Hayter Mowers Lawn Mower 560F User Manual

111-1471 (C) 29/8/08 12:56 pm Page 1.1  
Harrier 56  
CODES  
560F 561F  
Auto Drive  
Auto Drive  
(Variable Speed) (Variable Speed)  
(Electric Start)  
OWNER'S HANDBOOK  
(English Version)  
CODE  
560F  
561F  
FROM SERIAL NO:  
PART NUMBER: 111-1471 (C)  
280000001  
280000001  
ISSUE 29.08.08  
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111-1471 (C) 29/8/08 12:56 pm Page 1.3  
1st Year (12 months)  
1st Year (12 months)  
Owner’s Name:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Serial Number:  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
2nd Year (24 months)  
2nd Year (24 months)  
Owner’s Name:  
Serial Number:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
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CONTENTS  
1.2 Main Features/Specifications  
1.5 Contents  
1.23 - 1.31 Mower Maintenance  
1.23  
1.23  
- Engine  
- Throttle Cable Adjustment  
- Carburettor Adjustments  
- Oil Service  
1.6 Introduction  
1.23  
1.24  
1.7 Warranty  
1.24  
1.25  
1.25  
1.25  
1.26  
1.26  
- Air Cleaner Service  
- Spark Plug Service  
- Keeping Engine Clean  
- Grassbag  
1.8 - 1.11 Safety Precautions  
1.8  
1.8 - 1.9  
1.9 - 1.10  
1.10 - 1.11  
1.11  
- Training  
- Preparation  
- Operation  
- Maintenance and Storage  
- Safety Symbols  
- Decal Symbols  
- Deck Housing  
- Securing Nuts and Bolts  
- Clutch Cable Adjustment  
- Lubrication  
- Cutterblade Removal  
- Cutterblade Assembly  
- Cutterblade Sharpening  
- Storage  
1.26 - 1.27  
1.27  
1.28  
1.11  
1.28  
1.29  
1.30  
1.31  
1.12 Assembling the Mower  
1.12  
1.12  
1.12  
- Delivery Checklist  
- Handlebar  
- Grassbag Attachment  
- Battery Charging  
1.13 Before Starting the Mower  
1.13  
1.13  
1.13  
1.13  
- Prevent Engine Damage  
- Oil Type  
- Check Oil Level  
- Fuel Type  
1.32 - 1.33 Trouble Shooting  
1.34 Declaration of Conformity  
1.36 - 1.41 Parts List  
1.14 - 1.19 Operating The Mower  
1.36  
1.37  
1.38 - 1.40  
1.39 - 1.41  
- Parts List - Upper  
1.14  
1.14 - 1.15  
1.15  
- Controls  
- Starting  
- Electric Start  
- Forward Travel  
- Reverse Travel  
- Turning  
- Stopping  
- Slopes  
- Height of Cut  
- Before Mowing  
- Grassbag  
- Exploded View - Upper  
- Parts List - Lower  
- Exploded View - Lower  
1.15  
1.16  
1.16  
1.16  
1.17  
1.17  
1.42 - 1.43 Notes  
1.44 Customer Info/Notes  
1.18  
1.18  
1.18  
1.19  
1.19  
1.19  
- Without Grass Collection  
- Heavy Growth  
- Friction Disc  
- Non-Grassed Areas  
- Lawn Care Calendar - Guide Only  
- Lawn Stripes  
1.20 - 1.21  
1.21  
1.22 Maintenance Schedule  
1.5  
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111-1471 (C) 29/8/08 12:56 pm Page 1.6  
INTRODUCTION  
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain  
safe and efficient service from your machine.  
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives  
essential information regarding mower safety, operation, maintenance and specifications. Read  
and understand this handbook prior to operating your mower for the first time. Make sure you  
are familiar with all the controls and points of regular maintenance. If you have any doubts,  
consult your local Hayter authorised dealer who will be pleased to give you assistance.  
IMPORTANT: This mower is designed solely for use in a domestic grass cutting  
environment. Use in any other way is considered as contrary to the intended use. Compliance  
with and strict adherence to the conditions of operation, service and repair as specified in this  
handbook also constitute essential elements of the intended use.  
This mower should be operated, serviced and repaired only by persons who are familiar with  
its particular characteristics and who are acquainted with the relevant safety procedures.  
The safety precautions listed in this handbook and all other generally recognised regulations on  
safety must be observed at all times.  
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of  
liability for any resulting damage or injury.  
Hayter mowers are robustly constructed and designed for efficient economical  
performance under normal mowing conditions. Correct operation and maintenance will ensure  
a long and satisfactory service life. Prior to despatch from our factory every effort is made to  
ensure that your mower is delivered in perfect condition.  
Throughout this handbook all references to left and right are as viewed from behind the  
handlebar, in the direction of forward travel.  
This handbook is based on information available at the time of publication.  
HAYTER LIMITED reserve the right to amend product specifications without prior notification.  
1.6  
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111-1471 (C) 29/8/08 12:56 pm Page 1.7  
WARRANTY  
LIMITED WARRANTY  
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects  
in material and workmanship under normal use and service for a period of three years from the  
date of purchase. The manufacturer of major proprietry components ie. engines, gearbox /  
transaxle (where applicable) furnish their own warranty and services are provided through their  
authorised network. To qualify for the full benefit of the warranty, the warranty registration card  
must be returned within 14 days of purchase. Subject to the conditions and exclusions noted in  
this limited warranty, we shall at our option, repair or replace any warranted part during the  
applicable period. If you are in doubt or experience any difficulty, please consult a Hayter  
Authorised Service Dealer for clarification.  
To qualify for the extended warranty (second and third year) of the three year limited warranty  
the machine must have annual services carried out by an Authorised Hayter Service Dealer.  
These chargeable services should be carried out within 12 and 24 months of the date of purchase.  
Excluded from the extended warranty period are those items which are subject to normal wear  
and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags, sweeper/brushes, batteries and  
other consumable wearing parts.  
The Harrier 56 models are covered by a one year limited warranty when used for commercial  
applications.  
All consumer machines which are fitted with a genuine Hayter friction disc as original  
equipment before use, are covered by a Lifetime Warranty against the engine crankshaft  
bending. Note: friction washers, blade brake clutch (B.B.C) units and other such devices are not  
applicable. Only machines fitted with a genuine Hayter friction disc, which are used in  
accordance with the recommended operating and maintenance procedures, are covered.  
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or  
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does  
not cover minor mechanical adjustments unless they are due to defective material or  
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for  
assistance when making these adjustments.  
On the Harrier 56 models which are used in a commercial application, a 90 day warranty  
period applies to those items which are subject to normal wear and tear e.g. tyres, wheels,  
cutter bars, belts, grass bags and other consumable wearing parts.  
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of  
purchase stating the machine serial number and date of purchase. The service receipt(s) or this  
Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as  
proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in  
this limited warranty, the authorised dealer will, at our option, repair or replace any warranted  
part within the duration of the warranty period.  
This limited warranty gives you specific legal rights and is in addition to any statutory rights to  
which you may be entitled and your statutory rights are not affected by this warranty. If you need  
additional information concerning this written warranty, or assistance in obtaining services,  
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,  
Hertfordshire CM23 4BU  
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and the  
1.7  
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SAFETY PRECAUTIONS  
Safety Alert Symbol  
This safety alert symbol indicates important safety messages. When  
you see this symbol be alert to the possibility of injury. Carefully read  
the following and inform others.  
Your mower is perfectly safe if used correctly. Failure to observe the  
following precautions may result in serious injury.  
Training  
Before using the mower read the owners handbook carefully. Pay  
particular attention to the safety precautions. Ensure that you are  
familiar with the controls and the proper use of the equipment. Learn  
how to stop the mower quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to  
use the mower.  
Never mow while people, especially children, or pets are nearby.  
Keep in mind that the user is responsible for accidents or hazards  
occurring to other people or their property.  
Preparation  
While mowing, always wear substantial footwear and long trousers.  
Do not operate the equipment when barefoot or wearing sandals.  
Thoroughly inspect the area where the mower is to be used and remove  
all objects which may be thrown by the machine.  
WARNING: Petrol is highly flammable.  
- Store fuel in containers specifically designed for this purpose.  
- Before starting the engine add fuel outdoors only. Never remove the  
cap from the fuel tank or add petrol while the engine is running or  
when the engine is hot. Allow the engine to cool for at least two min-  
utes before refuelling. Do not smoke while refueling.  
- Do not attempt to start the engine if petrol is spilled or a smell of  
petrol is present. Move the mower away from the area of spillage  
and avoid creating any source of ignition until petrol vapours have  
dissipated.  
- Replace faulty silencers.  
1.8  
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111-1471 (C) 29/8/08 12:56 pm Page 1.9  
SAFETY PRECAUTIONS  
Continued  
Preparation  
- Always use fresh fuel. Stale fuel can block the carburettor and cause  
leakage.  
- Replace fuel tank and oil tank caps securely.  
A damaged cutterblade or loose fixing bolt are major hazards. Before  
use, always visually inspect the cutting mechanism to ensure that it is  
in good condition. A damaged cutterblade must be replaced immedi-  
ately with a genuine Hayter replacement part.  
Operation  
Do not operate the engine in a confined space where exhaust fumes  
(carbon monoxide) can collect. Refuel outdoors only and do not smoke  
while refuelling.  
Always pull the starter cord slowly until resistance is felt. Then pull  
the cord rapidly to avoid kickback and prevent hand or arm injury.  
Mow only in daylight or good artificial light.  
Avoid using the mower on wet grass, where feasible.  
Always be sure of your footing on slopes.  
Walk, never run.  
Mow across the face of slopes, never up and down.  
Exercise extreme caution when changing direction on slopes.  
Do not mow excessively steep slopes of more than 20 degrees.  
Use extreme caution when reversing or pulling the mower towards you.  
Stop the engine before moving the mower across areas other than grass.  
Never operate the mower unless the guards are securely in position and  
in good condition.  
Do not change the engine governor settings or overspeed the engine.  
Disengage the rear roller drive clutch before starting the engine.  
Start the engine carefully, with feet well away from the cutterblade.  
1.9  
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SAFETY PRECAUTIONS  
Continued  
Operation  
Do not tilt the mower when starting the engine.  
Do not put hands or feet near or under rotating parts.  
Never pick up or carry the mower while the engine is running.  
Never lift the rear deflector while the engine is running.  
Never touch the exhaust/exhaust guard or cooling fins when the engine  
is hot.  
Stop the engine and disconnect the spark plug lead:  
- Before clearing blockages or unclogging the discharge chute.  
- Before cleaning/checking or working on the mower.  
- After striking a foreign object. Inspect the mower for damage and  
ensure necessary repairs are made before re-starting.  
- If the mower starts to vibrate abnormally (check immediately).  
Stop the engine:  
- Whenever you leave the mower.  
- Before refuelling.  
Reduce throttle setting before shutdown.  
Maintenance & Storage  
Keep all nuts, bolts and screws tight to ensure that the equipment is in  
safe operating condition.  
Frequently check fuel lines and fittings for cracks or leaks and replace  
if necessary.  
Never check for a spark when the spark plug is removed. (Use approved  
tester).  
Inspect the exhaust periodically and replace if worn or leaking.  
Never crank the engine with the spark plug removed.  
Never start the engine with the air-cleaner or air-cleaner cover removed.  
Never store the mower with petrol in the tank within an enclosed area  
where fumes may reach an open flame or spark.  
Replace worn or damaged parts for safety.  
This machine contains spring loaded assemblies which could cause a  
hazard when dis-assembled and re-assembled, this maintenance should  
only be carried out by a Hayter authorised dealer.  
1.10  
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111-1471 (C) 29/8/08 12:56 pm Page 1.11  
SAFETY PRECAUTIONS  
Maintenance & Storage  
Continued  
Allow the engine to cool before storing in any enclosure. To reduce the  
fire hazard, keep the engine and the surrounding deck area free of  
grass, leaves, or excessive grease.  
Check the rear deflector and grassbag frequently for wear or deterioration.  
Replace worn or damaged parts for safety.  
If the fuel tank has to be drained, this should be done outdoors and  
when the engine is cool.  
Wear strong work gloves when removing and reassembling the cut-  
terblade.  
Always replace worn or faulty parts with genuine Hayter parts.  
Safety Symbols  
Danger of being hit by thrown  
objects.  
Safety Alert - Be aware to the  
possibility of injury.  
Danger of severing toes or fin-  
gers in cutting mechanism.  
Carefully read the Owners  
Handbook before using the  
machine.  
Stop engine and remove spark  
plug lead before working on  
the mower.  
Keep bystanders at a safe dis-  
tance from the mower.  
Information Symbols  
Engine Stop  
(Symbol)  
Height of Cut Adjustment  
(Symbol)  
Throttle Control  
(Symbol)  
Variable Speed Control  
(Symbol)  
Choke Fast  
Slow  
STOP  
305113  
56Cth13a  
1.11  
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ASSEMBLING THE MOWER  
Delivery Checklist  
Remove the mower from the packaging and check that the following  
items have been supplied correctly. If any items are missing contact,  
your local Hayter dealer.  
1. Engine Handbook.  
2. Grassbag.  
3. Charger (561)  
4. Ignition Key (561)  
56CTH02B  
To prevent accidents cut off the long ribbon attached to the grass-  
bag and discard.  
(561 Only) Note: Prior to first use please fully charge the battery for  
14 hours. (Refer to battery charging)  
Handlebar  
Unscrew the handlebar securing knobs sufficiently to allow the handle-  
bar to pivot. Move the engine stop lever away from the engine to avoid  
damage and unfold the handlebar to the operating position. Make sure  
the knobs are assembled to the outside of the handlebar and tighten to  
secure in position.  
Take care to ensure that the control cables do not become snagged at  
the pivot point.  
Grassbag Attachment  
The grassbag is supplied in a partially assembled condition. Before  
first use, attach plastic clips (A), (B) and (C) to grassbag frame.  
A
B
HAY-G00102-A  
C
Raise the rear deflector, lower the grassbag between the handlebar and  
hook in position. Lower the deflector to rest on the grassbag.  
56CTH03B  
1.12  
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111-1471 (C) 29/8/08 12:56 pm Page 1.13  
BEFORE STARTING THE MOWER  
Prevent Engine Damage  
To prevent engine damage the engine is shipped without oil or  
petrol. The engine must be filled with the correct grade of oil and  
petrol before starting the engine.  
Oil Type  
Always use high quality detergent oil classified SAE 30 oil. Never use  
additives with recommended oil.  
To prolong the life of your engine it is important that the oil is changed  
after the first 5 hours of use - refer to ‘Maintenance Schedule’.  
Check Oil Level  
Clean around the oil filler cap before removing. With the mower on a  
level surface, unscrew and remove the oil filler - dipstick. Wipe oil  
from it with a clean cloth. Screw the oil filler - dipstick back in place,  
then unscrew and remove it to check the oil level.  
0.15  
Litres  
The oil level is correct when it is at the full mark on the dipstick.  
DO NOT OVERFILL.  
V15C  
Fuel Type  
Always use clean, fresh unleaded petrol. Purchase fuel in quantities  
that can be used within 30 days. Never mix oil with petrol. For added  
engine protection Briggs & Stratton recommend the use of their fuel  
additive which is available from an authorised Briggs & Stratton  
service dealer.  
Fill to base of neck to allow for fuel expansion. Do not overfill the  
fuel tank.  
1.13  
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111-1471 (C) 29/8/08 12:56 pm Page 1.14  
OPERATING THE MOWER  
Controls  
Operate all control levers several times and ensure that the cables  
move freely. Check that the engine stop and ground drive clutch levers  
return freely to their rest position when released.  
Whilst operating the engine throttle mechanism slight resistance  
should be felt when moving the lever to the ‘choke’  
position.  
IMPORTANT: To avoid damage to the cable the Variable speed  
Control should only be operated whilst the engine is running.  
Starting - Step 1  
Move the throttle control lever to the ‘choke’ position before start-  
ing a cold engine. Move the throttle control lever to the  
position before starting a warm engine.  
‘fast’  
Step 2  
Stand behind the mower and hold the handlebar together with the  
engine stop lever with your left hand. With your right hand hold the  
engine start - grip and pull slowly until resistance is felt, then pull  
rapidly to crank the engine. Carefully return the start grip to the  
storage position when the engine starts.  
If the engine does not start after 5 attempts - refer to “Trouble  
Shooting”.  
The engine stop lever must be held firmly against the handlebar to  
start and keep the engine running. If the engine stop lever is  
released the engine will stop.  
1.14  
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OPERATING THE MOWER  
Step 3  
Allow the engine to warm up and move the throttle lever to the  
fast’ position after starting a cold engine.  
To prevent damage never pull the engine start grip when the  
engine is running.  
Electric Start  
(Electric start Only)  
Stand behind the mower and hold the handlebar together with the  
engine stop lever. Turn the ignition key in a clockwise direction and  
hold in position to crank the engine. When the engine starts release the  
key and move the throttle to the fast position after starting a cold  
engine.  
Note: Cranking the engine for more than 15 seconds in any one minute  
can damage the starter motor.  
If necessary the engine can be started manually without using the  
ignition switch.  
To prevent engine damage do not operate the ignition key when  
the engine is running.  
Forward Travel  
Hold the handlebar and operate the ground drive clutch lever to power  
the mower in a forward direction.  
When the ground drive clutch lever is disengaged the mower may be  
pushed. This feature is useful when mowing in confined areas.  
Ground speed may be adjusted by operating the speed variator control.  
Push forward to slow down and pull back to speed up. Only operate the  
lever with the engine running to prevent damage.  
If the engine stop lever is released the engine will stop.  
1.15  
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OPERATING THE MOWER  
Reverse Travel  
Hold and pull against the handlebar with both hands to reverse the  
mower.  
Turning  
To make a wide turn steer the mower with the handlebar in the  
direction required.  
To make a tight turn release the ground drive clutch lever, apply  
downward pressure on the handlebar to raise the front wheels just  
above ground level and steer in the required direction.  
To prevent accidents do not raise the front of the mower exces-  
sively when making a turn. Never raise the rear of the mower  
when the engine is running.  
Stopping  
Release the ground drive clutch lever, reduce the throttle setting and  
release the engine stop lever.  
Emergency stop: Release both ground drive clutch lever and engine  
stop lever together.  
If the engine fails to stop, move the throttle lever to the ‘slow’  
position and disconnect the spark plug lead.  
STOP  
1.16  
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OPERATING THE MOWER  
Slopes  
To prevent engine damage do not use the mower on slopes greater  
than 20 degrees.  
Height of Cut  
To adjust the height of cut: Grip the lever and pull sideways to  
disengage it from the locking notch, then push forwards to lower or  
pull backwards to raise the height of cut. Finally release the lever at  
the required position and ensure it locks firmly into one of the eight  
setting notches.  
Always select a height of cut to suit operating conditions. Aim to  
prevent engine overloading and blockages by avoiding low cuts in  
long grass conditions. Be prepared to make two cuts when the grass is  
long.  
305113  
1.17  
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MOWER  
OPERATING THE  
Before Mowing  
To prevent accidents, thoroughly inspect the area and remove all  
objects which when contacted by the mower cutterblade could  
become dangerous projectiles. Inspect the area for hidden obstruc-  
tions which when contacted by the cutterblade could risk health  
and safety or result in damage to the mower. Remember the loca-  
tion of these obstructions and ensure that you mow around them.  
Grassbag  
Raise the rear deflector and lift the grassbag and lower the rear deflec-  
tor to rest against the rear of the mower.  
To empty the grassbag, pour out the grass clippings and shake the  
grassbag vigorously to clean the airways. Good grass collection  
depends on good air flow through the grassbag. When collecting grass  
clippings it is important that the grassbag is emptied regularly to pre-  
vent blockages and engine overloading.  
56CTH11B  
Without Grass Collection  
Remove the grassbag and operate the mower with the rear deflector in  
the closed position.  
CS386  
1.18  
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111-1471 (C) 29/8/08 12:56 pm Page 1.19  
OPERATING THE MOWER  
Heavy Growth  
Areas of heavy growth should be mown without collecting the clip-  
pings. If collection is required, first mow the area without the grassbag  
at the maximum height of cut setting. Allow the grass clippings to dry  
out and then mow the area at the maximum height of cut setting with  
the grassbag fitted. Reduce the height of cut and mow the area again  
as necessary until the required finish is obtained.  
305113  
To prevent damage to your lawn do not remove more than one third of  
grass height in one cut.  
Friction Disc  
The cutterblade is driven by the engine via a friction disc to help pre-  
vent damage occurring to the engine crankshaft and cutting mecha-  
nism when a hidden obstruction or overload is encountered.  
Always stop the engine when a hidden obstruction or excessive vibra-  
tion is encountered. Disconnect the spark plug lead and examine the  
cutting mechanism. ALWAYS replace a damaged cutterblade - refer to  
“Maintenance”.  
Non-Grassed Areas  
When moving the mower across non-grassed areas, stop the engine  
and set the mower to the maximum height of cut to protect the cutting  
mechanism.  
STOP  
1.19  
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LAWN CARE CALENDAR  
To be used as a guide only.  
January  
There is very little work to do this month apart from brushing away  
leaves. Keep off the grass if frozen or waterlogged.  
February  
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil  
organisms and root growth and apply lawn sand if necessary.  
March  
The yearly lawn work programme really starts this month. As soon as  
the ground conditions are suitable, the first cut can be made. The first  
cut should merely “top” the grass as close cutting at this stage could  
result in severe yellowing or browning. Two cuts are generally suffi-  
cient this month.  
April  
Mow often enough to stop grass growing away. Dig out patches of  
coarse grass or resistant weed. Re-seed bare patches.  
May  
Keep mowing increasing the frequency as required. Treat with selec-  
tive weed killers or combined weed/feed preparations if you did not  
feed the lawn in April.  
June  
Summer mowing should now be under way. It should be necessary to  
mow the lawn twice a week. Raking before mowing is important this  
month as the combined action keeps runners of clover under control.  
Water the grass if necessary, and remember to soak thoroughly.  
July  
Treat the grass with the second application of fertiliser or weed  
killer/fertiliser. Water when necessary and rake occasionally. As a gen-  
eral rule the grass clippings should be removed each time you mow. If  
weather conditions are dry and hot and the grass is weed free, leave the  
clippings on the lawn to help maintain ground moisture.  
1.20  
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111-1471 (C) 29/8/08 12:56 pm Page 1.21  
LAWN CARE CALENDAR  
August  
Keep mowing regularly and watering as necessary. Fill any cracks  
caused by drought with a mixture of sharp sand and soil. In dry  
weather conditions leave the grass longer to help retain ground mois-  
ture.  
September  
Raise the height of cut to allow the grass to thicken and protect the  
roots from the winter frost and snow.  
October  
Rake out the thatch from the turf and spike the lawn to assist in  
drainage. Brush in peat and sharp sand.  
November  
Use a stiff broom to disperse worm casts before mowing. Keep turf  
free from leaves.  
December  
Apart from brushing away leaves, December is a slack end of a busy  
year. Keep off the lawn if it is very wet or frozen.  
Lawn Stripes  
1
2
The way to achieve a neat striped effect is for the lawn being cut in  
parallel stripes, alternate stripes being mown in opposite directions.  
A much more important routine is to cut at right angles to the line of  
the previous mowing. If the work has been carried in a north-south  
line, then the next cutting should be in an east-west direction. The  
cross-cutting keeps down the coarse weed grasses.  
1CG480V05A  
To prevent grass damage do not remove more than one third of  
the grass height in one cut.  
1.21  
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111-1471 (C) 29/8/08 12:56 pm Page 1.22  
MAINTENANCE SCHEDULE  
Follow the hourly or calendar intervals, whichever occurs first. More  
frequent service will be required if working for prolonged periods under  
dusty, dry conditions, or when airborne debris is present or after exten-  
sive operation cutting tall, dry grass.  
First 5Hrs  
After the very first five hours change the engine oil  
After the very first five hours check the clutch adjustment. (See 1.26)  
Daily  
Check the oil level  
Remove grass debris from around the engine, exhaust/exhaust guard, air  
ways in the top cowl and underside of the deck housing.  
Remove grass debris from the grassbag and check for signs of damage.  
Check the condition of guards and safety devices.  
Check condition of cutterblade.  
25Hrs or Every Season  
Change the engine oil if continuously operating under heavy load or  
high ambient temperature.  
Service the air cleaner.  
Lubricate wheels, pivot points and linkages and grease the inner control  
cables at point of entry and exit from their outer casing.  
Check the clutch cable adjustment.  
Sharpen the cutterblade.  
50Hrs or Every Season  
Change the engine oil.  
100Hrs or Every Season  
Clean the engine cooling system. Clean more often under dusty condi-  
tions or when airborne debris is present or after prolonged operation  
whilst cutting tall, dry grass.  
Replace the spark plug.  
1.22  
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111-1471 (C) 29/8/08 12:56 pm Page 1.23  
MOWER MAINTENANCE  
To prevent accidents stop the engine and disconnect the spark  
plug lead before attempting to carry out maintenance proce-  
dures on the mower.  
Engine  
8
7
1. Air Cleaner  
2. Spark Plug / Lead  
3. Carburetor  
4. Exhaust Guard  
5. Exhaust  
9
6
1
6. Oil fill/Dipstick  
7. Start Grip  
8. Fuel Cap  
2
9. Cover  
3
4
5
Throttle Cable Adjustment  
Loosen casing clamp screw (1) and move the governor lever (2) in  
the direction of screw (1) as far as possible. Move the throttle con-  
trol to the choke position. Tighten casing clamp screw.  
1
2
Carburettor Adjustments  
Should only be made by an authorised Briggs & Stratton dealer.  
Under no circumstances should the engine be adjusted to run at a  
speed in excess of that shown on the Declaration of Conformity.  
1.23  
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111-1471 (C) 29/8/08 12:56 pm Page 1.24  
MAINTENANCE  
MOWER  
Oil Service  
Check the oil level daily before starting the engine and ensure that the  
correct oil level is maintained. Refer to-‘Before Starting the Mower’  
for oil checking and filling instructions.  
Change the engine oil after the first 5 hours of operation and thereafter  
according to the ‘Maintenance Schedule’:-  
1. Drain fuel by running the engine until the fuel tank is empty.  
2. Remove the spark plug lead.  
3. Allow the engine to cool.  
4. Drain the oil while the engine is warm (not hot).  
5. Tip the mower over on to its left hand side thus ensuring that  
the air cleaner is kept uppermost to prevent engine damage.  
6. Remove the oil filler dipstick and drain the oil into a suitable  
container.  
7. Refill with new oil of the recommended SAE viscosity grade.  
(Refer to-‘Before Starting the Mower’)  
Air Cleaner Service  
1
To service the air cleaner, loosen the two screws (1) and remove cover  
(2). Carefully remove pre-cleaner (3) and cartridge (4) wash in a solu-  
tion of liquid detergent and water. Allow to air dry thoroughly before  
fitting.  
2
3
4
5
If very dirty, replace.  
- Do not use petroleum solvents.  
- Do not use pressurised air.  
- Do not oil the cartridge.  
After servicing, install the pre-cleaner and cartridge in the assembly  
base (5). Replace the cover and securely tighten the screw to the base.  
1.24  
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111-1471 (C) 29/8/08 12:56 pm Page 1.25  
MOWER MAINTENANCE  
Spark Plug Service  
Use only Briggs & Stratton spark tester (1) to check for a spark as  
shown in the diagram.  
Replace the spark plug every 100 hours or every season, whichever  
occurs first. A spark plug wrench is available from any authorised  
Briggs & Stratton service dealer.  
1
Check the spark plug gap with a feeler gauge and set at 0.50mm.  
Keeping Engine Clean  
Remove all grass and debris from the engine including the  
exhaust/exhaust guard, the air ways in the top cowl and the surround-  
ing deck areas on a daily basis after use. Never spray the engine with  
water during cleaning. Water can contaminate the fuel. Always clean  
with a brush or compressed air.  
Grass and debris may clog the engine’s air cooling system especially  
after prolonged operation while cutting tall, dry grass. The internal cool-  
ing fins and surfaces may require cleaning to prevent overheating and  
engine damage. We recommended that this service be carried out by an  
authorised Hayter Service dealer.  
Grassbag  
Remove grass debris from the grassbag immediately after use and  
check its condition for signs of damage.  
To prevent accidents replace a damaged grassbag immediately.  
56CTH12B  
1.25  
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111-1471 (C) 29/8/08 12:56 pm Page 1.26  
MAINTENANCE  
MOWER  
Deck Housing  
Remove grass debris from the top and underside of the deck housing  
immediately after use.  
Fertilisers and top dressings are particularly corrosive.  
Thoroughly clean the mower deck immediately after use on treat-  
ed grass and store well away from corrosive materials.  
Securing Nuts & Bolts  
Regularly check that all securing nuts and bolts are tight. Replace  
missing or damaged items immediately.  
1CG480V36B  
Clutch Cable Adjustment  
60mm  
Fig 1  
At any time the operator feels that the machine is loosing drive:  
1. Stop the engine.  
2. Pull the machine backwards at the same time progressively  
engage the clutch lever until the rear rollers lock, at this point the  
clutch lever should be 60mm from the handlebar. Refer to Fig 1.  
1.26  
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111-1471 (C) 29/8/08 12:56 pm Page 1.27  
MOWER MAINTENANCE  
Clutch Cable Adjustment  
Continued  
Fig. 2  
3. If the distance between the clutch lever and handlebar is less than  
60mm regulate the engagement position with the black plastic  
cable adjuster. Refer to Fig 1 and 2 to regain the 60mm distance.  
1
13mm  
Fig. 3  
extension  
4. Note this is a temporary adjustment and at the nearest  
opportunity a service should be carried out to ensure the spring  
on the clutch cable is attached to the gearbox clutch. This  
adjustment should be done using the metal adjuster at the control  
with the plastic adjuster reset fully wound in. When the spring is  
set tighten the inner lock nut to secure position.  
Clutch  
spring  
HAY-G00147-A  
Fig. 4  
Clutch lever  
fully engaged  
Metal  
adjuster  
Tighten the inner  
nut when the cable  
spring is set.  
HAY-G00146-A  
Lubrication  
Lubricate the wheels, pivot points and linkages with engine oil every  
25 operating hours.  
Apply a good quality medium grease to the inner control cables at the  
point of entry and exit from their outer casing.  
1.27  
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111-1471 (C) 29/8/08 12:56 pm Page 1.28  
MAINTENANCE  
MOWER  
Cutterblade Removal  
Drain the fuel by running the engine until the fuel tank is empty and the  
engine stops. Remove the spark plug lead and allow the engine to  
cool. Turn the mower on its left hand side and ensure that the air clean-  
er side of the engine is uppermost.  
Firmly grip the end of the cutterblade with the gloved hand and remove  
the bolt, spring washer and distance piece securing the cutterblade with  
a 9/16” A/F spanner.  
To prevent accidents never work on the cutterblade unless the  
spark plug lead has been removed. The cutterblade has sharp  
edges. ALWAYS wear strong gloves to protect your hands when  
working on the cutterblade. DO NOT rotate tools towards the cut-  
ting edges to avoid the risk of injury should the tool slip. ALWAYS  
use genuine Hayter replacement parts.  
The condition of the cutterblade and its mounting arrangement should  
be checked regularly for signs of wear or damage. Ensure that the cut-  
terblade is not bent or cracked.  
A damaged cutterblade that is out of balance will vibrate excessively  
and may break. DO NOT use an unbalanced cutterblade.  
Regularly check that the bolt securing the cutterblade is tightened to the  
specified torque of 54Nm.  
Replace the cutterblade every 2 years of sooner if excessively worn or  
damaged.  
To prevent injury it is wise to seek assistance when turning the mower  
on its side.  
Cutterblade Assembly  
Assemble the cutterblade with the turned up edges facing towards the  
engine. Secure the cutterblade using the bolt (1), spring washer (2), and  
distance piece (3) and tighten to a torque of 54Nm.  
1
3
2
1.28  
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111-1471 (C) 29/8/08 12:56 pm Page 1.29  
MOWER MAINTENANCE  
Cutterblade Sharpening  
A slightly worn cutterblade may be re-sharpened. Both blade edges  
must be sharpened equally to ensure balance. Sharpen the cutterblade  
every 25 mowing hours or more frequently if conditions require.  
Remove the cutterblade from the mower and clean using a brush and  
water. Inspect the cutterblade for signs of damage.  
30-45  
Sharpen both cutting edges with a flat file to restore performance.  
Ensure that the cutterblade is balanced. Use a screw driver with a  
round shaft to support the cutterblade through its centre hole. Hold the  
cutterblade horizontal and then release. A balanced cutterblade will  
remain horizontal.  
If the cutterblade is not balanced the heavy end will rotate downwards.  
Sharpen the heavy end until the cutterblade is correctly balanced.  
1.29  
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MAINTENANCE  
MOWER  
Storage  
To store the handlebar unscrew the 2 small securing knobs sufficient-  
ly to allow it to be pivoted forwards to rest against the mower. Take  
care to ensure that the control cables do not become snagged at the  
pivot point and depress the engine stop lever to prevent it being dam-  
aged through contact with the engine.  
Engines stored in excess of 30 days need to be protected with Briggs &  
Stratton fuel additive or drained of fuel to prevent gum from forming in  
the fuel system or on essential carburettor parts. To ensure your mower  
is maintained in good working order it is important that the following  
procedure is adopted. Refer to the Maintenance section as necessary.  
Drain fuel from the engine by operating the engine until it stops.  
Disconnect the spark plug lead.  
Change the engine oil.  
Remove the engine spark plug and pour 15ml of engine oil into the  
engine cylinder and replace the spark plug. Do not exceed the stated  
volume of oil as engine damage may occur on re-starting. Do not  
replace the spark plug lead. Slowly pull the engine start - grip once  
to crank the engine. This will distribute the oil and help prevent engine  
corrosion.  
Clean grass and debris from the engine cylinder, cylinder head cooling  
fins, under top cowl, and around and behind exhaust/exhaust guard.  
Clean all other areas of the mower and ensure that the grassbag is clean.  
Lubricate the mower.  
Treat metal parts with a water repellent anti-corrosion product.  
Cover the mower with a protective sheet and store it in a dry, ventilat-  
ed area.  
(Electric Start Only)  
Charge the battery  
Disconnect the battery leads  
1.30  
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111-1471 (C) 29/8/08 12:56 pm Page 1.31  
MOWER MAINTENANCE  
Battery charging  
(561 only) - PREVENT ACCIDENTS: ALWAYS charge the battery  
in a well ventilated area.  
14hrs  
NEVER charge the battery near naked flames or direct heat.  
ALWAYS switch off the mains electricity supply before disconnect-  
ing the charger from the battery.  
ALWAYS use the battery charger supplied with the mower.  
Battery charging should not be necessary during normal use. The  
engine operation will automatically charge the battery. If the mower is  
stored for a long period recharging the battery may be necessary to per-  
mit electric starting.  
Charge the battery only when necessary.  
To recharge the battery:  
Disconnect the battery lead from the mower lead and then connect the  
battery lead to the charger.  
Connect the charger plug to the mains electricity supply and switch on  
to charge the battery for a fourteen hour period.  
Switch off the mains electricity supply and disconnect the charger  
plug.  
Disconnect the battery lead from the charger and then connect  
the battery lead to the mower lead.  
IMPORTANT - PREVENT DAMAGE: NEVER connect the bat-  
tery charger to the engine lead as this will cause the charger to be  
permanently damaged. Chargers damaged in this manner will not  
be replaced under warranty.  
CAUTION - PREVENT ENVIRONMENTAL DAMAGE: The  
battery and charger have a separate collection mark. This indi-  
cates that for disposal of the battery and battery charger they must  
be taken to an authorised disposal site. They must not be disposed  
of with general waste.  
EU Directive 2002/96/EC classifies this product as an electrical or elec-  
tronic equipment.  
(a) These products should not be disposed of as unsorted municipal waste.  
(b) They should be taken to a designated collection point or recycling cen-  
tre and handled according to national laws in the area.  
(c) The consumer has a critical role in returning waste electronic/electrical  
equipment for recycling and disposal.  
(d) Recycling keeps these products out of the municipal waste stream.  
(e) The crossed-out bin symbol is a reminder to follow these points.  
(f) Please contact your local authority or local dealer and ask for further  
details regarding the correct method of disposal.  
1.31  
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111-1471 (C) 29/8/08 12:56 pm Page 1.32  
TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
Engine stop lever released.  
Incorrect oil level.  
REMEDY  
Engine will not turn over  
Operate engine stop lever.  
Check oil level.  
Obstruction under deck.  
Remove obstruction.  
Battery discharged (561 Only) Charge battery  
Engine smokes  
Excess oil level.  
Check oil level.  
Air cleaner cartridge oil  
soaked or blocked.  
Service air cleaner.  
Engine runs then stops  
Engine will not start  
Fuel starvation.  
Fill fuel tank.  
Fuel cap vent blocked.  
Clean fuel cap vent.  
Engine under load.  
Fuel starvation.  
Raise height of cut.  
Fill fuel tank.  
Engine cold.  
Set throttle to ‘choke’ position.  
Incorrect/contaminated fuel.  
Drain fuel tank and fill with  
correct fuel.  
Spark plug lead disconnected.  
Throttle setting incorrect.  
Engine brake not released.  
Faulty spark plug.  
Connect spark plug lead.  
Set throttle to ‘fast’ position.  
Operate engine brake lever.  
Clean and adjust gap or replace.  
Battery discharged (561 Only) Charge battery  
Wiring fault.  
Check wiring.  
Engine runs rough  
Spark plug lead becoming  
disconnected in use.  
Connect spark plug lead.  
Faulty spark plug.  
Clean and adjust gap or replace.  
Service air cleaner.  
Air cleaner blocked.  
Incorrect/contaminated fuel.  
Drain tank and fill with correct fuel.  
1.32  
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111-1471 (C) 29/8/08 12:56 pm Page 1.33  
TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
Mounting bolts loose.  
Cutterblade bolt loose.  
Cutterblade out of balance.  
Bent crankshaft.  
REMEDY  
Engine vibrates excessively  
Tighten bolts  
Tighten bolt  
Balance cutterblade  
Consult your dealer  
Uneven cut  
Undulating ground conditions  
Cutterblade worn  
Change direction of travel  
Sharpen the cutterblade  
Cutterblade out of balance  
Wheels / roller damaged  
Balance the cutterblade  
Inspect and replace as necessary  
Discharge chute blocks  
Grass is wet  
Mow dry grass  
Cut height too low  
Grassbag full  
Increase cut height  
Empty grassbag  
Clean the grassbag  
Airflow through the  
grassbag is restricted  
Engine speed too slow  
Set throttle to fast position  
Mower is hard to push  
Mower will not self propel  
Poor grass collection  
Cut height too low  
Increase cut height  
Wheels / roller damaged  
Inspect and replace as necessary  
Clutch out of adjustment  
Drive belt damaged  
Adjust clutch cable  
Replace drive belt  
Airflow through the  
grassbag is restricted  
Clean the grassbag  
Discharge chute blocked  
Wet grass  
Remove blockage  
Mow in dryer conditions  
Empty grassbag  
Grassbag full  
Engine speed too slow  
Set throttle to fast position  
1.33  
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111-1471 (C) 29/8/08 12:56 pm Page 1.34  
DECLARATION OF CONFORMITY  
EC DECLARATION OF CONFORMITY  
Manufacturer: HAYTER LIMITED,  
Address:  
Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND  
declare that the lawnmower:  
Model name:  
Harrier 56  
Harrier 56  
Autodrive V/S  
Pedestrian rotary  
CODE 560F  
56 cm  
Autodrive E/S V/S  
Pedestrian rotary  
CODE 561F  
56 cm  
Type:  
Model No:  
Cutting width:  
Speed of rotation of the  
cutting device:  
2750 rpm  
2750 rpm  
Engine manufacturer:  
Speed of rotation of engine:  
Briggs and Stratton  
2750 rpm  
Briggs and Stratton  
2750 rpm  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design &  
Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.  
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into national law.  
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors and the regulations transposed into  
national law.  
Procedure applied for the conformity assessment: ANNEX VI, procedure 1.  
Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,  
Sudbury, Suffolk. CO10 0TH. ENGLAND  
Notified body identification No: 1088  
Measured sound power level:  
Guaranteed sound power level:  
98 dB(A)  
98 dB(A)  
98 dB(A)  
98 dB(A)  
Complies with harmonized standards: EN 292, EN 836 and EN ISO 14982  
Signed  
Date: 08.12.04  
Declaration done and technical documentation kept at:  
HAYTER LIMITED  
Spellbrook, Bishop’s Stortford,  
Herts. CM23 4BU ENGLAND  
S.A Maryniak  
(Technical Director)  
VIBRATION INFORMATION  
The vibration level at the operator contact positions, measured in accordance with European Standard EN 836  
CODE560F - 3.24ms-2 CODE561F - 3.24ms-2  
1.34  
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111-1471 (C) 29/8/08 12:56 pm Page 1.35  
1.35  
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111-1471 (C) 29/8/08 12:56 pm Page 1.36  
PARTS  
LIST  
UPPER MAINFRAME  
Qty  
560  
Qty  
561  
Item No. Description  
Part No.  
Item Note  
1
2
3
4
5
NUT M6 NYLOC P TYPE  
BATTERY 12V  
BATTERY COVER  
BOLT HANDLEBAR  
CABLE ENGINE BRAKE  
CABLE ENGINE BRAKE  
CABLE GUIDE  
CABLE CLUTCH  
CAP FOR M8 NUT BLACK  
CLAMP PLATE  
DECAL CAUTION  
DEFLECTOR  
ENGINE  
ENGINE  
ENGINE STOP LEVER  
FRAME_GRASSBAG  
GRASSBAG  
09544  
HY412009  
560015  
HY226024  
111-0997  
560041  
1
0
1
2
1
0
4
1
2
2
1
1
1
0
1
1
1
1
2
1
1
2
2
2
2
1
1
1
4
2
3
2
2
1
1
1
2
2
0
0
2
1
1
1
0
1
1
1
0
2
1
1
1
2
0
1
2
1
2
2
1
1
0
1
1
1
1
1
2
1
1
2
2
2
2
1
1
1
4
2
3
2
2
1
1
1
2
2
1
1
2
1
1
1
3
1
1
1
2
2
6
7
8
410037  
111-1469  
HY234051  
340028  
111-0083  
111-1714  
111-1000  
561019  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
340179  
111-1497-03  
111-1715  
305093  
111-1384-03  
111-0519  
111-1921-03  
09379  
09438  
09441  
340182  
560018  
09472  
560017  
09365  
300144  
09349  
09687  
09780  
560040  
410030  
111-1194  
480088  
09688  
561003  
HY6426  
300160  
410087  
GUIDE_ROPE  
HANDLEBAR LOWER  
HANDLEBAR UPPER  
LEVER CLUTCH  
BOLT M8 x 40 COACH  
NUT M6 NYLOC ‘T’ TYPE  
NUT M8 NYL INSERT T TYPE  
PIN PIVOT  
PLATE HOC RATCHET  
M6 PLAIN WASHER  
ROD DEFLECTOR  
SCREW TAPTITE M6*16  
PLUG  
SCREW TAPTITE UNC 3/8"*1 1/4"  
SCREW 06*20 PT PAN FLANGE  
SETSCREW M6x55 POSI PAN Z&N  
THROTTLE CONTROL  
SPRING DEFLECTOR  
SPEED CONTROL  
HANDWHEEL  
WASHER NYLON 19*11*1.6  
SWITCH AND LOOM ASSEMBLY E/S  
KEY IGNITION  
PLUG HANDLEBAR  
DECAL HAYTER ROYAL WARRANT  
DECAL SERIAL NUMBER  
DECAL ENGINE  
STRIP FOAM  
CABLE TIE  
DECAL HEIGHT OF CUT  
GRASSBAG ASSEMBLY  
CABLE GUIDE  
--------  
111-0744  
HY412012  
HY3966  
320006  
111-1551  
HY412008  
0201086  
INC 14,15  
STARLOCK  
1.36  
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111-1471 (C) 29/8/08 12:56 pm Page 1.37  
UPPER MAINFRAME  
PARTS LIST  
19  
36  
23  
13  
31  
30  
36  
30  
32  
18  
16  
23  
25  
1
21  
28  
38  
47  
31  
6
21  
35  
5
39  
47  
34  
7
17  
44  
8
22  
9
35  
4
42  
39  
4
15  
12  
37  
17  
8
22  
9
46  
11  
10  
26  
3
27  
48  
2
33  
43  
41  
27  
14  
20  
48  
24  
20  
40  
45  
29  
1.37  
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111-1471 (C) 29/8/08 12:56 pm Page 1.38  
PARTS  
LOWER MAINFRAME  
LIST  
Item No. Description  
Part No.  
Qty  
Qty  
Item Note  
560 561  
1
2
3
4
5
6
7
8
9
AXLE FRONT WELD ASSY  
560008  
560037  
111-1276  
410069  
111-1492  
411024  
09122  
HY412003  
560029  
111-1861  
411031  
560012  
411016  
560027  
560028  
411013  
340015  
HY4014  
340150  
410057W  
560014  
111-1273  
04020  
410048  
111-1251  
1662  
480134  
560046  
111-1398  
340163  
410076  
111-1723-08  
09544  
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
4
1
2
1
2
1
2
1
1
1
1
2
1
37  
2
8
1
2
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1
1
1
1
4
1
2
1
2
1
2
1
1
1
1
2
1
37  
2
8
1
2
BAR SPRING TENSION  
BEARING 63001-2RS  
BEARING FRONT AXLE  
BEARING HOUSING  
BELT VARIATOR 520  
BOLT UNF 3/8"x2.1/4"  
BRACKET CABLE  
BRACKET CONN ROD  
DUST COVER PLATE  
BUSH PIVOT  
CARRIER BLADE BOSS  
CHAIN 40 PITCHES 3/8" INC LINK"  
CLAMP UNDERDECK  
ROD-CONNECTING  
COVER DRIVE  
CUTTER BLADE  
DISTANCE PIECE  
FREEWHEEL  
FRICTION DISC  
FRONT FINS  
GEARBOX  
GRIP FIX EXT 5/16"  
HOUSING PIVOT BEARING - REAR AXLE  
HUB CAP  
KEY WOODRUFF  
KNOB HOC  
LEVER HOC  
LEVER VARIABLE PULLEY  
LOCKNUT  
NUT M6 LUG  
MAINFRAME  
NUT M6  
NUT M8 NYL INSERT T TYPE  
NUT UNF 1/2" NYLOC EXT THIN5/16"  
SPACER STEEL  
OILITE BUSH ROLLER  
PIN ROLL  
PIN SELLOC SPRING  
PLATE SECURING  
ROLLER FRAME WELD ASSY  
ROLLER SHELL ASSEMBLY  
PIN  
SCREW TAPTITE M6*16  
SCREW TAPTITE M6*16 C/SK POZI  
SCREW TAPTITE M6*20 W/HD  
SCREW TAPTITE M8*25 HEX W/HD  
SETSCREW M6X25  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
09441  
HY4486  
340157  
340129  
03997  
HY03354  
219037  
111-1485-03  
560031W  
411023  
09365  
09545  
09575  
09787  
09364  
1.38  
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111-1471 (C) 29/8/08 12:56 pm Page 1.39  
LOWER MAINFRAME  
PARTS LIST  
32  
67  
43  
22  
44  
44  
31  
44  
57  
44  
44  
Detail A  
44  
56  
31  
44  
27  
28  
44  
10  
11  
5
46  
8
14  
44  
34  
53  
29  
60  
47  
52  
31  
26  
46  
41  
40  
44  
5
45  
55  
3
39  
46  
51  
1
68  
12  
59  
23  
6
63  
9
25 35  
66 64  
33  
61  
24  
33  
61  
15  
45  
44  
38  
24  
66  
54  
44  
2
48  
1
16  
44  
46  
4
46  
4
64  
66  
65  
66  
37  
21  
44  
46  
42  
49  
63  
19  
58  
50  
36  
35  
25  
46  
19  
30  
44  
44  
44  
42  
44  
20  
37  
65  
44  
17  
18  
62  
7
1.39  
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111-1471 (C) 29/8/08 12:56 pm Page 1.40  
PARTS  
LOWER MAINFRAME  
LIST  
Item No. Description  
Part No.  
Qty  
Qty  
Item Note  
560 561  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
SHAFT ROLLER WELDED  
111-1717  
340168  
410050  
480132  
HY412004  
411011  
111-1552  
560011V  
560025  
560026  
411001  
09270  
09472  
09273  
0201086  
111-1250  
111-1860  
111-1252  
111-1941  
111-1254  
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
2
4
1
1
SHROUD-FREEWHEEL  
SPRING COUNTER BALANCE  
SPRING TORSION HOC  
SPRING VARIATOR  
SPROCKET 10T  
SPROCKET 18T  
THROWPLATE  
UNDERDECK FIXED  
UNDERDECK REMOVABLE  
VARIATOR ASSEMBLY  
WASHER PLAIN 5/16x1x16G  
WASHER PLAIN M6  
WASHER SPRING 3/8" SC  
WASHER STARLOCK 5/16"  
WHEEL WITH BEARINGS  
DUST COVER PLATE  
BEARINGS  
2 PER WHEEL  
PULLEY  
V BELT Z502  
INC  
5,10,13,16,19,23,27,2  
8,30,36,37,38,39,41,4  
2,44,45,46,49,50,  
52,53,54,55,65  
69  
70  
KIT REAR ROLLER ASSY  
KIT REAR ROLLER SHAFT ASSY  
111-1922  
111-1923  
1
1
1
1
INC 19,30,36,49,50  
1.40  
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111-1471 (C) 29/8/08 12:56 pm Page 1.41  
LOWER MAINFRAME  
PARTS LIST  
32  
67  
43  
22  
44  
44  
31  
57  
44  
44  
44  
44  
Detail A  
56  
31  
44  
27  
44  
10  
11  
5
28  
46  
8
14  
44  
34  
53  
29  
60  
47  
52  
31  
26  
46  
41  
40  
44  
5
45  
55  
3
39  
46  
51  
13  
68  
12  
59  
23  
6
63  
9
25 35  
66 64  
33  
61  
24  
33  
61  
15  
45  
44  
38  
24  
66  
54  
44  
2
48  
1
16  
44  
46  
4
46  
4
64  
66  
65  
66  
37  
21  
44  
46  
42  
49  
63  
19  
58  
50  
36  
35  
25  
46  
19  
30  
44  
44  
44  
42  
44  
20  
37  
65  
44  
17  
18  
62  
7
1.41  
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111-1471 (C) 29/8/08 12:56 pm Page 1.42  
NOTES  
1.42  
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111-1471 (C) 29/8/08 12:56 pm Page 1.43  
NOTES  
1.43  
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111-1471 (C) 29/8/08 12:56 pm Page 1.44  
CUSTOMER INFORMATION /NOTES  
Serial No:  
Engine Type:-Series 825 (560F) Engine:- Briggs & Stratton  
Engine Type:-Series 825 (561F) Engine:- Briggs & Stratton  
Date of Sale:-  
Your Local Dealer:-  
Notes:-  
1.44  
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