McCulloch Lawn Mower MC30 (96022001300) User Manual

Owner's Manual  
30" RIDING MOWER  
SIDE DISCHARGE  
ELECTRIC START  
IMPORTANT:  
Catalog No.  
MC30  
Read and follow all Safety  
Rules and Instructions before  
operating this equipment.  
Patents Pending  
Gasoline containing up to 10% ethanol (E10) is acceptable for use in this machine.  
The use of any gasoline exceeding 10% ethanol (E10) will void the product warranty.  
532 44 18-76 Rev. 5  
03.14.11 TH  
Printed in the U.S.A.  
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SERVICE NOTES  
SAFETY RULES  
DANGER: This cutting machine is capable of amputating hands and feet and throwing  
objects. Failure to observe the following safety instructions could result in serious injury  
or death.  
• Never direct discharged material toward  
anyone. Avoid discharging material  
againstawallorobstruction.Materialmay  
ricochet back toward the operator. Stop  
the blade when crossing gravel surfaces.  
• Donotoperatemachinewithouttheentire  
grass catcher, discharge chute, or other  
safety devices in place and working.  
• Slow down before turning.  
WARNING: In order to prevent acci-  
dentalstartingwhensettingup,transporting,  
adjusting or making repairs, always discon-  
nect spark plug wire and place wire where  
it cannot contact spark plug.  
WARNING: Do not coast down a hill  
in neutral, you may lose control of the rid-  
ing mower.  
• Never leave a running machine unat-  
tended. Always turn off blade, set park-  
ing brake, stop engine, and remove keys  
before dismounting.  
WARNING:Engineexhaust,someofits  
constituents,andcertainvehiclecomponents  
containoremitchemicalsknowntotheState  
ofCaliforniatocausecancerandbirthdefects  
or other reproductive harm.  
• Disengage blade when not mowing. Shut  
off engine and wait for all parts to come  
to a complete stop before cleaning the  
machine, removing the grass catcher, or  
unclogging the discharge chute.  
WARNING:This unit is not intended  
for the use of wheel weights. Only use  
attachments designed specifically for this  
riding mower.  
• Operate machine only in daylight or good  
artificial light.  
• Do not operate the machine while under  
the influence of alcohol or drugs.  
WARNING: Battery posts, terminals  
and related accessories contain lead and  
lead compounds, chemicals known to the  
State of California to cause cancer and birth  
defects or other reproductive harm. Wash  
hands after handling.  
• Watch for traffic when operating near or  
crossing roadways.  
• Use extra care when loading or unloading  
the machine into a trailer or truck.  
• Always wear eye protection when operat-  
ing machine.  
I. GENERAL OPERATION  
• Read, understand, and follow all instruc-  
tions on the machine and in the manual  
before starting.  
• Donotputhandsorfeetnearrotatingparts  
or under the machine. Keep clear of the  
discharge opening at all times.  
• Only allow responsible adults, who are  
familiar with the instructions, to operate  
the machine.  
• Data indicates that operators, age 60  
years and above, are involved in a large  
percentage of riding mower-related inju-  
ries. These operators should evaluate  
their ability to operate the riding mower  
safely enough to protect themselves and  
others from serious injury.  
• Keep machine free of grass , leaves or  
other debris build-up which can touch hot  
exhaust / engine parts and burn. Do not  
allow the mower deck to plow leaves or  
other debris which can cause build-up to  
occur. Clean any oil or fuel spillage before  
operating or storing the machine. Allow  
machine to cool before storage.  
• Clear the area of objects such as rocks,  
toys, wire, etc., which could be picked up  
and thrown by the blade.  
• Be sure the area is clear of bystanders  
beforeoperating. Stopmachineifanyone  
enters the area.  
• Never carry passengers.  
• Do not mow in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
42  
3
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SAFETY RULES  
II. SLOPE OPERATION  
III. CHILDREN  
Slopes are a major factor related to loss of Tragic accidents can occur if the operator is  
control and tip-over accidents, which can notalerttothepresenceofchildren. Children  
result in severe injury or death. Operation are often attracted to the machine and the  
on all slopes requires extra caution. If you mowingactivity. Neverassumethatchildren  
cannotbackuptheslopeorifyoufeeluneasy will remain where you last saw them.  
on it, do not mow it.  
• Mow up and down slopes (15° Max), not  
across.  
• Keep children out of the mowing area and  
in the watchful care of a responsible adult  
other than the operator.  
• Watch for holes, ruts, bumps, rocks, or • Be alert and turn machine off if a child  
otherhiddenobjects. Uneventerraincould  
overturn the machine. Tall grass can hide  
obstacles.  
enters the area.  
• Beforeandwhilebacking,lookbehindand  
down for small children.  
• Choose a low ground speed so that you  
will not have to stop or shift while on the  
slope.  
• Do not mow on wet grass. Tires may lose  
traction.  
• Always keep the machine in gear when  
going down slopes. Do not shift to neutral  
and coast downhill.  
• Never carry children, even with the blade  
shutoff. Theymayfalloffandbeseriously  
injured or interfere with safe machine  
operation. Children who have been given  
rides in the past may suddenly appear in  
the mowing area for another ride and be  
run over or backed over by the machine.  
• Never allow children to operate the ma-  
chine.  
• If machine stops while going uphill,  
disengage blade, shift into reverse and • Use extra care when approaching blind  
back down slowly.  
corners, shrubs, trees, or other objects  
that may block your view of a child.  
• Avoid starting, stopping, or turning on a  
slope. If the tires lose traction, disengage  
thebladeandproceedslowlystraightdown  
the slope.  
• Keepallmovementontheslopesslowand  
gradual. Do not make sudden changes  
in speed or direction, which could cause  
the machine to roll over.  
IV. SERVICE  
SAFE HANDLING OF GASOLINE  
To avoid personal injury or property dam-  
age, use extreme care in handling gasoline.  
Gasoline is extremely flammable and the  
vapors are explosive.  
• Extinguish all cigarettes, cigars, pipes,  
and other sources of ignition.  
• Use extra care while operating machine  
with grass catchers or other attachments;  
theycanaffectthestabilityofthemachine.  
• Use only approved gasoline container.  
• Never remove gas cap or add fuel with  
the engine running. Allow engine to cool  
before refueling.  
• Do no use on steep slopes.  
• Do not try to stabilize the machine by  
putting your foot on the ground.  
• Do not mow near drop-offs, ditches, or  
embankments. The machine could sud-  
denly roll over if a wheel is over the edge  
or if the edge caves in.  
• Never fuel the machine indoors.  
• Never store the machine or fuel container  
where there is an open flame, spark, or  
pilot light such as on a water heater or  
other appliances.  
4
41  
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RIDING MOWER  
DECALS  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
SAFETY RULES  
• Never fill containers inside a vehicle or  
on a truck or trailer bed with plastic liner.  
Always place containers on the ground  
away from your vehicle when filling.  
1
• Removegas-poweredequipmentfromthe  
truck or trailer and refuel it on the ground.  
If this is not possible, then refuel such  
equipmentwithaportablecontainer,rather  
than from a gasoline dispenser nozzle.  
5
• Keep the nozzle in contact with the rim  
of the fuel tank or container opening at  
all times until fueling is complete. Do not  
use a nozzle lock-open device.  
• Iffuelisspilledonclothing,changeclothing  
immediately.  
3
2
• Never overfill fuel tank. Replace gas cap  
and tighten securely.  
GENERAL SERVICE  
• Never operate machine in a closed area.  
6
• Keep all nuts and bolts tight to be sure the  
equipment is in safe working condition.  
• Never tamper with safety devices. Check  
their proper operation regularly.  
4
• Keep machine free of grass, leaves, or  
otherdebrisbuild-up. Cleanoilorfuelspill-  
age and remove any fuel-soaked debris.  
Allow machine to cool before storing.  
• If you strike a foreign object, stop and  
inspect the machine. Repair, if necessary,  
before restarting.  
• Never make any adjustments or repairs  
with the engine running.  
• Checkgrasscatchercomponentsandthe  
discharge chute frequently and replace  
withmanufacturer’srecommendedparts,  
when necessary.  
KEY PART  
NO. NO.  
DESCRIPTION  
1
532 43 79-66 DECAL, STEERING WHEEL  
2
532 44 14-97 DECAL, V-BELT SCH 30"  
3
532 42 51-12 DECAL, WARN. DEFLECT/CTFGR  
532 44 14-15 DECAL, DECK  
4
5
532 40 88-07 DECAL, ENGINE H.P.  
532 43 81-60 LABEL, EPA  
6
- -  
- -  
532 44 18-76 MANUAL OWNER'S ENGLISH  
532 44 18-77 MANUAL OWNER'S SPANISH  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
• Mower blade is sharp. Wrap the blade or  
wear gloves, and use extra caution when  
servicing them.  
• Check brake operation frequently. Adjust  
and service as required.  
• Maintain or replace safety and instruction  
labels, as necessary.  
• Be sure the area is clear of bystanders  
beforeoperating. Stopmachineifanyone  
enters the area.  
• Never carry passengers.  
• Do not mow in reverse unless absolutely  
necessary. Always look down and behind  
before and while backing.  
40  
5
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RIDING MOWER  
MOWER DECK  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
PRODUCT SPECIFICATIONS  
• Read and observe the safety rules.  
• Follow a regular schedule in maintain-  
ing, caring for and using your tractor.  
• Follow the instructions under “Customer  
Responsibilities” and “Storage” sections  
of this owner’s manual.  
Gasoline Capacity  
and Type:  
1.5 Gallons  
Unleaded Regular  
Oil Type  
(API SG-SL):  
SAE 30 (Above 32°F)  
SAE 5W30 (Below 32°F)  
KEY PART  
NO. NO.  
Oil Capacity:  
Spark Plug:  
48 Oz.  
DESCRIPTION  
1
532 43 68-48 DECK  
Champion RC12YC  
(Gap: .030")  
WARNING: This riding mower is  
equipped with an internal combustion en-  
gine and should not be used on or near any  
unimproved forest-covered, brush-covered  
or grass-covered land unless the engine’s  
exhaust system is equipped with a spark  
arrester meeting applicable local or state  
laws (if any). If a spark arrester is used, it  
should be maintained in effective working  
order by the operator.  
A spark arrester for the muffler is available  
through your nearest authorized service  
center/department.  
InthestateofCaliforniatheaboveisrequired  
by law (Section 4442 of the California Public  
Resources Code). Other states may have  
similar laws. Federal laws apply on federal  
lands.  
2
532 19 28-70 MANDREL ASM  
3
532 43 68-56 KEEPER, BELT  
532 43 68-55 PULLEY, MANDREL  
532 44 15-97 BELT  
4
Ground Speed  
(Mph):  
Forward:  
Reverse:  
0 - 4  
0 - 2  
5
6
532 43 68-63 COVER, MANDREL  
532 43 86-91 LIFT ASM, DECK  
532 43 96-38 DEFLECTOR  
7
Charging System:  
Blade Bolt Torque:  
3 Amps @ Battery  
45-55 Ft. Lbs.  
10  
12  
13  
14  
17  
18  
19  
20  
22  
25  
26  
27  
28  
29  
30  
31  
32  
34  
35  
36  
37  
40  
48  
49  
50  
52  
53  
55  
56  
57  
59  
61  
62  
63  
64  
532 43 66-47 PIN, HINGE  
532 43 74-62 SPRING, TORSION  
532 19 51-85 ARM, MOWER SUPPORT  
819 19 19-12 WASHER  
CONGRATULATIONS onyourpurchaseof  
a new riding mower. It has been designed,  
engineered and manufactured to give you  
the best possible dependability and per-  
formance.  
Should you experience any problem you  
cannot easily remedy, please contact a  
qualifiedservicecenter. Wehavecompetent,  
well-trained representatives and the proper  
tools to service or repair this riding mower.  
Please read and retain this manual. The  
instructionswillenableyoutoassembleand  
maintainyourridingmowerproperly. Always  
observe the “SAFETY RULES”.  
532 19 42-09 PIN  
532 19 65-39 BOLT, SHOULDER  
532 19 42-08 PIN COTTER 5/16 BOW TIE LOCK  
532 44 15-98 LINK ASM DECK  
532 12 47-88 RETAINER SPRING 1"  
532 18 76-90 SPACER, MANDREL  
532 17 39-84 BOLT, MANDREL  
532 40 02-34 NUT FLANGE LOCK TOP  
532 41 92-73 BLADE  
532 19 30-03 BOLT, BLADE  
532 19 31-97 PULLEY, IDLER  
532 14 10-43 GUARD, IDLER TUV  
872 11 06-12 BOLT, 3/8-16 X 1 1/2  
532 19 94-70 ARM, BRAKE  
532 13 77-29 SCREW THD ROLL 1/4-20 X 5/8  
873 90 06-00 NUT, 3/8-16 FLANGE  
819 17 16-16 WASHER, 16 GA.  
532 43 68-57 ARM CLUTCHING  
532 19 90-92 SPACER RETAINER  
817 00 06-16 SCREW 3/8-16 X 1  
817 60 04-06 SCREW 1/4-20 X 3/8  
532 40 18-72 SPRING RETURN DECK  
532 43 79-88 E-RING 5/16  
UNASSEMBLED PARTS  
532 43 68-62 ROD ANTI-SWAY  
819 13 13-12 WASHER 13/32 X 13/16 X 12 GA  
532 43 68-58 GUARD TUV IDLER  
532 43 79-47 MULCH COVER ASM  
532 17 62-05 TRUNION SUSPENSION ARM  
532 17 59-94 NUT LIFT LINK 7/16-20  
817 67 06-08 SCREW THDROL 3/8-16 X 1/2  
Steering Wheel  
Insert  
Steering  
Boot  
(1) Rear Bumper  
Steering Wheel  
NOTE: All component dimensions given in U.S. inches  
(1) 5/16-18 x 4  
Hex Bolt  
(1) Lockwasher  
1 inch = 25.4 mm  
Steering  
Shaft Cover  
Steering Shaft  
Extension  
(1) Large Flat  
Washer  
Steering Wheel  
Adapter  
(1) Front Bumper  
(1) Large Flat  
Washer  
(2) Key  
Slope Sheet  
Seat  
(1) Bolt  
6
39  
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RIDING MOWER  
MOWER DECK  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
ASSEMBLY/PRE-OPERATION  
Your new riding mower has been assembled at the factory with the exception of those parts  
left unassembled for shipping purposes. To ensure safe and proper operation of your riding  
mower all parts and hardware you assemble must be tightened securely. Use the correct  
tools as necessary to ensure proper tightness.  
36  
6
19  
7
TO INSTALL STEERING WHEEL  
TOOLS REQUIRED FOR ASSEMBLY  
1. Slideextensionshaftontosteeringshaft.  
2. Slidesteeringshaftprotectivefoamcover  
over steering shaft.  
3. Place steering boot over steering shaft  
and push down to secure.  
4. Position front wheels of the riding mower  
so they are pointing straight forward.  
5. Remove steering wheel adapter from  
steering wheel and slide adapter onto  
steering shaft.  
7. Press steering wheel into position on  
shaft, install large washer, lock washer,  
bolt and tighten securely.  
8. Snap steering wheel insert into center of  
steering wheel securely.  
A socket wrench set will make assembly  
easier. Standard wrench sizes you need  
are listed below.  
10  
(1) 1/2" wrench  
(1) Tire pressure gauge  
(1) Utility knife  
40  
When right or left hand is mentioned in  
this manual, it means when you are in the  
operating position (seated behind the steer-  
ing wheel).  
40  
19  
5
61  
TO REMOVE RIDING MOWER FROM  
CARTON  
13  
55  
28  
4
UNPACK CARTON  
37  
31  
1. Remove all accessible loose parts and  
parts boxes from carton.  
50  
59  
Bolt  
12  
26  
27  
37  
2. Cut along dotted lines on all four panels  
of carton. Remove end panels and lay  
side panels flat.  
Lock Washer  
49  
3
Washer  
Insert  
3. Remove packing materials from riding  
mower.  
32  
56  
57  
27  
1
Steering Wheel  
Steering Boot  
48  
4. Check for any additional loose parts or  
20  
34  
cartons and remove.  
35  
37  
52  
NOTE: Only cut carton with a short blade  
utility knife, a long blade or saw can puncture  
tires on unit.  
34  
53  
Adapter  
19  
18  
64  
25  
HOW TO SET UP YOUR RIDING  
MOWER  
Extension  
Shaft  
Foam Cover  
CHECK BATTERY  
Ensurebatteryissecurelyfastened,andthat  
all wires are securely connected.  
63  
62  
63  
Battery is located under the seat.  
Battery has been fully charged from the  
factory, before installation.  
19  
Steering Shaft  
14  
17  
22  
20  
57  
2
17  
18  
29  
Battery  
Seat  
30  
LRV-B_Deck_4_r1  
38  
7
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INSTALL SEAT  
RIDING MOWER  
STEERING  
MODEL NUMBER MC30 (96022001300)  
PRODUCT NUMBER 960 22 00-13  
1. Remove bolt and flat washer securing  
seat to cardboard packing and set aside  
for assembly of seat to riding mower.  
Remove the cardboard packing and  
discard.  
2. Place seat on seat pan so all three (3)  
bottom pads are positioned over large  
slotted holes in pan.  
3. Push down on seat to engage pads in  
slots and pull seat towards rear of riding  
mower.  
4. Raise seat and tighten bolt and large flat  
washer securely.  
5. Remove tape and discard.  
6. Lower seat into operating position and  
sit on seat. Press clutch/brake pedal all  
the way down. If operating position is not  
comfortable, adjust seat.  
KEY PART  
NO. NO.  
DESCRIPTION  
1
532 44 20-64 WHEEL TUBE  
812 00 00-01 E-CLIP  
2
3
532 18 89-67 WASHER, HARDENED  
532 12 17-49 WASHER, 1/4 X 3/4  
4
5
532 43 61-81 SPINDLE, RH  
Lumbar  
6
532 12 49-31 WASHER, HARDENED THRUST  
532 12 49-37 BUSHING, STEERING COLUMN  
819 13 14-14 WASHER  
Adjustment Knob  
Adjustment Lever  
7
9
10  
11  
12  
13  
14  
16  
15  
17  
19  
20  
23  
26  
27  
28  
29  
30  
31  
32  
34  
35  
36  
37  
38  
39  
41  
42  
43  
44  
532 42 80-57 WELDMENT, LWR STRG SHAFT  
532 43 61-83 LINK, STRNG LH  
532 43 61-84 LINK, STRNG RH  
874 78 05-24 BOLT, 5/16-18 X 1 1/2  
819 11 12-16 WASHER 11/32 X 3/4 X 16 GA  
532 43 62-82 BUSHING SNAP  
873 80 05-00 NUT, 5/16-18  
532 43 61-78 SUPPORT, UPPER STEERING  
817 00 05-12 BOLT, 5/16-18 X 3/4  
532 42 80-45 CLIP, RETAINER SPRING  
532 43 77-47 ADAPTER, STEERING WHEEL  
532 42 45-51 WHEEL, STEERING  
LUMBAR SUPPORT -  
Loosen lumbar adjustment knob.  
Slide seat back up or down to most com-  
fortable position for lower back support.  
Tighten lumbar adjustment knob.  
Tape  
Slot  
Pad  
Flat  
washer  
NOTE: You may now roll your riding  
mower off the skid. Follow the appropriate  
instruction below to remove the riding mower  
from the skid.  
532 44 15-06 CAP, STEERING WHEEL  
532 19 98-49 CLIP, RETAINER SPRING  
532 43 61-80 SPINDLE LH  
532 19 32-68 CAP, HUB, AXLE  
WARNING: Before starting, read, un-  
derstand and follow all instructions in the  
Operation section of this manual. Be sure  
riding mower is in a well-ventilated area.  
Be sure the area in front of riding mower is  
clear of other people and objects.  
819 34 32-10 WASHER 1-1/16 X 2 X 10GA.  
817 58 05-20 SCREW HEXWSH THD 5/16-18 X 1-3/4  
532 43 61-82 SHAFT STEERING UPPER  
532 44 20-66 BOOT LOWER STEERING WHEEL  
532 19 60-75 SHAFT EXTENSION STEERING SPLINE  
874 78 05-80 BOLT FIN HEX 5/16-18 UNC X 5 GR5  
810 04 05-00 WASHER LOCK HVY HLCL SPR 5/16  
819 11 38-12 WASHER  
Seat  
pan  
Adjustment  
handle  
Tab  
Bolt  
TO ADJUST SEAT  
FRONT AND BACK -  
TO ROLL RIDING MOWER OFF  
SKID (See Operation section for  
location and function of controls)  
1. Raisedeckliftlevertoitshighestposition.  
2. Release parking brake by depressing  
clutch/brake pedal.  
532 43 65-90 FOAM SHAFT STEERING  
532 42 10-76 PIN, 5/64 X 3/4 COTTER  
873 54 05-00 CROWNLOCK NUT 5/16-24 UNF  
532 42 80-44 BUSHING  
Sit in seat.  
Lift up adjustment lever and slide seat  
until a comfortable position is reached  
which allows you to press clutch/brake  
pedal all the way down.  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
Release lever to lock seat in position.  
3. Shift unit to neutral.  
4. Roll riding mower forward off skid.  
8
37  
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