07002
LGT24K54
Owner's Manual
"This machine is approved by the EPA for E10 (10% ethanol) and lower fuel only.
Do not use any fuel >E10 in this machine."
532 44 04-19
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
III. CHILDREN
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
GENERAL SERVICE
•
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
•
•
•
•
•
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
•
•
Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris
build-up. Cleanoilorfuelspillageandremoveanyfuel-
soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Check grass catcher components and the discharge
chute frequently and replace with manufacturer's rec-
ommended parts, when necessary.
Before and while backing, look behind and down for
small children.
•
•
•
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Useextracarewhenapproachingblindcorners,shrubs,
trees, or other objects that may block your view of a
child.
•
•
•
•
•
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.
IV. TOWING
•
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
•
•
•
•
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
•
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
Never carry passengers.
•
•
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
careinhandlinggasoline. Gasolineisextremelyflammable
and the vapors are explosive.
•
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keepthenozzleincontactwiththerimofthefueltankor
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
•
•
•
•
•
•
•
•
•
•
•
•
•
•
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
•
3
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Gasoline Capacity
and type:
4 Gallons
Unleaded Regular
Follow a regular schedule in maintaining, caring for
and using your tractor.
Oil Type (API-SG-SL):
SAE 10W-30 (above 32°F)
SAE 5W-30 (below 32°F)
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
Oil Capacity:
Spark Plug:
W/ Filter: 64 oz
NGK BPR4ES
(Gap: .030")
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimprovedforest-covered,brush-coveredorgrass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Ground Speed (MPH):
Forward:
Reverse:
0 - 5.8
0 - 2.1
Charging System:
Battery:
15 AMPS @ 3600 RPM
AMP/HR:
MIN. CCA:
Case Size:
28
230
U1R
Blade Bolt Torque:
45-55 FT. LBS.
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply on
federal lands.
CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department (SeeREPAIR
PARTS section of this manual).
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................6-9
OPERATION ...........................................................10-16
MAINTENANCE SCHEDULE ...................................... 17
MAINTENANCE..................................................... 17-20
SERVICE AND ADJUSTMENTS............................21-25
STORAGE.................................................................... 26
TROUBLESHOOTING............................................27-28
REPAIR PARTS ......................................................29-42
WARRANTY............................................................44-47
4
UNASSEMBLED PARTS
Mower
Mower Front Wheel
(2) Rear
Lift Link
Assemblies
(5) 1-3/16
O.D. Washers
(1) Shoulder Bolt
(1) 1-1/4 O.D.
Washer
(1) Small
Retainer Springs
(1) Front
Lift Link
Assembly
(1) 3/8-16
Locknut
(1) Wheel
(5) Large
Retainer Springs
Slope Sheet
(1) Oil Drain Tube
If Equipped
Keys
(1) 3/4 O.D.
Washers
(1) Anti-Sway Bar
(2) Keys
(1) Small Retainer
Springs
5
ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to ensure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
A
wrench sizes are listed.
(2) 7/16" wrenches
(1) 1/2" wrench
Utility knife
Tire pressure gauge
Pliers
(1) 3/4" wrench
(1) 3/4" socket w/drive ratchet
(1) 9/16" wrench
Flashlight
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
Fig. 2
NOTE: You may now roll your tractor off the skid. Follow
TOREMOVETRACTORFROMCARTON
the instruction below to remove the tractor from the skid.
UNPACK CARTON
•
•
•
Remove all accessible loose parts and parts cartons
from carton .
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
TOROLLTRACTOROFFSKID (SeeOperation
section for location and function of controls)
BEFORE REMOVING TRACTOR FROM
SKID
•
•
•
Raise attachment lift lever to its highest position.
Release parking brake by depressing brake pedal.
Place freewheel control in disengaged position to dis-
engage transmission (See “TO TRANSPORT” in the
Operation section of this manual).
TO CHECK BATTERY (See Fig. 1)
•
Lift hood to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
•
Roll tractor forward off skid.
Continue with the instructions that follow.
TO INSTALL MOWER AND DRIVE BELT
(See Figs. 3 - 15)
1. SET PARKING BRAKE LEVER AND LOWER AT-
•
For battery and battery cable installation see "RE-
PLACINGBATTERY"inthe"ServiceandAdjustments"
section in this manual.
TACHMENT LIFT LEVER (See Fig. 3 and 4)
•
•
Depress clutch/brake pedal all the way down and hold.
Pull parking brake lever up and hold, release pressure
from clutch/brake pedal, then release parking brake
lever. Pedal should remain in brake position. Ensure
parking brake will hold tractor secure.
LABEL
PARKING
BRAKE
LEVER
Fig. 3
Fig. 1
CAUTION: Lift lever is spring loaded. Have a
tight grip on lift lever, lower it slowly and en-
gage in lowest position. Lift lever is located
on left side of fender.
ADJUST SEAT (See Fig. 2)
•
•
Sit in seat.
Lift up adjustment lever (A) and slide seat until a com-
fortable position is reached which allows you to press
clutch/brake pedal all the way down.
•
Release lever to lock seat in position.
6
ASSEMBLY
4. SLIDE MOWER UNDER TRACTOR (See Fig. 7)
•
Bring belt forward and check belt for proper routing in
all mower pulley grooves.
LIFT
LEVER
NOTE: Be sure mower side suspension arms (A) are point-
ing forward before sliding mower under tractor.
•
Slide mower under tractor until it is centered under
tractor.
Fig. 4
2. ASSEMBLEFRONTGAUGEWHEEL(W)TOFRONT
OF MOWER (See Fig. 5)
Q
H. FRONT MOWER
W
H
BRACKET
W. FRONT GAUGE
WHEEL
X. SHOULDER
BOLT
X
Y. 1-1/4 O.D.
A. MOWER SIDE
WASHER
Y
A
Z
SUSPENSION
Z. 3/8-16 LOCKNUT
ARMS
Fig. 5
Q. DEFLECTOR
02965
SHIELD
3. TURN STEERING WHEEL LEFT AND POSITION
MOWER (See Fig. 6)
Fig. 7
•
Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector
shield (Q) to the right.
5. INSTALL ANTI-SWAY BAR (S) (IF EQUIPPED)
(See Fig. 8 - 9)
FRONT
ANTI-SWAY BAR (S)
TOWARDS
Q
TOWARDS
MOWER DECK
TRANSAXLE
ENGINE
90° END
INTEGRATED WASHER END
TRANSAXLE
Fig. 8
•
Fromrightsideofmower,firstinsert90°endofanti-sway
bar (S) into hole in transaxle bracket (T), located near
left rear tire in front of transaxle.
Q. DEFLECTOR
02965
SHIELD
BACK
NOTE: Flashlight may be helpful.
Fig. 6
F
M
A. MOWER SIDE SUSPENSION
B
ARMS
B. RETAINER SPRING
C. REAR LIFT LINK(S)
W
L
A
D. RIGHT SIDE REAR MOWER
BRACKET
K
E
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
H. FRONT MOWER BRACKET
I. LEFT SIDE REAR MOWER
BRACKET
H
K. BELT TENSION ROD
L. LOCKING BRACKET
M. ENGINE CLUTCH PULLEY
Q. DEFLECTOR SHIELD
S. ANTI-SWAY BAR
C
I
C
S
D
W. FRONT GAUGE WHEEL
Q
Fig. 9
7
ASSEMBLY
7. ATTACH REAR LIFT LINKS (C) (See Fig. 13)
ANTI-SWAY BAR
(S) LOCATION
•
Insert rod end of rear lift link (C) into hole (U) in tractor
TRANSAXLE
BRACKET (T)
LOCATED
BETWEEN REAR
TIRES
lift shaft suspension arm and pivot link down to mower.
•
Lift rear corner of mower and position slot in link as-
sembly over pin on rear mower bracket (D) and secure
with large washer and large retainer spring.
•
Repeat on opposite side of tractor.
U
C
S
C. REAR LIFT LINK(S)
D. RIGHT SIDE REAR
MOWER BRACKET
D
U. HOLE
T
S. ANTI-SWAY BAR
T. TRANSAXLE BRACKET
Fig. 13
Fig. 10
8 ATTACH FRONT LINK (E) (See Fig. 14)
NOTE: Depending on model, bracket (T) may be differ-
ent than shown but hole for anti-sway bar will be in same
position/location.
•
•
Turn steering wheel to position wheels straight forward.
From front of tractor, insert rod end of front link (E)
throughfrontholeintractorfrontsuspensionbracket(F).
•
Pivot the integrated washer end of anti-sway bar (S)
towards mower deck bracket on right side of mower.
Insert integrated washer end of bar into hole in rear
mower bracket (D). Move mower as needed to insert
integratedwasherendofbarintorearmowerbracket(D).
•
•
Move to left side of mower and and insert large retainer
spring (G) through hole in front link (E) behind front
suspension bracket (F).
Insert other end of link (E) into hole in front mower
bracket (H) and secure with washer and small retainer
spring (J).
•
Secure with small washer and small retainer spring as
shown.
NOTE: Requires deck lifting.
FRONT LINK
LOCATION
D. RIGHT SIDE
REAR MOWER
BRACKET
S
T
S. ANTI-SWAY BAR
T. TRANSAXLE
BRACKET
D
M
Fig. 11
6. ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS (See Fig. 12)
H
F
•
Position front hole in side suspension arm (A) over
pin on outside of tractor chassis and secure with large
washer and large retainer spring (B).
G
E
J
•
Repeat on opposite side of tractor.
A.MOWER SIDE
SUSPENSION
ARMS
E. FRONT LIFT LINK ASSEMBLY
F. FRONT SUSPENSION BRACKET
G. LARGE RETAINER SPRING
H. FRONT MOWER BRACKET
J. SMALL RETAINER SPRING
M. ENGINE CLUTCH PULLEY
B.RETAINER
SPRING
D.RIGHT
SIDE REAR
MOWER
D
B
A
BRACKET
Fig. 14
Fig. 12
8
ASSEMBLY
9 INSTALL BELT ON ENGINE CLUTCH PULLEY (M)
(See Fig. 6 & 15)
✓CHECKLIST
•
•
Disengage belt tension rod (K) from locking bracket (L).
Install belt onto engine clutch pulley (M).
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
M
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
M.ENGINE
CLUTCH PULLEY
✓ All tires are properly inflated. (For shipping purposes,
Fig. 15
the tires were overinflated at the factory).
IMPORTANT: Check belt for proper routing in all mower
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
pulley grooves and under mandrel covers.
•
Engage belt tension rod (K) on locking bracket (L).
✓ Check mower and drive belts. Be sure they are routed
CAUTION: Belt tension rod is spring loaded.
Have a tight grip on rod and engage slowly.
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
•
•
Raise attachment lift lever to highest position.
If necessary, adjust gauge wheels before operating
✓ Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this manual).
mowerasshownintheOperationsectionofthismanual.
MOWER DRIVE BELT INSTALLATION
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
Follow procedure described in “TO REPLACE MOWER
BLADE DRIVE BELT ” in the "Service and Adjustments"
section of this manual.
✓ Engine oil is at proper level.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
•
Reduce tire pressure to PSI shown on tires.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
✓ It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
9
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
IGNITION SWITCH
MOWER LIFT
ENGINE START
MOWER HEIGHT
ENGINE ON
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
ENGINE OFF
CLUTCH/BRAKE
PEDAL
LIGHTS ON
CRUISE CONTROL
BATTERY
REVERSE
FUEL
FORWARD
15
15
ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
10
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
P
H
D
E
G
N
B
F
Q
C
J
A
M
Fig. 16
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENTLIFTLEVER- Usedtoraiseandlower
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other
powered attachment while in reverse.
the mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the tractor and
starting the engine.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) MOTION CONTROL LEVER - Selects the speed and
direction of the tractor.
(C) PARKING BRAKE - Locks clutch/brake pedal into
the brake position.
(M) FREEWHEEL CONTROL - Disengages transmission
(D) THROTTLE CONTROL - Used to control engine
for pushing or slowly towing the tractor with the engine
off.
speed.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage
the mower blades, or other attachments mounted to your
tractor.
(N) CHOKECONTROL- Usedwhenstartingacoldengine.
(P) SERVICE REMINDER / HOUR METER - Indicates
when service is required for the engine and mower.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
(Q) 12-VOLTPOWERPORT- Usedfor12-voltaccessories.
11
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
•
Turn ignition key (F) to “STOP” position and remove
key.Alwaysremovekeywhenleavingtractortoprevent
unauthorized use.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 17)
•
Never use the choke to stop the engine.
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO DISCHARGE AND GO DEAD.
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
•
•
Depress brake pedal (B) all the way down and hold.
Pull parking brake lever (C) up and hold, release pres-
sure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make
sure parking brake will hold tractor secure.
CAUTION: Always stop tractor com-
pletely, as described above, and set
parkingbrakebeforeleavingtheopera-
tor's position.
C
B
TO USE THROTTLE CONTROL (D)
(See Fig. 19)
Always operate engine at full speed (fast).
•
Operating engine at less than full speed (fast) reduces
engines operating efficiency.
Fig. 17
•
Full speed (fast) offers the best bagging and mower
performance.
STOPPING (See Fig. 18)
MOWER BLADES -
D
•
To stop mower blades, place attachment clutch control
in the “DISENGAGED” position ( ).
N
F
(
) ATTACHMENT
CLUTCH SWITCH
“DISENGAGED”
(
) ATTACHMENT
CLUTCH SWITCH
“ENGAGED”
Fig. 19
TO USE CHOKE CONTROL (N) (See Fig. 19)
Fig. 18
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
GROUND DRIVE -
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
•
To stop ground drive, depress brake pedal all the way
down.
•
Move motion control lever (J) to neutral position.
ENGINE -
Move throttle control (D) between half and full speed
(fast) position.
•
NOTE:Failuretomovethrottlecontrolbetweenhalfandfull
speed (fast) position, before stopping, may cause engine
to “backfire”.
12
OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 22)
TO MOVE FORWARD AND BACKWARD
(See Fig. 20)
The direction and speed of movement is controlled by the
motion control lever. (J)
Gaugewheels areproperlyadjustedwhentheyareslightly
off the ground when mower is at the desired cutting height
in operating position. Gauge wheels then keep the deck
in proper position to help prevent scalping in most terrain
conditions.
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in this section of
manual).
J
•
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole.
Tighten securely.
•
Repeat for all, installing gauge wheel in same adjust-
ment hole.
Fig. 20
•
•
•
Starttractorwithmotioncontrolleverinneutralposition.
Release parking brake.
Slowly move motion control lever to desired position.
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 21)
The position of the attachment lift lever (A) determines the
cutting height.
Fig.22
TO OPERATE MOWER
Your tractor isequipped withan operator presencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
A
•
•
Select desired height of cut with attachment lift lever.
Start mower blades by engaging attachment clutch
control.
Fig. 21
•
Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
•
The average lawn should be cut to approximately
2-1/2" during the cool season and to over 3" during
hot months. For healthier and better looking lawns,
mow often and after moderate growth.
•
For best cutting performance, grass over 6" in height
should be mowed twice. Make the first cut relatively
high; the second to desired height.
13
OPERATION
TO OPERATE ON HILLS
TO STOP MOWER BLADES -
Disengage attachment clutch control.
CAUTION:Donotdriveupordownhills
with slopes greater than 15° and do not
drive across any slope.
CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowerssoequipped,orthedeflectorshield
(S) in place (See Fig. 23).
•
Choose the slowest speed before starting up or down
hills.
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
S
•
•
If stopping is absolutely necessary, push clutch/brake
pedalquicklytobrakepositionandengageparkingbrake.
Move motion control lever to neutral position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL POSITION WHEN THE BRAKE PEDAL
IS DEPRESSED.
•
Torestartmovement, slowlyreleaseparkingbrakeand
clutch/brake pedal.
Fig. 23
•
•
Slowly move motion control lever to slowest setting.
Make all turns slowly.
REVERSE OPERATION SYSTEM (ROS)
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
TO TRANSPORT (See Figs. 16 and 25)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
•
•
•
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2)
MPH.
To reengage transmission, reverse above procedure.
USINGTHEREVERSEOPERATIONSYSTEM(SeeFig.24)
Only use if you are certain no children or other bystanders
will enter the mowing area.
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
•
•
Move motion control lever to neutral (N) position.
Withenginerunning,turnignitionkeycounterclockwise
to ROS "ON" position.
TRANSMISSION ENGAGED
•
•
Look down and behind before and while backing.
Slowly move motion control lever to reverse (R) posi-
tion to start movement.
•
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TRANSMISSION DISENGAGED
Fig. 25
TOWING CARTS AND OTHER ATTACHMENTS
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Tow only the attachments that are recommended by and
complywithspecificationsofthemanufacturerofyourtrac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
Fig. 24
14
OPERATION
SERVICE REMINDER/HOUR METER
TO START ENGINE (See Fig. 16)
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
Serviceremindershowsthetotalnumberofhourstheengine
has run and flashes to indicate that the engine or mower
needs servicing. When service is required, the service
reminder will flash for two hours. To service engine and
mower, see the Maintenance section of this manual.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
Place motion control lever in neutral position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, be sure key
remainsinthe"STOP"positionwhenengineisnotrunning.
•
•
•
•
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
NOTE: Before starting, read the warm and cold starting
procedures below.
•
•
•
Check engine oil with tractor on level ground.
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
WARM WEATHER STARTING (50°F/10°C and above)
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Iftheenginestartsto
run roughly, pull the choke control out slightly for a few
secondsandthencontinuetopushthecontrolinslowly.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill.
Use fresh, clean, regular unleaded gasoline with a
minimum of 87 octane. (Use of leaded gasoline will
increase carbon and lead oxide deposits and reduce
valve life). Do not mix oil with gasoline. Purchase fuel
in quantities that can be used within 30 days to assure
fuel freshness.
•
COLD WEATHER STARTING (50°F/10°C and below)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
requireanenginewarm-upperiodfromseveralseconds
to several minutes, depending on the temperature.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHENOPERATINGINTEMPERATURESBELOW
32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE
TO HELP ENSURE GOOD COLD WEATHER STARTING.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
systemofanenginewhileinstorage. Toavoidengine
problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
•
Be sure the tractor is on level ground.
Place the motion control lever in neutral.
Release the parking brake and let the clutch/brake
slowly return to operating position.
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
The attachments can be used during the engine warm-
up period after the transmission has been warmed up
andmayrequirethechokecontrolbepulledoutslightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures(below32°F/0°C)thecarburetorfuelmixture
may need to be adjusted for best engine performance. See
“TO ADJUST CARBURETOR” in the Service and Adjust-
ments section of this manual.
15
OPERATION
PURGE TRANSMISSION
MOWING TIPS
•
•
Tire chains cannot be used when the mower housing
is attached to tractor.
CAUTION: Never engage or disengage
freewheelleverwhiletheengineisrunning.
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING”
in the Service and Adjustments section of this manual.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BEPURGEDAFTERREINSTALLATIONBEFOREOPERATING
THE TRACTOR.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of
the tractor. This will result in a more even distribution
of clippings and more uniform cutting.
•
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 26).
1. Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
3. Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motioncontrolleverinneutralposition,slowlydisengage
clutch/brake pedal.
CAUTION: Atanytime,duringstep4,there
may be movement of the drive wheels.
4. Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
5. Move motion control lever to neutral position. Shut- off
engine and set parking brake.
6. Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec-
tion of manual).
Fig. 26
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
•
•
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
7. Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral position, slowly
disengage clutch/brake pedal.
8. Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the trac-
tor moves approximately five (5) feet return the motion
control lever to the neutral position. Repeat this proce-
dure with the motion control lever three (3) times.
•
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
Your transmission is now purged and now ready for normal
operation.
16
MAINTENANCE
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
MAINTENANCE
SCHEDULE
Check Brake Operation
Check Tire Pressure
T
R
A
C
T
Check Operator Presence & ROS Systems
Check for Loose Fasteners
Check/Replace Mower Blades
Lubrication Chart
3
4
0
Check Battery Level
R
Clean Battery and Terminals
Clean Debris Off Steering Plate
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
5
Check Engine Oil Level
Change Engine Oil (with oil filter)
Change Engine Oil (without oil filter)
Clean Air Filter
1,2
1,2
E
N
G
I
N
E
2
2
Clean Air Screen
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
1,
2
2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures.
2 - Service more often when operating in dirty or dusty conditions.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
5 - See Cleaning in Maintenance Section.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
SPINDLE ZERK
SPINDLE ZERK
➀
➀
➀
FRONT
WHEEL
BEARING
ZERK
➀
FRONT
WHEEL
BEARING
ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
STEERING
SECTOR
GEAR
➀
ENGINE
➁
•
At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
TEETH
MANDREL
ZERKS
➀
BEFORE EACH USE
02501
•
•
•
•
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and ROS systems for proper
operation.
General Purpose Grease
Refer to Maintenance “ENGINE” Section
➀
➁
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.
IFYOUFEELTHEYMUSTBELUBRICATED, USEONLYADRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
Check for loose fasteners.
17
MAINTENANCE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
TRACTOR
Always observe safety rules when performing any
maintenance.
CAUTION:Useonlyareplacementbladeap-
provedbythemanufacturerofyourtractor.
Using a blade not approved by the manu-
facturer of your tractor is hazardous, could
damageyourtractorandvoidyourwarranty.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
“TO CHECK BRAKE” in the Service and Adjustments
section of this manual).
BLADE REMOVAL (See Fig. 28)
TIRES
•
Raise mower to highest position to allow access to
blades.
•
•
•
Maintain proper air pressure in all tires (See the sides
of tires for proper PSI).
Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
OPERATOR PRESENCE SYSTEM AND REVERSE
OPERATION SYSTEM (ROS) (See Fig. 27)
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
MANDREL ASSEMBLY
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
BLADE
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
BLADE BOLT
(SPECIAL)
STAR
CHECK OPERATOR PRESENCE SYSTEM
•
•
•
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
CENTER HOLE
Fig. 28
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
The attachment clutch should never operate unless
the operator is in the seat.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
CHECK REVERSE OPERATION (ROS) SYSTEM
•
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
NOTE:Theoriginalequipmentbatteryonyourtractorismain-
tenancefree.Donotattempttoopenorremovecapsorcov-
ers.Addingorcheckinglevelofelectrolyteisnotnecessary.
•
When the engine is running with the ignition switch
in the ROS "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
•
•
Raise hood.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbattery cableends withwirebrush
until bright.
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in the
Service and Adjustments section of this manual).
Fig. 27
18
MAINTENANCE
V-BELTS
OIL DRAIN VALVE
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TO OPEN
TO CLOSE
TRANSAXLE COOLING
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transaxle.
DRAIN
TUBE
Fig. 29
•
Inspect cooling fan to be sure fan blades are intact and
clean.
•
•
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on
the tube. Do not thread the cap onto the tube when
taking reading. Keep oil at “FULL” line on dipstick.
Tighten cap onto the tube securely when finished.
•
Inspect cooling fins for dirt, grass clippings and other
materials.Topreventdamagetoseals,donotusecom-
pressedairorhighpressuresprayertocleancoolingfins.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.
See Engine Manual.
SAE VISCOSITY GRADES
10W30
CLEAN AIR SCREEN
5W-30
Air screen must be kept free of dirt and chaff to prevent
engine damage from overheating. Clean with a wire brush
or compressed air to remove dirt and stubborn dried gum
fibers.
-20
0
30
32 40
0
100
60
80
F
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
ENGINE COOLING SYSTEM
To ensure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Ensure the cooling shrouds are
reinstalled.
TO CHANGE ENGINE OIL (See Fig. 29)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
•
•
Install the drain tube onto the valve.
Open drain valve by using a 10mm wrench turning
counterclockwise.
SPARK PLUGS
•
•
After oil has drained completely, close the drain valve
turningclockwise.Usethe10mmwrenchtoapplyasmall
amount of torque to keep it closed. Do not over tighten.
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
Remove the drain tube and store in a safe place.
19
MAINTENANCE
IN-LINE FUEL FILTER (See Fig. 30)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
DECK WASHOUT PORT (See Fig. 32)
Your tractor’s deck is equipped with a washout port on
its surface as part of its deck wash system. It should be
utilized after each use.
1. Drive the tractor to a level, clear spot on your lawn, near
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
enough to a water spigot for your garden hose to reach.
tions.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Be sure there are no fuel line leaks and clamps are
properly positioned.
IMPORTANT:Makecertainthetractor’sdischargechuteis
directed AWAY from your house, garage, parked cars, etc.
Remove bagger chute or mulch cover if attached.
2. Make sure the attachment clutch control is in the
“DISENGAGED” position, set the parking brake, and
stop the engine.
Immediately wipe up any spilled gasoline.
3. Threadthenozzleadapter(packagedwithyourtractor’s
CLAMP
Operator’s Manual) onto the end of your garden hose.
CLAMP
4. Pull back the lock collar of the nozzle adapter and push
the adapter onto the deck washout port at the left end
of the mower deck. Release the lock collar to lock the
adapter on the nozzle.
FUEL FILTER
Fig. 30
HOSE
NOZZLE ADAPTER
CLEANING
WASHOUT
PORT
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
•
Clean debris from steering plate. Debris can restrict
clutch/brake pedal shaft movement, causing belt slip
and loss of drive.
CAUTION: Avoid all pinch points and
movable parts (See Fig. 31)
Fig. 32
CLUTCH/BRAKE PEDAL
CLEAN TOP SIDE
IMPORTANT: Tug hose ensuring connection is secure.
5. Turn the water on.
6. While sitting in the operator’s position on the tractor,
re-start the engine and place the throttle lever in the
Fast " " position.
IMPORTANT: Recheck the area making certain the area
is clear.
7. Move the tractor’s attachment clutch control to the “EN-
GAGED”position.Remainintheoperator’spositionwith
the cutting deck engaged until the deck is cleaned.
STEERING
PLATE
8. Move the tractor’s attachment clutch control to the
“DISENGAGED” position. Turn the ignition key to the
STOP position to turn the tractor’s engine off. Turn the
water off.
CAUTION:
PINCH
POINTS
STEERING SYSTEM,
DASH, FENDER AND
MOWER NOT SHOWN
9. Pull back the lock collar of the nozzle adapter to discon-
nect the adapter from the nozzle washout port.
10.Move the tractor to a dry area, preferably a concrete or
paved area. Place the attachment clutch control in the
“ENGAGED” position to remove excess water and to
help dry before putting the tractor away.
Fig. 31
•
•
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
Protect painted surfaces with automotive type wax.
WARNING: A broken or missing washout
fitting could expose you or others to
thrownobjectsfromcontactwiththeblade.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
•
•
Replace broken or missing washout fitting
immediately, prior to using mower again.
Pluganyholesinmowerwithboltsandlocknuts.
20
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
•
•
•
•
•
•
Depress brake pedal fully and set parking brake.
Place motion control lever in neutral position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key to “STOP” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwithplug.
TO REMOVE MOWER (See Fig. 33)
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 34)
MOWER DRIVE BELT REMOVAL
•
•
•
Place attachment clutch in “DISENGAGED” position.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
•
•
•
Park tractor on a level surface. Engage parking brake.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
release slowly.
CAUTION: Belt tension rod is spring
loaded. Have a firm grip on rod and
release slowly.
•
•
Remove mower belt from electric clutch pulley (M).
Disconnect front link (E) from mower - remove retainer
spring and washer.
•
•
•
Remove screws (P) from mandrel covers (Q) and
remove covers.
Removeanydirtorgrassclippingswhichmayhaveaccu-
mulatedaroundmandrelsandentireupperdecksurface.
Remove belt from electric clutch pulley (M), both man-
drel pulleys (R) and all idler pulleys (V).
•
•
Gotoeithersideofmoweranddisconnectmowersuspen-
sion arm (A) from chassis and rear lift link (C) from rear
mowerbracket(D)-removeretainerspringsandwashers.
Go to other side of mower and disconnect the suspen-
sion arm and rear lift link.
CAUTION: After rear lift links are discon-
nected, the attachment lift lever will be
spring loaded. Have a tight grip on lift
leverwhenchangingpositionofthelever.
MOWER DRIVE BELT INSTALLATION
•
Install belt around all mandrel pulleys (R) and around
idler pulleys (V) as shown.
•
Install belt onto electric clutch pulley (M).
•
From right side of mower, disconnect anti-sway bar (S)
from right rear mower bracket (D) - remove retainer
spring and washer and pull mower toward you until the
bar falls from the hole in bracket.
Turn tractor steering wheel to the left as far as it will go.
Slide mower out from under right side of tractor.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
•
Reassemble mandrel covers (Q). Securely tighten all
screws.
•
•
•
Engage belt tension rod (K) on locking bracket (L).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
•
Raise attachment lift lever to highest position.
L
B
P
P
M
F
M
P
L
E
Q
A
Q
K
K
R
H
R
V
C
D
S
C
D
R
Fig. 33
Fig. 34
21
SERVICE AND ADJUSTMENTS
•
If adjustment is necessary, see steps in Visual Adjust-
TO LEVEL MOWER
ment instructions above.
Make sure tires are properly inflated to the PSI shown on
tires. If tires are over or under inflated, it may affect the
appearance of your lawn and lead you to think the mower
is not adjusted properly.
•
Recheck measurements, adjust if necessary until both
sides are equal.
FRONT-TO-BACK ADJUSTMENT (See Fig. 37 and 38)
IMPORTANT: Deck must be level side-to-side.
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 35)
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
•
With all tires properly inflated and if your lawn appears
unevenly cut, determine which side of mower is cutting
lower.
NOTE: As desired, you can raise the low side of mower
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
or lower the high side.
•
•
Go to side of mower you wish to adjust.
With a 3/4" or adjustable wrench, turn lift link adjust-
ment nut (A) to the left to lower the mower, or, to the
right to raise the mower.
•
•
Raise mower to highest position.
Position any blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear tip
of the blade.
A
B
B
Fig. 37
•
•
•
If front tip of blade is not 1/8" to 1/2" lower than the rear
tip, go to the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut A
several turns to clear adjustment nut B.
Turn nut left
Turn nut right
to lower mower
to raise mower
Witha3/4"oradjustablewrench,turnfrontlinkadjustment
nut (B) clockwise (ltighten) to raise the front of mower,
or, counterclockwise (loosen) to lower the front mower.
Fig. 35
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
B
A
PRECISIONSIDE-TO-SIDEADJUSTMENT(SeeFig. 36)
•
With all tires properly inflated, park tractor on level
ground or driveway.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
LOOSEN
TIGHTEN ADJUST
ADJUST NUT
NUT B TO RAISE
•
•
Raise mower to its highest position.
B TO LOWER
MOWER
MOWER
At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.
LOOSEN JAM NUT A FIRST
Fig. 38
02966
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
•
Recheck measurements, adjust if necessary until front
tip of blade is 1/8" to 1/2" lower than the rear tip.
A
A
•
Holdadjustmentnutinpositionwithwrenchandtighten
jam nut securely against adjustment nut.
Fig. 36
22
SERVICE AND ADJUSTMENTS
TO REPLACE MOTION DRIVE BELT
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be serviced.
(See Fig. 39)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
You may also check brake by:
BELT REMOVAL -
1. Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
1. Remove mower (See “TO REMOVE MOWER” section
in this manual).
NOTE: Observe entire motion drive belt and position of all
2. Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
belt guides and keepers.
2. Disconnect clutch wire harness (A).
3. Remove anti-rotation link (B) on right side of tractor.
4. Removebeltfromstationaryidler(C)andclutchingidler(D).
5. Remove belt from centerspan idler (E).
6. Pull belt slack toward rear of tractor. Carefully remove
belt upwards from transmission input pulley and over
cooling fan blades (F).
Therearwheelsmustlockandskidwhenyoutrytomanually
push the tractor forward. If the rear wheels rotate, then the
brakeneedstobeserviced.Contactaqualifiedservicecenter.
TO REMOVE WHEEL FOR REPAIRS
(See Fig. 40)
7. Remove belt downward from engine pulley and around
electric clutch (G).
•
•
Block up axle securely.
8. Slide belt toward rear of tractor, off the steering plate
(H) and remove from tractor.
BELT INSTALLATION -
Removeaxlecover,retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
1. Install new belt from tractor rear to front, over the steer-
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
ing plate (H) and above clutch brake pedal shaft (J).
2. Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley (G).
3. Pull belt toward rear of tractor. Carefully work belt down
around transmission cooling fan and onto the input pul-
ley (F). Be sure belt is inside the belt keeper.
4. Install belt on centerspan idler (E).
5. Installbeltthroughstationaryidler(C)andclutchingidler(D).
•
•
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
6. Reinstall anti-rotation link (B) on right side of tractor.
Tighten securely.
7. Reconnect clutch harness (A).
WASHERS
8. Make sure belt is in all pulley grooves and inside all belt
guides and keepers.
RETAINING
RING
9. Install mower (See “TO INSTALL MOWER” section in
this manual).
AXLE COVER
G
SQUARE KEY (REAR
WHEEL ONLY)
Fig. 40
H
B
A
FRONT WHEEL TOE-IN/CAMBER
Your new tractor front wheel toe-in and camber is set at the
factory and is normal. The front wheel toe-in and camber
are not adjustable. If damage has occurred to affect the
factory set front wheel toe-in or camber, contact a qualified
service center.
C
D
J
E
F
02953
electric
Fig. 39
23
SERVICE AND ADJUSTMENTS
•
Connect the other end of the BLACK cable (D) to good
TRANSAXLE MOTION CONTROL LEVER
chassis ground, away from fuel tank and battery.
NEUTRAL ADJUSTMENT (See Fig. 41)
TO REMOVE CABLES, REVERSE ORDER -
•
The motion control lever has been preset at the factory
and adjustment should not be necessary.
BLACK cable first from chassis and then from the fully
charged battery.
RED cable last from both batteries.
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
•
and lightly tighten.
Start engineand move motion control leveruntil tractor
does not move forward or backward.
Holdmotioncontrolleverinthatpositionandturnengine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
•
•
Movemotioncontrollevertotheneutral(lockgate)position.
Tighten adjustment bolt securely.
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
NOTE: Ifadditionalclearanceisneededtogettoadjustment
bolt, move mower deck height to the lowest position.
Fig. 42
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
REPLACING BATTERY (See Fig. 43)
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4" to 1/2" in the direc-
tion it is trying to creep.
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
WARNING: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc. Positive terminal
must be connected first to prevent
sparking from accidental grounding.
•
•
•
MOTION CONTROL
LEVER
NEUTRAL
LOCK
GATE
•
•
•
Lift hood to raised position.
Remove terminal cover.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
•
Install new battery with terminals in same position as
old battery.
ADJUSTMENT
BOLT
•
•
Reinstall terminal cover.
First connect RED battery cable to positive (+) battery
terminal with bolt and nut as shown. Tighten securely.
ConnectBLACKgroundingcabletonegative(-)battery
terminal with remaining bolt and nut. Tighten securely
Close hood.
Fig. 41
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 42)
•
•
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
NEGATIVE
(BLACK)
CABLE
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
TERMINAL
COVER
If “jumper cables” are used for emergency starting, follow
this procedure:
IMPORTANT: YOURTRACTORISEQUIPPEDWITHA12VOLT
SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT
SYSTEM.DONOTUSEYOURTRACTORBATTERYTOSTART
OTHER VEHICLES.
POSITIVE
(RED)
CABLE
TO ATTACH JUMPER CABLES -
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
•
Fig. 43
24
SERVICE AND ADJUSTMENTS
INTERLOCKS AND RELAYS
TRANSMISSION
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
REMOVAL/REPLACEMENT
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
before operating the tractor. See “PURGE TRANSMIS-
SION” in the Operation section of this manual.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
ENGINE
TO REPLACE HEADLIGHT BULB
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is nec-
essary, see engine manual.
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
•
•
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
TO ADJUST CHOKE CONTROL
The choke control has been preset at the factory and ad-
justment should not be necessary. If adjustment is neces-
sary, see engne manual.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 44)
•
•
•
Raise hood.
TO ADJUST CARBURETOR
Unsnap headlight wire connector.
Standinfrontoftractor. Grasphoodatsides, tilttoward
engine and lift off of tractor.
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
•
To replace, reverse above procedure.
HOOD
HEADLIGHT
WIRE
CONNECTOR
07002
Fig. 44
25
SERVICE AND ADJUSTMENTS
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Neverstorethetractorwith
gasoline in the tank inside a building
where fumes may reach an open flame
orspark. Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
Removemowerfromtractorforwinterstorage. Whenmower
istobestoredforaperiodoftime,cleanitthoroughly,remove
all dirt, grease, leaves, etc. Store in a clean, dry area.
•
•
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
•
•
•
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
Drain oil (with engine warm) and replace with clean en-
gine oil. (See “ENGINE” in the Maintenance section of
this manual).
•
BATTERY
CYLINDER(S)
•
•
Fully charge the battery for storage.
•
•
Remove spark plug(s).
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
After a period of time in storage, battery may require
recharging.
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
•
•
•
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
•
•
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND
EXHAUST AREAS ARE STILL WARM.
26
TROUBLESHOOTING
PROBLEM
CAUSE
CORRECTION
1. Out of fuel.
1. Fill fuel tank.
Will not start
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
1. Dirty air filter.
2. Bad spark plug.
1. Clean/replace air filter.
2. Replace spark plug.
Hard to start
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Empty fuel tank and refill tank with fresh, clean gas.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
Engine will not
turn over
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
Engine clicks but
will not start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
Loss of power
3. Build-upofgrass,leaves,trashundermower. 3. Clean underside of mower housing.
4. Dirty air filter.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Empty fuel tank and refill tank with fresh, clean gas.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
15. Contact an authorized service center/department.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
Excessive
vibration
27
TROUBLESHOOTING
PROBLEM
CAUSE
CORRECTION
1. Faulty operator-safety presence control
system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Engine continues
to run when oper-
ator leaves seat
with attachment
clutch engaged
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
Poor cut - uneven
3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.
5. Clean around mandrels to open vent holes.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
Mower blades will
not rotate
4. Frozen blade mandrel.
4. Replace blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace blade. Tighten blade bolt.
Poor grass
discharge
7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in parts manual.
11. Cloggedmowerdeckventholesfrombuildup 11. Clean around mandrels to open vent holes.
of grass, leaves, trash around mandrels.
1. Switch is “OFF”.
1. Turn switch “ON”.
Headlight(s) not
working
(if so equipped)
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
Battery will not
charge
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Debris on steering plate (if equipped).
1. Place freewheel control in “engaged” position.
2. See "CLEANING" in the maintenance section.
Loss of drive
3. Motion drive belt worn, damaged, or broken. 3. Replace motion drive belt.
4. Air trapped in transmission during
shipment or servicing.
4. Purge transmission.
5. Axle key missing.
5. Install axle key at rear wheel. See "TO REMOVE
WHEEL" in the Service and Adjustments section.
1. Engine throttle control not set between
half and full speed (fast) position before
stopping engine.
1. Move throttle control between half and full speed
(fast) position before stopping engine.
Engine "back-
fires” when turn-
ing engine “OFF”
1. Reverseoperationsystem(ROS)isnot"ON" 1. Turn ignition key to ROS "ON" position. See
Engine dies when
tractor is shifted
into reverse
whilemowerorotherattachmentisengaged.
Operation section.
28
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
SCHEMATIC
SCH12
BATTERY
SOLENOID
STARTER
RED
A
M
RED
FUSE
AMMETER
(OPTIONAL)
BLACK
ELECTRIC CLUTCH
WHITE
BLACK
WHITE
PTO SWITCH
(DISENGAGED)
S
H
WHITE
BLACK
RED
M
B
G
C
A
B
A1
GRAY
A2
L
RED
CLUTCH/BRAKE
(PEDAL UP)
D
E
REVERSE SWITCH
(NOT IN REVERSE)
BLACK
BLACK
BLACK
2
BLACK
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK
BLACK
3
1
GRAY
6
JUNCTION
CONNECTOR
SHORTING
CONNECTOR
CHASSIS
HARNESS
H
G
C F
SPARK
IGNITION
UNIT
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
B
A
E
(OPTIONAL)
BLUE
BLACK
HOUR
METER
D
BLACK
BLUE
FUEL
LINE
12V
PTO SWITCH
(MATING SIDE)
POWER OUTLET
(OPTIONAL)
BLUE
CHARGING SYSTEM OUTPUT
9 - 1 6 AMP DC @ 3600 RPM
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
RED
REGULATOR
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BLACK
BROWN
LIGHT
SWITCH
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
3
6
6
5
3
2
IGNITION SWITCH
NON-REMOVABLE
CONNECTIONS
2
1
5
4
POSITION CIRCUIT “MAKE”
4
1
OFF
M+G+A1
B+A1
RUN/OVERRIDE
REMOVABLE
CONNECTIONS
CHASSIS HARNESS
CONNECTOR
DASH HARNESS
CONNECTOR
RUN
B+A1
L+A2
START
B + S + A1
(MATING SIDE)
29
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
ELECTRICAL
T07S
33
22
90
30
79
21
27
2
1
24
91
99
100
34
8
27
43
42
41
40
26
25
55
28
16
With 12V Outlet Option
103
71
59
94
29
With Service Minder Option
92
46
93
30
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
532 16 34-65
Battery
2
874 76 04-12
532 18 64-91
532 17 61-38
532 40 02-52
532 00 41-52
532 40 02-53
532 41 28-95
532 17 51-58
873 51 04-00
532 14 54-91
532 40 15-45
532 19 33-50
532 41 19-33
532 11 07-12
532 40 11-04
817 72 04-08
532 13 15-63
532 19 25-07
532 40 17-63
532 17 46-51
817 06 05-12
532 40 03-03
532 19 42-76
532 17 52-42
532 43 53-95
532 19 02-70
532 19 66-15
532 19 25-40
532 19 18-34
817 67 04-12
Bolt Hex Hd 1/4-20 unc x 3/4
Battery Box
8
16
21
22
24
25
26
27
28
29
30
33
34
40
41
42
43
46
50
55
59
71
79
90
91
92
93
94
99
Switch Interlock
Harness Socket Light
Bulb, Light # 1156
Cable Battery
Cable Starter
Fuse
Nut Keps Hex 1/4-20 unc
Cable Ground 21" Blk 6 Ga.
Switch Seat
Switch Ign
Key/Chain
Switch Light/Reset
Harness Ign. Dash
Screw Thd Cut 1/4-20 x 1/2
Cover Terminal Red
Solenoid
Gauge Hourmeter
Switch PTO
Screw Thdrol 5/16-18 x 3/4
Outlet 12-Volt
Harness Ign
Socket Asm Bulb Twistlock
Cover Terminal Battery
Strap Battery
Harness Pigtail Console ROS
Screw Plastite 10-14 x 2.0
Module Reverse ROS
Screw Hexwsh Thdrol 1/4-20 x 3/4
Washer 9/32 x 7/8 x 16 Ga.
Harness Pigtail 12V Outlet
100 819 09 14-16
103 532 40 79-62
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
CHASSIS
297
208
15
204
18
3
203
130
191
214
14
207
206
130
25
137
5
176
151
202
137
176
205
176
150
176
177
175
221
196
176
130
289
176
213
235
34
68
236
36
162
199
218
68
235
68
194
161
182
194
36
68
236
37
183
68
68
183
165
228
162
189
180
217
194
189
52
58
228
189
152
189
Chassis-tex_GT HUSQ_II_21
32
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
CHASSIS
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
3
532 43 97-52 Logo
189 817 00 05-12 Screw 5/16-18 x 3/4
191 532 43 74-55 Insert Reflective RH
194 873 90 05-00 Nut Lock 5/16-18
196 532 40 02-99 Console Asm. Deck Lift
199 532 19 82-59 Plate Deck Lift
202 532 43 97-28 Vent Side Hood RH
203 532 43 97-27 Vent Side Hood LH
204 532 43 57-14 Vent Asm Hood Top
205 532 43 97-30 Skirt Hood Side RH
206 532 43 97-29 Skirt Hood Side LH
207 532 43 97-34 Bezel RH
5
532 43 74-72 Dash
14
15
18
25
34
36
37
52
58
68
532 43 97-25 Hood
532 43 97-33 Lens LH
532 43 77-62 Grille
532 43 97-32 Lens RH
532 19 61-25 Plate Engine
817 06 05-12 Screw 5/16-18 x 3/4
532 40 18-25 Fender
873 68-05-00 Nut Crown Lock 5/16-18
532 19 43-14 Bracket Fender
817 49 05-08 Screw 5/16-18 x 1/2
208 532 43 97-35 Bezel LH
130 532 41 63-58 Screw #10 x 0.750 BOS Thread
137 532 40 75-90 Bumper Dash
213 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4
214 532 19 91-45 Clip Retainer
150 532 43 97-74 Duct Air
151 532 43 66-70 Bracket Pivot
217 532 40 91-67 Rod Pivot
218 532 19 63-95 Hood Stop X Piece
221 532 19 89-09 Reflector LH
152 532 19 95-35 Shield Browning/Debris\
161 532 40 18-26 Console Fuel Window
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2
165 532 19 68-26 Bracket Support Tank
175 532 19 63-04 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8 Wshd Qdrx
177 532 19 52-27 Bushing Steering
180 532 19 54-77 Chassis
182 532 40 68-59 Dash Lower
183 874 52 05-20 Bolt 5/16-18 x 1-1/4
228 532 19 51-61 Stud Fastener
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Center Lock 5/16-18 unc
289 532 40 35-71 Plug Cruise/Phone
297 532 43 74-56 Insert Reflective LH
- -
532 44 10-83 Brush Guard
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
DRIVE
74
56
220
70
185
74
216
143
221
184
197
196
35
125
42
125
80
125
64
167
159
227
170
231
160
29
51
226
188
159
185
211
17
186
187
49
189
174
233
279
15
176
166
161
23
276
50
153
190
175
178
51
125
225
33
9
52
51
116
7
22
166
162
2
116
205
162
230
183
9
183
2
7
1
205
33
73
99
73
230
drive-tex_K46_fender_6_r3
34
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - - - - -
Transaxle, TUFFTORQ K46 AW
174 532 19 72-89 Nut Push
2
532 18 62-11 Key
175 532 40 62-08 Shaft Asm Shift
176 532 19 62-14 Arm Clevis Rod Shift
178 532 19 74-56 Spring Shift
7
9
532 19 98-44 HubAsm.WheelRear22"TXGT.06
532 14 00-80 Bolt Hub Wheel Rear
819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
532 41 36-78 Spring Brake
15
17
22
23
29
33
35
42
49
50
51
52
56
64
70
73
74
80
99
183 532 40 04-24 Spacer Split
184 532 40 31-18 Handle Parking Brake
185 872 11 06-22 BoltRdhdSqnk3/8-16x2-3/4Gr. 5
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
532 19 73-29 Rod Shift
532 14 08-45 Knob
532 40 38-06 Rod, Brake
812 00 00-01 Ring E
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
196 817 00 06-16 Screw 3/8-16 x 1
197 532 19 97-69 Link Clutch Anti-Rotation
205 532 12 17-48 Washer
211 532 19 62-12 Bushing Brake Shaft
216 532 19 61-31 Bracket Pulley Idler
220 532 19 89-08 Reflector RH
221 532 40 31-87 Retainer Spring Clip Handle
225 532 40 33-19 Keeper Belt Trans.
226 532 40 08-31 Bracket Mount Torque
227 817 49 05-12 Screw 5/16-18 x 3/4
230 532 18 89-67 Washer Hardened
231 532 40 72-87 Idler V-Groove 1.688" Offset
232 874 78 07-16 Bolt 7/16-14 x 1 Gr. 5
233 532 40 52-96 Washer Serrated
279 532 40 62-07 Link Shift
532 43 54-86 Rod Brake Park
532 12 48-72 Cover Foot Pedal
872 11 06-14 Bolt
532 19 43-27 Pulley Idler Flat
873 90 06-00 Lock Nut 3/8-16
532 19 43-26 Idler V-Groove 910" Offset
532 13 09-69 V-Belt Drive
532 19 62-00 Shaft Asm. Pedal Brake Control
532 40 02-98 Console Asm.
874 49 05-60 Bolt Hex Flghd 5/16-18 x 3.75
532 14 24-32 Screw 1/4 x 1/2
532 41 00-24 Strap Torque
532 41 57-43 Rod Bypass
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
143 817 49 05-08 Screw 5/16-18 x 1/2
153 532 12 47-88 Retainer Spring
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring Return Clutch
162 532 19 57-85 Spacer Transaxle 18 and 22
166 532 42 83-05 Nut Push
167 532 40 52-57 Latch Brake Parking
170 532 41 34-30 Keeper Belt Centerspan
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
35
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
ENGINE
1
87
22
14
45
62
71
69
21
92
20
92
12
18
70
86
91
37
15
29
11
41
42
37
28
90
85
2
9
SPARK ARRESTER KIT
engine-tex_Kawa-2cyl_7
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - -
Engine Kawa Model No.
FR691V-AS06
62 532 43 40-17 Shield Heat Muffler
69 532 17 81-51 Gasket
70 532 42 47-65 Tube Exhaust LH
71 532 42 47-66 Tube Exhaust RH
85 532 17 99-53 Bolt Hex 7/16-20 x 3.75 Gr. 5
86 532 18 43-62 Nut Hex Flange Toplock M8-1.25
87 532 19 82-39 Bolt 5/16-18 unc x 1 w/Sems
90 817 00 06-16 Screw 3/8-16 x 1
91 532 18 74-95 Bushing
92 817 12 06-16 Screw 3/8-16 x 1
2
9
532 14 97-23 Muffler
532 19 43-20 Keeper Belt Engine
11 532 17 93-35 Clutch Electric
12 532 19 43-43 Pulley Engine
14 532 14 84-56 Tube Drain Oil Easy
15 532 19 34-99 Tank Fuel 4.0
18 532 43 02-17 Cap Fuel
20 532 17 83-85 Control Throttle
21 532 41 63-58 Screw #10 x 0.750 BOS Thread
22 532 19 15-96 Control Choke
28 532 40 11-35 Fuel Line
29 532 13 71-80 Spark Arrester Kit
37 532 12 34-87 Clamp Hose
41 532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250
42 810 04 07-00 Washer Lock 7/16
45 873 51 04-00 Nut Keps Hex 1/4-20 unc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
For engine service and replacement parts, call the toll free
number for your engine manufacturer listed below:
Kawasaki
1-949-460-5688
36
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
STEERING ASSEMBLY
26
45
51
1
21
63
19
60
16
9
7
57
63
6
61
8
66
67
2
59
9
8
7
4
35
58
64
67
6
28
14
5
15
70
13
22
69
68
62
13
14
15
8
53
steering-tex_LEGND2_18_r1
13
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
51 873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf
1
2
4
5
6
7
8
9
532 43 99-97 Wheel, Steering
532 19 59-68 Axle Asm., Front
53 532 18 89-67 WasherHardened.793x1.637x.060
57 532 19 72-46 Bracket Upstop
532 40 30-89 Spindle Asm., LH
532 40 30-90 Spindle Asm., RH
58 532 19 47-47 Bolt Shoulder Sector Pivot CFM
59 532 19 47-48 Washer Thrust Sector Steering
60 873 97 10-00 Nut Flange Lock 5/8-11
61 532 19 47-40 Draglink, LH
62 532 19 47-41 Draglink, RH
63 817 00 05-12 Screw 5/16-18 x 3/4
64 532 19 98-49 Retainer Clip Spring Steering
66 871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr
67 532 19 47-37 Bushing PM Front Axle
68 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5
69 532 19 91-62 Washer 1.5 x .505 x .118
70 532 19 61-97 Bracket Deck Susp. Front
532 12 49-31 Bearing, Race Thrust Harden
532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
812 00 00-29 Ring, Klip #T5304-75
532 12 12-32 Cap, Spindle
13 532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
14 810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8
15 873 54 06-00 Nut, Crown Lock 3/8-24 unf
16 532 40 82-19 Shaft Steering
19 532 19 47-29 Plate Steering
21 532 18 67-37 Adapter, Wheel Steering
22 532 42 05-37 Steering Support Lower
26 532 43 97-43 Insert, Wheel Steering
28 817 00 06-12 Screw 3/8-16 x 3/4
35 532 19 47-32 Gear, Sector Plate
45 819 18 38-12 Washer 9/16 x 2-3/8 x 12 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
DECALS
4
16
17
16
1
14
14
9
8
2
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
17
- -
- -
- -
- -
- -
532 43 84-83 Decal, Replacement
532 16 69-60 Decal, Bypass
532 40 17-71 Pad, Footrest, LH
532 40 17-70 Pad, Footrest, RH
532 44 04-19 Manual, Owner's (English)
532 44 10-48 Manual, Owner's (Spanish)
1
532 41 16-57 Decal, Fender Warning
532 17 84-55 Decal, Mower Caution
532 42 38-29 Decal, Hood Cust Resp
532 19 87-85 Decal, Mower Sch.
532 14 50-05 Decal, Battery Dnge/Poi
532 44 04-25 Decal, Panel Side
2
4
8
9
14
16
532 42 91-96 Decal, Hood Logo
KEY
NO.
PART
NO.
WHEELS AND TIRES
DESCRIPTION
1
1
532 05 91-92 Cap, Valve, Tire
2
532 06 51-39 Stem, Valve
11
2
3
3
532 18 18-39 Rim Assembly, Front
532 00 81-34 Tube, Front (Service Item Only)
532 10 62-30 Tire, Front
532 12 49-57 Fitting, Grease (Front Wheel Only)
532 12 49-59 Bearing, Flange (Front Wheel Only)
532 17 50-39 Cap, Axle (Front Wheel Only)
532 18 47-08 Tire, Rear
4
4
10
5
7
6
5
7
9
8
6
8
9
10
11
- -
532 00 71-54 Tube, Rear (Service Item Only)
532 40 17-82 Rim Assembly, Rear
532 14 43-34 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel_art_1-tex
38
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
SEAT ASSEMBLY
1
8
7
8
8
7
8
41
40
10
21
6
37
37
6
2
44
43
21
3
seat-tex_6.5SL_3
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
37 873 80 05-00 Nut, Lock 5/16-18 unc
40 532 19 76-61 Handle Slide Seat
41 532 19 82-00 Spring Latch Seat
43 874 76 06-12 Bolt 3/8-16 x 3/4
1
2
3
6
7
8
532 42 40-68 Seat
532 18 01-66 Bracket Pivot Fender
532 14 06-75 Strap, Asm Fender
873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc
532 12 41-81 Spring, Seat Cprsn
44 819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.
532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems
10 532 19 69-77 Pan, Seat
NOTE: All component dimensions given in U.S. inches
21 532 17 18-52 Bolt, Shoulder 5/16-18
1 inch = 25.4 mm
39
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
MOWER DECK
46
46
47
185
39
6
34
192
49
46
21
122
52
7
114
43
196
49
97
33
31
33
98
32
52
32
241
33
31
1
242
30
116
117
120
49
29
50
25
113
21
26
24
194
12
16
19
21
27
21
21
60
21
59
18
18
18
58
18
18
18
190
15
189
21
14
11
21
18
190
13
187
184
8
187
mower_deck 54-tex_18_r3
40
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
MOWER DECK
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
532 40 31-25 Deck Weldment Mower
532 19 60-66 Cover Mandrel LH
532 19 71-81 Cover Mandrel RH
532 19 30-03 Bolt 7/16 Asm. Blade
532 18 72-56 Blade Bagging
59
60
97
98
532 18 73-44 Baffle Left
6
532 18 76-07 Baffle Center
532 17 85-15 Washer Hardened
532 19 61-05 Spring Drive
7
8
11
12
13
14
16
15
18
19
21
24
25
26
27
29
30
31
32
33
34
39
43
46
47
49
50
52
58
113 872 11 05-08 Bolt Rdhd Sqnk 5/16-18 x 3/4
114 532 18 75-56 Rod Tension Relief
532 40 48-51 Rod Anti-Sway
532 18 72-91 Shaft Asm. w/Lower Bearing
532 18 72-81 Housing, Mandrel
819 13 13-12 Washer 3/8
116 532 19 34-06 Bolt, Shoulder
117 532 17 48-73 Gauge Wheel
120 819 13 20-12 Washer 13/32 x 1-1/4 x 12 Ga.
122 532 18 75-57 Bushing Tension Relief
184 873 90 05-00 Nut Lock Hex Flange
185 873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5
187 532 19 51-61 Stud Fastener w/"D" Anti-Rotation
189 532 19 51-85 Arm Susp. Mower Rear
190 532 19 65-39 Bolt Shoulder
532 11 04-85 Bearing, Ball, Mandrel
872 14 05-05 Bolt Carriage 5/16-18 x 5/8
532 19 42-08 Pin Cotter 5/16 Bowtie
873 68 05-00 Nut, Crownlock 5/16-18 unc
532 10 53-04 Cap Sleeve
532 17 81-02 Spring, Torsion
532 11 04-52 Nut, Push
192 532 19 84-68 Keeper Belt Idler
532 18 89-38 Deflector Shield
194 874 49 07-36 Bolt Hex Washer Head 7/16-24
196 872 14 06-20 Bolt Rdhd 3/8-16 x 2-1/2 Gr. 5
241 532 15 29-27 Screw #10-32.5 3/8 Flange
242 532 41 55-98 Port Washout
532 13 14-91 Rod, Hinge
532 17 39-84 Screw, Thdroll Washer Head
532 18 76-90 Washer, Spacer Mower Vented
532 15 35-35 Pulley, Mandrel
- -
532 18 72-92 Mandrel Asm. Service Mandrel
Assembly (Includes housing,
532 40 02-34 Nut, Flg. Top Lock
873 68 06-00 Nut Crownlock 3/8-16 unc
532 19 73-80 Pulley, Idler, 4.50
532 19 60-65 Arm, Idler
532 13 77-29 Screw, Thdroll. 1/4-20 x 5/8
532 19 61-03 Belt Deck Drive
shaft assembly, and bearing only
- pulley/nut/washer and blade
bolt/washers not included)
- -
532 43 29-07 Replacement Mower, Complete
873 90 06-00 Nut, Lock Flg. 3/8-16 unc
872 11 06-16 Bolt Rdhd Sqnk 3/8-16 unc x 2
532 19 73-79 Pulley Idler
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
532 18 73-42 Baffle Right
41
TRACTOR - MODEL NO. LGT24K54 (96043012700), PRODUCT NO. 960 43 01-27
MOWER LIFT
7
87
87
90
98
89
3
10
88
97
2
97
91
87
89
lift-tex_3
89
87
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
2
532 42 20-27 Shaft Asm., Lift
90
91
97
98
532 19 42-08 Pin Cotter 5/16 Bow Tie Lock
532 40 34-07 Link Lift Susp Mower Rear
817 00 06-12 Screw 3/8-16 x 3/4
3
532 19 52-30 Lever Asm., Lift RH
532 41 15-55 Grip, Lever
7
10
87
88
89
532 19 63-14 Spring Torsion
532 19 52-64 Link Lift Susp. Front Mower
532 19 42-09 Pin Cotter 7/16 Bow Tie Lock
532 19 53-04 Spring Lift Assist
819 19 19-12 Washer Clear Zinc
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
42
43
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Printed in the U.S.A.
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