Husqvarna Lawn Aerator AR19 User Manual

Models:  
Operators manual  
AR19  
AR25  
TA36  
Please read these instructions carefully and make  
sure you understand them before using the machine.  
MANUAL NO. 540200239 REV. 12/11/00  
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Operator’s Guide  
SPECIFICATIONS  
A) POWER UNIT  
AR19  
AR25  
Engine  
3.5HP Briggs I/C (2.6kw)  
4HP Honda (3kw)  
Belt tensioner  
One V-belt (A-44”)  
Permalube Chain  
6:1  
3.5HP Briggs l/C (2.6kw)  
4HP Honda (3kw)  
Belt tensioner  
One V-belt (A-44”)  
Permalube Chain  
6:1  
Clutch  
Primary drive  
Secondary drive  
Gear reduction  
B) WHEELS  
Bearings  
FRONT – ¾” (1.9 cm) sealed  
ball bearings with stamping kit  
REAR - ¾” (1.9 cm) roller bearing  
8” x 2” (20 x 5cm) solid rubber  
10” x 6” (25 x 15cm) semi-pneu.  
FRONT – ¾” (1.9 cm) sealed  
ball bearings with stamping kit  
REAR - ¾” (1.9 cm) roller bearing  
8” x 2” (20 x 5cm) solid rubber  
10” x 6” (25 x 15cm) semi-pneu.  
Rear tires  
Front tire  
C) AERATION  
Tines  
¾” - (1.9 cm) open spoon tine.  
30 per unit  
¾” (1.9 cm) open spoon tine.  
42 per unit  
Aeration width  
Hole pattern  
Core depth  
Holes per sq ft  
Working speed  
Productivity  
19” (48.3 cm)  
3.8” x 6.5” (9.7 x 16.5cm)  
Up to 3” (7.6 cm)  
25.5” (64.8 cm)  
3.6” x 6.5” (9 x 16.5cm)  
Up to 3” (7.6 cm)  
8.1  
290 ft/min (5.3 km/h)  
Up to 40,000 sq ft/hr (3716 m2/h)  
7.7  
250 ft/min (4.57 km/h)  
Up to 25,000 sq ft/hr (2323 m2/h)  
D) WEIGHTS  
Net weight  
Shipping weight  
Removable weights  
288 Ibs (131 kg)  
355 Ibs (161 kg)  
2 x 36 Ibs (16.3 kg)  
420 Ibs (191 kg)  
487 Ibs (221 kg)  
2 x 36 Ibs (16.3 kg)  
E) DIMENSIONS  
Height  
Height overall  
Length  
Length overall  
Width  
Shipping carton  
37” (94cm) w/ handle folded  
51.5 (130.8cm)  
39.5 (100.3cm) w/ handle folded  
57.5 (146.1cm)  
29.75” (75.6cm)  
41” x 34” x 30” (104 x 86 x 76cm)  
28” (71 1cm) less handle  
52” (132cm)  
33”(83.8cm) less handle  
54” (137cm)  
38” (96.5cm)31”(78.74cm) w/o wls.  
41” x 34” x 30” (104 x 86 x 76cm)  
MODEL TA36 SPECIFICATIONS:  
Weight lbs/kg: net  
190/86  
Weight lbs/kg: shipping  
Width in/cm:  
210/95  
45.5/115.5  
Height in/cm handle in position:  
Length in/cm handle in position:  
Tines:  
34.5/87.6  
55.5/141  
32 tines, 1/2”/12.7mm  
3”/7.6cm  
Aerating depth:  
Hole pattern:  
6”/1.5cm x 6”/1.5cm  
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Operator’s Guide  
MODEL AR19 - FEATURES AND CONTROLS  
Figure 1  
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Operator’s Guide  
MODEL AR25 - FEATURES AND CONTROLS  
Figure 2  
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Operator’s Guide  
MODEL TA36 - FEATURES AND CONTROLS  
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Operator’s Guide  
GENERAL INFORMATION  
This manual will assist you in the safe operation and proper maintenance of your Husqvarna  
equipment. Read it thoroughly before attempting to operate the machine. Call your dealer or  
Husqvarna if additional information is required.  
The following safety symbols are used throughout the manual to alert you to information about  
unsafe actions or situations:  
DANGER indicates immediate hazards that may result in severe injury or death.  
WARNING indicates unsafe actions or situations that may cause severe injury, death and/or major  
equipment or property damage.  
CAUTION indicates unsafe actions or situations that may cause injury, and/or minor equipment or  
property damage.  
This equipment should not be modified without the manufacturer’s prior written authorization. Doing  
so may not only affect the equipment’s performance and durability, but also create safety hazards  
for the operator and the surroundings. Warranty will be void if changes are made to the equipment  
without the manufacturer’s prior written authorization.  
SAFETY PROCEDURES  
DO: !  
• Read all maintenance and service instructions before attempting work.  
• Read engine manufacturer’s operating and maintenance instructions.  
• Remove spark plug wire before commencing service.  
• Inspect lawn to be aerated and remove rocks, wire, string and other objects that might present  
hazard before starting.  
• Indentify and mark all ground objects to be avoided, such as sprinkler heads, stakes, water valves,  
clothes line anchors, etc.  
• Use machine for lawn aeration only.  
• Keep unsupervised children away from the equipment.  
• Adopt safe lifting and moving techniques when loading/unloading and moving the equipment.  
• Make sure all decals are in place.  
DO NOT: !  
• Do not run engine while servicing.  
• Do not use on any surface other than grass.  
• Do not operate on slopes exceeding 35% grade.  
• Do not place hands or feet near moving or rotating parts.  
• Do not lift Model AR19.  
• Do not lift Model AR25.  
• Do not run engine in an unventilated space.  
• Do not smoke or allow open flames or sparks near unit, and always stop the engine when refueling  
• Do not remove guards when operating.  
• Do not modify this equipment.  
• Do not use this equipment for purposes other than lawn aeration.  
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SAFETY AND INSTRUCTION DECALS  
The following decals are found on Model AR19 and AR25 or TA36 aerators. If any are missing or not  
legible, replace them before operating aerator.  
A - Model AR19 only (1 ea)  
J - Model AR25 only (1 ea)  
I - Model AR19 & AR25 only (1 ea)  
B - Model AR19 & AR25 only (2 ea)  
C - Model AR25 only (2 ea)  
D1 - Model AR19 only (1 ea)  
D2 - Model AR25 only (1 ea)  
G - Model AR19 & AR25 only (1 ea)  
F - Model AR19 & AR25 only (1 ea)  
E - Model AR19 & AR25 only (1 ea)  
K - Model AR19 & AR25 only (1 ea)  
H - Model AR19 & AR25 only (1 ea)  
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DECAL PLACEMENT - MODELS AR19 AND AR25  
D2  
Throttle Cable  
Model AR25 with  
Honda Only  
D1  
E (on deck  
behind  
engine  
I (On back of  
housing over  
tine rotor)  
K
F
G
C (For Model AR25)  
H
B
J (For Model AR25)  
A (For Model AR19)  
Figure 3  
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Operator’s Guide  
ASSEMBLY INSTRUCTIONS  
Model AR19  
1. Wear eye protection. Remove wooden blocks. NOTE: Watch for nails and wood splinters.  
2. Carefully cut open side of carton.  
3. Lawn Aerator is shipped with handle folded. Lock handle in position using the cam lock lever.  
Model AR25  
1. Wear eye protection. Remove wooden blocks. NOTE: Watch for nails and wood splinters.  
2. Carefully cut open side of carton.  
3. AR25 Lawn Aerator is shipped with the handle detached. Mount the handle using 2 each ½”  
wrenches.  
(A) Slide handle onto handle mounting brackets (see Figure 4).  
(B) Insert and tighten fasteners, which are located on handle mounting brackets (see Figure  
5-A). For further detail on assembly, see parts manual.  
4. Connect top of control rod to rear wheel control handle with fasteners located on rear wheel  
control handle (see Figure 5-B) For further detail on assembly, see parts manual.  
5. Connect bottom of control rod to OUTER side of lever on the torque arm using the fastener  
assembly (see Figure 5-C).  
6. Run the clutch cable through the guide hole in the handle bracket support bar located at rear of  
the deck (see Figure 4).  
7. Attach end of cable to the “S” hook located on the belt idler pulley.  
8. (Honda Engines Only) Connect the throttle cable by attaching the throttle spring to the throttle/  
clutch control lever. (see Figure 4)  
Figures 4 and 5  
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Operating Instructions  
AERATION TIPS  
Should I water before aerating?  
Best aerating condition is a soft and moist ground. If you are unsure of the ground conditions, as in  
soil with high clay content, a simple test will determine whether it is necessary to water before  
aerating. Using a garden hand spade or a large screw driver, you should be able to drive the tool in  
the ground 2 to 3 inches with little effort. If you are unable to do so, then watering the lawn a day  
before aerating is necessary.  
When should I use the removalole weights?  
Soil conditions will dictate whether extra machine weight is needed for effective coring action. The  
weights are provided to give you added control, and greater tine penetration.  
BEFORE YOU START  
1. Make sure that engine oil is at engine manufacturer’s recommended level (refer to engine  
manual). Be sure gear reduction oil is at engine manufacturer’s recommended level. Make sure  
the machine is level when filling with oil.  
2. With the folding handle in its operating position, lock the handle cam lock (Model AR19 only).  
3. Rear wheel control handle must be pulled up so rear wheels are all the way down.  
4. Insert weights if needed.  
5. Be sure handle is properly mounted.  
CAUTION: BE SURE CLUTCH CABLE IS ROUTED PROPERLY.  
6. Test clutch handle to insure clutch releases freely.  
7. The engine top speed is preset by the engine manufacturer. Consult the engine manufacturer’s  
manual for directions to adjust the governor and carburetor if speed is not within correct range.  
8. AR25 Honda Engines Only: The throttle cable has been installed by the factory, however throttle  
spring needs to be connected to throttle/clutch control lever (see Figure 4).  
AERATING  
1. Start engine and adjust throttle setting to provide a comfortable walking speed and maintain  
control of the equipment at all times.  
2. Adjust depth control knob (see Figure 1 or 2) to desired depth. Coring depth decreases by turning  
the knob clockwise. NOTE: by raising the rear wheels all the way up (to obtain maximum coring  
depth) you will reduce the unit’s stability but increase length of core.  
3. Push down the rear wheel control handle to lower aerating tines into the ground (rear wheels will  
rise).  
4. Push down on handle bar for better tine penetration and maneuverability (front wheel will rise).  
5. Engage clutch control.  
6. Adjust engine throttle setting, if needed, for comfortable speed.  
7. To stop, release clutch control.  
CAUTION: NEVER CROSS HARD OBJECTS OR SURFACES (SIDEWALKS, DRIVEWAYS,  
STEPPING STONES, ETC.) WITH TINES DOWN.  
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Operating Instructions  
THROTTLE CABLE ADJUSTMENT. Model AR25 (Honda Engine Only)  
1. Start engine and allow it to reach operating temperature.  
2. Adjust the throttle cable at the adjuster bracket by turning the adjuster nut. Tightening will increase  
engine speed, loosening will reduce engine speed.  
NOTE: A properly adjusted throttle will slightly increase engine speed as the clutch engages.  
• If the clutch engages too soon, the engine will stall.  
• If the engine speed is too high, the gradual controlled start is lost.  
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Operating Instructions  
REAR WHEEL ADJUSTMENT  
The rear wheel depth/stability control knob (see Figure 6) allows adjustment for better stability  
and maneuverability by turning knob clockwise. Adjusting for depth by turning knob counter  
clockwise determines the length of the cores pulled in the following ways:  
(A)The rear wheels can be adjusted to the level you desire so you can control the penetration  
of the tines to within a fraction of an inch. The length of the cores pulled can be  
controlled accordingly.  
(B) With the rear wheels adjusted to the full up position, you will obtain maximum tine  
penetration. Pushing down on the machine’s handle bars will put most of the weight of  
the machine on the tines. In this configuration you will pull the longest cores. (Front  
wheel will rise).  
NOTE: Adjusting for greater stability will shorten the length of the cores you pull. You will gain greater  
side-to-side stability (see below “Operating on Hills.” Adjustments for greater stability will also  
improve maneuverability during aeration.)  
TURNING AND MANEUVERING THE AERATOR  
Gradual maneuvering while aerating can be accomplished by simply guiding the machine. We  
recommend that you adjust your engine’s speed control to allow for a comfortable walking speed.  
This will also help you maintain complete control while working in tight spaces. Adjusting for more  
stability (with the rear wheels lowered, reducing tine penetration) will make turning  
easier.  
When reversing direction or making sharp turns two methods of turning can be used. Select the  
safest and most comfortable method for the conditions you face:  
(A) Release clutch control handle, pull up rear wheel control handle, then pivot machine on rear  
wheels to turn.  
(B) Release clutch control handle, lift handle bar and pivot machine on front wheel.  
WARNING: THIS METHOD IS NOT RECOMMENDED WHEN OPERATING ON HILLS (See next  
section).  
OPERATING ON HILLS  
WARNING - DO NOT OPERATE ON HILLS EXCEEDING 35% GRADE.  
This unit is not designed to be used on steep slopes. Be aware that when operating on hills the  
tilt of the aerator will cause the machine’s center of gravity to shift to the downhill side of the  
machine. Under these circumstances you may experience:  
(A) The need to exert a greater effort to steer and maintain the balance of the machine.  
(B) Uneven tine penetration, when operating across a hill. Due to the shifted center of gravity  
the downhill tines will penetrate to the maximum depth, while uphill tines may not.  
WARNING: IN EXTREME SITUATIONS (VERY STEEP HILLS) THE MACHINE MAY BE SO  
UNBALANCED, THAT IT MAY PRESENT THE DANGER OF ROLLING OVER.  
Figure 6  
Figure 7  
13  
Figure 8  
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Maintenance and Service Instructions  
When operating on hills you should consider the following:  
(A) Operate the machine up and down the hills rather than across them.  
(B) Use the rear wheel depth/stability control knob to set the rear wheels for extra  
stability. This can be a great benefit when you do choose to run the aerator across a  
hill. An added benefit of using the rear wheel depth control when aerating across a  
hill is that you will improve the consistency of the cores pulled from the uphill tines  
when compared to those pulled by the downhill tines.  
(C) Removing the downhill weight reduces roll-over risk and maintains consistent core  
plug length. (See Figure 8)  
(D) Remove remaining weight from downhill side to uphill side after each pass when  
operating across hills.  
WARNING: NEVER DISENGAGE TINES FROM GROUND WHEN TRAVELLING UP OR DOWN  
HILL. ONLY DISENGAGE ON FLAT SURFACE.  
TRANSPORTING THE HUSQVARNA AERATOR  
MODEL AR19 and AR25  
The removable weights are for side hill stability and tine penetration as applicable.  
CAUTION: DO NOT LIFT AERATORS.  
With the weights in place, these models are designed for easy loading and unloading on ramps and  
trailers. The treaded front wheel provides increased control during transport. Use engine power to  
load unit.  
Maintenance and Service Instructions  
CLEANING AND WASHING  
Regular cleaning, washing and lubricating will prolong the service of your machine.  
NOTE: Use care with power washers to avoid damage to Warning Decals, Operator Instruction  
Labels, Bearings,Chain and Engine. Limit direct spray on these items.  
DO NOT EXCEED 1000 PSI WATER PRESSURE FOR CLEANING  
TWO MINUTE WARNING  
Aerators may be tipped on their engine guard for cleaning and access for no more than 2 minutes.  
Engine damage may result from gasoline draining into the crankcase if prolonged. See engine  
manufacturers operating and maintenance instructions.  
STORAGE  
1. Refer to engine manufacturers instructions for engine storage information.  
2 Clean machine.  
3. Cover all scratches with touch up paint.  
4. Lubricate according to Lubrication Schedule.  
5. Lightly oil or mil board tines to inhibit rust.  
6. Store unit with machine in transport position.  
7. Handle may be folded.  
8. Covered or indoor storage is recommended.  
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Maintenance and Service Instructions  
PREVENTATIVE MAINTENANCE SCHEDULE  
A) Inspection Schedule  
Item  
Out of Box First 5 hrs. Every 10 hrs  
Each Use  
• Engine Oil  
• Gear box oil  
• Engine air cleaner  
• Clutch & cable  
• Chain tension  
• Belt wear & tension  
• Tine wear & condition  
• Fasteners  
• Sprockets & set screws  
• Frame condition  
• Decals  
B) Lubrication Schedule  
Item  
• Engine  
Lubricant  
Oil, see engine  
Every 20 hrs  
Every 60 hrs As Required  
Storage  
Owner’s manual  
Oil, see engine  
• GearBox  
Owner’s manual  
Lithium based grease  
Graphite dry lubricant  
(Aerosol)  
• Rear wheels  
• Chain  
• Tines  
• Linkage  
Light machine oil  
30W oil  
•(*)  
(*) after each pressure wash or steam cleaning  
TINE WEAR  
After your Husqvarna Aerator has been  
used for sometime, the tines will wear.  
When this happens their aerating  
performance will diminish. Inspect tines  
using the drawing, replace when at  
minimum length or before. (Tines are 5”  
when new.)  
ENGINE SERVICE AND MAINTENANCE  
Follow the engine manufacturers maintenance instructions. Should any malfunction occur with the  
engine during the warranty period, take it to an Authorized Service Dealer. DO NOT tear down the  
engine, as this may void the Engine Manufacturers Warranty NOTE: Refer to engine manufacturers  
owners manual for all engine service information.  
15  
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Maintenance and Service Instructions  
Engine, Removal and Replacement  
1. Remove weights for access.  
2. Remove drive guard.  
3. Remove V-Belt.  
4. Remove engine bolts.  
5. Lift engine from unit.  
NOTE: Model AR25 aerators equipped with optional Honda engines have 2 pairs of shim plates  
under the engine.  
6. Remove and retain V-pulley and key.  
7. Replacement procedure opposite of removal.  
8. Adjust drive belt and align V-pulley, see following section.  
Figure 13  
Drive Belt Replacement and Adjustment  
1. Turn off engine and remove the drive guard cover.  
2. Remove V-belt.  
3. Inspect condition of V-pulleys and replace if necessary.  
4. Check V-pulley alignment by looking down the belt with clutch engaged. Be sure both  
V-pulleys are directly in line with each other. Correct their alignment if they are not.  
5. Install new belt over small V-pulley first, then over the large V-pulley. (see Figure 13).  
NOTE: Many parts including the drive belt on your Husqvarna Aerator are made  
specificlly for Husqvarna to give many hours of use. Replace all parts with genuine  
Husqvarna parts to obtain maximum performance and life.  
6. Insure V-belt is inside both keeper arms.  
7. Check that the V-belt clears the top belt keeper arm when idler is pulled tight.  
Check that the aerator rolls freely (with handle folded on Model AR19), with the belt slack. Adjust  
the keeper, or clutch cable length if necessary.  
8. For clutch adjustments refer to next section  
(Clutch Cable Removal and Replacement).  
9. Replace drive guard.  
Figure 14  
Clutch Cable Removal and Replacement  
1.Turn off engine and remove old clutch cable.  
2. Route new cable through the hole at the rear of housing.  
3. Attach clutch cable to the bracket on the spring on the idler assembly, then connect opposite  
end of cable to the S hook.  
4. Adjust cable to obtain ¾” to1 ¼” extension of the clutch spring when clutch is engaged.  
(see Figure 14).  
Throttle Cable Removal and Replacement:  
Model AR25 Honda Engine Only  
1. Before removing your old cable measure the amount of cable extending past the cable screw.  
2. Remove the old throttle cable and route the new cable through the guide hole at the rear of the  
housing.  
3. Insert the new cable through the cable screw to the measurement obtained in step 1 and tighten.  
This is only an approximate setting, some additional adjustment may be required, see page 12 for  
cable adjustment.  
4 Attach the new adjuster bracket to the spring on the throttle/clutch lever.  
NOTE: As the cable length increases between the cable screw and adjuster nut the engine speed  
decreases. If engine speed is too low, the engine will stall as the clutch engages. As the  
cable length decreases between the cable screw and adjuster nut, the engine speed will  
increase. If engine speed is too high, the controlled start will be lost.  
16  
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Maintenance and Service Instructions  
Chain Removal and Replacement  
1. Turn off engine.  
2. Remove the drive guard.  
3. Loosen chain idler adjustment bolt and lock nut  
4. Remove master link and remove chain.  
5. Inspect and align sprockets. (see Figure 16).  
Check set screws. (Double set screws for wheel  
and rotor sprocket).  
Figure 15  
6. Install new chain from top (drive sprocket  
side) and route in accordance with Figure 15.  
NOTE: Chain is most easily connected just  
behind the fiont drive wheel sprocket.  
7. Install master link with pin plate on engine side of  
chain with keeper plate installed on outboard side.  
Install clip with split to front of machine.  
Figure 16  
Adjusting Chain Tension  
1. Turn engine off.  
2. Remove drive guard, loosen lock nut on idler  
adjustment bolt.  
3. Turn idler adjustment bolt to adjust tension to  
allow 1/8" to 1/4" movement at the center point  
between the wheel sprocket and the rotor  
sprocket (see Figures 15 and 17).  
4. Tighten lock nut.  
NOTE: Husqvarna recommends the replacement  
of sprockets when replacing drive chain.  
Figure 17  
HANDLE - MODEL AR19 ONLY  
Inspection  
1. The handle cam lock must lock shut under moderately heavy hand pressure. Handle frame  
should be tightly secured to the aerator body.  
2. Check the cam rod lock nut. If it turns freely by hand when cam is released, the locking strength of  
the nut has been relieved and the nut must be replaced to maintain the security of the Iock.  
Adjustment  
With the handle in the operating position, slowly tighten the cam rod lock nut (1/4 turn at a time) until  
the cam handle locks with moderately heavy hand pressure. IMPORTANT: excessive adjustment of  
the lock nut will damage the cam rod. ALWAYS replace a free spinning nut to avoid unwanted  
loosening of the handle. For smooth operation of the cam, apply a small amount of grease on the  
cam edge.  
WHEELS  
Drive Wheel Shaft Removal and Replacement  
1. Turn off engine and empty all fuel from the fuel tank.  
2. Remove weights and drive guard.  
3. Loosen the Iock nut on adjustment screw to Ioosen the chain. Remove master link and chain.  
4. Tip the front end up to let the aerator rest on its handle. The front wheel will be approximately 1  
foot off the ground. WARNING: SECURE HANDLE TO PREVENT AERATOR FROM TIPPING.  
5. Remove the wheel shaft bearing bolts (4 on the AR19 and 6 on the AR25).  
6. Remove the wheel axle assembly.  
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Maintenance and Service Instructions  
Drive Wheel Shaft Removal and Replacement (Continued)  
7. Pull sprocket and bearing from shaft. NOTE: Sprocket is double set screwed. To remove the  
bearings, you must first remove the collar by loosening the set screw, then insert pin punch into  
the hole next to the set screw and, using a hammer, with moderate striking, hit collar so that it  
rotates in the opposite direction the wheel would normally turn. If bearings are rusted in place they  
will have to be replaced along with the wheel and shaft.  
8. Install bearings and sprocket loosely onto the shaft. Model AR19: hub side away from wheels.  
Model AR25 has 3 bearings. Wheel bearings should have hubs facing away from wheel. Wheel  
shaft bearing should have hub facing away from sprocket.  
9. Bolt bearings into place.  
10. Center the wheels between the wheel opening and the housing. Lock the collars in place and  
tighten set screws.  
11. Align and tighten the sprocket (there are double set screws stacked two in each hole) use blue  
loctite with the key in place.  
12. Replace the chain following procedures in section “Chain Removal and Replacement.(see  
page 16).  
13. Adjust chain per section “Adjusting Chain Tension” and replace drive guard. (see page 17).  
Rear Wheel Removal and Replacement: Model AR19  
1. Make sure unit is on level ground and engine is turned off.  
2. Lower the rear wheel control handle to let the aerator rest on the tines.  
3. Turn the rear wheel depth/stability control knob to adjust the rear wheels for minimum depth  
clockwise (more stability).  
4. Remove the axle nut. Pull the axle bolt, then the wheel from the wheel carriage.  
5. Install a new wheel with grease fitting facing out, with seals carefully in place on the wheel  
bushing.Insert axle bolt through wheel and wheel lift frame. Use washer and lock nut, tighten  
firmly.  
6. Grease wheel bearings.  
Rear Wheel Removal and Replacement: Model AR25  
1. Make sure unit is on level ground and the engine is shut off.  
2. Lower the rear wheel control handle to let the aerator rest on the tines.  
3. Turn the rear wheel depth/stability control knob to adjust the rear wheels for minimum depth  
clockwise for more stability.  
4. Remove the hairpin cotter pin. (see Figure 18)  
5. Slide the wheel assembly off the machine. (see Figure 18)  
6. Install hairpin cotter pin into the axle when removed to prevent loss.  
Removable Wheel - Model AR25 Only  
18  
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Maintenance and Service Instructions  
TINE AND TINE SHAFT  
Tine Replacement  
1. Turn off engine and remove weights.  
2. Fold handle on the AR19 Model.  
3. Note direction of tine bolt.  
4. Remove and replace tines by loosening stop bolt. Remove retaining bolt and old tine, insert new  
tine and fasten with retaining bolt in the same direction as it was removed. When all tines are  
replaced, tighten stop bolts. NOTE: Replace worn lock nuts to insure that bolts will hold tines in  
place.  
Tine Shaft Bearing Removal and Replacement  
1. Turn off engine and remove weights.  
2. Remove drive guard cover.  
3. Fold handle for better access to tines (on Model AR19 only).  
4. Elevate approximately 4", block and chock rear wheels.  
5. Manually cycle the drive chain for acess to master link.  
6. Turn chain idler adjustment bolt counter clockwise to loosen the chain.  
7. Remove the master link and free rotor sprocket.  
8. Remove the tine rotor shaft bearing bolts (4).  
9. Remove the rotor shaft assembly.  
10. Remove outer rotor bearing by loosening the set screw in the collar.  
Figure 19  
11. Unlock collar (best accomplished by using a hammer and pin punch). Insert pin punch into the  
hole next to the set screw and, using the hammer, with moderate striking, hit collar so that it  
rotates in the opposite direction the rotor would normally turn.(see Figure 19)  
12. Reverse these steps to reinstall.  
13. Refer to sections “Chain Removal and Replacement” and “Adjusting Chain Tension” for chain  
replacement and adjustment of chain tension. (see page 16).  
Free-Wheeling Tine Assembly Removal and Replacement  
Complete steps 1 through 12 in previous section, then proceed with the following:  
1. After the bearing is off the rotor, unlock the inner bearing that secures the tine assembly.  
2. Remove outer free-wheeling tine assembly.  
3. Place the new rotor assembly beside the old assembly so that you have a pattern to follow  
indicating the correct direction which the new tines are to be installed. You can also refer to the  
tines on the fixed tine assembly as an example of proper assembly.  
4. Once the tines are installed on the free-wheeling assembly, re-install the inner and outer bearing  
assemblies on the free-wheeling assembly with the bearing hubs facing toward the fixed tines.  
Make sure that the inner bearing has a locking collar. Hand tighten the nuts only.  
5. Slide the new free-wheeling tine assembly on the shaft making sure that the tine direction  
matches the direction of the fixed tine assembly. The bearing with the locking collar faces the  
fixed tines and butts up against the shoulder of the shaft.  
6. Tighten the four nuts on the bearing assemblies.  
7. Lock the bearing collar in place with the hammer and punch making sure the collar locks in the  
same direction as the rotation of the rotor.  
8. Replace outer shaft bearing and re-install the entire rotor assembly by reversing steps 1 through  
12 in previous action. Instructions are for one side. Both are procedurally identical.  
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Operating Instructions for Model TA36  
What is Aeration?  
For healthy growth, grass roots need air space in the soil to absorb oxygen, water, and nutrients. Air  
space in turf soils is reduced when soils are compacted by foot traffic, rainfall, irrigation, during  
building construction and landscaping. Aeration by mechanically removing small plug (cores) of soil  
and thatch, greatly increasing the air space in soil. In this manner, the aerating process promotes  
new root growth and improves the lawns ability to absorb water and nutrients. The end result is a  
healthier, more beautiful lawn.  
When should I use the removable weights?  
Soil conditions will dictate whether extra machine weight is needed for effective coring action. The  
container weights are provided to give you added control, and greater tine penetration. Each con-  
tainer, when filled with sand, weighs 96.6 Ibs./44kg., using all 6 containers giving you a total weight of  
580 Ibs./262 kg. Each container, when filled with water, weighs 81.6 Ibs./37kg., using all 6 containers  
giving you a total weight of 490 Ibs./222kg. Storing containers inside is recommended.  
Should I water before aerating?  
Normally it is not necessary to water before aerating. In extreme conditions, such as clay soil that is  
very compacted, a simple test as follows will determine if you need to water before aerating. Use a  
garden hand spade, weed tool, or even a large screwdriver to test the ground’s hardness. You  
should be able to push the tool into the ground 2 to 3 inches with little effort. If you are unable to do  
so, then watering may be advisable. Watering the day before should give sufficient time for the soil to  
absorb the moisture. Use your hand tool to gauge the effectiveness of your watering.  
Do not operate this machine without  
first reading owners manual.  
20  
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Operating Instructions for Model TA36  
TOOLS REQUIRED:  
2 each 3/4” wrenches  
1 each 9/16” deep-well socket  
1 each 9/16” wrench  
PARTS INCLUDED:  
Bolts: 1 each 3/8 x 1 hex w/nut  
4 each 3/8 x 1 hex head w/nuts  
3 each 1/2 x 3 hex head w/1 each 1/2" nut  
Bushing:  
5/8” x 9/16”  
Washers:  
2 each 1/2” SAE flat  
10 each 3/8” SAE flat  
2. Tip aerator onto its back edge and install jack  
lift assembly. Install 5/8” X 9/16” bushing in hole  
“C” near end of the jack assembly before  
inserting into frame mount. Slide lift jack assem-  
bly between the two frame mount brackets and  
align frame mount hole “A” with lift assembly  
hole “B”.  
1. Check to see that all bolts, washers, and nuts  
are included in the plastic bag. Check for any  
signs of damage that may have occurred during  
shipment.  
4. Align jack lift assembly hole “C” with clear-  
ance holes in frame and attach jack assembly  
to bracket on axle using 3/8” X 1 1/2” bolt and  
3/8” washers and lock nut.  
3. Install 1/2” X 3” bolt and washer through  
frame mount and jack assembly. Add 1/2” lock  
nut with washer and tighten.  
21  
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Operating Instructions for Model TA36  
5. Tighten the 1/2” bolt and 3/8” bolt securely.  
The 3/8” bolt will require the use of a 9/16” deep-  
well socket wrench to tighten.  
6. Install tow bar by sliding bracket into frame  
and aligning the holes.  
7. Insert four 3/8” X 1” bolts with four washers  
placed on outside of frame, and tighten securely  
with 3/8” lock nuts, using socket wrench.  
8. Test operation of jack lift assembly by raising  
transport wheels to the highest position prior to  
tipping aerator into operating position. Lower  
transport wheels fully before tipping aerator.  
10. Tighten the tip wheels securely. For added  
weight, fill the optional containers with sand or  
water. Up to six optional weight containers may  
be carried in the bed of the aerator.  
9. Install the two 5” plastic tip wheels using the  
1/2” bolts  
22  
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AR19  
AR19  
AR25  
AR25  
23  
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Technical assistance:  
For technical assistance please contact your Local Dealer.  
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