Grass Collection System
with Dump Hopper
200 Series
Owner/Operator & Parts Manual
Model
892031
00466300A 3/07
Printed in USA
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3. Review control functions and operation of the unit.
Do not operate the unit unless all controls function
as described in this manual.
DISCLAIMER
Gravely reserves the right to discontinue, change, and
improve its products at any time without notice or
obligation to the purchaser.
4. Review recommended lubrication, maintenance
and adjustments.
The descriptions and specifications contained in this
manual were in effect at printing. Equipment described
within this manual may be optional. Some illustrations
may not be applicable to your unit
5. Review Limited Warranty Policy.
6. Fill out a product registration card and return the
card to the Ariens Company or go to
SAFETY
SAFETY ALERTS
REQUIRED OPERATOR TRAINING
Look for these symbols to point out
important safety precautions. They mean:
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
Attention!
Personal Safety Is Involved!
Become Alert!
SAFETY DECALS AND LOCATIONS
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
ALWAYS replace missing or damaged Safety Decals.
Refer to figure below for Safety Decal locations.
2
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
3
1
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD RESULT in
death or serious injury.
10
4
11
5
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used to
alert against unsafe practices.
NOTATIONS
9
NOTE: General reference information for proper
operation and maintenance practices.
6
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
8
PRACTICES AND LAWS
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
Always follow the practices set forth in this manual.
7
© Copyright 2007 Ariens Company
3
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Keep hands and body clear of moving parts when
dumping container.
1. DANGER!
To Avoid Serious Injury
Return handle to locked position.
DO NOT operate mower unless guards
are in place or grass pump and entire
bagger are attached.
Use care when tilting unit back to access tractor engine.
Be sure to return handle to locked position.
Use care when turning or backing. Unit protrudes behind
tractor.
OL4840
6. Caution
ALWAYS wear adequate hearing protection.
OL4690
Keep hands and body clear when dumping
and relatching container.
ROTATING FAN! Stop engine and remove
key before clearing.
Wait for all moving parts to stop.
OL0900
7. Operation
To Dump Grass: Push Handle Out and Lift
Keep children and others away from unit
while operating.
OL4140
8. Warning
2. DANGER ROTATING PARTS
Use hearing protection when operating this
equipment.
Avoid Injury
Stay clear of rotating parts.
OL4690
OL3030
9. Important
3. KEEP GUARDS IN PLACE
Hoses are subject to normal wear and deterioration.
Check hoses frequently and if they become defective,
install new hoses.
For best collection results, trim hoses so there is no more
than 2 inches excess hose with mower deck lowered.
Do not operate mower unless guards are in
operating position or bagger is attached.
OL4430
10. Warning
Turn off blower and mower engine before
dismounting or removing and cleaning
screens, hoses, cone or discharge chutes.
OL3320
OL3030
4. WARNING!
Turn off blower and mower engine before
Turn off blower and mower engine before
adjusting or repairing the blower unit.
dismounting or removing and cleaning
screens, hoses, cone or discharge chutes.
OL0900
Keep hands and feet clear of moving parts.
OL3030
Turn off blower and mower engine before
adjusting or repairing the blower unit.
Keep safety shields in place and working.
Keep hands and feet clear of moving parts.
Keep safety shields in place and working.
11. Danger! Hot Surfaces
DO NOT TOUCH parts which are hot from
operation. Always allow parts to cool.
OL0900
5. Operation
OT1281
Disengage PTO (blower) when dumping debris.
To dump grass: Push handle out and lift.
4
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Protect eyes, face and head from objects that may be
thrown from unit. Wear appropriate hearing protection.
SAFETY RULES
Read, understand, and follow all safety practices in this
Manual, Owner/Operator Manual, and Engine Manual
before beginning assembly. Failure to follow instructions
could result in personal injury and/or damage to unit.
Avoid sharp edges. Sharp edges can cut. Moving parts
can cut off fingers or a hand.
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
ALWAYS remove key and wire from spark plugs on unit
before assembly. Unintentional engine start up can cause
death or serious injury.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
Sharp edges can cut. Movement of parts can cut off
fingers or a hand. Wrap blade(s), wear sturdy gloves and
use extreme caution when working near blades.
ALWAYS disengage attachment, stop unit and engine,
remove key and allow moving parts to stop before
leaving operator’s position.
Installing the blower assembly on your mower requires
the removal of the discharge chute deflector and belt
guard. Retain discharge chute, hinge pin, belt guard and
belt guard hardware in a safe location and reinstall
whenever operating unit without the blower assembly.
DO NOT operate mower unless guards are in place or
blower assembly and entire bagger are attached.
Understand:
•
•
•
•
•
How to operate all controls
The functions of all controls
How to STOP in an Emergency
Braking and steering characteristics
Turning radius and clearances
Always install counterweights on front axle before
operating unit with bagger attached. Always remove
counterweights from front axle when bagger is removed
from the unit.
DO NOT operate unit with bagger unless front weight is
installed.
NEVER operate bagger if the unit’s safety interlock
system is not working properly.
Complete a walk around inspection of unit and work area
to understand:
Always be aware of maximum sweep of bagger when
turning. Always allow adequate clearance between
bagger, personnel and other objects when turning.
• Work area • Your unit • All safety decals
ALWAYS check overhead and side clearances carefully
before operation. ALWAYS be aware of traffic when
operating along streets or curbs.
As grass catcher fills, be alert to changing unit stability
and control.
Keep children and people away. Keep children out of
work area and under watchful care of a responsible adult.
Disengage PTO when attachment is not in use.
ALWAYS disengage PTO, stop unit and engine, remove
key, engage parking brake and allow moving parts to stop
before leaving operator’s position.
NEVER allow children to operate or play on or near unit.
Be alert and shut off unit if children enter area.
Keep area of operation clear of all toys, pets, and debris.
Thrown objects can cause injury.
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over-speed engine. Slow
down before turning.
Check for weak spots on docks, ramps or floors. Stay
alert for hidden hazards.
DO NOT mow near dropoffs, ditches or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
Avoid uneven and rough terrain. DO NOT operate near
drop-offs, ditches, or embankments. Unit can suddenly
turn over if a wheel is over the edge of a cliff or ditch, or if
an edge caves in.
DO NOT mow on wet grass. Reduced traction could
cause sliding.
Dust, fog, etc. can reduce vision and cause an accident.
Operate unit only when there is good visibility and light.
DO NOT try to stabilize the machine by putting your foot
on the ground.
Only trained adults may operate unit.
Training includes actual operation.
Know the weight of loads. Limit loads to those you can
safely control and the unit can safely handle.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
ALWAYS keep protective structures, guards and panels
in good repair, in place and securely fastened.
DO NOT operate in reverse unless absolutely necessary.
ALWAYS look down and behind before and while
backing.
NEVER allow anyone to operate this unit when their
alertness or coordination is impaired.
Wear adequate safety gear and protective gloves. Wear
proper footwear to improve footing on slippery surfaces.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.
DO NOT wear loose clothing or jewelry and tie back hair
that may get caught in rotating parts.
5
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ALWAYS allow adequate clearance for unit, attachments,
operator and objects in work area when turning. Slow
down before turning.
Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer’s recommended parts,
when necessary.
NEVER carry passengers.
If you cannot back up a slope or you feel uneasy on it, do
not mow it.
Mow up and down slopes, not across them.
Keep all movements on the slope slow and gradual. DO
NOT make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
DO NOT operate on slopes over 10°.
DO NOT park on slopes unless absolutely necessary. If
you must park on a slope, always chock or block wheels.
Always set parking brake.
Use a slow speed. Avoid changing speeds on slopes.
Tires may lose traction on slopes even though the brakes
are functioning properly.
Use extra care when loading or unloading unit on trailer
or truck.
Disengage PTO, stop engine, remove key and wait for all
moving parts to stop before servicing, making repairs,
adjusting or when clearing debris.
ALWAYS block wheels. Know all jack stands are strong,
secure and will hold weight of unit during maintenance.
ALWAYS keep protective structures, guards, and panels
in good repair, in place and securely fastened. NEVER
modify or remove safety devices.
Keep unit free of grass, leaves, or other debris. Clean up
oil or fuel spills.
Check bags and bagger parts prior to each use for any
holes, abrasions, mildew, or structural damage. Replace
parts when necessary.
Keep all hardware properly tightened.
Maintain or replace safety and instruction labels, as
necessary.
Keep unit free of debris. Clean up oil or fuel spills.
DO NOT store bags with grass in them.
DO NOT use double blade kits while bagging.
For extended storage, clean unit thoroughly. See Engine
Manual for proper storage.
ALWAYS lower cutting mower deck when unit is parked
or stored.
Use only attachments or accessories designed for your
unit and properly installed.
Check attachment components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.
6
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ASSEMBLY
Item
Description
Qty Part Number
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
23 Bolt 5/16-18 x 4-1/2
24 3/8-16 x 3 Hex Bolt
25 23/64 / 3/8 x 3-1/4 Clevis Pin
26 3/8-16 x 1/2 Tapping Screw
27 3/8-16 x 2 Hex Bolt
28 3/8-16 Flange Nuts
29 Ball Joint
2
6
2
4
1
2
1
1
1
1
4
2
2
2
2
4
1
1
1
1
2
2
2
2
1
1
06228300
05957800
02747500
07412900
05963300
06534900
00192400
00192300
06529500
06308600
06715100
05959600
06540800
05947100
00615703
Not Available
00615701
00615702
00197800
08354400
00673600
06442800
06715000
00194100
00887651
00945151
TOOLS REQUIRED
•
•
•
•
Wrenches: 7/16", 1/2", 9/16"
Drill
13/32" Drill bit
Utility Knife
30 Latch Rod
31 5/16-24 Hex Nut
32 5/16 Lock Washer
33 Rue Ring Cotter Pin
34 3/4-10 1-1/2 Hex Bolt
35 3/4-10 Nylon Lock Nut
36 1/2-13 x 1 Hex Bolt
37 Pivot Frame Handle
38 14 x 3/4 Panhead Screw
39 Left Frame Leg
UNPACKING UNIT
IMPORTANT: Remove contents from carton carefully.
Place painted parts on a flat piece of cardboard to avoid
scratching them. Please note there will be two hardware
packages, one shipped inside the grass collector and the
other with the blower assembly.
Package Contents:
Check the contents of your kit for the parts listed in
figure 2:
40 Right Frame Leg
41 Main Frame
Item
1
Description
Collector Assembly
Collector Inlet
Qty Part Number
42 Spring
1
1
1
1
4
1
1
1
2
2
3
2
1
1
1
1
1
00615700
00192000
02770200
00486100
01542200
00469651
00469551
00451851
07533600
07531700
07500008
06701000
07239700
07236200
07213200
00615703
69244000
43 5/8 x 3 Detent Pin
44 5/8 Washers
2
3
Tool-Less Hose Clamp
Hose
45 5/32 x 2-5/8 Hair Pin Clips
46 Link Pin
4
5
Counterweight
47 52"/60" Blower Baffle - Rear
48 72" Blower Baffle - Rear
6
60" Blower Baffle - Front
52" Blower Baffle - Front
Weight Plate
7
NOTE: A front blower baffle is not required for 72-inch
Mower Decks.
8
9
Rubber Bumper
10 5/16" Wing Knob
11 5/16" Wing Knob
12 Hair Pin
13 V-belt - 72-Inch Mower Deck
V-belt - 52-Inch Mower Deck
V-belt - 60-Inch Mower Deck
14 Lift Handle
15 Blower Assembly
16 Finger Guard
52-Inch
1
1
2
00483851
00491851
06400006
17 60-, & 72-Inch Finger Guard
18 13/32 x 1-1/2 x 1/4 Flat
Washer
19 3/8-16 Nyloc Nut
20 1/4-20 Locking Nut
21 1/4-20 x 1/2 Hex Bolt
6
2
2
2
06545500
06543500
05947900
06435800
22 5/16 x 47/64 x 1/16 Flat
Washer
7
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INSTALLATION
Adjust the Parking Brake
NOTE: The additional weight of the grass container
requires a parking brake re-adjustment.
1. Remove the rear wheels.
2. Set the spring length and return gap as shown
below.
1/16-in. (1.59 mm)
1-1/4-in.
(3.18 cm)
Item
Description
Item
Description
OF3303
Figure 3
3. Replace the rear wheels. Tighten the lug nuts to
51–72 lb-ft (69–97 N•m).
Assemble the Grass Container
NOTE: Use three or more people to install the collector
box on the main frame. The weight and bulk of the grass
collector make it difficult to install safely without
assistants.
Figure 4
Install the Mounting Frame and Grass Container
1. Remove the hardware holding the rear bumper to
the unit frame and then install the left lower frame
leg on the frame with three 3/8-16 x 3 hex bolts
(item 24) and 3/8 lock nuts (item 19). Repeat for the
right lower frame leg.
handle mount bracket on the collector box.
NOTE: You may need to remove the grip on the lift
handle to fit the handle through the slot.
2. Connect the extension spring to the open hole in
the handle mount bracket and then to the lift handle
NOTE: Do not remove the bumper from the unit.
2. Install the main frame on the lower frame legs with
3. Connect the lift handle to the grass container with
4. Install the ball joint on the latch rod about half way
down the threads on the latch rod so some thread is
available for adjustment.
3. Have two people hold the grass container in
position while a third person connects the container
the grass container with one 5/16-24 hex nut
6. Connect the latch rod to the lift handle with a
9
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NOTE: Two people should install the grass inlet. Install
the grass inlet from the inside of the grass container and
point the inlet down to the ground. Then, while one
person aligns the mounting clamps with the holes in the
side of the aluminum container, the other person tightens
the machine screws.
Mounting
Clamps
24
Door Opening
Linkage
Rear Bumper
Figure 6
19, 24
INSTALL COUNTERWEIGHTS
Item
Description
Item
Description
CAUTION: Always install counterweights on
front axle before operating unit with bagger
attached. Always remove counterweights from
front axle when bagger is removed from the unit.
19
24
3/8-16 Nyloc
Nut
3/8-16 x 3 Hex
Bolt
1. Install the weight plate on the front axle with two
clevis pins (item 25) and hair pins (item 12).
2. Install the four counterweights on the bracket and
secure with two 5/16-18 x 4-1/2 carriage bolts
(item 23) and two wing knobs (item 10).
Figure 5
4. Connect the left and right door opening linkages to
the main frame with one Rue-Ring cotter pin
(item 33) per side.
5. Test the function of the dump mechanism by pulling
the lift handle away from the grass container and
then lifting upward. The container should pivot
backwards toward the ground and the door should
open.
container with four mounting clamps and four
14 x 3/4 panhead screws (item 24).
10
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5
23
Front Blower
Baffle (item 6
or 7)
18
Footrest
12
10
Mower Deck
52-Inch
Baffle Measurements
5-3/4 Inches
60-Inch
2-7/8 Inches
8
72-Inch
No Baffle Required
25
Figure 8
3. Remove the blower cover.
4. Choose the appropriate finger guard according to
the mower deck size:
•
52-inch mower decks use part number 00483851 (1
notch, 8" long).
•
60 & 72-inch mower decks use part number
00491851 (3 notches, 5.50" long).
5. Install the finger guard with two 1/4-20 x 1/2 hex
bolts (item 21) and top-locking flange nuts
(item 20). Install the bolts so the nuts are inside the
blower.
ODd0326
Item Description
Item Description
6. Replace the cover. Make sure the safety decals
face outside where operators and bystanders can
see them.
5
Counterweight*
Weight Plate
12
23
25
Hair Pin
8
Bolt 5/16-18 x 4-1/2
10
5/16" Wing Knob
23/64 / 3/8 x 3-1/4
Clevis Pin
Install Rear Baffle
Figure 7
1. Choose the appropriate baffle according to the
mower deck size as shown in figure 9.
Install Front Baffle and Finger Guard on Blower
Assembly (Figure 10)
52"/60" Mower
Deck Baffle
72" Mower
Deck Baffle
1. Remove one mounting bolt from the idler release
lever.
2. Choose the appropriate blower baffle according to
the table below (Figure 8) and then install the
blower baffle (item 6 or 7) with two 3/8-16 x 1/2
tapping screws (item 26).
Figure 9
2. Install baffle to blower assembly as shown in
figure 10.
11
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15
Idler Disengage
Blower Cover
and Hardware
26
Detent
Pin
15
Bend tab down
as needed to
obtain a snug fit
onto mower
13
20
deck assembly.
6, 7
ODd0234
Item Description
Item Description
26
16
21
Description
Ppt0090
13
V-Belt
15
Blower Assembly
Item
Figure 11
Item
15
Description
4. Connect the drive belt to the deck pulley.
Blower Assembly 16
Finger Guard
6, 7
Front Baffle (not
needed on 72"
decks)
21
1/4-20 x 1/2 Hex
Bolt
Blower
Assembly
Pulleys
20
1/4-20 Locking
Nut
26
3/8-16 x 1/2
Tapping Screw
Compression
V-Belt
Spring and
Washers
Figure 10
Double
Pulley
Install Blower Assembly on Deck
1. Remove discharge chute and right belt cover from
the deck.
2. Install the drive belt on the blower assembly.
NOTE: The bagger kit includes three V-belts that have a
part number printed on each V-belt. Select the
appropriate belt for your deck:
•
•
52-inch mower deck V-belt (part number 07236200)
OTt3024
60-inch mower deck V-belt (part number
07213200).
Figure 12
•
72-inch mower deck V-belt (part number 07239700)
NOTE: To increase belt tension add washers to the
compression spring. Decrease tension by removing
washers. Four washers for 52", two washers for 60" and
72" decks (figure 13).
3. Install the blower assembly on the deck and secure
with the detent pin. Make sure the detent pin
passes through the bracket on the mower deck.
12
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INSTALL HOSE (FIGURE 15)
4 Washers for
52-inch decks
Connect the Discharge Hose
1. Trim the hose to the required length.
For 52-inch and 60-inch Decks, trim the hose so the
hose does not pull tight when the grass container is
in the dump position and the deck is set to its lowest
cutting height.
For 72-inch decks no trimming is required.
2 Washers for 60-
& 72-inch decks
2. Connect the hose to the blower assembly and then
to the collector inlet. Secure the hose to the
collector inlet with the hose clamp.
Figure 13
3. Adjust the collector inlet angle to remove any sharp
bends or kinking.
discharge chute for operating the machine without
the blower attached.
CAUTION: Deflected material may cause injury.
ALWAYS operate mower with bagger cover
closed and secured, blower assembly fastened
securely, or with chute deflector in operating
position.
NOTE: If you prefer tool-less belt removal, replace the
belt cover with the hardware provided in this kit. See
52-Inch Decks
Rubber
Bumper
(Item 9)
5/16" Wing
Knob
(Item 11)
Belt Cover
15
4
60-Inch Decks
Rubber
Bumper
(Item 9)
5/16" Wing
Knob
(Item 11)
Item Description
Item Description
Belt Cover
4
Hose
15
Blower Assembly
Figure 15
72-Inch Decks
5/16" Wing
Knob
(Item 11)
Belt Cover
Figure 14
13
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REMOVAL
REMOVING BAGGER KIT
CAUTION: Deflected material may cause injury.
ALWAYS operate mower with bagger cover
closed and secured, blower assembly fastened
securely, or with chute deflector in operating
position.
1. Remove the hose from the blower assembly and
collector inlet (see figure 15 on page 13).
2. Remove belt cover.
3. Remove V-belt from double pulley (see figure 12 on
4. Remove blower assembly (see figure 11 on
page 12).
CAUTION: Always install counterweights on
front axle before operating unit with bagger
attached. Always remove counterweights from
front axle when bagger is removed from the unit.
5. Re-install belt cover.
6. Install discharge chute.
7. Remove counterweights (see figure 7 on page 11).
8. Remove grass container, mounting frame and
OPERATION
EMPTYING THE GRASS CONTAINER
If container stops picking up grass clippings, container
may be full.
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
To empty container:
BEFORE EACH USE
1. Park the unit where you want to empty the
container.
1. Check bagger parts for wear, deterioration or
damage. Replace ONLY with Gravely original
service parts before operating.
2. Disengage PTO, stop engine and remove ignition
key. Wait for all moving parts to stop before leaving
operator’s position.
2. Make sure counterweights are installed.
3. Make sure all hardware is tight.
3. Pull the lift handle away from the grass container
and then lift upward. The container should pivot
backwards toward the ground and the door should
open, releasing container contents.
IMPORTANT: Check tool-less hardware often. Tighten as
needed.
4. Remove any grass buildup from bagger parts.
4. Clean out hose.
5. Ensure hose is fastened securely on upper boot
and blower assembly.
5. Pull the lift handle back and down to pivot the
container upright and to close the door.
BAGGING
Starting
6. Push the lift handle in towards the container to lock
the door latch in place.
IMPORTANT: Make sure the container door latches
securely.
1. Start engine and engage PTO according to unit
owner’s manual.
2. Set throttle to full.
UNCLOGGING GRASS CONTAINER
3. Choose a slow ground speed.
WARNING: MOVING PARTS can cut or
amputate body parts.
Shut Off
1. Disengage PTO.
NEVER attempt to clear blower assembly while
engine is running.
2. Shut off unit according to unit Owner/Operator’s
manual.
ALWAYS stop engine, remove key, and wait for
moving parts to stop.
WARNING: Lower attachment, stop engine, and
remove key to prevent unauthorized use. DO
NOT park on slopes.
Sharp edges can cut. Movement of parts can
cut off fingers or a hand. Wrap blade(s), wear
sturdy gloves and use extreme caution when
working near blades or impeller.
14
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5. Reinstall hose.
WARNING: PINCH POINT! Use extreme
caution when unclogging blower assembly.
Impeller can cut or pinch your hand, even when
not in operation. Wear sturdy gloves when
working near impeller.
NOTE: Perform steps 6 and 7 if clog is in blower
assembly.
WARNING: Blades rotate when impeller rotates.
Impeller rotates when blades rotate. Block
blades to prevent rotation before proceeding.
If hose or blower assembly gets clogged, stop forward
motion and allow unit to clear itself. If unit will not clear
itself, unclog the hose and/or blower assembly manually
as instructed below.
6. Clear grass from blower assembly.
7. Reinstall hose and tighten hose clamp.
1. Stop engine and remove ignition key. Wait for all
moving parts to stop.
OPERATING TIPS
•
•
Cut grass when it is dry.
2. Remove hose from inlet on grass container.
(figure 15).
Cut grass in two passes when cutting thick, long, or
wet grass. Make the first cut higher than desired.
Make the second cut at desired height.
3. Remove hose from blower assembly.
NOTE: Perform steps 4 and 5 if clog is in the hose:
4. Remove clogged grass.
•
Always use full throttle when bagging.
MAINTENANCE
Gravely Dealers will provide any service or adjustments
Check V-Belt
which may be required to keep your unit operating at
peak efficiency.
Check V-belt tension after initial first two hours of use and
every 10 hours thereafter. Check V-belt for wear every 10
hours; replace V-belt if worn or deteriorated (see
Replacing V-Belt (Figure 16) on page 15).
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
REPLACING V-BELT (FIGURE 16)
1. Remove belt cover.
MAINTENANCE SCHEDULE
The chart below shows the recommended maintenance
schedule that should be performed on a regular basis.
2. Remove blower assembly from mower deck.
3. Remove old V-belt.
4. Install new V-belt on blower assembly pulley.
5. Install blower assembly to mower deck.
MAINTENANCE SCHEDULE
6. Route new V-belt onto double pulley (see Install
Service Performed
Check Fasteners
Inspect Bagger Parts
Clean Unit
Each Use Every 10 hrs.
•
Blower
Assembly
Pulleys
•
•
Double
Pulley
V-Belt
Check V-belt
•*
* Check V-belt tension after initial first two hours of use.
Check Fasteners
IMPORTANT: Be certain that all hardware is tight before
each use. Pay special attention to the guards and safety
shields. Check tool-less hardware often. Tighten as
needed.
Dd0372
Inspect Bagger Parts
Before each use, inspect bagger parts for any holes,
abrasions, or structural damage. Replace any worn or
damaged parts.
Figure 16
Clean Unit
Clear away grass build-up in bagger before and after
each use.
15
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STORAGE
Clean plastic surfaces with sponge and mild detergent.
Dry with a soft cloth.
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Remove all debris from mesh bags before storing.
Remove all dirt, grease, leaves, etc. from unit.
Store in a clean, dry area.
IMPORTANT: NEVER spray unit with high-pressure
water. DO NOT store unit outdoors.
Ensure all fasteners are properly tightened. Inspect
moving parts for damage and wear.
Touch up all rusted or chipped painted surfaces.
TROUBLESHOOTING
PROBLEM
PROBABLE CAUSE
CORRECTION
Collector fails to pickup
grass or leaves.
1. The dump hopper is full.
1. Shut off engine, remove key, and empty
hopper.
2. Grass container is clogged.
1. Worn or damaged V-belt.
BlowerAssemblystops
or slows.
1. See Replacing V-Belt (Figure 16) on
page 15.
SPECIFICATIONS
Model Number
89203100
Description
200 Series Bagger
Added Length to Unit
Bagger Capacity
27"
12 Cu. Feet
12 inches
Added Width to Mower
Deck
16
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PARTS LIST
DECALS
07742300B
4
052255
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
07735200
07742300
08088200
05225500
05360200
05360600
05360300
05360800
05361000
2
1
1
1
1
1
1
1
1
1
1
1
2
Decal, Danger
Decal, Warning
Decal-Caution, Grass Pump
Decal, Gravely
Decal, Warning
Decal, Important
Decal, Hearing Warning
Decal, Hot Surface Warning
Decal, Operation
Decal, Pinch Point Caution
Decal, Rotating Parts Warning
Decal, Lift Handle Instruction
Decal, Reflective
10 05360500
11 05360400
12 05360700
13 05360900
17
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COUNTERWEIGHTS
4
ODd0326
Item Part No.
Qty. Description
1
2
3
4
5
6
7
06228300
01542200
07531700
06400006
02747500
00451851
06701000
1
4
2
2
2
1
2
Bolt .312-18 x 4.5
Counterweight
Knob, Wing .312-18 UNC (Tool-less hardware option)
Washer, Flat Steel .406 x 1.50 x .245
Pin-Clevis .368/.373 x 3.25
Weldment, Weight Plate
Hair Pin
18
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––– NOTES –––
19
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GRASS CONTAINER ASSEMBLY
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
00197800
00615701
00615702
00193700
00193500
00193600
00194000
00193400
00193000
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
2
1
2
2
1
1
1
1
4
1
Frame, Top Main
Frame, Main Left Leg
Frame, Main Right Leg
Screen Support
Handle Mount
Box Back and Sides
Fill Gauge
Box Door/Frame
Plastic Door
Upper Door Member
Door Frame Assembly
Pivot Bracket
10 00193300
11 00192900
12 00192800
13 00194100
14 00192700
15 00192600
16 00193100
17 00192500
18 00193200
19 00192400
20 07068800
21 00192300
22 06545600
23 00192200
24 08354400
25 07538700
26 00192100
27 00192000
28 00191900
29 00193800
30 00193900
31 06715100
32 05959600
33 06540800
34 06545500
35 05957800
36 05947100
37 00615703
38 00673600
39 06442800
40 06715000
Linkage Pin
Base Frame Pivot Mount
Latch Hook Plate
Base Frame
Latch Hook
Box Bottom
Ball Joint
Adjusting Screw
Latch Rod
Nut, Adjusting
Rod, Linkage
Spring, Latch
Grip, Handle
Handle, Box
Inlet
Clamp, Inlet
Screen
Box Top, Aluminum
Rue-Lock Pins
Bolt, Hex .75-10 x 1.50 Grade
Nut, Lock .75-10
Nut, Nylon Lock .375-16
Bolt, Hex .375-16 x 3.0 Grade 5
Bolt, Hex .50-13 x 1 Grade 5
Handle, Pivot Frame
Pin, Detent .625 x 3.00
Washer Flat Steel .656 x 1.31 .095
Pin, Hair .156 x 2.625
4
2
2
6
6
2
2
2
2
2
21
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BLOWER HOUSING ASSEMBLY (CONTINUED)
Item Part No.
Qty. Description
1
2
3
4
5
6
7
8
9
06545400
00451951
05978900
06445700
00468200
05958000
06545500
58803600
06611200
11 Nut, .31-18 Nyloc Flange
1
1
1
1
4
7
1
1
1
1
1
5
5
7
1
1
1
1
1
1
4
1
1
1
1
4
4
1
1
4
1
1
1
2
1
1
1
1
1
2
5
1
1
1
2
1
1
1
2
1
1
1
1
Cover, Blower
Bolt, Hex .62-18 x 1.75
Washer, Bevelled .63 x 1.625 x .14
Weldment, Impeller
Bolt-Hex .38-16 x 1.25 Grade 5
Nut, .38-16 Nyloc Flange
Maintenance Free Spindle Assembly
Key, Square .25 x .25 x 1.00 RC 40-50
Weldment, Pulley-V 3.50 x 1.004 with Key
Washer, Flat Steel .39 x 1.5 x .125
Bolt, Hex .38-16 x 1.00 EP30
Nut-Push .312
Bolt, Round Head Square Short Neck .31-18 x .75 Grade 5
Nut, Locking-Top-Flange .25-20
Nut, .38-16 Nyloc Flange
10 04903900
11 06441700
12 05900013
13 06514900
14 06220800
15 06543500
16 06545500
17 00469851
18 01593500
19 00168100
20 06545400
21 06530400
22 06439100
23 08312100
24 05957600
25 05958500
26 07327100
27 06219900
28 05513400
29 06927100
30 05946800
31 05947000
32 00452200
33 00469551
00469651
Weldment, Blower Housing
Pin, Spring Ball .375OD x 1.50
Bracket, Adjustable Idler
Nut, .31-18 Nyloc Flange
Nut-Spin Lock-Flange .312-18
Washer, Flat Steel .38 x .87 x .179
Spring, Compression .092 x .77 x 3.13
Bolt, Hex .31-18 x 5.50 Grade 5
Bolt, Hex .38-16 x 1.75 Grade 5
Pulley, Idler 4.00
Bolt, Round Head Square Neck .25-20 x .75 Grade 5
Bushing-Flange .265 x .437 x .250 x .750
Cable, Hood
Bolt, Hex .25-20X.75 Grade 5
Bolt, Hex .31-18X.75 Grade 5
Adapter, Hose
Baffle, Blower 52"
Baffle, Blower 60"
34 07412900
35 07239700
07236200
Screw, Tapping .38-16 x .50 Hex Washer Head
V-Belt, 72" Mower Deck
V-Belt, 52" Mower Deck
07213200
V-Belt, 60" Mower Deck
36 06436200
37 05948700
38 05957200
39 06433600
40 00474251
41 00474451
42 00474351
43 05959400
44 05957600
45 00483851
00491851
46 05947900
47 00583851
48 00952451
49 00956151
50 00887651
Washer, Flat - Steel .406 x .812 x .065
Bolt, Hex .38-16 x 1.00 Grade 5
Bolt, Hex .31-18 x 2.00 Grade 5
Washer, Flat-Nylon .375 x .75 x .060
Link, Idler Release
Mount, Idler Release Lever
Lever, Idler Release
Bolt, Hex .38-16 x .75 Grade 5
Bolt, Hex .31-18 x 5.50 Grade 5
Finger Guard 52-Inch Deck
Finger Guard 60 and 72-Inch Deck
Bolt, Hex .25-20 x .50 Grade 5
Plate, Bearing Housing Support
Lock, Idler Release Lever
Finger, Belt
Baffle, Blower Rear 52"/60"
00945151
51 07412900
1
2
Baffle, Blower Rear 72"
Screw, Tapping .38-16 Hex Washer Head Thread Rolling
23
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AriensLimited
Warranties
2-Year Limited Lawn and Garden
3-Year Limited Sno-Thro Warranty
Consumer Warranty
Ariens Company (Ariens) warrants to the original
purchaser that Sno-Thro products manufactured by Ariens
Company will be free from defects in material and
workmanship for a period of three (3) years after the date of
purchase, and will repair any defect in material or
workmanship, and repair or replace any defective part,
subject to the conditions, limitations and exclusions set forth
herein. Such repair or replacement will be free of charge to
the original purchaser (labor and parts), except as noted
below.
Ariens Company (Ariens) warrants to the original
purchaser that Ariens and Gravely brand consumer
products manufactured by Ariens Company will be free from
defects in material and workmanship for a period of two (2)
years after the date of purchase, and that Ariens will repair
any defect in material or workmanship, and repair or replace
any defective part, subject to the conditions, limitations and
exclusions set forth herein. Such repair or replacement will
be free of charge to the original purchaser (labor and
parts), except as noted below.
The three-year duration of this warranty applies only if the
product is put to ordinary, reasonable, and usual personal,
family, or household uses. If the product is put to any
business, commercial, or industrial use, then the duration of
this warranty is ninety (90) days after the date of purchase,
or one (1) year after the date of purchase if the product is
labeled as a Professional/Commercial Product. The duration
of this warranty shall be ninety (90) days after the date of
purchase if any product is rented or leased.
The two-year duration of this warranty applies only if the
product is put to ordinary, reasonable, and usual personal,
family, or household uses. If the product is put to any
business, commercial, or industrial use such as, but not
limited to, commercial landscaping, mowing or snow
removal services, or golf course or park maintenance, or
agricultural or farmstead use, then the duration of this
warranty is ninety (90) days after the date of purchase, or
one (1) year after the date of purchase if the product is
labeled as a Professional/Commercial Product. The duration
of this warranty shall be ninety (90) days after the date of
purchase if any product is rented or leased.
DURA-CLEAN™ Auger Limited Lifetime
Warranty
Ariens Company (Ariens) warrants to the original
purchaser that the rubber components of the
DURA-CLEAN™ Auger manufactured by Ariens Company
will be free from defects in material and workmanship and
will not wear out for the life of the Sno-Thro, except as noted
below.
2-Year Limited Lawn and Garden
Commercial Warranty
The Ariens Company (Ariens) warrants to the original
purchaser that all Gravely Pro and ProMaster products
manufactured by Ariens will be free from defects in material
and workmanship for a period of two (2) years after the date
of purchase or 1000 hours of use, whichever comes first. An
authorized Gravely dealer will repair any defect in material or
workmanship, and repair or replace any defective part,
subject to the conditions, limitations and exclusions set forth
herein. Such repair or replacement will be free of charge to
the original purchaser (labor and parts), except as noted
below.
Ariens Company will provide for the replacement of any of
the rubber components of the DURA-CLEAN™ Auger found
upon examination by the Ariens Company to be defective or
worn out. Replacements will be supplied free of charge.
Labor is not included after two (2) years from the date of
purchase of the Sno-Thro.
The lifetime limited warranty shall apply if the product is put
to ordinary, reasonable, and usual personal household use.
If the product is put to any business, commercial, industrial,
rental, or leased use, the warranty shall be against defects in
material and workmanship for ninety (90) days following the
date of purchase.
The duration of this warranty shall be ninety (90) days after
the date of purchase or 1000 hours of use, whichever comes
first, if any product is rented or leased.
Ariens Company • 655 W. Ryan St, P.O. Box 157 • Brillion, WI 54110-0157• (920) 756-2141 • www.ariens.com ALW2 - 3507
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Exceptions, Limitations, Exclusions
These warranties are subject to the following conditions, limitations, and exclusions:
To obtain warranty service, the following conditions must be The following items are excluded from this warranty:
met:
• Engines and engine accessories are covered only by
• The purchaser must perform the maintenance and
minor adjustments explained in the owner’s manual.
the engine manufacturer’s warranty and are not covered
by this warranty.
• The purchaser must promptly notify Ariens Company or
an authorized Ariens service representative of the need
for warranty service.
• Peerless gearboxes and/or transmissions are covered
only by Peerless’ warranty and are not covered by this
warranty.
• The purchaser must transport the product to and from
the place of warranty service.
• Hydro-Gear transmissions and/or Hydro-Gear drive
components are covered only by the Hydro-Gear
warranty and are not covered by this warranty.
• Warranty service must be performed by a respective
Ariens or Gravely authorized service representative.
• Parts that are not genuine Ariens or Gravely brand
service parts are not covered by this warranty.
• To find an Ariens or Gravely authorized service
representative, contact Ariens at:
• Except as specifically warranted, normal maintenance,
services, and normal replacement items, such as spark
plugs, oil, oil filters, air filters, mufflers, belts, tires,
shoes, runners, scraper blades, shear bolts, mower
blades, mower vanes, headlights, light bulbs, knives,
etc. are not covered by this warranty except as noted
below.
655 W. Ryan St, P.O. Box 157
Brillion, WI 54110-0157
(920) 756 - 2141
• Mufflers, belts, and tires on consumer lawn and garden
products are warranted to the original purchaser for
two years.
This warranty is subject to the following limitations:
• Genuine Ariens or Gravely brand service parts and
accessories not purchased with the product covered by
this warranty, but which are later purchased and used
with that product, are warranted to be free from defects
in material and workmanship for a period of ninety (90)
days after date of purchase, and Ariens Company will
repair or replace any such part or accessory free of
charge, except for labor, during that period.
• Friction discs, idlers, cables, and electrical components
on Sno-Thros put to usual personal household use are
warranted to the original purchaser for two years.
• Any defect which is the result of misuse, alteration,
improper assembly, improper adjustment, neglect, or
accident is not covered by this warranty.
• Batteries are warranted only for a period of twelve (12)
months after date of purchase, on a prorated basis. For
the first ninety (90) days of the warranty period, a
defective battery will be replaced free of charge. If the
applicable warranty period is more than 90 days, Ariens
Company will cover the prorated cost of any defective
battery, for up to twelve (12) months after the date of
purchase.
• This warranty applies only to products purchased in the
United States (including Puerto Rico) and Canada. In all
other countries, contact place of purchase for warranty
information.
Ariens may from time to time change the design of its products. Nothing contained in this warranty shall be construed as
obligating Ariens to incorporate such design changes into previously manufactured products, nor shall such changes be
construed as an admission that previous designs were defective.
LIMITATION OF REMEDY AND DAMAGES
DISCLAIMER OF FURTHER WARRANTY
Ariens Company’s liability under this warranty, and under
any implied warranty that may exist, is limited to repair of
any defect in workmanship, and repair or replacement of
any defective part. Ariens Company shall not be liable for
Ariens Company makes no warranty, express or implied,
other than what is expressly made in this warranty. If the law
of your state provides that an implied warranty of
merchantability, or an implied warranty of fitness for
incidental, special, or consequential damages (including lost particular purpose, or any other implied warranty, applies to
profits). Some states do not allow the exclusion of incidental Ariens Company, then any such implied warranty is limited
or consequential damages, so the above limitation or
exclusion may not apply to you.
to the duration of this warranty. Some states do not allow
limitations on how long an implied warranty lasts, so the
above limitation may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
Ariens Company • 655 W. Ryan St, P.O. Box 157 • Brillion, WI 54110-0157• (920) 756-2141 • www.ariens.com ALW2 - 3507
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GRAVELY
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
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