Swisher Lawn Mower 97 056001 User Manual

OWNER’S  
MANUAL  
MODELNO.  
All AZ Series  
Models from  
Serial #  
97-056001  
ZeroTurn  
Riding Mowers  
!
CAUTION:  
Read and follow all  
Safety Rules and  
Instructions Before  
Operating This  
Assembly  
Operation  
Equipment  
Service and Adjustment  
Repair Parts  
Rev. 12.01.1997  
P.O. BOX 67, WARRENSBURG, MISSOURI 64093 PHONE 660-747-8183 FAX 660-747-8650  
Made In The  
Manufacturing quality lawn care equipment since 1945  
USA  
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TABLE OF CONTENTS  
Safety Rules ............................................................................................... 2  
Safety /Operational Decals ........................................................................ 4  
Assembly .................................................................................................... 6  
Your New Mower....................................................................................... 8  
Before Starting Engine - Frist Time .......................................................... 8  
Maintenance ............................................................................................. 10  
Adjustments/Lubrication ......................................................................... 11  
Storing ...................................................................................................... 12  
Repairs...................................................................................................... 12  
Mulching Mower ..................................................................................... 14  
Sweeper/Collector.................................................................................... 14  
Brush Adjustments ................................................................................... 15  
Bag and Brush Replacement.................................................................... 15  
Mower Installation ................................................................................... 16  
Belt Housing Illustration ......................................................................... 17  
Two Speed Pulley Illustration.................................................................. 18  
Variable Speed Pulley Illustration ........................................................... 19  
Height Adjustment Illustration ................................................................ 20  
Blade Drive Assembly Illustration .......................................................... 21  
Traction Assembly Illustration ................................................................ 22  
Two Speed Pulley Assembly Illustration................................................. 23  
Mulcher Mower Assembly Illustration ................................................... 24  
Wiring Diagram Illustration..................................................................... 25  
Replacement Parts.................................................................................... 26  
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influence of alcohol or drugs.  
Watch for traffic when operating near or crossing  
roadways.  
Use extra care when loading or unloading the  
machine into a trailer or truck.  
SAFETY RULES  
Safety Operation Practices for Riding Mowers  
IMPORTANT: THIS CUTTING MACHINE IS  
CAPABLE OF AMPUTATING HANDS AND  
FEET, AND THROWING OBJECTS. FAILURE  
TO OBSERVE THE FOLLOWING SAFETY  
INSTRUCTIONS COULD RESULT IN SERIOUS  
INJURY OR DEATH.  
Disengage power to mower, stop engine when  
transporting or not in use.  
Exercise special care when mowing around fixed  
objects in order to prevent the blades from  
striking them. Never deliberately run tractor or  
mower onto or over any foreign object.  
Use mower only as the manufacturer intended  
and as described in the manual.  
Do not operate mower if it has been dropped or  
damaged in any manner. Always have damage  
repaired before using your mower.  
Always wear safety glasses or eye shields when  
starting and while using your mower.  
Dress properly. Do not operate mower when  
barefoot or wearing open sandals. Wear only solid  
shoes with good traction when mowing.  
Always make cutting height adjustments before  
starting your mower. Never attempt to do this while  
the engine is running.  
Keep your eyes and mind on your mower and the  
area being cut.  
Do not let other interests distract you.  
Do not put hands or feet near or under rotating  
parts. Keep clear of the discharge opening at all  
times.  
Before cleaning, inspecting, or repairing your  
mower, stop the engine and make absolutely sure  
the blade and all moving parts have stopped. Then  
disconnect the spark plug wire and keep it away  
from the spark plug to prevent accidental starting.  
Do not operate your mower if it vibrates  
abnormally. Excessive vibration is an indication of  
damage; stop the engine, safely check for the cause  
of vibration and repair as required.  
Look for this symbol to point out important  
safety precautions. It means CAUTION!!!  
BECOME ALERT!!! YOUR SAFETY IS  
!
INVOLVED!!!  
CAUTION:  
ALWAYS DISCONNECT SPARK PLUG  
WIRE AND PLACE IT WHERE IT  
CANNOT CONTACT SPARK PLUG IN  
ORDER TO PREVENT ACCIDENTAL  
STARTING WHEN SETTING UP,  
TRANSPORTING, ADJUSTING OR  
MAKING REPAIRS.  
!
I. GENERAL OPERATION  
Read, understand, and follow all instructions in  
the manual and on the machine before starting.  
Read this operator’s manual carefully. Become  
familiar with the controls and know how to  
operate your mower properly.  
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
Clear the area of objects such as rocks, toys,  
wire, etc. which could be picked up and thrown  
by the blade.  
Be sure the area is clear of other people before  
mowing. Stop machine if anyone enters the area.  
Never carry passengers.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
Never operate your mower without proper guards,  
plates, or other safety devices in place.  
II. SLOPE OPERATION  
Be aware of the mower discharge direction and  
do not point it at anyone. Do not operate the  
mower without the guards in place.  
Slopes are a major factor related to loss-of-control and  
tipover accidents, which can result in severe injury or  
death. All slopes requires extra caution. If you feel  
uneasy on it, do not mow it.  
Slow down before turning.  
Never leave a running machine unattended.  
Always turn off blades, and stop engine.  
Turn off blades when not mowing.  
Mow only in daylight or good artificial light.  
Do not operate the machine while under the  
2
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DO:  
Before and when backing, look behind and  
down for small children.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Never allow children to operate the machine.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
Mow up and down slopes.  
Remove obstacles such as rocks, tree  
limbs, etc.  
Watch for holes, ruts, or bumps. Uneven  
terrain could overturn the machine. Tall  
grass can hide obstacles.  
Use slow speed. Choose a low gear so  
that you will not have to stop or shift while  
on the slope.  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in  
speed or direction.  
IV. SERVICE  
Use extra care handling gasoline and other  
fuels. They are flammable and vapors are  
explosive.  
Avoid starting or stopping on a slope. If tires  
lose traction, disengage the blades and  
proceed slowly straight down the slope.  
- Use only an approved container.  
- Never remove gas cap or add fuel with the  
engine running.  
- Allow engine to cool before refueling. Do  
not smoke.  
DO NOT:  
Do not turn on slopes unless necessary, and  
then, turn slowly and gradually downhill, if  
possible.  
- Never refuel the machine indoors.  
- Never store the machine or fuel container  
inside where there is an open flame, such  
as a water heater.  
Do not mow near drop-offs, ditches, or  
embankments. The mower could suddenly  
turn over if a wheel is over the edge of a cliff  
or ditch, or if an edge caves in.  
Never run a machine inside a closed area.  
Keep nuts and bolts, especially blade attachment  
nuts, tight and keep equipment in good condition.  
Never tamper with safety devices. Check their  
proper operation regularly.  
Keep machine free of grass leaves, or other debris  
build-up. Clean oil or fuel spillage. Allow machine  
to cool before storing.  
Stop and inspect the equipment if you strike an  
object. Repair, if necessary, before restarting.  
Never make adjustments or repairs with the engine  
running.  
Mower blades are sharp and can cut. Wrap the  
blades(s) or wear gloves, and use extra caution when  
servicing them.  
Do not mow on wet grass. Reduced traction  
could cause sliding.  
III. CHILDREN  
CAUTION:  
TRAGIC ACCIDENTS CAN OCCUR IF  
THE OPERATOR IS NOT ALERT TO  
THE PRESENCE OF CHILDREN.  
CHILDREN ARE OFTEN ATTRACTED  
TO THE MACHINE AND THE MOWING  
ACTIVITY. NEVER ASSUME THAT  
CHILDREN WILL REMAIN WHERE YOU  
LAST SAW THEM.  
!
Keep children out of the mowing area and  
under the watchful care of another  
responsible adult.  
Be alert and turn machine off if children  
enter the area.  
3
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SAFETY AND OPERATIONAL DECALS  
Replace decal immediately if damaged. Order by part number from  
Swisher Mower and Machine Co. Inc.  
WARNING  
!
SERIOUS INJURY OR DEATH CAN OCCUR  
- MO VING PA RTS - S HA R P BLA D E S - THRO WN O BJ E CTS - PO SS IBILITY O F RO LL O V E R -  
• G O UP A ND DO WN S LO PE S , NO T AC RO SS .  
• AVO ID S UDD E N TU R NS , S UDD E N C HA NG E S IN DIR E CTIO N, S UDD E N C HA NG E S IN S PE E D .  
• IF MAC HINE STO PS G O ING UPHILL, STO P BLA D E A ND BACK S LO WLY DO WN.  
BE E XT RA CA UTIO US O N A LL S LO PE S A ND UNE V E N S U R FAC E S .  
DO NO T MO W WHE N C HILD R E N O R O THE RS A R E A RO UND .  
NE V E R CA R RY C HILD R E N O R O THE RS A S PA SS E NG E RS .  
LO O K DO WN A ND BE HIND BE FO R E A ND WHILE BAC KING .  
KE E P SA F E TY D E VIC E S (G UA R DS , S HIE LDS , A ND SWITC HE S) IN PLAC E A ND WO R KING .  
• R E MO V E O BJ E CTS THAT CO ULD BE THRO WN BY THE BLA D E .  
KNO W SA F E O PE RATING INST R UCTIO NS BE FO R E STA RTING E NG INE .  
- READ OPERATORS GUIDE FIRST -  
DANGER  
!
SPINNING BLADE  
KEEP CLEAR  
CONTACT CAN INJURE  
4
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5
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IMPORTANT! - READ THIS MANUAL BEFORE OPERATING MOWER  
Be sure to check your new Swisher Riding Mower for shipping damage before beginning assembly.  
These parts are packaged with your new mower.  
- Steering Wheel - includes one (1) 1/4-20 x 1/2” bolt, washer and cap plug  
- Seat - includes two (2) 3/8” - 16 x 3/4” bolts, washers, nuts  
- Grass Chute ( for non-mulching mowers) with bolt, nut and spring  
- Wheels  
- Cotter Pins  
The following tools are needed for assembling your new Swisher Riding Mower:  
Safety Glasses  
1/2” box wrench  
2 - 7/16” box wrenches  
7/16” socket and ratchet  
5/32” hex key wrench  
ASSEMBLY  
To assemble your new mower, complete ALL of the following steps.  
1.  
INSTALL STEERING WHEEL  
1.  
INSTALLING THE WHEELS  
Align the key in the steering wheel hub  
with the slot in the end of the steering shaft  
and press down.  
Insert the axle through the hub of the wheel  
with the valve stem facing away from the  
mower. (Be sure to place the supplied  
spacers between the surface of the axle  
weldment and the hub to prevent the tire  
from rubbing the weldment.)  
Use a hex key wrench to install and tighten  
the set screws on the side of the steering  
hub.  
With the wheel in position, insert a cotter  
pin in the hole on the end of the axle. Use  
pliers to spread the ends of the cotter pin  
to retain the wheel in position. Repeat this  
process for the other side.  
Insert the 1/4-20 x 1/2” long bolt and  
washer into the steering hub.  
Tighten the bolt until snug. Do not over-  
tighten  
Important - Do not forget to spread the  
ends of the cotter pins to keep wheel as-  
sembly in place.  
Install the cap plug to cover the bolt and  
washer.  
6
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3.  
CHECKING THE ENGINE  
6.  
INSTALLING THE SEAT  
The engine has been serviced prior to ship-  
ment. However, it is important to check  
the oil level prior to starting the engine.  
If more oil is required, follow the engine  
manufacturer recommendations. Be  
careful not to overfill.  
The seat should be installed using the two  
(2) bolts and lock nuts supplied.  
Attach the wiring from the mower to the  
seat safety switch. Important! The wir-  
ing must be connected to the seat safety  
switch for the mower to operate.  
4.  
ADD GASOLINE  
IMPORTANT! GASOLINE SHOULD  
BE ADDED OUTSIDE IN  
A WELL VENTILATED AREA.  
On 12 volt models: attach green wires  
and the brown wires to the two (2) remain-  
ing positions on the safety switch.  
Add approximately one gallon of fuel to  
the tank. Be certain to follow the engine  
manufacturers recommendations on the  
type of fuel to use.  
On non-l2 volt models: attach the two  
(2) brown wires to the safety switch.  
The order of wire attachment or position  
does not matter.  
5.  
CHECKING GEARBOX LUBRICANT  
7.  
INSTALLING THE GRASS CHUTE (for  
non-mulching mowers only)  
The gearbox is filled with lubricant at the  
factory. However, verify that the gearbox  
is filled by removing the Oil Check Plug  
(Part #T143P) located on the side of the  
gearbox.  
Attach the grass chute using the bolt, nut  
and spring supplied. Important! Do Not  
operate without the grass chute in place!  
The lubricant should be level with the oil  
check plug opening.  
If you need to add lubricant, use ONLY  
TR125L, which is specially blended by  
Swisher Mower and Machine Company.  
7
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BECOMINGFAMILIARWITHYOURNEWSWISHERMOWER  
Select an open area with no obstructions to complete the following steps which will help you familiarize  
yourself with the location and movement of the mower controls. The engine SHOULD NOT be running as you  
familiarize yourself with these controls.  
RIGHT AND LEFT SIDES OF MOWER ARE DETERMINED BY SITTING IN THE DRIVER’S SEAT.  
OPERATOR POSITION  
FRONT  
LEFT  
RIGHT  
REAR  
BE SURETO READTHIS SECTION BEFORE STARTINGTHE  
ENGINEFORTHEFIRSTTIME  
• Check fuel and oil levels.  
chain on the front wheel, is engaged when it is  
resting flat against the front wheel.  
• Make sure the Drive Control and Blade Clutch  
Levers are pulled back and disengaged. Make sure  
your foot is off the pedal.  
• Once engine is started, become familiar with the  
steering and maneuvering of the mower before  
engaging the blades.  
ENGAGINGTHEDRIVE:  
Hand-Operated/Two-speed Drive:  
(all models begin with AZ2)  
The motion of the mower is controlled by the  
Drive Clutch Lever (AZ125) located just be-  
low the steering wheel, on the left side.  
DRIVEENGAGEMENTPIN:  
• The Lock Pin Lever (TR148L) should always be  
engaged (flat against the wheel) BEFORE start-  
ing the engine. To move the mower when en-  
gine is not running, the Lock Pin Lever  
(TR148L) must be disengaged.  
To engage the drive, start the engine.  
Push the Drive Clutch Lever (AZ125), which  
is located on the left side of the steering wheel,  
forward. The mower will BEGIN MOVING  
FORWARD IN THE DIRECTION THE  
FRONT TIRE IS POINTED.  
Do not engage pin when engine is running. The  
Lock Pin Lever (TR148L), located opposite the  
8
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• To disengage the drive, pull the Drive Clutch Le-  
ver (AZ125) back.  
THEZERO-TURNINGRADIUS  
Swisher’s patented front wheel drive steering  
mechanism provides 360 degrees of maneuverability.  
• The lever on the right side of the steering wheel  
controls ground speed:  
Low Speed: place the lever in the lower position  
closest to the operator. This speed is excellent for  
trimming and maneuvering in tight places.  
Reverse directions by simply turning the front  
wheel in the direction you want to go.  
To reverse directions in tight areas, pull back the  
Drive Control Lever (AT125) to stop the mower.  
Then turn the steering wheel 180 degrees (in the  
opposite direction). Engage the Drive Lever once  
again.  
High Speed: push the lever forward (away from)  
the operator. This speed is used for mowing large  
open areas.  
Changing from low speed to high speed or from  
high speed to low speed can be done without  
disengaging the drive.  
QUICKCHANGEMULCHING  
MOWER:  
Foot-PedalOperated:  
(all models begin with AZV)  
• To engage the drive, press your foot against the  
pedal. The speed of the mower is regulated by  
the amount of pressure against the foot pedal.  
WARNING!  
ALWAYS STOPENGINEAND DISCONNECT  
SPARK PLUG WIRE BEFORE OPENING OR  
CLOSING MULCHING CHUTE!  
• The mower automatically stops and brakes when  
you lift your foot off the pedal.  
• The abruptness of the stop depends on how quickly  
you take your foot off the pedal.  
To use as a side-discharge mower:  
Twist knob to unlock chute, let chute open and  
then twist knob to lock chute.  
ENGAGINGTHE BLADES:  
To use as a mulching mower:  
Twist knob, push chute closed and twist knob again  
to lock.  
The Blade Clutch (BR20AZ) is located on the left  
side below the seat.  
• To engage the blades, move the lever toward the  
front of the mower.  
• To disengage the blades, pull the lever toward the  
rear of the mower.  
9
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MOWERMAINTENANCE  
Make sure your mower is in safe working condition by keeping the following guidelines in mind every time you use  
your mower.  
• Keep mower in good operating condition and keep  
safety guards, shields and switches in place. DO  
NOT operate mower if any of these devices are  
missing.  
• To ensure the most even grass cut, keep the tire  
pressure at 35 psi (pounds per square inch).  
Handle gasoline with care. DO NOT smoke or  
use open flame near gasoline. Use only approved  
gasoline containers. Never fuel or run mower in  
poorly ventilated area, such as a garage or utility  
building.  
• Check all nuts, bolts and screws for secure fit to  
keep equipment in safe working condition. Make  
adjustments as necessary.  
• To reduce fire hazards, keep engine free of grass,  
leaves or excessive grease.  
NEVERADD GASOLINETOAHOTEN-  
GINE -ALLOW ENGINE TO COOLBE-  
FOREADDING GASOLINE.  
DO NOT operate mower with damaged or miss-  
ing muffler. DO NOT tamper with exhaust sys-  
tem; this may create a fire hazard.  
Always replace fuel tank cap. Be sure to clean up  
• any spilled gasoline.  
DO NOT operate engine if air cleaner or the cover  
directly over the carburetor air intake is removed.  
Removal of these parts could create a fire hazard.  
Do not change the engine governor settings or  
overspeed the engine; severe injury or damage  
• may result.  
• Disconnect the battery before repairing the mower.  
Never store mower, with gasoline in the tank, in-  
side a building where flames may reach an open  
flame or spark. Always allow engine to cool be-  
fore storing.  
• Before cleaning, making adjustments or repairing  
mower, STOP engine and disconnect the Spark  
Plug Wire. ALLOW THE ENGINE TO COOL.  
10  
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ADJUSTMENTSAND ROUTINE SERVICING  
WARNING - ALWAYS STOP ENGINE AND DISCONNECT SPARK PLUG WIRE  
AND BATTERY BEFORE MAKING ADJUSTMENTS OR SERVICING MOWER!  
CUTTING HEIGHT ADJUSTMENT:  
Turn Height Adjustment Crank (H7N)  
Clockwise to raise the blade  
Counter-Clockwise to lower the blade.  
BLADE SHARPENING:  
Remove Blade Nut (B108) from Blade Shaft (B100).  
Remove blades (B32S and B32L) and the appropriate Blade Spacers (B101, B102 and/or B103).  
Note the position of the spacers.  
Sharpen the blades.  
When reassembling, make certain that blade spacers are positioned so blade is still under mowing deck.  
Replace the old Blade Nut (B108) with a new one. Make certain the nut and washer are tightened to a minimum  
of 95 foot pounds.  
LUBRICATION:  
Wheel Bearings - Lubricate the Rear Wheel Bearings three times a year by putting a few drops of standard 30 weight  
engine oil on each Wheel Bearing (F157B).  
Blade Bearings - These bearings are sealed and do NOT require additional lubrication.  
Gear Box - Located on the drive unit. After every twenty hours of operation, check the oil level by using the Oil  
Check Plug (T143P) located on the front side of the Gear Box. The oil should be level with the Oil Check Plug. Use  
only SWISHER Gear Oil (TR124L).  
Seat Spring Rods (A153) - Lubricate with gun grease or petroleum jelly once a year.  
Engine - Refer to your engine manual for engine lubrication care.  
BELTS:  
Occasionally check belts for wear. A worn belt should be replaced. See REPAIR (page 12) section for instructions.  
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STORINGYOURMOWER  
Preparing your mower for storage in the fall will result in better operation and a longer life in the spring. It will  
allow you plenty of time to order parts, make the needed repairs and check for proper operation before the  
equipment is needed again in the spring. Parts may be obtained from your Swisher dealer or you may call our  
factory at 800-222-8183 to order parts. The following procedures will help you store your mower in a proper  
manner.  
Tighten all nuts, bolts and screws; replace any  
that are missing.  
Disconnect Spark Plug Wire  
Drain the fuel.  
Sharpen blades. If the blades are worn, re-  
place with new ones.  
Drain the oil and refill the crankcase with clean  
oil.  
Check the tires for cuts and proper air pres-  
sure. Replace if needed.  
Clean your mower. Brush off matted clippings  
and caked-on dirt. Use a wire brush to clean  
the underside of lawn mower. Use a cloth to  
wipe away debris from the upper deck. If  
available, use an air compressor to blow thatch  
and dirt from hard to reach places.  
Store mower indoors in a garage, tool shed or  
barn. If you must store outdoors, cover with  
plastic or some other protective covering.  
Consult your engine manual for recommended  
winter storage preparations.  
REPAIRS  
WARNING - ALWAYS STOP ENGINE AND DISCONNECT BATTERY AND  
SPARK PLUG WIRE BEFORE MAKING REPAIRS ON MOWER!  
Install new Blade Belt in same position. (You  
may find the belt path illustration in this  
manual helpful when inserting the new belt.)  
Hint: It is normal for the new belt to fit tighter  
than the worn belt. Therefore, to make instal-  
lation easier, always install the new belt over  
the Blade Pulleys before installing it over the  
movable Idler Pulley (B527).  
REPLACING THE BLADE BELT:  
Remove left and right mower deck belt shields  
from mower by removing the Acorn Nut  
(FR154N) found on the upper deck platforms.  
Release tension on the belt by moving the Idler  
Control Lever (BR120) toward the rear of the  
mower  
Once installed, the Blade Belt should not slip  
on pulleys when Idler Control Rod is disen-  
gaged.  
Carefully remove Blade Belt (BA50) from  
engine and Blade Drive Pulleys, observing the  
belt path and position. See Belt Routing dia-  
gram.  
12  
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REPLACINGTWOSPEEDBELT:  
If the Belt slips or blades turn, first verify that  
you are using a genuine Swisher Blade Belt  
(BA50).  
Remove steering wheel throttle control knob and  
engagement levers.  
Check belt for correct positioning around pul-  
leys. If the Belt is still not fitting properly, the  
Idler Control Rod (B25RAZ) may need to be  
adjusted by loosening the belt. Tighten the  
two nuts so that they screw TOWARD the  
mower.  
Remove hood (AZ154) and recoil shroud  
Remove gas tank mounting bracket.  
Remove belt cage (AZ32C).  
Remove both two speed belts (T223).  
Reinstall belt shield and acorn nut and wash-  
ers after completing installation and adjust-  
ments.  
Shift to low speed.  
Lift fingers on Idler Arms (T239V and  
T239L).  
REPLACING THE TRACTION DRIVE  
BELT:  
Slip belt under Idler Pulley and off of Drive  
Pulleys.  
If drive belt slips, makes noise or does not allow  
travel of the mower, check the following:  
Change to high speed.  
Inspect the condition of the belt and replace  
if frayed, cracked, excessively worn or dam-  
aged.  
Slip belt over Idler Pulley and off of Drive  
Pulleys.  
Inspect the condition of the Idler Control  
Spring (682S) on variable speed units or Belt  
Engage spring (T30S) on two speed units.  
Replace the spring if needed.  
Remove Traction Belt (BA50), replace.  
Reassemble all parts in reverse order.  
Check all parts to make sure there is no interfer-  
ence and that unit operates properly.  
REPLACING THE VARIABLE SPEED  
BELT:  
Remove steering wheel and throttle control  
knob.  
Remove hood (AZ154) and recoil shroud.  
Loosen or remove brake (T39CB).  
Replace old belt with genuine Swisher belt  
(T39).  
Reinstall all parts.  
Check all parts to make sure there is no inter-  
ference and that unit operates properly.  
13  
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MULCHINGMOWERS  
(Models ending in “M”)  
SWEEPER/COLLECTOR  
MOWERS  
(Models ending in “S”)  
To adjust your mower for mulching, make sure your  
discharge chute is closed so grass clippings cannot  
escape and may be cut several times. To close the  
chute, slide the chute TOWARD the mowing deck and  
tighten the knob.  
The Sweeper Mower can provide a manicured fin-  
ish for your lawn if properly used. To obtain the  
best results possible, you should consider the  
height, type and condition of your grass and the  
speed at which you mow. Remember, the sweeper  
mechanism is automatically engaged any time the  
blades are engaged.  
Your Swisher Mulching Mower has the built-in flex-  
ibility to convert into a regular side discharge mower  
within seconds. When grass has grown too tall for  
mulching, you should use the side-discharge feature.  
MOWING HINTS - As with all collecting sys-  
tems, your Sweeper will achieve maximum effi-  
ciency if you do not allow the grass to grow too  
high. Mowing regularly will not only enhance the  
appearance of your lawn, but will reduce the num-  
ber of times you need to empty the collector.  
Change from Mulching Mower to Side  
Discharge Feature:  
WARNING! ALWAYS REMEMBER TO  
TURN OFF YOUR ENGINE AND  
BLADES BEFORE OPENING OR CLOS-  
ING THE SIDE CHUTE!  
After the initial mowing with this mower, you may  
notice areas of grass that appear to be cut unevenly.  
As grass undergrowth usually grows outward in-  
stead of upward, the Sweeper must lift the grass  
blades before cutting. A second mowing of the  
uneven areas should help the appearance. Regu-  
lar mowing with your Sweeper Mower will help  
prevent undergrowth from reestablishing; this will  
encourage a thicker and healthier lawn.  
• Open the quick-change chute by unscrewing the  
knob located on the right side of the mower deck.  
(The chute is spring loaded and will open gently.)  
• After mowing with the chute open, close the chute  
and make another pass over the grass clippings in  
order to mulch them into fine clippings.  
STRIPING - You can achieve the same “strip-  
ing” for your lawn with your Swisher Mower as  
the professionals do on baseball fields or golf  
courses. To do this, mow in a back and forth man-  
ner - cutting in the opposite direction and directly  
against the previously mowed path. The brushes  
sweep the grass of alternate paths in opposite di-  
rections.  
HINTS FOR EFFECTIVE MULCHING:  
The key to effective mulching is to MOW OFTEN.  
Grass which has grown abnormally long cannot be  
mulched properly; attempting to mulch grass which  
is too long will result with the grass clippings clump-  
ing and leaving your lawn a mess.  
POSITIONING AND REMOVING  
COLLECTOR - When placing the collector on  
the mower, lift the deflector covering to the rear  
discharge opening of the mower and place the arms  
of the collector securely into the respective slots.  
It is important for the health of your lawn to insure  
you do NOT cut your grass too short. Cutting the  
grass less than one inch can weaken the grass and in-  
creases the possibility of weeds and pests injuringyour  
lawn.  
The collector is easily removed for storage or for  
mowing without the collector; simply lift the arms  
of the collector simultaneously out of the slots.  
Make certain the deflector shield covers the rear  
discharge opening of the mower after removing  
the bag.  
14  
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COMPOSTING  
EMPTYINGTHE COLLECTOR - BE SURE TO DIS-  
ENGAGE BLADES AND STOP ENGINE BEFORE  
EMPTYINGTHECOLLECTOR!  
For those interested in composting their yard debris,  
the easy-empty design of the bag will be of great ser-  
vice. It allows you to gather your clippings in one  
place without ever having to leave the driver’s seat.  
To empty the collector, pull the rear support bar of the  
collector up toward the mower. The pile of clippings or  
leaves will fall almost directly below the collector.  
MULCHING - If your mower is not equipped with a  
mulching attachment, you can still use your sweeper  
to mulch. Simply empty the clippings into a pile, re-  
cut the pile several times to get the reduced volume  
desired. The valuable nutrients in these clippings can  
either be returned to the soil by spreading the clip-  
pings onto the lawn; you may also add the clippings  
to your composter.  
BRUSHADJUSTMENTS  
The sweeper brush has been cut at the factory to the most commonly used length. The length of brush, however,  
may be easily shortened if necessary by following these procedures:  
Turn the engine off and disconnect the spark plug wire.  
• Then take a sharp pair of scissors and cut the bristles to the desired length. Be sure and cut the same amount off  
all three brushes, cutting completely across the length of the brush. We recommend not cutting more than 1/2  
inch at a time to avoid cutting the bristles too short.  
• Check the performance of the Sweeper brush after each 1/2 inch trim  
BAG AND BRUSH REPLACEMENT  
The bag is subject to deterioration and wear during normal usage. Inspect the bag periodically for tears, holes or  
weak spots. Replace as needed. Replacement bags and brooms are available from your local Swisher Mower  
dealer or call the factory at 800-222-8183.  
15  
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Swisher Zero Turn Rider  
04  
02  
03  
01  
05  
11  
10  
09  
08  
06  
07  
16  
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Belt housing with motor base removed  
12  
13 14  
16  
15  
17  
18  
18  
20  
22  
21  
23  
19  
17  
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Two speed pulley assembly  
24  
25  
26  
37  
27  
36  
28  
29  
30  
35  
34  
33  
31  
32  
18  
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Variable Speed Pulley Assembly  
38  
39  
43  
40  
42  
41  
19  
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20  
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W
22  
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Spring - TR193S  
(Not Shown)  
3002  
23  
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24  
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25  
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ReplacementParts  
ITEM# DESCRIPTION  
PART  
1
Hood  
AZ154  
AZ154GL  
AZ154GS  
AS116  
Grommet - large  
Grommet - small  
Hood trim  
Steering/fuel port trim  
Mounting bolt  
Acorn nuts  
AS117  
AZ154B  
FR154N  
2
3
Gas cap  
Gas tank  
AZ154C  
AZ154T  
AZ154TM  
AS013  
Tank mount  
Tank straps  
Fuel line  
FLH27  
Steering wheel  
Bushing  
AZ120  
AZ120B  
AZ120SS  
AZ120SL  
AZ120K  
AZ120BL  
AZ120CP  
AZ121  
Set screw - short  
Set screw - long  
Key stock  
Bolt 1/4 - 20 x 1/2  
Cap plug  
Steering shaft/sprocket  
4
Seat  
Seat hinge  
Seat plate  
AZ159  
AZ159H  
AZ159P  
AZ159PB  
AZ159HB  
A153  
Bolt/nut - seat  
Bolt/nut - hinge  
Seat spring  
Seat safety switch  
SS97  
5
6
Height adjust crank  
H7N  
Rear tire/wheel/bearing  
Cotter pin  
Rear axle  
F4157W  
T218C  
HR156A  
HR156  
Rear axle weldment  
26  
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Replacement Parts  
ITEM# DESCRIPTION  
PART  
7
Lower shroud  
Washer/nut  
AZ154L  
AZ154LWN  
8
Front wheel/tire/bearing  
Chain guard  
9
T162  
10  
Traction Assembly  
Flanged bushing (upper/lower)  
Steering gear pin  
Steering gear  
Gear case  
A124W  
A124B  
A124P  
A124S  
A136W  
A140  
Flathead socket screws  
Worm shaft  
T135  
Gasket  
Gear case lid  
Bearing  
T136G  
T136L  
T137  
Gear pin solid  
Roller bearing  
Retainer ring  
Wheel bracket  
Split pin for sprocket  
Oil plug  
T138P  
T139  
T139S  
T140W  
T142P  
T143P  
T144  
Chain idler  
Thrust bearing  
Washer  
Gear  
T151  
T151W  
T152  
Gear spacer  
Worm gear  
T152S  
T153  
Worm pin  
Gear lube  
Bolt/nut  
Gear shaft  
T153P  
TR124L  
TR136B  
TR138  
TR138S  
B21N  
CL41  
T139B  
T142  
Seal  
Kepnut 3/8” x 16  
Master link 3/8” chain  
Shoulder bolt  
Sprocket  
Belt release finger  
T30F  
27  
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ReplacementParts  
ITEM# DESCRIPTION  
PART  
Idler control spring  
Idler spacer  
T30S  
T30SL  
T30V  
Idler clutch pulley  
Idler clutch pulley bolt  
Engine belt  
T31B  
T39  
Top engine pulley  
Idler control arm  
Drive chain  
TE32B  
TR139AZ  
TR145  
Air tire - 5”  
TR147W  
TR147TW  
TR148W  
TR148L  
TR148PW  
TR148S  
TR149W  
TR150  
Tube for TR147W  
Drive sprocket/hub assembly  
Lock pin/lever & rivet  
Lock pin - 5” Tire  
Lock pin spring  
Front axle bolt/nut  
Bearing  
Washer  
Front wheel - 5”  
TR150W  
TR158W  
11 Fender skirt - right  
Fender skirt - left  
AZ154FR  
AZ154FL  
Blade driver assembly - left see illustration #  
12  
13  
14  
15  
16  
Left brake chain  
Brake lever  
Tension spring  
Idler arm  
BT35  
BT97AZ  
BRS6  
678R  
B21  
Bolt/nut  
Idler pulley  
Brake pad  
Brake spring  
B527  
BP370  
BT297  
17  
18  
Bolt/nut/washer BT297B, BT297N, BT297W  
Blade driver assembly - right see illustration #  
19  
20  
21  
22  
Right brake chain  
Idler rod/spring  
Brake cam bearing  
BT315  
B25RAZ  
BCB  
28  
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Replacement Parts  
ITEM# DESCRIPTION  
PART  
Two Speed only  
23 Blade engage lever assembly  
24 Three step pulley bolt/nut  
25 Upper idler arm  
Upper idler arm pulley  
26 2 speed hi-lo link  
27 Lower idler arm  
Lower idler arm pulley  
28 Two step pulley  
29 Shift rod  
BR20AZ  
T23S/T2K  
T239U  
T230  
T22L  
T239L  
T230  
T2LUV  
T2AZ  
30 Shift linkage  
31 Tension linkage  
32 Tension spring  
T2AZL  
TZ2F  
682S  
33 Belt engage spring  
34 Belt drive pulley  
35 Belt drive pulley arm  
36 Idler pulley  
T30S  
T30V  
TR139AZ  
B27  
T23V  
37 Three step pulley  
Two Speed items not shown  
Bearing spacer  
T23B  
A223C  
Belt release cage  
Belt release finger  
Belt, High/Low - 23”  
Bolt/nut for grass chute  
Grass chute  
A223CF  
T223  
CH5B  
CH5  
CH5S  
Grass chute clips  
Shift lever  
AZ125L  
AZ125/B19  
AZ125T  
Shift levers/knobs  
Shift tube assembly  
Variable Speed only  
38 Variable speed brake  
39 Drive pulley  
40 Spring  
T39CB  
T33  
T2SM  
T39L  
682S  
Link  
41 Spring  
42 Idler arm  
43 Idler pulley  
V139AZ  
T30V  
29  
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ReplacementParts  
ITEM# DESCRIPTION  
PART  
Variable Speed items not shown  
Accelerator lower linkage  
Accelerator pedal  
VZL  
VZSP  
VZU  
Accelerator upper linkage  
Eye bolt for accelerator  
Mounting bolt/nut for pedal  
VZE  
VZBN  
All Models items not shown  
Air filter (Briggs 8hp)  
Anti-scalp rollers  
FF8  
SWR3  
A155V  
BCS  
Anti-vibration rubber clamp  
Battery cable - black  
Battery cable - red  
BCSR  
BCL  
BCBT  
Battery cable (long)  
Battery cable, small rubber boot  
Battery pad  
Battery, 12 volt  
BATPAD  
BAT  
Bearing, rear wheel  
Belt cover - left  
F157B  
AZ155L  
AZ155R  
BR4  
Belt cover - right  
Bolt for roller (sweeper)  
Bolt for Vari-Speed brake  
T39B  
Bracket for height adjustment axle HR156C  
Brake pad  
T39BP  
BP370S  
BT297S  
CHB  
Brake pad retainer spring  
Brake spring spacer  
Chute Baffle  
Chute baffle hinge pin  
Clutch Rod Spring  
Engine bolts & nuts  
Finger for idler pulley  
Floor mat  
CHBP  
P682WS  
EBN  
B427F  
FZ161  
FZ161P  
FLHC  
A155G  
AZHB12  
ILFF  
Foot pedal mat  
Fuel line hose clamp  
Grommet for belt cover  
Heat shield  
In line fuel filter  
Key switch  
Key switch - 12 volt  
KSM  
KS12  
30  
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Replacement Parts  
ITEM# DESCRIPTION  
PART  
Keys  
KSK  
M119  
BB105  
Knob for mulching chute  
Lower engine pulley (Briggs)  
Rear axle weldment  
Safety switch  
HR156  
SS  
Solenoid  
SOL NEW  
BB105S  
A156TW  
THRAZ  
A156W  
T2KW  
Spacer for engine pulley  
Thick Washer for axle  
Throttle cable assembly  
Washer for Axle  
Washer, hardened steel  
Wire link for idler arm  
BRS6H  
Decals  
Arrow Hi-Low  
Big Mow  
D54  
D53  
D10  
D20  
D11  
D14  
D18  
D29  
D28  
D31  
D27  
D52  
D17  
D24  
D51  
D50  
D45  
D55  
Blade engage/disengage  
Caution Hands  
Caution No Step  
Caution Oil Level  
Clutch Lever  
Danger Spinning Blade  
Key Switch  
Made in Missouri  
Mulch or Discharge  
Ride King  
Serial Number  
Step Decal  
Swisher (hood decal)  
Swisher (rear decal)  
Warning Serious Injury  
Warning Triangle  
31  
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ReplacementParts  
ITEM# DESCRIPTION  
PART  
Blade Assembly  
Blade spacer 1/4”  
Blade spacer 1/2”  
Blade spacer 1”  
Blade pulley, left  
Washer  
B101  
B102  
B103  
B104  
B104W  
B108  
Blade nut  
Belleville lock washer (2/set)  
Blade set  
Blade, 18”  
B108LB  
B32  
B32L  
Blade set - mulching  
Blade, 14”  
B32M  
B32S  
Blade, 12” - mulcher  
Blade bearing  
Washer  
B32SM  
B98  
B98W  
B99C  
B99CB  
BA50  
BZ104  
Housing for blade & shaft  
Bolt for B99C  
Blade belt  
Blade pulley, right  
32  
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LIMITED WARRANTY  
The manufacturers’ warranty to the original consumer purchaser is: This product is free from  
defects in materials and workmanship, for a period of one (1) year from the date of purchase by the  
original consumer purchaser. We will repair or replace, at our discretion, parts found to be defective  
due to materials or workmanship. This warranty is subject to the following limitations and exclu-  
sions:  
1) Engine Warranty  
All engines utilized on our products have a separate warranty  
extended to them by the individual engine manufacturer. Any  
engine service difficulty is the responsibility of the engine  
manufacturer, and in no way is Swisher Mower Co., Inc. or  
its agents responsible for the engine warranty. The Briggs &  
Stratton Engine Service Hot-Line is 1-800-233-3723. The  
Tecumseh Engine Service Hot-Line is 1-800-558-5402.  
2) Commercial Use  
3) Limitations  
The warranty period for any product used for commercial or  
rental is limited to ninety (90) days from the date of original  
purchase.  
This warranty applies only to products which have been  
properly assembled, adjusted, and operated in accordance with  
the instructions contained within this manual. This warranty  
does not apply to any product of Swisher Mower Co., Inc.,  
that has been subject to alteration, misuse, abuse, improper  
assembly or installation, shipping damage, or to normal wear  
of the product.  
4) Exclusions  
Excluded from this warranty are normal wear, normal  
adjustments, and normal maintenance.  
In the event you have a claim under this warranty, you must return the product to an authorized  
service dealer. All transportation charges, and damage and loss incurred during transportation of  
parts submitted for replacement or repair under this warranty shall be borne by the purchaser. Should  
you have any questions concerning this warranty, please contact us toll-free 1-800-748-7108.  
THIS WARRANTY DOES NOT APPLY TO ANY INCIDENTAL OR CONSEQUENTIAL  
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME TIME  
PERIODS STATED HEREIN FOR ALL EXPRESSED WARRANTIES. Some states do not allow  
the limitation of consequential damages or limitations on how long an implied warranty may last, so  
the above limitations or exclusions may not apply to you. This warranty gives you specific legal  
rights, and you may have other rights, which vary from state-to-state. This is a limited warranty as  
defined by the Magnuson-Moss Act of 1975.  
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ZeroTurn  
Riding Mowers  
OWNER’S  
MANUAL  
Each mower has its own model number. Each engine has its own  
model number. The model number for the mower will be  
found on the right hand side of the drive belt housing. The  
model number for the engine will be found on the top of the  
blower fan housing.  
MODEL NO.  
All AZ Series  
All mower parts listed herein may be ordered directly from  
Swisher Mower & Machine Co. Inc. or your nearest Swisher  
dealer.  
All engine parts may be ordered from the nearest dealer of the  
engine supplied with your mower.  
WHEN ORDERING PARTS, PLEASE HAVE THE  
FOLLOWING INFORMATION AVAILABLE.  
* PRODUCT - AZ RIDER  
* SERIAL NUMBER - ________________  
* MODEL NUMBER - ________________  
* ENGINE MODEL NUMBER - ________________  
TYPE - ________________  
* PART NUMBER  
* PART DESCRIPTION  
TELEPHONE - 1-800-222-8183  
FAX - 1-660-747-8650  
SWISHER MOWER & MACHINE CO. INC.  
P.O. BOX 67  
WARRENSBURG, MO 64093  
SWISHER MOWER & MACHINE CO. INC.  
PRINTED IN U.S.A.  
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