO NOT operate this Implement on a Tractor that is not properly maintained. Should a
mechanical or Tractor control failure occur while operating, immediately shut down the
Tractor and perform repairs before resuming operation. Serious injury and possible death
could occur from not maintaining this Implement and Tractor in good operating condition.
(SG-36)
Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection
when servicing hot components. Contact with a hot surface or fluid can cause serious injury
from burns or scalding. (SG-38)
The rotating parts of this machine continue to rotate even after the Tractor has been turned
off. The operator should remain in his seat for 60 seconds after the brake has been set, the
PTO disengaged, the tractor turned off, and all evidence of rotation has ceased. (SBM-5)
“Wait a minute...Save a life!”
MACHETE 2 11/08
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Safety Section 1-4
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SAFETY
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death.
Stay away until all motion has
stopped and the decks are securely blocked up. (SFL-2)
Do not put hands or feet under mower decks. Blade Contact can result
in serious injury or even death. Stay away until all motion has stopped
and the decks are securely blocked up. (SGM-9)
Do not put hands or feet near the cutter bar. Blade contact can result
in serious injury. Stay away until all motion has stopped and the
mower is securely blocked up. (SSM-1)
Do not operate the implement while wearing loose fitting clothing. Entanglement of the
clothing with the rotating elements can result in serious injury or even death. Stay clear of
all rotating elements at all times. (SSP-3)
Connecting & Disconnecting Implement Safety Instructions & Practices
Each Rear Wheel must have a minimum of 1500 pound contact with the
surface to prevent lateral instability and possible tip-over which could
result in serious bodily injury or even death. Widen the wheel tread and
add weights if needed. Refer to the mounting instructions or call Customer Service if you
need assistance with Couterweight Procedure. (SBM-11)
Do Not attempt to raise or lower the boom or mower head unless the Implement is securely
attached to the Tractor. The Implement could tip over and cause equipment damage and
possible serious injury or death. Do Not use the boom controls to assist in installing the
implement on the tractor. Raise or Lower the boom and mower head only while seated in the Tractor
operator’s seat with the seat belt securely fastened. Inadvertent contact with the boom controls could allow a
component to fall. A sudden or inadvertent fall by any of these components could cause serious injury or even
death. (SBM-23)
MACHETE 2 11/08
Safety Section 1-5
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SAFETY
Equipment Operation Safety Instructions and Practices
Never leave the Tractor and Implement unattended while the Implement is in the lifted posi-
tion. Accidental operation of lifting lever or a hydraulic failure may cause sudden drop of
unit with injury or death by crushing. To properly park the implement when disconnecting it from the tractor,
lower the stand and put the retaining pin securely in place, or put a secure support under the A-Frame. Lower
the implement carefully to the ground. Do not put hands or feet under lifted components. (S3PT-1)
This Implement is wider than the Tractor. Be careful when operating or transporting this
equipment to prevent the Implement from running into or striking sign posts, guard rails,
concrete abutments or other solid objects. Such an impact could cause the Implement and
Tractor to pivot violently resulting in loss of steering control, serious injury, or even death.
Never allow the Implement to contact obstacles. (S3PT-12)
Use extreme caution when raising the Mower head. Stop the Blades from turning when the
Mower Head is raised and passersby are within 100 yards. Raising the Mower head
exposes the Cutting Blades which creates a potentially serious hazard and can cause
serious injury by objects thrown from the Blades or by contact with the Blades. (SBM-2)
Never Leave the mower unattended while the head is in the raised
position. The mower could fall causing serious injury to anyone who
might inadvertently be under the mower. (SBM-4)
Always keep a careful lookout and use extreme care when working
around overhead obstructions. Never allow the Mower head or boom
within 10 feet of any power line. When working close to overhead
power lines consult your electric company for a safe code of operation.
(SBM-7)
The center of Gravity of Tractors equipped with a Rear-Mounted Boom
Mower is shifted to the rear and removes weight from the front wheels.
Add front ballast until at least 20% of the tractors weight is on the front
wheels to prevent rearing up, loss of steering control, and possibly
injury. (SBM-10)
The Mower shaft speed must not - UNDER ANY CIRCUMSTANCES - exceed 1800 RPM.
(SBM-15)
Use extreme care and Safety Awareness when using the boom mower head to mulch loose
brush or wood that has fallen on the ground from overhead trimming. DO NOT mulch this
debris if bystanders, vehicles, livestock or buildings are within 300 feet of the mower. This
cut debris can be thrown at great velocities and could result in serious injury or even death. (SBM-17)
Do not back up this implement when the boom or mower head is extended. Backing could
damage the machine or its components. (SBM-19)
MACHETE 2 11/08
Safety Section 1-6
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SAFETY
Follow these guidelines to reduce the risk of equipment and
grass fires while operating, servicing, and repairing the Mower
and Tractor:
-Equip the Tractor with a fire extinguisher in an accessible
location.
-Do Not operate the Mower on a Tractor with an underframe
exhaust.
-Do Not smoke or have an open flame near the Mower and
Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Do Not attempt to mow or place the mower head close to
burning debris.
-Never allow clippings or debris to collect near drivelines,
gearboxes or hydrualic componts such as valves, tanks,
pumps and motors. Periodically shut down the Tractor and
Mower and clean clippings and collected debris from the
mower deck. (SBM-20)
Do not operate Mower if excessive vibration exists.
Shut down PTO and the Tractor
engine. Inspect the Mower to determine the source of the vibration. If Mower blades are
missing or damaged replace them immediately.
Do not operate the mower until the
blades have been replaced and the Mower operates smoothly. Operating the Mower with excessive vibration
can result in component failure and broken objects to be thrown outward at very high velocities. To reduce the
possibility of property damage, serious injury, or even death, never allow the Mower to be operated with
blades missing. (SFL-4)
MACHETE 2 11/08
Safety Section 1-7
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SAFETY
Flail Mowers are capable under adverse conditions of throwingobjects
for great distances (100 yards or more) and causing seriousinjury or
death. Follow safety messages carefully.
STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UNLESS:
-Front and Rear Deflectors, Chain Guards, or Bands are installed and in good,
workablecondition;
-Mower sections
or Wings are running close to and parallel to the ground
withoutexposed Blades;
-Passerby are outside the existing thrown-object zone;-All areas have been thoroughly
inspected and all foreign material such as rocks, cans, glass, and general debris has
been removed.
NOTE: Where there are grass and weeds high enough to hide debris that could
bestruck by the blades, the area should be: inspected and large debris removed, mowed
atan intermediate height, inspected, closely with any remaining debris being removed,
andmowed again at desired final height. (This will also reduce power required to
mow,reduce wear and tear on the Mower drivetrain, spread cut material better,
eliminatestreaking, and make the final cut more uniform.) (SFL-6)
Operate this Equipment only with a Tractor equipped with an approved roll-
over-protective system (ROPS). Always wear seat belts. Serious injury or
even death could result from falling off the tractor--particularly during a turnover
when the operator could be pinned under the ROPS. (SG-7)
BEFORE leaving the tractor seat, always engage the brake and/or set
the tractor transmission in parking gear, disengage the PTO, stop the
engine, remove the key, and wait for all moving parts to stop. Place the
tractor shift lever into a low range or parking gear to prevent the tractor
from rolling. Never dismount a Tractor that is moving or while the engine
is running. Operate the Tractor controls from the tractor seat only. (SG-9)
Never allow children or other persons to ride on the Tractor or Implement.
Falling off can result in serious injury or death. (SG-10)
Never allow children to operate, ride on, or come close to the Tractor or
Implement. Usually, 16-17 year-old children who are mature and
responsible can operate the implement with adult supervision, if they
have read and understand the Operator’s Manuals, been trained in
proper operation of the tractor and Implement, and are physically large
enough to reach and operate the controls easily. (SG-11)
MACHETE 2 11/08
Safety Section 1-8
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SAFETY
Do not mount the Tractor while the tractor is moving. Mount the Tractor
only when the Tractor and all moving parts are completely stopped. (SG-12)
Start tractor only when properly seated in the Tractor seat. Starting a
tractor in gear can result in injury or death. Read the Tractor operators
manual for proper starting instructions. (SG-13)
Do not operate this Equipment with hydraulic oil or fuel leaking. Oil and
fuel are explosive and their presence could present a hazard. Do not
check for leaks with your hand! High-pressure oil streams from breaks in
the line could penetrate the skin and cause tissue damage including
gangrene. To check for a hose leak, SHUT the unit ENGINE OFF and
remove all hydraulic pressure. Wear oil impenetrable gloves, safety
glasses and use Cardboard to check for evidence of oil leaks. If you
suspect a leak, REMOVE the HOSE and have it tested at a Dealer. If oil
does penetrate the skin, have the injury treated immediately by a
physician knowledgeable and skilled in this procedure. (SG-15)
Never run the Tractor engine in a closed building or without adequate ventilation. The
exhaust fumes can be hazardous to your health. (SG-23)
Do not exceed the rated PTO speed for the Implement. Excessive PTO speeds can cause
Implement driveline or blade failures resulting in serious injury or death. (SG-26)
Operate the Tractor and/or Implement controls only while properly seated in the Tractor seat
with the seat belt securely fastened around you. Inadvertent movement of the Tractor or
Implement may cause serious injury or death. (SG-29)
In case of mechanical difficulty during operation, place the transmission in the park
position, set the parking brake, shut down all power, including the PTO and the engine and
remove the key. Wait until all rotating motion has stopped before dismounting. (SG-39)
MACHETE 2 11/08
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Safety Section 1-9
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SAFETY
Do Not operate this equipment in areas where insects such as bees may attack you and/or
cause you to lose control of the equipment. If you must enter in such areas, use a tractor
with an enclosed Cab and close the windows to prevent insects from entering. If a tractor
cab is not available, wear suitable clothing including head, face, and hand protection to
shield you from the insects. Attacking insects can cause you to lose control of the tractor,
which can result in serious injury or death to you or bystanders. Never dismount a moving
tractor. (SG-40)
Mow only in conditions where you have clear visibility in daylight or with adequate artificial
lighting. Never mow in darkness or foggy conditions where you cannot clearly see at least
100 yards(90 m) in front and to the sides of the tractor and mower. Make sure that you can
clearly see and identify passersby, steep slopes, ditches, drop-offs, overhead obstructions,
power lines, debris and foreign objects. If you are unable to clearly see these type of items
discontinue mowing. (SGM-1)
There are obvious and hidden potential hazards in the operation of this
Mower. REMEMBER! This machine is often operated in heavy brush
and in heavy weeds. The Blades of this Mower can throw objects if
shields are not properly installed and maintained. Serious injury or even death may occur
unless care is taken to insure the safety of the operator, bystanders, or passersby in the
area. Do not operate this machine with anyone in the immediate area. Stop mowing if
anyone is within 100 yards of mower. (SGM-2)
The rotating parts of this machine have been designed and tested for rugged use.
However, the blades could fail upon impact with heavy, solid objects such as metal guard
rails and concrete structures. Such impact could cause the broken objects to be thrown
outward at very high velocities. To reduce the possibility of property damage, serious
injury, or even death, never allow the cutting blades to contact such obstacles. (SGM-4)
Extreme care should be taken when operating near loose objects such
as gravel, rocks, wire, and other debris. Inspect the area before
mowing. Foreign objects should be removed from the site to prevent
machine damage and/or bodily injury or even death. Any objects that cannot be removed
must be clearly marked and carefully avoided by the operator. Stop mowing immediately if
blades strike a foreign object. Repair all damage and make certain rotor or blade carrier is
balanced before resuming mowing. (SGM-5)
Many varied objects, such as wire, cable, rope, or chains, can become entangled in the
operating parts of the mower head. These items could then swing outside the housing at
greater velocities than the blades. Such a situation is extremely hazardous and could result
in serious injury or even death. Inspect the cutting area for such objects before mowing. Remove any like
object from the site. Never allow the cutting blades to contact such items. (SGM-6)
MACHETE 2 11/08
Safety Section 1-10
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SAFETY
Mow at the speed that you can safely operate and control the tractor and mower. The
correct mowing speed depends on terrain condition and grass type, density, and height of
cut. Normal ground speed range is from 2 to 5 mph(3-8 kph). Use slow mowing speeds
when operating on or near steep slopes, ditches, drop-offs, overhead obstructions, power lines, or when
debris and foreign objects are to be avoided. (SGM-7)
Avoid mowing in reverse direction when possible. Check to make sure there are no
persons behind the mower and use extreme care when mowing in reverse. Mow only at a
slow ground speed where you can safely operate and control the tractor and mower.
Never mow an area that you have not inspected and removed debris or foreign material.
(SGM-8)
Do not mow with two machines in the same area except with Cab tractors with the windows
closed. (SGM-11)
Follow these guidelines to reduce the risk of equipment and grass fires
while operating, servicing, and repairing the Mower and Tractor:
-Equip the Tractor with a fire extinguisher in an accesible location.
-Do Not operate the Mower on a Tractor with an underframe exhaust.
-Do Not smoke or have an open flame near the Mower and Tractor.
-Do Not drive into burning debris or freshly burnt areas.
-Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating.
-Never allow clippings or debris to collect near drivelines, slip clutches, and gearboxes.
Periodically shut down the Tractor and Mower and clean clippings and collected debris from
the mower deck. (SGM-12)
The Mower is designed for certain mowing applications and is rated to cut up to a specific
size vegetation (see Mower Standard Equipment and Specifications). DO NOT use this
mower to cut vegetation above the Mower’s rated capacity or to cut any type of non-
vegetative material. Only operate this Mower on a properly sized and equipped Tractor. Operating this Mower
in an application for which it is not designed and/or operating the Mower with the wrong size Tractor can cause
Mower component damage and equipment failure resulting in possible serious injury or death. (SGM-14)
Never leave the Implement and Power Unit unattended while the Implement is in the raised
position. Accidental operation of a lifting lever or a hydraulic failure may cause the
implement to suddenly fall causing serious injury or possible death to anyone who might
inadvertently be under the Implement. Lower the implement carefully to the ground. Do not
put hands or feet under lifted components. (SPU-3)
MACHETE 2 11/08
Safety Section 1-11
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SAFETY
Do not let the Blades turn when the Mower Deck is raised for any
reason, including clearance or for turning. Raising the Mower deck
exposes the Cutting Blades which creates a potentially serious hazard
and could cause serious injury or even death from objects thrown from the Blades. (SRM-7)
Maintenance and Service Safety Instructions and Practices
Make sure the PTO shield, integral driveline shields, and input shields
are is installed when using PTO-driven equipment. Always replace any
shield if it is damaged or missing. (S3PT-8)
Always disconnect the main PTO Driveline from the Tractor before performing service on
the Implement. Never work on the Implement with the tractor PTO driveline connected and
running. Rotating Parts, Blades or Drivelines could turn without warning and cause
immediate entanglement, injury or death. (S3PT-11)
Never interfere with factory-set hydraulic calibrations. Any change in calibration could
cause a failure of the equipment and may result in injury. (SBH-13)
Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement.
Place the Mower Head on the ground or securely supported on blocks or stands, disengage
the PTO, and turn off the engine. Push and pull the control Levers or Joystick several times
to relieve pressure prior to starting any maintenance or repair work. (SBM-6)
Always disconnect the wire leads from the mower pump solenoid
before performing service on the Tractor or Mower. Use caution when
working on the Tractor or Mower. Tractor engine must be stopped
before working on Mower or Tractor. The Mower Blades could inadvertently be turned on
without warning and cause immediate dismemberment, injury or death. (SBM-12a)
All Safety Shields, Guards and Safety devices including (but not
limited to) - the Deflectors, Chain Guards, Steel Guards,
Gearbox Shields, PTO integral shields , and Retractable Door
Shields should be used and maintained in good working condition. All safety
devices should be inspected carefully at least daily for missing or broken
components. Missing, broken, or worn items must be replaced at once to reduce
the possibility of injury or death from thrown objects, entanglement, or blade
contact. (SBM-18)
MACHETE 2 11/08
Safety Section 1-12
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SAFETY
DO NOT allow any person under a raised boom or mower head unless
it is securely locked up or supported. DO NOT approach the
Implement unless the Tractor is turned off and all motion has ceased.
Never work under the frame work, or any lifted component unless the implement is
securely supported or blocked up. Inadvertent contact with the controls could allow a
component to fall. A sudden or inadvertent fall by any of these components could cause
serious injury or even death. (SBM-22)
Always maintain the safety signs in good readable condition. If the safety signs are missing,
damaged, or unreadable, obtain and install replacement safety signs immediately. (SG-5)
Do not modify or alter this Implement. Do not permit anyone to modify or alter this
Implement, any of its components or any Implement function. (SG-8)
Never work under the Implement, the framework, or any lifted
component unless the Implement is securely supported or blocked up
to prevent sudden or inadvertent falling which could cause serious
injury or even death. (SG-14)
Never attempt to lubricate, adjust, or remove material from the Implement while it is in
motion or while tractor engine is running. (SG-20)
Periodically inspect all moving parts for wear and replace when
necessary with authorized service parts. Look for loose fasteners, worn
or broken parts, and leaky or loose fittings. Make sure all pins have
cotter pins and washers. Serious injury may occur from not maintaining
this machine in good working order. (SG-21)
Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If
fuel is spilled, move machine away from the area of the spill and avoid creating any source
of ignition until the gasoline has evaporated. (SG-28)
MACHETE 2 11/08
Safety Section 1-13
©2008 Alamo Group Inc.
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SAFETY
Perform service, repairs and lubrication according to the maintenance section. Ensure the
unit is properly lubricated as specified in the lubrication schedule and all bolts and nuts are
properly torqued. Failure to properly service, repair and maintain this Implement in good
operating condition could cause component failure and possible serious injury or even
death. (SG-35)
Use caution and wear protective gloves when handling sharp objects such as blades,
knives, and other cutting edges. Be alert to worn component surfaces which have sharp
edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not
worn. (SG-37)
Replace bent or broken blades with new blades. NEVER ATTEMPT TO STRAIGHTEN,
WELD, OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR
OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLE
SERIOUS INJURY FROM THROWN BLADES. (SGM-10)
DO NOT weld or repair rotating mower components. Welds and other repairs may cause
severe vibration and/or component failure resulting in part being thrown from the mower
causing serious bodily injury. See your Authorized Dealer for proper repairs. (SGM-13)
PARTS INFORMATION
Alamo Industrial mowers use balanced and matched system components for blade carriers, blades,
cuttershafts, knives, knife hangers, rollers, drivetrain components, and bearings. These parts are made and
tested to Alamo Industrial specifications. Non-genuine "will fit" parts do not consistently meet these
specifications. The use of “will fit” parts may reduce mower performance, void mower warranties, and present
a safety hazard. Use genuine Alamo Industrial mower parts for economy and safety. (SPRM-1)
SEE YOUR ALAMO DEALER
Transporting Safety Instructions and Practices
Be particularly careful when transporting the Implement with the Tractor. Turn curves or go
up hills only at a low speed and using a gradual steering angle. Rear mounted implements
move the center of gravity to the rear and remove weight from the front wheels. Make
certain, by adding front ballast, that at least 20% of the tractor’s weight is on the front wheels to prevent rearing
up, loss of steering control or Tractor tip-over. Slow down on rough or uneven surfaces to prevent loss of
steering control which could result in property damage or possible injury. Do not transport unless 3-Point lift
lever is fully raised and in the latched transport position. Dropping implement in transport can cause serious
damage to the tractor and/or Implement and possibly cause the operator or others to be injured or killed. (S3PT-2)
Allow sufficient clearance for the Implement to swing outward while turning. Implements
carried behind the Tractor will swing outside the tire path when making turns. Contacting a
solid object while turning will cause equipment damage and possible injury. (S3PT-20)
MACHETE 2 11/08
Safety Section 1-14
©2008 Alamo Group Inc.
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SAFETY
Be particularly careful in transport. The Mower has raised the center of
gravity for the tractor and has increased the possibility of overturn.
Turn curves or go up slopes only at low speed and using a gradual
turning angle. Slow down on rough or uneven surfaces. (SBM-3)
When transporting Boom Mower on a truck or trailer, the height or width
may exceed legal limits when the boom is in the transport position.
Contact with side or overhead structures or power lines can cause
property damage or serious injury or death. If necessary lower boom to
reduce height and/or remove mowing head to reduce width to the legal
limits. (SBM-8)
Never operate the Tractor and Mower Unit without an OPS (Operators
Protective Structure) or Cab to prevent injury from objects thrown from
ground or from overhead trimming.
passersby are with in 100 yards. (SBM-9)
Stop mowing if workers or
The Joystick Master Control Switch must be OFF to prevent accidental movement of the
boom and cutting head whenever the mower is not being operated. (SBM-16)
Secure the boom and mower head in the transport position before traveling on public roads.
Never transport on public roads with the boom and mower head extended. Always
disengage and lock out the hydraulic controls for the boom mower before transporting.
Inadvertent boom movement on public roads may contact with other vehicles resulting in
serious bodily injuries or even death. (SBM-21)
Make certain that the “Slow Moving Vehicle” (SMV) sign is installed in
such a way as to be clearly visible and legible. When transporting the
Equipment use the Tractor flashing warning lights and follow all local
traffic regulations. (SG-6)
MACHETE 2 11/08
©2008 Alamo Group Inc.
Safety Section 1-15
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SAFETY
Transport only at speeds where you can maintain control of the
equipment. Serious accidents and injuries can result from operating this
equipment at high speeds. Understand the Tractor and Implement and how it handles
before transporting on streets and highways. Make sure the Tractor steering and brakes
are in good condition and operate properly.
Before transporting the Tractor and Implement, determine the proper transport speeds for
you and the equipment. Make sure you abide by the following rules:
Test the tractor at a slow speed and increase the speed slowly. Apply the Brakes smoothly
to determine the stopping characteristics of the Tractor and Implement. As you increase
the speed of the Tractor the stopping distance increases.
Determine the maximum
transport speed not to exceed 20 mph (30 kph) for transporting this equipment.
Test the equipment at a slow speed in turns. Increase the speed through the turn only after
you determine that the equipment can be operated at a higher speed. Use extreme care
and reduce your speed when turning sharply to prevent the tractor and implement from
turning over. Determine the maximum turning speed for you and this equipment before
operating on roads or uneven ground.
Only transport the Tractor and Implement at the speeds which allow you to properly control
the equipment.
Be aware of the operating conditions. Do not operate the Tractor with weak or faulty brakes
or worn tires. When operating down a hill or on wet or rain slick roads, the braking distance
increases: use extreme care and reduce your speed. When operating in traffic always use
the Tractor’s flashing warning lights and reduce your speed. Be aware of traffic around you
and watch out for the other guy. (SG-19)
Your driving vision may be reduced or impaired by the tractor, cab, or implement. Before
driving on public roadways identify any limited vision areas, and make adjustments to your
operating position, mirrors, and the implement transport position so that you can clearly
see the area where you will be traveling, and any traffic that may approach you. Failure to
maintain adequate vision of the public roadway and traffic can result in serious injury or
even death. (STI-10)
Concluding Safety Instructions and Practices
In addition to the design and configuration of this Implement, including Safety Signs and Safety Equipment,
hazard control and accident prevention are dependent upon the awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of the machine. Refer
also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and
Equipment Manuals. Pay close attention to the Safety Signs affixed to the Tractor and Equipment. (SG-18)
MACHETE 2 11/08
Safety Section 1-16
©2008 Alamo Group Inc.
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SAFETY
Decal Location
NOTE: Alamo Industrial supplies safety decals on this product to promote safe operation. Damage to the
decals may occur while in shipping, use, or reconditioning. Alamo Industrial cares about the safety of its
customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of
charge (Some shipping and handling charges may apply). Contact your Alamo Industrial dealer to order
replacement decals.
MACHETE 2 11/08
Safety Section 1-17
©2008 Alamo Group Inc.
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SAFETY
DECALS ON TRACTOR/MOUNT KIT/ COUNTERWEIGHT
ITEM
PART NO.
QTY. TYPE
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
02958241
02967827
002369
1
DANGER
Boom Mower Operators's Safety Decal (Front of Step Riser)
Multiple Hazard, Rotary (Rear of Top Step Riser)
Multiple Hazard, Flail (Rear of Top Step Riser)
Watch Your Step (Level w/ Top Wgt Cover on Rear Frm Tube)
Do Not Over speed Engine (Cab Window or Fender)
ALAMO (4 x 5) (Left Hood of Tractor)
{1}
{1}
1
DANGER
DANGER
CAUTION
INSTRUCT
LOGO
03200285
02965093
02960766
001650
1
1
1
LOGO
BOOKLET
ALAMO (7.26 x 7.5) (Front of Step Riser)
D377
1
Boom Safety Decal Booklet (Inside Cab)
DECALS ON MAIN FRAME
ITEM
PART NO.
QTY. TYPE
DESCRIPTION
9.
00725746
02962765
02965262
nfs
1
1
1
1
PELIGRO
DANGER
DANGER
SER PLT
Translate Safety Material (Left Frame)
10.
11.
12.
Pinch Point, Multiple (On Frame neat Swing Pin)
Leak Detection, Hose Burst (On Frame Near Swing Pin)
Serial Plate (Boom Near Hitch Point)
DECALS ON TANK
ITEM
PART NO.
QTY. TYPE
DESCRIPTION
13.
14.
15.
02971123
00776031
03200347
1
1
()
WARNING
Pressurized Tank (Left of Tank)
Canister, Operators Manual
SMV Sign
------------
REFLECT
(( )) Provided by Tractor Manufacturer
{ } Use One or the Other, whichever is appropriate
(*) Place in Highly Visible area, so they may be seen while mounting Tractor from the Left side. Typically
attach
DECAL KIT - Step Riser Counterweight (if equipped, with this type), in this fashion. See the Illustration for
general layout
MACHETE 2 11/08
Safety Section 1-18
©2008 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
02983222
02983208
02985242
02985243
QTY.
LEVEL
DESCRIPTION
60” Rotary
60” Rotary
50” Rotary
50” Rotary
1
1
1
1
-
-
-
-
1.
2.
3.
4.
5.
6.
7.
8.
00757139
00757140
02958241
02967668
02925100
02967827
02967867
2738332
2738333
02962764
TB1011
2
1
1
1
1
1
1
1
1
2
1
1
1
1
1
LOGO
LOGO
DANGER
DANGER
IMPORTANT
DANGER
Alamo Group
Alamo Industrial
Tractor Operator Safety
Thrown Objects
Replacement Parts
Multi Hazard
Safety Shield
Red Reflector
Yellow Reflector
Pinch Points
Do not Remove Shields
Replace Worn Rubber Deflectors
CW Blade Rotation
Hand Gun Grease Only
Replace Blades in Pairs
DANGER
REFLECT
REFLECT
WARNING
WARNING
WARNING
INSTRUCT
CAUTION
WARNING
9.
10.
11.
12.
13.
14.
15.
24028
D138
22839
D375
MACHETE 2 11/08
Safety Section 1-19
©2008 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
-
QTY.
-
TYPE
-
DESCRIPTION
Flail Head (Flail-Axe)
1.
2.
3.
4.
5.
6.
7.
8.
002369
1
1
1
1
1
1
1
1
1
1
1
1
DANGER
Multi-Hazard
Thrown Objects
Thrown Objects Safety Shields
Safety Shield
Shield and Guards
Belt Shield
Replacement Parts
Flail Operation
Grease Fitting Inside
Alamo Industrial
Flail Axe 48”
02965141
02967668
02967867
00725739
00758194
02925100
000108
DANGER
DANGER
DANGER
WARNING
WARNING
IMPORTANT
INSTRUCT
INSTRUCT
LOGO
9.
000678
10.
11.
16.
00757139
02970887
02979551
LOGO NAME
LOGO
Alamo Industrial Square
MACHETE 2 11/08
Safety Section 1-20
©2008 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
-
QTY.
-
TYPE
-
DESCRIPTION
Flail Head
1.
2.
3.
4.
5.
6.
7.
8.
002369
1
1
1
1
1
1
1
1
1
1
1
1
1
DANGER
Multi-Hazard
Cutting Blades/Thrown Objects
Boom Flails
Use/Repair Shields & Guards
Pinch Points
Genuine Replacement Parts
Flail Operate
Grease Fitting
Alamo
60
02967668
02965141
00725739
00758194
02925100
000108
DANGER
DANGER
WARNING
WARNING
IMPORTANT
INSTRUCT
INSTRUCT
LOGO
WIDTH
WIDTH
NAME
S/N PLT
000678
9.
00757139
02970885
02970896
02970886
nfs
10.
11.
12.
13.
48
HDF Grass
Grass Serial Plate
MACHETE 2 11/08
Safety Section 1-21
©2008 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
QTY.
DESCRIPTION
1
TIMBER CAT 5’
1
TIMBER CAT 7’
1.
2.
3.
4.
5.
00757139
02971931
00757140
02973496
000678
1
1
1
2
1
Decal - Alamo TK Logo
Decal - Timber Cat
Decal - Alamo Logo
Keep Away - Amputation
Decal - Grease Fitting Inside
MACHETE 2 11/08
Safety Section 1-22
©2008 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
QTY.
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
9.
02967827
00756059
00769736
02925100
00757139
02970888
999204
1
1
1
1
1
1
1
1
4
Danger - Multi Hazard
Warning - Oil Leak
Warning - Use/Repair Guards
Important - Replacement Parts
Logo - Alamo TK Product
Logo - Boom Ditcher
Logo - Ditcher
nfs
3710151
S/N Plate
Metal Tacks
MACHETE 2 11/08
Safety Section 1-23
©2008 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
QTY.
TYPE
DESCRIPTION
1.
2.
3.
4.
5.
6.
7.
8.
00758194
00769736
00769737
02925100
02958241
02962764
00756004
02965262
02967827
00757139
02974998
D138
02975158
02975170
02975515
02975516
02975514
nfs
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
WARNING
V-Belt Pinch
WARNING
DANGER
CAUTION
DANGER
DANGER
DANGER
DANGER
DANGER
LOGO
Use/Repair Shields
Cutting Blades
Genuine Parts
Operator Safety
Pinch Point
Guard Missing
Leak/Hose Burst
Multi hazard Rotary
Alamo By Terrain King
Buzzbar
Blade Rotation
Hearing Protection
Foot/Leg Contact
Disconnect Solenoid
No Hitch Post Here
Pitch Adjust
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
21.
LOGO
DECAL
WARNING
DANGER
WARNING
CAUTION
------------
------------
REFLECT
REFLECT
------------
Serial Plate
Red Reflector
Yellow Reflector
Patent Pending
1458392
1458393
02961134
MACHETE 2 11/08
Safety Section 1-24
©2008 Alamo Group Inc.
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SAFETY
ITEM
PART NO.
QTY.
DESCRIPTION
Boom Assy
1.
02986864
02984939
02984940
02962764
02981987
2
2
2
6
1
LOGO Machete 2 Boom Length 18’
LOGO Machete 2 Boom Length 22’
LOGO Machete 2 Boom Length 25’
Pinch Points
2.
3.
Hose Connection
MACHETE 2 11/08
Safety Section 1-25
©2008 Alamo Group Inc.
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SAFETY
Decal Description
DANGER! - Multi Hazard - Failure to follow Safety
Messages and Operating Instructions can cause
serious bodily injury or even death to Operator and
Others in area.
P/N 02967827
Danger! Mult-Hazard Warning. Failing to follow
these Safety Messages and Operating Instructions
can cause serious bodily injury or even death to
operator and others in the area.
P/N 002369
DANGER! - Multi-Hazard Boom. Take precautions
while transporting and operating Boom Unit.
P/N 02958241
CAUTION! Watch your step.
P/N 03200285
MACHETE 2 11/08
Safety Section 1-26
©2008 Alamo Group Inc.
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SAFETY
INFORMATION - To prevent premature hydraulic
component failure, do not over speed the engine.
When using the mower attachment, operate tractor
at the engine speed which will deliver 540 PTO
RPM on Tachometer. Over speeding the engine
and pump when operating the mower will overheat
and rapidly ruin the oil which will decrease the life
of the hydraulic components.
P/N 02965093
NAME LOGO - Alamo Industrial
P/N 02960766
ALAMO NAME LOGO.
P/N 001650
Peligro Translation, If you do not know how to read
English, please find someone who knows how to
read English.
P/N 00725746
MACHETE 2 11/08
Safety Section 1-27
©2008 Alamo Group Inc.
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SAFETY
DANGER! Crushing and Pinch Points.
Moving machiney parts can pinch or crush or fall-
which may cause injury or death.
P/N 02962765
WARNING! Failure to INSPECT and REPAIR or
REPLACE Hoses may allow worn Hoses to rupture
SUDDENLY and VIOLENTLY with resulting serious
BODILY INJURY from SCALDING or FIRE with
resulting BURN INJURY or DEATH.
P/N 02965262
ADVERTENCIA! Tanque Sobrepresion. Slowly
open cap to relieve pressure before completely
removing cap. Stay clear to prevent being scalded
with hot oil which may cause serious injury to eyes,
face and exposed skin.
P/N 02971123
INSTRUCT - Service hydraulic system with AW
ISO VG 100 hydraulic oil.
P/N 02979473
MACHETE 2 11/08
Safety Section 1-28
©2008 Alamo Group Inc.
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SAFETY
Read Operator’s Manual! The operator’s manual is
located inside this canister. If the manual is
missing order one from your dealer.
P/N 00776031
Slow Moving Vehicle Decal. Keep SMV reflector
clean and visible. DO NOT transport or operate
without the SMV.
Provided by Tractor Manufacturer. Replace if
missing on tractor.
P/N 03200347
WARNING! Pinch Points
P/N 02962764
INSTRUCT - Hydraulic connection
P/N 02981987
MACHETE 2 11/08
Safety Section 1-29
©2008 Alamo Group Inc.
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SAFETY
Name LOGO - Alamo Industrial
P/N 00757139
WARNING! Maintain shields and deflectors in
good condition. Failure to do so may lead to injury
or even death.
P/N 00769736
DANGER! Keep Away Thrown Objects. Inspect the
area before mowing and remove foreign material
that could become mower thrown objects.
P/N 00769737
IMPORTANT - Use only Genuine Alamo Industrial
replacement parts.
P/N 02925100
MACHETE 2 11/08
Safety Section 1-30
©2008 Alamo Group Inc.
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SAFETY
DANGER! - Multi Hazard - Failure to follow Safety
Messages and Operating Instructions can cause
serious bodily injury or even death to Operator and
Others in area.
P/N 02967867
Name LOGO - Alamo Industrial
P/N 00757140
NAME DECAL
P/N 02970889
Red Reflectors
P/N 2738332
MACHETE 2 11/08
Safety Section 1-31
©2008 Alamo Group Inc.
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SAFETY
Yellow Reflectors
P/N 2738333
Name LOGO - Alamo Industrial
P/N 02979551
WARNING! - Cutting while Flail Head is raised off
ground will allow high-speed Flail Blades to throw
cuttings at high speed for a considerable distance.
Thrown objects can cause serious bodily injury.
Stop mowing when traffic, crew members, or
passerby are within 100 yards of the mowing with
head off ground.
P/N 02965141
DANGER! - Keep Away - Thrown Objects. Inspect
area before mowing. Do not let rotating blades
contact solid objects. Operate only if all Guards -
Deflectors are in place. Do not operate with Mower
or Wing raised off the ground. Stop mowing if
Passerby enter the area. Stay away from rotating
blades. Keep hands and feet away from rotating
blades. Do not approach mower until all movement
has stopped.
P/N 02967668
MACHETE 2 11/08
Safety Section 1-32
©2008 Alamo Group Inc.
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SAFETY
WARNING! Failure to use and maintain shields
and deflectors in good condition may lead to injury
or death from entanglement with rotating parts.
being hit by objects thrown with great force by
blades, or by blade contact.
P/N 00725739
WARNING! Do not operate with Belt Shield
removed. Finger(s) may be pinched off if get caught
between V-Belt and Pulley.
P/N 00758194
Instructions to properly lubricate and check mower
for potential problems prior to operation.
P/N 000108
Information that Grease Fitting is present and must
apply grease.
P/N 000678
MACHETE 2 11/08
Safety Section 1-33
©2008 Alamo Group Inc.
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SAFETY
NAME DECAL
P/N 02970887
WARNING! Never use your hand to check for oil
leaks. Always use paper or cardboard.
P/N 00756059
Operator's Manual (with repair parts) and warranty
was attached to this implement during final
inspection.
P/N 00763977
IMPORTANT - Use ALAMO Genuine Flail Parts.
P/N 03200432
MACHETE 2 11/08
Safety Section 1-34
©2008 Alamo Group Inc.
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SAFETY
NAME DECAL
P/N 02970885
NAME DECAL
P/N 02970896
NAME DECAL
P/N 02970886
NAME LOGO
P/N 02971931
MACHETE 2 11/08
Safety Section 1-35
©2008 Alamo Group Inc.
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SAFETY
DANGER!
KEEP AWAY! Sickle Blades are
guarded only by remote location. Keep all persons
away from cutting Blades to prevent amputation of
contacted body parts.
P/N 02973496
NAME DECAL
P/N 02970888
WARNING- Debris from rotor can cause property
damage and serious injury to bystanders.
P/N 999204
LOGO NAME BUZZBAR.
P/N 02974998
MACHETE 2 11/08
Safety Section 1-36
©2008 Alamo Group Inc.
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SAFETY
Blade Rotation Clockwise.
P/N D138
WARNING- Hearing Protection is required when
working within 100 yards of this machine.
P/N 02975158
DANGER- Keep away rotating blades.
P/N 02975170
WARNING- Disconnect the hydraulic solenoid
before preforming service work on tractor or
mower.
P/N 02975515
MACHETE 2 11/08
Safety Section 1-37
©2008 Alamo Group Inc.
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SAFETY
INSTRUCT- Do not locate hitch post in this area
P/N 02975516
INSTRUCT- Pitch Adjust
P/N 02975514
Red Reflector. Keep reflectors clean and visible.
P/N 1458392
Amber Reflector. Keep reflectors clean and visible.
P/N 1458393
MACHETE 2 11/08
Safety Section 1-38
©2008 Alamo Group Inc.
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SAFETY
NAME LOGO - MACHETE 2 18’
P/N 02986864
LOGO NAME 22’ MACHETE
INDUSTRIAL
2
ALAMO
P/N 02984939
LOGO NAME 25’ MACHETE
INDUSTRIAL
2
ALAMO
P/N 02984940
MACHETE 2 11/08
Safety Section 1-39
©2008 Alamo Group Inc.
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SAFETY
Federal Laws and Regulations
This section is intended to explain in broad terms the concept and effect of federal laws and regulations
concerning employer and employee equipment operators. This section is not intended as a legal
interpretation of the law and should not be considered as such.
Employer-Employee Operator Regulations
U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA
This Act Seeks:
“...to assure so far as possible every working man and woman in the nation safe and healthful working
conditions and to preserve our human resources...”
DUTIES
Sec. 5 (a) Each employer-
(1) shall furnish to each of his employees employment and a place of employment which are free from
recognized hazards that are causing or are likely to cause death or serious physical harm to his employees;
(2) shall comply with occupational safety and health standards promulgated under this Act.
(b) Each employee shall comply with occupational safety and health standards and all rules, regulations and
orders issued pursuant to this Act which are applicable to his own actions and conduct.
OSHA Regulations
OSHA regulations state in part: “At the time of initial assignment and at least annually thereafter, the employer
shall instruct every employee in the safe operation and servicing of all equipment with which the employee is,
or will be involved.”
Employer Responsibilities:
To ensure employee safety during Tractor and Implement operation, it is the employer’s responsibility to:
1. Train the employee in the proper and safe operation of the Tractor and Implement.
2. Require that the employee read and fully understand the Tractor and Implement Operator’s manual.
3. Permit only qualified and properly trained employees to operate the Tractor and Implement.
4. Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the
equipment.
5. Ensure the Tractor is equipped with a functional ROPS and seat belt and require that the employee operator
securely fasten the safety belt and operate with the ROPS in the raised position at all times.
6. Forbid the employee operator to carry additional riders on the Tractor or Implement.
7. Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the
necessary support devices to secure the equipment safely while performing repairs and service.
8. Require that the employee operator stop operation if bystanders or passersby come within 25 feet.
Child Labor Under 16 Years of Age
Some regulations specify that no one under the age of 16 may operate power machinery. It is your
responsibility to know what these regulations are in your own area or situation. (Refer to U.S. Dept. of
Labor, Employment Standard Administration, Wage & Home Division, Child Labor Bulletin #102.)
MACHETE 2 11/08
Safety Section 1-40
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INTRODUCTION
This Boom Mower is designed with care and built with quality materials by skilled workers. Proper assembly,
maintenance, and operating practices, as described in this manual, will help the owner/operator get years of
satisfactory service from the machine.
The purpose of this manual is to familiarize, instruct, and train. The Assembly Section instructs the owner/
operator in the correct assembly of the Mower using standard and optional equipment. The Parts Listing
section is designed to familiarize the owner/operator with replaceable parts on the Mower. This section
provides exploded assembly drawings of each mower component illustrating each piece and the
corresponding part number.
Careful use and timely service saves extensive repairs and costly downtime losses. The Operation and
Maintenance Sections of the manual train the owner/operator how to work the Mower correctly and attend to
appropriate maintenance. The Trouble Shooting Guide helps diagnose difficulties with mower and offers
solution to the problems.
Safety is of primary importance to the owner/operator and to the manufacturer. The first section of this manual
includes a list of Safety Messages, that, if followed, will help protect the operator and bystanders from injury or
death. Many of the Safety Messages will be repeated throughout the manual. The owner/operator/dealer
should know these Safety Messages before assembly and be aware of the hazards of operating this mower
during assembly, use, and maintenance. The Safety Alert Symbol combined with a Signal Word, as seen
below, is intended to warn the owner/operator of impending hazards and the degree of possible injury faced
when operating this machine.
Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR
VERY SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH
OR SERIOUS INJURY.
Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR
INJURY.
Identifies special instructions or procedures that, if not strictly observed, could result in
damage to, or destruction of the machine, attachments or the environment.
NOTE: Identifies points of particular interest for more efficient and convenient operation or repair.
MACHETE 2 11/08
Introduction Section 2-2
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INTRODUCTION
Your Boom Mower is designed for heavy-duty cutting in limited access areas such as highway, park, and rural
roadsides, overhead growth, ditches, levees, and other such grass and limb control uses in generally hard-to-
reach areas. Your Boom can be equipped with a variety of cutting heads designed for specific cutting needs.
The Rotary Head: Rotary unit, 60" & 50” wide cut, up to 5" vegetation, front safety gate.
The Flail Axe Head: Fail unit, 48" wide cut, up to 5" vegetation.
The Buzzbar; Flail unit, 48”, 63” and 90” cutting width, up to 6” diamete
Grass Flail; Flail unit , 60” cutting width, up to 2” vegetatioin
Timbercat: Limb cutter, 5’ & 7’ cutting lengths, up to 4” diameter limbs
Ditcher; Ditch unit, 20” cutting width
DIRECTION
Throughout this Manual front and rear, left and right are determined by the normal direction of travel, the same
as driving an automobile.Front and rear, and left and right are determined by the normal direction of travel (the
same as on your automobile).
MACHETE 2 11/08
Introduction Section 2-3
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INTRODUCTION
Attention Owner/Operator
BEFORE OPERATING THIS MACHINE:
1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and
know how to operate correctly both the tractor and implement.
2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the
implement. Mail within 30 days of delivery date of this implement.
NOTE: Warranties are honored only if completed “Owner Registration and Warranty” forms are received by
Alamo Group within thirty days of delivery of the implement.
3. Record the Blade Model and Serial Numbers on the Warranty page at the front of the Operator’s Manual.
Keep this as part of the permanent maintenance file for the implement.
MACHETE 2 11/08
Introduction Section 2-4
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OPERATION
ALAMO INDUSTRIAL MACHETE BOOM MOWER
OPERATING INSTRUCTIONS
Alamo Industrial MACHETE Booms are manufactured with quality material by skilled workers. The MACHETE
Boom is designed to attach to a tractor and operate various heads for a wide range of vegetative maintenance
applications. The boom and heads are equipped with safety warning decals, protective deflectors, shields, and
other safety features to provide operator and passerby protection, however, no shielding is 100% accurate.
ALL safety equipment and safety warning decals must be maintained on the unit in good operational condition
at all times.
It is the operator’s responsibility to be knowledgeable of all potential operating hazards and to take every
reasonable precaution to ensure oneself, others, animals, and property are not injured or damaged by the
boom unit, tractor or a thrown object. Do not operate the boom and attached head if bystanders, passersby,
pets or livestock are within 300 feet of the unit.
This section of the Operator’s Manual is designed to familiarize, instruct, and educate operators to the safe and
proper use of the boom and attached head. Pictures contained in this section are intended to be used as a
visual aid to assist in explaining the operation of a MACHETE Boom and are not specific to a MACHETE
Boom. Some pictures may show shields removed to enhance visual clarity. NEVER operate the boom unit
without all safety equipment in place and in good operational condition. The operator must be familiar with the
boom unit and tractor operation and all safety practices before beginning operation. Proper operation, as
detailed in this manual, will help ensure years of safe and satisfactory use of the MACHETE Boom.
READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS
MANUAL AND THE TRACTOR MANUAL BEFORE ATTEMPTING TO USE THE TRACTOR AND
IMPLEMENT. If you do not understand any of the instructions, contact your nearest authorized dealer for a
full explanation. Pay close attention to all safety signs and safety messages contained in this manual and
those affixed to the implement and tractor. OPS-U- 0001
READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or
death may occur unless care is taken to follow the warnings and instructions stated in the
Safety Messages. Always use good common sense to avoid hazards. (SG-2)
Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las
medidas de seguridad. (SG-3)
MACHETE 2 11/08
Operation Section 3-2
©2008 Alamo Group Inc.
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OPERATION
1.OPERATOR REQUIREMENTS
Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and
understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor
operation and all associated safety practices. In addition to the safety messages contained in this manual,
safety signs are affixed to the implement and tractor. If any part of the operation and safe use of this
equipment is not completely understood, consult an authorized dealer for a complete explanation.
If the operator cannot read the manuals for themselves or does not completely understand the operation of the
equipment, it is the responsibility of the supervisor to read and explain the manuals, safety practices, and
operating instructions to the operator.
Safe operation of equipment requires that the operator wear approved Personal Protective Equipment (PPE)
for the job conditions when attaching, operating, servicing, and repairing the equipment. PPE is designed to
provide operator protection and includes the following safety wear:
PERSONAL PROTECTIVE EQUIPMENT (PPE)
•
Protective Eye Glasses, Goggles, or Face
Shield
•
•
•
•
•
•
Hard Hat
Steel Toe Safety Footwear
Gloves
Hearing Protection
Close Fitting Clothing
Respirator or Filter Mask (depends on
operating conditions) OPS-U- 0002
NEVER use drugs or alcohol immediately before or while operating the
Tractor and Implement. Drugs and alcohol will affect an operator’s
alertness and coordination and therefore affect the operator’s ability to
operate the equipment safely. Before operating the Tractor or
Implement, an operator on prescription or over-the-counter medication
must consult a medical professional regarding any side effects of the
medication that would hinder their ability to operate the Equipment safely.
NEVER knowingly allow anyone to operate this equipment when their
alertness or coordination is impaired. Serious injury or death to the
operator or others could result if the operator is under the influence of
drugs or alcohol. (SG-27)
MACHETE 2 11/08
Operation Section 3-3
©2008 Alamo Group Inc.
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