HW Owner’s Manual
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BILLY GOAT HIGH WHEEL MOWER
Owner's Manual
HW651SP
Accessories
Grass Catcher Kit
Easily convert your
mower to bag grass
and leaves.
P/N 510223
Part No 510267
Form No F031607A
1
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HW Owner’s Manual
SERIAL PLATE DATA
Record the model number, serial number, date of
purchase, and where purchased.
Purchase Date:
Purchased From:
Specifications
HW651SP
Engine: HP
6.0 (4.5 kW)
Engine: Model
FJ180V
Kawasaki OHV
2.1 qt (2.0 L)
0.63 qt. (0.6 L)
156# (70.8 kg)
15o
Engine: Type
Engine: Fuel Capacity
Engine: Oil Capacity
Total Unit Weight:
Max. operating slope
Overall length
62”(1.57m)
32”(0.81m)
43”(1.09m)
100.48dBa
80.48dBa
Overall width
Overall height
Lwa at operator position
Lpa at operator position
Vibration at operator position
2.57g
Part No 510267
Form No F031607A
3
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HW Owner’s Manual
GENERAL SAFETY INSTRUCTIONS and SYMBOLS
The safety symbols shown below are used throughout this manual. You should become familiar with them before
assembling, operating, or servicing this equipment.
This symbol indicates important information that will prevent injury to yourself or others.
This symbol indicates ear protection is recommended when operating this equipment.
This symbol indicates eye protection is recommended when operating this equipment.
This symbol indicates gloves should be worn when servicing this equipment.
This symbol indicates that this manual and the engine manufacturer’s manual should be read
carefully before assembling, operation, or servicing this equipment.
This symbol indicates important information that will prevent damage to your BILLY GOAT ®
HW Mower.
This symbol indicates the engine oil level should be checked before operating this
equipment.
Read and make sure you thoroughly understand the following safety precautions before assembling, operating or
servicing this equipment:
READ this manual and the engine manufacturer’s manual carefully before assembling,
operating, or servicing this equipment.
EAR PROTECTION is recommended when operating this equipment.
EYE PROTECTION is recommended when operating this equipment.
BREATHING PROTECTION is recommended when operating this equipment.
EXHAUST from this product contains chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
DO NOT operate this equipment on any unimproved forested, brushy, or grass covered land
unless a spark arrester is installed on the muffler as required by Section 4442 of the
California Public Resources Code. The arrester must be maintained in good working order.
Other states may have similar laws. Federal laws apply on federal lands.
DO NOT run engine in an enclosed area. Exhaust gases contain carbon monoxide, an
odorless and possibly fatal poison.
Part No 510267
Form No F031607A
4
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HW Owner’s Manual
DO NOT run this equipment indoors or in any poorly ventilated area. Refueling outdoors is recommended.
DO NOT refuel this equipment while the engine is running. Allow engine to cool for at least two minutes before refueling.
DO NOT store gasoline near an open flame.
DO NOT remove gas cap while engine is running.
DO NOT start or operate engine if strong odor of gasoline is present.
DO NOT start or operate engine if gasoline is spilled. Move equipment away from spill until gasoline has completely evaporated.
DO NOT smoke while filling the fuel tank.
DO NOT check for spark with spark plug or spark plug wire removed. Use an approved spark tester.
DO NOT operate engine without a muffler. Inspect muffler periodically and replace if necessary. If equipped with muffler deflector,
inspect deflector periodically and replace if necessary.
DO NOT operate engine with grass, leaves or other combustible material near the muffler.
DO NOT touch muffler, cylinder, or cooling fins when hot. Contact with hot surfaces may cause severe burns.
DO NOT leave equipment unattended while in operation.
DO NOT park equipment on a steep grade or slope.
DO NOT operate equipment with bystanders in or near the work area.
DO NOT allow children to operate this equipment.
DO NOT operate equipment with guards removed.
DO NOT operate equipment near hot or burning debris or any toxic or explosive materials.
DO NOT operate equipment on slopes greater than specified in Specifications section of this manual.
DO NOT operate barefoot or wearing open sandals. Always wear substantial footwear
DO NOT place hands or feet underneath unit, or near any moving parts.
DO NOT pull mower backwards unless absolutely necessary
DO NOT operate the mower while under the influence of alcohol or drugs.
DO NOT operate mower in wet grass. Always be sure of your footing; keep a firm hold on the handle and walk; never run.
DO NOT mow on wet grass. Reduced footing could cause slipping.
DO NOT mow near drop-offs, ditches, or embankments. The operator could lose footing or balance
DO NOT mow excessively steep slopes.
DO NOT change the engine governor setting or overspeed the engine.
ALWAYS Stop the blade(s) when crossing gravel drives, walks, or roads.
ALWAYS Shut the engine (motor) off and wait until the blade comes to complete stop before removing grass catcher.
ALWAYS Mow only in daylight or good artificial light.
ALWAYS Disengage the self-propelled mechanism or drive clutch on mowers so equipped before starting the engine.
ALWAYS wear safety goggles or safety glasses with side shields
ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting.
ALWAYS check fuel lines and fittings frequently for cracks or leaks. Replace if necessary.
ALWAYS store fuel in approved safety containers.
WARNING: Important
Remove all rocks, wire, string, etc. that can present a hazard during work prior to starting.
DO identify and mark all fixed objects to be avoided during work such as sprinkler heads, water valves, limbs, or clothes line
anchors, etc.
Part No 510267
Form No F031607A
5
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HW Owner’s Manual
SOUND
SOUND LEVEL 80 dB(a) at Operator Position
Sound tests were conducted in accordance with 2000/14/EEC, and were performed on 2-21-2002 under the
conditions listed below.
Sound power level listed is the highest value for any model covered in this manual. Please refer to serial plate on
the unit for the sound power level for your model.
General Conditions:
Temperature:
Wind Speed:
Wind Direction:
Humidity:
Sunny
49oF (9.4oC)
8 mph (12.8 kmh)
South East
53%
Barometric Pressure:
30.15Hg (102.1kpa)
VIBRATION DATA
VIBRATION LEVEL 2.57g (25.20m/s2)
Vibration levels at the operator’s handles were measured in the vertical, lateral and longitudinal directions using
calibrated vibration test equipment. Tests were performed on 5-26-2006 under the conditions listed below.
General Conditions:
Temperature:
Wind Speed:
Wind Direction:
Humidity:
Sunny
87.44oF (30.8oC)
3.1 mph (5.04kph)
South East
41.5%
Barometric Pressure:
29.89Hg (101.25kpa)
INTENDED USE
INTENDED USE: This unit is mainly designed for cutting grass. Some overgrown weeds, and taller grass may also
be cut. Be sure to inspect work area and machine before operating. Make sure that all operators of this equipment
are trained in general machine use and safety.
Do not operate if excessive vibration occurs. If excessive vibration occurs, shut engine off immediately and check
for damaged or worn blade, loose blade jam nut, loose engine or lodged foreign objects. Note: See maintenance
section for proper blade jam nut torque specifications.
Part No 510267
Form No F031607A
6
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HW Owner’s Manual
INSTRUCTION LABELS
The labels shown below were installed on your BILLY GOAT ® HW Mower. If any labels are damaged or missing, replace them before operating
this equipment. Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels. The
correct position for each label may be determined by referring to the Figure and Item numbers shown.
LABEL DANGER KEEP HANDS LABEL OILCHAIN #49 DANGER FLYING DEBRIS LABEL CLUTCH BLADE LABEL CLUTCH DRIVE
AND FEET AWAY
ITEM#62 P/N 830502
ITEM #111 P/N 810736
ITEM #84 P/N 500177
ITEM #101 P/N 500176
ITEM #61 P/N 400424
LABEL WARNING GUARDS LABEL EXPLOSIVE FUEL
ITEM #63 P/N 900327 ITEM # 48 P/N 400268
LABEL CUTTING HEIGHT
ITEM #58 P/N 510147
LABEL WARNING MOWER
ITEM #60 P/N 510206
LABEL MOWER INSTRUCT.
ITEM #59 P/N 510207
LABEL EAR EYE BREATHING
ITEM #110 P/N 890254
LABEL READ MANUAL
ITEM #109 P/N 890301
ENGINE LABELS
KAWASAKI
THROTTLE CONTROLS
FIXED THROTTLE
Engine speed is factory set.
SPEED CONTROL
Push forward for faster speed, pull
back for slower speed
Part No 510267
Form No F031607A
7
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HW Owner’s Manual
PACKING CHECKLIST
Your Billy Goat HW Mower is shipped from the factory in one carton, completely assembled except for the
upper handle.
READ all safety instructions before assembling unit.
TAKE CAUTION when removing the unit from the box the Handle Assembly is attached and
folded over
PUT OIL IN ENGINE BEFORE STARTING
PARTS BAG &
LITERATURE ASSY
Warranty card P/N- 400972, Owner’s Manual P/N-510267
Boxing Parts
Checklist
Kawasaki 6HP
Literature Assy
P/N-510256
ASSEMBLY
1. REMOVE unit from carton and allow upper handle (item 7) to lay on ground behind unit.
2. REMOVE hardware items 8, 71, 78, 87, 96, & 97 from temporary storage positions on lower handles (items 10).
3. ATTACH lower handle (item 10) to the main frame using hardware (items 71, 78, & 96) removed from the previous step (see
figure above).
4. ATTACH upper handle to lower as shown in page 14, and securely tighten all fasteners.
Note: Be sure the engine starter rope is properly installed in the starter rope guide (item 8) before tightening the corresponding
fasteners (see figure above).
5. CONNECT spark plug wire to spark plug.
Part No 510267
Form No F031607A
8
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