ATI Technologies Lawn Mower Lawn Mower User Manual

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COPYRIGHT 2007 by  
ATI Corporation  
New Holland, PA 17557 U.S.A.  
DISCLAIMER  
THE INFORMATION IN THIS MANUAL IS PROVIDED TO PROMOTE THE SAFE USE OF, AND  
ASSIST THE OPERATOR IN ACHIEVING THE BEST PERFORMANCE FROM, THE PRODUCTS  
DESCRIBED HEREIN WHEN USED FOR THE INTENDED APPLICATION.  
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MODELS  
Part Model  
Number Number  
Description  
315-067-000  
315-068-000  
315-069-000  
PL72  
PL84  
PL96  
Box, Grader, Para-Level, Single, 6', Cylinder Only  
Box, Grader, Para-Level, Single, 7', Cylinder Only  
Box, Grader, Para-Level, Single, 8', Cylinder Only  
000-166-407  
000-166-448  
Kit, Hydraulic, Single MEI/Mikrofyn, Includes Valve Assembly, Hoses, Fittings  
and Solenoid Cable  
Kit, Hydraulic, Single Topcon, Includes System Five Remote, Power and  
Solenoid Cable (does not include Sensor Cable)  
000-166-483  
000-200-149  
Kit, Hydraulic, Single Trimble, Includes Valve Assembly, Hoses, and Fittings  
Kit, Cables, Topcon System Five, Includes Sensor/Solenoid Cable and Power/  
Remote Cable  
000-200-148  
315-575-000  
Kit, Cables, Trimble, Includes Junction Box with Solenoid Cable and Remote,  
Sensor Cable and Power Cable  
Tractor Hitch  
NOTE: Optional accessories, Scarifier Assembly, installation and parts manual can be obtained from ATI  
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TAbLE Of CONTENTS  
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TAbLE Of CONTENTS  
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SAfETY INfORMATION  
This manual is furnished to you, the owner/opera-  
• Always allow for clearance under the cutting  
edge of the machine when tuning the system  
or when switching to automatic control.  
tor, as a guide to get the greatest benefit from your  
Grading Box. ATI Corporation wants you to be  
able to get the most use out of your Grading Box  
through safe and efficient operation.  
Insufficient clearance could cause the machine  
to lift itself off the ground as its cutting edge  
attempts to achieve the programmed slope.  
Before attemptꢀng to operate the Gradꢀng Box,  
carefully read all sections of this manual. Be sure  
that you thoroughly understand all of the safety  
information and operating procedures.  
• Never adjust the position of the Laser Sensor  
when the system is in automatic control.  
• Never perform service work on your machine  
or the automatic control system when the  
system is in automatic control.  
SAfETY PRECAUTION DEfINITIONS  
Dangers, Warnings, Cautions, and Notes are  
strategically placed throughout this manual to fur-  
ther emphasize the importance of personal safety,  
qualifications of operating personnel, and proper  
use of the grading box in its intended application.  
These precautions supplement and/or complement  
the safety information decals affixed to the unit and  
include headings that are defined as follows:  
• Install all safety panels and guards before  
operatꢀng your equꢀpment.  
• Stay clear of all moving parts when the  
machine is in operation.  
• Keep all people clear of the machine when it is  
runnꢀng.  
• Keep feet and other body parts from under the  
cutting edges of the machine at all times.  
• Read and comply with all safety recommenda-  
tions of your Tractor/Skid Steer manufacturer,  
as outlined in its operator and service manuals.  
Indicates an imminently hazardous situation  
which, if not avoided, will result in death or  
serious injury.  
NOTE: References made to left, right, front, and  
rear are those directions viewed from be-  
hind the power unit and grading box.  
Indicates a potentially hazardous situation or  
practice which, if not avoided, could result in  
death or serious injury.  
NOTE: Some equipment depicted in illustrations  
may not reflect exact production model  
configurations.  
NOTE: All safety, operating, and servicing infor-  
mation reflects current production models  
at the time of publication of this manual.  
Indicates a potentially hazardous situation or  
practice which, if not avoided, will result in  
damage to equipment and/or minor injury.  
NOTE: ATI Corporation reserves the right to  
discontinue models at any time, change  
specifications, and improve design without  
notice and without incurring obligation on  
goods previously purchased and to discon-  
tinue supplying any part listed, when the  
demand does not warrant production.  
NOTE: Indicates an operating procedure, practice.  
etc., or portion thereof, which is essential  
to highlight.  
• Always use caution and safe operating prac-  
tices when operating this equipment.  
• Always set the Automatic/Manual Switch on  
the Control Panel to MANUAL before leavꢀng  
the operator’s seat or whenever the machine is  
not movꢀng.  
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WARRANTY  
This Laser Grading Box is designed and manufac-  
Laser Controls, Vendored Components and Control  
Valve Parts are warranted separately by their  
respective manufacturers.  
tured to high quality standards. ATI Corporation,  
therefore, guarantees this Laser Grading Box to be  
free from defect in workmanship and materials for  
one (1) year from purchase date. If the machine is  
used for rental purposes, the warranty is limited to  
ninety (90) days.  
Does not cover normal wear or failure due to  
hydraulꢀc oꢀl contamꢀnatꢀon.  
Misuse, abuse, misapplication, and unauthorized  
alterations will void this warranty.  
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LIST Of ILLUSTRATIONS  
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NOTES  
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SYSTEMS fEATURES AND bASIC OPERATION  
NOTE: It is the responsibility of the dealer or  
owner to select, install, and properly oper-  
ate an automatic control system on this  
Laser Grading Box within the guidelines of  
this manual.  
PURPOSE  
The Level Best Laser Grading Box is a cost-effi-  
cient method for fine grading. Various capacities  
sized to fit the skid steer or tractor with a choice of  
automatic control systems are available.  
Laser-guided depth control provides unmatched  
measurement of plane from a single Rotating Laser.  
Grade information from a Rotating Laser is pro-  
cessed and automatically directs the grading box’s  
hydraulics to maintain the elevation of the cutting  
edge.  
The Laser Grading Box is intended to operate with  
an automatic control system providing accurate  
grade control. If desired, the Laser Grading Box  
can be operated wꢀthout an automatꢀc control  
system in one of two ways:  
Without any Valve/Manifold - The cylinder can  
be connected directly to the tractor or skid  
steer and the Laser Grading Box operated  
using the tractor or skid steer valve. Flow to  
the hydraulic cylinder is restricted to improve  
control. However, movement of the cuttꢀng  
edge can be coarse.  
Most automatic control systems can operate auto-  
matꢀcally or manually.  
• In manual control, the operator watches an  
indicator on the Laser Sensor or Control Panel  
and uses the controls to keep the box “On  
Grade”.  
• In automatꢀc control, the automatꢀc control  
With the Valve and No Control System - A  
switch can be installed to operate the electric  
valve from the tractor or skid steer, providing  
fine control of cylinder movement. However,  
raising and lowering of the cutting edge is  
dependant upon operator attentiveness and  
accuracy.  
system controls the box’s hydraulic cylinder to  
keep the box “On Grade”.  
COMPONENTS  
The control system consists of 4 components:  
Rotating Laser – Provides a reference Plane of  
Laser Light over the job site (refer to Figure 1).  
Light plane may be level or set at an angle to  
match the slope of the ground.  
For the most accurate control and ease of operation,  
an automatic control system is used and recom-  
mended. This manual is for a skid steer or tractor-  
mounted, single cylinder Para-Level Laser Grading  
Box with customer-supplied laser controls.  
Laser Sensor – Mounted at a specific height on a  
mast on the Laser Grading Box, it determines  
the difference in depth based on the Plane of  
Laser Light.  
Figure 1. Plane of Laser Light with Components of the Automatic Control System  
1
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SYSTEMS fEATURES AND bASIC OPERATION  
Control Panel – Contains the logic of the auto-  
matic control system, processing data from  
the Laser Sensor and, if equipped, switches  
controlled by the operator.  
Use of any laser on a worksite is controlled by  
OSHA regulations found at 29 CfR 1926.54.  
be familiar with these regulations before using  
any laser beacon used in conjunction with this  
system. Review and understand all literature  
provided with the Laser System before operat-  
ing.  
Valve Assembly – Wired to the Control Panel,  
the valve meters hydraulic oil to the hydraulic  
cylꢀnder for depth control.  
Control Panel  
The complexity of the Control Panel varies from  
system to system. Refer to the specific brand of  
system for specific details.  
Laser protection devices must be provided  
to all workers in the area if the laser system  
exceeds five (5) milliwatts. Refer to the literature  
provided with the system to determine the  
power output. If unsure of the strength of the  
laser system, anti-laser eye protection should be  
provided to all workers.  
Rotating Laser  
The Rotating Laser is the unit that creates the plane  
of laser light detected by the Laser Sensor. Most  
Rotating Lasers transmit a focused plane of laser  
light approximately 1000 ft. (300 meters). They  
are available in single grade, dual grade, and steep  
slope versions. They can be quickly and easily  
aligned to job site requirements without compli-  
cated calculation of angles.  
Laser Sensor  
The Laser Sensor detects the laser light generated  
by Rotating Lasers. The Laser Sensor sends to the  
Control Panel the location of the plane of laser  
light. The Control Panel then has the valve assem-  
bly drive the Grading Box's hydraulics accordingly.  
A dual slope Rotating Laser can be configured  
for level, single slope, or dual slope applications.  
Sꢀmply enter the requꢀred percent of grade and  
align the Rotating Laser to the axis (direction) to be  
graded.  
The Laser Sensor is mounted on the mast pole  
dꢀrectly above the cuttꢀng edge of the box.  
• Percent of Grade. The change ꢀn elevatꢀon for  
Cables  
every 100 feet (30 meters) graded.  
Cables connect the various components together  
into a system. A single cable is provided with  
“open” wires at one end for attachment to the  
automatic control system or an electric switch. The  
other end has a 3-pin connector that mates with the  
hydraulꢀc valve connector.  
• Slope. The change ꢀn elevatꢀon per foot  
(meter).  
Never look directly into a laser light or serious  
injury to the eye may occur. In general, inciden-  
tal exposure of the laser to the eye will not do  
damage. However, avoid looking into the beam  
whenever possible. Use a target for viewing the  
laser spot.  
All cables must be secured with adequate cable  
length to avoid pinching, stretching and tight  
bending. Do not clamp cables to pipes or hoses  
that may generate high heat.  
2
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SYSTEMS fEATURES AND bASIC OPERATION  
Figure 2. Valve Connection Details  
Hydraulic Valve  
EqUIPMENT SET-UP  
The hydraulic valve is mounted on the frame of the  
Laser Grading Box. It is an electrically-actuated  
double-acting, single-section valve. Hoses and  
quick-couplers to attach it the tractor’s auxiliary  
hydraulics are included with the hydraulic kit.  
Skid Steer Grading Box  
1. Provꢀde power to the Control Panel from the  
skid steer's electrical system. Usually this  
involves a direct hookup to the battery.  
2. The Laser Grading Box should be positioned  
on a level area for attaching to the skid steer.  
Start the skid steer and drive up to the attach-  
ment plate and secure per the manufacturer’s  
directions. The Level Best quick-attach plate  
is designed to be universal.  
An electrical cable is also provided. One end of the  
cable has a 3-pin connector for the valve. The other  
is open and can be attached to the Control Panel of  
the automatic control system as required. Refer to  
Figure 2 for wiring details of the cable and conduc-  
tor functions.  
The valve accepts a 12 VDC proportional current  
signal from the Control Panel.  
NOTE: If the skid steers pins do not fit securely  
into the rectangular holes at the base of  
the attachment plate, these holes can be  
notched larger to accept the pins.  
If you requꢀre a proportꢀonal tꢀme or 24 volt valve,  
contact ATI Corporatꢀon.  
Figure 3. Components of the Automatic Control System on a Skid Steer  
3
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