Weed Eater Lawn Mower WE16542D User Manual

OWNER'S MANUAL  
MODEL NO. WE16542D  
16.5 HP 42 Inch  
Lawn Tractor  
For Parts and Service, contact our authorized distributor: call 1-800-849-1297  
For Technical Assistance: call 1-800-829-5886  
®
177677 12.11.00 RD  
PRINTED IN U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Checkbrakeoperationfrequently. Adjustandservice  
CAUTION: Do not coast down a hill in  
neutral, you may lose control of the  
tractor.  
asrequired.  
Be sure the area is clear of other people before mowing.  
Stop machine if anyone enters the area.  
Never carry passengers or children even with the blades  
off.  
Do not mow in reverse unless absolutely necessary. Al-  
ways look down and behind before and while backing.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for small  
children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain could  
overturn the machine. Tall grass can hide obstacles.  
Useslowspeed. Choosealowgearsothatyouwillnothave  
to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose traction,  
disengage the blades and proceed slowly straight down  
the slope.  
CAUTION: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
ofyourtractor.Usecommonsensewhen  
towing. Operate only at the lowest pos-  
siblespeedwhenonaslope. Tooheavy  
of a load, while on a slope, is danger-  
ous. Tires can lose traction with the  
groundandcauseyoutolosecontrolof  
yourtractor.  
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
If machine stops while going uphill, disengage blades, shift  
into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
afterhandling.  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
CAUTION: Inordertopreventacciden-  
talstartingwhensettingup,transport-  
ing, adjusting or making repairs, al-  
ways disconnect spark plug wire and  
placewirewhereitcannotcontactspark  
plug.  
TABLE OF CONTENTS  
SAFETY RULES ........................................................ 2-3  
PRODUCT SPECIFICATIONS ....................................... 4  
CUSTOMER RESPONSIBILITIES ......................4, 14-18  
ASSEMBLY................................................................ 6-8  
OPERATION............................................................. 9-13  
MAINTENANCE SCHEDULE....................................... 14  
SERVICE AND ADJUSTMENTS .............................19-23  
STORAGE ................................................................... 24  
TROUBLESHOOTING .............................................25-26  
REPAIR PARTS ......................................................28-43  
WARRANTY ............................................................45-46  
3
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PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
Read and observe the safety rules.  
GASOLINE CAPACITY  
AND TYPE:  
2.0 GALLONS  
UNLEADED REGULAR  
Followaregularscheduleinmaintaining,caringforand  
using your tractor.  
OIL TYPE (API-SF-SJ):  
SAE 30 (above 32°F)  
Follow the instructions under Customer Responsibili-  
tiesand Storagesections of this owners manual.  
SAE 5W-30 (below 32°F)  
OIL CAPACITY:  
3 PINTS  
CONGRATULATIONS onyourpurchaseofanewtractor. It  
has been designed, engineered and manufactured to give  
you the best possible dependability and performance.  
SPARK PLUG:  
(GAP: .030")  
CHAMPION RJ19LM  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized service  
center/department. Wehavecompetent,well-trainedtech-  
nicians and the proper tools to service or repair this tractor.  
VALVE CLEARANCE:  
INTAKE:  
EXHAUST: .009" - .011"  
.005" - .007"  
GROUND SPEED (MPH): FORWARD:  
1st  
1.2  
1.5  
2.3  
3.5  
4.7  
5.3  
Please read and retain this manual. The instructions will  
enable you to assemble and maintain your tractor properly.  
Always observe the SAFETY RULES.  
2nd  
3rd  
4th  
5th  
6th  
WARNING: This tractor is equipped with an internal com-  
bustion engine and should not be used on or near any  
unimproved forest-covered, brush-covered or grass-cov-  
ered land unless the engines exhaust system is equipped  
with a spark arrester meeting applicable local or state laws  
(if any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
REVERSE: 1.5  
TIRE PRESSURE:  
CHARGING SYSTEM:  
BATTERY:  
FRONT:  
REAR:  
14 PSI  
10 PSI  
3 AMPS BATTERY  
5 AMPS HEADLIGHTS  
A spark arrester for the muffler is available through your  
nearest authorized service center/department (See RE-  
PAIR PARTS section of this manual).  
AMP/HR:  
MIN. CCA:  
CASE SIZE: U1R  
25  
190  
BLADE BOLT TORQUE:  
27-35 FT. LBS.  
4
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UNASSEMBLEDPARTS  
Steering Wheel  
Seat  
Steering  
Wheel  
Adapter  
Steering  
Extension  
Shaft  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
Steering  
Wheel  
Insert  
(1) Lock  
Washer 1/2  
(1) Bolt  
Steering  
Boot  
(1) Lockwasher 3/8  
(1) Locknut  
5/16-18  
(1) Large Flat  
Washer  
(1) Hex Bolt  
3/8-16 x 1  
(1) Oil Drain Tube  
For Future Use  
Keys  
Slope Sheet  
(2) Keys  
(1) Hex Bolt  
5/16-18 x 1-1/4  
5
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ASSEMBLY  
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To  
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the  
correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
INSERT  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
3/8 HEX BOLT  
(2) 1/2" wrenches  
(1) 9/16" wrench  
Pliers  
Tirepressuregauge  
Utility knife  
3/8 LOCK WASHER  
LARGE FLAT  
WASHER  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steeringwheel).  
TO REMOVETRACTOR FROM CARTON  
STEERING  
WHEEL  
UNPACK CARTON  
STEERING  
BOOT  
Remove all accessible loose parts and parts cartons  
from carton.  
Cut, from top to bottom, along lines on all four corners  
of carton, and lay panels flat.  
Check for any additional loose parts or cartons and  
remove.  
TABS  
ADAPTER  
BEFORE REMOVING TRACTOR FROM  
SKID  
EXTENSION SHAFT  
5/16 HEX BOLT  
ATTACH STEERING WHEEL (See Fig. 1)  
ASSEMBLE EXTENSION SHAFT AND BOOT  
5/16 LOCKNUT  
Slide extension shaft onto lower steering shaft. Align  
mountingholesinextensionandlowershaftsandinstall  
5/16 hex bolt and locknut. Tighten securely.  
Place tabs of steering boot over tab slots in dash and  
push down to secure.  
INSTALL STEERING WHEEL  
LOWER  
STEERING  
SHAFT  
Position front wheels of the tractor so they are pointing  
straightforward.  
Removesteeringwheeladapterfromsteeringwheeland  
slide adapter onto steering shaft extension.  
Positionsteeringwheelsocrossbarsarehorizontal(left  
to right) and slide inside boot and onto adapter.  
Assemble large flat washer, 3/8 lock washer, 3/8 hex  
bolt and tighten securely.  
TAB  
SLOTS  
FIG. 1  
Snapsteeringwheelinsertintocenterofsteeringwheel.  
Removeprotectivematerialsfromtractorhoodandgrill.  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR  
IS TO ROLL OFF SKID.  
6
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ASSEMBLY  
HOW TO SET UP YOUR TRACTOR  
SEAT  
CHECK BATTERY (See Fig. 2)  
Lift seat pan to raised position and open battery box  
door.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inCUSTOMERRESPONSIBILITIES  
section of this manual for charging instructions).  
SEAT PAN  
SHOULDER  
BOLT  
SEAT PAN  
LABEL  
BATTERY  
BOX DOOR  
FLAT WASHER  
LOCK WASHER  
TERMINAL  
TERMINAL  
ADJUSTMENT  
BOLT  
FIG. 2  
FIG. 3  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment bolt.  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
Remove adjustment bolt, lock washer and flat washer  
securing seat to cardboard packing and set aside for  
assembly of seat to tractor.  
TOROLLTRACTOROFFSKID (SeeOperation  
section, page 10, for location and function of  
controls)  
Pivot seat upward and remove from the cardboard  
packing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
bolt, lockwasherandflatwasherloosely. Donottighten  
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
Releaseparkingbrakebydepressingclutch/brakepedal.  
Place gearshift lever in neutral (N) position.  
Roll tractor forward off skid.  
Remove banding holding deflector shield up against  
tractor.  
Lower seat into operating position and sit on seat.  
Slide seat until a comfortable position is reached which  
allowsyoutopressclutch/brakepedalallthewaydown.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment bolt securely.  
7
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ASSEMBLY  
TO DRIVE TRACTOR OFF SKID (See Opera-  
tion section, page 10, for location and func-  
tion of controls)  
WARNING: Before starting, read, understand and follow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
CHECKLIST  
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-  
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE  
BESTPERFORMANCEANDSATISFACTIONFROMTHIS  
QUALITYPRODUCT.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
All assembly instructions have been completed.  
No remaining loose parts in carton.  
Be sure all the above assembly steps have been  
completed.  
Batteryisproperlypreparedandcharged. (Minimum1  
hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Check mower and drive belts. Be sure they are routed  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
Check engine oil level and fill fuel tank with gasoline.  
Sit on seat in operating position, depress clutch/brake  
pedal and set the parking brake.  
Place gear shift lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
Starttheengine.Afterenginehasstarted,movethrottle  
control to idle position.  
Depress clutch/brake pedal into full "BRAKE" position  
and hold. Move gearshift lever to 1st gear.  
Slowly release clutch/brake pedal and slowly drive  
tractor off skid.  
Applybraketostoptractor, setparkingbrakeandplace  
gearshift lever in neutral position.  
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY  
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT  
ITEMS:  
Turn ignition key to "OFF" position.  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
Continue with the instructions that follow.  
CHECK TIRE PRESSURE  
The tires on your tractor were overinflated at the factory for  
shipping purposes. Correct tire pressure is important for  
best cutting performance.  
Reduce tire pressure to PSI shown in PRODUCT  
SPECIFICATIONSsection of this manual.  
CHECK DECK LEVELNESS  
For best cutting results, mower housing should be properly  
leveled. SeeTOLEVELMOWERHOUSINGintheService  
and Adjustments section of this manual.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
See the figures that are shown for replacing motion and  
mower blade drive belts in the Service and Adjustments  
section of this manual. Verify that the belts are routed  
correctly.  
CHECK BRAKE SYSTEM  
Afteryoulearnhowtooperateyourtractor,checktoseethat  
the brake is properly adjusted. See TO ADJUST BRAKE”  
in the Service and Adjustments section of this manual.  
8
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
BATTERY  
CAUTION OR  
WARNING  
REVERSE  
FORWARD  
FAST  
SLOW  
LIGHTS ON  
OVER TEMP  
LIGHT  
ENGINE ON  
ENGINE OFF  
OIL PRESSURE  
PARKING BRAKE  
LOCKED  
UNLOCKED  
MOWER LIFT  
FUEL  
CHOKE  
MOWER HEIGHT  
P
ATTACHMENT  
CLUTCH ENGAGED  
REVERSE  
NEUTRAL  
HIGH  
LOW  
PARKING BRAKE  
15  
15  
15  
KEEP AREA CLEAR  
SLOPE HAZARDS  
ATTACHMENT  
CLUTCH DISENGAGED  
(SEE SAFETY RULES SECTION)  
IGNITION  
FREE WHEEL  
(Automatic Models only)  
DANGER, KEEP HANDS AND FEET AWAY  
9
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save  
this manual for future reference.  
IGNITION  
SWITCH  
LIGHT SWITCH  
ATTACHMENT  
CLUTCH  
LEVER  
LIFT LEVER  
PLUNGER  
THROTTLE/CHOKE  
CONTROL  
ATTACHMENT  
LIFT LEVER  
CLUTCH/BRAKE  
PEDAL  
MOWER DECK  
HEIGHT ADJUSTMENT  
POSITIONS  
PARKING  
BRAKE  
GEARSHIFT  
LEVER  
FIG. 4  
Our tractors conform to the safety standards of the American National Standards Institute.  
ATTACHMENT CLUTCH LEVER: Used to engage the  
GEARSHIFT LEVER: Selects the speed and direction of  
tractor.  
ATTACHMENT LIFT LEVER: Used to raise, lower, and  
adjustthemowerdeckorotherattachmentsmountedtoyour  
tractor.  
mowerblades,orotherattachmentsmountedtoyourtractor.  
LIGHT SWITCH: Turns the headlights on and off.  
THROTTLE/CHOKE CONTROL: Used for starting and  
controllingenginespeed.  
LIFT LEVER PLUNGER: Used to release attachment lift  
lever when changing its position.  
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-  
ing the tractor and starting the engine.  
IGNITION SWITCH: Used for starting and stopping the  
engine.  
PARKINGBRAKE:Locksclutch/brakepedalintothebrake  
position.  
10  
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OPERATION  
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan  
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating  
your tractor or performing any adjustments or repairs. We recommend a wide vision  
safetymaskoverspectaclesorstandardsafetyglasses.  
NOTE: Under certain conditions when tractor is standing  
HOW TO USE YOUR TRACTOR  
TO SET PARKING BRAKE (See Fig. 5)  
idlewiththeenginerunning,hotengineexhaustgasesmay  
cause browningof grass. To eliminate this possibility,  
always stop engine when stopping tractor on grass areas.  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Whenengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake will  
shut off the engine.  
CAUTION: Alwaysstoptractorcom-  
pletely, as described above, before  
leaving the operator's position; to  
empty grass catcher, etc.  
Depress clutch/brake pedal into full BRAKEposition  
andhold.  
Place parking brake lever in ENGAGEDposition and  
releasepressurefromclutch/brakepedal. Pedalshould  
remain in BRAKEposition. Make sure parking brake  
will hold tractor secure.  
TO USE THROTTLE CONTROL (SEE FIG. 5)  
Always operate engine at full throttle.  
Operating engine at less than full throttle reduces the  
batterychargingrate.  
ATTACHMENT CLUTCH LEVER  
"ENGAGED" POSITION  
THROTTLE/CHOKE  
CONTROL LEVER  
Full throttle offers the best bagging and mower perfor-  
mance.  
TO MOVE FORWARD AND BACKWARD  
(See Fig. 5)  
The direction and speed of movement is controlled by the  
gearshift lever.  
IGNITION KEY  
"DISENGAGED"  
POSITION  
PARKING BRAKE  
"ENGAGED"  
POSITION  
Start tractor with clutch/brake pedal depressed and  
gearshift lever in neutral (N) position.  
"BRAKE"  
POSITION  
Move gearshift lever to desired position.  
Slowly release clutch/brake pedal to start movement.  
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP  
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO  
SOWILLSHORTENTHEUSEFULLIFEOFYOURTRANSAXLE.  
GEARSHIFT  
LEVER  
PARKING BRAKE  
"DISENGAGED" POSITION  
CLUTCH/BRAKE PEDAL  
"DRIVE" POSITION  
TO ADJUST MOWER CUTTING HEIGHT  
(See Fig. 5)  
The position of the attachment lift lever determines the  
cutting height.  
FIG.5  
STOPPING (See Fig. 5)  
MOWERBLADES-  
Grasp lift lever.  
Press plunger with thumb and move lever to desired  
position.  
Tostopmowerblades,moveattachmentclutchleverto  
DISENGAGEDposition.  
Thecutting height rangeis approximately1-1/2to 4". The  
heights are measured from the ground to the blade tip with  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
GROUNDDRIVE-  
To stop ground drive, depress clutch/brake pedal into  
full BRAKEposition.  
Move gearshift lever to neutral (N) position.  
Theaveragelawnshouldbecuttoapproximately2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
For best cutting performance, grass over 6 inches in  
height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
ENGINE-  
Move throttle control to slow position.  
NOTE: Failuretomovethrottlecontroltoslowpositionand  
allowingenginetoidlebeforestoppingmaycauseengineto  
backfire.  
Turn ignition key to OFFposition and remove key.  
Always remove key when leaving tractor to prevent  
unauthorizeduse.  
TO ADJUST GAUGE WHEELS (See Fig. 6)  
Never use choke to stop engine.  
Gaugewheels areproperlyadjustedwhentheyareslightly  
offthegroundwhenmowerisatthedesiredcuttingheightin  
operating position. Gauge wheels then keep the deck in  
proper position to help prevent scalping in most terrain  
conditions.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY  
TO BE DISCHARGED, (DEAD).  
11  
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OPERATION  
Adjust gauge wheels with tractor on a flat level surface.  
TO OPERATE ON HILLS  
Adjust mower to desired cutting height (See TO AD-  
JUST MOWER CUTTING HEIGHTin the Operation  
section of this manual).  
CAUTION: Donotdriveupordownhills  
with slopes greater than 15° and do not  
With mower in desired height of cut position, gauge  
wheelsshouldbeassembledsotheyareslightlyoffthe  
ground. Install gauge wheel in appropriate hole with  
shoulder bolt, 17/32 washer, 3/8 washer, and 3/8-16  
locknut and tighten securely.  
Repeatforoppositesideinstallinggaugewheelinsame  
adjustmenthole.  
drive across any slope.  
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slowerposition.  
If stopping is absolutely necessary, push clutch/brake  
pedal quickly to brake position and engage parking  
brake.  
Move gearshift lever to 1st gear. Be sure you have  
allowed room for tractor to roll slightly as you restart  
movement.  
GAUGE  
WHEEL  
MOUNTING  
BRACKET  
Torestartmovement,slowlyreleaseparkingbrakeand  
clutch/brakepedal.  
Make all turns slowly.  
3/8-16  
LOCKNUT  
SHOULDER  
BOLT  
TO TRANSPORT  
3/8 WASHER  
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
When pushing or towing your tractor, be sure gearshift  
lever is in neutral (N) position.  
GAUGE WHEEL  
17/32 WASHER  
FIG. 6  
TO OPERATE MOWER (See Fig. 7)  
Do not push or tow tractor at more than five (5) MPH.  
Yourtractor isequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
the engine running and the attachment clutch engaged will  
shut off the engine.  
NOTE: Toprotecthoodfromdamagewhentransportingyour  
tractor on a truck or a trailer, be sure hood is closed and  
securedtotractor. Useanappropriatemeansoftyinghood  
to tractor (rope, cord, etc.).  
Select desired height of cut.  
Start mower blades by engaging attachment clutch  
control.  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your  
tractor. Use common sense when towing. Too heavy of a  
load, while on a slope, is dangerous. Tires can lose traction  
withthegroundandcauseyoutolosecontrolofyourtractor.  
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
onmowerssoequipped,orthedeflector  
shield in place.  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
"ENGAGED" POSITION  
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
ATTACHMENT LIFT  
LEVER HIGH POSITION  
Check engine oil with tractor on level ground.  
ATTACHMENT  
CLUTCH LEVER  
"DISENGAGED"  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
FULLmark on dipstick is reached. Do not overfill.  
POSITION  
LOW  
POSITION  
For cold weather operation you should change oil for  
easier starting (See OIL VISCOSITY CHARTin the  
Customer Responsibilities section of this manual).  
Tochangeengineoil,seetheCustomerResponsibilities  
section in this manual.  
DEFLECTOR  
SHIELD  
12  
FIG. 7  
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OPERATION  
COLD WEATHER STARTING ( 50° F and below)  
ADD GASOLINE  
Whenenginestarts,allowenginetorunwiththethrottle  
control in the choke position until the engine runs  
roughly, thenmovethrottlecontroltofastposition. This  
may require an engine warm-up period from several  
secondstoseveralminutes,dependingonthetempera-  
ture.  
Fill fuel tank. Use fresh, clean, regular unleaded  
gasoline with a minimum of 87 octane. (Use of leaded  
gasoline will increase carbon and lead oxide deposits  
and reduce valve life). Do not mix oil with gasoline.  
Purchase fuel in quantities that can be used within 30  
days to assure fuel freshness.  
The attachments can also be used during the engine  
warm-upperiod.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE  
GASOLINE TO HELP INSURE GOOD COLD WEATHER  
STARTING.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures (below 32 F) the carburetor fuel mixture may  
need to be adjusted for best engine performance. See TO  
ADJUST CARBURETORin the Service and Adjustments  
section of this manual.  
WARNING: Experienceindicatesthatalcoholblendedfuels  
(called gasohol or using ethanol or methanol) can attract  
moisture which leads to separation and formation of acids  
during storage. Acidic gas can damage the fuel system of  
an engine while in storage. To avoid engine problems, the  
fuelsystemshouldbeemptiedbeforestorageof30daysor  
longer. Drainthegastank,starttheengineandletitrununtil  
the fuel lines and carburetor are empty. Use fresh fuel next  
season. SeeStorageInstructionsforadditionalinformation.  
Never use engine or carburetor cleaner products in the fuel  
tank or permanent damage may occur.  
MOWING TIPS  
Tire chains cannot be used when the mower housing is  
attached to tractor.  
Mower should be properly leveled for best mowing  
performance. SeeTO LEVEL MOWER HOUSINGin  
the Service and Adjustments section of this manual.  
Thelefthandsideofmowershouldbeusedfortrimming.  
Drivesothatclippingsaredischargedontotheareathat  
has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
CAUTION: Fill to bottom of gas tank  
fillerneck. Donotoverfill. Wipeoffany  
spilled oil or fuel. Do not store, spill or  
use gasoline near an open flame.  
Whenmowinglargeareas,startbyturningtotherightso  
that clippings will discharge away from shrubs, fences,  
driveways, etc. After one or two rounds, mow in the  
opposite direction making left hand turns until finished  
(See Fig. 8 ).  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desiredheight.  
Do not mow grass when it is wet. Wet grass will plug  
mowerandleaveundesirableclumps. Allowgrasstodry  
beforemowing.  
Alwaysoperateengineatfullthrottlewhenmowing  
to assure better mowing performance and proper dis-  
chargeofmaterial. Regulategroundspeedbyselecting  
a low enough gear to give the mower cutting perfor-  
mance as well as the quality of cut desired.  
TO START ENGINE (See Fig. 5)  
Whenstartingtheengineforthefirsttimeoriftheenginehas  
run out of fuel, it will take extra cranking time to move fuel  
from the tank to the engine.  
Sit on seat in operating position, depress clutch/brake  
pedal and set parking brake.  
Place gear shift lever in neutral (N) position.  
Move attachment clutch to DISENGAGEDposition.  
Move throttle control to choke position.  
NOTE: Before starting, read the warm and cold starting  
proceduresbelow.  
Insert key into ignition and turn key clockwise to  
STARTposition and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteen seconds per minute. If the engine does not start  
after several attempts, move throttle control to fast  
position, wait a few minutes and try again. If engine still  
does not start, move the throttle control back to the  
choke position and retry.  
When operating attachments, select a ground speed  
thatwillsuittheterrainandgivebestperformanceofthe  
attachment being used.  
WARM WEATHER STARTING (50° F and above)  
Whenenginestarts,movethethrottlecontroltothefast  
position.  
The attachments and ground drive can now be used. If  
the engine does not accept the load, restart the engine  
and allow it to warm up for one minute using the choke  
as described above.  
FIG. 8  
13  
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CUSTOMERRESPONSIBILITIES  
MAINTENANCE SCHEDULE  
FILL IN DATES  
AS YOU COMPLETE  
REGULAR SERVICE  
NESSTEORRAVGEICE DATES  
EVERY 8EV  
H
E
O
R
U
Y
RS  
2
E
5
V
H
ER  
O
Y
UR  
5
E
0
S
VE  
H
R
O
Y
UR  
1
E
0
S
V
0
E
H
R
O
Y
U
S
B
R
EFOSOR  
EA  
S
BEFORE EACH USE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
7
A
Sharpen/Replace Mower Blades  
4
6
C
Lubrication Chart  
T
Check Battery Level  
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Adjust Blade Belt(s) Tension  
Adjust Motion Drive Belt(s) Tension  
5
5
Check Engine Oil Level  
Change Engine Oil  
1,  
2,3  
2
Clean Air Filter  
E
Clean Air Screen  
N
2
G
Inspect Muffler/Spark Arrester  
I
Replace Oil Filter (If equipped)  
1,  
2
N
Clean Engine Cooling Fins  
2
E
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.  
2 - Service more often when operating in dirty or dusty conditions.  
3 - If equipped with oil filter, change oil every 50 hours.  
4 - Replace blades more often when mowing in sandy soil.  
6 - Not required if equipped with maintenance-free battery.  
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
SPINDLE  
ZERK  
SPINDLE  
ZERK  
The warranty on this tractor does not cover items that have  
beensubjectedtooperatorabuseornegligence. Toreceive  
full value from the warranty, operator must maintain tractor  
as instructed in this manual.  
FRONT WHEEL  
BEARING ZERK  
FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
ENGINE  
All adjustments in the Service and Adjustments section of  
this manual should be checked at least once each season.  
Onceayearyoushouldreplacethesparkplug,cleanor  
replaceairfilter,andcheckbladesandbeltsforwear. A  
newsparkplugandcleanairfilterassureproperair-fuel  
mixtureandhelpyourenginerunbetterandlastlonger.  
BEFORE EACH USE  
Check engine oil level.  
Checkbrakeoperation.  
Check tire pressure.  
Checkoperatorpresenceand  
interlock systems for proper operation.  
Check for loose fasteners.  
GENERAL PURPOSE GREASE  
REFER TO CUSTOMER RESPONSIBILITIES ENGINE”  
SECTION  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-  
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN  
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU  
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-  
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
14  
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CUSTOMERRESPONSIBILITIES  
TRACTOR  
Always observe safety rules when performing any mainte-  
nance.  
MANDREL  
ASSEMBLY  
TRAILING  
EDGE UP  
CENTER  
HOLE  
BRAKE OPERATION  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear, then brake must be adjusted.  
(SeeTOADJUSTBRAKEintheServiceandAdjustments  
section of this manual).  
STAR  
LOCK WASHER  
TIRES  
BLADE  
Maintainproperairpressureinalltires(SeePRODUCT  
SPECIFICATIONSsection of this manual).  
Keep tires free of gasoline, oil, or insect control chemi-  
cals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
FLAT WASHER  
HEX BOLT (GRADE  
8)*  
*A GRADE 8 HEAT TREATED BOLT CAN BE  
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
FIG. 9A  
TO SHARPEN BLADE (See Fig. 9B)  
NOTE: Wedonotrecommendsharpeningblade-butifyou  
do, be sure the blade is balanced.  
OPERATOR PRESENCE SYSTEM  
Besureoperatorpresenceandinterlocksystemsarework-  
ing properly. If your tractor does not function as described,  
repairtheproblemimmediately.  
Care should be taken to keep the blade balanced. An  
unbalanced blade will cause excessive vibration and even-  
tual damage to mower and engine.  
The blade can be sharpened with a file or on a grinding  
wheel. Do not attempt to sharpen while on the mower.  
To check blade balance, you will need a 5/8" diameter  
steel bolt, pin, or a cone balancer. (When using a cone  
balancer,followtheinstructionssuppliedwithbalancer).  
The engine should not start unless the clutch/brake  
pedalisfullydepressedandattachementclutchcontrol  
is in the disengaged position.  
Whentheengineisrunning,anyattemptbytheoperator  
to leave the seat without first setting the parking brake  
should shut off the engine.  
Whentheengineisrunningandtheattachmentclutchis  
engaged, any attempt by the operator to leave the seat  
should shut off the engine.  
Theattachmentclutchshouldneveroperateunlessthe  
operator is in the seat.  
NOTE: Do not use a nail for balancing blade. The lobes of  
the center hole may appear to be centered, but are not.  
Slide blade on to an unthreaded portion of the steel bolt  
orpinandholdtheboltorpinparallelwiththeground. If  
blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bentordamagedblades.  
CENTER HOLE  
BLADE REMOVAL (See Fig. 9A)  
Raise mower to highest position to allow access to  
blades.  
Removehexbolt,lockwasherandflatwashersecuring  
blade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
BLADE  
5/8" BOLT  
OR PIN  
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER  
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL  
ASSEMBLY.  
FIG. 9B  
Reassemble hex bolt, lock washer and flat washer in  
exact order as shown.  
Tighten bolt securely (27-35 Ft. Lbs. torque).  
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.  
15  
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CUSTOMERRESPONSIBILITIES  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
BATTERY  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
Your tractor has a battery charging system which is suffi-  
cient for normal use. However, periodic charging of the  
battery with an automotive charger will extend its life.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
Change the oil after every 25 hours of operation or at least  
onceayearifthetractorisnotusedfor25hoursinoneyear.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each eight (8) hours of operation. Tighten oil fill cap/  
dipstick securely each time you check the oil level.  
NOTE: The original equipment battery on your tractor is  
maintenancefree.Donotattempttoopenorremovecapsor  
covers. Adding or checking level of electrolyte is not  
necessary.  
TO CHANGE ENGINE OIL (See Figs. 10 and 11)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
TO CLEAN BATTERY AND TERMINALS  
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
Corrosionanddirtonthebatteryandterminalscancausethe  
battery to leakpower.  
Open battery box door.  
DisconnectBLACKbatterycablefirst thenRED battery  
cable and remove battery from tractor.  
Removecapfrombottomfittingofdrainvalveandinstall  
the drain tube onto the fitting.  
Unlockdrainvalvebypushinginwardandturningcoun-  
terclockwise.  
Rinse the battery with plain water and dry.  
Clean terminals and battery cable ends with wire brush  
until bright.  
Coat terminals with grease or petroleum jelly.  
Reinstall battery (See REPLACING BATTERYin the  
Service and Adjustments section of this manual).  
To open, pull out on the drain valve.  
Afteroilhasdrainedcompletely,closeandlockthedrain  
valve by pushing inward and turning clockwise until the  
pin is in the locked position as shown.  
V-BELTS  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
PRODUCTSPECIFICATIONSsectionofthismanual.  
Check V-belts for deterioration and wear after 100 hours of  
operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
TRANSAXLE COOLING  
Keeptransaxlefreefrombuild-upofdirtandchaffwhichcan  
restrict cooling.  
Use gauge on oil fill cap/dipstick for checking level. Be  
sure dipstick cap is tightened securely for accurate  
reading. Keep oil at FULLline on dipstick.  
OIL DRAIN VALVE  
ENGINE  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oils SAE viscosity grade  
accordingtoyourexpectedoperatingtemperature.  
CLOSED  
AND  
LOCKED  
POSITION  
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
DRAIN  
TUBE  
-20°  
0°  
30°  
32° 40°  
0°  
100°  
30° 40°  
60°  
80°  
°
°
F
CAP  
C
-20°  
10°  
-30°  
-10°  
20°  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
FIG. 10  
FIG. 11  
16  
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CUSTOMERRESPONSIBILITIES  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
enginedamagefromoverheating. Cleanwithawirebrushor  
compressedairtoremovedirtandstubborndriedgumfibers.  
AIR FILTER (See Fig. 13)  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
ENGINE COOLING FINS (See Fig. 12)  
Remove any dust, dirt or oil from engine cooling fins to  
preventenginedamagefromoverheating.  
Service air cleaner more often under dusty conditions.  
Remove knob(s) and cover.  
TOSERVICEPRE-CLEANER  
Slide foam pre-cleaner off cartridge.  
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturateitinengineoil. Wrapitinclean,absorbentcloth  
and squeeze to remove excess oil.  
Remove screws from blower housing and lift housing  
and dipstick tube assembly off engine.  
Cover oil fill opening to prevent entry of dirt.  
Use compressed air or stiff bristle brush to thoroughly  
clean engine cooling fins.  
If very dirty or damaged, replace pre-cleaner.  
Reinstallpre-cleanerovercartridge.  
Toreassemble, reverseaboveprocedure.  
Reinstall cover and secure with knob(s).  
TO SERVICE CARTRIDGE  
BLOWER  
HOUSING  
SCREWS  
Removecartridgenut.  
Carefullyremovecartridgetopreventdebrisfromenter-  
ing carburetor. Clean base carefully to prevent debris  
fromenteringcarburetor.  
SCREWS  
Cleancartridgebytappinggentlyonflatsurface. Ifvery  
dirty or damaged, replace cartridge.  
Reinstall cartridge, nut, precleaner, cover and secure  
withknob(s).  
AIR SCREEN  
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS  
KEROSENE, ARE NOT TO BE USED TO CLEAN THE  
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF  
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT  
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.  
OIL FILL  
TUBE  
ASSEMBLY  
COVER  
KNOB  
SPARK  
PLUG  
ENGINE COOLING FINS  
CARTRIDGE  
NUT  
COVER  
FIG. 12  
PAPER  
CARTRIDGE  
FOAM  
PRE-CLEANER  
BASE  
FIG. 13  
17  
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CUSTOMERRESPONSIBILITIES  
MUFFLER  
CLAMP  
Inspect and replace corroded muffler and spark arrester (if  
equipped) as it could create a fire hazard and/or damage.  
CLAMP  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
PRODUCT SPECIFICATIONSsection of this manual.  
FUEL  
FILTER  
FIG. 14  
IN-LINE FUEL FILTER (See Fig. 14)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacementisrequired.  
CLEANING  
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointingtowardscarburetor.  
Be sure there are no fuel line leaks and clamps are  
properlypositioned.  
Immediately wipe up any spilled gasoline.  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose to clean your  
tractor unless the electrical system, muffler, air filter and  
carburetor are covered to keep water out. Water in engine  
can result in a shortened engine life.  
18  
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SERVICE AND ADJUSTMENTS  
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:  
Depress clutch/brake pedal fully and set parking brake.  
Place gearshift lever in neutral (N) position.  
Place attachment clutch in DISENGAGEDposition.  
Turn ignition key OFFand remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with  
plug.  
Disconnect front links from deck by removing retainer  
springs.  
Raise lift lever to raise suspension arms. Slide mower  
out from under tractor.  
TO REMOVE MOWER (See Fig. 15)  
Mowerwillbeeasiertoremovefromtherightsideoftractor.  
Place attachment clutch in DISENGAGEDposition.  
Moveattachmentliftleverforwardtolowermowertoits  
lowest position.  
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE  
MOWER DECK IS TO BE MOUNTED ON THE TRAC-  
TOR, REMOVE THE FRONT LINKS AND HOOK THE  
CLUTCH SPRING INTO SQUARE HOLE IN FRAME.  
Roll belt off engine pulley.  
Remove small retainer spring, and lift clutch spring off  
pulley bolt.  
Remove large retainer spring, slide collar off and push  
housing guide out of bracket.  
Disconnect anti-swaybar from chassis bracket by re-  
movingretainerspring.  
Disconnect suspension arms from rear deck brackets  
by removing retainer springs.  
TO INSTALL MOWER (See Fig. 15)  
Raise attachment lift lever to its highest position.  
Slide mower under tractor with discharge guard to right  
side of tractor.  
Lower lift lever to its lowest position.  
Install mower in reverse order of removal instructions.  
SQUARE HOLE  
SUSPENSION ARMS  
SMALL RETAINER SPRING  
CLUTCH SPRING  
ENGINE PULLEY  
FRONT LINK  
RETAINER SPRING  
ANTI-SWAY BAR  
COLLAR  
RETAINER SPRINGS  
(BOTH SIDES)  
LARGE  
RETAINER  
SPRING  
HOUSING GUIDE  
BRACKET  
FIG. 15  
19  
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SERVICE AND ADJUSTMENTS  
WhendistanceDis1/8"to1/2"loweratfrontthanrear,  
TO LEVEL MOWER HOUSING  
tighten nuts Fagainst trunnion on both front links.  
Adjust the mower while tractor is parked on level ground or  
driveway. Makesuretiresareproperlyinflated(SeePROD-  
UCTSPECIFICATIONSsectionofthismanual). Iftiresare  
over or underinflated, you will not properly adjust your  
mower.  
Toraisefrontofmower, loosennutFfromtrunnionon  
both front links. Tighten nut Eon both front links an  
equal number of turns.  
WhendistanceDis1/8"to1/2"loweratfrontthanrear,  
tighten nut Fagainst trunnion on both front links.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)  
Recheckside-to-sideadjustment.  
Raise mower to its highest position.  
Atthemidpointofbothsidesofmower, measureheight  
frombottomedgeofmowertoground. DistanceAon  
both sides of mower should be the same or within 1/4"  
of each other.  
MANDREL  
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
To lower one side of mower, loosen lift link adjustment  
nut on that side.  
"D"  
"D"  
FIG. 18  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
NOTE: Threefullturnsofadjustmentnutwillchangemower  
height about 1/8".  
Recheck measurements after adjusting.  
BOTTOM EDGE  
OF MOWER  
TO GROUND  
BOTTOM EDGE  
OF MOWER  
TO GROUND  
NUT "F"  
NUT "E"  
TRUNNION  
A”  
A”  
GROUND LINE  
FRONT LINKS  
FIG. 16  
SUSPENSION ARM  
FIG. 19  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 20)  
The mower blade drive belt may be replaced without tools.  
LIFT LINK  
ADJUSTMENT  
NUT  
Park the tractor on level surface. Engage parking brake.  
BELT REMOVAL -  
Remove mower from tractor (See TO REMOVE  
MOWERin this section of this manual).  
FIG. 17  
FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19)  
Work belt off both mandrel pulleys and idler pulleys.  
Pull belt away from mower.  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF  
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS  
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS  
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-  
SIDE.  
BELT INSTALLATION -  
Install new belt in reverse order of removal.  
Make sure belt is in all pulley grooves and inside all belt  
guides.  
Toobtainthebestcuttingresults,themowerhousingshould  
be adjusted so that the front is approximately 1/8" to 1/2"  
lowerthantherearwhenthemowerisinitshighestposition.  
Install mower in reverse order of removal instructions.  
Checkadjustmentonrightsideoftractor. Measuredistance  
Ddirectly in front and behind the mandrel at bottom edge  
of mower housing as shown.  
MANDREL  
PULLEY  
IDLER PULLEYS  
Before making any necessary adjustments, check that  
bothfrontlinksareequalinlength. Bothlinksshouldbe  
approximately10-3/8".  
MANDREL  
PULLEY  
If links are not equal in length, adjust one link to same  
length as other link.  
TolowerfrontofmowerloosennutEonbothfrontlinks  
an equal number of turns.  
FIG. 20  
20  
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SERVICE AND ADJUSTMENTS  
TO ADJUST BRAKE (See Fig. 21)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the right side of the transaxle.  
TRANSAXLE GEAR SHIFT LEVER NEUTRAL  
ADJUSTMENT (See Fig. 23)  
The transaxle should be in neutral when the gear shift lever  
isinneutral(N)(lockgate)position.Theadjustmentispreset  
atthefactory;however,ifadjustmentisneeded,proceedas  
follows:  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
high speed in highest gear, then brake must be adjusted.  
Depressclutch/brakepedalandengageparkingbrake.  
Measuredistancebetweenbrakeoperatingarmandnut  
Aon brake rod.  
Make sure transaxle is in neutral (N).  
NOTE: When the tractor rear wheels move freely, the  
If distance is other than 1-1/2", loosen jam nut and turn  
nutAuntildistancebecomes1-1/2". Retightenjamnut  
against nut A.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than six (6) feet in highest gear, further  
maintenance is necessary. Contact your nearest au-  
thorizedservicecenter/department.  
transaxle is in neutral.  
Loosen adjustment bolt in front of the right rear wheel.  
Position the gear shift lever in the neutral (N) position.  
Tighten adjustment bolt securely.  
NOTE: Ifadditionalclearanceisneededtogettoadjustment  
bolt, move mower deck height to the lowest position.  
WITH PARKING BRAKE "ENGAGED"  
GEARSHIFT LEVER  
1-1/2"  
NUT "A"  
JAM NUT  
OPERATING  
ARM  
NEUTRAL  
LOCK GATE  
FIG. 21  
ADJUSTMENT  
BOLT  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 22)  
Parkthetractoronlevelsurface. Engageparkingbrake. For  
assistance,thereisabeltinstallationguidedecalonbottom  
side of left footrest.  
FIG. 23  
TO ADJUST STEERING WHEEL ALIGNMENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ing wheel and reassemble per instructions in the Assembly  
section of this manual.  
Remove mower (See TO REMOVE MOWERin this  
section of this manual.)  
Remove belt from stationary idler and clutching idler.  
Pull belt slack toward rear of tractor. Remove belt  
upwards from transaxle pulley by deflecting belt keep-  
ers.  
FRONT WHEEL TOE-IN/CAMBER  
Thefrontwheeltoe-inandcamberarenotadjustableonyour  
tractor. Ifdamagehasoccurredtoaffectthefrontwheeltoe-  
in or camber, contact your nearest authorized service  
center/department.  
Pull belt toward front of tractor and remove downwards  
fromaroundenginepulley.  
Install new belt by reversing above procedure.  
ENGINE  
PULLEY  
CLUTCHING  
IDLER  
STATIONARY  
IDLER  
TRANSAXLE  
PULLEY  
FIG. 22  
21  
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SERVICE AND ADJUSTMENTS  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 24)  
NEGATIVE TERMINAL  
POSITIVE TERMINAL  
Block up axle securely.  
Removeaxlecover, retainingringandwasherstoallow  
wheelremoval(rearwheelcontainsasquarekey-Donot  
lose).  
Repairtireandreassemble.  
Onrearwheelsonly: aligngroovesinrearwheelhuband  
axle. Insert square key.  
Replacewashersandsnapretainingringsecurelyinaxle  
groove.  
Replace axle cover.  
CHASSIS  
CABLES  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
NEGATIVE  
TERMINAL  
POSITIVE  
TERMINAL  
CHARGED  
BATTERY  
WASHERS  
FIG. 25  
REPLACING BATTERY (See Figs. 26 AND 27)  
RETAINING  
RING  
CAUTION: Do not short battery termi-  
nals by allowing a wrench or any other  
object to contact both terminals at the  
same time. Before connecting battery,  
remove metal bracelets, wristwatch  
bands, rings, etc.  
Positive terminal must be connected  
firsttopreventsparkingfromacciden-  
tal grounding.  
SQUARE KEY (REAR  
WHEEL ONLY)  
AXLE COVER  
FIG. 24  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 25)  
Lift seat pan to raised position and open battery box  
door.  
DisconnectBLACKbatterycablefirstthenREDbattery  
cable and carefully remove battery from tractor.  
Installnewbatterywithterminalsinsamepositionasold  
battery.  
First connect RED battery cable to positive (+) terminal  
with hex bolt and keps nut as shown. Tighten securely.  
CAUTION: Lead-acidbatteriesgenerate  
explosive gases. Keep sparks, flame  
and smoking materials away from bat-  
teries. Alwaysweareyeprotectionwhen  
aroundbatteries.  
If your battery is too weak to start the engine, it should be  
recharged.(See"BATTERY"intheCustomerResponsibili-  
ties section of this manual).  
ConnectBLACKgroundingcabletonegative(-)terminal  
withremaininghexboltandkepsnut. Tightensecurely.  
Close battery box door.  
If jumper cablesare used for emergency starting, follow  
thisprocedure:  
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12  
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER  
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE  
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR  
BATTERY TO START OTHER VEHICLES.  
SEAT PAN  
TO ATTACH JUMPER CABLES -  
BATTERY  
BOX DOOR  
ConnecteachendoftheREDcabletothePOSITIVE(+)  
terminalofeachbattery,takingcarenottoshortagainst  
chassis.  
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal of fully charged battery.  
Connect the other end of the BLACK cable to good  
CHASSIS GROUND, away from fuel tank and battery.  
TO REMOVE CABLES, REVERSE ORDER -  
BLACK cable first from chassis and then from the fully  
chargedbattery.  
FIG. 26  
RED cable last from both batteries.  
22  
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SERVICE AND ADJUSTMENTS  
ENGINE  
KEPS  
NUT  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 29)  
The throttle control has been preset at the factory and  
adjustmentshouldnotbenecessary. Checkadjustmentas  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
HEX  
BOLT  
Withenginenotrunning,movethrottlecontrolleverfrom  
slow to choke position. Slowly move lever from choke  
to fast position.  
POSITIVE (RED)  
CABLE  
NEGATIVE  
(BLACK) CABLE  
Check that holes Ain governor control lever and hole  
in governor plate line-up. If holes Aare not aligned,  
loosenclampscrewandmovethrottlecableuntil holes  
are aligned. Tighten clamp screw securely.  
FIG. 27  
TO REPLACE HEADLIGHT BULB  
Raisehood.  
GOVERNOR  
GOVERNOR  
Pullbulbholderoutoftheholeinthebacksideofthegrill.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
CONTROL  
PLATE  
CONTROL LEVER  
Closehood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
Checkwiring. SeeelectricalwiringdiagramintheRepair  
Parts section.  
TO REPLACE FUSE  
Replacewith20ampautomotive-typeplug-infuse. Thefuse  
holder is located behind the dash.  
CLAMP  
SCREW  
HOLES A”  
THROTTLE  
CABLE  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 28)  
Raisehood.  
FIG. 29  
Unsnapheadlightwireconnector.  
Standinfrontoftractor. Grasphoodatsides,tilttoward  
engine and lift off of tractor.  
TO ADJUST CARBURETOR  
The carburetor has been preset at the factory and adjust-  
mentshouldnotbenecessary. However,minoradjustment  
may be required to compensate for differences in fuel,  
temperature, altitude or load. If the carburetor does need  
adjustment, see engine manual.  
Toreplace, reverseaboveprocedure.  
HOOD  
Highspeedstopisfactoryadjusted. Donotadjust-damage  
may result.  
HEADLIGHT  
WIRE  
CONNECTOR  
IMPORTANT: NEVER TAMPER WITH THE ENGINE  
GOVERNOR, WHICH IS FACTORY SET FOR PROPER  
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE  
THE FACTORY HIGH SPEED SETTING CAN BE  
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED  
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR  
NEAREST  
AUTHORIZED  
SERVICE  
CENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE  
ADJUSTMENTS.  
TO  
MAKE  
ANY  
NECESSARY  
FIG. 28  
23  
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STORAGE  
Immediatelyprepareyourtractorforstorageattheendofthe  
season or if the tractor will not be used for 30 days or more.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
CAUTION: Never store the tractor with  
gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool  
before storing in any enclosure.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM  
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM  
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL  
HOSE, OR TANK DURING STORAGE.  
ALSO,  
TRACTOR  
EXPERIENCE INDICATES THAT ALCOHOL BLENDED  
FUELS (CALLED GASOHOL OR USING ETHANOL OR  
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS  
TO SEPARATION AND FORMATION OF ACIDS DURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL  
SYSTEM OF AN ENGINE WHILE IN STORAGE.  
Removemowerfromtractorforwinterstorage. Whenmower  
is to be stored for a period of time, clean it thoroughly,  
remove all dirt, grease, leaves, etc. Store in a clean, dry  
area.  
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetorareempty.  
Never use engine or carburetor cleaner products in the  
fuel tank or permanent damage may occur.  
Cleanentiretractor(SeeCLEANINGintheCustomer  
Responsibilities section of this manual).  
Inspect and replace belts, if necessary (See belt re-  
placement instructions in the Service and Adjustments  
section of this manual).  
Lubricate as shown in the Customer Responsibilities  
section of this manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspect moving parts for damage, breakage  
and wear. Replace if necessary.  
Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable alternative in  
minimizing the formation of fuel gum deposits during stor-  
age. Add stabilizer to gasoline in fuel tank or storage  
container. Always follow the mix ratio found on stabilizer  
container. Run engine at least 10 minutes after adding  
stabilizer to allow the stabilizer to reach the carburetor. Do  
not drain the gas tank and carburetor if using fuel stabilizer.  
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
BATTERY  
ENGINE OIL  
Drainoil(withenginewarm)andreplacewithcleanengineoil.  
(SeeENGINEintheCustomerResponsibilitiessectionof  
this manual).  
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
Tohelppreventcorrosionandpowerleakageduringlong  
periods of storage, battery cables should be discon-  
nectedandbatterycleanedthoroughly(seeTOCLEAN  
BATTERYANDTERMINALSintheCustomerRespon-  
sibilities section of this manual).  
After cleaning, leave cables disconnected and place  
cables where they cannot come in contact with battery  
terminals.  
CYLINDER(S)  
Removesparkplug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
TurnignitionkeytoSTARTpositionforafewseconds  
to distribute oil.  
Replace with new spark plug(s).  
OTHER  
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
Ifpossible,storeyourtractorindoorsandcoverittogive  
protection from dust and dirt.  
Cover your tractor with a suitable protective cover that  
does not retain moisture. Do not use plastic. Plastic  
cannot breathe which allows condensation to form and  
will cause your tractor to rust.  
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE  
AND EXHAUST AREAS ARE STILL WARM.  
24  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not CHOKEDproperly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See TO START ENGINEin Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See To Adjust Carburetorin Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See To Adjust Carburetorin Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Clutch/brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress clutch/brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not 1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in CHOKEposition.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in Higher Cutposition/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
5. Check oil level/change oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See To Adjust Carburetorin Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
25  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves  
seat with attachment  
clutch engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in FASTposition.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working 1. Switch is OFF.  
1. Turn switch ON.  
(if so equipped)  
2. Bulb(s) burned out.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
2. Replace bulb(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
Battery will not charge  
1. Bad battery cell(s).  
1. Replace battery.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
2. Check/clean all connections.  
3. Replace regulator.  
4. Replace alternator.  
Engine backfires”  
when turning engine  
OFF”  
1. Engine throttle control not set at SLOW”  
1. Move throttle control to SLOWposition and allow  
position for 30 seconds before stopping engine.  
to idle for 30 seconds before stopping engine.  
26  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
BLACK  
(OPTIONAL)  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
FUEL  
LINE  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
RED  
FUEL SHUT-OFF SOLENOID  
(IF SO EQUIPPED)  
LIGHTING SYSTEM OUTPUT  
5 AMP AC @ 3600 RPM  
ALTERNATOR  
DIODE  
ORANGE  
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)  
NOTE  
YOUR TRACTOR IS  
BROWN  
BLACK  
EQUIPPED WITH A SPECIAL  
ALTERNATOR SYSTEM.  
THE LIGHTS ARE NOT  
CONNECTED TO THE  
BATTERY, BUT HAVE THEIR  
OWN ELECTRICAL SOURCE.  
BECAUSE OF THIS, THE  
HEADLIGHTS  
BRIGHTNESS OF THE LIGHTS  
WILL CHANGE WITH ENGINE  
SPEED. AT IDLE THE LIGHTS  
WILL DIM. AS THE ENGINE IS  
SPEEDED UP, THE LIGHTS  
WILL BECOME THEIR BRIGHTEST.  
NON-REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
REMOVABLE  
POSITION CIRCUIT MAKE”  
CONNECTIONS  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
27  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
ELECTRICAL  
21  
22  
42  
24  
41  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
48  
52  
29  
8
28  
27  
2
1
28  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
144925  
Battery 12 Volt 25 Amp  
Bolt Hex Hd 1/4-20unc X 3/4  
Case Battery  
Switch Interlock Push -In  
Harness Asm Light W/4152J  
Bulb Light #1156  
Cable Battery 6 Ga 11"red  
Cable Battery 6 Ga w/16 wire,red  
Fuse 20 AMP  
Nut Keps Hex 1/4-20 unc  
Cable Ground 6 Ga 12" black  
Switch Plunger Nc Gray  
Switch Ign  
Key Ign  
HarnessIgn  
2
74760412  
156417  
153664  
166181  
4152J  
8
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
48  
52  
4799J  
146147  
175158  
73510400  
4207J  
121305X  
175566  
140401  
170217  
71110408  
131563  
175141  
140844  
141940  
Bolt Blk Fin Hex 1/4-20 X 1/2  
CoverTerminalRed  
Solenoid  
AdaptorAmmeterRectangular  
ProtectionWireLoop  
NOTE: All component dimensions give in U.S. inches  
1 inch = 25.4 mm.  
29  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
CHASSIS AND ENCLOSURES  
212  
17  
30  
24  
29  
18  
58  
24  
5
12  
28  
25  
26  
25  
53  
26  
51  
52  
31  
55  
5
57  
3
209  
9
11  
207  
15  
209  
208  
209  
20  
23  
8
54  
209  
207  
1
6
26  
16  
13  
3
145  
37  
37  
33  
35  
3
10  
2
35  
3
34  
208  
38  
26  
206  
3
3
38  
30  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
CHASSIS AND ENCLOSURES  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
169831  
176554  
17060612  
155272  
155923  
155138  
Chassis  
2
Drawbar  
3
Screw 3/8-16 x 3/4  
BumperHood/Dash  
Saddle Flat Lt Fender Shift  
ClipRetainerSlide-On  
5
6
8
9
168347X011 Dash  
10  
11  
12  
13  
15  
16  
17  
18  
20  
23  
24  
25  
26  
28  
29  
30  
31  
33  
34  
35  
37  
38  
51  
52  
53  
54  
55  
57  
58  
72140608  
155927  
Bolt RdHd Sqnk. 3/8-16 Unc x 1  
Panel Asm. Dash Lh  
145660  
Clip Tinnerman Grile P/L  
172107X010 Panel Dash Rh  
74180512  
73510500  
159639X550 Hood  
126938X  
156437  
124028X  
74780616  
19131312  
73800600  
140434  
Screw Mach Trhd 5/16-18 Unc x 3/4  
Nut Keps 5/16-18 Unc  
BumperHood  
Plate Mtg Battery/Fuel Tank Fr  
Bushing Snap Nyl Blk Fuel Line  
Bolt Fin Hex 3/8-16 Unc x 1 Gr. 5  
Washer 13/32 x 13/16 x 12 Ga.  
Nut Lock Hex w/Insert 3/8-16 UNC  
Grill/Lens Asm  
140273X599 Lens Grille Private label  
169467X550 FenderAsm  
136619  
145244X550 Footrest Lh  
145243X550 FootrestRh  
72110606  
17490508  
169834  
73800400  
19091416  
144697  
161464  
144696  
BracketFender  
Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4  
Screw Thdrol 5/16-18 x 1/2 Tyt  
Bracket Asm. Pivot Mower Rear  
Nut Lock Hex W/Ins. 1/4-20  
Washer 9/32 x 7/8 x 16 Ga.  
Bracket Grille LH  
Screw Hex Wshd 8-18 x 7/8  
Bracket, Grille RH  
Bolt Fin Hex 1/4-20 x .75  
Air Duct Private Label tractor - -  
Rod Pivot Chassis/Hood  
Bolt shoulder 5/16-18  
74780412  
150127  
145 156524  
206 170165  
207 17670508  
208 17670608  
209 17000612  
212 156229  
Screw Thdrol 5/16-18 x 1/2  
Screw Thdrol 3/8-16 x 1/2  
Screw Hex Wsh Thdrol 3/8-16  
Insert Lens Reflector  
- -  
5479J  
Plug Btn Blk  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
31  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
DRIVE  
57  
51  
51  
89  
90  
63  
197  
81  
212  
59  
61  
70  
116  
66  
65  
64  
84  
159  
158  
161  
198  
162  
42  
56  
55  
21  
85  
164  
83  
169  
18  
41  
171  
113  
10  
14  
13  
202  
14  
168  
163  
42  
40  
50  
112  
150  
48  
4
82  
8
80  
165  
166  
38  
51  
3
85  
156  
5
42  
39  
11  
18  
27  
151  
51  
6
16  
77  
49  
47  
32  
79  
170  
30  
52  
52  
30  
6
32  
62  
120  
6
37  
35  
36  
34  
61  
61  
25  
28  
24  
36  
19  
35  
2
53  
145  
77  
74  
96  
26  
29  
78  
26  
76  
22  
27  
1
75  
32  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
DRIVE  
KEY  
NO.  
PART  
NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - - - - - Transaxle(Orderpartsfrom  
63  
64  
65  
66  
70  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
89  
90  
96  
140186  
Engine Pulley LT/YT  
Bolt Hex  
Washer Lock Hvy Hlcl Spr 7/16  
KeeperBeltEngineFoolproof  
Guide Belt Mower Drive RH  
Spacer Axle  
Washer 25/32 X 1 1/4 X 16 Ga  
E-ring#5133-75  
Key Square 2 0 X 1845/ 1865  
Washer 25/32 X 1-5/8 X 16 Ga  
Key Woodruff  
Arm Shift  
Shaft Asm Cross Tapered 20"t  
Spring Torsion T/a  
Washer 17/32 X 3/4 X 16 Ga  
LinkTransaxle  
Nut Lock Center 1/4 - 28 FNTHD  
transaxlemanufacturer)  
Peerless206-545C  
Spring Return Brake T/a Zinc  
Pulley Transaxle 18" tires  
RingRetainer#5100-62  
StrapTorque30Degrees  
Screw 5/16-18 X 3/4  
71170764  
10040700  
154778  
2
146682  
3
123666X  
12000028  
121520X  
17060512  
165619  
134683  
137057  
121749X  
12000001  
123583X  
121748X  
2228M  
145090  
165592  
123782X  
19171216  
166231  
4
5
6
8
Rod Shifter Fender Adj Lt  
Pin Cotter 1/8 X 1 Cad  
Washer Plate Shf 388 Sq Hole  
Bolt 1/4-28 Unf Gr 8 W/Patch  
Washer Lock Hvy Helical 1/4  
Nut Lock Hx W/Ins 5/16-18unc  
Bolt, Fin Hex 3/8-16 UNC x 1 Gr. 5  
Nut Lock 3/8-16 Unc  
10  
11  
13  
14  
16  
18  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
40  
41  
42  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
76020416  
105701X  
74550412  
10040400  
73800500  
74780616  
73800600  
106933X  
130804  
73350600  
106888X  
19131316  
76020412  
145204  
Knob  
150360  
169372X428 Console Shift  
124346X  
4497H  
Rod Brake Blk Zinc 26 840  
Nut Hex Jam 3/8-16 Unc  
Spring Rod Brake 2 00 Zinc  
Washer 13/32 X 13/16 X 16 Ga  
Pin Cotter 1/8 X 3/4 Cad  
Rod Brake Parking LT/YT  
Cap Brake Parking  
Nut Self-thd Wsh-hd 1/4 Zinc  
RetainerSpring  
Washer 9/32 x 3/4 x 10 Ga.  
StrapTorqueLh  
Bolt Rdhd Sq Neck 3/8-16 x 1  
Nut Lock Flg. 3/8-16 Unc.  
Bolt Hex 5/16-18 Gr. 5  
Bushing Bellcrank Grd. Drive  
Washer 13/32 x 2 x 10  
Washer Srrted 5/16 ID x 1.125  
Bracket Shift Mount  
Hub Tapered Flange Shift lt  
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5  
NutCrownlock1/4-20Unc  
Bolt Hex Fin 1/4-20 Unc x 1 Gr 5  
Washer5/8 x .281 x 10 Ga  
Bracket Pivot Lever  
Screw 5/16-18 x 5/8  
Bolt Shoulder 5/16-18 x .561  
Plate Fastening Lt  
Keeper Belt Transaxle Pmst/Dana  
Screw Thdrol 3/8-16 x 1/2 TY-TT  
NylinerSnap-In  
WasherNyliner  
Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5  
Nut Hexflange Lock  
112 19091210  
113 127285X  
116 72140608  
120 73900600  
145 74490540  
150 165850  
151 19133210  
156 166002  
158 165589  
159 165494  
161 72140406  
162 73680400  
163 74780416  
164 19091010  
165 165623  
166 166880  
168 165492  
169 165581  
170 173898  
171 17490608  
197 169613  
198 169593  
202 72110612  
212 145212  
71673  
169592  
74760512  
155071  
Bracket Mtg Transaxle  
Bolt Hex Hd 5/16-18unc X 3/4  
Shaft Asm Pedal Foot  
Bearing Nylon Blk 629 Id  
Washer 21/32 X 1 X 16 Ga  
Pin Roll 3/16 X 1"  
120183X  
19211616  
1572H  
131494  
Pulley Idler Flat  
74760644  
4470J  
Bolt Fin Hex 3/8-16unc X 2-3/4  
Spacer Split 395 X 59 Bzp  
Keeper Belt Retainer Idler  
Washer 13/32 X 13/16 X 12 Ga  
Pulley Idler V Groove Plastic  
Bellcrank Asm  
165838  
19131312  
127783  
154407  
123205X  
74760624  
73680600  
73680500  
105710X  
105709X  
74760620  
130801  
Retainer Belt Style Spring  
Bolt Hex Hd 3/8-16unc X 1-1/2  
NutCrownlock3/8-16Unc  
NutCrownlock5/16-18Unc  
Link Clutch  
Spring Return Clutch 6 75  
Bolt Fin Hx 3/8-16 X 1-1/4  
V-BeltGroundDrive  
169691  
Keeper Belt Span Ctr  
17060612  
8883R  
Screw3/8-16x3/4  
NOTE: All component dimensions given in U.S. inches  
Cover Pedal Blk Round  
1 inch = 25.4 mm  
33  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
STEERING ASSEMBLY  
38  
63  
11  
39  
1
41  
42  
37  
37  
36  
62  
44  
51  
54  
8
17  
27  
67  
67  
68  
18  
19  
46  
8
67  
47  
13  
22  
6
23  
65  
9
46  
85  
2
11  
8
6
7
9
66  
40  
85  
9
25  
29  
5
79  
47  
80  
7
9
5
32  
3
68  
11  
82  
4
29  
29  
43  
29  
29  
43  
40  
6
8
33  
34  
15  
15  
15  
10  
35  
34  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
STEERING ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
140044X428 Wheel Steering Auto Black  
2
154427  
169840  
169839  
6266H  
121748X  
19272016  
12000029  
3366R  
169832  
10040600  
136518  
145212  
156546  
57079  
160395  
165857  
165851  
154406  
126847X  
136874  
19131416  
17060612  
76020412  
130465  
155099  
152927  
Axle Asm Front  
3
Spindle Asm Lh  
4
Spindle Asm Rh  
5
BearingRaceThrustHarden  
Washer 25/32 X 1 5/8 X 16ga  
Washer 27/32 X 1 1/4 X 16 Ga  
RingKlip#t5304-75  
Bearing Col Strg Blk  
Link DragExtended  
Lockwasher  
Spacer Bearing Axle Front  
Hex Flange Lock  
Shaft Asm Strg 5/8 X 15 19 Lt  
Washer Thrust 515x 750x 033  
SupportShaft  
Screw Hex Wsh Hd Torx  
Shaft Asm Pittman  
BracketSteering  
Bushing Rod Tie Blk Lt  
GearSector  
6
7
8
9
10  
11  
13  
15  
17  
18  
19  
22  
23  
25  
26  
27  
28  
29  
30  
32  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
47  
51  
54  
62  
63  
65  
66  
67  
68  
79  
80  
82  
85  
Washer 13/32 X 7/8 X 16ga  
Screw 3/8-16x3/4  
Pin  
Rod Tie Wire Form 19 75 Mech  
Bushing Strg 5/8 Id Dash  
Screw TT #10-32 x 5 x 3/8 Flange  
140045X428 Insert Cap Strg  
19133812  
7810H  
100711L  
Washer 13/32 x 2-3/8 x 12Ga  
LocknutCenter  
Adaptor Wheel Strg 640/ 635id  
145054X428 Boot Dash Steering  
121749X  
153720  
121232X  
6855M  
73800500  
74780520  
167902  
Washer 25/32 X 1 1/4 X 16 Ga  
ExtensionSteeringNon-Adjust  
Cap Spindle Fr Top Blk  
FittingGrease  
Nut Lock Hex W/Ins.  
Bolt Fin Hex 5/16-18 Unc P  
Kit Steering Assembly Service  
Bolt Fin Hex 3/8-16unc x Gr. 5  
Spacer Brace Axle  
74780616  
160367  
154404  
Bearing Arm Pittman  
72140618  
169827  
Bolt Rdhd Sq 3/8-16 Unc x 2-3/4  
Brace Axle  
Washer 13/32 x 1-1/4 x 12 Ga  
Bolt Hex Nylon 3/8-16 x 3/4  
Bracket Susp Chassis Front  
FastenerChristmasTree  
19132012  
74950612  
169835  
133835  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
35  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
ENGINE  
3
2
1
72  
62  
81  
13  
4
38  
78  
32  
14  
16  
44  
46  
78  
33  
37  
45  
33  
31  
23  
40  
29  
OPTIONAL EQUIPMENT  
Spark Arrester  
36  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
ENGINE  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
2
3
170551  
17720410  
- - - - - -  
ControlThrot/ChLh  
Screw Hex Thd Cut 1/4-20x5/8 T  
Engine B&S, Model 310707  
(Orderpartsfromenginemanufacturer)  
Muffler Exhaust B&s Lt  
Gasket  
4
137352  
13  
14  
16  
23  
29  
31  
32  
33  
37  
38  
40  
44  
45  
46  
62  
72  
78  
81  
165291  
148456  
Tube Drain Oil Easy  
11050600  
169837  
Washer Lock Ext Tooth 3/8  
ShieldBrowning  
137180  
ArrestorSpark  
174642  
Tank Fuel 2.00 Fr  
140527  
Cap Asm Fuel  
123487X  
137040  
Clamp Hose Blk  
Line Fuel 20"  
148315  
Plug Drain Oil Easy  
124028X  
17670412  
17000612  
19091416  
10040500  
71070512  
17060620  
73510400  
Bushing Snap Nyl Blk Fuel Line  
ScrewHexwshThdrol1/4-20x3/4  
Screw 5/16-18 x 3/4  
Washer 9/32 X 7/8 X 16ga  
Washer Lock Hvy Hlcl Spr 5/16  
Screw Hexhd Cap 5/16-18x3/4  
Screw3/8-16x1-1/4  
Nut Flange 1/4-20 Starter Nut  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
37  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
SEAT ASSEMBLY  
1
8
8
9
9
7
14  
7
10  
5
6
22  
21  
2
24  
5
26  
16  
25  
15  
23  
4
13  
17  
3
12  
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
1
127427  
Seat  
14  
15  
16  
17  
21  
22  
23  
24  
25  
26  
72050412  
134300  
121250X  
123976X  
171852  
73800500  
71110814  
19171912  
127018X  
10040800  
Bolt Rdhd Sht Nk 1/4-20 x 1-1/2  
Spacer Split 28 x 96 Yel Zinc  
Spring Cprsn 1 27 Blk Pnt  
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc Blkz-2A  
Nut  
2
140551  
Bracket Pnt Pivot Seat (blk )  
Bolt  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
174894  
4
Washer 13/32 x 1 x 10 Ga  
ClipPush-InHinged  
Nut  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1.5  
Washer 13/32 x 1 x 14 Ga  
Pan Pnt Seat  
5
6
7
Bolt Hex Black  
8
Washer 17/32 x 1-3/16 x 12 Ga  
Bolt Shoulder 5/16-18 x 62  
Lockwasher  
9
10  
12  
13  
121246X  
121248X  
Bracket Pnt Mounting Switch  
Bushing Snap Blk Nyl 50 Id  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
38  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
DECALS  
4
3
10  
7
2
7
16  
9
1
5
6
11  
20  
14  
8
KEY  
NO.  
PART  
NO.  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
DESCRIPTION  
1
2
3
4
5
6
7
8
9
157163  
162398  
162389  
162390  
162392  
170563  
162462  
162391  
171448  
Decal Instruction Operat English  
Decal Ins Strg Wh  
DecalHoodRh  
10  
11  
14  
16  
20  
- -  
- -  
- -  
- -  
157140  
DecalDangerEnglish  
101892X  
160396  
145005  
170945  
Decal Clutch/brake English  
Decal V-belt Schematic 42"  
DecalBatteryDanger/Poison  
Decal HP Engine  
DecalHoodLh  
DecalGrilleLogo  
Decal,Warning  
157199X428 Pad Footrest  
Decal Panel Side  
138311  
177677  
177678  
Decal Lift Handle  
ManualOwnersEnglish  
ManualOwnersFrench  
Decal Deck Grasseater  
Decal FenderLogo  
WHEELS & TIRES  
KEY  
NO.  
PART  
NO.  
1
DESCRIPTION  
2
5,8  
1
59192  
Cap Valve Tire  
4,10  
2
65139  
Stem Valve  
7
3
106222X  
59904  
Tire F Ts 15 X 6 0 - 6 Service  
Tube Front (Service Item Only)  
4
3,9  
5
106732X427 Rim Asm 6"front White Service  
278H  
9040H  
106108X427 Rim Asm 8"rear White Service  
138468  
7152J  
104757X428 Cap Axle Blk 1 50 X 1 00  
144334  
6
6
Fitting Grease (Front Wheel Only)  
BearingFlange(FrontWheelOnly)  
11  
7
8
9
Tire R Ts 20x8-8 C Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
Sealant, Tire (10 oz. Tube)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
39  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
MOWER LIFT  
7
8
5
1
4
3
13  
2
4
6
6
11  
5
12  
13  
19  
20  
20  
13  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
40  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
MOWER LIFT  
KEY  
NO.  
PART  
NO.  
DESCRIPTION  
1
159460  
WireAsmInner/Sprgw/Plunger  
Shaft Asm Lift  
2
159471  
3
105767X  
12000002  
19211621  
120183X  
109413X  
124526X  
139865  
Pin Groove  
4
E Ring #5133-62  
Washer 21/32 x 1 x 21 Ga.  
BearingNylon  
5
6
7
GripHandle  
8
ButtonPlunger  
11  
12  
13  
15  
16  
17  
18  
19  
20  
31  
32  
Link Lift Lh  
139866  
Link Lift Rh  
4939M  
RetainerSpring  
173288  
Link Front  
73350800  
130171  
Nut Jam Hex 1/2-13 Unc  
Trunnion Blk Zinc  
Nut Lock w/Wsh 1/2-13 Unc  
ArmSuspensionRear  
RetainerSpring  
73800800  
139868  
163552  
169865  
73540600  
Bearing Pvt Lift  
Nut Crownlock 3/8-24  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
MOWER DECK  
68  
40  
37  
67  
157  
158  
36  
40  
156  
143  
153  
155  
151  
152  
45  
150  
144  
40  
159  
46  
37  
145  
153  
154  
59  
148  
44  
56  
55  
53  
52  
51  
146  
33  
32  
31  
48  
54  
49  
50  
142  
147  
30  
35  
34  
21  
21  
1
147  
2
21  
21  
142  
111  
22  
23  
24  
113  
114  
115  
25  
26  
116  
119  
2
120  
117  
16  
28  
121  
15  
14  
27  
20  
18  
29  
118  
3
18  
149  
4
121  
112  
13  
114  
5
6
11 115  
118  
10  
9
19  
21  
117  
120  
8
119  
113  
116  
42  
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REPAIR PARTS  
TRACTOR - - MODEL NUMBER WE16542D  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
165892  
Mower Deck Assembly, 42"  
Bolt  
Bracket Asm Fr. Sway Bar 3/42  
Bracket Asm Deck 42" Sway Bar  
RetainerSpring  
Arm, Suspension, Rear  
Bolt 3/8-24 x 25 Grade 8 patched  
Washer, Lock  
54  
55  
56  
59  
67  
68  
133943  
Washer,Hardened  
2
72140506  
138017  
165460  
4939M  
155046  
165723  
141043  
106932X  
144959  
Arm, Idler  
3
Spacer,Retainer  
4
GuardTUVIdler  
5
Knob  
6
130832  
850857  
10030600  
140296  
138498  
137645  
128774  
110485X  
140329  
72140505  
132827  
159770  
73680500  
134753  
131267  
105304X  
123713X  
110452X  
V-Belt, 42" Mower  
8
111 155197  
112 155198  
113 17060514  
114 73510500  
115 72110504  
116 4898H  
Bracket Gauge Wheel Lh  
Bracket Gauge Wheel Rh  
ScrewTapping5/16-18Unc  
Nut Keps5/16-18unc  
Bolt Carr 5/16-Unc x 1/2  
Bolt Shld  
9
10  
11  
13  
14  
15  
16  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
40  
44  
45  
46  
48  
49  
50  
51  
52  
53  
Washer,Hardened  
Blade  
Shaft Assembly, Mandrel, Vented  
Housing,Mandrel,Vented  
Bearing, Ball, Mandrel  
Stripper, Vented Mower Deck  
Bolt, Carriage 5/16-18 x 5/8  
Bolt,Shoulder  
Baffle, Vortex  
Nut  
Stiffener Bracket  
Bracket, Deflector Mower 42"  
Cap, Sleeve 80 x 112 Blk Mower  
Spring, Torsion, Deflector 2 52  
Nut, Push Phos & Oil  
117 105455X  
118 73930600  
119 19121414  
120 19171512  
121 143723  
142 165890  
143 157109  
144 158634  
145 165888  
146 171977  
147 131335  
148 169022  
149 165898  
150 19091216  
151 169670  
152 169676  
153 169674  
154 169675  
155 169671  
156 169672  
157 169669  
158 17720410  
159 72140614  
Wheel Gauge Blk  
NutCenterlock3/8-16unc  
Washer 3/8 x 7/8 x 14 Ga.  
Washer 17/32 x 15/16 x 12 Ga.  
BracketExtrudedGaugeWheel  
Arm Spring Brake Mower  
Bracket Arm Idler 42"  
Keeper Belt 42" Clutch Cable  
Pulley Idler Flat  
BoltCarriageIdler  
SpringExtension  
130968X428 Shield, Deflector 42" Blk  
SpringReturnIdler  
19111016  
131491  
157722  
129963  
153535  
137266  
72110614  
133835  
131494  
19131316  
73680600  
140088  
4497H  
137729  
133944  
174284  
131340  
69180  
139888  
131845  
Washer 11/32 x 5/8 x 16 Gauge  
Rod, Hinge 42" 6 75 W/G  
ScrewThdrolWasherHead  
Washer,SpacerMowerVented  
Pulley, Mandrel  
Nut, Toplock 9/16  
Bolt  
Fastener, ChristmasTree  
Pulley, Idler, Flat  
Washer 13/32 x 13/16 x 16 Gauge  
Nut  
Guard,Mandrel,LH  
Retainer  
Screw, Thdrol 1/4-20 x 5/8 T  
Washer,Hardened  
Roller Assembly, Cam Follower  
Bolt, Shoulder #10-24 Grade 5  
Locknut  
Retainer Spring Yellow  
Washer 9/32 x 3/4 x 16 Ga.  
Bracket Clutch Cable  
Clutch Cable 42"  
Washer Flat 3/8" Type B  
SpringRetainer  
SpringRetentionLVRCLTCHCAB  
SpacerClutchCable  
Rod Clutch Cable 3/8"  
Screw Hex Thd Cut 1/4-20 x 5/8  
Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4  
Mandrel Assembly (Includes Key  
Numbers8-10,13-15,31and33)  
MowerDeck,Complete(Standard  
Deck)  
- -  
130794  
- -  
171491  
Bolt, Shoulder 5/16-18 UNC  
Arm Assembly, Pad, Brake  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
43  
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SERVICE NOTES  
44  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in  
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will  
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be  
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the  
date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products  
a division of WCI Outdoor Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Electrolux Home Products  
a division of WCI Outdoor Products, Inc.  
7075 Ordan Drive  
Augusta, GA 30909 USA  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above  
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights  
which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
45  
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SERVICE  
®
®
POLICY  
Issued January 1980  
Revised January 1991  
WARRANTY  
LIMITED WARRANTIES  
FOR  
NEW PEERLESS GEAR POWER TRAIN COMPONENTS  
A. ProductsWarranted  
Peerless Gear and Machine Division of Tecumseh Products Company (Tecumseh), subject to the limitations contained  
below,will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as  
used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power  
Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes,  
which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumsehs factory in Grafton, Wisconsin, to be  
DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such ex-  
amination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920,  
930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peerless products. New Power Train Components incorpo-  
rated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power  
Train Components are warranted for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized  
Service Outlet for such examination within 90 days from the date of sale to the original purchaser. New Power Train Components In-  
corporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power  
Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Ser-  
vice Outlet within 30 days from the date of sale to the original purchaser.  
B. Products And Items NotWarranted  
1. Alterations or Modifications of Power Train Components.  
2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturers Manual.  
This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material  
or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage  
caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions  
contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and  
replacement of service items which are not defective shall be paid for by the original purchaser.  
C. SecuringWarranty Service  
Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered  
Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh,  
c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty ser-  
vice can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time  
of requesting warranty service, evidence must be presented of the date of sale to the original purchaser. The purchaser shall pay  
any charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty  
work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of  
Power Train Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.  
D. Limitation of Damages and ImpliedWarranties  
The foregoing EXPRESSED WARRANTY IS IN LIEU OF ALL OTHER EXPRESS WARRANTIES. Neither Tecumseh nor any of  
its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or  
any of its parts, other than as set forth herein.  
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT EI-  
THER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS OF  
THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOF. IN NO EVENT WILL TECUMSEH BE LIABLE FOR ANY  
INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long  
an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or  
exclusion(s) may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary  
from state to state.  
E. No DealerWarranty  
Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obliga-  
tions or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a  
Power Train Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify  
the terms or limitations of Tecumsehs warranty in any way.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
SIGHTING  
GUIDE  
SIGHT AND HOLD THIS LEVEL WITH  
SKY LINE OR TREE.  
15° MAX.  
Operate your Tractor up and down the face of slopes (not  
greater than 15°), never across the face. Make turns gradu-  
ally to prevent tipping or loss of control. Exercise extreme  
caution when changing direction on slopes.  
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®
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