LAZER Z® MODELS
For Serial Nos.
850,000 & Higher
Lazer Z (LZZ Units)
Part No. 4500-561 Rev. F
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READ OPERATOR’S MANUAL BEFORE
OPERATING OR SERVICING EXMARK EQUIPMENT.
TABLE OF CONTENTS
Description
Page
Brake Handle Assembly ................................................22
Caster Wheel Assembly ...........................................15-16
Controls Group ..............................................................19
Cutter Housing Assembly ..............................................12
Decal Group ..................................................................36
Deck Group ................................................................3-10
Deck Support Group......................................................17
Deck Idler Assembly......................................................11
Electrical Diagram .........................................................37
Electrical Group.............................................................35
Electrical Logic Schematic.............................................38
Engine Group ...........................................................27-31
Fuel Tank Group............................................................25
Fuel Tank Assembly ......................................................26
Height of Cut Assembly .................................................18
Hydraulic Group .......................................................32-33
Mainframe Group...........................................................13
Motion Control Group ...................................................20
Park Brake Group .........................................................21
Pump Idler Assembly.....................................................34
ROPS Assembly............................................................14
Seat Group ....................................................................23
Seat W/Tracks Assembly...............................................24
-2-
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48” DECK GROUP
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
2
3
4
5
6
O
109-9008
98-5975
Asm, Deck W/Decals 486.....................1
Washer, Spring Disc 3/8.......................2
Bushing, Splined ..................................3
Extension-Spring ..................................4
Axle, Anti-Scalp Roller..........................5
Blade-Notched...................................... 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Roller, Anti-Scalp.................................. 3
Spacer, Splined Stepped...................... 3
Spacer, Splined.................................... 3
Pulley-Idler ........................................... 1
Idler-Flat............................................... 1
Sheave, Blade Drive 5.90..................... 3
Spacer-Pulley....................................... 2
Asm, Deck Idler.................................... 1
Screw, SEMS 1/2-20 x 2.19.................. 3
Nut, Nyloc 3/8-16 Flg............................31
Asm, Spindle Housing.......................... 3
17:1
17:2
17:3
103-9504
103-9539
109-0916
Guard, Bottom...................................... 1
Asm, Cutter Housing............................ 1
Nut, Spindle 7/8-14 .............................. 1
Spindle, Double Spline......................... 1
Cover-Belt, RH..................................... 1
Cover-Belt, LH...................................... 1
Wireform-Cover.................................... 2
Nut, Flange 5/8-18 Centerlock.............. 3
Asm, Discharge Chute ......................... 1
Chute, Discharge ................................. 1
103-3037
116-0133
109-9851
103-6401
103-6391
103-6386
103-6381
103-6396
103-8415
103-9522
103-9523
1-613098
1-633109
116-1443
109-2872
109-2883
109-9220
109-6658
109-6917
17:4Q 109-6881
18
109-6935
109-6936
109-6982
109-7033
109-7188
109-2738
19
20
21
22
22:1
22:2
22:3
22:4
23
7
109-8675-01 Bracket, Discharge Chute .................... 1
8
3231-22
Bolt, Carriage 3/8-16 x 1....................... 3
Nut, Nyloc 3/8-16 Flg............................ 3
Belt, V-B X 175.75................................ 1
9
109-6658
109-8070
10
11
12
13
14
15
16
17
24
109-9010-01 Baffle, Discharge.................................. 1
25
3211-46
3231-22
3231-28
3231-44
109-2098
109-9643
Screw, HH 3/8-24 x 2 Gr8 .................... 3
Bolt, Carriage 3/8-16 x 1....................... 2
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Bolt, Carriage 3/8-16 x 2 1/2................. 2
Kit, Antiscalp........................................ 3
Asm, Deck Complete ........................... 1
26
27
28
29
30
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK486.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT
use a copper or nickel based anti-seize.
-3-
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48” DECK W/DECALS ASSEMBLY – 109-9008
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
98-5954
Decal, Discharge Warning .....................1
Decal, Danger........................................2
Decal, Anti-Scalp ...................................1
Decal, Danger........................................2
6
7
8
109-3148
109-9361
109-9437
Decal, Bolt Torque................................. 1
Decal, Belt Routing................................ 1
Decal, Ultracut 48.................................. 1
-4-
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52” DECK GROUP
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
2
3
4
5
6
O
109-9149
98-5975
Asm, Deck W/ Decals 526.................... 1
Washer, Spring Disc 3/8....................... 3
Bushing, Splined .................................. 3
Extension-Spring .................................. 1
Axle, Anti-Scalp Roller.......................... 3
Blade-Notched...................................... 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Roller, Anti-Scalp.................................. 3
Spacer, Splined Stepped...................... 3
Spacer, Splined.................................... 3
Pulley-Idler ........................................... 1
Idler, Flat .............................................. 1
Spacer-Pulley....................................... 2
Asm, Deck Idler.................................... 1
Belt, V-B X 186.00"............................... 1
Screw, SEMS 1/2-20 x 2.19.................. 3
Nut, Nyloc 3/8-16 Flg............................31
Asm, Spindle Housing.......................... 3
17:1
17:2
17:3
103-9504
103-9539
109-0916
Guard, Bottom...................................... 1
Asm, Cutter Housing............................ 1
Nut, Spindle 7/8-14 .............................. 1
Spindle, Double Spline......................... 1
Cover-Belt, RH..................................... 1
Cover-Belt, LH...................................... 1
Wireform-Cover.................................... 2
Nut, Flange 5/8-18 Centerlock.............. 3
Asm, Discharge Chute ......................... 1
Chute, Discharge ................................. 1
103-3037
116-0133
109-9851
103-6402
103-6392
103-6387
103-6382
103-6397
103-8415
103-9522
103-9523
1-613098
1-633109
109-2872
109-2883
109-4994
109-9220
109-6658
109-6917
17:4Q 109-6881
18
109-6935
109-6936
109-6982
109-7033
109-7188
109-2738
19
20
21
22
22:1
22:2
22:3
22:4
23
7
109-8675-01 Bracket, Discharge Chute .................... 1
8
3231-22
Bolt, Carriage 3/8-16 x 1....................... 3
Nut, Nyloc 3/8-16 Flg............................ 3
9
109-6658
10
11
12
13
14
15
16
17
109-9915-01 Baffle, Discharge 52/60........................ 1
24
116-0185
3211-46
3231-22
3231-28
3231-44
109-2098
109-9645
Sheave, Blade Drive............................. 3
Screw, HH 3/8-24 x 2 Gr8 .................... 3
Bolt, Carriage 3/8-16 x 1....................... 2
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Bolt, Carriage 3/8-16 x 2 1/2................. 2
Kit, Antiscalp........................................ 3
Asm, Deck Complete ........................... 1
25
26
27
28
29
30
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK526.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT
use a copper or nickel based anti-seize.
-5-
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52” DECK W/DECALS ASSEMBLY – 109-9149
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
98-5954
Decal, Warning, Discharge .................... 1
Decal, Danger........................................ 2
Decal, Antiscalp..................................... 1
Decal, Cover, Missing............................ 2
6
7
8
109-3148
109-9361
109-9438
Decal, Bolt Torque................................. 1
Decal, Belt Routing................................ 1
Decal, Ultracut 52 Series 6.................... 1
-6-
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60” DECK GROUP
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
2
3
4
5
6
O
109-9148
98-5975
Asm, Deck W/ Decals 606.................... 1
Washer, Spring Disc 3/8....................... 4
Bushing, Splined .................................. 3
Extension-Spring .................................. 1
Axle, Anti-Scalp Roller.......................... 4
Blade, Notched 20.5 (.94 Hole)............. 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Roller, Anti-Scalp.................................. 4
Spacer, Splined Stepped...................... 3
Spacer, Splined.................................... 3
Idler-Flat............................................... 1
Spacer-Pulley....................................... 1
Asm, Deck Idler.................................... 1
Screw, SEMS 1/2-20 x 2.19.................. 3
Nut, Nyloc 3/8-16 Flg............................32
Asm, Spindle Housing.......................... 3
Guard, Bottom...................................... 1
Asm, Cutter Housing ............................ 1
Nut, Spindle 7/8-14............................... 1
15:4Q 109-6881
Spindle, Double Spline......................... 1
Cover-Belt, RH..................................... 1
Cover-Belt, LH...................................... 1
Wireform-Cover.................................... 2
Nut, Flange 5/8-18 Centerlock.............. 3
Asm, Discharge Chute ......................... 1
Chute, Discharge ................................. 1
16
116-0094
109-6938
109-6982
109-7033
109-7188
109-2738
103-3037
116-0133
109-9851
103-6403
103-6393
103-6388
103-6383
103-6398
103-8415
103-9522
103-9523
1-633109
109-2872
109-2883
109-9220
109-6658
109-6917
103-9504
103-9539
109-0916
17
18
19
20
20:1
20:2
20:3
20:4
21
109-8675-01 Bracket, Discharge Chute .................... 1
3231-22
Bolt, Carriage 3/8-16 x 1....................... 3
Nut, Nyloc 3/8-16 Flg............................ 3
Belt, V-5V-198.75................................. 1
109-6658
109-8073
7
8
22
109-9915-01 Baffle, Discharge 52/60........................ 1
9
23
109-8590
109-9416
109-9511
3211-46
3231-22
3231-28
3231-42
3231-44
109-2098
109-9647
Pulley-Idler........................................... 1
Spacer-Idler ......................................... 1
Sheave, Blade Drive 7.25..................... 3
Screw, HH 3/8-24 x 2 Gr8 .................... 4
Bolt, Carriage 3/8-16 x 1....................... 2
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Bolt, Carriage 3/8-16 x 3....................... 1
Bolt, Carriage 3/8-16 x 2 1/2................. 1
Kit, Antiscalp........................................ 4
Asm, Deck Complete 606 .................... 1
10
11
12
13
14
15
15:1
15:2
15:3
24
25
26
27
28
29
30
31
32
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK606.
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT
use a copper or nickel based anti-seize.
-7-
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60” DECK W/DECALS ASSEMBLY – 109-9148
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
98-5954
Decal, Warning, Discharge .................... 1
Decal, Danger........................................ 2
Decal, Antiscalp..................................... 1
Decal, Cover, Missing............................ 2
6
7
8
109-3148
109-9361
109-9439
Decal, Bolt Torque................................. 1
Decal, Belt Routing................................ 1
Decal, Ultracut 60 Series 6.................... 1
-8-
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72” DECK GROUP
Item
Part No.
Description
Qty.
Item
16:3
Part No.
Description
Qty.
1
2
3
4
5
6
O
109-9133
98-5975
Asm, Deck W/ Decals 726.................... 1
Washer, Spring Disc 3/8....................... 4
Bushing, Splined .................................. 3
Spring, Extension ................................. 1
Axle, Anti-Scalp Roller.......................... 4
Blade, Notched..................................... 3
Blade, Mulching.................................... 3
Blade, Low Lift...................................... 3
Blade, Solid.......................................... 3
Blade, Extreme..................................... 3
Roller, Anti-Scalp.................................. 4
Spacer, Splined Stepped...................... 3
Spacer, Splined.................................... 3
Sheave, Blade Drive 9.00..................... 3
Idler, Flat .............................................. 1
Spacer, Pulley ...................................... 1
Asm, Deck Idler.................................... 1
Screw, SEMS Hex 1/2-20 x 2.18........... 3
Nut, Nyloc 3/8-16 Flg............................32
Asm, Spindle Housing.......................... 3
Guard, Bottom...................................... 1
Asm, Cutter Housing ............................ 1
109-0916
Nut, Spindle 7/8-14 .............................. 1
Spindle, Double Spline......................... 1
Cover, Belt RH 60-72 ........................... 1
Cover, Belt LH 60-72............................ 1
Wireform, Cover................................... 2
Nut, Flange 5/8-18 Centerlock.............. 3
Asm, Discharge Chute ......................... 1
Chute, Discharge ................................. 1
16:4Q 109-6881
103-3037
116-0133
109-9851
103-6404
103-6394
103-6389
103-6384
103-6399
103-8415
103-9522
103-9523
109-2180
1-633109
109-2872
109-2883
109-9220
109-6658
109-6917
103-9504
103-9539
17
116-0094
109-6938
109-6982
109-7033
109-7188
109-2738
18
19
20
21
21:1
21:2
21:3
21:4
22
109-8675-01 Bracket, Discharge Chute .................... 1
3231-22
Bolt, Carriage 3/8-16 x 1....................... 3
Nut, Nyloc 3/8-16 Flg............................ 3
Pulley, Idler 8 In Flanged...................... 1
Belt, V-5V X 219.00”............................. 1
7
109-6658
109-8590
109-9023
8
9
23
10
11
12
13
14
15
16
16:1
16:2
24
109-9695-01 Baffle, Discharge 726........................... 1
25
109-9416
3211-46
3231-22
3231-28
3231-42
3231-44
109-2098
109-9649
Wld, Spacer Idler ................................. 1
Screw, HH 3/8-24 x 2 Gr8 .................... 4
Bolt, Carriage 3/8-16 x 1....................... 2
Bolt, Carriage 3/8-16 x 1 1/4................. 2
Bolt, Carriage 3/8-16 x 3....................... 1
Bolt, Carriage 3/8-16 x 2 1/2................. 1
Kit, Antiscalp........................................ 3
Asm, Deck Complete 726 .................... 1
26
27
28
29
30
31
32
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
O Requires installation of Micro-Mulch accessory for proper mulching. Mulch kit P/N MK726
Q Apply Mobil HTS grease (P/N 103-5217 1.5 oz packet) (or a food-grade anti-seize) between the spindles and bearings. DO NOT
use a copper or nickel based anti-seize.
-9-
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72” DECK W/DECALS ASSEMBLY – 109-9133
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
1-303508
1-403005
1-633922
98-5954
Decal, Warning, Discharge .................... 1
Decal, Danger........................................ 2
Decal, Antiscalp..................................... 1
Decal, Cover, Missing............................ 2
6
7
8
109-3148
109-9361
109-9440
Decal, Bolt Torque................................. 1
Decal, Belt Routing................................ 1
Decal, Ultracut 72 Series 6.................... 1
-10-
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DECK IDLER ASSEMBLY – 109-2883
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
43-0940
Spacer-Hub, Blower...............................1
Guard, Top.............................................1
Bearing, Spherical..................................2
Seal, Double Lip ....................................1
Seal, Single Lip......................................1
Pulley, Idler 5”Flanged...........................1
O-Ring ...................................................2
9
109-7399
109-6658
109-7409
323-8
Pin, Spring Anchor................................. 1
Nut, Nyloc 3/8-16 Flg............................. 2
Screw, Shoulder 3/8-16 x 5.................... 1
Screw, HH 3/8-16 x 1 1/2....................... 1
Ring, Retaining...................................... 2
Zerk, 1/4-28 Str...................................... 1
103-2916
103-3504
103-3505
103-3506
103-8743
106-7159
10
11
12
13
14
32120-10
302-19
-11-
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CUTTER HOUSING ASSEMBLY – 103-9539
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
92-5581
Ring-Retaining....................................... 1
Asm, Bearing W/O-Rings....................... 2
O-Ring ................................................... 4
4
5
103-9506
109-0764
Spacer, Bearing..................................... 1
Asm, Housing W/Studs ......................... 1
109-2064
103-5895
-12-
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MAINFRAME GROUP
Item Part No.
Description
Qty.
Item Part No.
14 116-0579
Description
Qty.
1
116-2124
116-2126
116-2128
Frame, Main 48/52 W/Decals ................. 1
Frame, Main 60 W/Decals ...................... 1
Frame, Main 72 W/Decals ...................... 1
Decal, Warning....................................... 1
Decal, Caution Hot Surface..................... 2
Decal, Belt Drive..................................... 2
Decal, Spark Arrester.............................. 1
Plate, Rear Guard................................... 1
Floorpan ................................................. 1
Bumper................................................... 2
Asm, ROPS Service ............................... 1
Plug ........................................................ 2
Asm, Caster Wheel (60” & 72”)............... 2
Asm, Caster Wheel (48” & 52”)............... 2
Bumper, Rear LH W/Decal ..................... 1
Decal, Caution Hot Surface..................... 1
Bumper, Rear RH ................................... 1
Nut, Nyloc 3/8-16 Flg ..............................11
Bolt, Carriage 3/8-16 x 1 ......................... 7
Bolt, Carriage 3/8-16 x 3/4 ...................... 4
Asm, Motion Control Cover W/Decal RH.... 1
Decal, Motion Control ............................. 1
Decal, Park Brake................................... 1
Asm, Motion Control Cover W/Decal LH 1
Decal, Motion Control ............................. 1
Guard, Muffler......................................... 1
Decal, Lazer Model................................. 1
Screw, HWH 1/4-20 x .62 ....................... 4
Asm, Guard, Hydro W/Decal .................. 1
Decal, Hydro Oil ..................................... 1
Asm, Guard, Hydro W/Decal .................. 1
Decal, Hydro Oil ..................................... 1
Guard, Hydro Rear
14:2 109-7232
14:3 109-7929
1:2 107-2112
1:3 103-2076
1:4 116-0205
1:5 117-2718
15
116-0580
15:2 109-7232
16
17
18
19
116-0043-03
103-3113
32144-10
116-0170
2
109-8863-03
3
116-0024-01
1-513658
116-0230
1-811010
4
19:2 116-0157
20 116-0171
20:2 116-0157
5
6
7V
21
109-9709
LH Trim (38HP Kohler) ........................... 1
Guard, Hydro Rear LH............................ 1
Guard, Hydro Rear RH ........................... 1
Decal, Exmark Logo ............................... 1
Decal, Fuel Fill........................................ 1
Deflector, Air Flow .................................. 1
Rivet....................................................... 2
9
116-0180
109-9057
109-9058
103-2883
116-1654
116-2362
1-803035
9:2 103-2076
22
32
44
48
49
10
11
12
13
116-0057-03
104-8301
3231-22
3231-21
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
Exmark black touch up spray paint – gloss black.
V See pages 15 & 16.
-13-
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ROPS ASSEMBLY – 116-0230
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
3
109-6653
116-0019
107-2102
109-5337
116-0104
99-5107
Spacer ................................................... 2
Asm, Rops Upper W/Decal.................... 1
Decal, Warning, Folding Rops ............... 1
Bumper, Rops........................................ 2
Asm, Spring Pin..................................... 2
Nut, Lock 1/2-13 .................................... 6
8
3233-10
325-17
Bolt, Carriage 1/2-13 x 3 1/2.................. 2
Screw, HH 1/2-13 x 4............................. 4
Washer, Spring Disc 1/2........................ 4
Bumper, Rubber Push-In....................... 1
Decal, Caution Fuel Vent....................... 1
Spacer................................................... 2
4
9
4:2
5
10
11
12
13
109-9505
109-9233
116-0090
116-0960
6
7
-14-
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CASTER WHEEL ASSEMBLY – 48” & 52”
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
2
3
4
5
1-543509
1-543511
Cone, Bearing Tapered Roller ............ 2
Seal, Grease ...................................... 1
5:2:2
103-0063
Seal, Double Lip................................. 2
Spacer, Nut........................................ 2
Axle, Caster ....................................... 1
Screw, HH 1/2-13 x 8 ......................... 1
Nut, Nyloc 1/2-13 ............................... 1
Cap-Grease........................................ 1
Nut, Nyloc 3/4-10 ............................... 1
5:2:3V 103-3051
116-1092-01 Wld, Caster Fork ................................ 1
5:2:4
5:3
5:4
6
103-3155
325-42
1-633508
109-9126
Washer, Spring Disc........................... 3
Asm, Wheel And Tire W/Axle
3296-23
103-4882
3296-51
(semi-pneumatic)................................ 1
Guard, Seal ........................................ 2
Bearing, Cone Tapered Roller ............ 2
5:1
103-2768
1-633585
7
5:2:1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.
.
-15-
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CASTER WHEEL ASSEMBLY – 60” & 72”
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
2
3
4
5
1-543509
1-543511
1-633508
Cone, Bearing Tapered Roller ............ 2
Seal, Grease ...................................... 1
Washer, Spring Disc........................... 3
5:2:2
103-0063
Seal, Double Lip................................. 2
Spacer, Nut........................................ 2
Axle, Caster ....................................... 1
Screw, HH 1/2-13 x 9 1/2 ................... 1
Nut, Nyloc 1/2-13 ............................... 1
Cap-Grease........................................ 1
Nut, Nyloc 3/4-10 ............................... 1
5:2:3V 103-3051
5:2:4
5:3
5:4
6
103-5156
325-39
103-1474-01 Fork-Caster ........................................ 1
109-9127
Asm, Wheel And Tire W/Axle
3296-23
103-4882
3296-51
(semi-pneumatic)................................ 1
Guard, Seal ........................................ 2
Bearing, Cone Tapered Roller ............ 2
5:1
103-2768
1-633585
7
5:2:1
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140).
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on spacer nut, item 5:2:3.
-16-
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DECK SUPPORT GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
86-1990
Washer.................................................. 6
Nut, Lock 1/2-13 ....................................12
Nut, Nyloc 3/8-16 Flg .............................12
Panhard Rod Asm ................................. 1
Bushing-Suspension, Rubber................. 2
Spacer ................................................... 2
Bearing-Cross, Rear Shaft..................... 2
22
23
24
27
30
31
32
34
35
36
37
38
39
3231-4
Bolt, Carriage 3/8-16 x 1 1/2.................. 2
Bolt, Carriage 3/8-16 x 1 3/4.................. 4
Bolt, Carriage 1/2-13 x 2 1/2.................. 3
Nut, Nyloc 1/2-13................................... 1
Bolt, Carriage 1/2-13 x 2 1/2 spl neck.... 4
Bolt, HH 1/2-13 x 4 tap .......................... 1
Screw, Hex Flange 1/2-13 x 1.90........... 2
2
99-5107
3231-5
3
104-8301
109-5013
109-5009
109-5010
109-7173
3233-34
3296-23
116-1700
116-0559
116-2022
4
4:2
4:3
5
6
116-1919-01 Wld, Foot Lever ..................................... 1
109-7438 Asm, HOC ............................................. 1
116-0827-01 Weight, Toe Board................................. 1
7
321-8
Screw, HH 1/4-20 x 1 1/4....................... 4
Washer, 1/4 SAE................................... 4
Nut, Nyloc 1/4-20 Flg............................. 4
Bolt-Shoulder......................................... 1
Extension Spring Asm (60” & 72”).......... 1
Extension Spring Asm (48” & 52”).......... 1
Screw, HH 7/16-14 x 2........................... 1
Nut, Whizlock 7/16-14 ........................... 2
Washer, 3/4 SAE................................... 2
Spacer................................................... 1
Link Adjuster, Deck Lift.......................... 4
Adjuster, Deck Lift ................................. 4
Trunnion ................................................ 4
Nut, Jam 1/2-13..................................... 4
8
116-1771-03 Wld, Deck Lift-Front............................... 1
116-0818-03 Support-Bearing, Cross Shaft Rear........ 2
3256-22
104-7201
92-7674
116-0000
116-0886
109-9065
32128-37
3256-28
116-2695
109-8007
109-7840
109-8353
3218-5
9
10
109-7952
Deck Strut Asm...................................... 2
Bushing-Suspension, Rubber................. 2
Spacer ................................................... 2
10:2 109-5009
10:3 109-5010
12
13
14
16
17
18
19
20
21
116-0797-03 Link-Lift, Deck........................................ 1
116-2645-03 Wld, Deck Lift Rear................................ 1
40
41
42
43
44
45
46
47
109-8757
109-9409
109-9410
109-9840
325-12
Pin-Hoc.................................................. 1
Support-Cross Shaft, Bearing Front....... 2
Bearing-Shaft Front, Cross .................... 2
Screw, Hex Flange 3/8-16 x .80 ............. 4
Screw, HH 1/2-13 x 3............................. 2
Screw, HH 1/2-13 x 4............................. 1
Bolt, Carriage 3/8-16 x 1 ........................ 2
325-17
3231-2
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
-17-
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HEIGHT OF CUT ASSEMBLY – 109-7438
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
62-1330
Bolt-Shoulder......................................... 1
Grommet................................................ 1
Nut, Nyloc 3/8-16 Flg ............................. 1
Spring, Extension................................... 1
Rod, Transport Lock .............................. 1
6
116-0118
109-7335
116-0752
109-8250
Pawl, Transfer Lock............................... 1
Asm, Hoc Plate W/Decal ....................... 1
Decal, Cut Of Height.............................. 1
Grip, Lever............................................. 1
109-7130
104-8301
109-7124
109-7128
7
7:2
8
-18-
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CONTROLS GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-8484
Console, Panel W/Decal
4
1-807513
Bolt, Carriage #10-24 x 1/2
(38HP Kohler and all Kawasaki).............
Console, Panel W/Decal (EFI)...............
Console, Panel W/Decal
1
1
(All except EFI)......................................
Bolt, Carriage #10-24 x 1/2 (EFI) ...........
Nut, Nyloc #10-24 (All except EFI).........
Nut, Nyloc #10-24 (EFI).........................
Screw, Machine 1/4-20 x 3/4..................
Console, RH Narrow Asm......................
Nut, Nyloc 1/4-20 Flg.............................
Screw, HWH #10-14 x 3/4 TF................
Screw ....................................................
Clip........................................................
Console.LH Narrow Asm .......................
Screw, HWH #10-14 x 3/4 TF................
Clamp, Hose
4
2
4
2
4
1
2
3
2
4
1
4
116-2845
116-1845
1-807513
3296-2
5
(All Kohlers except 38HP Kohler & EFI).
Decal, Control Panel (All except EFI).....
Decal, Control Panel (EFI) .....................
Decal, Fuse ...........................................
Asm, Choke Cable (34HP Kawasaki).....
Asm, Choke Cable
1
1
1
1
1
3296-2
1:2 109-8483
116-2844
7
8
32105-15
109-9341
1:3 109-7330
8:1 104-7201
8:3 109-9345
8:4 32105-15
8:5 107069
2
109-4601
109-8165
(All Kohler except EFI)...........................
Asm, Choke Cable
1
109-8167
9
109-9342
(24HP & 29HP Kawasaki)......................
Asm, Throttle Cable (34HP Kawasaki)...
Asm, Throttle Cable (Kohler)..................
Asm, Throttle Cable
1
1
1
9:2 109-9345
3
109-4602
116-0969
116-1972
10
11
105-1853
(All units except 34HP Kawasaki & EFI)
Clamp, Hose (34HP Kawasaki) .............
Plug, Plastic...........................................
1
2
1
105-1853
116-1875
(all Kawasaki except 34HP Kawasaki) ...
1
-19-
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MOTION CONTROL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
116-0880
1:2 109-8054
116-0881
Asm, Mot Ctrl/Bushing RH..................... 1
Bushing, Flanged................................... 4
Asm, Mot Ctrl/Bushing LH...................... 1
Bushing, Flanged................................... 4
Screw, HH 5/16-18 x 1 W/Patch ............ 2
Arm, Pump Control ................................ 2
Screw, HH 1/4-20 x 7/8.......................... 2
Washer, Spring Disc 1/4........................ 2
Damper, Motion Control......................... 2
Nut, Nyloc 5/16-18 Flg ........................... 8
Bolt, Carriage 5/16-18 x 1 ...................... 2
Hub, Threaded....................................... 2
Screw, HH 1/2-13 x 3............................. 2
Lever, Motion Control RH....................... 1
Lever, Motion Control LH ....................... 1
Asm, Steering Handle RH...................... 1
Grip, Control Lever................................. 1
20
109-6590
Asm, Steering Handle LH ...................... 1
Grip, Control Lever ................................ 1
Nut, Nyloc 3/8-16 Flg............................. 4
Screw, HH 3/8-16 x 1 1/4....................... 4
Spring, Leaf Rtn..................................... 2
Asm, Pump Linkage Front (60” & 72”) ... 2
Asm, Pump Linkage Rear (48” & 52”).... 2
Nut, Hex 5/16-24.................................... 2
Spring, Compression............................. 2
Balljoint.................................................. 1
Balljoint.................................................. 1
Washer, Spring Disc 1/2........................ 4
Washer.................................................. 2
Nut, Hex 1/2-13 Flange.......................... 2
Washer.................................................. 2
Nut, Jam 1/2-13..................................... 2
Screw, Hex Flange 5/16-18 x 1 1/2........ 2
20:1 109-5668
2
21
22
23
24
104-8301
323-7
2:2 109-8054
3V 116-0648
109-5575
109-8106
109-8107
4
109-4581
5V 9080046
6
1-303435
116-0027
104-8300
3230-2
24:2 3219-2
7
24:3 1-323245
24:4 1-633152
24:5 1-543017
8
9
11
12
16
17
19
109-5891
325-12
25
26
27
29
30
31
109-9505
3256-6
116-0039
116-0040
109-6589
32128-56
3256-23
3218-5
19:1 109-5668
115-1794
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube).
-20-
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PARK BRAKE GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
116-1878
3230-2
Brake Handle Asm.................................1
Bolt, Carriage 5/16-18 x 1 ......................2
Nut, Nyloc 5/16-18 Flg ...........................2
Pin-Clevis ..............................................2
Pin, Cotter 1/16 x 1/2 .............................2
Asm, Wheel Hub And Studs ..................2
Stud-Wheel............................................4
Asm, Wheel & Tire (48”) ........................2
Asm, Wheel & Tire (52”) ........................2
Asm, Wheel & Tire (60”) ........................2
Asm, Wheel & Tire (72”) ........................2
Wheel (48”)............................................1
Wheel (52”)............................................1
Wheel (60”)............................................1
Wheel (72”)............................................1
Tire (48” & 52”) ......................................1
Tire (60” & 72”) ......................................1
Nut, Lug 1/2-20......................................8
9
109-2889
109-0958
92-5727
Caliper-Brake......................................... 2
Plate, Brake Mount................................ 2
Screw, HH 3/8-16 x 1 1/4 patch lock...... 4
Swivel.................................................... 2
Nut, Nyloc 1/4-20 Flg............................. 2
Decal-Hub, Wheel ................................. 2
Nut, Slotted 1-20.................................... 2
Nut, Nyloc 1/4-28................................... 2
Decal, Hub, Wheel................................. 2
Cable..................................................... 1
Cable..................................................... 1
Locknut, Wheel Motor............................ 2
Pin, Cotter 9/64 x 1 1/2.......................... 2
Washer, 3/8 SAE................................... 4
Tie-Cable............................................... 1
Nut, Hex 1/4-28 ..................................... 2
Key, Woodruff........................................ 2
2
10
11
12
13
14
15
17
18
19
20
22
23
24
25
26
27
3
104-8300
60-1730
3272-1
4
112-8379
104-7201
116-0165
1-809036
3296-13
116-2643
115-3584
115-3585
116-1399
1-806800
3256-24
116-0940
3219-1
5
6
116-1746
116-1696
109-3050
109-3247
109-3248
109-3158
109-3645
109-2875
109-2871
109-3156
103-2771
103-2744
242-50
6:2
7
7:1
7:2
8
3257-42
-21-
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BRAKE HANDLE ASSEMBLY – 116-1878
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
6
7
8
9
99-5107
Nut, Lock 1/2-13 ....................................1
Spacer ...................................................1
Arm-Brake, LH.......................................1
Spring-Torsion, RH ................................1
Plate-Latch ............................................1
Nut, Nyloc 1/4-20 Flg .............................1
10
11
12
13
14
15
16
17
115-3581
115-3592
112-8387
117-0375
115-3579
117-0379
3256-26
Rod-Release, Brake .............................. 1
Grip ....................................................... 1
Bolt, HH Shoulder 1/4-20 x 1.64 ............ 1
Spring-Torsion, LH................................. 1
Arm-Brake, RH...................................... 1
Bolt, Shoulder 1/2-13 x 5.57 .................. 1
Washer, 1/2 SAE................................... 1
Knob...................................................... 1
117-0380
115-3580
117-0376
115-3574
104-7201
116-1876-03 Brake Handle Asm.................................1
114-1207
114-8187
Washer-Special .....................................1
Spring-Compression ..............................1
115-2750
Exmark black touch up spray paint – gloss black.
-22-
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SEAT GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
3
4
116-0036
109-9034
116-2323
Asm, Seat W/Tracks.............................. 1
Seat Isolator .......................................... 4
Mount, Seat W/Decals........................... 1
Decal, Console ...................................... 1
Decal, Service Lz................................... 1
Bolt, Carriage 5/16-18 x 3/4, short neck 11
Nut, Nyloc 5/16-18 Flg ...........................18
Nut, Nyloc 3/8-16 Flg ............................. 4
Screw, HWH 5/16 x 1/2 TF .................... 2
13
14
15
16
17
18
20
21
24
116-0181-03
116-0179-03
109-9881-03
3230-4
Plate, Seat Support .............................. 1
Plate, Seat Base ................................... 1
Plate, Seat Latch .................................. 1
Bolt, Carriage 5/16-18 x 1 1/2................ 1
Spring-Compression.............................. 1
Screw-Shoulder..................................... 2
Rod, Prop .............................................. 1
Decal, Exmark Logo .............................. 1
Washer, 5/16 SAE................................. 1
4:2 109-7069
4:3 116-0211
107-3017
116-1297
116-0070
103-2883
3256-23
6
3230-23
104-8300
104-8301
9266934
8
9
10
Exmark black touch up spray paint – gloss black
-23-
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SEAT W/TRACKS ASSEMBLY – 116-0036
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
4
5
109-9801
109-9812
109-9815
116-0751
109-9807
Set, Seat Track...................................... 1
Set, Arm Rest Pads ............................... 1
Kit, Arm Rest Set................................... 1
Kit, Seat Belt (short buckle) ................... 1
Cover, Cushion...................................... 1
6
7
8
9
109-9817
82-2190
Cover, Back........................................... 1
Switch, Occupancy................................ 1
Screw, Shoulder 3/8-16 x 1.80............... 1
Knob, Adjuster....................................... 1
116-2793
116-2794
-24-
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FUEL TANK GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1O 109-9357
Fuel Tank Asm ...................................... 1
Asm, Fuel Tank Low Perm
10Q 115-7868
Valve-Check, Vacuum ........................... 1
Valve, Vacuum Control.......................... 1
Hose, Fuel............................................. 1
Hose, Fuel............................................. 1
Wld, Canister Mount.............................. 1
Clamp, T-Bolt ........................................ 1
Screw, HWH 5/16-18 x 3/4 TF............... 2
Bolt, Carriage 3/8-16 x 1........................ 1
Nut, Nyloc 3/8-16 Flg............................. 1
Tie, Cable 7 15/16 ................................. 2
Hose, 3/16 Formed................................ 1
Tie, Plastic............................................. 1
116-2131
32128-33
109-2365
109-9450
109-9491
105-1853
116-1702
116-1442
1
116-2232
ꢀ
2
3
4
5
6
7
8
W
Nut, Whizlock 1/4-20.............................. 2
Bumper-Rubber (W/Stud) ...................... 2
Tube-Vent, Fuel Drain............................ 1
Fuel Manifold Vent Asm......................... 1
Clamp-Hose........................................... 1
Asm, Vent Hose..................................... 1
Canister, Carbon 1200cc ....................... 1
Hose-Fuel .............................................. 1
Hose, 3/16 Formed................................ 1
11Q 116-2394
116-2619
116-1433-03
116-2228
32144-70
3231-22
W
12
13
14
15
16
17
18
19
104-8301
1-303335
116-2233
1-303335
9Q 108-6344
116-2231
W
Exmark black touch up spray paint – gloss black
O
ꢀ
Q
Non-California Units
California Units
California Units with Kohler Engines
W California Units with Kawasaki Engines
-25-
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FUEL TANK ASSEMBLY – 109-9357 & 116-2131
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
46-6560
Bushing.................................................. 4
Kit, Fuel Line With Grommet.................. 1
Screw-Pan ............................................. 5
Washer, Lock 3/16................................. 5
Sender-Fuel Level.................................. 1
Gasket-Sender, Fuel.............................. 1
Cap-Fuel (109-9357 – Non-CA Units) .... 1
Cap-Ratcheting Fuel
8
116-2460
116-2461
116-2462
1-603770
2412-98
Kit, Vent Line With Grommet RH........... 1
Kit, Vent Line With Grommet LH............ 1
Kit, Vent Line With Grommet Rear ........ 1
Valve, Fuel ............................................ 1
Clamp, Hose.......................................... 2
Hose-Fuel.............................................. 1
Tie, Cable 7 15/16 (Large)..................... 1
3
116-2459
9107944
3253-17
9
4
10
11
12
13
14
5
6
116-0003
109-9620
109-9619
116-1704
6:1
7
109-0650
1-303335
(116-2131 – CA Units) ........................... 1
-26-
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ENGINE GROUP – 23-29HP KOHLER
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
2
109-9905
116-1620
109-6919
1-603610
109-9762
3231-22
Sheave................................................. 1
Kit, Clutch CMS 200............................. 1
Washer-Clutch ..................................... 1
Washer, Spring Disc 7/16..................... 2
Screw, HH 7/16-20 x 2 W/Loctite.......... 1
Bolt, Carriage 3/8-16 x 1....................... 1
Bracket, Muffler Kohler......................... 1
Bracket, Muffler Kohler EFI .................. 1
Muffler .................................................. 1
Muffler .................................................. 1
Screw, HWH 3/8-16 X 1 1/2 Taptite...... 4
Washer, Spring Disc 3/8....................... 4
14ꢀ
14:1
15
116-0013
109-1012
3234-5
Oil Drain Hose Asm.............................. 1
Plug...................................................... 1
Screw, HH FLG 5/16-18 x 3/4............... 3
Key, Machine 1/4 x 1/4 x 1 ................... 1
Nut, Nyloc 3/8-16 Flg............................ 2
3
4
5
16
1-807259
104-8301
6V
7
17
18
116-2612-01 Anchor-Clutch ...................................... 1
9O
ꢁ
10O
ꢁ
11
12
116-2360
116-3704
116-1713
116-2038
32144-102
98-5975
19
94-2413
U-Nut ................................................... 3
Hose, Fuel Line 35".............................. 1
Clamp, Hose ........................................ 2
Clamp, Hose ........................................ 1
Washer, Spring Disc 1/4 ...................... 1
Screw, HH M6-1 x 12mm ..................... 1
22
109-0286
2412-98
23
24
105-1853
1-303435
33113-020
27
28
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
ꢀ Use Teflon Pipe Sealant or equivalent on threads.
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
O All units except 29HP EFI
ꢁ 29HP EFI Only
-27-
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ENGINE GROUP – 24HP KAWASAKI
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
1-303334
109-6919
1-603610
1-807259
104-8301
116-1715
109-9905
109-4490
109-1012
116-1620
116-1435
Washer, Spring Disc 5/16 ......................1
Washer, Clutch......................................1
Washer, Spring Disc 7/16 ......................2
Key, Machine 1/4 x 1/4 x 1.....................1
Nut, Nyloc 3/8-16 Flg .............................1
Muffler....................................................1
Sheave, W/Hub......................................1
Asm, Hose Oil Drain W/Plug..................1
Plug .......................................................1
Clutch, CMS-200 W/Spot Brake.............1
Bracket, Muffler......................................1
13
14
15
116-2612-01 Anchor, Clutch....................................... 1
3
323-7
Screw, HH 3/8-16 x 1 1/4....................... 4
Screw, HH M8-1.25 x 20mm.................. 1
Screw, HH 7/16-20 x 1 1/2 W/Loctite..... 1
Bolt, Carriage 3/8-16 x 1........................ 1
U-Nut 5/16-18........................................ 2
Screw, HH FLG 5/16-18 x 3/4................ 2
Clamp, Hose ......................................... 2
Clamp-Hose, Hydro............................... 1
Hose, Fuel 15”....................................... 1
Washer.................................................. 4
4
33114-020
5
16V 109-9761
6
17
19
20
23
24
26
27
3231-22
94-2413
3234-5
7
8
9
2412-98
105-1853
109-0296
98-5975
9:2
10
11
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
-28-
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ENGINE GROUP – 29HP KAWASAKI
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
109-9905
116-1620
109-6919
1-603610
Sheave .................................................. 1
Kit, Clutch CMS200................................ 1
Washer-Clutch....................................... 1
Washer, Spring Disc 7/16 ...................... 2
Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1
Bolt, Carriage 3/8-16 x 1 ........................ 1
Screw, HH M8-1.25 x 20mm .................. 3
Oil Drain Hose Asm ............................... 1
Plug ....................................................... 1
Washer, Spring Disc 3/8........................ 4
Key, Machine 1/4 x 1/4 x 1..................... 1
14
15
16
24
25
26
28
30
31
32
33
116-2612-01
Anchor-Clutch........................................ 1
Screw, HH 3/8-16 x 1 1/4....................... 4
Nut, Nyloc 3/8-16 Flg............................. 1
Washer, Spring Disc 5/16...................... 3
U-Nut..................................................... 2
Screw, HH FLG 5/16-18 x 3/4................ 2
Muffler, 27-31Ka.................................... 1
Bracket-Muffler ...................................... 1
Hose, Fuel Line 15" ............................... 1
Clamp, Hose.......................................... 2
Clamp-Hose .......................................... 1
323-7
104-8301
1-303334
94-2413
3234-5
6V 109-9761
7
3231-22
10
11
33114-020
109-4490
116-1712
116-0203
109-0296
2412-98
105-1853
11:2 109-1012
12
13
98-5975
1-807259
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
-29-
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ENGINE GROUP – 34HP KAWASAKI
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
109-9905
116-1621
109-6919
1-603610
109-9761
3231-22
Sheave .................................................. 1
Clutch Kit ............................................... 1
Washer-Clutch....................................... 1
Washer, Spring Disc 7/16 ...................... 2
Screw, HH 7/16-20 x 1 1/2 W/Loctite ..... 1
Bolt, Carriage 3/8-16 x 1 ........................ 1
Bracket-Muffler ...................................... 1
Screw, HH M8-1.25 x 20mm .................. 2
Oil Drain Hose Asm ............................... 1
Plug ....................................................... 1
Washer, Spring Disc 3/8........................ 4
14
15
16
17
18
19
20
22
23
25
1-807259
Key, Machine 1/4 x 1/4 x 1..................... 1
3
116-2612-01 Anchor-Clutch........................................ 1
4
323-7
Screw, HH 3/8-16 x 1 1/4....................... 4
Nut, Nyloc 3/8-16 Flg............................. 1
Washer, Spring Disc 5/16...................... 2
Screw, HH FLG 5/16-18 x 3/4................ 2
U-Nut..................................................... 2
Hose, Fuel Line 15" ............................... 1
Clamp, Hose.......................................... 2
Muffler ................................................... 1
5
104-8301
1-303334
3234-5
6V
7
10
11
12
116-1587
33114-020
109-4490
94-2413
109-0296
2412-98
116-1707
12:2 109-1012
13 98-5975
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
V Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
-30-
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ENGINE GROUP – 38HP KOHLER
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
109-9905
116-1621
109-6919
1-603610
109-9762
3231-42
Sheave .................................................. 1
Clutch Kit ............................................... 1
Washer-Clutch....................................... 1
Washer, Spring Disc 7/16 ...................... 2
Screw, HH 7/16-20 x 2 W/Loctite........... 1
Bolt, Carriage 3/8-16 x 3 ........................1
Washer, Spring Disc 5/16 ......................4
Asm, Oil Drain Hose ..............................1
Plug .......................................................1
Screw, HH M8-1.25 x 25mm ..................4
Key, Machine 1/4 x 1/4 x 1.....................1
19
21
22
23
24
26
27
28
29
30
31
32
33
34
35
103-1390
109-0305
2412-98
Ftg, Bushing .......................................... 1
Hose, Fuel Line 13 3/4" ......................... 1
Clamp, Hose.......................................... 2
Clamp-Hose ( Hydro)............................. 2
Screw, HH M6-1 x 20mm....................... 2
Muffler ................................................... 1
3
4
5
105-1853
110-3986
109-9880
6V
7
8
1-303334
116-0013
109-1012
33114-025
1-807259
116-3331-01 Belt-Guide ............................................. 1
9ꢀ
9:1
10
11
12
13
14
17
18
116-3318
116-3319
104-8300
323-8
Spacer................................................... 1
Spacer................................................... 1
Nut, Nyloc 5/16-18 Flg........................... 1
Screw, HH 3/8-16 x 1 1/2....................... 1
Screw, HH 5/16-18 x 7/8........................ 1
Grommet-Rubber................................... 2
Bolt, Carriage 3/8-16 x 1........................ 1
Clamp.................................................... 1
116-3317-01 Link, Clutch Anchor (Red)......................1
322-4
109-6658
109-9218
3234-5
Nut, Nyloc 3/8-16 Flg .............................2
Bracket, Muffler......................................1
Screw, HH FLG 5/16-18 x 3/4 ................2
U-Nut (5/16-18)......................................2
93-5108
3231-22
2412-147
94-2413
Exmark red touch up paint (spray paint – P/N 1-850337 - .6 oz liquid bottle – P/N 103-9140)
ꢀ
Use Teflon Pipe Sealant or equivalent on threads.
V
Use Pro-Lock, Nut Type (P/N 1-840022, .5ml tube) on clutch bolt.
-31-
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HYDRAULIC GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
2
3
116-1255
109-6658
116-1322
Asm, Pump Idler....................................1
Nut, Nyloc 3/8-16 Flg .............................1
Hydro, LH 12CC W/Check
8
3233-34
99-5107
325-8
Bolt, Carriage 1/2-13 x 2 1/2.................. 6
Nut, Lock 1/2-13 .................................... 6
Screw, HH 1/2-13 x 1 1/4....................... 4
Hydro, RH 12CC W/Check
9
10
11
(48” or 52” Deck)....................................1
Hydro, LH 16CC W/Shock
116-1323
116-1382
116-1326
(48” or 52” Deck) ................................... 1
Hydro, RH 16CC W/Shock
(30HP & Higher – 60” or 72” Deck) ........1
Hydro, LH 16CC W/Shock
116-1383
116-1327
(30HP & Higher – 60” or 72” Deck)........ 1
Hydro, RH 16CC W/Shock
(29HP & Lower – 60” Deck) ...................1
Belt, V....................................................1
Spring, Extension...................................1
Cradle, Machined Hydro ........................1
Bolt, Carriage Shoulder 3/8-16 x 3 1/2 ...1
4
5
6
7
109-3388
116-0133
109-9375
116-1502
(29HP & Lower – 60” Deck)................... 1
Oil, Exmark Premium Hydro (32 oz) ...... 4
Oil, Exmark Premium Hydro (1 gal) ....... 1
Kit, Hydro Service.................................. 1
12ꢀ 109-9828
13ꢀ 116-1218
116-3270
Qꢀ
ꢀ
Q
Not shown
Kit contains: (1) V-Belt, (4) Exmark Premium Hydro Oil 32 oz bottles, and (2) Hydro filters
-32-
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HYDRAULIC GROUP (cont.)
Item
Part No.
Description
Qty.
Item
Part No.
Description
Qty.
1
116-1758
116-0233
116-0234
116-0235
116-0236
116-0237
116-1367
116-1368
116-1369
116-1370
116-1371
116-1372
116-2992
116-1630
Bracket, Anchor Cable .......................... 1
Kit, Fan Hydro ....................................... 1
Kit, Pulley Hydro.................................... 1
Handle, Bypass Valve Hydro................. 1
Dipstick, Hydro W/Gasket ..................... 1
Gasket, Dipstick Hydro.......................... 1
Kit, Swash Block Hydro......................... 1
Kit, Pump Seal Hydro............................ 1
Kit, Motor Seal Hydro ............................ 1
Kit, Tube Seal Hydro ............................. 1
Kit, Output Shaft Seal Hydro ................. 1
Cup, Nose Hydro Wet ........................... 1
Cup, Nose Hydro Dry ............................ 1
Asm, Check Valve................................. 1
14Q
15
116-1631
3257-42
Check Plug W/O-Ring............................1
Key, Woodruff 5/16 x 1 ..........................1
Filter, Hydro ...........................................1
Motor, Wheel LH Wet 240cc..................1
Motor, Wheel RH Wet 240cc .................1
Motor, Wheel LH Wet 280cc..................1
Motor, Wheel RH Wet 280cc .................1
Motor, Wheel LH Dry 240cc...................1
Motor, Wheel RH Dry 240cc ..................1
Motor, Wheel LH Dry 280cc...................1
Motor, Wheel RH Dry 280cc ..................1
Housing, LH...........................................1
Housing, RH ..........................................1
2
3
17
116-0164
4
18WQ 116-2984
5
116-2985
116-2986
116-2987
116-2988
116-2989
116-2990
116-2991
116-3287
116-3288
WQ
W
6
7
W
8
OQ
OQ
O
9
10
11
O
12W
O
19
13Q
Q
For 12CC W/Check Hydros – 48” & 52” Only
W For Units with hydro S/N below LH: 092570032 RH: 092570042
For Units with hydro S/N LH:092570032 RH: 092570042 & higher
O
-33-
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PUMP IDLER ASSEMBLY – 116-1255
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2
3
4
5
6
7
43-0940
Spacer-Hub, Blower............................... 1
Bearing, Spherical.................................. 2
Seal, Double Lip .................................... 1
Seal, Single Lip...................................... 1
Nut, Nyloc 3/8-16 Flg ............................. 1
O-Ring ................................................... 2
8
323-8
Screw, HH 3/8-16 x 1 1/2....................... 1
Ring, Retaining...................................... 2
Zerk, 1/4-28 Str...................................... 1
Pulley, Idler 5" X 1" Nylon...................... 1
Pin, Spring Anchor................................. 1
103-3504
103-3505
103-3506
109-6658
106-7159
9
32120-10
302-19
10
11
12
109-8076
109-7399
-34-
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ELECTRICAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
2V
2:1
2:2
2:3
2:4
2:5
3
115-2796
103-3895
218-578
109355
Harness, Wire, Main .............................. 1
Diode, TVS ............................................ 1
Fuse, 10 Amp ........................................ 1
Fuse, 15 Amp ........................................ 1
Fuse, 25 Amp ........................................ 2
Cap, Plug............................................... 1
Asm, Fuel/Hour Meter............................ 1
Key, Exmark Logo.................................. 1
Key, Ignition........................................... 1
Switch, Single Pole No........................... 2
12
13
104-8300
1-303287
1-303287
82-2190
Nut, Nyloc 5/16-18 Flg........................... 2
Tie, Cable 5 1/2 (Small) (Air Cooled) ..... 3
Tie, Cable 5 1/2 (Small) (EFI)................ 2
Switch.................................................... 1
Switch, Ignition ...................................... 1
Switch, PTO, 10A .................................. 1
Screw, HWH #10-24 x 3/8 ..................... 1
Cable, Battery, Positive ......................... 1
Washer, 3/8 SAE................................... 1
Tie, Cable 7 15/16 (Large)..................... 1
Indicator, LED........................................ 1
Harness, Wire (EFI)............................... 1
Clamp.................................................... 1
Tie, Plastic............................................. 2
Insulator, Solenoid................................. 1
Insulator, Battery ................................... 1
14
15
16
17
18
19
22
26
109102
117-2221
116-0124
104-2065
115-3864
3256-24
116-0053
116-1356
103-2106
1-603511
110-6765
4
5
1-303335
1-643267
6
116-0042-03 Strap, Tie Down, Battery........................ 1
7
1-633651
1-543792
1-643275
114-1218
3234-5
Bolt, Holddown....................................... 2
Wingnut, Nyloc 1/4-20............................ 2
Relay, 12VDC 40 Amp........................... 1
Cable, Battery, Negative ........................ 1
Screw, HH FLG 5/16-18 x 3/4 ................ 2
27V 116-3062
8
28
29
31
32
105-1853
1-303287
109-2407
1-543393
9
10
11
Exmark black touch up spray paint - gloss black.
Use dielectric grease on all wiring harness connectors.
V
-35-
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DECAL GROUP
Item Part No.
Description
Qty.
Item Part No.
Description
Qty.
1
109-7069
107-2102
1-403005
116-0090
109-7232
107-2112
1-303508
116-0205
98-5954
Decal, Console ......................................1
Decal, ROPS Folding.............................1
Decal, Danger........................................2
Decal, Caution Fuel Vent .......................1
Decal, Motion Control ............................2
Decal, Warning Slope............................1
Decal, Discharge Warning .....................1
Decal, Belt Drive....................................2
Decal, Danger........................................2
Decal, Hot Surface.................................3
Decal, Park Brake..................................1
Decal, Cut of Height...............................1
Decal, Control Panel
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1-633922
109-9361
116-0157
116-0165
116-2643
109-7330
117-2718
116-1654
109-3148
109-9437
109-9438
103-2883
109-9439
109-9440
103-3113
Decal, Anti-Scalp................................... 1
Decal, Belt Routing................................ 1
Decal, Hydro Oil .................................... 1
Decal, Wheel Hub.................................. 2
Decal, Wheel Hub.................................. 2
Decal, Fuse ........................................... 1
Decal, Spark Arrester ............................ 1
Decal, Fuel Fill....................................... 1
Decal, Bolt Torque................................. 1
Decal, UltraCut 48 Series 6 ................... 1
Decal, UltraCut 52 Series 6 ................... 1
Decal, Exmark Logo .............................. 2
Decal, UltraCut 60 Series 6 ................... 1
Decal, UltraCut 72 Series 6 ................... 1
Decal, Lazer .......................................... 1
2
3
4
5
6
7
8
9
10
11
12
13
103-2076
109-7929
116-0752
109-8483
(All units except 29HP EFI)....................1
Decal, Control Panel (29HP EFI) ...........1
Decal, Service Aid .................................1
14
15
116-2844
116-0211
.
-36-
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ELECTRICAL DIAGRAM – ALL UNITS EXCEPT 29HP KOHLER EFI
-37-
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ELECTRICAL DIAGRAM – 29HP KOHLER EFI
-38-
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ELECTRICAL LOGIC SCHEMATIC – ALL UNITS EXCEPT 29HP KOHLER EFI
-39-
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ELECTRICAL LOGIC SCHEMATIC –29HP KOHLER EFI
-40-
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SERVICE RECORD
Description of Work Done
Service Done By
Date
-41-
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-42-
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© 2010 Exmark Mfg. Co., Inc.
Industrial Park Box 808
Beatrice, NE 68310
Part No. 4500-561 Rev. F
(402) 223-6300
Fax (402) 223-5489
Printed In USA.
All Rights Reserved
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