KV Push Owner’s Manual
BILLY GOAT KV VACUUM
Owner's Manual
KV600, KV650H
Accessories
ON BOARD
VACUUM
HOSE KIT
FELT
DEBRIS BAG
NOZZLE WEAR
GUARD KIT
CASTER KIT
SHREDDER
KIT
KV LINER KIT
PROTECTIVE
COVER
4"(102mm) x 7'
(2.13m)
For vacuuming
in hard to reach
areas.
For use in
For use in
increasing the
life of your
nozzle by
protecting it from
damage
To allow for
easy rolling and
maneuverability
on smooth
Shreds
leaves,
reducing total
volume.
Increases the
life of the
housing by
protecting it from
damage.
Protects the
leaves and
grass in dusty
conditions.
machine from
the environment
when not in use.
surfaces.
P/N 891125
P/N 891126
P/N 891127
P/N 891128
P/N 890209
P/N 891134
P/N 891136
Part No 891013
Form No F072508A
1
KV Push Owner’s Manual
SERIAL PLATE DATA
Record the model number, serial number, date of
purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
KV600
KV650H
Engine: HP
6.0 (4.47 kW)
6.5 (4.85kW)
Engine: Type
B&S Quantum
112K020124E1
1.5 qt. (1.4 L)
0.63 qt. (0.6 L)
112# (50.8kg)
59” (1.5m)
HONDA
GSV190AN1L
1.6 qt. (1.5 L)
0.58 qt (0.54L)
113# (51.3kg)
59” (1.5m)
Engine: Model
Engine: Fuel Capacity
Engine: Oil Capacity
Total Unit Weight:
Overall Length
Overall Width
26. 5” (0.7m)
42.75” (1.1m)
200
26.5” (0.7m)
42.75” (1.1m)
200
Overall Height
Max. operating slope
Sound in accordance with
2000/14/EEC standards
108 dBa
109 dBa
Sound at operator’s ear
88 dBa
89 dBa
Vibration at operator position
0.5 g (4.95m/s2)
0.32 g (3.18m/s2)
Part No 891013
Form No F072508A
3
KV Push Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ®
KV Vacuum.
This symbol indicates the engine oil level should be checked before operating this
equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or
servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling,
operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land
unless a spark arrester is installed on the muffler as required by Section 4442 of the
California Public Resources Code. The arrester must be maintained in good working order.
Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an
odorless and possibly fatal poison.
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is
recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least
two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until
gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark
tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if
necessary. If equipped with muffler deflector, inspect deflector periodically and replace if
necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may
cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this
manual.
DO NOT place hands or feet underneath unit, or near any moving parts.
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS keep hands and feet away from moving or rotating parts.
ALWAYS store fuel in approved safety containers.
WARNING: Important
Remove all rocks, wire, string, plastic, etc. that can present a hazard during work prior to
starting.
DO identify and mark all fixed objects to be avoided during work such as sprinkler heads,
water valves, buried cables, or clothes line anchors, etc.
Part No 891013
Form No F072508A
5
KV Push Owner’s Manual
SOUND
SOUND LEVEL 97 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 7-25-07 under the
conditions listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions:
Temperature:
Wind Speed:
Wind Direction:
Humidity:
Sunny
88oF (31.1oC)
2 mph (3.8 kmh)
South South East
44%
Barometric Pressure:
30.07”Hg (764 mm Hg)
VIBRATION DATA
VIBRATION LEVEL 0.5g (4.95m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 12-20-2007 under the conditions listed below.
General Conditions:
Temperature:
Wind Speed:
Wind Direction:
Humidity:
Sunny
47.5oF (8.6oC)
3 mph (4.8kph)
West
87%
Barometric Pressure:
29.98 Hg (101.5kpa)
INTENDED USE
INTENDED USE: This machine is designed for vacuuming leaves, grass clippings and other types of organic litter.
Debris mixed with cans, bottles and small amounts of sand can be vacuumed; however, it is not this machine's
primary purpose. Vacuuming cans, bottles and sand will affect the longevity of your machine.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check
for damaged or worn impeller, loose impeller bolt, loose impeller key, loose engine or lodged foreign objects.
Note: See parts list for proper impeller bolt torque specifications. (See trouble shooting section on page 12).
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® KV Vacuum. If any labels are damaged or missing, replace them before operating
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The
correct position for each label may be determined by referring to the Figure and Item numbers shown.
LABEL DANGER KEEP HANDS
AND FEET AWAY
LABEL EAR EYE BREATHING ITEM #20
P/N 890254
DANGER FLYING DEBRIS
ITEM # 19 P/N 810736
ITEM #18 P/N 400424
LABEL READ MANUAL
ITEM #17 P/N 890301
LABEL EXPLOSIVE FUEL
ITEM # 16 P/N 400268
DEBRIS BAG FOLDING LABEL
LOCATED ON BAG
ENGINE LABELS
HONDA
BRIGGS & STRATTON
Read Owner’s Manual Before Operating.
Lire le manuel d’utilisation avant la mise en route.
Vor Inbetriebnahme Bedienungs - und Wartungsanleitung lesen.
Favor leer las instrucciones de operacion antes de operar el motor.
Consultare il Manuale Uso e Manutenzione prima dell utilizzo.
Las Skotselinstruktionen Innan Start.
ENGINE CONTROLS
Honda Throttle Control
Briggs Throttle Control
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
PACKING CHECKLIST
Your Billy Goat KV Vacuum is shipped from the factory in one carton, completely assembled except for the
upper handle, debris bag, and bag quick disconnect.
READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by
cables and folded over
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG &
LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-891013, Declaration of Conformity P/N-891057, Ty-
Wraps 900407 (qty2).
Boxing Parts
Checklist
Debris Bag
P/N-891132
Literature Assy
P/N-891123
Use Ty-wraps
Connector Quick
Disconnect
P/N-890176
Quick disconnect
Honda 6.5
GSV 190
Briggs & Stratton
6.0 HP Quantum
Fig. 2
ASSEMBLY
1. ASSEMBLE Lift upper handle (item 11), remove items 34, 32, and 33 from lower handle (item 10). Attach and
secure upper handle as shown using same hardware. Then use the two ty-wraps to secure the height adjust cable
and the throttle cable at the bend on the upper handle
2. UNFOLD the debris bag (item 21) and fasten bag neck to bag quick disconnect (item 12). Attach firmly to
housing exhaust (item 1) see fig. 2.
3. ATTACH bag hanger strap to bag supports (item 13), preassembled to upper handle.
4. CONNECT spark plug wire.
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
OPERATION
Like all mechanical tools, reasonable care must be used when operating machine.
Inspect machine work area and machine before operating. Make sure that all operators of this
equipment are trained in general machine use and safety.
PUT OIL IN ENGINE BEFORE STARTING
STARTING
ENGINE: See engine manufacturer’s instructions for type and amount of oil and gasoline used. Engine
must be level when checking and filling oil and gasoline.
ENGINE SPEED: Controlled by throttle lever on the engine. Under normal conditions, operate at minimum
throttle to accomplish your current cleaning task.
CHOKE: Briggs-Located on engine and must be controlled manually.
Honda-Place remote throttle in choke position
PRIMER: Push primer per engine instructions (B&S only).
THROTTLE: Move throttle to fast/choke position. Located on handle.
IF YOUR UNIT FAILS TO START:
See Troubleshooting on page 12.
HANDLING & TRANSPORTING:
This unit requires two people to lift it. Lift holding the lower handle and the front wheels. Secure
the machine in place during transport. See page 3 for weight specifications
Never lift the machine while the engine is running.
STORAGE
Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank, where fuel fumes may reach
an open flame, spark or pilot light, as on a furnace, water heater, clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as follows:
Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and
causing possible malfunction of engine. Drain fuel outdoors, into an approved container, away from open flame. Be
sure engine is cool. Do not smoke. Run engine until fuel tank is empty and engine runs out of gasoline.
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
OPERATION
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT: is raised and lowered by pushing slightly downward on handle
to reduce tension on the adjuster, and then pulling height adjust trigger on the handle (item 23) up at right rear of
machine. Then select the desired height that fits the task.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but without blocking airflow into the nozzle. NOTE:
Never bury nozzle into debris.
CLEARING A CLOGGED NOZZLE & EXHAUST: Turn engine off and wait for impeller to stop completely
and disconnect spark plug wire. Wearing durable gloves, remove clog. DANGER the clog may contain sharp
materials. Reconnect spark plug wire.
DEBRIS BAG
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with more weight than you can lift.
An optional felt bag is available for use where debris will be vacuumed in dusty conditions (see Optional Accessories
shown on page 1).
DO NOT place bag on or near hot surface, such as engine. Be sure engine has come to a complete stop before removing or
emptying bag.
This vacuum is designed for picking up trash, organic material and other similar debris (see Safety Warnings
page 4-5).
However, many vacuums are used where dust is mixed with trash. Your unit can intermittently vacuum in dusty areas.
Dust is the greatest cause of lost vacuum performance. However, following these rules will help maintain your
machine's ability to vacuum in dusty conditions:
• Run machine at idle to quarter throttle.
• The debris bag must be cleaned more frequently. A vacuum with a clean, pillow soft bag will have good pickup
performance. One with a dirty, tight bag will have poor pickup performance. If dirty, empty debris and vigorously shake
bag free of dust.
• Pressure-wash debris bag if normal cleaning does not fully clean bag. Bag should be thoroughly dry before use.
NOTE: Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned.
DO NOT leave debris in bag while in storage.
Part No 891013
Form No F072508A
10
KV Push Owner’s Manual
COMPOST
Vacuumed leaves, grass and other organic material from your own yard can be emptied into a pile or composter to
provide enriched soil for later use as fertilizer in gardens and flower beds
NOTE: Allow green chips to dry before spreading around living plants.
MAINTENANCE
PERIODIC MAINTENANCE
Periodic maintenance should be performed at the following intervals:
Maintenance Operation
Every Use (daily)
Every 5 hrs (daily)
Every 25 Hours
z
Inspect for loose, worn or damaged parts.
Clean Debris bag
z
z
Check bag strap tightness
Engine (See Engine Manual)
Check for excessive vibration
z
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
3. Remove bag, quick release, and upper handle. Do not kink, stretch, or break control cables, control
housings, or end fittings while removing handles.
4. Remove housing top plate by removing bolts around outside of housing.
5. Leaving engine fastened to top plate, turn it upside down so the impeller is on top.
6. Remove impeller bolt and lock washer and washer.
7. Lift impeller upward. If impeller slides freely, proceed to (step 10).
8. Place two crowbars between impeller and housing on opposite sides. Pry impeller away from engine until it
loosens. Using a penetrating oil can help loosen a stuck impeller.
9. If the impeller does not loosen, use two pry bars and pull the impeller near the hub away from the engine,
this should loosen it and allow you to remove the impeller from shaft. Using a penetrating oil can help loosen a
stuck impeller.
10. Using a new impeller bolt and lockwasher and washer, reinstall new impeller in reverse order.
11. Tighten impeller bolt. Torque impeller bolt to 33-38 Ft. Lbs. (44-51 N.m) (see item 30 on page 15).
12. Reinstall engine onto housing in reverse order of removal.
13. Gas and oil.
14. Reinstall spark plug wire.
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
Troubleshooting
Problem
Possible Cause
Solution
Abnorm al vibration.
· Loose or out of balance im peller or
loose engine
· Check im peller and replace if required.
Check engine
W ill not vacuum or has poor · dirty debris bag. Hose kit cap m issing.
· Clean debris bag. Shake bag clean or
wash. Check for hose kit cap. Unclog
nozzle or exhaust. Allow air to feed with
debris
· Check stop switches, throttle, choke
position and gasoline. Connect spark
vacuum perform ance
Engine will not start.
·Clogged nozzle or exhaust. Excessive
quantity of debris.
· Im proper nozzle height
· Stop switch off. Throttle in off position.
Engine not in full choke position. O ut of
gasoline. Bad or old gasoline. Sparkplug plug wire. Clean or replace air filter. O r
wire disconnected. Dirty air cleaner
contact a qualified service person.
Engine is locked, will not pull · Debris locked in im peller. Engine
· See page 5. Contact a engine service
dealer for engine problem s
Adjust nozzle height (See Nozzle height
fine adjustm ent for hard surfaces on
page 5
over.
problem .
Nozzle scrapes ground in
lowest height setting.
Nozzle height out of adjustm ent
Too m uch dust com ing from
bag.
· Vacuum ing very dry, brittle or sm all
debris
· Switch to felt bag (see page 1
accessories)
When servicing engine refer to specific manufacturers engine owner's manual. Engine warranty is covered by the
specific engine manufacturer. If your engine requires warranty or other repair work contact your local servicing
engine dealer. When contacting a dealer for service it is a good idea to have your engine model number available
for reference (See table page 3). If you cannot locate a servicing dealer in your area you can contact the
manufacturers national service organization.
To reach:
American Honda: 800-426-7701
Briggs & Stratton: 800-233-3723
WARRANTY CLAIM PROCEDURE
®
Should a BILLY GOAT machine fail due to a defect in material and/or workmanship, the owner should make a
warranty claim as follows:
•
•
•
The machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY
GOAT Dealer.
The owner must present the remaining half of the Warranty Registration Card, or, if this is not available, the
invoice or receipt.
The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their
respective BILLY GOAT Distributor for their territory Attention: Service Manager. Any parts replaced under
warranty must be tagged and retained for 90 days. The model number and serial number of the unit must
be stated in the Warranty Claim.
•
•
The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration.
The Technical Service Department at BILLY GOAT will study the claim and may request parts to be
returned for examination. BILLY GOAT will notify their conclusions to the distributor service manager from
whom the claim was received.
•
The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is
final and binding.
For online product registration go to www.billygoat.com
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
MAINTENANCE RECORD
Date
Service Performed
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
PARTS DRAWING KV
Part No 891013
Form No F072508A
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KV Push Owner’s Manual
PARTS LIST
* Denotes
ITEM
NO.
KV600 PART
KV650H PART
NUMBER
DESCRIPTION
QTY
QTY
standard
hardware
item that
may be
purchased
locally.
NUMBER
891100-S
891110-S
891103
1
2
3
4
5
MAIN FRAME HOUSING NEW KD
NOZZLE ASSEMBLY TKV
1
1
1
1
1
891100-S
891110-S
891103
1
1
1
1
1
AXLE FRONT WA NEW KD
PLATE TOP ENGINE KV
891007-1-S
891108-S
891007-1-S
891108-S
IMPELLER 12.75 WA PUSH VAC
6
DOOR EXHAUST ASSY RAW
890148
1
890148
1
7
8
9
WASHER 1/2" SAE Z/P
WHEEL ASSY 12" X 2.5" TREAD
ENGINE 6.5 HP HONDA GSV190AN1L
ENGINE 6.0 HP B&S
8172011
900509
-
4
4
-
8172011
900509
840069
-
4
4
1
-
890622
891050
891054-S
890176
520120
360279
430342
400268
890301
400424
810736
890254
891132
891036
891001
900407
8177012
9201080
1
1
1
1
4
4
2
1
1
2
1
1
1
1
1
3
1
1
10
11
12
13
14
15
16
17
18
19
20
21
23
25
26
27
28
LOWER HANDLE KV
891050
891054-S
890176
520120
360279
430342
400268
890301
400424
810736
890254
891132
891027
891001
900407
8177012
9201080
1
1
1
4
4
2
1
1
2
1
1
1
1
1
3
1
1
HANDLE UPPER KV
QUICK DISCONNECT
PIN CLEVIS 3/8" x 2.125" LONG
RETAINER
GRIP HANDLE 1"X 9.5" LG
LABEL HOT ENGINE
LABEL READ
LABEL WARNING DANGER
LABEL DANGER FLYING DEBRIS
LABEL EAR EYE BREATHING
BAG DEBRIS NO ZIPPER KV
CABLE THROTTLE ASSY 42" W/CHOKE
CABLE HGT ADJ TRIGGER KV
TY WRAP
WASHER LOCK 3/8" ST MED
KEY 3/16 SQ. X 1.25
29
30
SCREW MACHINE #10-24 X 1 1/2" HWF ZP
891042
1
891042
1
SCREWCAP 3/8-24X1 LOCKTITE
SCREWCAP 3/8-24X1 1/2" GR. 8
SCREWCAP 1/4 - 20 x 5/8 HWH
WASHER 5/16 FLATWASHER Z/P
SCREWCAP 5/16-18 X 1.75 ZP
NUT LOCK 5/16-18
900154
-
1
-
-
-
1
900344
890359
8171003
8041031
8160002
8041004
8172007
8160001
890530
8041011
891039
890408
891002
891003
900146-01
891043
891045
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
890359
8171003
8041031
8160002
8041004
8172007
8160001
890530
8041011
891039
890408
891002
891003
900146-01
891043
891045
16
18
8
16
18
8
8
8
SCREWCAP 1/4-20 X 3/4"
WASHER 1/4" SAE ZP
2
2
10
9
10
9
NYLON INSERT LOCKNUT, 1/4-20 UNC
1/2-13 CAP NUT NP W/PATCH
SCREWCAP 1/4-20x2.25x0.75-N
SCREW PLASTIC 1/4-10 X 1
SCREW 3/8 x 1 1/2 TAPTITE
NOZZLE TOP HALF KV
4
4
1
1
8
8
3
3
1
1
NOZZLE BOTTOM HALF KV
PLUG HOUSING KD LB
1
1
1
1
SCREW SELF TAPPING 10-24 X 1/2
LABEL KV PUSH
1
1
1
1
47
48
49
50
51
SCREWCAP 1/4-20 X 1"
8041006
891062
891064
-
6
1
1
-
8041006
891062
891064
840083
440153
6
1
1
2
1
KV REINFORCEMENT NOZZLE BRACKET LFT
KV REINFORCEMENT NOZZLE BRACKET RT
SPACER 1.50 OD X .890 ID X .50 THK
WASHER 1.5 OD X .453 ID X .25 THK
440153
1
Part No 891013
Form No F072508A
15
KV Push Owner’s Manual
BRUSH CUTTER
FORCE BLOWER
AERATOR
If you liked this product please feel
free to view our full line of quality lawn
care, renovation, and debris removal
products at www.billygoat.com
DL VACUUM
MULTI VACUUM
POWER RAKE
Part No 891013
Form No F072508A
16
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