Ferris Industries Lawn Mower is3100z series User Manual

Parts  
Manual  
IS3100Z Series  
Zero-Turn Riding Mower  
Description:  
Models:  
5900613  
32HP Briggs & Stratw/ 6Mower Deck & ROPS (IS3100ZBV3261)  
32HP Briggs tratn w/ 61" Mower Deck & ROPS AUS/NZ (IS3100ZBV30/61 AUS/NZ)  
32HP BrigStratton w/ ROPS AUS/NZ (IS3100ZBV32 AUS/NZ)  
32HP Briggs & Stratton w/ 61" Mower Deck & ROPS CAL (IS3100ZBV3261 CAL)  
37HP Kawasaki w/ ROPS (IS3100ZKAV37SS)  
5900716  
5900717  
5900736  
5900753  
5901183  
5900611  
5901186  
5900612  
5900752  
5900718  
5901184  
32HP Briggs & Stratton w/ ROPS (IS3100ZBV32)  
26HP Liquid-Cooled V-Twin w/ 61" Mower Deck & ROPS (IS3100ZLKAV2661)  
30HP Briggs & Stratton w/ 61" Mower Deck & ROPS (IS3100ZBV3061)  
30HP Kohler w/ 61" Mower Deck & ROPS (IS3100ZK3061)  
37HP Kawasaki w/ 61" Mower Deck & ROPS (IS3100ZKAV3761SS)  
72" Side Discharge Mower Deck AUS/NZ (3100/72 AUS/NZ)  
72" Side Discharge Mower Deck (3100/72)  
Briggs and Stratton Yard Power Products Group  
5375 North Main Street  
Munnsville, NY 13409 USA  
800-933-6175  
5100543  
Revision BA  
Rev. Date:  
07/02/10  
TP 400-7282-BA-3Z-F  
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Table Of Contents  
MODEL COMPONENTS  
PAGE  
Main Frame & Front Suspension Group - 61" Deck Model ................................................................................................  
Main Frame & Front Suspension Group - 72" Deck Model ................................................................................................  
Rear Bumper, Roll Bar & Seat Belt Group .........................................................................................................................  
Seat Mount & Floor Group .................................................................................................................................................  
Fuel Supply Hose & Tank Replacement Parts Group ........................................................................................................  
Fuel Tank & Mount Group .................................................................................................................................................
Instrument Control Group ..................................................................................................................................................
Engine & PTO Group - Briggs & Stratton 30HP (All) & 32HP (S/N: 2013556395 & Below) ...............................................  
Engine & PTO Group - Kohler 30 HP ................................................................................................................................
Engine & PTO Group - Kawasaki 26 HP Liquid Cooled .....................................................................................................  
Engine & PTO Group - Kawasaki 37 HP ...........................................................................................................................
Pump Drive Group (S/N: 2014192366 & Below) ................................................................................................................  
Motion Control Group - Lower ...........................................................................................................................................
Motion Control Group - Upper ...........................................................................................................................................
Hydraulic Group (S/N: 2013257171 & Below) ....................................................................................................................  
Hydraulic Group (S/N: 2013257172 & Above) ...................................................................................................................  
Reservoir Mount & Battery Group ......................................................................................................................................  
Parking Brake Group .........................................................................................................................................................
Rear Suspension Group - (S/N: 2012803266 & Below) .....................................................................................................  
Rear Suspension Group - (S/N: 2012803267 & Above) ....................................................................................................
Deck Lift Group (S/N: 2000729893 & Below) ....................................................................................................................
Deck Lift Group (S/N: 2000729894 & Above) ....................................................................................................................  
Wheel & Tire Group .............................................................................................................................................  
Decal Group - Brand & Model ...........................................................................................................................  
Decal Group - Safety & Operation ...................................................................................................................................
61" & 72" Mower Deck - Hanger Chains ...........................................................................................................................  
61" Mower Deck - Housing, Covers, Spindles & Blades ..................................................................................................  
61" Mower Deck - Pulleys, Belt & Idler Arm ..............................................................................................................  
61" Mower Deck - Rollers & Casters .........................................................................................................................
61" Mower Deck - Rear Mount Bars .........................................................................................................................
72" Mower Deck - Housing, Covers, Spindles & Blades ...........................................................................................  
72" Mower Deck - Pulleys, Belt & Idler Arm ..............................................................................................................  
72" Mower Deck - Rollers & Casters ..........................................................................................................................  
72" Mower Deck - Rear Mount Bars ..................................................................................................................................
61" & 72" Mower Decks - Hanger Chains ..................................................................................................................
Electrical Schematics - Kawasaki 26HP LC ................................................................................................................  
Electrical Schematics - Kohler 30HP ...........................................................................................................................
Electrical Schematics - Briggs & Stratt0H& 32HP ...................................................................................................  
Electrical Schematics - Kawasaki 37..........................................................................................................................
4
6
8
10  
12  
14  
16  
18  
22  
26  
30  
34  
36  
38  
40  
42  
44  
46  
48  
50  
52  
56  
60  
62  
64  
66  
68  
70  
72  
74  
76  
78  
80  
82  
84  
86-89  
90-93  
94-97  
98-101  
Torque Specification Chart ............................................................................................. Inside Back Cover  
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Main Frame & Front Suspension Group - 61" Deck Model  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
5901186 (IS3100ZBV3061)  
5900613 (IS3100ZBV3261)  
5900612 (IS3100ZK3061)  
5900736 (IS3100ZBV3261 CAL)  
5900611 (IS3100ZLKAV2661)  
5900716 (IS3100ZBV30/61 AUS/NZ)  
5900752 (IS3100ZKAV3761SS)  
© Copyright 2010 Briggs and Stratton. All Rights Reserved.  
4
TP 400-7282-BA-3Z-F  
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Main Frame & Front Suspension Group - 61" Deck Model  
REF NO PART NO.  
QTY.  
1
4
4
2
2
4
2
2
4
2
2
2
2
4
2
2
2
2
4
4
2
2
4
2
2
1
1
4
1
1
2
2
4
2
2
1
DESCRIPTION  
WELD, MAIN FRAME, IS3000Z (Serial No.: 2013221685 & Below.)  
WASHER 3/8" GD. 9 FLAT  
1
2
5400486B  
5025293  
3
5025394  
NUT, 3/8-16 HEX NYLOCK FLANGE  
BOLT, 3/8-16 X 2" GD5  
4
5025013X16  
5025013X18  
5022039  
5
BOLT, 3/8-16 X 2-1/4" GD5  
6
BALL JOINT, 3/4-16 MALE  
7
5022673  
BUMPER, RUBBER 1/4-20  
8
5025126  
NUT, 1/4-20 HEX SERR. FLANGE  
FLANGE BUSHING  
9
5023343  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
5025203X10  
5020095  
PIN, COTTER, 1/8" X 1-1/4"  
GREASE FITTING, 1/4-28 STR  
5025160  
WASHER, 3/4" SAE  
5025104  
NUT, 3/4-16 HEX SLOTTED  
5020884  
5021072  
BEARING, TAPPERD ROLLER, 1"  
SEAL, GREASE  
5045769B  
5023436  
WELD, CASTER YOKE  
COIL - OVER SHOCK ASSEMBLY  
CAP, DUST  
5021073  
5025284  
NUT, 3/4-16 HEX NYLON LOCK  
5025093  
NUT, HEX JAM, 3/4-16  
5025265X24  
5025265X28  
5047461  
BOLT, 3/4-16 X 3" GD 5  
3/4-16 X 3.5" HHCS YZP 5  
SPACER, .76 X 1.00 X .25  
5046093  
SPACER, .75 X 1.50 X 1.00  
5046092  
SPACER, .71.00 X .50  
5047742B  
5047743B  
5020883  
ASSM, A-ARH (Includes Ref. No9 and 11.)  
ASSM, A-ARM, LH (Includeef. No. 9 and 11.)  
BEARING CUP  
5402229B  
5402230B  
5100882  
WELD, A-ARM - RH - (Serial No.: 2000676809 & Above.)  
WELD, A-ARM - LH - R(Serial No.: 2000676809 & Above.)  
CAP, CASTER PINDLE, LOW PROFILE (Serial No.: 2000676809 & Above.)  
NUT, 3/4-16, AM NYLON LOCK (Serial No.: 2000676809 & Above.)  
BELLEVWASHER, 1.500 X .755 (Serial No.: 2000676809 & Above.)  
WD, CSTER YOKE - RED (Serial No.: 2000676809 & Above.)  
T, 1/4-28 X 1/2, GD5 YZ (Serial No.: 2000676809 & Above.)  
WELD, MAIN FRAME, IS3100Z (Serial No.: 2013221686 & Above.)  
5025448  
5025449  
5402207B  
5025457  
5404428B  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
5901186 (IS3100ZBV3061)  
5900613 (IS3100ZBV3261)  
5900612 (IS3100ZK3061)  
5900736 (IS3100ZBV3261 CAL)  
5900611 (IS3100ZLKAV2661)  
5900716 (IS3100ZBV30/61 AUS/NZ)  
5900752 (IS3100ZKAV3761SS)  
© Copyright 2010 Briggs and Stratton. All Rights Reserved.  
5
TP 400-7282-BA-3Z-F  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Main Frame & Front Suspension Group - 72" Deck Model  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
5900717 (IS3100ZBV32 AUS/NZ)  
5901183 (IS3100ZBV32)  
5900753 (IS3100ZKAV37SS)  
© Copyright 2010 Briggs and Stratton. All Rights Reserved.  
6
TP 400-7282-BA-3Z-F  
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Main Frame & Front Suspension Group - 72" Deck Model  
REF NO PART NO.  
QTY.  
1
DESCRIPTION  
1
2
5400486B  
5025126  
5022673  
5025265X28  
5047461  
5023343  
5046093  
5025093  
5025394  
5025013X16  
5025013X18  
5022039  
5020883  
5025203X10  
5020095  
5025160  
5025104  
5020884  
5021072  
5045769B  
5023383  
5021073  
5025284  
5025093  
5401522B  
5401523B  
5402212B  
5402213B  
5100882  
5025448  
5025449  
5402207B  
5025457  
5404428B  
WELD, MAIN FRAME, IS3000Z (Serial No.: 2013221685 & Below)  
NUT, 1/4-20 HEX SERR. FLANGE  
BUMPER, RUBBER 1/4-20  
2
3
2
4
4
3/4-16 X 3.5" HHCS YZP GR 5  
5
4
SPACER, .76 X 1.00 X .25  
6
4
BUSHING, 1.00 X 1.13 X 1.38, PLASTIC  
SPACER, .75 X 1.50 X 1.00  
7
4
8
4
WASHER 3/8" GR. 9  
9
4
NUT, 3/8-16 HEX NYLOCK FLANGE  
BOLT, 3/8-16 X 2" GD5  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
2
2
BOLT, 3/8-16 X 2-1/4" GD5  
4
BALL JOINT, 3/4-16 MALE  
4
BEARING CUP  
2
PIN, COTTER, 1/8" X 1-1/4"  
2
GREASE FITTING, 1/4-28 STR  
2
WASHER, 3/4" SAE  
2
NUT, 3/4-16 HEX SLOTTED  
4
BEARING, TAPPERD ROLLER, 1"  
SEAL, GREASE  
2
2
WELD, CASTER YOKE  
2
COIL - OVER SHOCK AMBLY  
CAP, DUST  
2
4
NUT, 3/4-16 HEX NYLON LOCK  
4
NUT, HEX JAM, 3/4-16  
1
WELD, RH RM, 72", IS3100Z  
1
WELD, LH M, 72", IS3100Z  
1
WELD, A-ARM - RH - RED " (Serial No.: 2000676809 & Above)  
WELD, A-ARM - LH - RED (Serial No.: 2000676809 & Above)  
CAP, CASTER SPINDOW PROFILE (Serial No.: 2000676809 & Above)  
NUT, 3/4-16, HEX AM LON LOCK (Serial No.: 2000676809 & Above)  
BELLEVILLE WSHER, 1.500 X 7.55 (Serial No.: 2000676809 & Above)  
WELD, CASTOKE - RED (Serial No.: 2000676809 & Above)  
BOLT, 18 X 12, GD5 YZ (Serial No.: 2000676809 & Above)  
WD, MAIN FRAME, IS3100Z (Serial No.: 2013221686 & Above)  
1
2
2
4
2
2
1
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
5900717 (IS3100ZBV32 AUS/NZ)  
5901183 (IS3100ZBV32)  
5900753 (IS3100ZKAV37SS)  
© Copyright 2010 Briggs and Stratton. All Rights Reserved.  
7
TP 400-7282-BA-3Z-F  
Download from Www.Somanuals.com. All Manuals Search And Download.