Poulan Lawn Mower 178249 User Manual

IMP ORTANT MANUAL  
Do Not Th r ow Aw a y  
WARNING:  
OWNER'S MANUAL  
MODEL:  
Rea d th is Ow n er 's Ma n u a l a n d  
follow a ll Wa r n in gs a n d Sa fety  
In str u ction s. F a ilu r e to d o so  
ca n r esu lt in ser iou s in ju r y.  
DP R 22H 46STB  
LAWN TRACTOR  
178249 3.2.01 JH  
Alwa ys Wea r Eye P r otection Du r in g Oper a tion  
Printed in U.S.A.  
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SAFETY RULES  
Safe Operation Practices for Ride-On Mowers  
Besuretheareaisclearofotherpeoplebeforemowing.  
Look for this symbol to point out im-  
portant safety precautions. It means  
CAUTION!!! BECOMEALERT!!! YOUR  
SAFETY IS INVOLVED.  
Stop machine if anyone enters the area.  
Nevercarrypassengersorchildrenevenwiththeblades  
off.  
Do not mow in reverse unless absolutely necessary.  
Alwayslookdownandbehindbeforeandwhilebacking.  
Never carry children. They may fall off and be seriously  
injured or interfere with safe machine operation.  
Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
Be alert and turn machine off if children enter the area.  
Before and when backing, look behind and down for  
small children.  
Mow up and down slopes (15° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
CAUTION: Inordertopreventacciden-  
talstartingwhensettingup,transport-  
ing, adjusting or making repairs, al-  
ways disconnect spark plug wire and  
placewirewhereitcannotcontactspark  
plug.  
CAUTION: Do not coast down a hill in  
neutral, you may lose control of the  
tractor.  
Watch for holes, ruts, or bumps. Uneven terrain could  
overturn the machine. Tall grass can hide obstacles.  
CAUTION: Tow only the attachments  
that are recommended by and comply  
withspecificationsofthemanufacturer  
of your tractor. Use common sense  
when towing. Operate only at the low-  
est possible speed when on a slope.  
Too heavy of a load, while on a slope,  
is dangerous. Tires can lose traction  
with the ground and cause you to lose  
control of your tractor.  
Use slow speed. Choose a low gear so that you will not  
have to stop or shift while on the slope.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
straight down the slope.  
If machine stops while going uphill, disengage blades,  
shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then, turn  
slowly and gradually downhill, if possible.  
WARNING  
Engine exhaust, some of its constituents, and cer-  
tain vehicle components contain or emit chemicals  
knowntotheStateofCaliforniatocausecancerand  
birth defects or other reproductive harm.  
WARNING  
Battery posts, terminals and related accessories  
containleadandleadcompounds,chemicalsknown  
to the State of California to cause cancer and birth  
defects or other reproductive harm. Wash hands  
afterhandling.  
3
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PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
Read and observe the safety rules.  
GASOLINE CAPACITY  
AND TYPE:  
3.5 GALLONS  
Followaregularscheduleinmaintaining,caringforand  
using your tractor.  
UNLEADED REGULAR  
FollowtheinstructionsunderCustomerResponsibili-  
tiesand Storagesections of this owners manual.  
OIL TYPE (API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30 (below 32°F)  
WARNING: This tractor is equipped with an internal  
combustion engine and should not be used on or near any  
unimproved forest-covered, brush-covered or grass-cov-  
ered land unless the engines exhaust system is equipped  
withasparkarrestermeetingapplicablelocalorstatelaws  
(if any). If a spark arrester is used, it should be maintained  
in effective working order by the operator.  
OIL CAPACITY:  
W/FILTER: 4.0 PINTS  
W/OFILTER: 3.75 PINTS  
SPARK PLUG:  
(GAP: .040")  
CHAMPION RC12YC  
GROUND SPEED (MPH): FORWARD: 0 5.5  
REVERSE: 0 2.4  
In the state of California the above is required by law  
(Section 4442 of the California Public Resources Code).  
Otherstatesmayhavesimilarlaws. Federallawsapplyon  
federallands.  
TIRE PRESSURE:  
FRONT: 14 PSI  
REAR: 10 PSI  
CHARGING SYSTEM:  
BATTERY:  
16 AMPS @ 3600 RPM  
A spark arrester for the muffler is available through your  
nearest authorized service center/department (See RE-  
PAIR PARTS section of this manual).  
AMP/HR:  
30  
MIN. CCA:  
240  
CASE SIZE: U1R  
BLADE BOLT TORQUE:  
2735 FT. LBS.  
CONGRATULATIONS onyourpurchaseofanewtractor.  
Ithasbeendesigned,engineeredandmanufacturedtogive  
you the best possible dependability and performance.  
Should you experience any problem you cannot easily  
remedy, please contact your nearest authorized  
servicecenter/department Wehavecompetent,well-trained  
technicians and the proper tools to service or repair this  
tractor.  
Please read and retain this manual. The instructions will  
enableyoutoassembleandmaintainyourtractorproperly.  
Always observe the SAFETY RULES.  
TABLE OF CONTENTS  
SAFETY RULES ...................................................... 2-3  
PRODUCT SPECIFICATIONS ..................................... 4  
CUSTOMER RESPONSIBILITIES ................... 4, 17-20  
ASSEMBLY............................................................ 6-10  
OPERATION......................................................... 11-16  
MAINTENANCE SCHEDULE..................................... 17  
SERVICE AND ADJUSTMENTS .......................... 21-26  
STORAGE ................................................................. 27  
TROUBLESHOOTING .......................................... 28-29  
REPAIR PARTS - TRACTOR ............................... 32-45  
WARRANTY .............................................................. 46  
4
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UNASSEMBLEDPARTS  
Gauge Wheels  
Steering Wheel  
(4) Shoulder  
Bolts  
(4) Wheels  
(4) Adjusting  
Bars  
Steering Sleeve  
Steering Sleeve  
Extension  
(4) Clevis Pins  
(4) Washers 3/8 x 3/4 x 14 Ga.  
Steering  
Wheel Adapter  
Steering  
Wheel Insert  
(4) Retainer Springs  
(double loop)  
Seat  
(4) Locknuts 3/8-16  
Nose Roller  
(2) Nylon  
Locknuts  
5/16-18  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(2) Washers  
17/32 x 7/8 x 16 Ga.  
Nose  
Roller  
(1) Knob  
Brackets  
Mower  
(2) Hex Bolts  
5/16-18 x 1  
(2) Front Link Assemblies  
Blades  
(1) Oil Drain Tube  
For Future Use  
(3) Mulching  
Blades  
Slope Sheet  
(3) Retainer Springs (double loop)  
Keys  
(2) Keys  
(4) Retainer Springs (single loop)  
5
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ASSEMBLY  
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To  
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the  
correct tools as necessary to insure proper tightness.  
TOOLS REQUIRED FOR ASSEMBLY  
STEERING WHEEL  
INSERT  
LOCK NUT  
A socket wrench set will make assembly easier. Standard  
wrench sizes are listed.  
(1) Tire pressure gauge  
LARGE FLAT WASHER  
(2) 9/16" wrenches  
(1) 1/2" wrenches  
(1) Pliers  
(1) Utility knife  
(1) 3/4" socket w/drive ratchet  
STEERING WHEEL  
Whenrightorlefthandismentionedinthismanual,itmeans  
when you are in the operating position (seated behind the  
steeringwheel).  
STEERING  
WHEEL  
ADAPTOR  
TABS  
TO REMOVE TRACTOR FROM  
CARTON  
STEERING  
WHEEL EXTENTION  
UNPACK CARTON  
Remove all accessible loose parts and parts cartons  
from carton.  
Cut, from top to bottom, along lines on all four corners  
of carton, and lay panels flat.  
STEERING  
SHAFT  
Remove mower and packing materials.  
Check for any additional loose parts or cartons and  
remove.  
STEERING  
SLEEVE  
BEFORE REMOVING TRACTOR  
FROM SKID  
FIG. 1  
ATTACH STEERING WHEEL (See Fig. 1)  
Remove locknut and large flat washer from steering  
shaft.  
Positionfrontwheelsofthetractorsotheyarepointing  
straightforward.  
Slide the steering sleeve over the steering shaft.  
Align tabs and press steering sleeve extension into  
bottom of steering wheel.  
Position steering wheel so cross bars are horizontal  
(left to right) and slide onto steering wheel adapter.  
Secure steering wheel to steering shaft with locknut  
and large flat washer previously removed. Tighten  
securely.  
Snap steering wheel insert into center of steering  
wheel.  
Remove protective materials from tractor hood and  
grill.  
HOW TO SET UP YOUR TRACTOR  
CHECK BATTERY (See Fig. 2)  
Lift hood to raised position.  
If this battery is put into service after month and year  
indicated on label (label located between terminals)  
charge battery for minimum of one hour at 6-10 amps.  
(See"BATTERY"inCUSTOMERRESPONSIBILITIES  
section of this manual for charging instructions).  
LABEL  
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES  
IN SKID THAT MAY PUNCTURE TIRES WHERE  
TRACTOR IS TO ROLL OFF SKID.  
FIG. 2  
6
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ASSEMBLY  
INSTALL SEAT (See Fig. 3)  
Adjust seat before tightening adjustment knob.  
TO DRIVE TRACTOR OFF SKID (See Opera-  
tion section, page 12, for location and func-  
tion of controls)  
WARNING:Beforestarting, read, understandandfollow  
all instructions in the Operation section of this manual. Be  
sure tractor is in a well-ventilated area. Be sure the area in  
front of tractor is clear of other people and objects.  
Removeadjustmentknobandflatwashersecuringseat  
tocardboardpackingandsetasideforassemblyofseat  
to tractor.  
Pivot seat upward and remove from the cardboard  
packing. Remove the cardboard packing and discard.  
Place seat on seat pan so head of shoulder bolt is  
positioned over large slotted hole in pan.  
Push down on seat to engage shoulder bolt in slot and  
pull seat towards rear of tractor.  
Pivot seat and pan forward and assemble adjustment  
knob and flat washer loosely. Do not tighten.  
Be sure all above assembly steps have been com-  
pleted.  
Check engine oil level and fill fuel tank with gasoline  
Placefreewheelcontrolin"transmissionengaged"posi-  
tion.  
Sit on seat in operating position, depress clutch/break  
pedal and set the parking brake.  
Lower seat into operating position and sit on seat.  
Slideseatuntilacomfortablepositionisreachedwhich  
allowsyoutopressclutch/brakepedalallthewaydown.  
Place motion control lever in neutral (N) position.  
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
Get off seat without moving its adjusted position.  
Raise seat and tighten adjustment knob securely.  
Starttheengine.Aftertheenginehasstarted,movethe  
throttle control to idle position.  
SEAT  
Releaseparkingbrake.  
Slowlymovethemotioncontrolleverforwardandslowly  
drive tractor off skid.  
Applybraketostoptractor, setparkingbrakeandplace  
motion control lever in neutral position.  
Turn ignition key to "OFF" position.  
SEAT PAN  
Continue with the instructions that follow.  
SHOULDER  
BOLT  
TO ATTACH NOSE ROLLER (See Fig. 4)  
Positionbrackets,17/32x7/8x16gaugewashers,and  
noserollerbetweendeckmountingbracketsasshown.  
Be sure to position brackets on correct side, as shown.  
Install hex bolts and lock nuts as shown. Tighten  
hardwaresecurely.  
NOTE: Be sure bracket tabs are positioned in tab holes in  
deck brackets.  
FLAT WASHER  
TAB  
ABRACKET  
TAB  
HOLE  
NOSE ROLLER  
HEX  
BOLT  
ADJUSTMENT  
KNOB  
FIG. 3  
LOCK NUT  
B”  
BRACKET  
TAB  
NOTE: You may now roll or drive your tractor off the skid.  
Follow the appropriate instruction below to remove the  
tractor from the skid.  
WASHER  
FIG. 4  
TO ROLL TRACTOR OFF SKID (See Opera-  
tion section, page 12, for location and func-  
tion of controls)  
Press lift lever plunger and raise attachment lift lever to  
its highest position.  
Releaseparkingbrakebydepressingclutch/brakepedal.  
Place freewheel control in freewheeling position to  
disengagetransmission(SeeTOTRANSPORTinthe  
Operation section of this manual).  
Roll tractor forward off skid.  
7
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ASSEMBLY  
ASSEMBLE GAUGE WHEELS TO MOWER  
MANDREL  
ASSEMBLY  
TRAILING EDGE UP  
BLADE  
DECK (See Fig. 5)  
Thegaugewheelsaredesignedtokeepthemowerdeckin  
proper position when operating mower. Be sure they are  
properlyadjustedtoensureoptimummowerperformance.  
CENTER  
HOLE  
Slide gauge wheel bar down into bracket channel, Be  
sure that gauge wheel bar aligning holes are on top.  
Assemble gauge wheels as shown using shoulder  
bolts, 3/8 washers and 3/8-16 center locknuts and  
tighten securely.  
FLAT  
WASHER  
HEX BOLT  
(GRADE 8)*  
STAR  
LOCK  
For ease of mower to tractor assembly, raise gauge  
wheels to highest position and retain with clevis pins  
andspringretainers.  
Adjustgaugewheelsbeforeoperatingmower.SeeTO  
ADJUST GAUGE WHEELSin the Operation section  
of this manual.  
WASHER  
*A GRADE 8 HEAT TREATED BOLT CAN BE  
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.  
FIG. 6  
TO INSTALL MULCHER PLATE (See Fig. 7)  
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall  
RETAINER SPRING  
themulcherplate.  
PIN  
Raise and hold deflector shield in upright position.  
Place front of mulcher plate over front of mower deck  
opening and slide into place, as shown.  
ADJUSTING  
BAR  
SHOULDER  
BOLT  
Hook front latch into hole on front of mower deck.  
Hook rear latch into hole on back of mower deck.  
GAUGE  
WHEEL  
CAUTION: Do not remove deflector  
shield from mower. Raise and hold  
shield when attaching mulcher plate  
and allow it to rest on plate while in  
operation.  
3/8-16 CENTER  
LOCKNUT  
3/8 WASHER  
FIG. 5  
DEFLECTOR  
SHIELD  
MULCHER  
PLATE  
IMPORTANT: FOR SHIPPING PURPOSES, THE  
MULCHER PLATE WAS PREATTACHED TO YOUR  
MOWER. THE MULCHER PLATE MUST ONLY BE USED  
WITH THE MULCHING BLADES THAT CAME PACKED  
SEPARATELY IN THE CARTON.  
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH  
PERFORMANCE BLADES, WHICH ARE THE BEST  
BLADES FOR BAGGING AND DISCHARGING. TO USE  
YOUR MOWER WITH THE HIGH PERFORMANCE  
BLADES THE MULCHER PLATE MUST BE REMOVED  
FROM THE MOWER (SEE FIG. 6).  
LATCH  
HOOKS  
TO SET UP YOUR MOWER FOR MULCHING  
(See Fig. 6)  
FIG. 7  
Turn the mower over to allow access to blades.  
TO CONVERT TO BAGGING OR  
DISCHARGING  
Remove hex bolt, lock washer and flat washer and  
removehighperformanceblades. Storeinsafeplace.  
NOTE: The mulcher blades will discharge and bag grass,  
Install mulcher blades with trailing edge up towards  
deck as shown.  
but for best bagging and discharging install the high  
performanceblades.  
IMPORTANT: TO ENSURE PROPER ASSEMBLY,  
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON  
MANDREL ASSEMBLY.  
Removemulcherplateandmulcherbladesandinstall  
high performance blades, (see BLADE REMOVAL in  
the CUSTOMER RESPONSABILITY section of this  
manual).  
Reassemble hex bolt, lock washer and flat washer in  
exact order as shown.  
Storemulcherbladesandmulcherplateinasafeplace.  
Yourmowerisnowreadyfordischargingorinstallation  
of optional grass catcher accessory.  
Tighten bolt securely (27-35 Ft. Lbs. torque).  
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.  
Install mulcher plate if previously removed.  
8
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ASSEMBLY  
Place the L.H. suspension arm on outward pointing  
deck pin. If necessary, rock and raise front of mower  
to align deck pin with the hole in suspension arm.  
Retainwithdoubleloopretainerspringwithloopsdown  
as shown.  
Slideleftsideofmowerbackandinstalltheunattached  
front link in top hole of the L.H. front mower bracket.  
Retain with single loop retainer spring as shown.  
Place the R.H. suspension arm on outward pointing  
deck pin. If necessary, rock and raise front of mower  
to align deck pin with the hole in suspension arm.  
Retainwithdoubleloopretainerspringwithloopsdown  
as shown.  
Connect anti-sway bar to chassis bracket under left  
footrest and retain with double loop retainer spring.  
Turn height adjustment knob clockwise to remove  
slack from mower suspension.  
Raise mower to highest position.  
Adjustgaugewheelsbeforeoperatingmowerasshown  
in the Operation section of this manual.  
INSTALL MOWER AND DRIVE BELT (See  
Figs. 8 and 9)  
Be sure tractor is on level surface and mower suspension  
armsareraisedwithattachmentliftcontrol.Engageparking  
brake.  
Cutandremovetiessecuringanti-swaybarandbelts.  
Swing anti-sway bar to left side of mower deck.  
Slidemowerundertractorwithdeflectorshieldtoright  
side of tractor.  
IMPORTANT: CHECK BELT FOR PROPER ROUTING IN  
ALL MOWER PULLEY GROOVES. INSTALL BELT INTO  
ELECTRIC CLUTCH PULLEY GROOVE.  
Install one front link in top hole of the R.H. front mower  
bracketandR.H.frontsuspensionbracket. Retainwith  
two single loop retainer springs as shown.  
InstallsecondfrontlinkinL.H.frontsuspensionbracket  
only and retain with single loop retainer spring as  
shown.  
Turn height adjustment knob counterclockwise until it  
stops.  
Lower mower linkage with attachment lift control.  
ELECTRIC  
CLUTCH  
PULLEY  
SUSPENSION  
ARMS  
DOUBLE LOOP RETAINER  
SPRING(Outwardpointingdeckpins)  
FRONT  
SUSPENSION  
BRACKET  
FRONT  
MOWER  
BRACKET  
CHASSIS  
BRACKET  
FRONT  
LINK  
SINGLE LOOP  
RETAINER  
SPRINGS  
GAUGE  
WHEEL  
DOUBLE LOOP  
RETAINER SPRING  
ANTI-SWAY BAR  
IDLER PULLEY  
USE PLIERS FOR  
RETAINER SPRINGS  
FIG. 8  
LOOP  
DOWN  
DEFLECTOR  
SHIELD  
9
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ASSEMBLY  
CHECKLIST  
CHECK TIRE PRESSURE  
Thetiresonyourtractorwereoverinflatedatthefactoryfor  
shipping purposes. Correct tire pressure is important for  
best cutting performance.  
BEFORE YOU OPERATE AND ENJOY YOUR NEW  
TRACTOR,WEWISHTOASSURETHATYOURECEIVE  
THEBESTPERFORMANCEANDSATISFACTIONFROM  
THISQUALITYPRODUCT.  
Reduce tire pressure to PSI shown in PRODUCT  
SPECIFICATIONSsection of this manual.  
PLEASE REVIEW THE FOLLOWING CHECKLIST:  
All assembly instructions have been completed.  
No remaining loose parts in carton.  
CHECK MOWER LEVELNESS  
Forbestcuttingresults,mowershouldbeproperlyleveled.  
See TO LEVEL MOWER HOUSINGin the Service and  
Adjustments section of this manual.  
Battery is properly prepared and charged. (Minimum  
1 hour at 6 amps).  
Seat is adjusted comfortably and tightened securely.  
CHECK FOR PROPER POSITION OF ALL  
BELTS  
Seethefiguresthatareshownforreplacingmotion,mower  
drive, and mower blade drive belts in the Service and  
Adjustments section of this manual. Verify that the belts  
are routed correctly.  
All tires are properly inflated. (For shipping purposes,  
the tires were overinflated at the factory).  
Be sure mower deck is properly leveled side-to-side/  
front-to-rear for best cutting results. (Tires must be  
properly inflated for leveling).  
Checkmoweranddrivebelts. Besuretheyarerouted  
properly around pulleys and inside all belt keepers.  
Check wiring. See that all connections are still secure  
and wires are properly clamped.  
CHECK BRAKE SYSTEM  
After you learn how to operate your tractor, check to see  
that the brake is properly adjusted. See TO ADJUST  
BRAKEin the Service and Adjustments section of this  
manual.  
Before driving tractor, be sure freewheel control is in  
drive position.  
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY  
EXTRAATTENTIONTOTHEFOLLOWINGIMPORTANT  
ITEMS:  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regular unleaded  
gasoline.  
Become familiar with all controls - their location and  
function. Operate them before you start the engine.  
Be sure brake system is in safe operating condition.  
Itisimportanttopurgethetransmissionbeforeoperat-  
ingyourtractorforthefirsttime. Followproperstarting  
andtransmissionpurginginstructions(SeeTOSTART  
ENGINEand PURGE TRANSMISSIONin the Op-  
eration section of this manual).  
10  
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.  
BATTERY  
CAUTION OR  
WARNING  
REVERSE  
FORWARD  
FAST  
SLOW  
LIGHTS ON  
OVER TEMP  
LIGHT  
ENGINE ON  
ENGINE OFF  
OIL PRESSURE  
PARKING BRAKE  
LOCKED  
UNLOCKED  
MOWER LIFT  
FUEL  
CHOKE  
MOWER HEIGHT  
P
ATTACHMENT  
CLUTCH ENGAGED  
REVERSE  
NEUTRAL  
HIGH  
LOW  
PARKING BRAKE  
15  
15  
15  
KEEP AREA CLEAR  
SLOPE HAZARDS  
ATTACHMENT  
CLUTCH DISENGAGED  
(SEE SAFETY RULES SECTION)  
IGNITION  
FREE WHEEL  
(Automatic Models only)  
DANGER, KEEP HANDS AND FEET AWAY  
11  
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OPERATION  
KNOW YOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR  
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save  
this manual for future reference.  
LIGHT  
IGNITION  
SWITCH  
AMMETER  
SWITCH  
POSITION  
CHOKE  
CONTROL  
LIFT LEVER  
PLUNGER  
THROTTLE  
CONTROL  
CLUTCH/  
BRAKE  
PEDAL  
ATTACHMENT  
LIFT LEVER  
ATTACHMENT  
CLUTCH SWITCH  
HEIGHT ADJUSTMENT KNOB  
FREEWHEEL  
CONTROL  
PARKING BRAKE  
MOTION  
CONTROL  
LEVER  
FIG. 9  
Our tractors conform to the safety standards of the American National Standards Institute.  
AMMETER - Indicates charging (+) or discharging (-) of  
ATTACHMENT CLUTCH SWITCH: Used to engage the  
battery.  
mowerblades,orotherattachmentsmountedtoyourtractor.  
LIGHT SWITCH POSITION - Turns the headlights on.  
THROTTLE CONTROL: Used to control engine speed.  
CHOKE CONTROL: Used when starting a cold engine.  
PARKINGBRAKE-Locksclutch/brakepedalintothebrake  
position.  
MOTION CONTROL LEVER - Selects the speed and  
direction of tractor.  
FREE WHEEL CONTROL - Disengages transmission for  
pushing or slowly towing the tractor with the engine off.  
ATTACHMENTLIFTLEVER- Usedtoraiseandlower the  
mower deck or other attachments mounted to your tractor.  
CLUTCH/BRAKE PEDAL - Used for declutching and  
braking the tractor and starting the engine.  
LIFT LEVER PLUNGER - Used to release attachment lift  
lever when changing its position.  
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower  
cutting height.  
IGNITION SWITCH - Used for starting and stopping the  
engine.  
12  
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OPERATION  
The operation of any tractor can result in foreign objects thrown into the eyes, which can  
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperatingyour  
tractororperforminganyadjustmentsorrepairs. Werecommendawidevisionsafetymask  
overspectaclesorstandardsafetyglasses.  
HOW TO USE YOUR TRACTOR  
CAUTION: Always stop tractor com-  
pletely,asdescribedabove,beforeleav-  
ing the operator's position; to empty  
grasscatcher,etc.  
TO SET PARKING BRAKE (See Fig. 10)  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. When engine is running, any attempt by the  
operator to leave the seat without first setting the parking  
brake will shut off the engine.  
TO USE THROTTLE CONTROL (See Fig. 10)  
Always operate engine at full throttle.  
Depressclutch/brakepedalintofullBRAKEposition  
andhold.  
Operating engine at less than full throttle reduces the  
batterychargingrate.  
Full throttle offers the best bagging and mower perfor-  
mance.  
Placeparkingbrakelever inENGAGEDpositionand  
releasepressurefromclutch/brakepedal. Pedalshould  
remaininBRAKEposition. Makesureparkingbrake  
will hold tractor secure.  
CHOKE  
CONTROL  
TO USE CHOKE CONTROL (See Fig. 10)  
Usechokecontrolwheneveryouarestartingacoldengine.  
Do not use to start a warm engine.  
ATTACHMENT CLUTCH LEVER  
PULL OUT TO ENGAGE”  
THROTTLE  
CONTROL  
To engage choke control, pull knob out. Slowly push  
knob in to disengage.  
PUSH IN TO  
DISENGAGE”  
TOMOVEFORWARDANDBACKWARD (See  
Fig. 10)  
The direction and speed of movement is controlled by the  
motion control lever.  
BRAKE”  
POSITION  
IGNITION  
KEY  
MOTION  
CONTROL  
LEVER  
Start tractor with motion control lever in neutral (N)  
position.  
Releaseparkingbrake.  
HEIGHT  
ADJUSTMENT  
KNOB  
PARKING BRAKE  
ENGAGED”  
POSITION  
Slowly move motion control lever to desired position.  
CLUTCH/BRAKE PEDAL  
DRIVEPOSITION  
DISENGAGED”  
POSITION  
TO ADJUST MOWER CUTTING HEIGHT (See  
Fig. 10)  
FIG. 10  
The cutting height is controlled by turning the height  
adjustment knob in desired direction.  
STOPPING (See Fig. 10)  
MOWER BLADES -  
Turn knob clockwise (  
Turn knob counterclockwise (  
height.  
) to raise cutting height.  
Tostopmowerblades,moveattachmentclutchswitch  
to DISENGAGEDposition.  
) to lower cutting  
GROUNDDRIVE-  
Thecuttingheightrangeisapproximately1-1/2"to4". The  
heightsaremeasuredfromthegroundtothebladetipwith  
theenginenotrunning. Theseheightsareapproximateand  
may vary depending upon soil conditions, height of grass  
and types of grass being mowed.  
To stop ground drive, depress clutch/brake pedal into  
full BRAKEposition..  
Move motion control lever to neutral (N) position.  
IMPORTANT: THE MOTION CONTROL LEVER DOES  
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE  
CLUTCH/BRAKE PEDAL IS DEPRESSED.  
ENGINE -  
NOTE: Failuretomovethrottlecontroltoslowpositionand  
allowing engine to idle before stopping may cause engine  
to backfire.  
Theaveragelawnshouldbecuttoapproximately2-1/2  
inches during the cool season and to over 3 inches  
during hot months. For healthier and better looking  
lawns, mow often and after moderate growth.  
Move throttle control to slow position.  
For best cutting performance, grass over 6 inches in  
height should be mowed twice. Make the first cut  
relatively high; the second to desired height.  
Turn ignition key to OFFposition and remove key.  
Always remove key when leaving tractor to prevent  
unauthorizeduse.  
TO ADJUST GAUGE WHEELS (See Fig. 11)  
Gaugewheels areproperlyadjustedwhentheyareslightly  
off the ground when mower is at the desired cutting height  
in operating position. Gauge wheels then keep the deck in  
proper position to help prevent scalping in most terrain  
conditions.  
Never use choke to stop engine.  
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY  
POSITION OTHER THAN "OFF" WILL CAUSE THE  
BATTERY TO BE DISCHARGED, (DEAD).  
NOTE: Under certain conditions when tractor is standing  
idlewiththeenginerunning,hotengineexhaustgasesmay  
cause browningof grass. To eliminate this possibility,  
always stop engine when stopping tractor on grass areas.  
Be sure tractor is on a flat level surface.  
Lower mower and adjust mower to desired cutting  
height.  
13  
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OPERATION  
Ifstoppingisabsolutelynecessary, pushclutch/brake  
pedal quickly to brake position and engage parking  
brake.  
Remove retainer spring and clevis pin which secure  
eachgaugewheelbar.  
Lower gauge wheels to ground. Raise gauge wheels  
slightly to align holes in bracket and gauge wheel bar  
and insert clevis pin. Gauge wheels should be slightly  
off the ground.  
Move motion control lever to neutral (N) position.  
IMPORTANT: THE MOTION CONTROL LEVER DOES  
NOT RETURN TO NEUTRAL (N) POSITION WHEN THE  
CLUTCH/BRAKE PEDAL IS DEPRESSED.  
Replace retainer spring into clevis pin.  
Torestartmovement,slowlyreleaseparkingbrakeand  
clutch/brakepedal.  
Slowly move motion control lever to slowest setting.  
Make all turns slowly.  
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS  
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER  
DECK.  
RETAINER  
SPRING  
TO TRANSPORT (See Figs. 9 and 13)  
When pushing or towing your tractor, be sure to disengage  
transmission by placing freewheel control in freewheeling  
position. Freewheelcontrolislocatedatthereardrawbarof  
tractor.  
CLEVIS  
PIN  
Raiseattachmentlifttohighestpositionwithattachment  
lift control.  
Pull freewheel control out and down into the slot and  
release so it is held in the disengaged position.  
FIG. 11  
Do not push or tow tractor at more than two (2) MPH.  
Toreengagetransmission,reverseaboveprocedure.  
TO OPERATE MOWER (See Fig. 12)  
NOTE: Toprotecthoodfromdamagewhentransportingyour  
tractor on a truck or a trailer, be sure hood is closed and  
securedtotractor. Useanappropriatemeansoftyinghood  
to tractor (rope, cord, etc.).  
Yourtractorisequippedwithanoperatorpresencesensing  
switch. Any attempt by the operator to leave the seat with  
theenginerunningandtheattachmentclutchengagedwill  
shut off the engine.  
Select desired height of cut.  
Lower mower with attachment lift control.  
Start mower blades by engaging attachment clutch  
control.  
TO STOP MOWER BLADES - disengage attachment  
clutch control.  
CAUTION: Do not operate the mower  
withouteithertheentiregrasscatcher,  
onmowerssoequipped, orthedeflec-  
tor shield in place.  
FIG. 13  
ATTACHMENT  
LIFT LEVER  
HIGH  
ATTACHMENT CLUTCH  
SWITCH PULL OUT TO  
"ENGAGE"  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
POSITION  
Tow only the attachments that are recommended by and  
comply with specifications of the manufacturer of your  
tractor. Use common sense when towing. Too heavy of a  
load, while on a slope, is dangerous. Tires can lose traction  
withthegroundandcauseyoutolosecontrolofyourtractor.  
LOW  
POSITION  
PUSH IN TO  
"DISENGAGE"  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
The engine in your tractor has been shipped, from the  
factory, already filled with summer weight oil.  
FIG. 12  
TO OPERATE ON HILLS  
Check engine oil with tractor on level ground.  
Remove oil fill cap/dipstick and wipe clean, reinsert the  
dipstick and screw cap tight, wait for a few seconds,  
remove and read oil level. If necessary, add oil until  
FULLmark on dipstick is reached. Do not overfill.  
CAUTION: Do not drive up or down  
hills with slopes greater than 15° and  
do not drive across any slope.  
For cold weather operation you should change oil for  
easier starting (See OIL VISCOSITY CHARTin the  
Customer Responsibilities section of this manual).  
To change engine oil, see the Customer Responsibili-  
ties section in this manual.  
Choose the slowest speed before starting up or down  
hills.  
Avoid stopping or changing speed on hills.  
If slowing is necessary, move throttle control lever to  
slowerposition.  
14  
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OPERATION  
COLD WEATHER STARTING (50° F and below)  
ADD GASOLINE  
When engine starts, slowly push choke control in until  
theenginebeginstorunsmoothly.Continuetopushthe  
choke control in small steps allowing the engine to  
accept small changes in speed and load, until the  
choke control is fully in. If the engine starts to run  
roughly, pull the choke control out slightly for a few  
seconds and then continue to push the control in  
slowly. This may require an engine warm-up period  
from several seconds to several minutes, depending  
onthetemperature.  
Fill fuel tank. Use fresh, clean, regular unleaded  
gasolinewithaminimumof87octane. (Useof leaded  
gasoline will increase carbon and lead oxide deposits  
and reduce valve life). Do not mix oil with gasoline.  
Purchase fuel in quantities that can be used within 30  
days to assure fuel freshness.  
IMPORTANT: WHEN OPERATING IN TEMPERATURES  
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER  
GRADE GASOLINE TO HELP INSURE GOOD COLD  
WEATHER STARTING.  
WARNING: Experience indicates that alcohol blended  
fuels (called gasohol or using ethanol or methanol) can  
attractmoisturewhichleadstoseparationandformationof  
acids during storage. Acidic gas can damage the fuel  
system of an engine while in storage. To avoid engine  
problems, the fuel system should be emptied before stor-  
age of 30 days or longer. Drain the gas tank, start the  
engine and let it run until the fuel lines and carburetor are  
empty. Use fresh fuel next season. See Storage Instruc-  
tions for additional information. Never use engine or  
carburetor cleaner products in the fuel tank or permanent  
damage may occur.  
AUTOMATIC TRANSMISSION WARM UP  
Beforedrivingtheunitincoldweather,thetransmission  
should be warmed up as follows:  
Be sure the tractor is on level ground.  
Place the motion control lever in neutral. R e -  
lease the parking brake and let the clutch/brake  
slowly return to operating position.  
Allowoneminutefortransmissiontowarmup.This  
can be done during the engine warm up period.  
Theattachmentscanbeusedduringtheenginewarm-  
up period after the transmission has been warmed up  
andmayrequirethechokecontrolbepulledoutslightly.  
NOTE: If at a high altitude (above 3000 feet) or in cold  
temperatures(below32F)thecarburetorfuelmixturemay  
needtobeadjustedforbestengineperformance.SeeTO  
ADJUSTCARBURETORintheServiceandAdjustments  
section of this manual.  
CAUTION: Fill to bottom of gas tank  
fillerneck. Donotoverfill. Wipeoffany  
spilledoilorfuel. Donotstore, spillor  
use gasoline near an open flame.  
PURGE TRANSMISSION  
TO START ENGINE (See Fig. 9)  
When starting the engine for the first time or if the engine  
has run out of fuel, it will take extra cranking time to move  
fuel from the tank to the engine.  
CAUTION: Neverengageordisengage  
freewheel lever while the engine is  
running.  
Be sure freewheel control is in the transmission en-  
gagedposition.  
To ensure proper operation and performance, it is recom-  
mended that the transmission be purged before operating  
tractor for the first time. This procedure will remove any  
trappedairinsidethetransmissionwhichmayhavedevel-  
oped during shipping of your tractor.  
IMPORTANT: SHOULD YOUR TRANSMISSION  
REQUIRE REMOVAL FOR SERVICE OR  
REPLACEMENT, IT SHOULD BE PURGED AFTER  
REINSTALLATION BEFORE OPERATING THE  
TRACTOR.  
Sitonseatinoperatingposition, depressclutch/brake  
pedal and set parking brake.  
Place motion control lever in neutral (N) position.  
Move attachment clutch to DISENGAGEDposition.  
Move throttle control to fast position  
Pull choke control out for a cold engine start attempt.  
Forawarmenginestartattemptthechokecontrolmay  
not be needed.  
NOTE: Before starting, read the warm and cold starting  
proceduresbelow.  
Placetractorsafelyonlevelsurfacewithengineoffand  
parking brake set.  
Insert key into ignition and turn key clockwise to  
STARTposition and release key as soon as engine  
starts. Do not run starter continuously for more than  
fifteensecondsperminute.Iftheenginedoesnotstart  
after several attempts, push choke control in, wait a  
fewminutesandtryagain. Ifenginestilldoesnotstart,  
pull the choke control out and retry.  
Disengagetransmissionbyplacingfreewheelcontrolin  
freewheeling position (See TO TRANSPORTin this  
section of manual).  
Sittinginthetractorseat,startengine. Aftertheengine  
is running, move throttle control to slow position. With  
motion control lever in neutral (N) position, slowly  
disengageclutch/brakepedal.  
Move motion control lever to full forward position and  
hold for five (5) seconds. Move lever to full reverse  
position and hold for five (5) seconds. Repeat this  
procedurethree(3)times.  
WARM WEATHER STARTING (50° F and above)  
When engine starts, slowly push choke control in until  
the engine begins to run smoothly. If the engine starts  
to run roughly, pull the choke control out slightly for a  
few seconds and then continue to push the control in  
slowly.  
Theattachmentsandgrounddrivecannowbeused.If  
theenginedoesnotaccepttheload,restarttheengine  
andallowittowarmupforoneminuteusingthechoke  
as described above.  
NOTE: Duringthisproceduretherewillbenomovementof  
drivewheels. Theairisbeingremovedfromhydraulicdrive  
system.  
Movemotioncontrollevertoneutral(N)position. Shut-  
off engine and set parking brake.  
Engage transmission by placing freewheel control in  
drivingposition(SeeTOTRANSPORTinthissection  
ofmanual).  
15  
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OPERATION  
Sittinginthetractor seat,startengine. Aftertheengine  
MULCHING MOWING TIPS  
IMPORTANT: FOR BEST PERFORMANCE, KEEP  
MOWER HOUSING FREE OF BUILT-UP GRASS  
AND TRASH. CLEAN AFTER EACH USE.  
is running, move throttle control to half (1/2) speed.  
Withmotioncontrolleverinneutral(N)position,slowly  
disengageclutch/brakepedal.  
Slowly move motion control lever forward, after the  
tractormovesapproximatelyfive(5)feet,slowlymove  
motion control lever to reverse position. After the  
tractor moves approximately five (5) feet return the  
motioncontrollevertotheneutral(N)position. Repeat  
this procedure with the motion control lever three (3)  
times.  
The special mulching blade will recut the grass clip-  
pings many times and reduce them in size so that as  
they fall onto the lawn they will disperse into the grass  
and not be noticed. Also, the mulched grass will  
biodegrade quickly to provide nutrients for the lawn.  
Always mulch with your highest engine (blade) speed  
as this will provide the best recutting action of the  
blades.  
Your tractor is now purged and now ready for normal  
operation.  
Avoidcuttingyourlawnwhenitiswet. Wetgrasstends  
toformclumpsandinterfereswiththemulchingaction.  
The best time to mow your lawn is the early afternoon.  
At this time the grass has dried and the newly cut area  
will not be exposed to the direct sun.  
MOWING TIPS  
Mower should be properly leveled for best mowing  
performance. SeeTOLEVELMOWERHOUSINGin  
the Service and Adjustments section of this manual.  
The left hand side of mower should be used for  
trimming.  
Drivesothatclippingsaredischargedontotheareathat  
has been cut. Have the cut area to the right of the  
machine. This will result in a more even distribution of  
clippings and more uniform cutting.  
When mowing large areas, start by turning to the right  
so that clippings will discharge away from shrubs,  
fences, driveways, etc. After one or two rounds, mow  
in the opposite direction making left hand turns until  
finished (See Fig. 14).  
If grass is extremely tall, it should be mowed twice to  
reduce load and possible fire hazard from dried clip-  
pings. Make first cut relatively high; the second to the  
desiredheight.  
Forbestresults,adjustthemowercuttingheightsothat  
the mower cuts off only the top one-third of the grass  
blades (See Fig. 15). For extremely heavy mulching,  
reduce your width of cut and mow slowly.  
Certain types of grass and grass conditions may  
require that an area be mulched a second time to  
completely hide the clippings. When doing a second  
cut, mow across or perpendicular to the first cut path.  
Change your cutting pattern from week to week. Mow  
northtosouthoneweekthenchangetoeasttowestthe  
nextweek. Thiswillhelppreventmattingandgraining  
of the lawn.  
MAX 1/3  
Do not mow grass when it is wet. Wet grass will plug  
mower and leave undesirable clumps. Allow grass to  
drybeforemowing.  
Alwaysoperateengineatfullthrottlewhenmowing  
to assure better mowing performance and proper dis-  
charge of material. Regulate ground speed by select-  
ing a low enough gear to give the mower cutting  
performance as well as the quality of cut desired.  
FIG. 15  
When operating attachments, select a ground speed  
thatwillsuittheterrainandgivebestperformanceofthe  
attachment being used.  
FIG. 14  
16  
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CUSTOMERRESPONSIBILITIES  
MAINTENANCE SCHEDULE  
FILL IN DATES  
AS YOU COMPLETE  
REGULAR SERVICE  
SERVICE DATES  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
R
A
C
T
Check for Loose Fasteners  
Sharpen/Replace Mower Blades  
Lubrication Chart  
7
4
Check Battery Level  
6
0
Clean Battery and Terminals  
Check Transaxle Cooling  
Adjust Blade Belt(s) Tension  
Adjust Motion Drive Belt(s) Tension  
R
5
5
Check Engine Oil Level  
Change Engine Oil  
1,2,3  
Clean Air Filter  
2
2
E
N
G
I
N
E
Clean Air Screen  
Inspect Muffler/Spark Arrester  
Replace Oil Filter (If equipped)  
Clean Engine Cooling Fins  
Replace Spark Plug  
1,2  
2
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.  
2 - Service more often when operating in dirty or dusty conditions.  
3 - If equipped with oil filter, change oil every 50 hours.  
4 - Replace blades more often when mowing in sandy soil.  
6 - Not required if equipped with maintenance-free battery.  
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
LUBRICATION CHART  
SPINDLE ZERK  
SPINDLE ZERK  
GENERAL RECOMMENDATIONS  
Thewarrantyonthistractordoesnotcoveritemsthathave  
beensubjectedtooperatorabuseornegligence. Toreceive  
fullvaluefromthewarranty,operatormustmaintaintractor  
as instructed in this manual.  
FRONT WHEEL  
BEARING ZERK  
FRONT WHEEL  
BEARING ZERK  
Some adjustments will need to be made periodically to  
properly maintain your tractor.  
ENGINE  
All adjustments in the Service and Adjustments section of  
thismanualshouldbecheckedatleastonceeachseason.  
Once a year you should replace the spark plug, clean  
orreplaceairfilter,andcheckbladesandbeltsforwear.  
A new spark plug and clean air filter assure proper air-  
fuel mixture and help your engine run better and last  
longer.  
BEFORE EACH USE  
GENERAL PURPOSE GREASE  
REFER TO CUSTOMER RESPONSIBILITIES ENGINE”  
SECTION  
Check engine oil level.  
Checkbrakeoperation.  
Check tire pressure.  
Checkoperatorpresenceand  
interlock systems for proper operation.  
Check for loose fasteners.  
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS  
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-  
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN  
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU  
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY,  
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.  
17  
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CUSTOMERRESPONSIBILITIES  
Reassemble hex bolt, lock washer and flat washer in  
TRACTOR  
Alwaysobservesafetyruleswhenperforminganymainte-  
nance.  
exact order as shown.  
Tighten bolt securely (27-35 Ft. Lbs. torque).  
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.  
BRAKE OPERATION  
TO SHARPEN BLADE (See Fig. 17)  
NOTE: Wedonotrecommendsharpeningblade-butifyou  
do, be sure the blade is balanced.  
Care should be taken to keep the blade balanced. An  
unbalancedbladewillcauseexcessivevibrationandeven-  
tual damage to mower and engine.  
If tractor requires more than six (6) feet stopping distance  
athighspeedinhighestgear,thenbrakemustbeadjusted.  
(See TO ADJUST BRAKEin the Service and Adjust-  
ments section of this manual).  
TIRES  
Maintain proper air pressure in all tires (See PROD-  
UCT SPECIFICATIONSsection of this manual).  
Keep tires free of gasoline, oil, or insect control  
chemicals which can harm rubber.  
Avoid stumps, stones, deep ruts, sharp objects and  
other hazards that may cause tire damage.  
Thebladecanbesharpenedwithafileoronagrinding  
wheel. Donotattempttosharpenwhileonthemower.  
To check blade balance, you will need a 5/8" diameter  
steelbolt,pin,oraconebalancer. (Whenusingacone  
balancer, follow the instructions supplied with bal-  
ancer).  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
OPERATOR PRESENCE SYSTEM  
Be sure operator presence and interlock systems are  
working properly. If your tractor does not function as  
described, repairtheproblemimmediately.  
NOTE: Donotuseanailforbalancingblade. Thelobesof  
the center hole may appear to be centered, but are not.  
Slidebladeontoanunthreadedportionofthesteelbolt  
or pin and hold the bolt or pin parallel with the ground.  
If blade is balanced, it should remain in a horizontal  
position. If either end of the blade moves downward,  
sharpen the heavy end until the blade is balanced.  
CENTER HOLE  
The engine should not start unless the brake pedal is  
fullydepressedandattachementclutchcontrolisinthe  
disengagedposition.  
When the engine is running, any attempt by the  
operator to leave the seat without first setting the  
parking brake should shut off the engine.  
Whentheengineisrunningandtheattachmentclutch  
is engaged, any attempt by the operator to leave the  
seat should shut off the engine.  
BLADE  
5/8" BOLT  
OR PIN  
FIG. 17  
Theattachmentclutchshouldneveroperateunlessthe  
operator is in the seat.  
BATTERY  
BLADE CARE  
Forbestresultsmowerbladesmustbekeptsharp. Replace  
bentordamagedblades.  
Your tractor has a battery charging system which is suffi-  
cient for normal use. However, periodic charging of the  
battery with an automotive charger will extend its life.  
Keep battery and terminals clean.  
Keep battery bolts tight.  
Keep small vent holes open.  
Recharge at 6-10 amperes for 1 hour.  
BLADE REMOVAL (See Fig. 16)  
Raise mower to highest position to allow access to  
blades.  
Removehexbolt,lockwasherandflatwashersecuring  
blade.  
Install new or resharpened blade with trailing edge up  
towards deck as shown.  
NOTE: The original equipment battery on your tractor is  
maintenance free. Do not attempt to open or remove caps  
or covers. Adding or checking level of electrolyte is not  
necessary.  
IMPORTANT:  
TO ENSURE PROPER ASSEMBLY,  
CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON  
MANDREL ASSEMBLY.  
TO CLEAN BATTERY AND TERMINALS  
TRAILING EDGE  
STAR  
Corrosion and dirt on the battery and terminals can cause  
the battery to leakpower.  
BLADE  
Removeterminalguard.  
Disconnect BLACK battery cable first then RED  
battery cable and remove battery from tractor.  
CENTER  
HOLE  
Rinse the battery with plain water and dry.  
Cleanterminalsandbatterycableendswithwirebrush  
until bright.  
LOCK WASHER  
MANDREL  
ASSEMBLY  
HEX BOLT  
(GRADE 8)*  
Coat terminals with grease or petroleum jelly.  
FLAT WASHER  
Reinstallbattery(SeeREPLACINGBATTERY"inthe  
SERVICE AND ADJUSTMENTS section of this  
manual).  
*A GRADE 8 HEAT TREATED BOLT CAN BE  
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.  
18  
FIG. 16  
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CUSTOMERRESPONSIBILITIES  
Removecapfrombottomfittingofdrainvalveandinstall  
V-BELTS  
the drain tube onto the fitting.  
CheckV-beltsfordeteriorationandwearafter100hoursof  
operation and replace if necessary. The belts are not  
adjustable. Replace belts if they begin to slip from wear.  
Unlockdrainvalvebypushinginwardandturningcoun-  
terclockwise.  
To open, pull out on the drain valve.  
Afteroilhasdrainedcompletely,closeandlockthedrain  
valve by pushing inward and turning clockwise until the  
pin is in the locked position as shown.  
TRANSAXLE COOLING  
The transmission fan and cooling fins should be kept clean  
to assure proper cooling.  
Remove the drain tube and replace the cap onto to the  
bottom fitting of the drain valve.  
Refill engine with oil through oil fill dipstick tube. Pour  
slowly. Do not overfill. For approximate capacity see  
PRODUCTSPECIFICATIONSsectionofthismanual.  
Use gauge on oil fill cap/dipstick for checking level. Be  
sure dipstick cap is tightened securely for accurate  
reading. Keep oil at FULLline on dipstick.  
Do not attempt to clean fan or transmission while engine is  
runningorwhilethetransmissionishot.Topreventpossible  
damage to seals, do not use high pressure water or steam  
to clean transaxle.  
Inspect cooling fan to be sure fan blades are intact and  
clean.  
Inspect cooling fins for dirt, grass clippings and other  
materials. To prevent damage to seals, do not use  
compressedairorhighpressuresprayertocleancooling  
fins.  
OIL DRAIN VALVE  
TRANSAXLE PUMP FLUID  
CLOSED  
AND  
LOCKED  
POSITION  
The transaxle was sealed at the factory and fluid mainte-  
nanceisnotrequiredforthelifeofthetransaxle. Shouldthe  
transaxleeverleakorrequireservicing,contactyournearest  
authorizedservicecenter/department.  
ENGINE  
LUBRICATION  
Only use high quality detergent oil rated with API service  
classification SF-SJ. Select the oils SAE viscosity grade  
accordingtoyourexpectedoperatingtemperature.  
DRAIN  
TUBE  
CAP  
SAE VISCOSITY GRADES  
FIG. 19  
SAE 30  
5W-30  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and chaff to prevent  
enginedamagefromoverheating. Cleanwithawirebrushor  
compressedairtoremovedirtandstubborndriedgumfibers.  
-20°  
0°  
30°  
32° 40°  
0°  
100°  
30° 40°  
60°  
80°  
°
°
F
C
-20°  
10°  
-30°  
-10°  
20°  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
FIG. 18  
CLEAN AIR INTAKE/COOLING AREAS  
To insure proper cooling, make sure the grass screen,  
cooling fins, and other external surfaces of the engine are  
kept clean at all times.  
Every 100 hours of operation (more often under extremely  
dusty, dirty conditions), remove the blower housing and  
other cooling shrouds. Clean the cooling fins and external  
surfaces as necessary. Make sure the cooling shrouds are  
reinstalled.  
NOTE: Operating the engine with a blocked grass screen,  
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved  
will cause engine damage due to overheating.  
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)  
improve starting in cold weather, these multi-viscosity oils  
will result in increased oil consumption when used above  
32°F. Check your engine oil level more frequently to avoid  
possible engine damage from running low on oil.  
Change the oil after every 50 hours of operation or at least  
onceayearifthetractorisnotusedfor50hoursinoneyear.  
Checkthecrankcaseoillevelbeforestartingtheengineand  
after each eight (8) hours of operation. Tighten oil fill cap/  
dipstick securely each time you check the oil level.  
TO CHANGE ENGINE OIL (See Figs. 18 and 19)  
Determine temperature range expected before oil change.  
All oil must meet API service classification SF-SJ.  
Be sure tractor is on level surface.  
Oil will drain more freely when warm.  
Catch oil in a suitable container.  
Remove oil fill cap/dipstick. Be careful not to allow dirt  
to enter the engine when changing oil.  
19  
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CUSTOMERRESPONSIBILITIES  
MUFFLER  
AIR FILTER (See Fig. 20)  
Inspectandreplacecorrodedmufflerandsparkarrester(if  
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean  
the foam pre-cleaner after every 25 hours of operation or  
every season. Service paper cartridge every 100 hours of  
operation or every season, whichever occurs first.  
equipped) as it could create a fire hazard and/or damage.  
SPARK PLUGS  
Replace spark plugs at the beginning of each mowing  
season or after every 100 hours of operation, whichever  
occurs first. Spark plug type and gap setting are shown in  
PRODUCT SPECIFICATIONSsection of this manual.  
Service air cleaner more often under dusty conditions.  
Remove knobs and cover.  
TOSERVICEPRE-CLEANER  
ENGINE OIL FILTER  
Replacetheengineoilfiltereveryseasonoreveryotheroil  
change if the tractor is used more than 100 hours in one  
year.  
Wash it in liquid detergent and water.  
Squeeze it dry in a clean cloth.  
Saturateitinengineoil. Wrapitinclean,absorbentcloth  
and squeeze to remove excess oil.  
IN-LINE FUEL FILTER (See Fig. 21)  
The fuel filter should be replaced once each season. If fuel  
filter becomes clogged, obstructing fuel flow to carburetor,  
replacementisrequired.  
If very dirty or damaged, replace pre-cleaner.  
TO SERVICE CARTRIDGE  
Cleancartridgebytappinggentlyonflatsurface. Ifvery  
dirty or damaged, replace cartridge.  
With engine cool, remove filter and plug fuel line sec-  
tions.  
Place new fuel filter in position in fuel line with arrow  
pointingtowardscarburetor.  
Be sure there are no fuel line leaks and clamps are  
properlypositioned.  
Immediately wipe up any spilled gasoline.  
Reinstall precleaner cartridge, cover and secure with  
knobs.  
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS  
KEROSENE, ARE NOT TO BE USED TO CLEAN THE  
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF  
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT  
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.  
CLAMP  
CLAMP  
KNOBS  
FUEL  
FILTER  
CARTRIDGE  
COVER  
FIG. 21  
CLEANING  
FOAM  
PRE-CLEANER  
Clean engine, battery, seat, finish, etc. of all foreign  
matter.  
Keep finished surfaces and wheels free of all gasoline,  
oil, etc.  
Protect painted surfaces with automotive type wax.  
We do not recommend using a garden hose to clean your  
tractor unless the electrical system, muffler, air filter and  
carburetor are covered to keep water out. Water in engine  
can result in a shortened engine life.  
FIG. 20  
20  
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SERVICE AND ADJUSTMENTS  
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:  
Depress clutch/brake pedal fully and set parking brake.  
Place motion control lever in neutral (N) position.  
Place attachment clutch in DISENGAGEDposition.  
Turn ignition key OFFand remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug wire from spark plug and place wire where it cannot come in contact  
with plug.  
SIDE-TO-SIDE ADJUSTMENT (See Figs. 23 and 24)  
TRACTOR  
TO REMOVE MOWER (See Fig. 22)  
Raise mower to its highest position.  
Atthemidpointofbothsidesofmower,measureheight  
frombottomedgeofmowertoground. DistanceAon  
both sides of mower should be the same or within 1/4"  
of each other.  
Place attachment clutch in DISENGAGEDposition.  
Turn height adjustment knob to lowest setting.  
Lower mower to its lowest position.  
Removeretainerspringholdinganti-swaybartochassis  
bracket and disengage anti-swaybar from bracket.  
Removeretainerspringsfromsuspensionarmsatdeck  
and disengage arms from deck.  
If adjustment is necessary, make adjustment on one  
side of mower only.  
To raise one side of mower, tighten lift link adjustment  
nut on that side.  
Toloweronesideofmower, loosenliftlinkadjustment  
nut on that side.  
Raise attachment lift to its highest position.  
Remove two retainer springs from each front link and  
remove links.  
NOTE: Three full turns of adjustment nut will change  
mower height about 1/8".  
Slide mower forward and remove belt from electric  
clutch pulley.  
Recheck measurements after adjusting.  
Slide mower out from under right side of tractor.  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
BOTTOM EDGE  
OF MOWER TO  
GROUND  
IMPORTANT: IF AN ATTACHMENT OTHER THAN THE  
MOWER DECK IS TO BE MOUNTED ON THE TRACTOR,  
REMOVE THE FRONT LINKS.  
TO INSTALL MOWER  
Follow procedure described in INSTALL MOWER AND  
DRIVE BELTin the Assembly section of this manual.  
A
A
GROUND LINE  
TO LEVEL MOWER HOUSING  
Adjustthemowerwhiletractorisparkedonlevelgroundor  
driveway. Make sure tires are properly inflated (See  
PRODUCTSPECIFICATIONSsectionofthismanual). If  
tires are over or underinflated, you will not properly adjust  
FIG. 23  
SUSPENSION ARM  
LIFT LINK  
ADJUSTMENT NUT  
yourmower.  
ADJUSTMENT  
FRONT MOWER  
BRACKET  
NUTS  
LIFT  
LINKS  
SUSPENSION  
ARMS  
FIG. 24  
CHASSIS  
BRACKET  
FRONT  
LINKS  
RETAINER  
SPRINGS  
FRONT MOWER  
BRACKET  
RETAINER  
SPRING  
ANTI-SWAY  
BAR  
RETAINER  
SPRINGS  
21  
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SERVICE AND ADJUSTMENTS  
Checkprimaryidlerarmandtwoidlerstoseethatthey  
rotate freely.  
Be sure spring is securely hooked to primary idler arm  
and bolt in mower housing.  
FRONT-TO-BACK ADJUSTMENT (See Figs. 25 and 26)  
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF  
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS  
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS  
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-  
SIDE.  
To obtain the best cutting results, the mower housing  
should be adjusted so that the front is approximately 1/8"  
to 1/2" lower than the rear when the mower is in its highest  
position.  
MOWER DRIVE BELT INSTALLATION (See Fig. 27) -  
Install belt in both idlers. Make sure belt is in both belt  
keepers at the idlers as shown.  
Install new belt onto electric clutch pulley.  
Roll belt into upper groove of L.H. mandrel pulley.  
Carefully check belt routing making sure belt is in the  
grooves correctly and inside belt keepers.  
Reassemble L.H. mandrel cover.  
Check adjustment on right side of tractor. Measure  
distance Ddirectly in front and behind the mandrel at  
bottom edge of mower housing as shown.  
Beforemakinganynecessaryadjustments,checkthat  
both front links are equal in length.  
If links are not equal in length, adjust one link to same  
length as other link.  
To lower front of mower loosen nut Eon both front  
links an equal number of turns.  
WhendistanceDis1/8"to1/2"loweratfrontthanrear,  
tighten nuts Fagainst trunnion on both front links.  
SCREWS  
ELECTRIC  
CLUTCH  
PULLEY  
IDLER  
PULLEYS  
MANDREL  
L.H.  
MANDREL  
COVER  
L.H.  
MOWER  
DRIVE  
BELT  
Toraisefrontofmower,loosennutFfromtrunnionon  
both front links. Tighten nut Eon both front links an  
equal number of turns.  
WhendistanceDis1/8"to1/2"loweratfrontthanrear,  
tighten nut Fagainst trunnion on both front links.  
Recheckside-to-sideadjustment.  
PRIMARY  
IDLER ARM  
MANDREL  
BELT  
KEEPERS  
FIG. 27  
"D"  
"D"  
TO REPLACE MOWER BLADE DRIVE BELT  
(See Fig. 28)  
FIG. 25  
Park the tractor on level surface. Engage parking brake.  
BOTH FRONT LINKS MUST BE EQUAL IN LENGTH  
Removemowerdrivebelt(SeeTOREPLACEMOWER  
DRIVE BELTin this section of this manual).  
Remove mower (See TO REMOVE MOWERin this  
section of this manual).  
RemovescrewsfromR.H.mandrelcoverandremove  
cover. Unhook spring from bolt on mower housing.  
Carefully roll belt off R.H. mandrel pulley.  
Remove belt from center mandrel pulley, idler pulley,  
and L.H. mandrel pulley.  
NUT "E"  
NUT "F"  
TRUNNION  
Removeanydirtorgrasswhichmayhaveaccumulated  
around mandrels and entire upper deck surface.  
Check secondary idler arm and idler to see that they  
rotate freely.  
Be sure spring is hooked in secondary idler arm and  
sway-barbracket.  
Install new beltinlowergroove ofL.H. mandrelpulley,  
idler pulley, and center mandrel pulley as shown.  
RollbeltoverR.H.mandrelpulley. Makesurebeltisin  
allgroovesproperly.  
Reconnectspringtoboltinmowerhousingandreinstall  
R.H. mandrel cover.  
Reinstall mower to tractor (See INSTALL MOWER  
AND DRIVE BELTin the Assembly section of this  
manual).  
Reassemble mower drive belt (See TO REPLACE  
MOWERDRIVEBELTinthissectionofthismanual).  
FRONT LINKS  
FIG. 26  
TO REPLACE MOWER DRIVE BELT  
MOWER DRIVE BELT REMOVAL (See Fig. 27) -  
Parktractoronalevelsurface. Engageparkingbrake.  
Remove screws from L.H. mandrel cover and remove  
cover.  
Roll belt over the top of L.H. mandrel pulley.  
Remove belt from electric clutch pulley.  
Remove belt from idler pulleys.  
Remove any dirt or grass clippings which may have  
accumulated around mandrels and entire upper deck  
surface.  
22  
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SERVICE AND ADJUSTMENTS  
Pullbeltslacktowardrearoftractor. Carefullyremove  
L.H. MANDREL  
belt upwards from transmission input pulley and over  
MOWER BLADE DRIVE BELT  
CENTER MANDREL  
cooling fan blades.  
Pullbelttowardfrontoftractorandremovedownwards  
from around electric clutch.  
Install new belt by reversing above procedure.  
IDLER PULLEY  
R.H.  
MANDREL  
COVER  
ELECTRIC  
CLUTCH LOCATOR  
CLUTCH  
SECONDARY  
IDLER ARM  
SPRING  
SWAY-BAR  
BRACKET  
SCREW  
CLUTCHING  
IDLER  
STATIONARY  
IDLER  
FIG. 28  
TO ADJUST BRAKE (See Fig. 29)  
Your tractor is equipped with an adjustable brake system  
which is mounted on the side of the transaxle.  
TRANSMISSION  
INPUT PULLEY  
CLUTCH  
WIRE HARNESS  
Iftractorrequiresmorethansix(6)feetstoppingdistanceat  
highspeed inhighestgear onaleveldryconcreteorpaved  
surface, then brake must be adjusted.  
Depressclutch/brakepedalandengageparkingbrake.  
Measuredistancebetweenbrakeoperatingarmandnut  
Aon brake rod.  
FIG. 30  
Ifdistanceisotherthan1-9/16",loosenjamnutandturn  
nut Auntil distance becomes 1-9/16". Retighten jam  
nut against nut A.  
Roadtesttractorforproperstoppingdistanceasstated  
above. Readjust if necessary. If stopping distance is  
still greater than six (6) feet in highest gear, further  
maintenance is necessary. Contact your nearest au-  
thorizedservicecenter/department.  
TRANSAXLE MOTION CONTROL LEVER  
NEUTRAL ADJUSTMENT (See Fig. 31)  
Themotioncontrolleverhasbeenpresetatthefactoryand  
adjustment should not be necessary.  
Loosen adjustment bolt in front of the right rear wheel,  
and lightly tighten.  
Startengineandmovemotioncontrolleveruntiltractor  
does not move forward or backward.  
Hold motion control lever in that position and turn  
engine off.  
NUT  
A”  
WITH PARKING  
1-9/16"  
BRAKE  
JAM NUT  
ENGAGED”  
Whileholdingmotioncontrolleverinplace, loosenthe  
adjustment bolt.  
Movemotioncontrollevertotheneutral(N)(lockgate)  
position.  
Tighten adjustment bolt securely.  
NOTE: If additional clearance is needed to get to adjust-  
ment bolt, move mower deck height to the lowest position.  
After above adjustment is made, if the tractor still creeps  
forwardorbackwardwhilemotioncontrolleverisinneutral  
position, follow these steps:  
OPERATING  
ARM  
Loosen the adjustment bolt.  
Move the motion control lever 1/4 to 1/2 inch in the  
direction it is trying to creep.  
DO NOT TOUCH THIS NUT. IF FURTHER BRAKE ADJUST-  
MENT IS NECESSARY CONTACT YOUR NEAREST AUTHO-  
RIZED SERVICE CENTER/DEPARTMENT  
Tighten adjustment bolt securely.  
Start engine and test.  
Iftractorstillcreeps,repeatabovestepsuntilsatisfied.  
FIG. 29  
MOTION CONTROL  
LEVER  
NEUTRAL  
LOCK  
GATE  
TO REPLACE MOTION DRIVE BELT  
(See Fig. 30)  
Parkthetractoronlevelsurface. Engageparkingbrake. For  
assistance,thereisabeltinstallationguidedecalonbottom  
side of left footrest.  
Remove mower (See TO REMOVE MOWERin this  
section of this manual.)  
ADJUSTMENT BOLT  
Disconnect clutch wire harness.  
Remove clutch locator.  
Remove belt from stationary idler and clutching idler.  
FIG. 31  
23  
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SERVICE AND ADJUSTMENTS  
TRANSMISSION REMOVAL/REPLACEMENT  
TO START ENGINE WITH A WEAK BATTERY  
(See Fig. 33)  
Should your transmission require removal for service or  
replacement, it should be purged after reinstallation and  
before operating the tractor. See PURGE TRANSMIS-  
SIONin the Operation section of this manual.  
CAUTION: Lead-acidbatteriesgenerate  
explosive gases. Keep sparks, flame  
and smoking materials away from bat-  
teries. Alwaysweareyeprotectionwhen  
aroundbatteries.  
TOADJUSTSTEERINGWHEELALIGNMENT  
If steering wheel crossbars are not horizontal (left to right)  
whenwheelsarepositionedstraightforward,removesteer-  
ingwheelandreassembleperinstructionsintheAssembly  
section of this manual.  
If your battery is too weak to start the engine, it should be  
recharged.(See"BATTERY"intheCUSTOMERRESPON-  
SIBILITIES section of this manual).  
If jumper cablesare used for emergency starting, follow  
thisprocedure:  
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12  
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER  
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE  
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR  
BATTERY TO START OTHER VEHICLES.  
FRONT WHEEL TOE-IN/CAMBER  
The front wheel toe-in and camber are not adjustable on  
your tractor. If damage has occurred to affect the front  
wheel toe-in or camber, contact your nearest authorized  
servicecenter/department.  
TO ATTACH JUMPER CABLES -  
ConnecteachendoftheREDcabletothePOSITIVE(+)  
terminalofeachbattery,takingcarenottoshortagainst  
chassis.  
ConnectoneendoftheBLACKcabletotheNEGATIVE  
(-) terminal of fully charged battery.  
Connect the other end of the BLACK cable to good  
CHASSIS GROUND, away from fuel tank and battery.  
TO REMOVE WHEEL FOR REPAIRS  
(See Fig. 32)  
Block up axle securely.  
Removeaxlecover,retainingringandwasherstoallow  
wheel removal (rear wheel contains a square key - Do  
not lose).  
Repairtireandreassemble.  
On rear wheels only: align grooves in rear wheel hub  
and axle. Insert square key.  
TO REMOVE CABLES, REVERSE ORDER -  
BLACK cable first from chassis and then from the fully  
chargedbattery.  
RED cable last from both batteries.  
Replace washers and snap retaining ring securely in  
axlegroove.  
Replace axle cover.  
NOTE: To seal tire punctures and prevent flat tires due to  
slow leaks, tire sealant may be purchased from your local  
parts dealer. Tire sealant also prevents tire dry rot and  
corrosion.  
NEGATIVE”  
POSITIVE”  
(-)  
(+)  
L.H. PANEL  
BOLT  
WASHERS  
RETAINING  
RING  
AXLE  
COVER  
FIG. 33  
SQUARE KEY  
(REAR WHEEL ONLY)  
FIG. 32  
24  
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SERVICE AND ADJUSTMENTS  
TO REPLACE HEADLIGHT BULB  
REPLACING BATTERY (See Fig. 34)  
Raisehood.  
CAUTION: Do not short battery termi-  
nalsbyallowingawrenchoranyother  
object to contact both terminals at the  
sametime.Beforeconnectingbattery,  
remove metal bracelets, wristwatch  
bands,rings,etc.  
Pullbulbholderoutoftheholeinthebacksideofthegrill.  
Replace bulb in holder and push bulb holder securely  
back into the hole in the backside of the grill.  
Closehood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause your tractor to run  
poorly, stop running, or prevent it from starting.  
Positive terminal must be connected  
firsttopreventsparkingfromacciden-  
tal grounding.  
Checkwiring. SeeelectricalwiringdiagramintheRepair  
Parts section.  
Lift hood to raised position.  
Removeterminalguard.  
Disconnect BLACK battery cable then RED battery  
cable and carefully remove battery from tractor.  
Install new battery with terminals in same position as  
old battery.  
Reinstallterminalguard.  
First connect RED battery cable to positive (+) battery  
terminal with hex bolt and keps nut as shown. Tighten  
securely.  
ConnectBLACKgroundingcabletonegative(-)battery  
terminalwithremaininghexboltandkepsnut. Tighten  
securely  
TO REPLACE FUSE  
Replacewith20ampautomotive-typeplug-infuse. Thefuse  
holder is located behind the dash.  
TO REMOVE HOOD AND GRILL ASSEMBLY  
(See Fig. 35)  
Raisehood.  
Unsnapheadlightwireconnector.  
Standinfrontoftractor. Grasphoodatsides, tilttoward  
engine and lift off of tractor.  
Toreplace, reverseaboveprocedures.  
Close terminal access doors.  
Close hood.  
HOOD  
KEPS NUT  
HEX  
BOLT  
HEADLIGHT  
WIRE  
TERMINAL  
ACCESS  
DOOR  
CONNECTOR  
POSITIVE  
(RED)  
CABLE  
NEGATIVE  
(BLACK)  
CABLE  
TERMINAL  
GUARD  
FIG. 35  
FIG. 34  
25  
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SERVICE AND ADJUSTMENTS  
ENGINE  
STOP  
TO ADJUST THROTTLE CONTROL CABLE  
(See Fig. 36)  
The throttle control has been preset at the factory and  
adjustment should not be necessary. Check adjustment  
as described below before loosening cable. If adjustment  
is necessary, proceed as follows:  
Withenginenotrunning,movethrottlecontrollever to  
fast position.  
Check that swivel is against stop. If it is not, loosen  
cable clamp screw and pull cable back until swivel is  
against stop. Tighten cable clamp screw securely.  
SWIVEL  
CLAMP  
SCREW  
TO ADJUST CHOKE CONTROL (See Fig. 37)  
FIG. 36  
The choke control has been preset at the factory and  
adjustmentshouldnotbenecessary.Checkadjustmentas  
described below before loosening cable. If adjustment is  
necessary, proceed as follows:  
With engine not running, move choke control (located  
on dash panel) to full choke position.  
Loosen knob and remove cover assembly from air  
cleaner.  
Choke should be closed. If it is not, loosen casing  
clamp screw and move choke cable until choke is  
completely closed. Tighten casing clamp screw se-  
curely.  
Replaceaircleanercoverassemblyandtightenknob.  
TO ADJUST CARBURETOR  
Your carburetor is not adjustable. If your engine does not  
operate properly due to suspected carburetor problems,  
take your tractor to an authorized service center for repair  
and/oradjustment.  
CLAM
High speed stop is factory adjusted. Do not adjust -  
damage may result.  
FIG. 37  
IMPORTANT: NEVER TAMPER WITH THE ENGINE  
GOVERNOR, WHICH IS FACTORY SET FOR PROPER  
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE  
THE FACTORY HIGH SPEED SETTING CAN BE  
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED  
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR  
NEAREST AUTHORIZED SERVICE CENTER/  
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND  
EXPERIENCE TO MAKE ANY NECESSARY  
ADJUSTMENTS.  
26  
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STORAGE  
Immediately prepare your tractor for storage at the end of  
the season or if the tractor will not be used for 30 days or  
more.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM  
DEPOSITS FROM FORMING IN ESSENTIAL FUEL  
SYSTEM PARTS SUCH AS CARBURETOR, FUEL FILTER,  
FUEL HOSE, OR TANK DURING STORAGE. ALSO,  
EXPERIENCE INDICATES THAT ALCOHOL BLENDED  
FUELS (CALLED GASOHOL OR USING ETHANOL OR  
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS  
TO SEPARATION AND FORMATION OF ACIDS DURING  
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL  
SYSTEM OF AN ENGINE WHILE IN STORAGE.  
CAUTION: Neverstorethetractorwith  
gasoline in the tank inside a building  
wherefumesmayreachanopenflame  
or spark. Allow the engine to cool  
before storing in any enclosure.  
TRACTOR  
Drain the fuel tank.  
Start the engine and let it run until the fuel lines and  
carburetorareempty.  
Remove mower from tractor for winter storage. When  
mower is to be stored for a period of time, clean it  
thoroughly, remove all dirt, grease, leaves, etc. Store in a  
clean, dry area.  
Neveruseengineorcarburetorcleanerproductsinthe  
fuel tank or permanent damage may occur.  
Use fresh fuel next season.  
Cleanentiretractor(SeeCLEANINGintheCustomer  
Responsibilities section of this manual).  
Inspect and replace belts, if necessary (See belt  
replacement instructions in the Service and Adjust-  
ments section of this manual).  
Lubricate as shown in the Customer Responsibilities  
section of this manual.  
Be sure that all nuts, bolts and screws are securely  
fastened. Inspectmovingpartsfordamage,breakage  
and wear. Replace if necessary.  
Touch up all rusted or chipped paint surfaces; sand  
lightly before painting.  
NOTE: Fuel stabilizer is an acceptable alternative in  
minimizing the formation of fuel gum deposits during  
storage. Add stabilizer to gasoline in fuel tank or storage  
container. Always follow the mix ratio found on stabilizer  
container. Run engine at least 10 minutes after adding  
stabilizertoallowthestabilizertoreachthecarburetor. Do  
notdrainthegastankandcarburetorifusingfuelstabilizer.  
ENGINE OIL  
Drainoil(withenginewarm)andreplacewithcleanengine  
oil. (See ENGINEin the Customer Responsibilities  
section of this manual).  
BATTERY  
Fully charge the battery for storage.  
After a period of time in storage, battery may require  
recharging.  
CYLINDER(S)  
Removesparkplug(s).  
Pour one ounce of oil through spark plug hole(s) into  
cylinder(s).  
To help prevent corrosion and power leakage during  
long periods of storage, battery cables should be  
disconnectedandbatterycleanedthoroughly(seeTO  
CLEANBATTERYANDTERMINALSintheCustomer  
Responsibilities section of this manual).  
After cleaning, leave cables disconnected and place  
cableswheretheycannotcomeincontactwithbattery  
terminals.  
TurnignitionkeytoSTARTpositionforafewseconds  
to distribute oil.  
Replace with new spark plug(s).  
OTHER  
Do not store gasoline from one season to another.  
Replace your gasoline can if your can starts to rust.  
Rust and/or dirt in your gasoline will cause problems.  
If battery is removed from tractor for storage, do not  
store battery directly on concrete or damp surfaces.  
If possible, store your tractor indoors and cover it to  
give protection from dust and dirt.  
Coveryourtractorwithasuitableprotectivecoverthat  
does not retain moisture. Do not use plastic. Plastic  
cannotbreathewhichallowscondensationtoformand  
will cause your tractor to rust.  
IMPORTANT:  
NEVER COVER TRACTOR WHILE  
ENGINE AND EXHAUST AREAS ARE STILL WARM.  
27  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not CHOKEDproperly.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
2. See TO START ENGINEin Operation section.  
3. Wait several minutes before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Dirty fuel filter.  
6. Replace fuel filter.  
7. Water in fuel.  
7. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
8. Loose or damaged wiring.  
8. Check all wiring.  
9. Carburetor out of adjustment.  
9. See To Adjust Carburetorin Service Adjustments  
section.  
10. Engine valves out of adjustment.  
10. Contact an authorized service center/department.  
Hard to start  
1. Dirty air filter.  
1. Clean/replace air filter.  
2. Bad spark plug.  
2. Replace spark plug.  
3. Weak or dead battery.  
4. Dirty fuel filter.  
3. Recharge or replace battery.  
4. Replace fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment.  
5. Drain fuel tank and refill with fresh gasoline.  
6. Check all wiring.  
7. See To Adjust Carburetorin Service Adjustments  
section.  
8. Engine valves out of adjustment.  
8. Contact an authorized service center/department.  
Engine will not turn over  
1. Brake pedal not depressed.  
2. Attachment clutch is engaged.  
3. Weak or dead battery.  
1. Depress brake pedal.  
2. Disengage attachment clutch.  
3. Recharge or replace battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
8. Faulty solenoid or starter.  
9. Faulty operator presence switch(es).  
5. Clean battery terminals.  
6. Check all wiring.  
7. Check/replace ignition switch.  
8. Check/replace solenoid or starter.  
9. Contact an authorized service center/department.  
Engine clicks but will not 1. Weak or dead battery.  
1. Recharge or replace battery.  
2. Clean battery terminals.  
3. Check all wiring.  
start  
2. Corroded battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
4. Check/replace solenoid or starter.  
Loss of power  
1. Cutting too much grass/too fast.  
2. Throttle in CHOKEposition.  
3. Build-up of grass, leaves and trash under mower.  
4. Dirty air filter.  
1. Set in Higher Cutposition/reduce speed.  
2. Adjust throttle control.  
3. Clean underside of mower housing.  
4. Clean/replace air filter.  
5. Low oil level/dirty oil.  
5. Check oil level/change oil.  
6. Faulty spark plug.  
7. Dirty fuel filter.  
6. Clean and regap or change spark plug.  
7. Replace fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
8. Drain fuel tank and refill with fresh gasoline.  
9. Drain fuel tank and carburetor, refill tank with fresh  
gasoline and replace fuel filter.  
10. Spark plug wire loose.  
11. Dirty engine air screen/fins.  
12. Dirty/clogged muffler.  
10. Connect and tighten spark plug wire.  
11. Clean engine air screen/fins.  
12. Clean/replace muffler.  
13. Loose or damaged wiring.  
14. Carburetor out of adjustment.  
13. Check all wiring.  
14. See To Adjust Carburetorin Service Adjustments  
section.  
15. Engine valves out of adjustment.  
15. Contact an authorized service center/department.  
Excessive vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade. Tighten blade bolt.  
2. Replace blade mandrel.  
3. Loose/damaged part(s).  
3. Tighten loose part(s). Replace damaged parts.  
28  
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TROUBLESHOOTING POINTS  
PROBLEM  
CAUSE  
CORRECTION  
Engine continues to run  
when operator leaves  
seat with attachment  
clutch engaged  
1. Faulty operator-safety presence control system.  
1. Check wiring, switches and connections. If not  
corrected, contact an authorized service center/  
department.  
Poor cut - uneven  
1. Worn, bent or loose blade.  
2. Mower deck not level.  
1. Replace blade. Tighten blade bolt.  
2. Level mower deck.  
3. Buildup of grass, leaves, and trash under mower.  
4. Bent blade mandrel.  
3. Clean underside of mower housing.  
4. Replace blade mandrel.  
5. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
5. Clean around mandrels to open vent holes.  
Mower blades will not  
rotate  
1. Obstruction in clutch mechanism.  
2. Worn/damaged mower drive belt.  
3. Frozen idler pulley.  
1. Remove obstruction.  
2. Replace mower drive belt.  
3. Replace idler pulley.  
4. Frozen blade mandrel.  
4. Replace blade mandrel.  
Poor grass discharge  
1. Engine speed too slow.  
2. Travel speed too fast.  
1. Place throttle control in FASTposition.  
2. Shift to slower speed.  
3. Wet grass.  
4. Mower deck not level.  
3. Allow grass to dry before mowing.  
4. Level mower deck.  
5. Low/uneven tire air pressure.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves and trash under mower.  
8. Mower drive belt worn.  
5. Check tires for proper air pressure.  
6. Replace/sharpen blade. Tighten blade bolt.  
7. Clean underside of mower housing.  
8. Replace mower drive belt.  
9. Blades improperly installed.  
10. Improper blades used.  
11. Clogged mower deck vent holes from buildup of  
grass, leaves, and trash around mandrels.  
9. Reinstall blades sharp edge down.  
10. Replace with blades listed in this manual.  
11. Clean around mandrels to open vent holes.  
Headlight(s) not working 1. Switch is OFF.  
1. Turn switch ON.  
(if so equipped)  
Battery will not charge  
Loss of drive  
2. Bulb(s) or lamp(s) burned out.  
2. Replace bulb(s) or lamp(s).  
3. Check/replace light switch.  
4. Check wiring and connections.  
5. Replace fuse.  
3. Faulty light switch.  
4. Loose or damaged wiring.  
5. Blown fuse.  
1. Bad battery cell(s).  
1. Replace battery.  
2. Check/clean all connections.  
3. Replace regulator.  
2. Poor cable connections.  
3. Faulty regulator (if so equipped).  
4. Faulty alternator.  
4. Replace alternator.  
1. Freewheel control in disengagedposition.  
2. Motion drive belt worn, damaged, or broken.  
3. Air trapped in transmission during shipment  
or servicing.  
1. Place freewheel control in engagedposition.  
2. Replace motion drive belt.  
3. Purge transmission.  
Engine backfires”  
when turning engine  
OFF”  
1. Engine throttle control not set at SLOW”  
1. Move throttle control to SLOWposition and allow  
position for 30 seconds before stopping engine.  
to idle for 30 seconds before stopping engine.  
29  
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SERVICE NOTES  
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TRACTOR - MODEL NUMBER DPR22H46STB  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
SOLENOID  
RED  
RED  
RED  
M
A
STARTER  
AMMETER  
(OPTIONAL)  
WHITE  
BLACK  
WHITE  
BLACK  
WHITE  
RED  
C
G
H
S
ELECTRIC CLUTCH  
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
RED  
G
A1  
F
L
A2  
B
A
RED  
BLACK  
IGNITION  
SWITCH  
E
85  
87  
86  
30  
BLACK  
SEAT SWITCH  
(NOT OCCUPIED)  
D
PTO (DISENGAGED)  
87A  
GREEN  
GREEN  
OPERATOR  
PRESENCE  
RELAY #1  
HOUR  
METER  
BLACK  
BLUE  
FUEL  
LINE  
(OPTIONAL)  
SPARK  
BLACK  
IGNITION  
UNIT  
PLUGS GAP  
(2 PLUGS ON  
BLUE  
TWIN CYL. ENGINES)  
FUEL SHUT-OFF SOLENOID  
CHARGING SYSTEM OUTPUT  
16 AMP DC @ 3600 RPM  
28 VOLTS AC @ 3600 RPM  
(REGULATOR DISCONNECTED)  
RED  
REGULATOR  
ALTERNATOR  
BROWN  
BLACK  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED  
CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY  
SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
HEADLIGHTS  
G F C  
PTO SWITCH  
87  
IGNITION SWITCH  
E
H
B
POSITION  
CIRCUIT  
87A  
POSITION CIRCUIT MAKE”  
86  
85  
OFF  
ON  
C + G, B + H  
C + F, B + E, A + D  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
30  
RELAY  
A
D
RUN  
B+A1  
NONE  
REMOVABLE  
CONNECTIONS  
START B + S + A1 NONE  
NON-REMOVABLE  
CONNECTIONS  
31  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
ELECTRICAL  
22  
21  
79  
40  
42  
24  
18  
43  
26  
27  
27  
81  
25  
16  
16  
33  
30  
52  
50  
D.C. AMPERES  
29  
45  
10  
27  
11  
55  
28  
12  
2
1
8
12  
32  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
ELECTRICAL  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
163465  
74760412  
7603J  
Battery  
2
Bolt Hex Hd 1/4-20 UNC X 3/4  
Tray, Battery  
8
10  
11  
12  
16  
18  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
42  
43  
45  
50  
52  
55  
79  
81  
145211  
150109  
145769  
153664  
17720408  
166184  
4152J  
Bolt, BTR FRT 1/4-20 x 7.5  
Hold Down Battery, Front  
Nut, Push, Nylon  
Switch Interlock Push-In  
Screw Thd 1/4-20 x1/2  
Harness Asm Light W/4152j  
Bulb Light #1156  
8860R  
CableBattery  
146148  
175158  
73510400  
145491  
160784  
175566  
140401  
178450  
131563  
178861  
122822X  
174653  
141940  
17490508  
163996  
109748X  
CableBatterywire  
Fuse  
Nut Keps Hex 1/4-20 Unc  
CableGround  
Switch Plunger Normal OP Olive  
Switch Ign 4 pos w/lights  
Key Ign  
HarnessIgn.  
CoverTerminalRed  
Solenoid  
AmmeterRectangular  
Switch, PTO  
ProtectionWireLoop  
Screw Thdrol 5/16-18 x 1/2  
Bulbholder  
Relay Asm  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm.  
33  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
CHASSIS AND ENCLOSURES  
17  
29  
166  
60  
159  
161  
166  
60  
30  
28  
166  
31  
156  
157  
9
3
54  
58  
209  
155  
54  
158  
209  
166  
11  
20  
59  
64  
209  
209  
209  
144  
1
26  
25  
26  
3
3
60  
154  
142  
3
143  
209  
166  
3
144  
26  
25  
26  
10  
13  
142  
145  
37  
37  
3
3
2
3
3
14  
74  
38  
206  
3
209  
14  
38  
34  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
CHASSIS AND ENCLOSURES  
KEY PART  
KEY PART  
NO. NO.  
NO.  
NO.  
DESCRIPTION  
DESCRIPTION  
1
174619  
Chassis  
64  
74  
174997  
DashLower  
2
176554  
Drawbar  
73680600  
NutCrownlock3/8-16Unc  
PlateReinforcementSTLT  
Bracket Swaybar Chassis  
Bracket Footrest  
3
9
17060612  
163976X428 Dash  
72140608  
167203  
167202  
175259X428 Hood  
126938X  
162026  
19131312  
73800600  
175289X428 Grille  
161235 Lens  
175692X428 Fender  
139976  
17490508  
175710  
161464  
161236  
Screw3/8-16x3/4  
142 165867  
143 154966  
144 175582  
145 156524  
154 161897  
155 161900  
156 163805  
157 163806  
158 162037  
10  
11  
13  
17  
18  
20  
25  
26  
28  
29  
30  
31  
37  
38  
54  
58  
59  
60  
Bolt Carriage 3/8-16 x 1  
Panel Dash Lh  
Panel Dash Rh  
Rod Pivot Chassis/Hood  
Bracket Dash Rh  
Bracket Dash Lh  
Striker Plate  
MagnetStealth  
Bracket Parking Brake  
BumperHood  
Plate Battery  
Washer 13/32 X 13/16 X 12 Ga  
Nut Lock Hex W/Ins 3/8-16 Unc  
159 155123X428 Cupholder  
161 164655  
166 164863  
206 170165  
209 17000612  
ExtrusionBumper  
Screw HwHd Hi-Lo #13-16 x 3/4  
BoltShoulder5/16-18  
BracketFender  
Screw Hexwsh Thdrol 3/8-16 x 3/4  
Screw Thdrol 6/16-18 x 1/2 TYT  
Bracket, Asm. Pivot Mower Rear  
Screw Hex Wshd 8-18 x 7/8  
DuctHood  
213 169848X428 Skirt Grille Lh  
214 169847X428 Skirt Grille Rh  
110436X  
72140606  
BushingSnap  
Bolt RdHd Sqnk 3/8-16 Unc x 3/4  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
35  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
DRIVE  
57  
51  
89  
63  
116  
23  
212  
66  
90  
59  
197  
159  
158  
162  
56  
61  
161  
9
169  
202  
198  
50  
65  
20  
41  
42  
83  
150  
48  
14  
81  
164  
168  
40  
38  
163  
21  
42  
39  
10  
27  
49  
151  
51  
82  
166  
156  
165  
52  
35  
8
47  
32  
30  
62  
120  
34  
36  
52  
37  
36  
35  
32  
16  
95  
53  
28  
30  
26  
84  
55  
16  
29  
22  
27  
16  
19  
199  
24  
77  
25  
26 26  
200  
61  
61  
71  
15  
77  
74  
73  
96  
16  
75  
78  
1
76  
26  
36  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
- - - - - - - -  
Transaxle, HydroGear 314-0510  
(OrderPartsFromTransaxle  
Manufacturer)  
62  
63  
65  
66  
71  
73  
74  
75  
76  
77  
78  
81  
82  
83  
84  
89  
90  
95  
96  
8883R  
Cover,Pedal  
175417  
Pulley, Engine  
10040700  
154778  
Washer  
8
9
165866  
137140  
Rod Shift Fender  
Keeper Belt Engine Hydro  
StrapTorqueLhHydro  
Strap Torque Rh Hydro  
Spacer, Axle  
Clutch Electric  
169183  
10  
14  
15  
16  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
40  
41  
42  
47  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
76020416  
10040400  
74490544  
73800500  
73800600  
150280  
Pin Cotter 1/8 x 1 CAD  
Washer Lock Hvy Helical  
Bolt Hex Flghd 5/16-18 Gr. 5  
Nut Lock Hex W/Ins. 5/16-18 Unc  
Nut Lock Hex W/Wsh 3/8-16 Unc  
Bolt, Hex 7/16-20 x 4-1/4  
KnobDeluxe  
169182  
137057  
121749X  
12000001  
123583X  
121748X  
165596  
Washer 25/32 x 1-1/4 x 16 Ga.  
E-Ring  
Key, Square  
Washer 25/32 x 1-5/8 x 16 Ga.  
Shaft Asm. Cross Hydro  
Spring Torsion T/A  
Washer 17/32 x 3/4 x 16 Ga.  
LinkTransaxle  
140845  
169498  
Rod, Brake Hydro  
Bracket Asm. Anti Rotation  
Locknut  
Spring, Brake Rod  
Washer  
Pin Cotter 1/8 x 3/4 CAD.  
Rod, Parking Brake  
Cap, Parking Brake  
Bracket, Transaxle  
Bolt Hex Hd 5/16-18 Unc x 3/4  
Shaft, Foot Pedal  
165711  
19171216  
169594  
178289  
73350600  
106888X  
19131316  
76020412  
175765  
164890X428 Console, Shift  
124346X  
170201  
4497H  
Nut Self-Thd Wsh-Hd 1/4  
Control Asm. Bypass Hydro  
Retainer Spring 1" Zinc/Cad  
Bolt Rdhd 3/8-16 x 1  
71673  
169592  
74760512  
155071  
116 72140608  
120 73900600  
150 175456  
151 19133210  
156 166002  
158 165589  
159 165494  
161 72140406  
162 73680400  
163 74780416  
164 19091010  
165 165623  
166 166880  
168 165492  
169 165580  
197 169613  
198 169593  
199 169612  
200 72140508  
202 72110612  
212 145212  
Nut Lock Flg. 3/8-16 Unc  
SpacerRetainer  
Washer 13/32 x 2 x 10 Ga.  
Washer Srrted 5/16ID x 1.125  
Bracket Shift Mount  
120183X  
19211616  
1572H  
Bearing,Nylon  
Washer  
Pin, Roll  
Hub Tapered Flange Shift Lt  
Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr. 5  
NutCrownlock1/4-20Unc  
Bolt Hex Fin 1/4-20 Unc x 1 Gr. 5  
Washer 5/8 x .281 x 10 Ga  
Bracket Pivot Lever  
165936  
Pulley, Composite, Flat  
Bolt  
Spacer Split  
Keeper, Belt Idler Fool-Proof  
Washer 13/32 x 13/16 x 12 Gauge  
Pulley, Idler, V-Groove  
Bellcrank Clutch Grnd Drv Stl  
Retainer,Belt  
74760648  
175461  
175556  
19131312  
127783  
Screw 5/16-18 x 5/8  
154407  
Bolt Shoulder 5/16-18 x .561  
Plate Fastening Lt\  
123205X  
74760624  
73680600  
73680500  
105710X  
105709X  
17060616  
140294  
Bolt  
Nut  
Nyliner Snap-In 5/8" ID  
Washer Nyliner 7/8 ID x .105  
Bolt Shoulder 5/16-18 Unc  
Bolt Rdhd Sqnk 5/16-18 UNC x 1  
Bolt Carr Sh 3/8-16 x 1-1/2 Gr.5  
Nut Hex Flange Lock  
Nut CrownLock5/16-18  
Link, Clutch  
Spring, Return, Clutch  
Screw 3/8-16 x 1  
V-Belt, GroundDrive  
Keeper,CenterSpan  
Screw 3/8-16 x 3/4  
169691  
17060612  
NOTE: All component dimensions give in U.S. inches.  
1 inch = 25.4 mm  
37  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
STEERING ASSEMBLY  
38  
12  
72  
1
73  
41  
42  
37  
37  
36  
88  
91  
43  
71  
67  
67  
68  
29  
46  
8
67  
29  
13  
6
65  
17  
46  
2
8
6
87  
5
87  
3
32  
5
11  
68  
82  
4
29  
43  
40  
10  
43  
6
33  
8
29  
34  
35  
15  
38  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
STEERING ASSEMBLY  
KEY PART  
NO.  
NO.  
DESCRIPTION  
1
159944X428 WheelSteering  
2
172393  
Axle Cast Lt Machined  
3
169840  
Spindle Asm LH  
4
169839  
Spindle Asm RH  
5
6266H  
BearingRaceThrustHarden  
Washer 25/32 X 1-5/8 X 16 Ga  
Ring Klip #t5304-75  
6
121748X  
12000029  
175121  
8
10  
11  
12  
13  
15  
17  
29  
32  
33  
34  
35  
36  
37  
38  
40  
41  
42  
43  
46  
65  
67  
68  
71  
72  
73  
82  
87  
88  
91  
LinkDrag  
10040600  
73940800  
136518  
Washer Lock Hvy Hlcl Spr 3/8  
Nut Hex Jam Toplock 1/2-20 UNF  
Spacer Brg Axle Front  
Nut Hex Flange Lock  
Shaft Asm Strg  
145212  
177883  
17060612  
171888  
Screw3/8-16x3/4  
RodTie  
19111216  
10040500  
73540500  
155105  
Washer 11/32 x 3/4 x 16 Ga.  
Washer Lock Hry Hlcl Spr 5/16  
Nut Crownlock 5/16 - 24 UNF  
Bushing Strg  
152927  
Screw TT #32.5 x 5 x 3/8 Flange  
159946X428 CapWheelSteer  
7810H  
159945  
163888X428 BootSteering  
121749X  
121232X  
160367  
72140618  
169827  
Nut Lock Center 3/8-24 Unf  
AdaptorWheelStrg  
Washer 25/32 X 1 1/4 X 16 Ga  
Cap Spindle Fr Top Blk  
Spacer Brace Axle  
Bolt Rdhd Sqn 3/8-16 x 2-1/4  
Brace, Axle  
Steering Asm.  
Washer 9/16 ID x 1/20 OD 11 Ga.  
175146  
19182411  
160135X428 ExtensionSteering  
169835  
173966  
175118  
175553  
Bracket Susp Chassis Front  
Washer Flat .781 x 1-1/2 x .14  
BoltShoulder7/16-20  
ClipSteering  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm.  
39  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
ENGINE  
8
102  
3
1
14  
38  
13  
10  
25  
26  
81  
6
17  
17  
5
16  
62  
72  
32  
34  
31  
33  
37  
45  
39  
33  
23  
29  
4
OPTIONAL EQUIPMENT  
Spark Arrester  
KEY PART  
KEY PART  
NO.  
NO.  
DESCRIPTION  
NO.  
NO.  
DESCRIPTION  
Tank Fuel 3 50 Rear  
Cap Asm Fuel W/sym Vented  
Clamp Hose Black  
Pad, Spacer  
LineFuel  
Plug Drain Oil Easy  
Pad, Idler  
Screw Hexwsh Thdr 3/8-16 x 3/4  
Washer Lock 5/16  
Screw Hex Hd Cap 5/16-18 x 3/4  
Nut Keps Hex 1/4-20 UNC  
Screw HwHd Hi-Lo #13-16 x 3/4  
31  
32  
33  
34  
37  
38  
39  
45  
62  
72  
81  
157103  
1
3
164067  
- - - - - - - -  
ControlThrottle  
140527  
Engine, BriggsModel407777  
(Order parts from engine mfg.)  
Muffler Asm Twin Lo-Tone  
Pipe Exhaust LH Intek  
Pipe Exhaust RH Intek  
Bolt 5/16-18 UNC x 3/4 w/Sems  
Shield Browning Intek II  
Muffler Gasket  
123487X  
106082X  
8543R  
4
149723  
159955  
160589  
171877  
162797  
165391  
148456  
11050600  
17490624  
169837  
164068  
73920600  
137180  
5
148315  
6
8
109227X  
17000612  
10040500  
71070512  
73510400  
10  
13  
14  
16  
17  
23  
25  
26  
29  
Tube Drain Oil Easy  
Washer Lock Ext Tooth 3/8  
Screw Thdrol 3/8-16 x 1-1/2  
ShieldHeat  
102 164863  
ChokeControl  
Nut, Keps 3/8-24 UNF  
Kit Spark Arrestor (Flat Scrn)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
40  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
SEAT ASSEMBLY  
1
8
9
8
9
14  
7
7
10  
5
6
22  
21  
2
24  
5
16  
15  
25  
11  
4
13  
17  
3
12  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
171684  
Seat  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121248X  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sqnk 1/4-20x1-1/2  
Spacer Split 28x 88  
2
140551  
Bracket Pivot Seat 8 720  
72050412  
121249X  
123740X  
123976X  
171852  
3
71110616  
19131610  
145006  
73800600  
124181X  
17000616  
19131614  
174894  
Bolt Fin Hex 3/8-16 Unc x 1  
Washer Flat 13/32 x 1 x 10 Ga.  
ClipPush-In  
Nut Hex w/Ins. 3/8-16 Unc  
Spring Seat Cprsn 2 250 Blk Zi  
Screw 3/8-16 x 1  
Washer 13/32 x 1 x 14 Ga.  
Pan Seat  
4
SpringCprsn  
5
Nut Lock 1/4 Lge Flg Gr 5 Zinc  
Bolt Shoulder 5/16-18 Unc  
Nut Hex Lock W/Ins 5/16-18  
Washer 17/32 X 1-3/16 X 12 Ga.  
Bolt Shoulder 5/16-18 X 62  
6
7
73800500  
19171912  
127018X  
8
9
10  
11  
12  
166369  
121246X  
Knob Seat Adj. Wingnut  
Bracket Mounting Switch  
NOTE: All component dimensions given in U.S. inches.  
1 inch = 25.4 mm  
41  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
DECALS  
16  
11  
2
4
2
3
10  
1
4
9
8
20  
6
7
5
14  
17  
KEY  
NO.  
PART  
NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
11  
14  
16  
17  
20  
- -  
- -  
- -  
- -  
- -  
- -  
172743  
160397  
176272  
164657  
145005  
169210  
Decal Ins Strg Whl  
Decal V-Belt Schematic  
DecalHoodRh  
DecalClutch  
Decal Bat Dan/Psn  
Decal By Pass Lt Hydro  
1
2
3
4
5
6
7
8
9
10  
164095  
176303  
176273  
176274  
170852  
173587  
173589  
170563  
172740  
157140  
DecalDash  
DecalFenderAuto  
DecalHoodLH  
Decal Side Panel  
Decal HP Engine  
Decal Reflector Rh  
Decal Reflector Lh  
DecalWarningMower  
Decal FenderLogo  
DecalFenderDangerE/F  
165800X428 Pad Footrest Lh  
138311  
Decal Handle Lft Height Adjust  
165799X428 Pad Footrest Rh  
178249  
178250  
ManualOwner's(English)  
ManualOwner's(French)  
WHEELS & TIRES  
KEY PART  
NO. NO.  
DESCRIPTION  
Cap Valve Tire  
Stem Valve  
Tire F T 15 X 6 0 - 6 Service  
Tube Front (Service Item Only)  
1
1
59192  
65139  
170455  
59904  
2
5,8  
2
3
4,10  
4
7
5
106732X421 Rim Asm 6"front Service  
6
278H  
9040H  
Fitting Grease (Front Wheel Only)  
BearingFlange(FrontWheelOnly)  
3,9  
7
6
11  
8
106108X421 Rim Asm 8"rear Service  
170456  
7152J  
9
Tire R T 20x10 -8 C Service  
Tube Rear (Service Item Only)  
10  
11  
- -  
104757X428 Cap Axle Blk 1 50 X 1 00  
144334 Sealant, Tire ( 10 oz. Tube)  
NOTE: All component dimensions given in U.S. inches  
1 inch = 25.4 mm  
42  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
MOWER LIFT  
29  
28  
27  
25  
24  
23  
7
8
41  
5
49  
37  
38  
11  
30  
50  
40  
1
4
3
36  
13  
4
26  
6
2
6
5
12  
13  
19  
20  
13  
20  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
159461  
159476  
138284  
WireAsmInner/SprgW/plunger  
Shaft Asm Lift RH w/Inf  
Pin Groove  
24  
25  
26  
27  
28  
29  
30  
31  
32  
36  
37  
38  
40  
41  
49  
50  
19131016  
164024  
Washer 13/32 X 5/8 X 16 Ga  
Spring  
2
3
169484  
RetainerClip  
4
12000002  
19211621  
120183X  
125631X  
170770  
E Ring#5133-62  
164543  
73350600  
138057  
150233  
169865  
73540600  
155097  
123935X  
17060516  
19112410  
155098  
145212  
110452X  
Rod Adj Lift  
5
Washer 21/32 X 1 X 21 Ga  
Bearing Nylon Blk 629 Id  
GripHandle  
Nut Hex Jam 3/8-16 Unc  
Knob Inf 3/8-16 Unc Blk W/sym  
TrunnionInfinHeight  
Bearing Pvt Lift  
6
7
8
ButtonPlunger  
11  
12  
13  
15  
16  
17  
18  
19  
20  
23  
139865  
Link Lift LH Fixed Length  
Link Lift RH Fixed Length  
RetainerSpring  
Nut Crownlock 3/8 - 24  
PointerHeightIndicator  
Plug Hole Blk 1.485/1.515 Dia.  
Screw 5/16-18 x 1  
Washer 11/32 x 1-1/2 10 Ga.  
Indicator Height STLT  
Nut Hex Flange Lock  
Nut PUsh Phos & Oil  
139866  
4939M  
173288  
Link Front  
Nut Jam Hex 1/2-13 Unc  
Trunnion Blk Zinc  
73350800  
130171  
73800800  
139868  
163552  
110807X  
Nut Lock w/Wsh 1/2-13unc  
ArmSuspensionRear  
RetainerSpring  
NOTE: All component dimensions given in U.S. inches  
Nut Special  
1 inch = 25.4 mm  
43  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
MOWER DECK  
46  
49  
36  
127  
41  
45  
41  
42  
49  
36  
37  
126  
46  
42  
43  
50  
44  
45  
40  
50  
44  
35  
72  
52  
40  
33  
33  
31  
30  
47  
30  
32  
39  
32  
38  
31  
34  
90  
91  
180  
93  
5
21  
57  
94  
93  
180  
95  
56  
116  
117  
90  
21  
118  
119  
22  
23  
24  
25  
18  
21  
3
1
26  
6
28  
29  
5
15  
27  
19  
14  
18  
16  
20  
48  
13  
103  
102  
105  
18  
104  
106  
105  
11  
10  
9
103  
104  
101  
106  
8
102  
44  
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REPAIR PARTS  
TRACTOR - MODEL NUMBER DPR22H46STB  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
156833X421 Deck Asm., Mower 46"  
44  
45  
46  
47  
48  
49  
50  
52  
53  
54  
55  
56  
57  
72  
91  
92  
93  
94  
95  
133943  
Washer,Hardened  
3
138457  
4939M  
Bracket Asm., Sway Bar  
RetainerSpring  
Arm, Suspension, Rear (Sway Bar)  
Bolt, Patched 3/8-24 x 1-1/4 Gr. 8  
Washer, Lock Hvy., Unplated 3/8  
Washer, HardBlade, MowerVented  
Blade, 46" Hi Perf  
Blade, 46" Mulching  
Shaft Asm. w/Lower Bearing  
Housing,Mandrel  
Bearing, Ball, Mandrel  
Stripper,MowerRound  
Bolt, Carriage 5/16-18 x 5/8  
Bolt, Hex Head, Shoulder 5/16-18  
Baffle, Vortex Mower 46"  
Nut, Crownlock 5/16-18 UNC  
145059  
Cover, MandrelDeck  
5
137729  
Screw, Thdroll. 1/4-20 x 5/8  
V-Belt, Mower, Secondary  
V-Belt, Mower, Primary  
Nut, Crownlock 3/8-16 UNC  
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5  
Pulley Idler 46 Pri. Drive  
Washer 13/32 x 13/16 x 12  
Bolt Fin Hex 3/8-16 x 1  
Bolt Rdhd 3/8-16 x 1  
6
130832  
850857  
10030600  
140296  
176084  
152443  
137553  
137152  
110485X  
174493  
72140505  
132827  
145055  
73680500  
144959  
8
148763  
9
73680600  
72110612  
173901  
10  
11  
- -  
13  
14  
15  
16  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
19131312  
74780616  
72140608  
155986  
156941  
19131616  
175746  
Bar Adjusting Gage wheel  
Pin Head Rivet  
Washer 13/32 x 1 x 16 Ga.  
Bracket, Asm Noseroller, LH  
Nut, Lock, Hex w/Ins 3/8-16UNC  
Washer 17/32 x 7/8 x 16 Ga.  
Roller, Nose 38 & 42  
Bracket, asm Noseroller RH  
Cover Mulcher 46" Black  
Screw Phillips Truss Head  
Washer Lock #10  
Washer#10  
Latch Asm mulch/Bagger  
NutWeld  
Bolt,Shoulder  
GaugeWheel  
Nut, Centerlock 3/8-16 UNC  
Washer 3/8 x 7/8 x 14 Ga.  
73800600  
19171416  
132264  
134753X421 Stiffener, Bracket  
131267X421 Bracket, Deflector  
175747  
105304X  
149287  
Cap, Sleeve  
Spring, Torsion, Deflector  
Nut, Push  
101 145579  
102 71081010  
103 10071000  
104 19061216  
105 160793  
106 2029J  
116 137644  
117 133957  
118 73930600  
119 19121414  
126 144948X421 Arm, Idler, Primary Deck 46"  
127 173902  
- -  
- -  
110452X  
166883X428 Shield, Deflector Mower  
19111016  
131491  
157722  
129963  
173434  
137266  
Washer 11/32 x 5/8 x 16 Ga.  
Rod,Hinge  
Screw,WshHead,Thdroll  
Washer,SpacerMowerVented  
Pulley, Mandrel  
Nut, Flg. Top Lock Cntr. 9/16  
144945X421 Anchor, Spring Deck 46"  
17490628  
19131316  
173438  
Screw, Thdroll 3/8-16 x 1-3/4 Tytt  
Washer 13/32 x 13/16 x 16 Ga.  
Pulley, Idler, Flat  
Keeper, Belt, Idler  
Pulley, Idler, Driven  
Spring, Secondary 44/46/50 Vent  
Screw 3/8-16 x 1-1/4  
Spacer,Retainer  
Pulley, Idler, V-Groove Dim. 4.25  
Mandrel Assembly ( Includes Key  
Nos. 8-10, 13-15, 31 and 33)  
Mower Serv 46" (Standard Deck  
Order nose roller, guage wheels, and  
mulch plate separately)  
143651  
173559  
173900  
173899  
137273  
17060620  
122052X  
NOTE: All component dimensions given in U.S. inches  
144949X421 Arm, Idler Secondary  
1 inch = 25.4 mm  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in  
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will  
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be  
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,  
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's  
warranty on these items.  
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of  
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be  
paid by the purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery  
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)  
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the  
date of the original sale. Battery must be maintained in accordance with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date  
of original purchase.  
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-  
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has  
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal  
wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,  
standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please contact:  
In Canada contact:  
Electrolux Home Products  
Electrolux Home Products  
a division of WCI Outdoor Products, Inc.  
7075 Ordan Drive  
a division of WCI Outdoor Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Mississauga, Ontario  
L5T 1K6  
Augusta, GA 30909 USA  
giving the model number, serial number and date of purchase of your product and the name and address of the authorized  
dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-  
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas  
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above  
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights  
which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
SIGHTING  
GUIDE  
SIGHT AND HOLD THIS LEVEL WITH  
SKY LINE OR TREE.  
15° MAX.  
Operate your Tractor up and down the face of slopes (not  
greater than 15°), never across the face. Make turns gradu-  
ally to prevent tipping or loss of control. Exercise extreme  
caution when changing direction on slopes.  
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P ARTS AND SERVICE  
You r P OULAN P RO p r od u ct h a s been exp er tly en gin eer ed a n d ca r efu lly m a n u fa ctu r ed to r igid  
qu a lity sta n d a r d s. As w ith a ll m ech a n ica l p r od u cts, som e a d ju stm en ts or p a r t r ep la cem en t m a y be  
n ecessa r y d u r in g th e life of you r u n it.  
F OR SERVICE OR REP LACEMENT P ARTS:  
1. Con su lt you r d ea ler /p la ce of p u r ch a se.  
2. Con su lt th e yellow p a ges of you r p h on e d ir ector y for th e n a m e of th e n ea r est ser vice d ea ler  
(u n d er “sa w s” for Ch a in Sa w s or u n d er “la w n m ow er s” for Tr im m er s, Br u sh cu tter s, a n d  
Blow er s).  
3. F or r ep la cem en t p a r ts, h a ve a va ila ble th e follow in g in for m a tion :  
a . Mod el Nu m ber /Ma n u fa ctu r er 's I.D. Nu m ber .  
b . Descr ip tion of p a r t.  
NOTE : Electr olu x Hom e P r od u cts p r ovid es p a r ts a n d ser vice th r ou gh its a u th or ized d istr ibu -  
tor s a n d d ea ler s; th er efor e, a ll r equ ests for p a r ts a n d ser vice sh ou ld be d ir ected to you r  
loca l d ea ler (s). Th e p h ilosop h y of Electr olu x Hom e P r od u cts is to con tin u a lly im p r ove  
a ll of its p r od u cts. If th e op er a tin g ch a r a cter istics or th e a p p ea r a n ce of you r p r od u ct  
d iffer s fr om th ose d escr ibed in th is Ma n u a l, p lea se con ta ct you r loca l loca l d ea ler for  
u p d a ted in for m a tion a n d a ssista n ce.  
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