Poulan Lawn Mower 189956 User Manual

MODEL NO. 271190  
15.5 HP 38 INCH  
LAWN TRACTOR  
For Parts and Service, contact our authorized distributor:  
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886  
189956 11.03.03 TR  
PRINTED IN U.S.A.  
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Do not mow near drop-offs, ditches,  
or embankments. The mower could  
suddenly turn over if a wheel is over  
the edge of a cliff or ditch, or if an edge  
caves in.  
Do not mow on wet grass. Reduced  
traction could cause sliding.  
Do not try to stabilize the machine by  
putting your foot on the ground.  
Do not use grass catcher on steep  
slopes.  
- Use only an approved container.  
- Never remove gas cap or add fuel  
with the engine running. Allow  
engine to cool before refueling. Do  
not smoke.  
- Never refuel the machine indoors.  
- Never store the machine or fuel  
container inside where there is an  
open flame, such as a water heater.  
• Never run a machine inside a closed  
area.  
• Keep nuts and bolts, especially blade  
attachment bolts, tight and keep equip-  
ment in good condition.  
• Never tamper with safety devices.  
Check their proper operation regularly.  
• Keep machine free of grass, leaves, or  
other debris build-up. Clean oil or fuel  
spillage. Allow machine to cool before  
storing.  
• Stop and inspect the equipment if you  
strike an object. Repair, if necessary,  
before restarting.  
• Never make adjustments or repairs with  
the engine running.  
• Grass catcher components are subject  
to wear, damage, and deterioration,  
which could expose moving parts or  
allow objects to be thrown. Frequently  
check components and replace with  
manufacturer's recommended parts,  
when necessary.  
• Mower blades are sharp and can cut.  
Wrap the blade(s) or wear gloves, and  
use extra caution when servicing them.  
• Check brake operation frequently. Ad-  
just and service as required.  
III. CHILDREN  
Tragic accidents can occur if the operator  
is not alert to the presence of children.  
Children are often attracted to the ma-  
chine and the mowing activity. Never as-  
sume that children will remain where you  
last saw them.  
• Keep children out of the mowing area  
and under the watchful care of another  
responsible adult.  
• Be alert and turn machine off if children  
enter the area.  
• Before and when backing, look behind  
and down for small children.  
• Never carry children. They may fall off  
and be seriously injured or interfere with  
safe machine operation.  
• Never allow children to operate the  
machine.  
• Use extra care when approaching blind  
corners, shrubs, trees, or other objects  
that may obscure vision.  
IV. SERVICE  
• Use extra care in handling gasoline and  
other fuels. They are flammable and  
vapors are explosive.  
• Be alert and turn machine off if children  
enter the area.  
• Before and when backing, look behind  
and down for small children.  
• Mow up and down slopes (15° Max), not  
across.  
• Remove obstacles such as rocks, tree  
limbs, etc.  
• Watch for holes, ruts, or bumps. Uneven  
terrain could overturn the machine. Tall  
grass can hide obstacles.  
• Be sure the area is clear of other people  
before mowing. Stop machine if anyone  
enters the area.  
• Never carry passengers or children  
even with the blades off.  
• Do not mow in reverse unless abso-  
lutely necessary. Always look down and  
behind before and while backing.  
• Never carry children. They may fall off  
and be seriously injured or interfere with  
safe machine operation.  
• Keep children out of the mowing area  
and under the watchful care of another  
responsible adult.  
• Use slow speed. Choose a low gear  
so that you will not have to stop or shift  
while on the slope.  
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SAFETY RULES  
• Avoid starting or stopping on a slope. If  
WARNING: Tow only the attachments  
that are recommended by and comply with  
specifi cations of the manufacturer of your  
tractor. Use common sense when towing.  
Operate only at the lowest possible speed  
when on a slope. Too heavy of a load,  
while on a slope, is dangerous. Tires can  
lose traction with the ground and cause  
you to lose control of your tractor.  
tires lose traction, disengage the blades  
and proceed slowly straight down the  
slope.  
• If machine stops while going uphill,  
disengage blades, shift into reverse and  
back down slowly.  
• Do not turn on slopes unless necessary,  
and then, turn slowly and gradually  
downhill, if possible.  
WARNING: Engine exhaust, some  
of its constituents, and certain vehicle  
components contain or emit chemicals  
known to the State of California to cause  
cancer and birth defects or other reproduc-  
tive harm.  
WARNING: In order to prevent ac-  
cidental starting when setting up, trans-  
porting, adjusting or making repairs,  
always disconnect spark plug wire and  
place wire where it cannot contact spark  
plug.  
WARNING: Battery posts, terminals  
and related accessories contain lead and  
lead compounds, chemicals known to the  
State of California to cause cancer and  
birth defects or other reproductive harm.  
Wash hands after handling.  
WARNING: Do not coast down a hill in  
neutral, you may lose control of the tractor.  
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PRODUCT SPECIFICATIONS  
CUSTOMER RESPONSIBILITIES  
• Read and observe the safety rules.  
• Follow a regular schedule in main-  
taining, caring for and using your tractor.  
• Follow the instructions under “Mainte-  
nance” and “Storage” sections of this  
owner’s manual.  
Gasoline  
Capacity and  
Type:  
1.25  
Unleaded and  
Regular  
Oil Type  
(API-SF-SJ):  
SAE 30 (above 32°F)  
SAE 5W-30  
(below 32°F)  
WARNING: This tractor is equipped  
with an internal combustion engine and  
should not be used on or near any unim-  
proved forest-covered, brush-covered or  
grass-covered land unless the engine’s  
exhaust system is equipped with a spark  
arrester meeting applicable local or state  
laws (if any). If a spark arrester is used, it  
should be maintained in effective working  
order by the operator.  
In the state of California the above is  
required by law (Section 4442 of the  
California Public Resources Code). Other  
states may have similar laws. Federal  
laws apply on federal lands. A spark ar-  
rester for the muffler is available through  
your nearest authorized service center/de-  
partment (See REPAIR PARTS section of  
this manual).  
Oil Capacity:  
3 Pints  
Spark Plug:  
(Gap: .030")  
Champion RC12YC  
Ground Speed (MPH):  
Forward:  
1st 1.1  
2nd 2.2  
3rd 3.4  
4th 4.3  
5th 5.5  
1.7  
Reverse:  
Tire Pressure:  
Front:  
Rear:  
14 PSI  
12 PSI  
Charging  
System:  
3 Amps Battery  
5 Amps Headlights  
Battery:  
Amp/Hr:  
Min. CCA: 230  
Case Size: U1R  
28  
Blade Bolt Torque: 27-35 Ft. Lbs.  
CONGRATULATIONS on your purchase  
of a new tractor. It has been designed,  
engineered and manufactured to give  
you the best possible dependability and  
performance.  
Should you experience any problem you  
cannot easily remedy, please contact  
your nearest authorized service center/  
department. We have competent, well-  
trained technicians and the proper tools to  
service or repair this tractor.  
Please read and retain this manual. The  
instructions will enable you to assemble  
and maintain your tractor properly. Always  
observe the “SAFETY RULES”.  
5
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UNASSEMBLED PARTS  
Steering Wheel  
Steering  
Wheel Insert  
(1) Hex nut 1/2-20  
(1) Locknut  
(1) Large Flat Washer  
1/4-28  
(1) Hex Bolt 1/4-28 x 1-1/4  
Steering  
Extension  
Shaft  
Steering Wheel  
Adapter  
Steering  
Boot  
Seat  
(1) Washer  
17/32 x 1-3/16 x 12 Gauge  
(1)Knob  
Slope Sheet  
(1) Oil Drain Tube  
For Future Use  
Keys  
(2) Keys  
6
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ASSEMBLY/PRE-OPERATION  
Your new tractor has been assembled at the factory with the exception of those parts left  
unassembled for shipping purposes. To ensure safe and proper operation of your tractor  
all parts and hardware you assemble must be tightened securely. Use the correct tools  
as necessary to insure proper tightness. Review the video cassette before you begin.  
TOOLS REQUIRED FOR  
ASSEMBLY  
A socket wrench set will make assembly  
easier. Standard wrench sizes you need  
are listed below.  
7. Snap steering wheel insert into center  
of steering wheel.  
8. Remove protective materials from trac-  
tor hood and grill.  
IMPORTANT: Check for and remove any  
staples in skid that may puncture tires  
where tractor is to roll off skid.  
(1) 3/4" wrench  
(2) 7/16" wrench  
(1) Pliers  
(1) Utility knife  
(1) Tire pressure gauge  
When right or left hand is mentioned in  
this manual, it means, from your point of  
view, when you are in the operating posi-  
tion (seated behind the steering wheel).  
1/2 Hex Nut  
Insert  
Large Flat  
Washer  
TO REMOVE TRACTOR FROM  
CARTON  
UNPACK CARTON  
Steering  
Wheel  
1. Remove all accessible loose parts  
and parts boxes from carton.  
Steering  
Boot  
2. Cut along dotted lines on all four pan-  
els of carton. Remove end panels and  
lay side panels flat.  
3. Check for any additional loose parts  
or cartons and remove.  
Tabs  
Adapter  
Extension  
Shaft  
BEFORE REMOVING TRACTOR  
FROM SKID  
ATTACH STEERING WHEEL  
1/4 Locknut  
1/4 Hex  
Bolt  
ASSEMBLE EXTENSION SHAFT AND  
BOOT  
1. Slide extension shaft onto lower steer-  
ing shaft. Align mounting holes in ex-  
tension and lower shafts and install 1/4  
hex bolt and locknut. Tighten securely.  
IMPORTANT: Tighten bolt and nut se-  
curely to 10-12 ft. lbs torque.  
Lower  
Steering  
Shaft  
Tab  
Slots  
2. Place tabs of steering boot over tab  
slots in dash and push down to secure.  
INSTALL STEERING WHEEL  
3. Position front wheels of the tractor so  
they are pointing straight forward.  
4. Remove steering wheel adapter from  
steering wheel and slide adapter onto  
steering shaft extension.  
5. Position steering wheel so cross bars  
are horizontal (left to right) and slide  
inside boot and onto adapter.  
6. Assemble large flat washer, 1/2 hex nut  
and tighten securely.  
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HOW TO SET UPYOUR TRACTOR  
INSTALL SEAT  
Adjust seat before tightening adjustment  
knob.  
Seat pan  
Label  
1. Remove adjustment knob and flat  
washer securing seat to cardboard  
packing and set aside for assembly of  
seat to tractor.  
Terminal  
Terminal  
2. Pivot seat upward and remove from  
the cardboard packing. Remove the  
cardboard packing and discard.  
3. Place seat on seat pan so head of  
shoulder bolt is positioned over large  
slotted hole in pan.  
4. Push down on seat to engage shoulder  
bolt in slot and pull seat towards rear of  
tractor.  
5. Pivot seat and pan forward and as-  
semble adjustment knob and flat  
washer loosely. Do not tighten.  
6. Lower seat into operating position and  
sit in seat.  
7. Slide seat until a comfortable position  
is reached which allows you to press  
clutch/brake pedal all the way down.  
8. Get off seat without moving its ad-  
justed position.  
02602  
NOTE: You may now roll or drive your  
tractor off the skid. Follow the appropriate  
instruction below to remove the tractor  
from the skid.  
TO ROLL TRACTOR OFF SKID (See  
Operation section for location and  
function of controls)  
1. Press lift lever plunger and raise  
attachment lift lever to its highest po-  
sition.  
2. Release parking brake by depressing  
clutch/brake pedal.  
3. Place gearshift lever in neutral (N)  
position.  
4. Roll tractor forward off skid.  
5. Remove banding holding deflector  
shield up against tractor.  
9. Raise seat and tighten adjustment  
knob securely.  
TO DRIVE TRACTOR OFF SKID (See  
Operation section for location and  
function of controls)  
Seat  
Shoulder  
Bolt  
WARNING: Before starting, read, un-  
derstand and follow all instructions in the  
Operation section of this manual. Be sure  
tractor is in a well-ventilated area. Be sure  
the area in front of tractor is clear of other  
people and objects.  
Seat Pan  
1. Be sure all the above assembly steps  
have been completed.  
2. Check engine oil level and fill fuel tank  
with gasoline.  
3. Sit on seat in operating position,  
depress clutch/brake pedal and set the  
parking brake.  
Flat Washer  
Adjustment  
02464  
Knob  
4. Place gear shift lever in neutral (N)  
position.  
5. Press lift lever plunger and raise  
attachment lift lever to its highest posi-  
tion.  
6. Start the engine. After engine has  
started, move throttle control to idle  
position.  
7. Depress clutch/brake pedal into full  
"BRAKE" position and hold. Move  
gearshift lever to 1st gear.  
CHECK BATTERY  
1. Lift seat pan to raised position.  
NOTE: If this battery is put into service  
after month and year indicated on label  
(label located between terminals) charge  
battery for minimum of one hour at 6-10  
amps. (See "BATTERY" in Maintenance  
section of this manual for charging instruc-  
tions).  
8. Slowly release clutch/brake pedal and  
slowly drive tractor off skid.  
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9. Apply brake to stop tractor, set park-  
ing brake and place gearshift lever in  
neutral position.  
10.Turn ignition key to "STOP" position.  
Continue with the instructions that follow.  
CHECKLIST  
Before you operate your new tractor, we  
wish to assure that you receive the best  
performance and satisfaction from this  
Quality Product.  
Please review the following checklist:  
All assembly instructions have been  
completed.  
No remaining loose parts in carton.  
Battery is properly prepared and  
charged. (Minimum 1 hour at 6 amps).  
Seat is adjusted comfortably and tight-  
ened securely.  
CHECK TIRE PRESSURE  
The tires on your tractor were overin-  
flated at the factory for shipping purposes.  
Correct tire pressure is important for best  
cutting performance.  
• Reduce tire pressure to PSI shown in  
“PRODUCT SPECIFICATIONS” section  
of this manual.  
All tires are properly inflated. (For ship-  
ping purposes, the tires were overin-  
flated at the factory).  
CHECK FOR PROPER POSITION  
OF ALL BELTS  
See the figures that are shown for replac-  
ing motion and mower blade drive belts  
in the Service and Adjustments section  
of this manual. Verify that the belts are  
routed correctly.  
Be sure mower deck is properly leveled  
side-to-side/front-to-rear for best cutting  
results. (Tires must be properly inflated  
for leveling).  
Check mower and drive belts. Be sure  
they are routed properly around pulleys  
and inside all belt keepers.  
Check wiring. See that all connections  
are still secure and wires are properly  
clamped.  
While learning how to use your tractor, pay  
extra attention to the following important  
items:  
Engine oil is at proper level.  
Fuel tank is filled with fresh, clean, regu-  
lar unleaded gasoline.  
Become familiar with all controls, their  
location and function. Operate them  
before you start the engine.  
CHECK DECK LEVELNESS  
For best cutting results, mower hous-  
ing should be properly leveled. See “TO  
LEVEL MOWER HOUSING” in the Service  
and Adjustments section of this manual.  
CHECK BRAKE SYSTEM  
After you learn how to operate your trac-  
tor, check to see that the brake is properly  
adjusted. See “TO ADJUST BRAKE” in  
the Service and Adjustments section of  
this manual.  
Be sure brake system is in safe operat-  
ing condition.  
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OPERATION  
These symbols may appear on your tractor or in literature supplied with the product.  
Learn and understand their meaning.  
IGNITION  
FAST  
SLOW  
REVERSE  
HIGH  
LOW  
NEUTRAL  
CHOKE  
P
LIGHTS ON  
ENGINE START  
ENGINE ON  
PARKING BRAKE  
PARKING BRAKE PARKING BRAKE  
ENGINE OFF  
LOCKED  
UNLOCKED  
OIL PRESSURE  
BATTERY  
REVERSE  
FUEL  
FORWARD  
OVER TEMP  
LIGHT  
MOWER HEIGHT  
MOWER LIFT  
15  
15  
ATTACHMENT  
CLUTCH ENGAGED  
ATTACHMENT  
CLUTCH DISENGAGED  
SLOPE HAZARDS  
KEEP AREA CLEAR  
(SEE SAFETY RULES SECTION)  
DANGER, KEEP HANDS  
AND FEET AWAY  
DANGER indicates a hazard which, if not avoided,  
will result in death or serious injury.  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
FREE WHEEL  
(Automatic Models only)  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
CAUTION when used without the alert symbol,  
indicates a situation that could result in damage  
to the tractor and/or engine.  
Failure to follow instructions  
could result in serious injury or  
death. The safety alert symbol  
is used to identify safety inform-  
ation about hazards which can  
result in death, serious injury  
and/or property damage.  
HOT SURFACES indicates a hazard which,  
if not avoided, could result in death, serious injury  
and/or property damage.  
FIRE indicates a hazard which, if not avoided,  
could result in death, serious injury and/or  
property damage.  
10  
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KNOWYOUR TRACTOR  
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR  
TRACTOR  
Compare the illustrations with your tractor to familiarize yourself with the locations of  
various controls and adjustments. Save this manual for future reference.  
Attachment  
Clutch Lever  
Ignition Switch  
Light Switch Position  
Lift Lever  
Plunger  
Throttle/Choke  
Control  
Attachment  
Lift Lever  
Clutch/Brake  
Pedal  
Height  
Adjustment  
Indicator  
Parking Brake Lever  
Gearshift Lever  
Our tractors conform to the safety standards of the  
American National Standards Institute.  
ATTACHMENT CLUTCH LEVER - Used  
to engage the mower blades, or other at-  
tachments mounted to your tractor.  
ATTACHMENT LIFT LEVER - Used to  
raise, lower, and adjust the mower deck or  
other attachments mounted to your tractor.  
CLUTCH/BRAKE PEDAL - Used for  
declutching and braking the tractor and  
starting the engine.  
IGNITION SWITCH - Used for starting  
and stopping the engine.  
LIFT LEVER PLUNGER - Used to re-  
lease attachment lift lever when changing  
its position.  
LIGHT SWITCH POSITION - Turns the  
headlights on and off.  
PARKING BRAKE LEVER - Locks  
clutch/brake pedal into the brake position.  
THROTTLE/CHOKE CONTROL - Used  
for starting and controlling engine speed.  
GEARSHIFT LEVER - Selects the speed  
and direction of tractor.  
11  
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The operation of any tractor can result in foreign objects thrown into the  
eyes, which can result in severe eye damage. Always wear safety glasses  
or eye shields while operating your tractor or performing any adjustments  
or repairs. We recommend a wide vision safety mask over spectacles or  
standard safety glasses.  
00155  
• Never use choke to stop engine.  
HOW TO USEYOUR TRACTOR  
TO SET PARKING BRAKE  
IMPORTANT: Leaving the ignition switch  
in any position other than "STOP" will  
cause the battery to discharge and go  
dead.  
Your tractor is equipped with an operator  
presence sensing switch. When engine  
is running, any attempt by the operator  
to leave the seat without first setting the  
parking brake will shut off the engine.  
1. Depress clutch/brake pedal all the way  
down and hold.  
NOTE: Under certain conditions when  
tractor is standing idle with the engine  
running, hot engine exhaust gases may  
cause “browning” of grass. To eliminate  
this possibility, always stop engine when  
stopping tractor on grass areas.  
2. Pull parking brake lever up and  
release pressure from clutch/brake  
pedal. Pedal should remain in brake  
position. Make sure parking brake will  
hold tractor secure.  
CAUTION: Always stop tractor  
completely, as described above, before  
leaving the operator's position.  
Attachment Clutch  
Throttle/Choke  
Control  
TO USE THROTTLE CONTROL  
Lever “Engaged”  
Position  
Always operate engine at full throttle.  
• Operating engine at less than full  
throttle reduces the battery charging  
rate.  
• Full throttle offers the best bagging and  
mower performance.  
Ignition Key  
“Disengaged”  
Position  
Clutch/  
Brake  
Pedal  
Parking  
Brake  
TO MOVE FORWARD AND  
BACKWARD  
“Engaged”  
Position  
The direction and speed of movement is  
controlled by the gearshift lever.  
1. Start tractor with clutch/brake pedal  
depressed and gearshift lever in neu-  
tral (N) position.  
2. Move gearshift lever to desired po-  
sition.  
Gearshift  
Lever  
“Brake”  
Position  
“Disengaged”  
Position  
STOPPING  
3. Slowly release clutch/brake pedal to  
start movement.  
MOWER BLADES -  
To stop mower blades, move at-  
tachment clutch lever to disengaged  
position.  
IMPORTANT: Bring tractor to a complete  
stop before shifting or changing gears.  
Failure to do so will shorten the useful life  
of your transaxle.  
GROUND DRIVE -  
To stop ground drive, depress clutch/  
brake pedal all the way down.  
• Move gearshift lever to neutral (N)  
position.  
TO ADJUST MOWER CUTTING HEIGHT  
The position of the attachment lift lever  
determines the cutting height.  
• Grasp lift lever.  
• Press plunger with thumb and move  
lever to desired position.  
ENGINE -  
• Move throttle control to slow position.  
NOTE: Failure to move throttle control  
to slow position to allow engine to idle  
before stopping may cause engine to  
“backfire”.  
Turn ignition key to “STOP” position and  
remove key. Always remove key when  
leaving tractor to prevent unauthorized  
use.  
The cutting height range is approxi-  
mately 1-1/2 to 4". The heights are  
measured from the ground to the blade  
tip with the engine not running. These  
heights are approximate and may vary  
depending upon soil conditions, height of  
grass and types of grass being mowed.  
12  
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• The average lawn should be cut to ap-  
proximately 2-1/2 inches during the cool  
season and to over 3 inches during hot  
months. For healthier and better looking  
lawns, mow often and after moderate  
growth.  
• For best cutting performance, grass over  
6 inches in height should be mowed  
twice. Make the first cut relatively high;  
the second to desired height.  
• If slowing is necessary, move throttle  
control lever to slower position.  
• If stopping is absolutely necessary, push  
clutch/brake pedal quickly to brake posi-  
tion and engage parking brake.  
• Move gearshift lever to 1st gear. Be  
sure you have allowed room for tractor  
to roll slightly as you restart movement.  
To restart movement, slowly release  
parking brake and clutch/brake pedal.  
• Make all turns slowly.  
TO OPERATE MOWER  
TO TRANSPORT  
Your tractor is equipped with an operator  
presence sensing switch. Any attempt  
by the operator to leave the seat with the  
engine running and the attachment clutch  
engaged will shut off the engine.You must  
remain fully and centrally positioned in the  
seat to prevent the engine from hesitating  
or cutting off when operating your equip-  
ment on rough, rolling terrain or hills.  
1. Select desired height of cut.  
2. Start mower blades by engaging at-  
tachment clutch control.  
TO STOP MOWER BLADES -  
disengage attachment clutch control.  
• Raise attachment lift to highest position  
with attachment lift control.  
• When pushing or towing your tractor,  
be sure gearshift lever is in neutral (N)  
position.  
• Do not push or tow tractor at more than  
five (5) MPH.  
NOTE: To protect hood from damage  
when transporting your tractor on a truck  
or a trailer, be sure hood is closed and  
secured to tractor. Use an appropriate  
means of tying hood to tractor (rope, cord,  
etc.).  
TOWING CARTS AND OTHER ATTACH-  
MENTS  
CAUTION: Do not operate the mower  
without either the entire grass catcher,  
on mowers so equipped, or the deflector  
shield in place.  
Tow only the attachments that are recom-  
mended by and comply with specifications  
of the manufacturer of your tractor. Use  
common sense when towing. Too heavy  
of a load, while on a slope, is dangerous.  
Tires can lose traction with the ground and  
cause you to lose control of your tractor.  
Attachment Clutch Lever  
“Engaged” Position  
Attachemnt  
Lift Lever  
High Position  
BEFORE STARTING THE ENGINE  
CHECK ENGINE OIL LEVEL  
Low  
Position  
The engine in your tractor has been  
shipped, from the factory, already filled  
with summer weight oil.  
“Disengaged”  
Position  
1. Check engine oil with tractor on level  
ground.  
2. Remove oil fill cap/dipstick and wipe  
clean, reinsert the dipstick and screw  
cap tight, wait for a few seconds, re-  
move and read oil level. If necessary,  
add oil until “FULLmark on dipstick is  
reached. Do not overfill.  
• For cold weather operation you should  
change oil for easier starting (See “OIL  
VISCOSITY CHART” in the Mainte-  
nance section of this manual).  
Deflector  
Shield  
01931  
TO OPERATE ON HILLS  
WARNING: Do not drive up or down  
hills with slopes greater than 15° and do  
not drive across any slope. Use the slope  
guide provided at the back of this manual.  
• Choose the slowest speed before start-  
ing up or down hills.  
To change engine oil, see the Mainte-  
nance section in this manual.  
• Avoid stopping or changing speed on  
hills.  
13  
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ADD GASOLINE  
TO START ENGINE  
• Fill fuel tank to bottom of filler neck. Do  
not overfill. Use fresh, clean, regular  
unleaded gasoline with a minimum of  
87 octane. (Use of leaded gasoline will  
increase carbon and lead oxide deposits  
and reduce valve life). Do not mix oil  
with gasoline. Purchase fuel in quan-  
tities that can be used within 30 days to  
assure fuel freshness.  
CAUTION: Wipe off any spilled oil or  
fuel. Do not store, spill or use gasoline  
near an open flame.  
IMPORTANT: When operating in temper-  
atures below32°F(0°C), use fresh, clean  
winter grade gasoline to help insure good  
cold weather starting.  
CAUTION: Alcohol blended fuels (called  
gasohol or using ethanol or methanol) can  
attract moisture which leads to separa-  
tion and formation of acids during storage.  
Acidic gas can damage the fuel system  
of an engine while in storage. To avoid  
engine problems, the fuel system should  
be emptied before storage of 30 days  
or longer. Drain the gas tank, start the  
engine and let it run until the fuel lines  
and carburetor are empty. Use fresh fuel  
next season. See Storage Instructions for  
additional information. Never use engine  
or carburetor cleaner products in the fuel  
tank or permanent damage may occur.  
When starting the engine for the first time  
or if the engine has run out of fuel, it will  
take extra cranking time to move fuel from  
the tank to the engine.  
1. Sit on seat in operating position,  
depress clutch/brake pedal and set  
parking brake.  
2. Place gear shift lever in neutral (N)  
position.  
3. Move attachment clutch to disengaged  
position.  
4. Move throttle control to choke position.  
NOTE: Before starting, read the warm  
and cold starting procedures below.  
5. Insert key into ignition and turn key  
clockwise to start position and release  
key as soon as engine starts. Do  
not run starter continuously for more  
than fifteen seconds per minute. If the  
engine does not start after several  
attempts, move throttle control to fast  
position, wait a few minutes and try  
again. If engine still does not start,  
move the throttle control back to the  
choke position and retry.  
WARM WEATHER STARTING (50° F and  
above)  
6. When engine starts, move the throttle  
control to the fast position.  
• The attachments and ground drive can  
now be used. If the engine does not  
accept the load, restart the engine and  
allow it to warm up for one minute using  
the choke as described above.  
COLD WEATHER STARTING ( 50° F and  
below)  
6. When engine starts, leave throttle  
control in choke position until engine  
warms up and begins to run roughly.  
Once rough running begins, imme-  
diately move the throttle control to the  
fast position. Engine warm-up may  
take from several seconds to several  
minutes (the colder the temperature,  
the longer the warm-up).  
• The attachments can also be used dur-  
ing the engine warm-up period.  
NOTE: If at a high altitude (above 3000  
feet) or in cold temperatures (below 32 F)  
the carburetor fuel mixture may need to  
be adjusted for best engine performance  
(see “TO ADJUST CARBURETOR” in the  
Service and Adjustments section of this  
manual).  
14  
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MOWING TIPS  
• Tire chains cannot be used when the  
mower housing is attached to tractor.  
• Mower should be properly leveled for  
best mowing performance. See “TO  
LEVEL MOWER HOUSING” in the  
Service and Adjustments section of this  
manual.  
• The left hand side of mower should be  
used for trimming.  
00272  
• Drive so that clippings are discharged  
onto the area that has already been  
cut. Have the cut area to the right of  
the tractor. This will result in a more  
even distribution of clippings and more  
uniform cutting.  
• If grass is extremely tall, it should be  
mowed twice to reduce load and pos-  
sible fire hazard from dried clippings.  
Make first cut relatively high; the second  
to the desired height.  
• When mowing large areas, start by  
turning to the right so that clippings will  
discharge away from shrubs, fences,  
driveways, etc. After one or two rounds,  
mow in the opposite direction making  
left hand turns until finished.  
• Do not mow grass when it is wet.  
Wet grass will plug mower and leave  
undesirable clumps. Allow grass to dry  
before mowing.  
Always operate engine at full throttle  
when mowing to assure better mow-  
ing performance and proper discharge  
of material. Regulate ground speed by  
selecting a low enough gear to give the  
mower cutting performance as well as  
the quality of cut desired.  
• When operating attachments, select a  
ground speed that will suit the terrain  
and give best performance of the at-  
tachment being used.  
15  
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MAINTENANCE  
MAINTENANCE SCHEDULE  
USE  
HOURS  
HOURS  
FILL IN DATES  
HOURSHOURS  
50 100  
STORAGE  
EACH  
8
25  
SEASON  
AS YOU COMPLETE  
REGULAR SERVICE  
BEFORE SERVICE DATES  
EVERY EVERY EVERY EVERY EVERY  
BEFORE  
Check Brake Operation  
Check Tire Pressure  
Check Operator Presence and  
Interlock Systems  
T
Check for Loose Fasteners  
R
5
A
Sharpen/Replace Mower Blades  
3
C
Lubrication Chart  
T
Check Battery Level  
4
0
Clean Battery and Terminals  
R
Check Transaxle Cooling  
Check V-Belts  
Check Engine Oil Level  
Change Engine Oil (with oil filter)  
1,2  
Change Engine Oil (without oil filter)  
1,2  
E
Clean Air Filter  
N
2
2
G
Clean Air Screen  
I
Inspect Muffler/Spark Arrester  
N
Replace Oil Filter (If equipped)  
1,  
2
2
E
Clean Engine Cooling Fins  
Replace Spark Plug  
Replace Air Filter Paper Cartridge  
Replace Fuel Filter  
2
3 - Replace blades more often when mowing in sandy soil.  
4 - Not required if equipped with maintenance-free battery.  
5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.  
Do not overtighten.  
1 - Change more often when operating under a heavy load or  
in high ambient temperatures.  
2 - Service more often when operating in dirty or dusty conditions.  
LUBRICATION CHART  
GENERAL RECOMMENDATIONS  
The warranty on this tractor does not  
cover items that have been subjected to  
operator abuse or negligence. To receive  
full value from the warranty, operator  
must maintain tractor as instructed in this  
manual.  
Spindle  
Spindle  
Zerk  
Zerk  
Front Wheel  
Bearing  
Front Wheel  
Bearing Zerk  
Some adjustments will need to be made  
periodically to properly maintain your  
tractor.  
Zerk  
At least once a season, check to see if  
you should make any of the adjustments  
described in the Service and Adjustments  
section of this manual.  
Engine  
• At least once a year you should replace  
the spark plug, clean or replace air filter,  
and check blades and belts for wear.  
A new spark plug and clean air filter  
assure proper air-fuel mixture and help  
your engine run better and last longer.  
01964  
GENERAL PURPOSE GREASE  
REFER TO MAINTENANCE “ENGINE”  
SECTION  
IMPORTANT: Do not oil or grease the  
pivot points which have special nylon  
bearings. Viscous lubricants will attract  
dust and dirt that will shorten the life of  
the self-lubricating bearings. If you feel  
they must be lubricated, use only a dry,  
powdered graphite type lubricant sparingly.  
BEFORE EACH USE  
1. Check engine oil level.  
2. Check brake operation.  
3. Check tire pressure.  
4. Check operator presence and  
interlock systems for proper operation.  
5. Check for loose fasteners.  
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4. Reassemble blade bolt, lock washer  
and flat washer in exact order as  
shown.  
5. Tighten blade bolt securely (27-35 Ft.  
Lbs. torque).  
IMPORTANT: Blade bolt is heat treated.  
If bolt needs replacing, replace only with  
approve bolt shown in the Repair Parts.  
TRACTOR  
Always observe safety rules when per-  
forming any maintenance.  
BRAKE OPERATION  
If tractor requires more than six (6) feet  
stopping distance at high speed in highest  
gear, then brake must be adjusted. (See  
“TO ADJUST BRAKE” in the Service and  
Adjustments section of this manual).  
TIRES  
• Maintain proper air pressure in all tires  
(See “PRODUCT SPECIFICATIONS”  
section of this manual).  
Trailing  
Edge  
Up  
Mandrel  
Center  
Hole  
Assembly  
Star  
Blade  
Lock Washer  
Blade Bolt  
• Keep tires free of gasoline, oil, or insect  
control chemicals which can harm rub-  
ber.  
Flat Washer  
TO SHARPEN BLADE  
• Avoid stumps, stones, deep ruts, sharp  
objects and other hazards that may  
cause tire damage.  
NOTE: We do not recommend sharp-  
ening blade - but if you do, be sure the  
blade is balanced.  
NOTE: To seal tire punctures and prevent  
flat tires due to slow leaks, tire sealant  
may be purchased from your local parts  
dealer. Tire sealant also prevents tire dry  
rot and corrosion.  
Care should be taken to keep the blade  
balanced. An unbalanced blade will cause  
excessive vibration and eventual damage  
to mower and engine.  
• The blade can be sharpened with a file  
or on a grinding wheel. Do not attempt  
to sharpen while on the mower.  
To check blade balance, you will need a  
5/8" diameter steel bolt, pin, or a cone  
balancer. (When using a cone balancer,  
follow the instructions supplied with  
balancer.)  
NOTE: Do not use a nail for balancing  
blade. The lobes of the center hole may  
appear to be centered, but are not.  
• Slide blade on to an unthreaded portion  
of the steel bolt or pin and hold the  
bolt or pin parallel with the ground. If  
blade is balanced, it should remain in a  
horizontal position. If either end of the  
blade moves downward, sharpen the  
heavy end until the blade is balanced.  
OPERATOR PRESENCE SYSTEM  
Be sure operator presence and interlock  
systems are working properly. If your trac-  
tor does not function as described, repair  
the problem immediately.  
• The engine should not start unless  
the brake pedal is fully depressed and  
attachement clutch control is in the  
disengaged position.  
• When the engine is running, any at-  
tempt by the operator to leave the seat  
without first setting the parking brake  
should shut off the engine.  
• When the engine is running and the  
attachment clutch is engaged, any at-  
tempt by the operator to leave the seat  
should shut off the engine.  
• The attachment clutch should never op-  
erate unless the operator is in the seat.  
BLADE CARE  
For best results mower blades must be  
kept sharp. Replace bent or damaged  
blades.  
01202  
5/8” Bolt or Pin  
Blade  
Center Hole  
BATTERY  
Your tractor has a battery charging system  
which is suffi cient for normal use. How-  
ever, periodic charging of the battery with  
an automotive charger will extend its life.  
• Keep battery and terminals clean.  
• Keep battery bolts tight.  
BLADE REMOVAL  
1. Raise mower to highest position to al-  
low access to blades.  
2. Remove blade bolt, lock washer and  
flat washer securing blade.  
3. Install new or resharpened blade  
with trailing edge up towards deck as  
shown.  
IMPORTANT: To ensure proper assembly,  
center hole in blade must align with star  
on mandrel assembly.  
• Keep small vent holes open.  
• Recharge at 6-10 amperes for 1 hour.  
NOTE: The original equipment battery on  
your tractor is maintenance free. Do not  
attempt to open or remove caps or covers.  
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Adding or checking level of electrolyte is  
not necessary.  
TO CHANGE ENGINE OIL  
Determine temperature range expected  
before oil change. All oil must meet API  
service classification SF-SJ.  
• Be sure tractor is on level surface.  
• Oil will drain more freely when warm.  
• Catch oil in a suitable container.  
1. Remove oil fill cap/dipstick. Be careful  
not to allow dirt to enter the engine  
when changing oil.  
TO CLEAN BATTERY AND TERMINALS  
Corrosion and dirt on the battery and  
terminals can cause the battery to “leak”  
power.  
1. Disconnect BLACK battery cable first  
then RED battery cable and remove  
battery from tractor.  
2. Rinse the battery with plain water and  
dry.  
3. Clean terminals and battery cable ends  
with wire brush until bright.  
2. Remove yellow cap from end of drain  
valve and install the drain tube onto the  
fitting.  
Oil Drain Valve  
4. Coat terminals with grease or petro-  
leum jelly.  
5. Reinstall battery (See “REPLACING  
BATTERY" in the SERVICE AND AD-  
JUSTMENTS section of this manual).  
Closed  
and  
Locked  
Position  
TRANSAXLE COOLING  
Keep transaxle free from build-up of dirt  
and chaff which can restrict cooling.  
Drain  
Tube  
Yellow Cap  
V-BELTS  
Check V-belts for deterioration and wear  
after 100 hours of operation and replace  
if necessary. The belts are not adjustable.  
Replace belts if they begin to slip from  
wear.  
ENGINE  
LUBRICATION  
Only use high quality detergent oil rated  
with API service classification SF-SJ. Se-  
lect the oil’s SAE viscosity grade accord-  
ing to your expected operating tempera-  
ture.  
3. Unlock drain valve by pushing inward  
slightly and turning counterclockwise.  
4. To open, pull out on the drain valve.  
5. After oil has drained completely, close  
and lock the drain valve by pushing  
inward and turning clockwise until the  
pin is in the locked position as shown.  
6. Remove the drain tube and replace the  
cap onto the end of the drain valve.  
7. Refill engine with oil through oil fill dipstick  
tube. Pour slowly. Do not overfill. For  
approximate capacity see “PRODUCT  
SPECIFICATIONS” section of this manual.  
8. Use gauge on oil fill cap/dipstick for  
checking level. For accurate reading,  
tighten dipstick cap securely onto the  
tube before removing dipstick. Keep oil  
at “FULLline on dipstick. Tighten cap  
onto the tube securely when finished.  
SAE VISCOSITY GRADES  
SAE 30  
5W-30  
-20  
0
30  
32 40  
0
100  
60  
80  
F
C
-20  
10  
-30  
-10  
20  
30  
40  
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
oil_visc_chart1_e  
NOTE: Although multi-viscosity oils  
(5W30, 10W30 etc.) improve starting in  
cold weather, these multi-viscosity oils will  
result in increased oil consumption when  
used above 32°F. Check your engine oil  
level more frequently to avoid possible  
engine damage from running low on oil.  
Change the oil after every 25 hours of op-  
eration or at least once a year if the tractor  
is not used for 25 hours in one year.  
Check the crankcase oil level before start-  
ing the engine and after each eight (8)  
hours of operation. Tighten oil fill cap/  
dipstick securely each time you check the  
oil level.  
CLEAN AIR SCREEN  
Air screen must be kept free of dirt and  
chaff to prevent engine damage from  
overheating. Clean with a wire brush or  
compressed air to remove dirt and stub-  
born dried gum fibers.  
AIR FILTER  
Your engine will not run properly using a  
dirty air filter. Replace pre-cleaner after  
every 25 hours of operation or every  
season. Service paper cartridge every  
100 hours of operation or every season,  
whichever occurs first.  
Service air cleaner more often under  
dusty conditions.  
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Clean out chaff and debris  
1. Pull up on air filter cover handle and  
rotate towards engine.  
2. Remove cover.  
Air Screen  
3. Carefully remove air filter cartridge and  
pre-cleaner from base.  
4. Clean base carefully to prevent debris  
from falling into carburetor.  
NOTE: If very dirty or damaged, replace  
cartridge.  
5. Place new pre-cleaner and cartridge  
firmly in base.  
6. Align tabs on cover with slots in blower  
housing and replace cover.  
02744  
7. Hook handle on cover and push down  
on handle to close.  
MUFFLER  
IMPORTANT: Petroleum solvents, such  
as kerosene, are not to be used to clean  
the cartridge. They may cause deterio-  
ration of the cartridge. Do not oil car-  
tridge. Do not use pressurized air to clean  
cartridge.  
Inspect and replace corroded muffler and  
spark arrester (if equipped) as it could cre-  
ate a fire hazard and/or damage.  
SPARK PLUG(S)  
Replace spark plug(s) at the beginning  
of each mowing season or after every  
100 hours of operation, whichever occurs  
first. Spark plug type and gap setting are  
shown in “PRODUCT SPECIFICATIONS”  
section of this manual.  
Handle  
IN-LINE FUEL FILTER  
The fuel filter should be replaced once  
each season. If fuel filter becomes  
clogged, obstructing fuel flow to carbu-  
retor, replacement is required.  
1. With engine cool, remove filter and  
plug fuel line sections.  
Cover  
2. Place new fuel filter in position in fuel line  
with arrow pointing towards carburetor.  
3. Be sure there are no fuel line leaks and  
clamps are properly positioned.  
4. Immediately wipe up any spilled gaso-  
line.  
Cartridge  
Pre-cleaner  
Clamp  
Clamp  
Fuel Filter  
Base  
Tabs  
CLEANING  
• Clean engine, battery, seat, finish, etc.  
of all foreign matter.  
Slots  
• Keep finished surfaces and wheels free  
of all gasoline, oil, etc.  
• Protect painted surfaces with auto-  
motive type wax.  
We do not recommend using a garden  
hose or pressure washer to clean your  
tractor unless the engine and transmis-  
sion are covered to keep water out. Water  
in engine or transmission will shorten the  
useful life of your tractor. Use compressed  
air or a leaf blower to remove grass,  
leaves and trash from tractor and mower.  
ENGINE COOLING SYSTEM  
Debris may clog the engine’s air cool-  
ing system. Remove blower housing and  
clean area shown to prevent overheating  
and engine damage.  
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SERVICE AND ADJUSTMENTS  
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY  
SERVICE OR ADJUSTMENTS:  
1. Depress clutch/brake pedal fully and set parking brake.  
2. Place gearshift lever in neutral (N) position.  
3. Place attachment clutch in “DISENGAGED” position.  
4. Turn ignition key to “STOP” and remove key.  
5. Make sure the blades and all moving parts have completely stopped.  
6. Disconnect spark plug wire from spark plug and place wire where it cannot  
come in contact with plug.  
TRACTOR  
TO REMOVE MOWER  
Mower will be easier to remove from the  
right side of tractor.  
IMPORTANT: If an attachment other than  
the mower deck is to be mounted on the  
tractor, remove the front links and hook  
the clutch spring Into square hole in frame.  
1. Place attachment clutch in “DISEN-  
GAGED” position.  
TO INSTALL MOWER  
1. Raise attachment lift lever to its highest  
2. Move attachment lift lever forward to  
lower mower to its lowest position.  
3. Roll belt off engine pulley.  
4. Remove small retainer spring, and  
remove clutch spring off pulley bolt.  
5. Remove large retainer spring, slide  
collar off and push housing guide out  
of bracket.  
6. Disconnect anti-sway bar from chassis  
bracket by removing retainer spring.  
7. Disconnect suspension arms from rear  
deck brackets by removing retainer  
springs.  
position.  
2. Slide mower under tractor with deflec-  
tor shield to right side of tractor.  
3. Lower lift lever to its lowest position.  
4. Connect front links to mower deck and  
secure with retainer springs.  
5. Connect suspension arms to rear  
deck brackets and secure with retainer  
springs.  
6. Connect anti-sway bar to chassis  
bracket and secure with retainer spring.  
7. Push clutch cable housing guide into  
bracket, slide collar onto guide and  
secure with large retainer spring.  
8. Place flat washer and clutch spring on  
idler pulley bolt and secure with small  
retainer spring.  
8. Disconnect front links from deck by  
removing retainer springs.  
9. Raise lift lever to raise suspension  
arms. Slide mower out from under trac-  
tor.  
9. Install belt onto engine pulley.  
Small Retainer  
Spring  
Flat Washer  
Clutch Spring  
Suspension  
Arms  
Square Hole  
Small Retainer  
Spring  
Engine  
Pulley  
Clutch  
Spring  
Retainer  
Spring  
Front Link  
Retainer Springs  
(Both Sides)  
Anti-Sway  
Bar  
Collar  
Housing  
Guide  
Large Retainer  
Spring  
Bracket02695  
Deflector Shield  
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TO LEVEL MOWER HOUSING  
• If links are not equal in length, adjust  
one link to same length as other link.  
To lower front of mower loosen nut “E”  
on both front links an equal number of  
turns.  
• When distance “D” is 1/8" to 1/2"  
lower at front than rear, tighten nuts “F”  
against trunnion on both front links.  
To raise front of mower, loosen nut “F”  
from trunnion on both front links. Tighten  
nut “E” on both front links an equal num-  
ber of turns. The two front links must  
remain equal in length.  
Adjust the mower while tractor is parked  
on level ground or driveway. Make sure  
tires are properly inflated (See “PROD-  
UCT SPECIFICATIONS” section of this  
manual). If tires are over or underinflated,  
you will not properly adjust your mower.  
SIDE-TO-SIDE ADJUSTMENT  
• Raise mower to its highest position.  
• At the midpoint of both sides of mower,  
measure height from bottom edge of  
mower to ground. Distance “A” on both  
sides of mower should be the same or  
within 1/4" of each other.  
• If adjustment is necessary, make adjust-  
ment on one side of mower only.  
To raise one side of mower, tighten lift  
link adjustment nut on that side.  
• When distance “D” is 1/8" to 1/2" lower  
at front than rear, tighten nut “F” against  
trunnion on both front links.  
• Recheck side-to-side adjustment.  
01268  
To lower one side of mower, loosen lift  
link adjustment nut on that side.  
Mandrel  
NOTE: Each full turn of adjustment nut  
will change mower height about 1/8".  
• Recheck measurements after adjusting.  
“D”  
“D”  
Bottom edge of  
mower to ground  
Bottom edge of  
mower to ground  
Both Front Links Should be Equal in Length  
00598  
01267  
A
A
Ground Line  
Suspension Arm  
Nut “E”  
Nut “F”  
01553  
Trunnion  
Lift Link Adjustment Nut  
FRONT-TO-BACK ADJUSTMENT  
IMPORTANT: Deck must be level side-to  
side. If the following front-to-back adjust-  
ment is necessary, be sure to adjust both  
front links equally so mower will stay level  
side-to-side.  
To obtain the best cutting results, the  
mower housing should be adjusted so  
that the front is approximately 1/8" to 1/2"  
lower than the rear when the mower is in  
its highest position.  
Front Links  
TO REPLACE MOWER BLADE DRIVE  
BELT  
The mower blade drive belt may be re-  
placed without tools. Park the tractor on  
level surface. Engage parking brake.  
Check adjustment on right side of trac-  
tor. Measure distance “D” directly in front  
and behind the mandrel at bottom edge of  
mower housing as shown.  
• Before making any necessary adjust-  
ments, check that both front links are  
equal in length.  
BELT REMOVAL -  
1. Place attachment clutch in “DISEN-  
GAGED” position.  
2. Move attachment lift lever forward to  
lower mower to its lowest position.  
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3. Roll belt off engine pulley.  
4. Disconnect R.H. suspension arm from  
rear deck bracket by removing retainer  
spring.  
5. Work belt off both mandrel pulleys and  
idler pulleys.  
6. Pull belt away from mower.  
BELT INSTALLATION -  
1. Work new belt around both mandrel  
pulleys and idler pulleys.  
3. If distance is other than 1-1/2", loosen  
jam nut and turn nut “A” until distance  
becomes 1-1/2". Retighten jam nut  
against nut “A”.  
4. Road test tractor for proper stopping  
distance as stated above. Readjust  
if necessary. If stopping distance is  
still greater than five (5) feet in highest  
gear, further maintenance is nec-  
essary. Replace brake pads or contact  
a or other qualified service center/  
department.  
2. Install new belt into engine pulley  
grove.  
3. Reconnect R.H. suspension arm and  
secure with retainer spring.  
4. Make sure belt is in all pulley grooves  
and inside all belt guides.  
With parking brake “Engaged”  
1-1/2"  
Nut “A”  
R.H. Suspension  
Arm  
Jam Nut  
Engine  
Pulley  
Mandrel  
Pulley  
Idler  
Pulleys  
Operating Arm  
Retainer  
Spring  
TO REPLACE MOTION DRIVE BELT  
Park the tractor on level surface. Engage  
parking brake. For assistance, there is a  
belt installation guide decal on bottom side  
of left footrest.  
Mandrel  
Pulley  
BELT REMOVAL -  
1. Remove mower (See “TO REMOVE  
MOWER” in this section of manual).  
NOTE: Observe entire motion drive belt  
and position of all belt guides and keepers.  
2. Remove belt from stationary idler and  
clutching idler.  
3. Remove belt downward from around  
engine pulley.  
4. Pull belt slack toward rear of tractor.  
Remove belt upwards from transaxle  
pulley by deflecting belt keepers.  
5. Remove belt from center span keeper  
and pull belt away from tractor.  
TO CHECK AND ADJUST BRAKE  
Your tractor is equipped with an adjustable  
brake system which is mounted on the  
right side of the transaxle.  
If tractor requires more than five (5) feet to  
stop at highest speed in highest gear on a  
level, dry concrete or paved surface, then  
brake must be checked and adjusted.  
TO CHECK BRAKE  
1. Park tractor on a level, dry concrete or  
paved surface, depress clutch/brake  
pedal all the way down and engage  
parking brake.  
2. Place gear shift lever in neutral (N)  
position.  
The rear wheels must lock and skid when  
you try to manually push the tractor for-  
ward. If the rear wheels rotate, the brake  
needs to be adjusted or the pads need to  
be replaced.  
BELT INSTALLATION -  
1. Carefully work new belt down between  
transaxle belt keepers and onto the  
input pulley.  
2. Slide belt into the center span keeper.  
3. Pull belt toward front of tractor and roll  
around the top groove of engine pulley.  
4. Install belt through stationary idler and  
clutching idler.  
TO ADJUST BRAKE  
5. Make sure belt is in all pulley grooves  
and inside all belt guides and keepers.  
6. Install mower (See “TO INSTALL  
MOWER” in this section of manual).  
1. Depress clutch/brake pedal all the way  
down and engage parking brake.  
2. Measure distance between brake oper-  
ating arm and nut “A” on brake rod.  
22  
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TO START ENGINE WITH A WEAK  
BATTERY  
Engine  
Pulley  
WARNING: Lead-acid batteries gen-  
erate explosive gases. Keep sparks, flame  
and smoking materials away from bat-  
teries. Always wear eye protection when  
around batteries.  
If your battery is too weak to start the  
engine, it should be recharged. (See "BAT-  
TERY" in the MAINTENANCE section of  
this manual).  
Clutching  
Idler  
Stationary  
Idler  
Center Span  
Keeper  
Transaxle  
Pulley  
If “jumper cables” are used for emergency  
starting, follow this procedure:  
00811  
IMPORTANT: Your tractor is equipped  
with a 12 volt system. The other vehicle  
must also be a 12 volt system. Do not use  
your tractor battery to start other vehicles.  
TO ADJUST STEERING WHEEL ALIGN-  
MENT  
If steering wheel crossbars are not  
horizontal (left to right) when wheels are  
positioned straight forward, remove steer-  
ing wheel and reassemble with crossbars  
horizontal. Tighten securely.  
TO ATTACH JUMPER CABLES -  
1. Connect one end of the RED cable  
to the POSITIVE (+) terminal of each  
battery(A-B), taking care not to short  
against tractor chassis.  
2. Connect one end of the BLACK cable  
to the NEGATIVE (-) terminal (C) of  
fully charged battery.  
3. Connect the other end of the BLACK  
cable (D) to good chassis ground,  
away from fuel tank and battery.  
FRONT WHEEL TOE-IN/CAMBER  
The front wheel toe-in and camber are not  
adjustable on your tractor. If damage has  
occurred to affect the front wheel toe-in or  
camber, contact your nearest authorized  
service center/department.  
TO REMOVE WHEEL FOR REPAIRS  
1. Block up axle securely.  
TO REMOVE CABLES, REVERSE  
ORDER -  
1. BLACK cable first from chassis and  
then from the fully charged battery.  
2. RED cable last from both batteries.  
2. Remove axle cover, retaining ring and  
washers to allow wheel removal (rear  
wheels have a square key - Do not  
lose).  
3. Repair tire and reassemble.  
NOTE: On rear wheels only: align  
grooves in rear wheel hub and axle. Insert  
square key.  
4. Replace washers and snap retaining  
ring securely in axle groove.  
5. Replace axle cover.  
NOTE: To seal tire punctures and prevent  
flat tires due to slow leaks, tire sealant  
may be purchased from your local parts  
dealer. Tire sealant also prevents tire dry  
rot and corrosion.  
02614  
Fully Charged  
Battery  
Weak or Dead  
Battery  
Washers  
REPLACING BATTERY  
Retaining  
Ring  
WARNING: Do not short battery  
terminals by allowing a wrench or any  
other object to contact both terminals at  
the same time. Before connecting battery,  
remove metal bracelets, wristwatch bands,  
rings, etc.  
Positive terminal must be connected  
first to prevent sparking from accidental  
grounding.  
Axle  
Cover  
Square Key  
(Rear Wheel Only)  
23  
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1. Lift seat pan to raised position.  
2. Disconnect BLACK battery cable first  
then RED battery cable and carefully  
remove battery from tractor.  
3. Install new battery with terminals in  
same position as old battery.  
4. First connect RED battery cable to  
positive (+) terminal with hex bolt and  
keps nut as shown. Tighten securely.  
Slide terminal cover over terminal  
5. Connect BLACK grounding cable to  
negative (-) terminal with remaining  
hex bolt and keps nut. Tighten securely.  
TO REMOVE HOOD AND GRILL AS-  
SEMBLY  
1. Raise hood.  
2. Unsnap headlight wire connector.  
3. Stand in front of tractor. Grasp hood at  
sides, tilt toward engine and lift off of  
tractor.  
4. When replacing hood, be sure to re-  
connect the headlight wire connector.  
Hood  
Seat Pan  
Headlight Wire  
Connector  
01536  
02602  
Keps Nut  
Terminal Cover  
Positive  
Hex  
Bolt  
ENGINE  
TO ADJUST THROTTLE CONTROL  
CABLE  
(Red)  
02603  
Cable  
Negative  
(Black) Cable  
The throttle control has been preset at the  
factory and adjustment should not be nec-  
essary. Check adjustment as described  
below before loosening cable. If adjust-  
ment is necessary, see engine manual:  
TO REPLACE HEADLIGHT BULB  
1. Raise hood.  
2. Pull bulb holder out of the hole in the  
backside of the grill.  
3. Replace bulb in holder and push bulb  
holder securely back into the hole in  
the backside of the grill.  
4. Close hood.  
INTERLOCKS AND RELAYS  
Loose or damaged wiring may cause  
your tractor to run poorly, stop running, or  
prevent it from starting.  
• Check wiring. See electrical wiring  
diagram in the Repair Parts section.  
TO REPLACE FUSE  
TO ADJUST CARBURETOR  
The carburetor has been preset at the  
factory and adjustment should not be nec-  
essary. However, minor adjustment may  
be required to compensate for differences  
in fuel, temperature, altitude or load. If  
the carburetor does need adjustment, see  
engine manual.  
Replace with 20 amp automotive-type  
plug-in fuse. The fuse holder is located  
behind the dash.  
24  
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STORAGE  
blended fuels (called gasohol or using  
Immediately prepare your tractor for stor-  
age at the end of the season or if the trac-  
tor will not be used for 30 days or more.  
ethanol or methanol) can attract moisture  
which leads to separation and formation of  
acids during storage. Acidic gas can dam-  
age the fuel system of an engine while in  
storage.  
WARNING: Never store the tractor  
with gasoline in the tank inside a building  
where fumes may reach an open flame  
or spark. Allow the engine to cool before  
storing in any enclosure.  
• Empty the fuel tank by starting the en-  
gine and letting it run until the fuel lines  
and carburetor are empty.  
• Never use engine or carburetor cleaner  
products in the fuel tank or permanent  
damage may occur.  
TRACTOR  
Remove mower from tractor for winter  
storage. When mower is to be stored for a  
period of time, clean it thoroughly, remove  
all dirt, grease, leaves, etc. Store in a  
clean, dry area.  
• Use fresh fuel next season.  
NOTE: Fuel stabilizer is an acceptable  
alternative in minimizing the formation of  
fuel gum deposits during storage. Add  
stabilizer to gasoline in fuel tank or stor-  
age container. Always follow the mix ratio  
found on stabilizer container. Run engine  
at least 10 minutes after adding stabilizer  
to allow the stabilizer to reach the car-  
buretor. Do not empty the gas tank and  
carburetor if using fuel stabilizer.  
ENGINE OIL  
1. Clean entire tractor (See “CLEANING”  
in the Maintenance section of this  
manual).  
2. Inspect and replace belts, if necessary  
(See belt replacement instructions in  
the Service and Adjustments section of  
this manual).  
3. Lubricate as shown in the Maintenance  
section of this manual.  
Drain oil (with engine warm) and replace  
with clean engine oil. (See “ENGINE” in  
the Maintenance section of this manual).  
CYLINDER(S)  
1. Remove spark plug(s).  
2. Pour one ounce of oil through spark  
plug hole(s) into cylinder(s).  
3. Turn ignition key to start position for a  
few seconds to distribute oil.  
4. Replace with new spark plug(s).  
4. Be sure that all nuts, bolts and screws  
are securely fastened. Inspect moving  
parts for damage, breakage and wear.  
Replace if necessary.  
5. Touch up all rusted or chipped paint  
surfaces; sand lightly before painting.  
BATTERY  
• Fully charge the battery for storage.  
• After a period of time in storage, battery  
may require recharging.  
To help prevent corrosion and power  
leakage during long periods of storage,  
battery cables should be disconnected  
and battery cleaned thoroughly (see “TO  
CLEAN BATTERY AND TERMINALS” in  
the Maintenance section of this manual).  
• After cleaning, leave cables discon-  
nected and place cables where they  
cannot come in contact with battery  
terminals.  
OTHER  
• Do not store gasoline from one season  
to another.  
• Replace your gasoline can if your can  
starts to rust. Rust and/or dirt in your  
gasoline will cause problems.  
• If possible, store your tractor indoors  
and cover it to give protection from dust  
and dirt.  
• Cover your tractor with a suitable pro-  
tective cover that does not retain mois-  
ture. Do not use plastic. Plastic cannot  
breathe which allows condensation to  
form and will cause your tractor to rust.  
IMPORTANT: Never cover tractor while  
engine and exhaust areas are still warm.  
• If battery is removed from tractor for  
storage, do not store battery directly on  
concrete or damp surfaces.  
ENGINE  
FUEL SYSTEM  
IMPORTANT: It is important to prevent  
gum deposits from forming in essential  
fuel system parts such as carburetor, fuel  
hose, or tank during storage. Also, alcohol  
25  
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TROUBLESHOOTING CHART  
PROBLEM  
CAUSE  
CORRECTION  
Will not start  
1. Out of fuel.  
1. Fill fuel tank.  
2. Engine not “CHOKED”  
properly.  
2. See “TO START ENGINE”  
in Operation section.  
3. Wait several minutes  
before attempting to start.  
4. Replace spark plug.  
5. Clean/replace air filter.  
6. Replace fuel filter.  
7. Empty fuel tank and  
carburetor, refill tank with  
fresh gasoline and replace  
fuel filter.  
3. Engine flooded.  
4. Bad spark plug.  
5. Dirty air filter.  
6. Dirty fuel filter.  
7 Water in fuel.  
8. Loose or damaged wiring.  
9. Carburetor out of adjustment. 9. See To Adjust Carburetor”  
8. Check all wiring.  
in Service and Adjustments  
section.  
10.Engine valves out of  
adjustment.  
10.Contact a qualified  
service center/department.  
Hard to start  
1. Dirty air filter.  
2. Bad spark plug.  
3. Weak or dead battery.  
1. Clean/replace air filter.  
2. Replace spark plug.  
3. Recharge or replace  
battery.  
4. Replace fuel filter.  
5. Empty fuel tank and refill tank  
with fresh, clean gasoline.  
6. Check all wiring.  
4. Dirty fuel filter.  
5. Stale or dirty fuel.  
6. Loose or damaged wiring.  
7. Carburetor out of adjustment. 7. See To Adjust Carburetor”  
in Service and Adjustments  
section.  
8. Engine valves out of  
adjustment.  
8. Contact a qualified  
service center/department.  
Engine will not  
turn over  
1. Clutch/brake pedal not  
depressed.  
2. Attachment clutch is  
engaged.  
3. Weak or dead battery.  
1. Depress clutch/brake  
pedal.  
2. Disengage attachment  
clutch.  
3. Recharge or replace  
battery.  
4. Replace fuse.  
4. Blown fuse.  
5. Corroded battery terminals. 5. Clean battery terminals.  
6. Loose or damaged wiring.  
7. Faulty ignition switch.  
6. Check all wiring.  
7. Check/replace ignition  
switch.  
8. Check/replace solenoid or  
starter.  
8. Faulty solenoid or starter.  
9. Faulty operator presence  
switch(es).  
9. Contact a qualified  
service center/department.  
Engine clicks but 1. Weak or dead battery.  
1. Recharge or replace battery.  
will not start  
2. Corroded battery terminals. 2. Clean battery terminals.  
3. Loose or damaged wiring.  
4. Faulty solenoid or starter.  
3. Check all wiring.  
4. Check/replace solenoid or  
starter.  
26  
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TROUBLESHOOTING CHART  
PROBLEM  
CAUSE  
CORRECTION  
Loss of power  
1. Cutting too much grass/too  
fast.  
2. Throttle in “CHOKE”  
position.  
1. Raise cutting height/reduce  
speed.  
2. Adjust throttle control.  
3. Build-up of grass, leaves  
and trash under mower.  
4. Dirty air filter.  
5. Low oil level/dirty oil.  
6. Faulty spark plug.  
3. Clean underside of mower  
housing.  
4. Clean/replace air filter.  
5. Check oil level/change oil.  
6. Clean and regap or change  
spark plug.  
7. Replace fuel filter.  
8. Empty fuel tank and refill tank  
with fresh, clean gasoline.  
9. Empty fuel tank and carbure-  
tor, refill tank with fresh  
gasoline and replace fuel  
filter.  
7. Dirty fuel filter.  
8. Stale or dirty fuel.  
9. Water in fuel.  
10.Spark plug wire loose.  
10.Connect and tighten spark  
plug wire.  
11.Dirty engine air screen/fins. 11.Clean engine air screen/fins.  
12.Dirty/clogged muffler.  
13.Loose or damaged wiring.  
14.Carburetor out of  
adjustment.  
12.Clean/replace muffler.  
13.Check all wiring.  
14.See “To Adjust Carburetor”  
in Service and Adjustments  
section.  
15.Engine valves out of  
adjustment.  
15.Contact a qualified  
service center/department.  
Excessive  
vibration  
1. Worn, bent or loose blade.  
2. Bent blade mandrel.  
1. Replace blade.  
Tighten blade bolt.  
2. Contact a qualified  
service center/department.  
3. Tighten loose part(s).  
Replace damaged parts.  
3. Loose/damaged part(s).  
Engine continues 1. Faulty operator-safety  
1. Check wiring, switches and  
connections. If not  
to run  
presence control system.  
when operator  
leaves seat with  
with attachment  
clutch engaged  
contact a qualified  
service center/department.  
Poor cut - uneven 1. Worn, bent or loose blade.  
1. Replace blade. Tighten  
blade bolt.  
2. Mower deck not level.  
3. Buildup of grass, leaves,  
and trash under mower.  
4. Bent blade mandrel.  
2. Level mower deck.  
3. Clean underside of mower  
housing.  
4. Contact a qualified  
service center/department.  
5. Clean around mandrels to  
open vent holes.  
5. Clogged mower deck vent  
holes from buildup of  
grass, leaves, and trash  
around mandrels.  
27  
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TROUBLESHOOTING CHART  
PROBLEM  
CAUSE  
CORRECTION  
Mower blades will 1. Obstruction in clutch  
1. Remove obstruction.  
not rotate  
mechanism.  
2. Worn/damaged mower  
drive belt.  
2. Replace mower drive belt.  
3. Frozen idler pulley.  
4. Frozen blade mandrel.  
3. Replace idler pulley.  
4. Contact a qualified  
service center/department.  
Poor grass  
discharge  
1. Engine speed too slow.  
1. Place throttle control in  
“FAST” position.  
2. Shift to slower speed.  
3. Allow grass to dry before  
mowing.  
2. Travel speed too fast.  
3. Wet grass.  
4. Mower deck not level.  
5. Low/uneven tire air  
pressure.  
4. Level mower deck.  
5. Check tires for proper air  
pressure.  
6. Replace/sharpen blade.  
Tighten blade bolt.  
6. Worn, bent or loose blade.  
7. Buildup of grass, leaves  
and trash under mower.  
8. Mower drive belt worn.  
7. Clean underside of mower  
housing.  
8. Replace mower drive belt.  
9. Blades improperly installed. 9. Reinstall blades sharp edge  
down.  
10.Improper blades used.  
10.Replace with blades listed  
in this manual.  
11.Clogged mower deck vent  
holes from buildup of grass,  
leaves, and trash around  
mandrels.  
11.Clean around mandrels to  
open vent holes.  
Headlight(s) not  
working  
(if so equipped)  
1. Switch is “OFF”.  
1. Turn switch “ON”.  
2. Bulb(s) or lamp(s) burned out. 2. Replace bulb(s) or lamp(s).  
3. Faulty light switch.  
4. Loose or damaged wiring.  
3. Check/replace light switch.  
4. Check wiring and connec-  
tions.  
5. Blown fuse.  
5. Replace fuse.  
Battery will not  
charge  
1. Bad battery cell(s).  
1. Replace battery.  
2. Check/clean all connec-  
tions.  
2. Poor cable connections.  
3. Faulty regulator  
(if so equipped).  
4. Faulty alternator.  
3. Replace regulator.  
4. Replace alternator.  
Engine “backfires” 1. Engine throttle control not  
1. Move throttle control to  
“SLOW” position and allow  
to idle for 30 seconds before  
stopping engine.  
when turning  
engine “OFF”  
set at “SLOW” position  
for 30 seconds before  
stopping engine.  
28  
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TRACTOR -- MODEL NUMBER 271190  
SCHEMATIC  
RED  
BLACK  
BATTERY  
FUSE  
RED  
RED  
A
M
STARTER  
AMMETER  
(OPTIONAL)  
BLACK  
WHITE  
SOLENOID  
RED  
S
B
M
CLUTCH / BRAKE  
(PEDAL UP)  
G
A1  
A2  
WHITE  
L
SEAT SWITCH  
(NOT OCCUPIED)  
IGNITION  
SWITCH  
WHITE  
BLACK  
BLACK  
BLACK  
BLACK  
ATT'MENT CLUTCH  
(CLUTCH OFF)  
GROUNDING  
CONNECTOR  
BLACK  
HOUR  
METER  
(OPTIONAL)  
SPARK  
PLUG  
BLACK  
IGNITION  
UNIT  
GAP  
FUEL  
LINE  
(2 PLUGS ON  
TWIN CYL. ENGINES)  
BLUE  
CHARGING SYSTEM OUTPUT  
3 AMP DC @ 3600 RPM  
28 VOLTS AC MIN. @ 3600 RPM  
(CHARGING SYSTEM DISCONNECTED)  
RED  
FUEL SHUT-OFF SOLENOID  
(IF SO EQUIPPED)  
LIGHTING SYSTEM OUTPUT  
5 AMP AC @ 3600 RPM  
ALTERNATOR  
DIODE  
ORANGE  
14 VOLTS AC MIN. @ 3600 RPM (LIGHTS OFF)  
NOTE  
YOUR TRACTOR IS  
BROWN  
BLACK  
EQUIPPED WITH A SPECIAL  
ALTERNATOR SYSTEM.  
THE LIGHTS ARE NOT  
CONNECTED TO THE  
BATTERY, BUT HAVE THEIR  
OWN ELECTRICAL SOURCE.  
BECAUSE OF THIS, THE  
HEADLIGHTS  
BRIGHTNESS OF THE LIGHTS  
WILL CHANGE WITH ENGINE  
SPEED. AT IDLE THE LIGHTS  
WILL DIM. AS THE ENGINE IS  
SPEEDED UP, THE LIGHTS  
WILL BECOME THEIR BRIGHTEST.  
NON-REMOVABLE  
CONNECTIONS  
IGNITION SWITCH  
REMOVABLE  
POSITION CIRCUIT “MAKE”  
CONNECTIONS  
OFF  
RUN/LIGHT  
M+G+A1  
B+A1  
NONE  
A2+L  
WIRING INSULATED CLIPS  
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR  
SERVICING OF UNIT, THEY SHOULD BE REPLACED TO  
PROPERLY SECURE YOUR WIRING.  
RUN  
B+A1  
NONE  
START B + S + A1 NONE  
29  
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REPAIR PARTS  
TRACTOR -- MODEL NUMBER 271190  
ELECTRICAL  
22  
21  
42  
24  
41  
43  
27  
27  
40  
26  
27  
27  
25  
16  
16  
33  
30  
48  
52  
29  
28  
8
27  
90  
2
1
30  
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TRACTOR -- MODEL NUMBER 271190  
ELECTRICAL  
KEY PART  
NO. NO.  
DESCRIPTION  
1
163465  
Battery  
2
74760412  
176689  
176138  
175688  
4152J  
Bolt, Hex Head 1/4-20 unc x 3/4  
Box Battery Fender  
8
16  
21  
22  
24  
25  
26  
27  
28  
29  
30  
33  
40  
41  
42  
43  
48  
52  
90  
Switch, Interlock  
Harness, Light Socket (Includes 4152J)  
Bulb, Light  
Cable, Battery, 6 Ga. Red, 11"  
Cable, Battery, 6 Ga. Red, W/16 Wire  
Fuse  
4799J  
146147  
175158  
73510400  
4207J  
Nut Keps Hex 1/4-20 unc  
Cable, Ground, 6 Ga. Black, 12"  
Switch, Plunger  
121305X  
175566  
140401  
179720  
71110408  
131563  
178861  
140844  
141940  
180449  
Switch, Ignition  
Key, Ignition  
Harness, Ignition  
Bolt, Hex Head, Fin. 1/4-20 x 1/2  
Cover, Terminal, Red  
Solenoid  
Adaptor Ammeter Rectangular  
Protection Wire Loop  
Cover Terminal Battery  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
31  
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TRACTOR -- MODEL NUMBER 271190  
CHASSIS AND ENCLOSURES  
29  
212  
17  
28  
39  
30  
24  
18  
24  
166  
25  
26  
5
25  
26  
209  
31  
5
209  
9
11  
15  
208  
209  
209  
8
209  
6
1
26  
16  
13  
209  
35  
145  
37  
37  
33  
10  
209  
35  
2
205  
34  
208  
38  
26  
206  
209  
38  
205  
Chassis-Alpha_LT_1  
32  
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TRACTOR -- MODEL NUMBER 271190  
CHASSIS AND ENCLOSURES  
KEY PART  
NO. NO.  
DESCRIPTION  
1
174620  
176554  
155272  
Chassis  
2
Drawbar  
5
Bumper Hood/Dash  
174643X014 Saddle Slkscr Flt LT  
6
8
155138  
168347X011 Dash  
72140608  
174996  
172105X010 Panel Slkscr Dash RH  
74180512  
73510500  
187559X417 Hood Asm  
126938X  
74780616  
19131312  
73680600  
187598  
Clip Retainer Slide-On  
Bolt Rdhd Sqnk 3/8-16 unc x 1  
9
10  
11  
13  
15  
16  
17  
18  
24  
25  
26  
28  
29  
30  
31  
33  
34  
35  
37  
38  
39  
Panel Dash LH  
Screw Mach TRHD 5/16-18 unc x 3/4  
Nut Keps 5/16-18 Unc  
Bumper Hood  
Bolt Fin Hex 3/8-16 unc x 1 Gr. 5  
Washer 13/32 X 13/16 x 12 Ga.  
Nut Hex Lock W/Ins. 3/8-16 unc  
Grille/Lens Asm  
187567X599 Lens Headlight Bar  
169465X417 Fender  
136619  
179716X417 Footrest Pnt Lh  
179717X417 Footrest Pnt Rh  
Bracket Fender Repl 109873X  
72110606  
17490508  
175710  
Bolt Rdhd Sht Sqnk 3/8-16 x 3/4  
Screw Thdrol 5/16-18 x 1/2  
Bracket Asm Pivot Mower Rear  
Bracket Pivot ALPHA LT  
187568  
145 156524  
166 171875  
205 17490608  
206 170165  
208 17670608  
209 17000612  
212 187569  
Rod Pivot Chassis/Hood  
Screw HWHD Hi-Lo # 13-16 x 5/8  
Screw Thdrol 3/8-16 x 1/2  
Bolt Shoulder 5/16-18  
Screw thdrol 3/8-16 x 1/2  
Screw Hex Wsh Thdrol 3/8-16  
Insert Lens Reflective  
- -  
5479J  
Plug Button Blk 359 Dia Choke  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
33  
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TRACTOR -- MODEL NUMBER 271190  
GROUND DRIVE  
57  
120  
63  
21  
8
212  
59  
12  
70  
66  
116  
7
61  
10  
13  
65  
64  
12  
56  
55  
14  
112  
18  
41  
38  
113  
202  
16  
50  
11  
51  
150  
48  
5
18  
52  
30  
170  
6
32  
6
6
151  
51  
27  
49  
47  
39  
32  
30  
52  
4
263  
62  
120  
3
35  
77  
37  
36  
263  
34  
79  
26  
28  
24  
36  
19  
35  
25  
2
53  
15  
77  
74  
29  
96  
78  
26  
76  
22  
27  
1
26  
75  
drive-saddle_25  
34  
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TRACTOR -- MODEL NUMBER 271190  
GROUND DRIVE  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
154407  
DESCRIPTION  
DESCRIPTION  
1
- - - - - -  
Transaxle Dana D4360-139  
(Order parts from transaxle  
Manufacturer)  
Spring Return Brake T/a Zinc  
Pulley Transaxle 18/20" tires  
Ring Retainer # 5100-62  
Strap Torque 30 Degrees  
Screw 5/16-18 x 3/4  
Bracket Saddle Shift T/a  
Rod Shf Sdl LY/YT Str Blk  
Pin Cotter 1/8 x 1 Cad  
Washer Plate 388 Sq Hole  
Washer 15/32 x 3/4 x 16 Ga.  
Bolt 1/4-28 unf Gr. 8 W/Patch  
Washer Lock Hvy Helical 1/4  
Bolt Hex Flghd 5/16-18 x Gr. 5  
Nut 5/16-18  
48  
49  
50  
51  
52  
53  
55  
56  
57  
59  
61  
62  
63  
64  
65  
66  
70  
74  
75  
76  
77  
78  
79  
96  
Bellcrank Asm. Clutch  
Retainer Belt Style Spring  
Bolt 3/8-16 x 1-1/2 Gr. 5  
Nut Crownlock 3/8-16 unc  
Nut Crown Lock 5/16-18  
Link Clutch 7 66  
Spring Return Clutch 6 75  
Screw 3/8-16 x 1-1/4  
V-Belt Gd Drive 9530  
Keeper Belt Centerspan  
Screw 3/8-16 x .875  
Cover Pedal Blk Round  
Pulley Eng Cl Cable  
Bolt Hex 7/16-20 x 4 Gr. 5-1.5 Thr.  
Washer Lock Hlcl Spr 7/16  
Keeper Belt Engine FP  
Guide Belt Mower Drive RH  
Spacer Axle  
Washer 25/32 x 1-1/4 x16 Ga.  
E-ring #5133-75  
123205X  
72110612  
73680600  
73680500  
105710X  
105709X  
17060620  
160855  
2
146682  
3
123666X  
12000028  
121520X  
17000512  
162240  
4
5
6
7
8
131679  
169691  
10  
11  
12  
13  
14  
15  
16  
18  
19  
21  
22  
24  
25  
26  
27  
28  
29  
30  
32  
34  
35  
36  
37  
38  
39  
41  
47  
76020416  
105701X  
19151216  
74550412  
10040400  
74490544  
73800500  
74780616  
73800600  
106933X  
130804  
73350600  
106888X  
19131316  
76020412  
175765  
17120614  
8883R  
175410  
173937  
10040700  
154778  
134683  
Bolt Fin Hex 3/8-16 unc x 1 Gr. 5  
Nut Lock Hex W/Ins. 3/8-16 unc  
Knob Rd 1/2-13 Plstc Thds  
Rod Brake Blk Zinc 26 840  
Nut Hex Jam 3/8-16 unc  
Spring Rod Brake 2 00 Zinc  
Washer 13/32 x 13/16 x 16 Ga.  
Pin Cotter 1/8 x 3/4 Cad  
Rod Brake Parking Lt/Yt  
Cap Brake Parking  
109502X  
121749X  
12000001  
123583X  
121748X  
2228M  
Key Square 2 0 x 1845/ 1865  
Washer 25/32 x1-5/8 x 16 Ga.  
Key Woodruff #9 3/16 x 3/4  
Retainer Spring 1  
4497H  
112 19091210  
113 127285X  
116 72140608  
120 73900600  
150 175456  
151 19133210  
170 178394  
202 72110614  
212 145212  
263 817000612 Screw Hexwsh Thdr. 3/8-16 x 3/4  
Washer 9/32 x 3/4 x 10 Ga.  
Strap Torque LH LT  
71673  
174973  
74760512  
175578  
Bolt 3/8-16 x 1  
Bracket Mtg Transaxle  
Nut Lock Flg 3/8-16  
Bolt Hex Hd 5/16-18 unc x 3/4  
Shaft Asm Pedal Foot Nibbed  
Bearing Nylon Blk 629 Id  
Washer 21/32 x 1 x 16 Ga.  
Pin Roll 3/16 x 1"  
Spacer Retainer  
Washer 13/32 x 2 x 10 Ga.  
Keeper Belt Transaxle Gear  
Bolt Carr. Sh 3/8-16 x 1-3/4 Gr. 5  
Nut Hex Flange Lock  
120183X  
19211616  
1572H  
179114  
Pulley Composite Flat  
872110622 Bolt Rdhd 3/8-16 unc x 2-3/4 Gr. 5  
175556  
127783  
Keeper Belt Idler  
Pulley Idler V Groove Plastic  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
35  
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TRACTOR -- MODEL NUMBER 271190  
STEERING  
38  
12  
39  
1
41  
42  
37  
37  
36  
44  
51  
54  
88  
91  
43  
71  
68  
67  
67  
29  
46  
8
47  
67  
6
9
13  
17  
65  
46  
85  
2
8
6
7
9
85  
9
5
47  
7
9
3
32  
5
68  
82  
11  
29  
4
26  
43  
15  
40  
15  
29  
43  
95  
28  
30  
8
15  
10  
steering_pl.lt_42  
36  
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TRACTOR -- MODEL NUMBER 271190  
STEERING  
KEY PART  
NO. NO.  
DESCRIPTION  
1
140044X428 Steering Wheel  
2
175131  
Axle Assembly  
3
169840  
Spindle Assembly, L.H.  
Spindle Assembly, R.H.  
Bearing, Race, Thrust, Hardened  
Washer 25/32 x 1-5/8 x 16 Ga.  
Washer 27/32 x 1-1/4 x 16 Ga.  
Ring, Klip  
Bearing, Steering Column  
Draglink  
Washer, Lock  
4
169839  
5
6266H  
6
121748X  
19272016  
12000029  
3366R  
7
8
9
10  
11  
12  
13  
15  
17  
26  
28  
29  
30  
32  
36  
37  
38  
39  
40  
41  
42  
43  
44  
46  
47  
51  
54  
65  
67  
68  
71  
82  
85  
88  
91  
95  
175121  
10040600  
73940800  
136518  
Nut Hex Jam Toplock 1/2-20  
Spacer Bearing Axle Front  
Hexflange Lock  
145212  
180641  
126847X  
19131416  
17000612  
76020412  
130465  
Shaft Assembly, Steering  
Bushing, Link, Drag  
Washer 13/32 x 7/8 x 16 Ga.  
Screw, 3/8-16 x 3/4  
Pin  
Rod, Tie  
155099  
152927  
Bushing, Steering  
Screw  
140045X428 Cap, Steering Wheel  
19183812  
73540600  
186737  
Washer 9/16 x 2-3/8  
Nut Crownlock 3/8-24  
Adaptor, Steering Wheel  
145054X428 Boot, Steering  
121749X  
180640  
121232X  
183226  
73540400  
71130420  
160367  
72110618  
169827  
175146  
169835  
133835  
175118  
175553  
188967  
Washer 25/32 x 1-1/4 x 16 Ga.  
Shaft Extension Steering  
Cap, Spindle  
Fitting, Grease  
Nut 1/4-28  
Bolt Hex 1/4-28 x 1-1/4  
Spacer Brace Axle  
Bolt, Rdhd Sq 3/8-16 unc x 2-1/4  
Axle, Brace  
Steering Asm  
Bracket Susp Chassis Front  
Fastener Christmas Tree  
Shoulder Bolt  
Clip Steering  
Washer Harden .793 x 1.637 x 060  
NOTE: All component dimensions given in U. S. inches  
1 inch = 25.4 mm  
37  
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TRACTOR -- MODEL NUMBER 271190  
ENGINE  
3
2
1
72  
81  
13  
4
78  
38  
14  
32  
44  
46  
78  
33  
37  
31  
33  
40  
29  
45  
23  
OPTIONAL EQUIPMENT  
Spark Arrester  
engine-bs.1cyl_17  
38  
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TRACTOR -- MODEL NUMBER 271190  
ENGINE  
KEY PART  
NO. NO.  
DESCRIPTION  
1
2
3
170551  
17720408  
- - - - - -  
Control Th/ch  
Screw Hex Thd Cut 1/4-20 x 1/2  
Engine Briggs Model 282H07-0231-E1  
(Order parts from Engine Manufacturer)  
Muffler  
4
137352  
13  
14  
23  
29  
31  
32  
33  
37  
38  
40  
44  
45  
46  
72  
78  
81  
165291  
Gasket Eng 1 313 Id Tin Plated  
Tube Drain Oil Easy  
Shield Browning  
148456  
169837  
137180  
Kit Spark Arrestor (Flat Scrn)  
Tank Fuel Front 1 25  
184900  
140527  
Cap Asm Fuel  
123487X  
137040  
Clamp Hose Blk  
Line Fuel 20"  
181654  
Plug Drain Oil Easy  
124028X  
17670412  
17000612  
19091416  
183906  
Bushing Snap Nyl Blk Fuel Line  
Screw Hexwsh Thdrol 1/4-20 x 3/4  
Screw Hex Wsh Thdrol 3/8-16  
Washer 9/32 x 7/8 x 16 Ga.  
Screw Socket Head 5/16-18 x 1  
Screw 3/8-16 x 1-1/4  
17060620  
73510400  
Nut Keps Hex 1/4-20 unc  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
Forengineserviceandreplacementparts,callthetollfreenumber  
for your engine manufacturer listed below:  
Briggs & Stratton  
Kohler Co.  
Tecumseh Products  
Honda Engines  
Kawasaki  
1-800-233-3723  
1-800-544-2444  
1-800-558-5402  
1-800-426-7701  
1-949-460-5688  
39  
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TRACTOR -- MODEL NUMBER 271190  
SEAT ASSEMBLY  
1
8
8
9
9
7
14  
7
10  
5
6
22  
21  
2
24  
5
16  
15  
25  
11  
4
13  
3
17  
12  
seat_lt.knob_1  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
Seat  
Bracket Pvt St  
DESCRIPTION  
1
175389  
13  
14  
15  
16  
17  
21  
22  
24  
25  
121248X  
72050412  
134300  
121250X  
123976X  
171852  
73800500  
19171912  
127018X  
Bushing Snap Blk Nyl 50 Id  
Bolt Rdhd Sht 1/4-20 x 1-1/2  
Spacer Split 28x 96 Yel Zinc  
Spring Cprsn 1 27 Blk Pnt  
Nut Lock 1/4 Lge Flg Gr. 5  
Bolt Shld 5/16-18 unc  
Nut Lock Hex W/Ins 5/16-18  
Washer 17/32 x 1-3/16 x 12 Ga.  
Bolt Shoulder 5/16-18 x 62  
2
140551  
3
71110616  
19131610  
145006  
Bolt Fin Hex 3/8-16 unc x 1  
Washer Flat 13/32 x1 x10 Ga.  
Clip Push-In Hinged  
Locknut Hex W/Wsh 3/8-16  
Spring Seat Cprsn 2 250 Blk  
Screw 3/8-16 x 1  
Washer 13/32 x 1 x 14 Ga.  
Pan Seat  
Knob Seat Adj. Wingnut  
Bracket Mounting Switch  
4
5
6
73800600  
124181X  
17000616  
19131614  
182493  
7
8
9
10  
11  
12  
166369  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
121246X  
40  
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TRACTOR -- MODEL NUMBER 271190  
DECALS  
6
1
3
3
7
1
4
11  
5
8
13  
2
15  
12  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
Decal Lower Dash  
Decal Engine  
Decal Hood  
DESCRIPTION  
1
2
3
4
5
6
7
8
181685  
184769  
171828  
171829  
145005  
189806  
171830  
156867  
11  
12  
13  
15  
- -  
156439  
181249  
146046  
136832  
138311  
Decal Fender Dnger  
Decal, Clutch/Brake Eng  
Decal V-Belt Dr Sch tractor  
Decal V-Belt sch  
Decal Fender  
Decal Battery Danger  
Decal Replacement  
Decal Steering  
Decal Handle Lft Height  
Adjust (Lift Handle)  
Owner’s Manual, English  
Owner’s Manual, Spanish  
- -  
- -  
189956  
189957  
Decal, Oper sdl P/L Gear  
KEY PART  
NO. NO.  
WHEELS AND TIRES  
DESCRIPTION  
1
2
3
4
5
6
7
59192  
Cap Valve Tire  
65139  
Stem Valve  
1
106222X  
59904  
Tire F Ts 15 X 6 0 - 6 Service  
Tube Front (Service Item Only)  
2
5,8  
4,10  
106732X624 Rim Asm 6"front Service  
278H  
9040H  
Fitting Grease (Front Wheel Only)  
Bearing Flange (front Wheel  
Only)  
7
3,9  
8
9
10  
11  
- -  
106108X624 Rim Asm 8"rear Service  
124635X  
7152J  
104757X428 Cap Axle Blk 1 50 X 1 00  
144334  
6
11  
Tire Rear  
Tube Rear (Service Item Only)  
Sealant, Tire ( 10 oz. Tube)  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
wheel_1  
41  
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TRACTOR -- MODEL NUMBER 271190  
LIFT ASSEMBLY  
7
8
5
1
4
3
13  
2
4
6
6
11  
5
12  
13  
19  
20  
20  
13  
18  
17  
16  
15  
20  
31  
32  
19  
20  
15  
13  
31  
32  
lift-rh.1piece_3  
42  
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TRACTOR -- MODEL NUMBER 271190  
LIFT ASSEMBLY  
KEY PART  
NO. NO.  
DESCRIPTION  
1
159460  
Wire Asm Inner W/plunger  
Shaft Asm Lift  
Pin Groove 1 500 Zinc  
E Ring #5133-62  
2
159471  
3
105767X  
12000002  
19211621  
120183X  
125631X  
122365X  
139865  
4
5
Washer Pltd 21/32 x 1 x 21 Ga.  
Bearing Nylon Blk 629 Id  
Grip Handle Fluted Blk  
Button Plunger Red  
Link Lift LH  
6
7
8
11  
12  
13  
15  
16  
17  
18  
19  
20  
31  
32  
139866  
Link Lift RH  
4939M  
Retainer Spring  
173288  
Link Front  
73350800  
175689  
Nut Jam Hex 1/2-13 unc  
Trunnion Blk Zinc  
73800800  
139868  
Nut Lock w/Wsh 1/2-13 unc  
Arm Suspension Rear  
Retainer Spring Zinc  
Bearing Pvt Lift  
163552  
169865  
73540600  
Nut Crownlock 3/8-24  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
43  
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TRACTOR -- MODEL NUMBER 271190  
MOWER DECK  
40  
146  
89  
68  
67  
148  
107  
4
2
158  
3
8
108  
36  
185  
89  
152  
56  
36  
33  
ch_mod_7  
t
42_clu  
45  
32  
55  
31  
40  
54  
150  
2
123  
45  
113  
110  
21  
1
122  
53  
30  
21  
88  
109  
87  
89  
26  
28  
25  
24  
96  
97  
21  
21  
2
15  
2
23  
29  
86  
2
3
16  
14  
5
27  
13  
4
6
11  
19  
10  
9
149  
21  
8
38_deck-manual_2  
44  
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TRACTOR -- MODEL NUMBER 271190  
MOWER DECK  
KEY PART  
NO. NO.  
KEY PART  
NO. NO.  
DESCRIPTION  
DESCRIPTION  
1
170280  
72140506  
138017  
169970  
4939M  
178024  
850857  
10030600  
140296  
Mower Housing Assembly  
Bolt, Carriage 5/16-18 x 3/4  
Bracket Asm. Fram Sway Bar  
Bracket, Asm. Deck Sway Bar  
Retainer, Spring  
36  
40  
45  
53  
54  
55  
56  
67  
68  
86  
87  
88  
89  
96  
97  
131494  
73680600  
4497H  
Pulley, Idler, Flat  
Nut Crownlock 3/8-16  
Retainer, Spring  
Brake Assembly  
Washer Hardened  
Idler Arm Assembly  
Spacer, Retainer  
Knob  
Belt  
Runner, LH  
Runner, RH  
Washer 11/32 x 3/4 x 16 Ga.  
Washer 13/32 x 13/16 x 11 Ga.  
Bolt 3/8-16 x 1-1/4  
Nut Centerlock 3/8-16  
Spacer, Retainer  
Stiffener, Idler Arm  
Bolt, Hex Head 3/8-16 x2-1/2  
Upstop Deck Front 38"  
Screw 5/16-18 x 3/4  
Rod, Brake, LH  
2
3
4
130840  
178515  
133840  
165723  
149846  
144200  
7631J  
128772  
19111216  
19131311  
74930620  
73930600  
5
6
Bar Sway Deck  
8
Bolt, Hex 3/8-24 x 1-1/4 Gr. 8  
Washer, Lock, Hlcl Sprg 3/8  
Washer, Hard Blade Mower  
Vented  
(The following blades are  
available)  
Blade, 38" Mulching Std (For  
mulching mowers only)  
Blade, 38" Mulching Premium (For  
better wear when mulching)  
Blade, 38" Hi-Lift (For Bagging  
and discharging)  
Shaft and Bearing Assembly  
(Includes Key Number 15)  
Mandrel Housing, Vented  
Ball Bearing, Mandrel  
Stripper, Mower, Vented  
Bolt, Shoulder  
9
10  
11  
- -  
- -  
13  
134148  
139774  
138497  
137645  
107 133502  
108 133503  
109 74760640  
110 142587  
113 17060512  
122 131289  
123 169971  
146 165891  
148 169022  
149 165898  
150 19091210  
152 172758  
158 17720408  
185 188234  
14  
15  
16  
19  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
128774  
110485X  
174493  
132827  
73680500  
137607  
105304X  
123713X  
110452X  
Rod, Brake, RH  
Bolt Carriage Idler  
Spring Return Idler  
Retainer Spring Yellow Zinc  
Washer 9/32 x 3/4 x 10 Ga.  
Cable Clutch 38 In  
Screw Hex Thd Cut 1/4-20 x 1/2  
Head Asm. Cable Clutch  
Mandrel Assembly (Includes  
Housing, Shaft and Shaft  
Hardware Only-Pulley Not  
Included)  
Nut, Crownlock 5/16-18  
Bracket, Mower Deflector  
Cap, Sleeve  
Spring, Deflector  
Nut, Push  
106736X428 Shield, Deflector  
- -  
130794  
19111016  
106735X  
173984  
187690  
153532  
178342  
Washer 11/32 x 3/4 x 16 Ga.  
Rod, Hinge  
Screw, Thdro  
Washer, Spacer  
Pulley, Mandrel  
Nut, Flangelock 9/16  
- -  
171665  
Replacement Mower, Complete  
NOTE: All component dimensions given in U. S.  
inches 1 inch = 25.4 mm  
45  
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LIMITED WARRANTY  
The Manufacturer warrants to the original consumer purchaser that this product  
as manufactured is free from defects in materials and workmanship. For a period  
of one (1) year from date of purchase by the original consumer purchaser, we will  
repair or replace, at our option, without charge for parts or labor incurred in replac-  
ing parts, any part which we find to be defective due to materials or workmanship.  
This Warranty is subject to the following limitations and exclusions.  
1. This warranty does not apply to the engine, other than EHP manufactured  
transaxle/transmission components, battery (except as noted below) or compo-  
nents parts thereof. Please refer to the applicable manufacturer's warranty on  
these items.  
2. Transportation charges for the movement of any power equipment unit or at-  
tachment are the responsibility of the purchaser. Transportation charges for  
any parts submitted for replacement under this warranty must be paid by the  
purchaser unless such return is requested by Electrolux Home Products.  
3. Battery Warranty: On products equipped with a Battery, we will replace, without  
charge to you, any battery which we find to be defective in manufacture, during  
the first ninety (90) days of ownership. After ninety (90) days, we will exchange  
the Battery, charging you 1/12 of the price of a new Battery for each full month  
from the date of the original sale. Battery must be maintained in accordance  
with the instructions furnished.  
4. The Warranty period for any products used for rental or commercial purposes is  
limited to 90 days from the date of original purchase.  
5. This Warranty applies only to products which have been properly assembled,  
adjusted, operated, and maintained in accordance with the instructions fur-  
nished. This Warranty does not apply to any product which has been subjected  
to alteration, misuse, abuse, improper assembly or installation, delivery damage,  
or to normal wear of the product.  
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, nor-  
mal wear, normal adjustments, standard hardware and normal maintenance.  
7. In the event you have a claim under this Warranty, you must return the product  
to an authorized service dealer.  
Should you have any unanswered questions concerning this Warranty, please  
contact:  
Electrolux Home Products, Inc.  
Outdoor Products Customer Service Dept.  
250 Bobby Jones Expressway  
Augusta, GA 30909 USA  
In Canada contact:  
Electrolux Canada Corp.  
7075 Ordan Drive  
Mississauga, Ontario  
L5T 1K6  
giving the model number, serial number and date of purchase of your product and  
the name and address of the authorized dealer from whom it was purchased.  
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL  
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME  
TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES.  
Some areas do not allow the limitation of consequential damages or limitations  
of how long an implied Warranty may last, so the above limitations or exclusions  
may not apply to you. This Warranty gives you specific legal rights, and you may  
have other rights which vary from locale to locale.  
This is a limited Warranty within the meaning of that term as defined in the Mag-  
nuson-Moss Act of 1975.  
46  
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION  
ONLY RIDE UP AND DOWN HILL,  
NOT ACROSS HILL  
15 DEGREES MAX.  
WARNING: To avoid serious injury, operate your tractor up and  
down the face of slopes, never across the face. Do not mow  
slopes greater than 15 degrees. Make turns gradually to prevent  
tipping or loss of control. Exercise extreme caution when  
changing direction on slopes.  
1. Fold this page along dotted line indicated above.  
2. Hold page before you so that its left edge is vertically parallel to a tree  
trunk or other upright structure.  
3. Sight across the fold in the direction of hill slope you want to measure.  
4. Compare the angle of the fold with the slope of the hill.  
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