MODEL STHM
THIS MANUAL CONTAINS THE OPERATING
INSTRUCTIONS AND SAFETY INFORMA-
TION FOR YOUR SCAG MOWER. READING
THIS MANUAL CAN PROVIDE YOU WITH
ASSISTANCE IN MAINTENANCE AND AD-
JUSTMENT PROCEDURES TO KEEP YOUR
MOWER PERFORMING TO MAXIMUM EFFI-
CIENCY. THE SPECIFIC MODELS THATTHIS
BOOK COVERS ARE CONTAINED ON THE
INSIDE COVER. BEFORE OPERATINGYOUR
MACHINE, PLEASE READ ALL THE INFOR-
MATION ENCLOSED.
© 2005
SCAG POWER EQUIPMENT
DIVISION OF METALCRAFT OF MAYVILLE, INC.
PART NO. 03168
PRINTED 10/05
PRINTED IN USA
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TABLE OF CONTENTS
MODEL STHM
SUBJECT
PAGE
Introduction .................................................................................................. 1
General Safety Instructions.......................................................................... 1
Signal Words ............................................................................................... 1
Symbols....................................................................................................... 2-3
Before Operating ......................................................................................... 4
While Operating........................................................................................... 5-6
Maintenance and Storage ........................................................................... 6-7
Initial Run-In Procedures ............................................................................. 7
Mower Operation ......................................................................................... 8-9
Parking Brake Adjustments ......................................................................... 9
Neutral Adjustment ...................................................................................... 9-10
Belt Tension ................................................................................................. 10-11
Belt Alignment ............................................................................................. 11
Cutter Deck Adjustments ............................................................................. 11-12
Cutter Blades............................................................................................... 13
Custom-Cut Baffle Adjustment..................................................................... 13-14
Lubrication and Maintenance ...................................................................... 15
Troubleshooting Cutting Conditions ............................................................ 16-18
Technical Specifications .............................................................................. 19-20
Notes .......................................................................................................... 21
WE SUPPORT OPE
TECHNICIAN
CERTIFICATION
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TABLE OF CONTENTS
(CONTINUED)
SUBJECT
Illustrated Parts List
PAGE
SM 61V, 72A Cutter Deck...................................................................... ... 22-23
Engine Deck ..................................................................................... 24-25
Upper Hydraulics .............................................................................. 26-27
Lower Hydraulics........................................................................................ 28-29
Control Linkage.......................................................................................... 30-31
Instrument Panel ............................................................................... 32-33
Rider Frame Assembly ..................................................................... 34-35
Brake Linkage................................................................................... 36-37
Eletrical System ................................................................................ 38
Winch Lift System ............................................................................. 39
Replacement Decals ........................................................................ 40
Warranty Statement........................................................ following section 8
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INTRODUCTION
SIGNAL WORDS
Your mower was built to the highest standards in the
industry. However, the prolonged life and maximum
efficiency of your mower depends on you following
the operating, maintenance and adjustment instruc-
tions in this manual.
This symbol means “Attention! Become Alert!
Your Safety is Involved!". The symbol is used
with the following signal words to attract your
attention to safety messages found on the decals and
throughout this manual. The message that follows
the symbol contains important information about
safety. To avoid injury and possible death, carefully
read the message! Be sure to fully understand the
causes of possible injury or death.
We encourage you to contact your dealer for repairs.
All Scag dealers are informed of the latest methods
to service this equipment and provide prompt and
efficient service in the field or at their service shop.
They carry a full line of Scag service parts.
A replacement Operator's Manual is available from
your Scag Servicing Dealer or by contacting Scag
Power Equipment, Service Department at P.O. Box
152,Mayville,WI53050orcontactusviatheInternet
atwww.scag.com. Themanualforthismachinecanbe
downloadedbyusingthemodelandserialnumberor
Signal Word:
It is a distinctive word on safety decals and through-
out this manual that alerts the viewer to the exist-
ence and relative degree of the hazard.
usethecontactformtomakeyourrequest.
USE OF OTHER THAN ORIGINAL SCAG
REPLACEMENT PARTS WILL VOID THE
WARRANTY.
The signal word “DANGER” denotes that an ex-
tremely hazardous situation exists on or near the
machine that could result in high probability of
death or irreparable injury if proper precautions are
not taken.
The “Right” and “Left”, “Front” and “Rear” of the
machine are referenced from the operator’s perspec-
tive when in the normal operating position and
facing the forward travel direction.
GENERAL SAFETY INSTRUCTIONS
WARNING:
READ THIS OPERATOR'S MANUAL and all
instructions furnished with attachments.
The signal word “WARNING” denotes that a hazard
exists on or near the machine that can result in
injury or death if proper precautions are not taken.
Perform only those maintenance procedures de-
scribed in this manual. If major repairs are ever
needed or assistance is desired, contact an Author-
ized Scag Dealer. To ensure optimum performance
and safety, always purchase genuine SCAG replace-
ment parts and accessories.
CAUTION:
The signal word “CAUTION” is a reminder of
safety practices on or near the machine that could
result in personal injury if proper precautions are not
taken.
Your safety and the safety of others depends signifi-
cantly upon your knowledge and understanding of
allcorrectoperatingpracticesandproceduresofthis
machine.
1
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ISO Symbols
CE Mark
SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
Choke
Transmission
Parking Brake
Spinning Blade
48071S
On/Start
Off/Stop
Spring Tension on Idler
Oil
Thown Object Hazard
Falling Hazard
2
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SYMBOL
DESCRIPTION
SYMBOL
DESCRIPTION
Slow
Fast
Cutting Element - Basic Symbol
Continuously Variable - Linear
Cutting Element - Engage
Pinch Point
481039S
Hourmeter/Elapsed Operating Hours
Cutting Element - Disengage
Read Operator's Manual
Thown Object Hazard
Keep Bystanders Away
3
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G. Remove the machine from the truck or trailer and
fuel on the ground. If this is not possible, then
refuel the machine with a portable container,
rather than from a gasoline dispenser nozzle.
BEFORE OPERATING
1. NEVER allow children to operate this riding mower.
Do not allow adults to operate this machine without
proper instructions.
H. Keep the nozzle in contact with the rim of fuel
tank or container opening at all times until fueling
is complete. Do not use a nozzle lock-open
device.
2. DO NOT mow when children and/or others are
present. Keep children out of the mowing area and in
the watchful care of a responsible adult other than the
operator. Be alert and turn machine off if a child
enters the area.
I. If fuel is spilled on clothing, change clothing
immediately.
3. The owner/user can prevent and is responsible for
accidents or injuries occuring to themselves, other
people or property.
J. Replace gas cap and tighten securely.
8. If the operator(s) or mechanic(s) cannot read English
or Spanish, it is the owner's responsibility to explain
this material to them.
4. Clear the area to be mowed of objects that could be
picked up and thrown by the cutter blades.
5. DO NOT carry passengers.
9. DO NOT wear loose fitting clothing that could get
tangled in moving parts. Do not operate the machine
wearing shorts; always wear adequate protective
clothing including long pants. Wearing safety glasses,
safety shoes and a helmet is advisable and is required
by some local ordinances and insurance regulations.
6. DO NOT operate the machine under the influence of
alcohol or drugs.
7. Fill the fuel tank with clean, fresh gasoline, with a
minimum octane rating of 87. To avoid personal
injury or property damage, use extreme care in
handling gasoline. Gasoline is extremely flammable
and the vapors are explosive.
10. Operator hearing protection is recommended,
particularly for continuous operation of the mower.
Wear suitable hearing protection. Prolonged
exposure to loud noise can cause hearing impairment
or loss.
A. Extinguish all cigarettes, cigars, pipes and other
sources of ignition.
11. Keep the machine and attachments in good operating
condition. Keep all shields and safety devices in
place. If a shield, safety device or decal is defective
or damaged, repair or replace it before operating the
machine.
B. Use only an approved gasoline container.
C. Never remove the gas cap or add fuel with the
engine running. Allow the engine to cool before
fueling.
12. Be sure the safety switches are functioning correctly.
D. Never fuel the machine indoors or in an enclosed
trailer.
13. USE ONLY SCAG APPROVED
ATTACHMENTS AND ACCESSORIES.
Attachments and accessories manufactured by
companies other than Scag Power Equipment are not
approved for use on this machine. Scag approved
attachments and accessories:
E. Never store the machine or fuel container where
there is an open flame , spark or pilot light such as
on a water heater or other appliances.
F. Never fill containers inside a vehicle or on a truck
or trailer bed with a plastic liner. Always place
containers on the ground away from your vehicle
beforefilling.
Mulch Plate (p/n 9288, 9262)
Hurricane Mulch (p/n 9285, 9267)
Cup Holder (p/n 9240)
4
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10. Keephandsandfeetawayfromcuttingunits.
WHILE OPERATING
11. Shuttheengineoffandwaituntilthebladescome
toacompletestopbeforeremovingthegrass
catchercontainer.
1. Starttheenginewhenthecutterbladesaredisen-
gaged,theparkingbrakeisonandtherightfoot
pedalisintheneutralposition. Onlystartthe
enginefromtheoperatorsposition.
12. Neverraisethecutterdeckwhilethebladesare
rotating.
2. Donotruntheengineinaconfinedareawithout
adequateventilation. Exhaustfumesarehazardous
andcouldpossiblybedeadly.
13. Alwaysparkthemowerand/orstarttheengineon
alevelsurface. Applytheparkingbraketo
preventthemowerfrommovingwhenyouarenot
intheoperator’sposition.
3. Usecarewhenloadingorunloadingthemachine
ontoatrailerortruck.
14. Ifthecuttingbladesshouldstrikeasolidobjector
theequipmentshouldstarttovibrateabnormally,
stoptheengine,disconnectthesparkplugwires,
andcheckimmediatelyforthecause. Vibrationis
generallyawarningoftrouble. Checkthemachine
fordamagedordefectiveparts. Repairany
damagebeforestartingtheengineoroperatingthe
cutter deck. Be sure the blades are in good
conditionandthebladeboltsaretight.
4. Lookbehindanddownbeforebackinguptobe
sureofaclearpath.
5. Usingthemachinedemandsattention. To
preventlossofcontrol:
A. Mowonlyindaylightorwhenthereisgood
artificiallight.
B. Watchforholesorotherhiddenhazards.
15. Reducespeedandexerciseextremecautionon
slopesandinsharpturnstopreventtippingorloss
ofcontrol. Beespeciallycautiouswhenchanging
directionsonslopes.
C. Donotdriveclosetoadrop-off, ditch, creek
bank,orotherhazard.
E. Donotoperatewhereconditionsareslippery.
WARNING:
6. Thedischargechutemustalwaysbeinstalledand
inthedownpositiononthesidedischargecutter
deckexceptwhenthemulchingplateorHurricane
MulchKitareproperlyinstalled. Ifthedischarge
areashouldplug,shuttheengineoffandwaitfor
allmovementtostopbeforeremovingtheobstruc-
tion.
DO NOT operate on steep slopes. To check a
slope, attempt to back up it (with the cutter deck
down). If the machine can back up the slope
without the wheels slipping, reduce speed and
useextremecaution. ALWAYSFOLLOWOSHA
APPROVEDOPERATION.
16. Usecarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayobscurevision.
7. NEVERoperatewiththePTOshield,orother
guardsnotsecurelyinplace. Besureallinter-
locksareaattached,adjustedandfuncioning
properly.
17. Donottouchtheengineormufflerwhiletheengine
isrunningorsoonafteritisstopped. Theseareas
couldbehotenoughtocauseaburn.
8. Disengagethebladesandwaitforthemtostop
beforecrossinggraveldrives,walksorroads.
9. Beawareofdischargedirectionanddonotpoint
atanyone.
5
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7. Besurethemachineisinsafeoperatingconditionby
keepingnuts,bolts,andscrewstight. Checkthe
blademountingboltsandnutsfrequentlytobesure
theyaretightened.
18. Beforeleavingtheoperator’spositionorleaving
themowerunattended,movetherightfootpedal
intotheneutralposition,applytheparkingbrake,
andmovethebladeengagementswitchtoOFF.
ShuttheengineOFFandremovethekey.
8. Iftheenginemustberunningtoperformamainte-
nanceadjustment,keephands,feet,clothingand
otherpartsofthebodyawayfromthecutterdeck
bladesandothermovingparts.
19. Donotpassorstandonthegrassdischargeside
ofanymowerwiththeenginerunning. Stopthe
cutterbladeswhenanotherpersonapproaches.
9. Donotoverspeedtheenginebychanginggovernor
settings. Tobesureofsafetyandaccuracy,havean
authorizeddealercheckmaximumenginespeedwith
atachometer.
WARNING:
Battery posts, terminals, and related accessories
contain lead and lead compounds, chemicals
known to the State of California to cause cancer
and reproductive harm. Wash hands after
10. Theenginemustbeshutoffbeforecheckingtheoil
oraddingoiltothecrankcase.
handling.
MAINTENANCE AND STORAGE
11. Allowtheenginetocoolbeforestoringthemowerin
anyenclosuresuchasagarageorstorageshed.
Makesurethefueltankisemptyifthemachineisto
be stored in excess of 30 days. Do not store the
mowernearanyopenflameorwheregasolinefumes
maybeignitedbyaspark.
1. Disconnect the spark plug wire from the spark
plug to prevent accidental starting of the engine
when servicing, adjusting or storing the machine.
2. If the mower must be tipped to perform mainte-
nance or adjustment, remove the battery, drain
the gasoline from the fuel tank and the oil from
the crankcase. Use jack stands to support the
machinewhenrequired.
12. Alwaysstoregasolineinasafety-approved,red
container.
13. Becarefulwhenservicingthebatteryasitcontains
acid,whichiscorrosiveandcouldcauseburnsto
skinandclothing.
3. To reduce potential fire hazard, keep the engine
free of excessive grease, grass, leaves and accu-
mulations of dirt.
14. Batteriesreleaseexplosivegaseswhenbeing
chargedordischarged. Keepbatteriesawayfrom
anysourceofsparksand/orflame. Chargebatter-
iesinanopen,wellventilatedarea.
4. Parkthemachineonlevelground. Neverallow
untrainedpersonneltoservicethemachine.
5. Disconnectbatteryorremovesparkplugwires
beforemakinganyrepairs. Disconnectthenegative
terminalfirstandthepositivelast. Reconnect
positivefirstandnegativelast.
15. Makesureallhydraulicconnectionsaretightandall
hydraulichosesandlinesareingoodcondition
beforestartingthemachine.
6. Usecarewhencheckingblades. Wraptheblades
orwearglovesandusecautionwhenservicingthem.
Onlyreplaceblades. Neverstraightenorweld
them.
6
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WARNING:
Hydraulic fluid is under high pressure. Keep
body and hands away from pinholes or nozzles that
eject hydraulic fluid under high pressure. If you need
service on your hydraulic system, please see your
authorized Scag dealer. If hydraulic fluid is injected
into the skin, it must be surgically removed within a
few hours by a doctor or gangrene may result.
INITIAL RUN-IN PROCEDURES
(FIRST DAY OF USE OR APPROXI-
MATELY 10 HOURS)
1. Check the belts for proper tension at 2, 4 and 8
hours. Adjust as needed. (See Belt Tension,
page9).
2. Check the neutral adjustment. (See Adjust-
ments,page8)
3. Checkthetiresforproperpressure.
CasterWheels
DriveWheels
FlatFree
12 psi
RearSteeringWheel 15 psi
4. Checkforloosehardware. Tightenasneeded.
5. Checkthesafetyswitchesforproperadjustment:
* Theengineshouldcrankandstartifthe
machineisinneutral,thePTOengagement
switch is OFF and the parking brake is ON.
7. Applylubricanttoallthegreasefittings. Lubricant
wasappliedatthefactory. Thisisjustaprecaution-
arychecktomakesurethatallthefittingshavebeen
lubricated.
7
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-NOTE-
MOWER OPERATION
When the PTO is engaged or (possibly) disen-
gaged, a squealing sound from the underside of
the machine is normal. It is caused by the
electric clutch plates meshing as the cutter
blades come up to speed. For best equipment
life, engage the clutch with the engine at 3/4
throttle, not under full load.
1. Readandunderstandthesafetyinstructions
before attempting to operate this machine.
2. Before starting the engine:
* Check the oil level in the engine and the
hydraulicreservoir.
* Fill the fuel tank with clean, fresh, lead-free
gasoline.
* Open the fuel valve on the bottom of the
fueltank.
WARNING:
If you are not familiar with the operation of the
hydrostaticdrive,practiceturningand
maneuveringbeforeengagingthecutterblades.
-NOTE-
Use gasoline with an octane rating no less than
87.
5. Releasetheparkingbrake. Depresstheright foot
pedalatthetoeendtodriveforward(SeeFigure1)
ordepressthepedalattheheelendtodrivein
reverse.(SeeFigure2)
* The right hand foot pedal must be in the
NEUTRAL position.
* The blade clutch switch must be in the OFF
position.
* The parking brake must be ON.
-NOTE-
The left side operator presence pedal must be
depressed for operation.
3. Start the engine:
* Choke as required. If the engine is cold, pull
the choke knob out. When the engine starts,
slowly push the choke in. If the engine stalls,
repeat the above operation. When the engine
is warm, choking may not be necessary.
4. Depress the left hand operator presence pedal.
sgb002
5. Engagethecutterbladesbypullingthebladeclutch
switchintotheONposition. Pushtheswitchtothe
OFFpositiontodisengagethecutterblades.
Depress Toe End of Pedal
Figure 1. Forward Operation
PULL UP TO ENGAGE
PUSH DOWN TO DISENGAGE
390S0138
8
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ADJUSTMENTS
PARKING BRAKE
Minorbrakeadjustmentscanbemadebyloosening
thetopnutonbothbrakecables(seeFigure4).
Backthenutsoffapproximately1/4". Whilepulling
onecabledownward,tightenthebottomnutonthe
cableuntilittouchesthebottomofthebrakecable
mount. Tightenboththetopandbottomnutsto
lockthecableinplace. Repeattheabovestepsfor
the second brake cable. Make sure that both
cablesareadjustedevenlysothatthebrakesdonot
causethemowertopulltotheleftorright.
SGB003
Depress Heel End of Pedal
Figure 2. Reverse Operation
-NOTE-
6. Whendrivingovercurbs,disengagethecutter
bladesandraisethecutterdecktoclearthecurb.
Driveforwardoverthecurb. Afterthecurbis
clear,lowerthecutterdeckbacktonormal
operatingposition. Besuretoleaveslackinthe
cableafterloweringthecutterdeck.
This is a minor brake adjustment. If the
brakes do not function properly after this
adjustment, see your Scag Service Dealer
before operating your mower.
7. To"freewheel"ormovethemachinearound
withouttheenginerunning,rotatethedumpvalve
leverlocatedontheleftrearoftheenginedeckto
thefreewheelposition(SeeFigure3). Thelever
mustbereturnedtothedrivepositiontooperate
themachine.
DUMP VALVE
FREE
WHEEL
DRIVE
Adjust
Nuts
SGB028
Figure 4. Parking Brake Adjustment
NEUTRAL ADJUSTMENT
1. Settheenginedeckuponjackstandssothewheels
are free to rotate.
SGB006
2. Blockthecasterwheelstopreventanaccident
shouldthemachinefalloffthejackstands.
Figure 3. Dump Valve Location
-NOTE-
3. Starttheengineanddetermineifthedrivewheels
rotate.
To prevent damage to the hydraulic system, do
not exceed 1MPH when moving the machine in
the freewheel postion.
9
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Ifthedrivewheelsconsistentlyrotatewhenfoot
pedalcontrolisinneutral,gotostep4.
5. Checktheadjustmentoftherightfootcontrolpedal
forfullforwardspeed. Thepedalshouldrestonthe
footplatewhenthepumpisstrokedinthefull
forwardposition. Tomakeanadjustment,discon-
necttheballjointfromthepedalarmandloosenthe
jamnut(SeeFigure6). Placethefootcontrolpedal
forwardagainstthefootrestandadjusttheballjoint
ontheroduntilthestudalignswiththeholeinthe
arm. Bolttheballjointtothearmandtightenthe
jamnut.
Ifthedrivewheelsinconsistentlyrotate,i.e.drive
wheelssometimesrotateandsometimesdonot
whenfootpedalisnotdepressed,thencheck
neutraladjustmentboltfor"zerofreeplay"inneutral
controlspring.
-NOTE-
If there is free play in the foot pedal have your
SCAG servicing dealer inspect the machine and
repair it as needed.
4. Ifthedrivewheelsrotateintheforwardtravel
direction,turntheadjustmentboltclockwiseuntilthe
tirerotationstops. Ifthedrivewheelsrotateinthe
backwardtraveldirection,turntheadjustmentbolt
counter-clockwiseuntilthetirerotationstops(See
Figure5).
Jam Nut
Ball Joint
SGB030
Figure 6. Foot Control Pedal Adjustment
6. Start theengine. Thewheelsshouldrotateonly
whenthefootcontrolpedalisdepressed.
BELTTENSION
CAUTION:
Stop engine and remove the key from the ignition
before making any adjustments. Wait for all
moving parts to come to a complete stop before
beginning work.
Neutral Control
Spring
9/16" Socket
SGB029
-NOTE-
Figure 5. Neutral Adjustment
The Hydro Drive Belt is spring-loaded and
does not require adjustment.
To adjust cutter deck drive and blade belts:
1. Remove belt cover.
10
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2. Toadjustcutterdeckdrivebelt: Adjustthenutso
thatthebeltmoves1/2"with10poundsofpres-
sure.(SeeFigure7).
Adjustthetensionbytighteningorloosening
the nut on the J-bolt. (See Figure 9).
Nut
Deck
"J" Bolt
End Of L-Shaped
Belt
Bracket
"J" Bolt
Nut
Washer
Washer
Belt
SGB031
SGB044
Figure 9. Blade Belt Tension Adjustment
4. Replacethebeltcovers.
Figure 7. Cutter Deck Drive Belt Tension
3. Toadjustbladedrivebelt: Usingabelttension
gauge,checkthebelttensionsothatthebeltmoves
1/2"with10poundsofpressure.(SeeFigure8).
BELT ALIGNMENT
Beltalignmentisimportantforproperperformanceof
yourScagmower. Ifyouexperiencefrequentbeltwear
orbreakage,seeyourauthorizedScagServiceDealer
forbeltadjustment.
CUTTER DECK ADJUSTMENTS
Duetothemanyconditionsthatexist,itisdifficultto
suggestasettingthatwillworkforeverylawn.There
are,however,twoadjustmentsthatshouldbemadeon
thecutterdeck:pitchandheight.
PITCH is the angle of the blades (comparing front
to rear).
HEIGHT is the nominal distance that the blade is
offtheground. Thismeasurementismadewiththe
bladespointedsidetosideanddistanceismeasured
betweencuttingtipandground.
Use of Tension Gauge
sgb007
Figure 8. Blade Drive Belt Tension Check
11
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Therearethreepositionsformountingthecutterdeck
(SeeFigure11). Forcuttinginthelowestposition,
mountthecutterdeckinthetophole(A). Forcutting
inthehighestposition,mountthedeckinthelowesthole
(C). Settingthecutterdeckheightwillbedetermined
bythetypeofcuttingconditions.
Adjustingthebladeheightcanbedonebymovingany
numberofthefivesmallerspacersontheblademount-
ingboltstothetoportothebottomofthespindleshaft.
Allbladesshouldbepositionedequally(SeeFigure10).
Theunitisshippedwithonespacerontopofspindle
andfourunderneath(SeeFigure10).
A
B
Thisadjustmentdoesnotaffectbladepitch.
Hex Nut-Torque
Cutter Blade
to 75 Lb-Ft
Spacer 1/4"
C
Cutter
Deck
Spindle
Shaft
SGB032
Figure 11. Cutter Deck Height Adjustment
Casterspacersalsocanberepositionedtochangethe
cuttingheightsandtochangethepitchofthedeck (See
Figure12).
Spindle
Hex Head
Assembly
Bolt / Nut
Cutter Blade
Spacers1/4"
Toadjustthecasterspacers, raisethedeckandremove
thepinandcasterwheel. Repositionthecasterspacers
asneeded, thenreplacethecaster, topspacersandpin.
Makethesameadjustmentsontheothercasterwheel.
Washer
Cutter Blade
Toadjustthebladeheight,moveanynumberofthefive
1/4"thickspacersontheblademountingboltstothe
topofthespindleshaftorbelowthespindleshaft.
Hex Head Bolt
Figure 10. Cutter Blade Adjustment
Pin
-NOTE-
Spacers
For best results, keep the cutter deck
high in relation to the engine deck and
the blades low in the cutter deck; ie. 4 or
5 spacers below the spindle shaft.
Additional range to the cutting height can be
achieved by repositioning the cutter deck in relation-
shiptotheenginedeck. Thisadjustmentalsoaffectsthe
pitchofthedeck.
2002SGB005
Figure 12. Repositioning Spacers
12
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A. 3" Position - baffle is installed using the top set of
holes on the front baffle welded inside the cutter
deck. (See Figure 15). The Advantage cutter deck
will deliver the best quality-of-cut in very tall, wiry,
tough to cut grass.
CUTTER BLADES
CAUTION:
Blades have a sharp cutting edge. Wear protective
gloves or wrap blades with protective material when
removing, sharpening and installing blades.
B. 3-1/2" Position (factory setting, Advantage Deck) -
baffle is installed using the middle set of holes on the
front baffle welded inside the cutter deck. (See
Figure 16). For general purpose cutting, place the
Custom-Cut Baffle in the 3-1/2" position. This gives
the best mix of cutting performance in all types of
grass.
Angle Blade Back
Do Not Cut In
X
C. 4" Position (factory setting, Velocity Plus Deck) -
baffle is installed using the bottom set of holes on the
front baffle welded inside the cutter deck . (See
Figure 17). Placing the baffle in the 4" setting will
enhance fall cutting (leaf pickup) and reduce cutter
deck "blowout".
X Must NOT Exceed
1/3 Blade Width
30
SGB033
Figure 13. Blade Sharpening
Donotsharpenbeyond1/3ofthewidthoftheblade. (See
Figure 13).
To adjust the Custom-Cut Baffle height:
-NOTE-
1. Place the cutter deck in the transport position.
Dress the blade with a file. Using a wheel grinder
may burn the blade. Check the balance of the blade.
If blades are out of balance, vibration and prema-
ture wear can occur. See your authorized Scag
Dealer for blade balance tools.
2. Remove the hardware securing the Custom-Cut
Baffle to the cutter deck. (See Figure 14).
-NOTE-
Hardware location used in the illustrations
are for reference only. Location of
hardware may vary depending on cutter
deck size.
CUSTOM-CUT BAFFLE ADJUSTMENT
The Custom-Cut Baffle is designed to deliver optimum
airflow and superior cutting performance in any type of
grass. The Custom-Cut Baffle can be raised or lowered
to precisely tailor the deck's performance for the type of
grass being cut. The baffle can be set in three (3)
different positions for optimum performance.
MOUNTING
MOUNTING
HARDWARE
HARDWARE
2004 CCB
Figure 14. Custom-Cut Baffle
13
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3. Move the Custom-Cut Baffle to desired position.
(See Figures 15 through 17 for position).
4. Reinstall the mounting hardware as shown. (See
Figures 15 though 17). Torque hardware to 39ft.lbs.
TOP SET OF HOLES
CARRIAGE BOLT
FOR 3" SETTING
2004 CCB 3" Setting
-
FLATWASHER
ELASTIC STOP
NUT
Figure 15. 3" Custom-Cut Baffle Position
MIDDLE SET OF HOLES
CARRIAGE BOLT
FOR 3-1/2" SETTING
2004 CCB - 3-1/2" Setting
FLATWASHER
ELASTIC STOP
NUT
Figure 16. 3-1/2" Custom-Cut Baffle Position
BOTTOM SET OF HOLES
CARRIAGE BOLT
FOR 4" SETTING
2004 CCB - 4" Setting
FLATWASHER
ELASTIC STOP
NUT
Figure17. 4"Custom-CutBafflePosition
14
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LUBRICATION & MAINTENANCE
* Lubrication may be required every 8 to 40 hours, depending on climate and environment.
+ Compatible Greases: Mobilux #2 found at Mobil Service Stations
Ronex MP found at Exxon Service Stations
Break-In
(1st 10 Hours)
8 Hours (Daily)
Super Lube MEP #2 & Super Stay-M #2 found at Conoco Service Stations
Shell Alvania #2 found at Shell Service Stations
Lidok EP #2 found at industrial shops
25 Hours
40 Hours (Weekly)
100 Hours (Biweekly)
200 Hours (Monthly)
500 Hours or Annually
PROCEDURE
COMMENTS
Add oil as needed - SAE 10W30
Do not over fill
Check all hardware for proper tightness
Change engine oil and filter at 5 hours
Check hydrostatic oil level
X
X
X
X
Check belt tension
X
X
X
X
X
*
X
X
X
Fill fuel tank before starting
Check engine oil
Clean blower screen
Remove debris from under belt cover
Sharpen cutter blades
Grease spindle bearings 2 pumps of hand gun
Clean air filter/check for damage or loose parts
Check/clean air intake and cooling areas1
Check tire pressure
MORE OFTEN IF NEEDED
US Lithium MP White Grease 2125+
MORE OFTEN IF NEEDED
MORE OFTEN IF NEEDED
Add or adjust as required
Service precleaner element1
Check battery electrolyte level
X
X
Distilled water only
X
X
X
X
X
X
Grease caster wheel bearings
Grease idler arm pivots
Chassisgrease
Chassisgrease
See engine mfg. information
Service air cleaner element1
Change engine oil
Check spark plug condition and gap
See engine mfg. information
See engine mfg. information
Clean cooling areas1
X
X
X
X
X
X
X
X
X
X
Check all hardware for proper tightness
Change engine oil filter
Check hydro fluid reservoir level
Clean and adjust spark plugs
Grease rider frame pivot
See engine mfg. information
ChassisGrease
ChassisGrease
ChassisGrease
ChassisGrease
Grease control bell cranks
Greasesteeringhandlebearing
Greasefootpedalbearings
Grease rear wheel pivot (vertical)
Greaserearwheelbearing
ChassisGrease
US Lithium MP White Grease 2125+
X
X
Drain hydraulic system and replace fluid
Change hydrostatic oil filter
Use SAE 10W30 motor oil
Cleanareabeforeremovingfilter
1. Perform these maintenance procedures more frequently under extreme dusty or dirty conditions.
15
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TROUBLESHOOTING CUTTING CONDITIONS
CAUSE
CURE
CONDITION
Stringers - Occasional
Blades of Uncut
Grass
Low engine RPM
Run engine at full 3600 RPM
Slow speed to adjust for conditions
Cut grass after it has dried out
Sharpen blades
Ground speed too fast
Wet grass
Dull blades, incorrect sharpening
Deck plugged, grass accumulation Clean underside of deck
Width of Deck
Belts slipping
Adjust belt tensions
SGB020
Streaking - Strips of
Uncut Grass in Cutting
Path
Dull, worn blades
Incorrect blade sharpening
Low engine RPM
Belt slipping
Sharpen blades
Sharpen blades
Run engine at full 3600 RPM
Adjust belt tension
Deck plugged, grass accumulation Clean underside of deck
Ground speed too fast
Wet grass
Slow speed to adjust for conditions
Cut grass after it has dried out
Replace blades
Width of Deck
Bent blades
SGB018
Streaking - Strips of
Uncut Grass Between
Cutting Paths
Not enough overlapping
between rows
Increase the overlap of each
pass
Width
of
Deck
Width
of
Deck
SGB019
16
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TROUBLESHOOTING
CAUSE
CURE
CONDITION
Uneven Cut on Flat
Ground - Wavy
High-Low
Lift worn off of blade
Blade upside down
Replace blade
Mount with cutting edge toward
ground
Appearance,
Scalloped Cut, or
Rough Contour
Deck plugged,grass accumulation Clean underside of deck
Too much blade angle (deck pitch) Adjust pitch and level
Deck mounted improperly
Bent spindle area
Dull blade
See your authorized SCAG dealer
See your authorized SCAG dealer
Sharpen blade
Width of Deck
SGB020
Uneven Cut on
Uneven Ground -
Wavy Appearance,
Uneven ground
May need to reduce ground speed,
raise cutting height, and/or change
direction of cut
High-Low Scalloped
Cut, or Rough Contour
Width of Deck
SGB021
Sloping Ridge Across
Width of Cutting Path
Tire pressures not equal
Wheels uneven
Check and adjust tire pressure
Check and adjust tire pressure
See your authorized SCAG dealer
Deck mounted incorrectly
Width of Deck
SGB023
17
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TROUBLESHOOTING
CAUSE
CURE
CONDITION
Scalping - Blades
Hitting Dirt or
Low tire pressures
Check and adjust pressures
Cutting Very Close to
the Ground
Ground speed too fast
Cutting too low
Slow speed to adjust for conditions
May need to reduce ground speed,
raise cutting height, change direction
of cut, and/or change pitch and level
Rough terrain
May need to reduce ground speed,
raise cutting height, and/or change
direction of cut
Ground speed too fast
Wet grass
Slow speed to adjust for conditions
Cut grass after it has dried out
Width of Deck
SGB022
Step Cut
Ridge in Center of
Cutting Path
Blades not mounted evenly
Bent blade
Adjust pitch and level
Replace blade
Internal spindle failure
Mounting of spindle incorrect
See your authorized SCAG dealer
See your authorized SCAG dealer
Width of Deck
SGB024
Slope Cut - Sloping
Ridges Across Width
of Cutting Path
Bent spindle mounting area
Internal spindle failure
Bent deck housing
See your authorized SCAG dealer
See your authorized SCAG dealer
See your authorized SCAG dealer
Width of Deck
SGB025
18
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TECHNICAL SPECIFICATIONS
ENGINES
General Type:
Brand:
Heavy duty industrial/commercial
Kohler 23 HP Pro Series (Spec PS-75523)
CV23S
Models:
Horsepower:
Type:
Displacement:
Cylinders:
Governor:
23HP @ 3600 RPM
4 cycle gas, twin cylinder, vertical shaft engine
23HP = 674 cc
2 cast-iron sleeves
Mechanical type governor with variable speed control set
at 3600 rpm (+50 rpm), idle set at 1900 rpm (+100rpm)
Large capacity dual element, chopper-type grass screen
Single exhaust canister muffler
Mechanical fuel pump with inline fuel filter, fixed jet
carburetor with Smart-Choke™ and fuel shutown solenoid
Positive displacement Gerotor™ oil pump.Capacity 2.0 U.S.
Quarts with filter, standard oil cooler.
Hydraulic valve lifters standard
Air Intake Group:
Exhaust Group:
Fuel Pump Group:
Oil Pump Group:
ValveGroup:
Starter/Electrical:
12 volt battery with alternator, solid state ignition with key
start
Charging System:
15 amp
ENGINE DECK
Fuel Tank:
Drive Wheels/Tires:
Brakes:
5 gallon (19.0 litres) seamless polyethylene
20x10.0-10 four-ply pneumatic tubeless, radius edge
Integral braking with drive system
Parking Brake:
Frame:
Drum-type
Hybrid tractor trailer frame with stabilized pivot
DRIVE SYSTEM
Type:
Hydro drive with one variable displacement pump and two
cast-iron high torque motors
Hydro Pump:
#15 cast-iron variable displacement pump with remote dump
valve for movement without running engine
12 cu. inch cast-iron high torque motors
Single lever allows for movement without engine running
Heavy-duty cooling radiator, 13 qt. capacity nylon cooling
reservoir, uses, SAE 10W30 fluid and 10 micron filter
Hydro drive with single foot pedal for forward and reverse
speed control, infinitely variable speeds
Aircraft-type yoke steering handle with stainless steel cable
1-1/4" tapered motor shafts
Drive Wheel Motors:
Dump Valve:
Hydro Fluid Cooling Group:
Travel Control:
Steering:
Axles:
Safety Group:
Foot actuated engine kill, brake interlock, blade/clutch
interlock switch
Instrument Panel:
Ammeter, hour meter, key switch, throttle, fuses, manual
choke, blade brake clutch switch
Forward Speed Range:
Reverse Speed Range:
0 to 6.8 mph
0 to 5.4 mph
Date of Issue: April, 2005
Specifications Subject to Change Without Notice
19
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TECHNICAL SPECIFICATIONS (CON'T)
CUTTER DECKS
Type:
SM61V, SM 72A
Out-front design with anti-scalp roller and pneumatic shock
absorber for deck flotation
Construction:
CuttingWidth:
10-gauge steel with 7-gauge (3/16") steel skirt
61.0 " (155.0 cm), 71.5" (181.6 cm)
Cutting Height Adjustment:
Cutter Blades:
Adjustable from 1-3/4" to 5-1/4" in 1/4" increments
.197 Thick, Milled Edge, Wear Resistant Marbain™
SM61V:Three (3) 21" blades
SM72A: Three (3) 24" blades
BladeEngagement:
Lift System:
Electric blade brake clutch with instrument panel switch
Patented manual winch with automatic brake/clutch,
stainless steel cable
Discharge Opening:
CasterWheels:
Spindles:
Extra wide 11.5", 13.75 " discharge opening with hinged
chute
9 x 3.5 smooth tread flat free, roller bearings, with
quick pin removal
Cast housing, taper roller bearing, low maintenance with
top access grease fitting and grease overfill relief poppet
Cast-iron with easily removed taper hubs
B-section with Kevlar cord
Pulleys:
Cutter Deck Belts:
ADDITIONAL SPECIFICATIONS
Seat:
Foam padded, lever adjustment forward and back, with
padded arm rests
OPTIONAL ITEMS/ATTACHMENTS
Mulching Plate:
Steel plate fits over discharge opening. No blade change
or removal required. Installs and removes in the field.
The unique Hurricane Mulch System employs eye of the
hurricane mulching plates combined with bolt-in v-baffles,
flow directors, Eliminator blades, a side dischargeclose-off
plate.
Hurricane Mulch Kit
Electric Deck Lift:
CupHolder:
Lift mounts to the side of the rider frame assembly to raise
and lower the deck at the flip of a switch.
12 Guage Steel with rubber retainer.
APPROXIMATE DIMENSIONS
Length:
Length with Grass Catcher:
TrackingWidth:
SM61V
113.0"
137.0"
50.0"
SM72A
118.0"
142.0"
50.0"
Width:
70.0"
81.0"
Width (with discharge chute up):
Width with GCV grass catcher:
Height:
63.0"
70.0"
43.0"
74.0"
84.0"
43.0"
Height with GCV grass catcher:
Weight:
Weight with GCV grass catcher:
51.5"
950 lbs.
1250 lbs.
51.5"
1000 lbs.
1300 lbs.
Date of Issue: April, 2005
Specifications Subject To Change Without Notice
20
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NOTES
21
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SM-61V & SM-72A CUTTER DECK
29
40
39
37
30
38
5
7
10
7
57
10
8
9
29
31
34
14
7
10
9
8
13
26
30
8
41
33
32
35
44
9
6
37
43
11
12
30
38
5
15
18
19
20
36
21
52
5
38
20
22
46
4
16
17
33
50
24
47
2
29
30
3
51
49
32
23 27 28
25
21
29
47
48
4
77
78
43
25
17
86
71
69
1
70
54
55
85
80
74
21
3
73
38
80
85
68
8
56
29
42
45
83
84
82
38
81
59
60
8
72
58
61
67
53
75
66
65
56
63
62
64
76
79
STHM2006CD
22
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SM-61V & SM-72A CUTTER DECK
Ref. Part
No. No.Description
Ref. Part
No. No.
61 72
Description
61 72
43 04019-03 Nut, 5/16-18 Ser. Flange
44 04001-77 Bolt, 3/8-16 x 3-1/2" Hex Head
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
1
1
2
461861
461864
461846
461296
Cutter Deck, Velocity + (Incl. decals)
Cutter Deck, Advantage (Incl. decals)
Discharge Chute, Velocity Plus
Discharge Chute, Advantage
x
x
x
x
45 46082
Support Assembly
46 04050-05 Retaining Ring, 1-1/8 EXT 'E'
47 48224
48 45329
49 43277
50 461841
51 44078
52 482245
53 461663
54 43589
55 481024
56 481022
57 48098
58 48677
59 43664
60 43312
61 43296
62 481025
63 43297
64 481035
Bearing
Idler Pivot Support
Spacer
3
4
5
6
6
7
8
9
04001-09 Bolt, 5/16-18 x 1" Hex Head
04021-10 Nut, 5/16-18 Elastic Stop
04029-03 Wing Nut, 3/8-16
461583
46848
04020-09 Nut, 5/8-11 Hex Head
43592
48926
x
x
x
x
x
x
x
Idler Arm (Incl. 47)
J-Rod, Drive Idler
Spring, Chute Return
Spindle Assembly
Shaft, Cutter Spindle
Seal, 2.00 O.D. x 1.50 Bore
BearingAssembly
Shield, Spindle
Relief Fitting, Cutter Spindle
Spindle Housing
Spacer, Outside
Spacer, Inside
Belt Cover (Incl. Decals)
Belt Cover (Incl. Decals
x
x
x
x
x
x
x
x
x
x
Spacer, Cutter Blade
Tapered Hub, 1.125 Bore
10 04001-172 Bolt, 1/4-20 x 1" Hex Head Grade 8
11 482745
482747
Pulley, 6.35 O.D.
Pulley, 6.95 O.D.
x
x
x
12 48940
Pulley, Double Groove, 6.35/5.75 O.D.
Pulley, Double Groove, 6.95/5.75 O.D.
Belt, R.H. Blade Drive
Belt, R.H. Blade Drive
Belt, Deck Drive
x
x
x
48966
13 48265
48295
14 48912
481001
15 04021-05 Lock Nut,3/8-16 Hex Head
16 04004-14 Stud, 3/8-16 x 6-3/4"
17 04019-04 Nut, 3/8-16 Serr. Flange
18 04001-46 Bolt, 3/8-16 x 2-1/4"
19 04041-07 Flatwasher, 3/8 (.391 x .938 x .105)
20 483215
21 04017-16 Capscrew, 5/16-18 x 3/4 Ser. Flg. HH
22 04021-09 Nut, 3/8-16 Elastic Stop
23 421355
24 04001-108 Bolt, Hex Head 5/16-18 x 4-1/4"
25 04019-03 Nut, 5/16-18 Ser. Flg. Hex Hd.
Seal, 2.00 O.D. x 1-5/8 Bore
Spindle Bushing Bottom
Nut, 1-1/16-18 UNEF-2B
Belt, Deck Drive
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
x
65 04001-41 Bolt, 5/8-11 x 9-1/2"
66 04040-10 Flatwasher, 5/8 (.688 x 1.75 x .134)
67 482879
482880
Cutter Blade, 21" Standard
Cutter Blade, 24" Standard
x
x
x
x
x
x
68 04063-08 Key, 1/4 x 1/4 x 2"
69 04066-01 Quick Pin
x
x
x
x
x
x
Pulley, Idler
70 45944
71 482295
72 9275
73 424164
423795
Shaft, Roller
Guide, Roller
Wheel Assy., Caster
Baffle, Custom-Cut 61V
Baffle, Custom-Cut 72A
Idler Pulley Support
x
x
x
x
x
x
x
x
x
x
x
x
x
x
26 482744
Pulley, 5.75
27 04019-06 Nut, 1/2-13 Ser. Flg. Hex Hd.
28 04017-37 Capscrew, 1/2-13 x 1-1/4 Ser. Flg.
29 04021-09 Nut, 3/8-16 Elastic Stop
30 04041-07 Flatwasher, 3/8 (.391 x .938 x .105)
31 48181
32 04041-12 Flatwasher, 3/8 (.375 x 1.50 x .060)
33 43077
34 461091
35 04001-46 Bolt, 3/8-16 x 2-1/4"
74 04003-23 Bolt, Carriage 3/8-16 x 1”
75 481770 Retainer, Caster Wheel
76 48114-03 Grease Fitting, 45 Deg. 1/4-28
77 04021-22 Nut, Elastic Stop 5/16-18 Grade 8
78 04030-03 Lock Washer, 5/16"
x
x
x
x
x
x
x
x
x
x
x
x
x
Pulley
79 481769
Roller Bearing, Caster Wheel
Spacer
Idler Arm (Incl. 37)
80 48100-01 Bushing, 7/8 x 1" Flanged
81 04001-37 Bolt, 1/2-13 x 5-1/2" Hex Head
82 04021-07 Nut, 1/2-13 Elastic Stop
83 43022
84 45006
Sleeve, Caster Wheel Bearing
Caster Yoke
36 45037
37 48224
38 424367
Idler Pivot
Bearing
Dust Shield
85 43037-01 Spacer, Caster Yoke 1/2"
86 46079 Caster Wheel and Support Assy.
39 04041-08 Flatwasher, 3/4 ( .776 x 1.25 x .059)
04041-08S Flatwasher, 3/4 ( .776 x 1.25 x .035)
40 04050-02 Retaining Ring, .75 EXT 'E'
41 43028
44078
J-Rod Idler Pulley
J-Rod Idler Pulley
x
x
42 04001-175 Bolt, 5/16-18 x 1-1/2" Hex Head Gr 8
x
23
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ENGINE DECK
6
5
8
20
101
19
100
7
7
21
101
4
19
23
9
13
14
1
15
10
22
39
11
12
93
99
2
15
17
19
18
90
18
94
19
16
3
64
19
16
96
38
27
103
98
19
61
26
19
95
22
16 19 16
28
83
16
22
29
31
28
19
61
25
26
16
97 16
29
83
37
85
38
66
53
55
33
34
30
88
87
86
36
102
54
31
32
38
39
41
68
69
67
45
89
56
70
43
71
35
47
65
72
69
57
44
40
42
75
62
76
16
73
19
58
84
50
46
59
60
74
92
63
79
83
76
77
80
82
48
49 51
52
24
26
61
91
81
78
SGB010B
24
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ENGINE DECK
Ref. Part
No. Number
Ref. Part
No. Number
Description
Description
1
2
3
4
5
6
7
8
04003-01
423308
04029-01
48015
42392
48099
48292
481556
46846
48309
48308
421239
04010-10
04020-02
48205
04003-12
42377
421522
04019-03
04031-09
481776
04001-12
482352
422534
45586
48030-09
04040-14
04001-72
43041
Carriage Bolt, 1/4-20 x 6"
Battery Box
Nut, Wing 1/4-20
Battery
Battery Cover
Insulation, Battery Cover
Pad, Fuel Tank Strap
Cap, Fuel Tank
Fuel Tank Assy. (Includes items 10 - 11)
Bushing, Fuel Tank Valve
Fuel Shut Off Valve
Strap, Fuel Tank
Phil RDHD Machine Screw 1/4-20 x 2"
Hex Nut, 1/4-20
Pad, Fuel Tank Support
Carriage Bolt, 5/16-18 x 3/4"
Support, Fuel Tank
Bracket, Fuel Tank Support
Serr. Fl. Hex Nut 5/16-18
Lockwasher, 5/16 Int. Tooth
Engine, 23 HP Kohler CV, (Spec PS-75523)
Hex Head CPSCR, 5/16-18 x 1-3/4"
Oil Drain Extension
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
04063-08
04012-04
48792
Key, 1/4 x 1/4 x 2"
Hex Socket Set Screw, 5/16-18 x 3/8"
Pulley, Engine Pump Drive (Incl. 55)
Clutch, Electric (Ogura)
Flatwasher, 7/16 (.469 x 1.75 x .25)
Lockwasher, 7/16"
Bolt, Hex Head 7/16-20 x 2.75"
Hex Locknut, Elastic Stop 5/16-18
Backing Plate, Clutch Stop
Rubber Pad, Clutch Stop
Heatshield, Muffler
Bolt, Hex Head 5/16-18 x 1-3/4"
Key, Woodruff 3/16 x 5/8"
Pulley, Pump Input
Sleeve, Idler
Ring, Retaining, 1-9/16 Internal
Belt, Pump Drive
Pulley, Idler-Traction Drive (Incl. 68,69,72)
Bearing, Idler Pulley
Spacer, Idler
Pump Idler Arm (includes items 76, 79)
Idler Pivot Base
Bushing, Oillube
Flatwasher, 3/4"
Ring, Retaining, 3/4" Ext. "E"
Grease Fitting
461397
04041-28
04030-05
04102-05
04021-10
422533
481716
481641
04001-12
04063-12
48581
43117
04050-06
48854
46370
48102
43063
46327
45037
48100-05
04041-08S
04050-02
48114-04
04020-12
04001-62
48929
04019-04
04061-04
04001-47
04015-03
04030-06
04041-04
481100
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
35A
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
Plate, Backing
Engine Deck
Wire Loom, .50 I.D.
Hex Nut, Jam 3/8-16
Washer, 1/4 (.312 x .750 x .065)
Bolt, Hex Head 1/2-13 x 2"
Sleeve, Shock Absorber Mount
Shock Absorber
Hex Locknut, Elastic Stop 1/2-13
Serr. Fl. Hex Head CPSCR, 7/16-14 x 1"
Serr. Fl. Hex Nut, 7/16-14
Motor - White (Includes item 52)
Lockwasher, 1/2"
Bolt, Hex Head 3/8-16 x 3-1/4"
Spring, Pump Drive Idler
Serr. Fl. Hex Nut, 3/8-16
Cotter Pin, 5/32 x 1.50"
Bolt, Hex Head 3/8-16 x 5"
Socket Head CPSCR, 1/2-13 x 1-1/4"
Lockwasher, 1/2"
48516
04021-07
04017-42
04019-05
48769
04030-06
04020-07
421289
04001-59
04019-02
04017-16
48461
48461-02
48461-03
48461-04
48461-05
46929
Flatwasher, 1/2 (.516 x .938 x .105)
Pump, Sundstrand
Nut, 1/2-13
Anchor, Brake
421520
Bracket, Oil Tank Support
Bolt, Hex Head 3/8-16 x 1-3/4"
Washer 2" OD, 3/8 ID, 16 Ga.
Carriage Bolt, 1/4-20 x 3/4"
Guard, Pulley
Gusset, Battery Box
Support, Battery Box
Carrage Bolt, 5/16-18 x 1"
Wire Loom, .75" I.D.
Rubber Pad
Bolt, Hex Head 1/4-20 x 1-1/4"
Serr. Fl. Hex Nut, 1/4-20
Serr. Fl. Hex Head CPSCR, 5/16-18 x .75"
Parking Brake Assembly (Incl. 41-44)
Brake Pads- Pair
Springs - Pair
Actuating Arm, Incl. Pin & Clip)
Clip
Hub Assembly (Includes item 50)
Brake Drum
Rim and Tire Assembly (Includes items 48, 49)
Tire 20 x 10 x 10, 4 Ply
Rim Only
04001-21
04041-10
04003-02
421523
421521
421705
04003-04
48030-10
48661
48513
48933
48058
Fuel Hose, Order by the inch
Clamp, Fuel Hose
Bolt, 1/2-13 x 2.50"
48059-01
04001-52
04021-08
48933-02
48416-04
04008-03
04028-01
48680
Nut, 1/4-20 Elastic Stop
Bolt, Hub
Wheel Nut
Castle Nut, 1.0-20 UNEF
Spacer, Clutch
43261
25
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UPPER HYDRAULICS
12
8
9
7
6
5
4
5
13
11
2
3
9
12
10
20
A
14
1
14
5
14
16
9
23
24
22
14
15
17
A
9
19
21
18
3
14
SGB027
26
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UPPER HYDRAULICS
Ref. Part
No. Number
Description
1
48711
Tank, Hydraulic
2
3
4
5
6
7
8
481164
48634
48942
48136-04
48936-01
48572-05
48645
Cap, Hydraulic Tank
Hose, Pump to Oil Cooler
Hose, Oil Cooler to Tank
Clamp, Hose
Coupling, Flare Swivel
Tube, Union
Oil Cooler Assembly
9
04003-12
421279
48350-05
48603-02
48936-02
04019-03
421280
421281
04021-08
04017-05
421288
481507
48482
Carriage Bolt, 5/16-18 x 3/4"
Bracket, Oil Cooler
Elbow, 90 Degrees
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
O-Ring
Coupling Flare Swivel
Serr. Fl. Hex Head Nut, 5/16-18
Brace, L.H. Cooler Support
Brace, R.H. Cooler Support
Elastic Stop Nut, 1/4-20
Serr. Fl. Hex Head CPSCR, 1/4-20 x 3/4"
Strap, Oil Tank
Filler Neck Insert
Hose, 1/4" Pushlock, Order by the inch
Clamp
48059-01
48309
48939
Bushing
90 Degree Elbow
27
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LOWER HYDRAULICS
21
13
11
13
1
20
28
A
B
10
22
27
G
4
F
H
28
2
28
26
26
E
6
C
31
30
29
13
9
17
G
15
18
15
5
28
27
C
6
7
3
9
25
J
11
24
26
13
D
D
23
14
10
32
13
8
26
H
12
25
26
21
26
26
I
I
A
19
32
5
E
J
19
F
B
17
33
20
16
4
18
20
28
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LOWER HYDRAULICS
Ref. Part
No. Number
Description
1
2
3
4
04017-04
48462-02
48758
Capscrew, 1/4-20 x1/2 Serr. Fl. Hex Head
Filter Head
Filter, Spin-On Lube
Hose Assembly
48991
5
48688
Hose Assembly
6
7
8
9
48350-03
04062-01
44088
48353-02
48136-04
48482
Elbow, 90 Degrees
Hairpin Cotter
Lever, Dump Valve
Connector, Flare Swivel with Hose Barb
Hose Clamp
Hose, 1/4 Pushlock, Order by the inch
Hose, 1/4 Pushlock, Order by the inch
Hose Clamp
Tee Union, Pushlock Hose
Hose, 1/4 Pushlock, Order by the inch
Hose, Dump Valve
Elbow, 90 Deg.
Inlet Hose, 3/4" ID
Tee, 1/2" Run
Motor Hose
Hose, Pump To Oil Cooler
Coupling, Flare Swivel
Coupling, Flare Swivel With Barb
Tube Union
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
48482
48059-01
48935-01
48482
48853
48350-05
48856
48937-01
48905
48634
48936-01
48936-02
48572-06
48938-01
48603-02
48603-03
48603-04
48571-03
48810-02
48602
O-Ring Bushing
O-Ring
O-Ring
O-Ring
Cap
Tee, JIC to O-Ring
Hose, Order by the inch
Compression Fitting
Elbow, 90 Deg.
48911-01
48350-12
29
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CONTROL LINKAGE
10
12
11
13
14
15
17
16
18
17
4
3
5
4
5
6
20
7
14
19
1
31
6
12
13
5
11
8
30
25
9
31
5
26
21
27
8
2
28
10
15
11
24
29
14
23
sgb011
30
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CONTROL LINKAGE
Ref. Part
No. Number
Description
1
2
3
4
5
6
7
46328
Control Linkage, Bellcrank (Includes 30, 31)
Flatwasher, 5/16 (.375 x .875 x .083)
Bolt, Hex Head 5/16-18 x 2-3/4"
Bolt, Hex Head 3/8-16 x 1"
Flatwasher, 3/8 (.406 x .812 x .065)
Sleeve, Pump Control Link
Link, Speed Control
04040-15
04001-13
04001-19
04040-05
43212
42658
8
9
04021-05
45485
Hex Locknut, 3/8-16
Control Arm, Pump
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
04003-05
04041-07
48464
04021-09
04020-14
44044
48512
43257
48463
421148
04003-04
04019-03
**
04001-59
04021-08
04021-10
43110
04061-02
48343-04
04064-02
48114-05
48100-04
Carrage Bolt,RH SH SQNK 3/8-16 x 1-1/2"
Flatwasher, 3/8 (.391 x .938 x .105)
Rod End, RH Female THD 3/8-24
Hex Locknut, Elastic Stop 3/8-16
Hex Nut, 3/8-24
Control Rod
Bolt Hex Head, 3/8-24 x 6-3/4"
Bushing, Spring Keeper
Spring, Neutral Return
Retainer, Neutral Spring
Carrage Bolt, 5/16-18 x 1"
Serr. Fl. Hex Nut 5/16-18
Number Not Used
Bolt, Hex Head 1/4-20 x 1-1/4"
Hex Locknut, Elastic Stop 1/4-20
Hex Locknut, Elastic Stop 5/16-18
Sleeve, Control Arm
Cotter Pin, 3/32 x .75"
Clevis, Pump Control
Pin, Clevis 3/8"
Greese Fitting, 1/4-28 Self Tap
Bushing, Bronze
31
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INSTRUMENT PANEL AND ELECTRICAL COMPONENTS
21
C
B
9
A
7
8
2
3
4
25
D
E
F
6
19
15
9
11
12
18
13
17
10
16
18
9
14
17
10
5
PTO Switch
Connector
15
13
1
20
21
35
21
23
34
21
24
26
27
22
25
28
31
29
30
32
31
33
32
33
STHM99IP&E
32
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INSTRUMENT PANEL AND ELECTRICAL COMPONENTS
Ref. Part
No. Number
Description
1
2
3
4
461360
48298
482289
48023
*
Instrument Panel (includes Decal)
Blade Fuse, 20 amp.
Decal, Instrument Panel
Hour Meter (includes Bracket and Hardware A, B, C)
Hour Meter Bracket
A
B
C
*
*
Lockwasher, #10 Ext. Tooth
Hex Nut, 10-24
5
D
481755
*
Ammeter (includes Bracket and Hardware D, E, F)
Ammeter Bracket
E
F
*
*
Lockwasher, #10 Int. Tooth
Hex Nut, #10-32
6
7
8
9
04010-11
42413
04021-01
04003-12
04010-01
48798
*
Phillips Rd. Head Screw, #10-32 x 1-1/2"
Bracket, Fuse Holder
Elastic Stop Nut, #10-32
Carriage Bolt, 5/16-18 x 3/4"
Phillips Washer Head Screw, #10-32 x .50"
Keyswitch
Lockwasher, 5/8 Int. Tooth
Nut, Special 5/8-32
Ignition Key and Ring Assy.
Choke Control
Throttle Control
Lockwasher, #10 Ext. Tooth
Hex Nut, #10-32
Switch, PTO
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
*
48017-02
482315
48879
04031-01
04020-01
483162
481275
04019-03
482700
04001-44
04020-02
481683
04031-09
481776
481474
481476
461397
04003-12
48030-09
04021-10
48029-15
48029-13
Wire Harness With Relay
Serr. Fl. HH Nut, 5/16-18
Battery (Not sold through Scag)
Bolt, Hex head 1/4-20 x 1/2"
Hex Nut 1/4-20
Wire Harness, STHM
Lockwasher 5/16 Int. Tooth
Engine, 23 HP Kohler CV(Spec PS-75523)
Switch, Parking Brake
Switch, Foot Safety
Clutch, Electric
Carriage Bolt, 5/16-18 x 3/4"
Wireloom
Locknut, Elastic Stop 5/16-18
Battery Cable, 36" Black
Battery Cable, 25" Red
33
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RIDER FRAME ASSEMBLY
15
12
11
14
16
13
67,68
10
17
14
54
18
21
9
7
20
19
6
22
5
23
24
42
4
8
5
24
61
3
2
25
27
62
26
63
65
1
42
43
41
40
28
29
42
64
51
55
44
31
45
46
59
30
47
48
66
52
42
58
19
60
45
57
55
2
58
49
36
39
38
37
56
52
52
50
51
55
37 A
35 34 33 32
53
STHM99RFA
34
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RIDER FRAME ASSEMBLY
Ref. Part
No. Number
Ref. Part
No. Number Description
Description
1
2
3
4
5
6
7
8
46715
Steering Frame (includes Bshgs and Fittings)
Bronze Bushing, 7/8 ID x 1.0 Flanged
Retaining Ring, 7/8 external
Hex Nut, Elastic Stop 5/16-18
Flat Washer, 5/16 (3/8 x 7/8 x 13 ga.)
Steering Handle (includes item 7)
Grip
Bolt, Hex Hd., 5/16-18 x 1-3/4"
Seat Assy. (includes items 10 thru 13,54)
Cushion Assembly
Arm Pad - R.H.
Seat Back Cushion
Arm Pad - L.H.
Serr. Fl. HH. Nut, 5/16-18
Seat Adjuster Track
Bolt, RDHD Carr. 3/8-16 x 1-1/2 (52" & 61")
Bolt, RDHD Carr. 3/8-16 x 2.0" (72")
Seat Plate
Ballast, Seat Mount (72" cutter deck only)
Serr Fl. Hex Nut, 3/8-16
Seat Spring
Bolt, Hex Hd., 7-16-14 x 3-1/2"
Reinforcement, Seat Spring
Retaining Ring, 1-1/8" external
Bushing, Oilite - 1-1/8 ID x 1.0 Flanged
Rear Wheel Pivot
Bolt, Hex Hd., 3/8-16 x 1-1/4"
Hex Jam Nut, 3/8-24
Lock Washer, 3/8 Internal Tooth
Rear Wheel Yoke
Hex Elastic Stop Nut, 5/8-11
Bolt, Hex Hd. 5/8-11 x 9"
Spacer, Rear Wheel, short
Seal, Grease
36
37
37A
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
481894
48005
481893
43021
43020-02
48828
Rim Only
48100-01
04050-03
04021-10
04040-15
46029
Rear Wheel Assy. (includes items 33-36, 37A)
Tire Only
Sleeve, Rear Wheel
Spacer, Rear Wheel
Cable, Steering (includes Hardware)
Pedal, Foot Safety Switch
Grease Fitting
Hex Elastic Stop Nut, 7/16-14
Screw, Phillips flat hd #10-32 x 3/4"
Serr. Fl. Hex Nut, 1/4-20
Spring, Foot Safety Switch
Hex Nut, Elastic Stop Lock, 1/4-20
Switch, Foot Safety
Bolt, Hex Hd., 1/4-20 x 1-3/4"
Steering Shaft
Retaining Ring 3/4 Ext. “E”
Bushing, Oilite - 3/4 ID x 1.0
Foot Pedal
Screw w/washer, 1/4-20 x .75"
Flat Washer, 3/4 x 1-1/4 x 16 Ga.
Foot Pedal Arm
Pin, Drive Lock 3/16 x 1-1/4"
Bushing, Oilite - 3/4 x .50 Flanged
Sulky Mtg. Brkt. L.H.
Sulky Mtg. Brkt. R.H.
Bolt, Hex Hd., 1/2-13 x 5-1/2"
Pulley, Winch Cable
48159
45606
04001-12
482119
482111
482108
482105
482107
04019-03
46570
04003-05
04003-03
421342
42482
04019-04
42026
04001-83
42366
04050-05
48100-02
45008
04001-32
*
48114-04
04021-11
04010-17
04019-02
481056
04021-08
481476
04001-02
45009
04050-02
48100-06
45502
04010-22
04041-08
45506
04065-01
48100-03
45488
45256
04001-37
48208
48100-04
04040-13
44028
04021-07
482109
482110
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23‘
24
25
26
27
28
29
30
31
32
33
34
35
*
Bushing, Oillube - 1/2 ID x .56
Flat Washer, 1/2 (.562 x 1.375 x .109)
Retainer, Winch Cable
Hex Elastic Stop Nut, 1/2-13
Arm Rest Bracket, Left Hand
Arm Rest Bracket, Right Hand
45035
04021-13
04001-40
43020-01
481897
481896
481895
Bearing Cone
Bearing Cup
35
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BRAKE LINKAGE
8
Deck Weldment
4
1
5
3
10
2
6
14
7
12
6
6
10
11
9
15
5
24
23
13
11
10
12
6
5
11
11
22
6
6
10
11
11
21
4
20
18
19
16
17
SGB050
36
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BRAKE LINKAGE
Ref. Part
No. Number
Description
1
2
3
04019-04
04021-05
43032
Serr. Fl. HH Nut, 3/8-16
Hex Locknut, 3/8-16
Swivel
4
5
6
7
04062-01
04001-32
43212
421338
48342
Hairpin Cotter (.094 x 1.62)
Hex Head Bolt, 3/8-16 x 1-1/4"
Sleeve, Hydro Linkage
Link, Cam
8
Grip, Parking Brake
9
45504
Handle, Parking Brake
Flat Washer, 3/8 (.391 x .938 x .105)
Hex Nut, Elastic Stop 3/8-16
Carriage Bolt, 3/8-16 x 1-1/4"
Hex Head Bolt, 3/8-16 x 1-3/4"
Lever, Brake
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
04041-07
04021-09
04003-11
04001-21
421339
04020-12
43260
04017-27
45647
44085
48881
48880
48045
04070-03
04020-04
Hex Jam Nut, 3/8-16
Washer, Neutral Lock
Serr. Fl. HH CPSCR, 3/8-16 x 1"
Bracket, Neutral Lock
Rod, Neutral Lock
Cable Assembly, Parking Brake R.H.
Cable Assembly, Parking Brake L.H.
Cable Winch
Eye Bolt, 3/8-16 R.H.
Hex Nut, 3/8-16
37
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ELECTRICAL WIRING HARNESS
481683
MOWER
CLUTCH
POSITIVE
NEGATIVE
HOURMETER
HOURMETER
ENGINE GND
BLACK
BLACK
BRAKE
INTERLOCK
RED
BLACK
FUSES
FOOT PEDAL
INTERLOCK
BLACK
KEY
SWITCH
GREEN
YELLOW
POSITIVE
AMMETER
NEGATIVE
AMMETER
TO ENGINE
MOWER ENGAGEMENT
PTO SWITCH CONNECTOR
481683
STARTER
SOLENOID
WIRE HARNESS WITH RELAY
PART NO. 481275
To Engine
Ground
RELAY
GREEN
To Starter
BLUE
RED
To Blue Wire
From Engine
SC481275
To Starter
Red Battery
Cable Post
38
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WINCH LIFT SYSTEM
8
11
9
5
4
6
7
3
10
14
24
2
12
1
22
13
23
21
Steering
Frame
25
17
16
15
20
sgb008
19
18
Ref. Part
No. Number
Ref. Part
No. Number Description
Description
1
2
3
4
5
6
7
8
48043
Winch Assembly (Incl. 1-7, 11-13, 15-23)
Locknut, 7/16-14
Ratchet Pawl
Ratchet Bolt
Flatwasher
Ratchet Spacer
Ratchet Spring
Cable Guide
Winch Cable Assembly
14
15
16
17
18
19
20
21
22
23
24
25
48044
Winch Handle
Handle Nut
205015
204364
208328
404163
404164
204362
204012
205116
304758
204803
404409
205167
205055
404166
204363
42127
Handle Spring
Shaft Bushing
Pressure Washer
Ratchet Wheel
Pressure Plate
Shaft Bushing
E-Ring
9
48045
10
11
12
13
04021-03 Hex Locknut, 1/4-28
Drive Shaft
04017-27 Serr. Flg. HH Capscrew, 3/8-16 x 1"
04019-04 Serr. Flg. HH Nut, 3/8-16
304753
203161
204803
Winch Reel
Reel Shaft
Hex Locknut, 3/8-16
39
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REPLACEMENT DECALS & INFORMATION
2, 2a, 2b
1
3
4
5
9
6
7
8
10, 11
12
Ref. Part
Ref. Part
No. Number
Description
No. Number
Description
6
7
8
9
10
11
12
482289
481039
48993
Decal, Instrument Panel
Decal, Warning-Belt Cover
Decal, Dump Valve
Decal, Metalcraft-Made In USA
Decal, 61 Velocity Plus
Decal, 72 Advantage
1
2
2a
2b
3
481971
48314
48968
Decal, Heavy Duty Commercial
Decal, Scag Logo ( Cutter Deck)
Decal, Scag Logo (Battery Box Front)
Decal, Scag Logo Seat Back
Decal, Danger-Spinning Blades
Decal, Warning-Rotating Blades
Decal, Patent
48404
48825
483201
481956
482817
482285
482286
483044
4
5
Decal, Height of Cut
40
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LIMITED WARRANTY - COMMERCIAL EQUIPMENT
Any part of the Scag commercial mower manufactured by Scag Power Equipment and found, in the reasonable judgment
of Scag, to be defective in materials or workmanship, will be repaired or replaced by anAuthorized Scag Service Dealer
without charge for parts and labor during the periods specified below. This warranty is limited to the original purchaser
and is not transferable. Proof of purchase will be required by the dealer to substantiate any warranty claims. All warranty
work must be performed by anAuthorized Scag Service Dealer.
This warranty is limited to the following specified periods from the date of the original retail purchase for defects in
materials or workmanship:
* Wear items including drive belts, blades, hydraulic hoses and tires are warranted for ninety (90) days.
* Batteries are covered for ninety (90) days.
* Frame and structural components including oil reservoir and oil coolers are warranted for 2 years (Parts and
labor).
* Cutter decks are warranted against cracking for a period of three (3) years. (Parts and labor 1st and 2nd year;
Parts only 3rd year) The repair or replacement of the cutter deck will be at the option of Scag Power
Equipment. We reserve the right to request components for evaluation. This warranty does not cover any
mower that has been subject to misuse, neglect, negligence, accident, or that has been operated in any way
contrary to the operating instructions as specified in the Operator’s Manual.
* Engines and electric starters are covered by the engine manufacturer’s warranty period.
* Major drive system components are warranted for two (2) years by Scag Power Equipment. (Parts and labor)
(Two year warranty exclude fittings, hoses, drive belts). The repair or replacement of the hydraulic pump or
hydraulic motor will be at the option of Scag Power Equipment. This warranty does not cover any mower that
has been subject to misuse, neglect, negligence, or accident, or that has been operated in any way contrary to
the operating instructions as specified in the Operator’s Manual.
* Electric clutches have a Limited Warranty for 2 year (Parts and labor).
* Cutter Spindle Assemblies have a Limited Warranty for three years (Parts and labor 1st and 2nd year;
Parts only 3rd year).
* Any Scag product used for rental purposes is covered by a 90 day warranty.
The Scag mower, including any defective part must be returned to an Authorized Scag Service Dealer within the warranty
period. The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner
after repair will be paid for by the owner. Scag’s responsibility is limited to making the required repairs and no claim of
breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower.
This warranty does not cover any mower that has been subject to misuse, neglect, negligence, accident, or that has been
operated in any way contrary to the operating instructions as specified in the Operator’s Manual. The warranty does not
apply to any damage to the mower that is the result of improper maintenance, or to any mower or parts that have not been
assembled or installed as specified in the Operator’s Manual and Assembly Manual. The warranty does not cover any
mower that has been altered or modified, changing performance or durability. In addition, the warranty does not extend to
repairs made necessary by normal wear, or by the use of parts or accessories which, in the reasonable judgment of Scag,
are either incompatible with the Scag mower or adversely affect its operation, performance or durability.
Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obliga-
tion to modify any mower previously manufactured.All other implied warranties are limited in duration to the two (2) year
warranty period or ninety (90) days for mowers used for rental purpose. Accordingly, any such implied warranties
including merchantability, fitness for a particular purpose, or otherwise, are disclaimed in their entirety after the expiration
of the appropriate two year or ninety day warranty period. Scag’s obligation under this warranty is strictly and exclusively
limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them
any other obligation. Some states do not allow limitations on how long an implied warranty lasts, so the above limitation
may not apply to you.
Scag assumes no responsibility for incidental, consequential or other damages including, but not limited to, expense for
gasoline, expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner,
mechanic’s travel time, telephone or telegram charges, rental of a like product during the time warranty repairs are being
performed, travel, loss or damage to personal property, loss of revenue, loss of use of the mower, loss of time or inconve-
nience. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limita-
tion or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights
which vary from state to state.
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