Snapper Lawn Sweeper 151 3845 User Manual

M26 SERIES  
Mechanical Windrow Sweeper  
For Simplicity Legacy  
SWEEPSTER, Inc.  
2800 N. Zeeb Road • Dexter, MI 48130  
(734) 996-9116 • FAX (734) 996-9014  
1-800-456-7100  
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51-3845, 7/04  
3
Table of Contents  
Section 1 ... Operation and Maintenance  
Section 2 ... Service  
Section 3 ... Parts  
Section 4 ... Appendix  
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51-3845, 7/04  
5
Operation and  
Maintenance  
M26 Series  
Table of Contents  
Introduction .............................................................. 7  
Safety .................................................................... 6-12  
General Safety Information ..................................... 8-9  
Safety Signs and Labels .................................... 10-12  
Operation ............................................................ 13-20  
Installation ......................................................... 13-15  
Operating Tips ................................................... 16-19  
Removing Sweeper and Hitch................................. 20  
Maintenance ....................................................... 21-25  
Daily Maintenance ............................................. 21-22  
Brush Replacement ........................................... 22-24  
Adjusting Drive Chain Idler ...................................... 25  
Adjusting Brush Pattern........................................... 25  
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51-3845, 7/04  
6
Introduction  
SAFETY SECTION  
INTRODUCTION  
Serial & Part Numbers  
On your unit you will find a serial number plate and/or part number plate(s). The numbers on these plates are very  
important if you wish to order parts or accessories. For your convenience, record numbers in the appropriate space  
below.  
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51-3845, 7/04  
7
Introduction  
SAFETY SECTION  
INTRODUCTION  
SWEEPSTER, Inc.  
2800 North Zeeb Road  
Dexter, Michigan 48130  
Importance of this Manual  
This operator’s manual should be regarded as part of  
the sweeper. Suppliers of both new and secondhand  
sweepers are advised to keep documentation indicat-  
ing that this manual was provided with the sweeper.  
Phone: (734) 996-9116 • (800) 456-7100  
FAX: (734) 996-9014  
For help with installation, operation or maintenance  
procedures, contact ourTechnical Service Department.  
Direct product questions and parts orders to our Sales  
Department.  
The manual contains information regarding installation,  
operation and maintenance required for this sweeper  
model and optional equipment. It also includes  
detailed parts lists.  
__________________________________________  
When ordering parts or accessories, be prepared to  
give the following information:  
Purpose of Sweeper  
• Sweeper model, serial number and date of  
purchase  
• Prime mover make and model  
This sweeper is designed solely for use in construction  
cleanup, road maintenance, grounds maintenance,  
snow removal and similar operations. Use in any other  
way is considered contrary to the intended use.  
Compliance with and strict adherence to operation,  
service and repair conditions, as specified by the  
manufacturer, are also essential elements of the  
intended use.  
• Part number, description and quantity  
__________________________________________  
Terms Used in Manual  
Right-hand, left-hand, front and rear are determined  
from the operator’s perspective (either the operator’s  
seat or standing behind a walk-behind unit), facing  
forward in the normal operating position.  
This sweeper should be operated, serviced and  
repaired only by persons who are familiar with its  
characteristics and acquainted with relevant safety  
procedures.  
Prime mover refers to the tractor, truck, loader or tow  
vehicle that a sweeper is mounted on or towed by.  
__________________________________________  
Accident prevention regulations, all other generally  
recognized safety regulations and all road traffic  
regulations must be observed at all times.  
Optional Equipment  
Any modifications made to this sweeper may relieve  
the manufacturer of liability for any resulting damage  
or injury.  
Installation instructions for optional equipment, if  
applicable, appear with parts lists in the back of the  
manual.  
__________________________________________  
__________________________________________  
Safety Alert Symbol  
Specifications & Features  
This safety alert symbol indicates important  
safety messages in this manual. When you see  
this symbol, be alert to the possibility of injury.  
Carefully read the message that follows and inform  
other operators.  
Due to continuous product improvement, specifica-  
tions and features may change without notice.  
__________________________________________  
Warranty  
__________________________________________  
To validate the warranty for this unit, fill out the war-  
ranty card or warranty pages located at the back of  
this manual. Then, send this information to  
SWEEPSTER.  
Contacting SWEEPSTER  
If you have any questions about information in this  
manual or need to order parts, please call, write, FAX  
or e-mail SWEEPSTER.  
__________________________________________  
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51-3845, 7/04  
8
Safety Information  
SAFETYSECTION  
GENERAL INFORMATION  
• Check prime mover tire pressure before  
sweeping.  
Read this Manual  
Read all safety information in this manual. All operators  
must read and understand the entire contents of this  
manual before sweeping. General safety practices are  
listed on Safety Information pages and specific safety  
information is located throughout this manual.  
• Check tire ratings to be sure they match the  
prime mover load. Weigh the sweeper end of the  
prime mover, if necessary, to insure proper tire  
rating.  
__________________________________________  
• Remove from the sweeping area all property that  
could be damaged by debris flying from the  
sweeper.  
Hazard Definitions  
Four hazard classifications are used in this manual.  
They are  
• Be sure all persons not operating the sweeper  
are clear of the sweeper discharge area.  
CAUTION – Indicates a potentially hazardous  
situation which, if not avoided, may  
result in minor or moderate injury.  
• Always wear proper apparel such as a long-  
sleeve shirt buttoned at the cuffs; safety glasses,  
goggles or a face shield; ear protection; and a  
dust mask.  
WARNING – Indicates a potentially hazardous  
situation which, if not avoided,  
could result in death or serious  
injury.  
When sweeping, adhere to all government rules, local  
laws and other professional guidelines for your  
sweeping application.  
DANGER – Indicates an imminently hazardous  
situation which, if not avoided, will  
result in death or serious injury.  
WARNING – Never raise the sweeper more than a  
few feet off the ground. The sweeper  
can tip back or the prime mover can  
tip over causing death or serious  
injury.  
IMPORTANT – Used for instructions when machine  
damage may be involved.  
__________________________________________  
Before leaving the operator’s area for any reason –  
lower the sweeper to the ground, stop the prime  
mover engine, set the brakes and remove the key from  
the ignition.  
Operation  
CAUTION – A sweeper is a demanding machine.  
Only fully trained operators or trainee  
operators under the close supervision  
of a fully trained person should use  
this machine.  
Minimize flying debris – use the slowest brush speed  
that will do the job.  
Keep hands, feet, hair and loose clothing away from  
all moving parts.  
Before sweeping:  
• Learn sweeper and prime mover controls in an  
off-road location.  
Leave the brush hood (shield) and all other shields and  
safety equipment in place when operating the sweeper  
and prime mover.  
• Be sure that you are in a safe area, away from  
traffic or other hazards.  
Be aware of the extra weight and width a sweeper  
adds. Reduce travel speed accordingly.  
• Check all hardware holding the sweeper to the  
prime mover, making sure it is tight.  
When sweeping on rough terrain, reduce speed to  
avoid “bouncing” the sweeper. Loss of steering can  
result.  
• Make sure all hydraulic fittings and hardware are  
tight.  
• Replace any damaged or fatigued hardware with  
properly rated fasteners.  
Never sweep toward people, buildings, vehicles or  
other objects that can be damaged by flying debris.  
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51-3845, 7/04  
9
SAFETY SECTION  
GENERAL INFORMATION  
__________________________________________  
Service & Repair  
CAUTION – Do not modify the sweeper in any  
way. Personal injury could result. If  
you have questions, contact your  
dealer or SWEEPSTER.  
Repair or adjust the sweeper in a safe area, away from  
road traffic and other hazards.  
Before adjusting or servicing the sweeper – lower the  
sweeper to the ground, stop the prime mover engine,  
set the brakes and remove the key from the ignition.  
When working on or around the sweeper, lower it to  
the ground or secure it with transport chains or  
cylinder-stop locks.  
Stop the prime mover engine and cycle control levers  
to release hydraulic pressure before servicing or  
adjusting sweeper hydraulic systems.  
WARNING – Escaping hydraulic fluid can have  
enough pressure to penetrate the  
skin, causing serious personal injury.  
__________________________________________  
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51-3845, 7/04  
10  
SAFETY SECTION  
SAFETY SIGNS AND LABELS  
Care of Safety Signs  
4. If a component with safety sign(s) affixed is re-  
placed with a new part, make sure the new safety  
sign(s) is (are) attached in the same location(s) as  
the replaced components.  
1. Keep safety signs clean and free from obstructing  
material.  
2. Clean safety signs with soap and water; dry with a  
soft cloth.  
5. Install new safety signs on clean surfaces only.  
Spray a weak solution of soap and water on the  
surface before applying the safety sign. This will  
allow repositioning of the label. Squeegee any  
bubbles to the outside edge.  
3. Replace damaged or missing safety signs with new  
signs from SWEEPSTER.  
__________________________________________  
Locations  
Item  
Part  
Description  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
50-0103  
50-0104  
50-0115  
50-0145  
50-0394  
50-0076-1  
50-0213  
Label, Caution, To Avoid Injury  
Label, Danger, Lock-Collar, Unlock-Collar  
Label, Danger, Rotating Drive  
Label, Warning, Rotating Broom  
Label, Danger, Rotating Drive Line  
Label, Caution, Pinch Point  
Label, Warning, Rotating Driveline  
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51-3845, 7/04  
11  
SAFETY SECTION  
Safety Signs & Labels  
SAFETY SIGNS AND LABELS  
Representations of Labels  
Locations shown on page 10.  
3. 50-0115  
1. 50-0103  
4. 50-0145  
2. 50-0104  
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Safety Signs & Labels  
SAFETY SECTION  
SAFETY SIGNS AND LABELS  
Representations of Labels (Continued)  
Locations shown on page 10.  
!
CAUTION  
PINCH POINT  
AVOID INJURY FROM  
FRAME PIVOT AND STOPS.  
Keep hands and feet away.  
50-0076-1  
6. 50-0076-1  
7. 50-0213  
5. 50-0394  
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51-3845, 7/04  
13  
Installation  
OPERATION SECTION  
INSTALLATION  
Initial Installation  
Follow the instructions for the subframe kit.  
Install Front Hitch  
1. Lift the hitch assembly (C, figure 1) slide onto the  
slots on tractor (E). Lift back of hitch assembly to  
frame (D) and install clevis pins (B), clevis pins (F)  
and hair pins (A).  
D
B
A
E
C
Many approved attachments have color coded  
quick couplers to aid in installation. Match the  
tractor quick coupler with the like colored  
attachment quick coupler.  
F
2. Install hydraulic cylinder hoses and fittings.  
( figure 2)  
Figure 1. Hitch to Tractor Installation  
A. Hair Pin  
D. Subframe  
B. Clevis Pin, 5/8 x 1 13/16 E. Slots on Tractor  
C. Assembly  
F. Clevis Pin, 5/8 x 2 1/2  
D
C
H
B
G
E
K
J
F
A
I
L
Figure 2. Cylinder/Hose Installation  
A. Fitting, 1/8NPT x 1/2-20  
B. Hose 30” Long  
C. Fitting, Elbow, Swivel  
D. Quick Disconnet  
E. Hose 22” Long  
F. Fitting, 1/8NPT x 7/16-20  
G.Washer, Green  
I. Hydraulic Cylinder  
J. Pin  
K. Hair Pin  
L. Hitch  
H. Washer, Yellow  
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51-3845, 7/04  
14  
Installation  
OPERATION SECTION  
INSTALLATION  
F
E
C
A
B
D
E
Figure 1  
D. Capscrews, 3/8-16 x 3/4  
E. Carriage Bolts and Nuts  
F. Set Collars  
A. Drive Shaft  
B. Support Bracket  
C. Front Hitch  
Install Long Drive Shaft  
1. Slide the drive shaft (A, Figure 1) in from the front.  
Line up the support bracket (B) with the front hitch  
(C). Simultaneously line up the locking collar of the  
drive shaft (A, Figure 12) with the gear drive of the  
transmission (B).  
2. Slide the support bracket (B, Figure 1) in to the  
front hitch (C) about 1/2”. Connect the locking  
collar (A, Figure 2). Pull back on the locking collar  
(A) and slide the drive shaft fully onto the  
transmission (B). Release the locking collar and  
pull back on the drive shaft until the locking collar  
locks onto the shaft.  
B
A
4. Slide the support bracket (B, Figure 1) all the way  
into the front hitch (C). The support bracket (B)  
should be touching the front hitch. Tighten  
capscrews (D).  
Figure 2  
A. Drive Shaft Locking Collar  
B.Transmission Shaft  
Note: If the support bracket does not touch the front hitch  
(C, Figure 1) loosen the set collars (F) carriage bolts  
and nuts (E) holding the bearing holders. Slide the  
bracket to the front hitch (C) and tighten the set  
collars (F) carriage bolts and nuts (E). Secure the  
bracket with the capscrews.  
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15  
OPERATION SECTION  
INSTALLATION  
Install Brush Head  
1. Use tractor lift lever to lower hitch.  
2. Position tractor in line with brush head.  
3. Drive forward until hitch touches brush head, lift  
hitch to engage implement.  
4. Stop tractor engine, get off tractor, ensure pins  
snap and engage into hitch. (figure 1.)  
5. Connect drive line.  
6. Connect cylinder to hitch and hydraulic lines to  
tractor.  
7. Place storage stands in up position.  
Brush head not shown  
Closed  
(In)  
Figure 1.  
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51-3845, 7/04  
16  
Before Operation  
OPERATION SECTION  
OPERATING TIPS  
Operational Check  
5. Carefully examine the sweeper clearance under  
the tractor undercarriage.  
CAUTION – Contact with the sweeper, moving  
joints or material discharged by the  
brush can cause serious injury.  
Operate this implement from the  
operator’s seat only. Make sure  
bystanders are well clear of the  
sweeper and sweeper discharge area  
before angling or engaging the  
sweeper.  
6. If sweeper shields or other parts contact the  
undercarriage of the tractor in any way, remove the  
sweeper from the tractor and follow the tractor  
operator’s manual to adjust the implement lift  
height adjustment linkages, limiting the maximum  
lift height.  
7. Reinstall the sweeper.  
1. Lubricate all U-joints and driveline components on  
the sweeper with high-quality, multi-purpose  
grease.  
8. Start the tractor according to instructions in the  
tractor operator’s manual.  
9. Engage the tractor PTO with the engine at 1,000  
rpm. Note any excessive noise, vibration or other  
problems.  
2. Start the tractor according to instructions in the  
tractor operator’s manual.  
3. Slowly raise the sweeper to the fully lifted position  
with the implement lift.  
10. Disengage the PTO, shut off the engine and  
remove the key.  
4. Stop the tractor and remove the key.  
11. Correct any driveline problems before the unit is  
put into service.  
CAUTION – Do not get under the sweeper at  
any time while sweeper is in the  
raised position.  
__________________________________________  
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17  
Operating Instructions 4 WD hydraulic right  
OPERATION SECTION  
OPERATING TIPS  
Operating Sweeper  
Use the tractor lift lever to raise and lower the sweeper.  
CAUTION – Operate this implement from the  
operator’s seat only. Do not allow  
other riders on the machine at any  
time.  
CAUTION – Operate this implement at a speed  
that matches working conditions.  
Be extremely careful when working  
on banks or uneven terrain.  
4 WD hydraulic right  
4 WD hydraulic lower  
4 WD hydraulic left  
4 WD hydraulic lift  
CAUTION – Operators must wear eye protection  
(goggles, etc.) during operation.  
For the most efficient operation, sweep with the tips of  
the bristles like a broom – not with the sides of the  
bristles like a mop. Adjust the brush contact accord-  
ing to instructions in Adjust Brush Contact Area (page  
25).  
Control brush speed with the throttle. If the brush stalls  
frequently, increase the engine speed slightly. Find the  
right brush and travel speeds so you don’t have to  
increase the brush speed suddenly to overcome a  
stall. Under most conditions, too fast of brush speeds  
result in debris coming over the hood onto the  
operator.  
For heavy material, reducing ground speed and  
angling the brush fully right or left to gives the best  
sweeping results. This allows the sweeper to discharge  
material out of brush path area and prevents the “re-  
sweeping” of material.  
__________________________________________  
Snow Removal  
CAUTION – Foreign objects in snow may be  
thrown farther than the snow itself.  
Use the slowest brush speed that  
will perform the job and always  
remain aware of the sweeper  
For specific tips, see Snow Removal, Lawn Thatching,  
Leaf Raking and General Sweeping• in this manual  
section.  
Brush stands must be placed in the raised position  
before sweeping.  
discharge direction.  
__________________________________________  
CAUTION – Snow or ice build-up on the sweeper  
hood can cause a loss of tractor  
steering control. Regularly remove  
any snow or ice from the sweeper  
hood to prevent the excess weight  
from affecting steering.  
Sweeper Control  
WARNING Contact with the tractor, sweeper or  
debris discharged by sweeper can  
cause serious injury. Be sure by-  
standers are completely clear of the  
tractor, sweeper and sweeper  
discharge area before operation.  
Vary the brush speed and sweeper angle so the  
sweeper throws material out of the sweeper path  
whenever possible.  
CAUTION – Always wear eye protection when  
Faster brush speeds perform better on wet, heavy  
snow or slush.  
operating any sweeper.  
Use the tractor PTO to start and stop the sweeper  
brush.  
This sweeper works best on snow depths of 6 in. (152  
mm) or less, but almost any amount of snow can be  
moved if ground speed is reduced. If snow carries over  
to the rear of the brush, reduce speed and make a  
second pass to produce a clean surface.  
1. Start the engine and put the throttle lever at 1/3  
speed.  
__________________________________________  
2. Engage the PTO.  
3. To stop, disengage the PTO.  
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51-3845, 7/04  
18  
Operating Instructions  
OPERATION SECTION  
OPERATING TIPS  
Leaf Raking  
Lawn Thatching  
Carry the sweeper with implement lift slightly raised to  
limit contact with the grass.  
NOTE Your sweeper is provided with a  
polypropylene brush. Brushes with 1/2 poly–  
1/2 wire or full wire sections may damage  
lawns by pulling out the live grass. Brushes  
made with wire are not recommended for lawn  
thatching.  
Use slower brush speeds and slow-to-medium travel  
speeds when raking leaves.  
For best results, rake leaves on days when leaf mois-  
ture is high.  
__________________________________________  
Carry the sweeper with the implement lift slightly raised  
to limit ground contact. Brush bristles should barely  
touch the ground while sweeping under load.  
General Sweeping  
Slower brush speeds and slower ground speeds are  
more suitable for lawn thatching. This gives the brush  
time to pull out the dead grass and minimizes the  
bouncing of the brush head, which can cause lawn  
damage due to excessive ground contact.  
Minimize dust by reducing brush speeds and by  
sweeping on days with high moisture. Try to keep wind  
at your side or back. (Refer to figure 1.)  
For light material, angle the sweeper 30° left or right.  
Minimize dust by sweeping when moisture is high (but  
not wet).  
__________________________________________  
Prevent damage to the sweeper by removing large  
foreign objects.  
__________________________________________  
Preferred Wind Directions  
When Sweeping  
Figure 1  
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51-3845, 7/04  
19  
OPERATION SECTION  
OPERATING TIPS  
Troubleshooting  
If Material Piles in Front of Sweeper  
• Decrease travel speed  
• Increase the engine rpm  
• Make more than 1 pass  
• Raise the brush to decease the contact area  
• Increase the sweeper angle  
__________________________________________  
If Brush Wears Unevenly  
• Check for material wrapped around the brush  
• Clean underneath the hood  
__________________________________________  
If Driveline Wears Quickly  
• Decrease travel speeds  
• Make more than 1 pass, especially in deep, heavy  
materials  
• Avoid ramming piles  
• Lack of lubrication – lubricate more often  
__________________________________________  
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51-3845, 7/04  
20  
Removal/Storage  
OPERATION SECTION  
REMOVING SWEEPER AND HITCH  
Sweeper & Hitch Removal  
NOTE – Whenever removed, install clevis pins, hitch  
pins, clips and hardware into the sweeper and  
hitch for storage.  
1. Install stands in storage position and fully lower  
the attachment lift.  
2. Disconnect the drive shaft by pulling back on the  
locking collar and then pulling the shaft off.  
3. Disconnect hydraulic hoses. Disconnect hairpins  
and remove clevis pins. Slide hitch assembly off  
the slots on the tractor.  
4. Detach the sweeper from the sweeper hitch by  
moving the shot pins into open position.  
5. Lower the hitch to the ground and back out.  
Brush head not shown  
Lock  
Open  
(Out)  
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51-3845, 7/04  
21  
MAINTENANCE SECTION  
DAILY MAINTENANCE  
Maintenance  
CAUTION – Allow only trained personnel to  
operate or service this implement.  
Know and understand all precau-  
tions before assembly, service or  
operation. Also read and understand  
all safety precautions in the tractor  
operator’s manual.  
Lubrication  
Gearbox  
figure 1  
Check gearbox lubricant every 25 hours.  
1. When oil is cold, remove the top plug (figure 1).  
Make sure oil is level with the plug hole.  
2. If needed, add gear oil meeting SPI GL5 80w-90  
classification. Do not exceed a 50/50 mix with  
synthetic oil.  
3. Reinstall the plug.  
NOTE You do not have to change gearbox oil.  
Drive Shaft  
figure 2  
After every 8 operating hours, lubricate 3 grease points  
(figure 2) on the drive shaft with multi-purpose grease.  
Do not over grease universal joints.  
Bearings  
All bearings on the sweeper are permanently lubricated  
for long life and require no lubrication.  
Drive Chain  
Lubricate with oil when changing brush sections.  
__________________________________________  
Tractor Air Filter  
Due to dusty conditions, check the tractor air filter  
often. Further instructions appear in the tractor  
operator’s manual. Be sure to follow the recommenda-  
tions for “extreme conditions” as the air filter can be  
affected by dust and other debris raised by the  
sweeper.  
__________________________________________  
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51-3845, 7/04  
22  
Maintenance  
MAINTENANCE SECTION  
DAILY MAINTENANCE/BRUSH REPLACEMENT  
Daily Maintenance Checks  
Hardware – Check and tighten all hardware on the  
sweeper, including factory-installed hardware.  
Brush Contact – Check brush contact. (See Adjusting  
Brush Contact Area, page 25.)  
__________________________________________  
Brush Replacement  
Replace sections when worn to 14 in. (356 mm) in  
diameter.  
Figure 2  
NOTE – Replacing brush sections can be  
accomplished more easily with the sweeper  
mounted on the tractor than with it on the  
ground.  
Drive End  
1. Remove the chain guard (figure 1) from the right-  
hand side of the brush head.  
2. Disconnect the drive chain (figure 2) at the master  
link. Remove the chain from the large sprocket.  
3. Loosen 2 set screws on each lock collar located at  
each end of the brush core (figures 3 and 4).  
Figure 3  
4. Remove the chain guide plate (figure 5).  
Bearing End  
Figure 4  
Figure 1  
Figure 5  
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51-3845, 7/04  
23  
Maintenance  
MAINTENANCE SECTION  
BRUSH REPLACEMENT  
5. Remove the snap ring from the large sprocket  
(figure 6).  
6. Remove the lock hub by removing all set screws  
and then inserting the screw indicated in figure 7.  
7. Remove the sprocket, washer and key from the  
brush core.  
8. Loosen 2 M8 hex nuts that retain the bearing on  
the bearing end of the core (figure 8).  
9. Slide the core to the toward the bearing end to  
allow additional space on the other side.  
Figure 6  
10. Remove 3 M8 carriage bolts, lock washers and hex  
nuts that retain the drive end bearing and flanges  
(figure 9).  
11. Pull the brush core from the brush frame (figure 10).  
12. Remove 3 screws to take the retainer plate off the  
core.  
13. Remove old sections.  
Continued on next page  
Figure 7  
Figure 9  
Figure 8  
Figure 10  
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51-3845, 7/04  
24  
Maintenance  
MAINTENANCE SECTION  
BRUSHREPLACEMENT  
14. Install new sections by doing the following.  
a. Number the tubes on the core as 1, 2, and 3  
(figure 1).  
b. Slide the first section onto the core with the  
drive pins (figure 2) on both sides of tube 1.  
Make sure that the drive pins face up.  
NOTE – When using 1/2 poly–1/2 wire sections, place  
a poly section first and last on the core to  
prevent damage to the hood, driveline and  
frame.  
figure 1  
c. Place the second section on the core with the  
drive pins on both sides of tube 2. Be sure the  
drive pins face down.  
d. Put the third section on with the drive pins  
around tube 3. Be sure the drive pins face up.  
e. Slide sections on until the core is full, making  
sure to alternate the tubes used and the  
direction of the drive pins.  
15. Put the retainer halves on the brush head and  
reinstall the screws.  
Figure 2  
16. Position the brush head in front of the brush hood.  
22. Install the key, washer, sprocket, hub and snap  
ring.  
17. Place the bearing end of the brush core in the  
bearing side of the brush head.  
23. Tighten the hub onto the sprocket.  
18. Place the drive end in the brush frame. The bearing  
and flanges go between the brush frame and brush  
core.  
24. Clean and lubricate the drive chain. Then, install it.  
25. Reinstall the chain guide plate.  
19. Slide the core toward the bearing end.  
26. Reinstall the chain guard. Insert a 1/8 in. (3 mm) or  
smaller diameter pin punch through the hole in the  
chain guard and into the idler to align the compo-  
nents.  
20. Install 3 M8 carriage bolts, lock washers and hex  
nuts in the drive end bearing and flanges.  
21. Tighten all set screws on lock collars.  
27. Adjust the idler according to Adjusting Drive Chain  
Idler (page 25). Adjust the brush by following  
directions in Adjusting Brush Contact Area (page  
25).  
__________________________________________  
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51-3845, 7/04  
25  
MAINTENANCE SECTION  
Maintenance  
ADJUSTING DRIVE CHAIN IDLER/BRUSH PATTERN  
Adjusting Drive Chain Idler  
1. Clean debris off the idler adjustment screw  
(figure 1) located on the drive end of the brush  
head.  
2. Disconnect the quick release end of the sweeper  
drive shaft.  
3. Raise the sweeper several inches off the ground.  
4. Loosen the jam nut.  
Figure 1  
5. While rotating the brush manually, turn the idler  
screw by hand until it will not tighten any more.  
IMPORTANT – Avoid damage to the sweeper drive  
mechanism. Tighten the idler by hand  
only. Using a wrench or other tool can  
result in overtightening the idler which  
can damage the drive chain and other  
parts.  
6. Tighten the lock nut.  
__________________________________________  
Figure 2  
Adjusting Brush Contact Area  
Replacing Shear Bolt  
NOTE – Keep tires at the correct pressure.  
1. Drive to a dirty section on a hard surface.  
Replace the shear bolt in the end of the drive shaft if it  
breaks.  
1. Remove any remaining parts of the broken shear  
bolt.  
2. Set the brush on the ground and run it 30 seconds  
without moving the tractor.  
2. Install a new shear bolt.  
3. Stop, raise the brush head assembly, back away  
and park the tractor.  
3. Check the condition of the snap ring retaining the  
drive shaft. Replace if it is broken or damaged.  
__________________________________________  
4. Measure the path cleared. If the sweeper is ad-  
justed correctly, the path will be 2-3 in. (51-76 mm)  
wide.  
Safety Labels  
5. Adjust brush contact area with the brush adjust-  
ment knob (figure 2). To make the path wider, lower  
the brush head assembly by turning the knob to  
the left (counterclockwise).To create a narrower  
path, raise the brush head assembly by turning the  
knob to the right (clockwise).  
Replace worn or damaged safety labels before the  
sweeper is operated. If any safety labels become  
damaged when parts are repaired, replace those  
labels before operating the sweeper.  
Keep all safety labels clean so they are easy to read.  
__________________________________________  
Order replacement safety labels (shown on pages 11-  
12 of this manual). Replacement safety labels are  
supplied at no charge.  
See page 10 for the location of safety labels on the  
sweeper.  
__________________________________________  
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51-3845, 7/04  
26  
Notes  
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51-3845, 7/04  
27  
Parts  
M26 Series  
Table of Contents  
Parts List ............................................................ 28-32  
Brush Head ........................................................ 28-29  
Hitch ....................................................................... 30  
Mounting Hardware ................................................ 31  
Sections.................................................................. 32  
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51-3845, 7/04  
28  
Brush Head  
PARTS SECTION  
BRUSHHEAD ASSEMBLY  
Item Part  
Qty Description  
Sheet, Hood, Side, Left  
Item Part  
Qty Description  
36. 13-5741  
37. 13-5742  
38. 13-8384  
39. 13-8390  
40. 13-8396  
41. 13-8420  
42. 13-8472  
43. 13-8557  
44. 13-9456  
45. 13-9457  
46. 13-9591  
47. 13-9652  
13-8391  
48. 13-9655  
13-8415  
49. 13-9659  
13-5743  
50. 13-9698  
51. 13-9817  
52. 13-9818  
53. 50-0014-11 Label, Caution, Read Manual  
54. 50-0076-12 Label, Caution, Pinch Point  
55. 50-0103  
56. 50-0104  
57. 50-0115  
58. 50-0213  
59. 50-0391  
60. 50-0718  
63. 07-3270  
64. 07-4033  
65. 07-4668  
66. 13-8385  
1
1
1
2
1
1
3
2
2
1
1
1
1
1
1
1
1
2
1
2
1.  
01-5847  
24 Section, 26, 8 P, Convoluted, Black  
(4 Ft Broom)  
31 Section, 26, 8 P, Convoluted, Black  
(5 Ft Broom)  
Sheet, Hood, Side, Right  
Knob, Pattern, Adjustment, 5/8-8  
Bushing, Brush Head, Swing  
Plate, Retainer, Core  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
06-0433  
06-0434  
06-0435  
06-0436  
07-0193  
07-0210  
07-1075  
07-1090  
1
1
Sprocket, 50B11 x 1 Bore x 1/4 Key  
Sprocket, 50B36, Tapered Bore  
Hub, Taper, 1.00 Bore, 1/4 Key  
Chain, #50, 78 Pitches  
Pin, Clevis, Gr2, 3/8 x 1 1/8  
Clip, Hairpin, 14Ga x 1.75  
Weld, Idler  
Assembly, Plate, Locking  
Assembly, Support, Hood  
Plate, Keeper  
1
1
1
1
7
1
Plate, Spacer, Chain Guide  
Weld, Cover, Brush Frame Side  
Weld, Core (4 Ft Brush)  
Weld, Core (5 Ft Brush)  
Shaft, Drive Line (4 Ft Brush)  
Shaft, Drive Line (5 Ft Brush)  
Sheet, Hood (4 Ft Brush)  
Sheet, Hood (5 Ft Brush)  
Key, 1/4 x 1/4 x 15/16  
Weld, Stand, Holder  
Rivet, Pop, Gr2, 3/16 x 3/4  
Pin, Clevis, Gr2, 1/2 x 5, Grip 4.75  
10. 07-1679 10 Plug, Cap, Plastic, for 5/16 Hole  
11. 07-1810 Nut, Lock, Center, Gr2, 5/16-18  
12. 07-2950 10 Bolt, Carriage, Cl8.8, M8 x 1.25 x 20  
13. 07-2952 32 Screw, Cl10.9, M6 x 1 x 20  
14. 07-2954 10 Nut, Hex, Gr5, M8 x 1.25  
1
15. 07-2956 30 Nut, Insert, M6 x 1 Grip .027-.165  
16. 07-3273  
17. 07-3922  
18. 07-3939  
19. 07-4089  
20. 07-4090  
21. 07-4417  
22. 07-4473  
23. 07-4484  
24. 07-4522  
25. 07-4523  
26. 07-4656  
27. 07-4987  
8
2
3
1
2
1
1
1
2
4
1
1
Washer, Lock, Split, Medium, 5/16  
Nut, Insert, M6 x 1, Grip .165-.251  
Ring, Snap, 1 x .078  
Screw, Tap, 5/16-18 x 2.25  
Washer, 1.5 x 1 x .075  
Tube, Rd, Stand  
1
1
1
2
2
1
2
3
3
2
Label, Caution, Avoid Personal Injury  
Label, Danger, Lock Collar  
Label, Danger, Rotating Drive Line  
Label, Warning, Rotation, Shaft  
Label, Warning, Rotating Broom  
Label, Serial Number  
Nut, Hex, Nylock, Gr8, 5/16-18  
Nut, Hex, Nylock, 1/4-20  
Screw, HHC, Gr2, 1/4-20 x 2 1/2  
Bolt, Shear  
Chain, Guide  
Shield, Drive shaft  
Screw, Panhead, 8-18 x 1/2  
Clip, Hairpin, .162 x 3.43  
Plug, Cap, Plastic, Black, 1 x .51  
Tag, Plastic, Red, Remove Before Use  
Shield, Drive shaft, with Hole  
(4 Ft Broom)  
07-4472  
1
Shield, Drive shaft, with Hole  
(5 Ft Broom)  
28. 08-0005  
29. 08-0008  
30. 08-0148  
31. 11-5131  
2
4
3
1
Flange, Bearing, 2 Holes  
Bearing, Flange, 3 Hole  
Bearing, 1 RD, with Collar/Set Screw  
Assembly, Mounting, QA  
32. 13-10018 1 Weld, Frame, Brush (4 Ft Brush)  
13-9593  
33. 13-1321  
34. 13-5723  
35. 13-5740  
1
1
1
2
Weld, Frame, Brush (5 Ft Brush)  
Key, 1/4 x 1/4 x 2  
Weld, Adjustment, Brush Head  
Plate, Retainer, Bushing, Swing  
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51-3845, 7/04  
29  
PARTS SECTION  
Brush Head  
BRUSHHEAD ASSEMBLY  
Brush Head  
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51-3845, 7/04  
30  
Angling Rod  
PARTS SECTION  
HITCH ASSEMBLY  
22  
4
2
21  
11  
17  
20  
6
16  
10  
18  
14  
8
1
5
3
12  
7
19  
13  
9
FINAL INSTALLATION VIEW  
OF 11-1533  
Item Part  
Qty Description  
Item Part  
Qty Description  
12. 07-3676  
13. 07-4037  
14. 08-0131  
16. 11-5133  
17. 13-13159 1 Weld, Mounting, QA  
18. 13-13164 1 Weld, Swing, Frame  
19. 13-4291  
20. 07-2914  
21. 13-9541  
22. 50-0394  
2
2
4
1
Screw, HHC, Gr8, 1/2-13 x 5  
Nut, Hex, Nylock, Gr8, 1/2-13  
Bearing, Caster  
1.  
2.  
3.  
4.  
5.  
6.  
7.  
8.  
9.  
05-1409  
1
1
8
2
8
2
2
8
2
2
1
Gearbox, Omni, 3:1  
Shaft, Drive  
05-1291  
07-0018  
07-0699  
07-1718  
07-2843  
07-3013  
07-3015  
07-4367  
Screw, HHC, Gr8, 3/8-16 x 1  
Pin, Cotter, Gr2, 1/8 x 1 1/4  
Washer, Lock, Split, Medium, 3/8  
Pin, Klick, 3/16 x 1, 5/8  
Bushing, Caster  
Kit, Mounting, Hardware  
2
1
2
2
Weld, Caster, Fork  
Bolt, Shear, Gearbox  
Pin, Clevis, .75 x 1.11  
Label, Danger, Rotating Drive Line  
Spacer, Caster  
Wheel, Caster, 6.25 x 5/8  
Fitting, Zerk, 1/4-28, Self Tap  
Nut, Hex, Nylock, Gr8, 1/4-20  
10. 07-3112  
11. 07-4033  
Not Shown  
11-5132  
1
Kit, Hydraulic, Swing  
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51-3845, 7/04  
31  
PARTS SECTION  
MOUNTING HARDWARE  
Kit 11-5133 Mounting Hardware  
#1709659 (QTY 2)  
#1709660 (QTY 2)  
#1960587 (QTY 2)  
#1924366 (QTY 2)  
11-5132 Kit Hydraulic Swing  
Part #  
Qty  
1725359  
1725049  
1918452  
1725322  
1960033  
919171  
1
1
1
1
1
1
1
1
1
2
2
2
2
172320  
1725318  
1725319  
173359  
1725520  
1726321  
1726319  
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51-3845, 7/04  
32  
Notes  
PARTS SECTION  
SECTIONS  
Item Part  
Qty Description  
1.  
01-0924  
1
Section, Set, 26, 8, Combination, Convoluted  
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51-3845, 7/04  
33  
Appendix  
M26 Series  
Table of Contents  
Hardware and Torque Specifications ......................... 34  
Warranty .............................................................. 35-36  
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51-3845, 7/04  
34  
Torque Values  
APPENDIX  
HARDWARE/TORQUE SPECIFICATIONS  
Hardware Identification & Torque Specifications  
Common Hardware Types  
Torque Specification Chart  
FOR STANDARD MACHINE HARDWARE (Tolerance 20%)  
Hex Head Capscrew  
Washer  
No  
Marks  
Hardware  
Grade  
Lockwasher  
Carriage Bolt  
SAE Grade 2  
SAE Grade 5  
in/lbs  
SAE Grade 8  
in/lbs  
Hex Nut  
Size Of  
in/lbs  
Hardware ft/lbs  
Nm.  
2.1  
2.3  
3.1  
3.5  
7.6  
ft/lbs  
Nm.  
ft/lbs  
Nm.  
Standard Hardware Sizing  
8-32  
8-36  
19  
20  
30  
31  
43  
49  
8
10  
17  
19  
30  
35  
50  
55  
75  
3.4  
3.5  
4.9  
5.5  
10.9  
13.6  
23.1  
25.8  
40.8  
41  
43  
60  
68  
12  
14  
25  
27  
45  
4.6  
4.9  
6.8  
7.7  
16.3  
19.0  
34.0  
34.0  
61.2  
When a washer or nut is identified as 1/2”, this is the  
Nominal size, meaning the inside diameter is 1/2 inch; if a  
second number is present it represent the threads per inch  
10-24  
10-32  
1/4-20  
1/4-28  
5/16-18  
5/16-24  
3/8-16  
3/8-24  
7/16-14  
7/16-20  
1/2-13  
1/2-20  
9/16-12  
9/16-18  
5/8-11  
5/8-18  
3/4-10  
3/4-16  
7/8-9  
27  
31  
66  
76  
11  
12  
20  
23  
30  
35  
50  
55  
65  
75  
90  
100  
160  
180  
140  
155  
220  
240  
When bolt or capscrew is identified as 1/2 - 16 x 2”, this  
means the Nominal size, or body diameter is 1/2 inch; the  
second number represents the threads per inch (16 in this  
example, and the final number is the body length of the  
bolt or screw (in this example 2 inches long).  
8.6  
15.0  
16.3  
27.2  
31.3  
40.8  
47.6  
68.0  
74.8  
88.4  
102.0  
122.4  
136  
217.6  
244.8  
190.4  
210.8  
299.2  
326.4  
The guides and ruler furnished below are designed to  
help you select the appropriate hardware and tools.  
47.6  
68.0  
74.8  
50  
70  
80  
68.0  
95.2  
108.8  
149.6  
163.2  
204.0  
231.2  
299.2  
326.4  
525.0  
571.2  
816.0  
897.6  
102.0  
122.4  
149.6  
163.2  
204.0  
244.8  
353.6  
408.0  
544.0  
598.4  
788.8  
110  
120  
150  
170  
220  
240  
386  
420  
600  
660  
Nut, 1/2”  
90  
Inside  
Diameter  
110  
120  
150  
180  
260  
300  
400  
440  
580  
640  
7/8-14  
1-8  
1-12  
Screw, 1/2 x 2  
900 1,244.0  
Body  
Diameter  
870.4 1,000 1,360.0  
NOTES  
1. These torque values are to be used for all hardware  
excluding: locknuts, self-tapping screws, thread forming  
screws, sheet metal screws and socket head setscrews.  
Body  
Length  
2. Recommended seating torque values for locknuts:  
a. for prevailing torque locknuts - use 65% of grade 5  
torques.  
b. for flange whizlock nuts and screws - use 135% of  
grade 5 torques.  
3. Unless otherwise noted on assembly drawings, all torque  
values must meet this specification.  
Wrench & Fastener Size Guide  
1/2  
DIA.  
7/16  
DIA.  
3/8  
5/16  
1/4  
1/4” Bolt or Nut  
Wrench—7/16”  
5/16” Bolt or Nut  
Wrench—1/2”  
3/8” Bolt or Nut  
Wrench—9/16”  
7/16” Bolt or Nut  
Wrench (Bolt)—5/8”  
Wrench (Nut)—11/16”  
1/2” Bolt or Nut  
Wrench—3/4”  
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51-3845, 7/04  
35  
APPENDIX  
WARRANTY INFORMATION  
C
C
P
P
D
P
p
i
p
i
Z
Z
A
A
S
S
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51-3845, 7/04  
36  
Warranty Information  
APPENDIX  
WARRANTY INFORMATION  
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