Alamo Lawn Mower SX15 User Manual

SX15

FLEX-WING MECHANICAL LEVEL

LIFT ROTARY MOWER

Published 01/09

Part NO. 00786228C

OPERATOR’S MANUAL

This Operator's Manual is an integral part of the safe operation of this machine and must

be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety

and Operation Instructions contained in this manual before operating the equipment. C01-

Cover

RHINO^®

1020 S. Sangamon Ave.

Gibson City, IL 60936

800-446-5158

Email: [email protected]

$0.00

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In order to reduce accidents and enhance the safe operation of mowers, Alamo Group Ag Division, in

cooperation with other industry manufacturers has developed the AEM/FEMA Industrial and Agricul-

tural Mower Safety Practices video and guide book.

The video will familiarize and instruct mower-tractor operators in safe practices when using industrial

and agricultural mowing equipment. It is important that Every Mower Operator be educated in the oper-

ation of their mowing equipment and be able to recognize the potential hazards that can occur while oper-

ating a mower. This video, along with the mower operator’s manual and the warning messages on the

mower, will significantly assist in this important education.

Your Authorized Rhino Dealer may have shown this video and presented you a DVD Video when you

purchased your mower. If you or any mower operator have not seen this video, Watch the Video, Read

this Operator’s Manual, and Complete the Video Guidebook before operating your new mower. If you

do not understand any of the instructions included in the video or operator’s manual or if you have any

questions concerning safety of operation, contact your supervisor, dealer or Alamo Group Ag.

If you would like a VHS video tape of the video, please email [email protected] or Fax

AEM VHS Video at (830) 372-9529 or mail in a completed copy of the form on the back of this page to

AEM VHS Video 1502 E Walnut Street, Seguin, TX 78155. and request the VHS video version. Please

include your name, mailing address, mower model and serial number.

Every operator should be trained for each piece of equipment (Tractor and Mower), understand the

intended use, and the potential hazards before operating the equipment.

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Alamo Group Ag. Division is willing to provide

one (1) AEM Mower Safety Practices Video

Please Send Me:

VHS Format – AEM/FEMA Mower Operator Safety Video

DVD Format – AEM/FEMA Mower Operator Safety Video

Mower Operator’s Manual

AEM Mower Operator’s Safety Manual

Phone:

Requester Name

Requester Address:

City

State

Zip Code

Mower Model:

Date Purchased:

Serial Number:

DealerSalesperson:

DealershipLocation:

Dealership Name:

Mail to:

AEM Video Services

1502 E Walnut street

Seguin, TX 78155

Or Fax to:

(830) 372-9529

Or Email to:

[email protected]

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TABLE OF CONTENTS

SAFETY SECTION.......................................................................................... 1-1

General Safety Instructions and Practice s ..........................................................................................................1 -2

Operator Safety Instructions and Practices ........................................................................................................1 -3

Equipment Operation Safety Instructions and Practices.....................................................................................1 -6

Connecting or Disconnecting Implement Safety Instructions and Practice s .....................................................1 -12

Transporting Safety Instructions and Practices ................................................................................................1 -12

Maintenance and Service Safety Instructions and Practices ............................................................................1 -15

Storage and Parking Safety Instructions and Practice s ....................................................................................1 -17

Concluding Safety Instructions and Practices...................................................................................................1 -17

Decal Location ..................................................................................................................................................1 -18

Decal Descriptio n ..............................................................................................................................................1 -20

Federal Laws and Regulations .........................................................................................................................1 -28

INTRODUCTION SECTIO N ............................................................................ 2-1

Attention Owner/Operator ...................................................................................................................................2 -4

ASSEMBLY SECTION .................................................................................... 3-1

DEALER SET-UP INSTRUCTIONS....................................................................................................................3 -2

FRONT AND REAR DEFLECTORS (Standard Equipment) CHAINGUARDS (OPTIONAL EQUIPMENT) .......3 -6

FRONT AND REAR DEFLECTORS (Standard Equipment) CHAINGUARDS ( OPTIONAL EQUIPMENT) ......3 -7

HYDRAULIC SYSTEM ASSEMBLY ...................................................................................................................3 -7

HYDRAULIC THREE-SPOOL VALVE ACCESSORY (EXTRA EQUIPMENT)...................................................3 -8

WINCH AND STAND ACCESSORY...................................................................................................................3 -9

OPERATION SECTION .................................................................................. 4-1

Standard Equipment and Specifications .............................................................................................................4 -3

OPERATOR REQUIREMENT S ..........................................................................................................................4 -4

TRACTOR REQUIREMENTS.............................................................................................................................4 -5

ROPS and Seat Belt ...........................................................................................................................................4 -5

Tractor Safety Devices........................................................................................................................................4 -5

Front End Weigh t ................................................................................................................................................4 -6

Drawbar ..............................................................................................................................................................4 -6

Power Take Off (PTO) ........................................................................................................................................4 -7

Tire Spacin g ........................................................................................................................................................4 -7

GETTING ON AND OFF THE TRACTOR ..........................................................................................................4 -8

Boarding the Tractor ...........................................................................................................................................4 -8

Dismounting the Tractor......................................................................................................................................4 -8

STARTING THE TRACTOR ...............................................................................................................................4 -9

CONNECTING THE MOWER TO THE TRACTO R ............................................................................................4 -9

Connecting the Mower Tongue to the Tractor ..................................................................................................4 -10

Connecting Mower Hydraulic Lines to the Tractor ............................................................................................4 -11

SETTING THE MOWER ...................................................................................................................................4 -12

Setting Deck Height ..........................................................................................................................................4 -12

Setting Deck Pitch.............................................................................................................................................4 -13

DRIVELINE ATTACHMENT .............................................................................................................................4 -14

Driveline Length Chec k .....................................................................................................................................4 -14

Constant Velocity (CV) Driveline.......................................................................................................................4 -16

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PRE-OPERATION INSPECTION AND SERVIC E ............................................................................................4 -17

Tractor Pre-Operation Inspection/Service.........................................................................................................4 -18

Mower Pre-Operation Inspection/Service .........................................................................................................4 -18

Cutting Component Inspection..........................................................................................................................4 -22

Blade Bolt Inspection ........................................................................................................................................4 -23

DRIVING THE TRACTOR AND IMPLEMEN T ..................................................................................................4 -26

Starting the Tractor ...........................................................................................................................................4 -27

Brake and Differential Lock Setting...................................................................................................................4 -27

Operating the Mower Wings .............................................................................................................................4 -27

Driving the Tractor and Cutter...........................................................................................................................4 -29

Crossing Ditches and Steep Inclines ................................................................................................................4 -30

OPERATING THE TRACTOR AND IMPLEMENT............................................................................................4 -31

Foreign Debris Hazards ....................................................................................................................................4 -32

Bystanders/Passersby Precautions ..................................................................................................................4 -32

Engaging the Power Take Off (PTO) ................................................................................................................4 -33

PTO RPM and Ground Speed ..........................................................................................................................4 -34

Operating the Mower ........................................................................................................................................4 -34

Shutting Down the Implemen t ...........................................................................................................................4 -37

DISCONNECTING THE MOWER FROM THE TRACTOR ..............................................................................4 -37

MOWER STORAGE .........................................................................................................................................4 -39

TRANSPORTING THE TRACTOR AND IMPLEMENT ....................................................................................4 -39

Tire and Wheel s ................................................................................................................................................4 -41

Transporting on Public Roadways ....................................................................................................................4 -41

Hauling the Tractor and Implement...................................................................................................................4 -43

TROUBLESHOOTING GUIDE .........................................................................................................................4 -45

MAINTENANCE SECTION ............................................................................. 5-1

Lubrication ..........................................................................................................................................................5 -2

DRIVELINES.......................................................................................................................................................5 -4

MAIN CV DRIVELINE SAFETY SHIELD ............................................................................................................5 -5

WING GEARBOX ...............................................................................................................................................5 -6

DIVIDER GEARBOX...........................................................................................................................................5 -6

BLADE SERVICING ...........................................................................................................................................5 -7

BLADE SHARPENING .......................................................................................................................................5 -7

BLADE REMOVAL..............................................................................................................................................5 -8

BLADE CARRIER REMOVAL ............................................................................................................................5 -8

BLADE CARRIER INSPECTION ........................................................................................................................5 -9

BLADE CARRIER INSTALLATION ..................................................................................................................5 -10

SLIP CLUTCH...................................................................................................................................................5 -10

SEASONAL CLUTCH MAINTENANC E ............................................................................................................5 -11

HYDRAULIC HOSES........................................................................................................................................5 -12

SKID SHOE S ....................................................................................................................................................5 -12

MOWER STORAGE .........................................................................................................................................5 -12

TORQUE CHART .............................................................................................................................................5 -13

GEARBOX SERVICING ...................................................................................................................................5 -13

RIGHT ANGLE GEARBOX ASSEMBLY & DISASSEMBLY PROCEDURES ..................................................5 -16

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SAFETY SECTION

Safety Section 1-1

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SAFETY

General Safety Instructions and Practices

A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to

the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and

observing certain precautions. The first section of this manual includes a list of Safety Messages that, if

followed, will help protect the operator and bystanders from injury or death. Read and understand these Safety

Messages before assembling, operating or servicing this Implement. This equipment should only be operated

by those persons who have read the manual, who are responsible and trained, and who know how to do so

responsibly.

The Safety Alert Symbol combined with a Signal Word, as seen below, is used throughout this

manual and on decals which are attached to the equipment. The Safety Alert Symbol means:

“ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!” The Symbol and Signal Word

are intended to warn the owner/operator of impending hazards and the degree of possible injury

faced when operating this equipment.

Practice all usual and customary safe working precautions and above all---remember safety is

up to YOU. Only YOU can prevent serious injury or death from unsafe practices.

Indicates an imminently hazardous situation that, if not avoided, WILL result in DEATH OR

VERY SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, COULD result in DEATH

OR SERIOUS INJURY.

Indicates an imminently hazardous situation that, if not avoided, MAY result in MINOR

INJURY.

Identifies special instructions or procedures that, if not strictly observed, could result in

damage to, or destruction of the machine, attachments or the environment.

NOTE: Identifies points of particular interest for more efficient and convenient operation or

repair.^(SG-1)

READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or

death may occur unless care is taken to follow the warnings and instructions stated in the

Safety Messages. Always use good common sense to avoid hazards. ^(SG-2)

Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las

medidas de seguridad. ^(SG-3)

SX15 01/09

Safety Section 1-2

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SAFETY

Engine Exhaust, some of its constituents, and certain vehicle components contain or emit

chemicals known to the state of California to cause cancer and birth defects or other

reproductive harm. ^(SG-30)

Battery posts, terminals and related accessories contain lead and lead compounds,

chemicals known to the state of California to cause cancer, birth defects or other

reproductive harm. ^(SG-31)

For your protection while operating or servicing equipment, wear relatively tight and belted

clothing to avoid entanglement in moving parts. Tie up and protect long hair that could

become entangled in machinery. Remove all jewelry including necklaces, rings and

watches which can get caught in machinery or on corners or edges of the equipment.

Serious injury can result from entanglement with the machinery. ^(SG-42)

Operator Safety Instructions and Practices

The rotating parts of this machine continue to rotate even after the PTO has been turned off.

The operator should remain in his seat for 60 seconds after the brake has been set, the

PTO disengaged, the tractor turned off, and all evidence of rotation has ceased.