Dixon Lawn Mower SE 5225 KOH CE User Manual
Operator Manual  
KODIAK SE 5225 KOH CE / 966057501  
Original Instructions  
Please read the operator’s manual carefully and make sure you  
understand the instructions before using the machine.  
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Contents  
INTRODUCTION ...............................................................5  
mAINTENANCE...............................................................34  
maintenance Schedule.............................................34  
Battery ......................................................................36  
Safety System...........................................................37  
fuel filter ..................................................................37  
Tire Pressures...........................................................38  
Parking Brake ...........................................................38  
V-belts.......................................................................39  
Deck Belt ........................................................39  
Driving and Transport on Public Roads......................5  
Towing.........................................................................5  
Operating....................................................................5  
Good Service..............................................................6  
SymBOlS AND DECAlS..................................................7  
SAfETy .............................................................................9  
Safety Instructions ......................................................9  
Personal Safety Equipment ......................................11  
Slope Operation........................................................11  
Safe Handling of Gasoline........................................13  
General maintenance ...............................................14  
Transport...................................................................16  
Customer Responsibilities........................................16  
Rollover Protection system (ROPS) ..........................17  
CONTROlS.....................................................................18  
Control locations......................................................18  
Steering Control levers............................................19  
Parking Brake ...........................................................20  
Throttle Control .........................................................20  
Blade Switch.............................................................20  
Ignition Switch ..........................................................21  
Choke Control...........................................................21  
fuses ........................................................................21  
fuel Tank...................................................................22  
fuel Shut Off Valve ...................................................23  
Cutting Height Adjuster ............................................23  
Seat Adjustment lever .............................................24  
Hour meter................................................................24  
OPERATION....................................................................25  
Training.....................................................................25  
Steering ....................................................................25  
Before Starting..........................................................26  
Starting the Engine...................................................26  
Weak Battery ............................................................28  
Jumper Cables ...............................................28  
Pump Belt .......................................................40  
Cutting Blades..........................................................41  
Blade replacement .........................................41  
Adjusting the mower Deck .......................................42  
leveling deck .................................................42  
Anti-scalp rollers.............................................43  
Cleaning ...................................................................44  
Caster Wheels ..........................................................44  
Hardware..................................................................44  
lUBRICATION.................................................................45  
front Wheel mount....................................................46  
front Wheel Bearings ...............................................46  
Deck Spindle ............................................................46  
Deck Outer Spindle ..................................................46  
Hydraulic Pump .......................................................47  
fluid Change ..................................................47  
Purging ..........................................................47  
TROUBlESHOOTING.....................................................48  
STORAGE .......................................................................50  
Winter Storage..........................................................50  
Service......................................................................50  
SCHEmATICS..................................................................51  
TECHNICAl DATA ..........................................................52  
Accessories..............................................................54  
Torque Specifications ...............................................54  
CONfORmITy CERTIfICATES........................................55  
SERVICE JOURNAl........................................................56  
Running ....................................................................29  
Operating On Hills....................................................30  
mowing Tips ............................................................31  
Stopping the Engine.................................................32  
manually moving Unit ...............................................33  
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WARNING!  
Failure to follow cautious operating practices can result in serious injury to the  
operator or other persons. The owner must understand these instructions, and must  
allow only trained persons who understand these instructions to operate the mower.  
Each person operating the mower must be of sound mind and body and must not be  
under the influence of any mind altering substance.  
WARNING!  
Engine exhaust, some of its constituents, and certain vehicle components contain or  
emit chemicals known to the State of California to cause cancer and birth defects or  
other reproductive harm.  
WARNING!  
Battery posts, terminals and related accessories contain lead and lead compounds,  
chemicals known to the State of California to cause cancer and birth defects or other  
reproductive harm. Wash hands after handling.  
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IntRoDUCtIon  
Congratulations  
Towing  
Thank you for purchasing a Dixon ride-on mower.  
This machine is built for superior efficiency to  
rapidly mow primarily large areas. A control panel  
easily accessible to the operator and a hydrostatic  
transmission regulated by steering controls both  
contribute to the machine’s performance.  
This manual is a valuable document. Read the  
contents carefully before using or servicing the  
machine. The following of instructions (use, service,  
maintenance, etc.) by all who operate this machine  
is important for the safety of the operator and others.  
It can also considerably increase the life span of the  
machine and increase its resale value.  
If machine is equipped with a tow hitch, use extreme  
caution when towing. Never allow children or others in  
or on the towed equipment. make wide turns to avoid  
jack-knifing. Travel slowly and allow extra distance to  
stop.  
Do not tow on sloped ground. The weight of the towed  
equipment may cause loss of traction and loss of  
control.  
follow the manufacturer's recommendation for weight  
limits for towed equipment. Do not tow near ditches,  
canals, and other hazards.  
Operating  
This machine is constructed only for mowing grass  
on lawns and even ground without obstacles such  
as stones, tree stumps, etc. The machine can also  
be used for other tasks when equipped with special  
accessories provided by the manufacturer. Operating  
instructions for the accessories are provided with  
delivery. All other types of uses are incorrect. The  
manufacturer’s directions concerning operation,  
maintenance, and repairs must be carefully followed.  
If you sell your machine, be sure to give the operator’s  
manual to the new owner.  
The final chapter of this operator’s manual provides a  
Service Journal. Ensure that service and repair work  
are documented. A well-kept service journal reduces  
service costs for the maintenance and affects the  
machine’s resale value. Please contact your dealer for  
more information. Take the operator’s manual along  
when the machine is taken to your dealer for service.  
lawn mowers and all power equipment, can be  
potentially dangerous if used improperly. Safety  
requires good judgement, careful use in accordance  
with these instructions and common sense.  
The machine must only be operated, maintained,  
and repaired by persons familiar with the  
machine’s special characteristics and who are also  
knowledgeable about the safety instructions. Use only  
approved repair parts to maintain this machine.  
Accident prevention regulations, other general safety  
regulations, occupational safety rules, and traffic  
regulations must be followed without fail.  
General  
In this operator’s manual, left and right, backward and  
forward are used in relation to the machine’s normal  
driving direction.  
Continuous dedication to improve our products  
require that specifications and design are subject to  
change without notice.  
Driving and Transport on Public Roads  
Check applicable road traffic regulations before  
transporting on public roads. If the machine is  
transported, you must always use approved fastening  
equipment and ensure that the machine is well  
anchored. DO NOT operate this machine on public  
roadways.  
Unauthorized modifications to the design of the  
machine may absolve the manufacturer from liability  
for any resulting personal injury or property damage.  
5
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IntRoDUCtIon  
Good Service  
Dixon’s products are sold only in specialized retail  
stores with complete service. This ensures that you as  
a customer receive only the best support and service.  
Before the product is delivered, the machine has,  
for example, been inspected and adjusted by your  
retailer. See the certificate in the Service Journal in this  
operator’s manual.  
When you need spare parts or support in service  
questions, warranty issues, etc., please consult  
the following professional:  
This Parts manual belongs to the machine with  
the manufacturing number:  
Engine  
Manufacturing number  
The machine’s manufacturing number can be found on  
the printed plate affixed to the engine compartment.  
Stated on the plate, from the top are:  
1. The machine’s type designation (I.D.).  
2. The manufacturer’s type number (model).  
3. The machine’s serial number (Serial no.)  
Please have the type designation and serial number  
available when ordering spare parts.  
The engine’s manufacturing number is stamped on  
one of the valve covers.  
The plate states:  
4. The engine’s model.  
5. The engine’s type.  
6. Code  
Please have these available when ordering spare  
parts.  
The wheel motors and hydrostatic pumps have a  
barcode decal affixed at the rear.  
6
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syMbols anD DeCals  
These symbols are found on the machine and in the  
operator’s manual.  
Study them carefully so that you know what they  
mean.  
IMPORTANT INFORMATION  
Xxxx xxxxxx xxxxx xxxx xxxxxxxxx xxxxxx  
xxxxxxxxx. xx xxxxxxxx xxxx xxxxxx.  
WARNING!  
Xxxx xxxxxx xxxxx xxxx  
xxxxxxxxx xxxxxx xxxxxxxxx.  
xx xxxxxxxx xxxx xxxxxx.  
Used in this publication to notify the reader of a risk  
of material damage, particularly if the reader should  
neglect to follow instructions given in the manual.  
Used also when there is a potential for misuse or  
misassembly.  
Used in this publication to notify the reader of a risk  
of personal injury or death, particularly if the reader  
should neglect to follow instructions given in the  
manual.  
R
N
Reverse  
Neutral  
fast  
Slow  
Choke  
fuel  
Warning!  
Parking Brake  
CE conformity  
marking. Only for  
European market  
Warning! Rotating blades,  
keep away from the  
discharge deck  
Do not touch parts  
Battery acid is corrosive, explosive and flammable  
Do not stand here  
Noise emissions to the  
surroundings in accordance  
with the European Union’s  
directive. The machine’s  
emission is stated in the  
chapter TECHNICAl DATA and  
on the decals.  
Only machines for European  
market  
Use protective glasses  
Use protective gloves  
7
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syMbols anD DeCals  
Read  
Operator’s  
manual  
Shut off engine and  
remove key before  
performing any  
Keep a safe  
distance from  
the machine  
Use on slopes  
no greater  
than 10°  
No passengers  
maintenance or repair work  
Whole body  
exposure to  
thrown objects  
Severing of fingers  
Do not open or  
remove safety  
shields while  
Careful backing up,  
watch for other  
people  
Careful going  
forward, watch for  
other people  
and toes  
engine is running  
moving sharp blades under cover  
8
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saFety  
Safety Instructions  
These instructions are for your safety. Read them carefully.  
WARNING!  
This symbol means that important safety instructions need to be emphasized. It concerns  
your safety.  
IMPORTANT: THIS CUTTING mACHINE IS CAPABlE Of AmPUTATING HANDS AND fEET AND THROWING  
OBJECTS. fAIlURE TO OBSERVE THE fOllOWING SAfETy INSTRUCTIONS COUlD RESUlT IN SERIOUS  
INJURy OR DEATH.  
General Operation  
•
Read, understand, and follow all instructions on  
the machine and in the manual before starting.  
•
Do not put hands or feet near rotating parts or  
under the machine. Keep clear of the discharge  
opening at all times.  
•
•
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
Clear the area of objects such as rocks, toys, wire,  
etc., which could be picked up and thrown by the  
blades.  
•
Be sure the area is clear of bystanders before  
operating. Stop machine if anyone enters the  
area.  
•
•
Never carry passengers. The machine is only  
intended for use by one person.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
8011-512  
Read the operator’s manual before starting the machine  
•
•
Never direct discharged material toward anyone.  
Avoid discharging material against a wall or  
obstruction. material may ricochet back toward  
the operator. Stop the blades when crossing  
gravel surfaces.  
Do not operate machine without the entire grass  
catcher, discharge guard, or other safety devices  
in place and working  
•
•
Slow down before turning.  
Never leave a running machine unattended.  
Always turn off blades, set parking brake, stop  
engine, and remove keys before dismounting.  
•
Disengage blades when not mowing. Shut  
off engine and wait for all parts to come to a  
complete stop before cleaning the machine,  
removing the grass catcher, or unclogging the  
discharge guard.  
8011-513  
Clear the area of objects before mowing  
•
•
Operate machine only in daylight or good artificial  
light.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
9
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saFety  
•
•
•
•
Watch for traffic when operating near or crossing  
roadways.  
Use extra care when loading or unloading the  
machine into a trailer or truck.  
Always wear eye protection when operating  
machine.  
Data indicates that operators age 60 years and  
above are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
•
•
follow the manufacturer’s recommendation for  
wheel weights or counterweights.  
Anyone who operates this machine must first read  
and understand this Operation manual. local laws  
may regulate the age of the user.  
8011-520  
Never take passengers  
•
Keep machine free of grass, leaves or other  
debris buildup which can touch the hot exhaust  
or engine parts and burn. Do not allow the mower  
deck to plow leaves or other debris, causing  
buildup to occur.  
WARNING!  
Engine exhaust and certain vehicle  
components contain or emit chemicals  
considered to cause cancer, birth  
defects, or other reproductive system  
damage. The engine exhaust contains  
carbon monoxide, which is a odorless,  
colorless, poisonous gas. Do not use  
the machine in enclosed spaces.  
•
•
Clean any oil or fuel spillage before operating or  
storing the machine.  
Allow machine to cool before storage.  
10  
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saFety  
Personal Safety Equipment  
WARNING!  
When using the machine, approved personal protective equipment (shown in illustrations)  
shall be used. Personal protective equipment cannot eliminate the risk of injury but it will  
reduce the degree of injury if an accident does happen. Ask your retailer for help in choosing  
the right equipment.  
•
make sure that you have first aid equipment close  
at hand when using the machine.  
•
•
Never use the machine when barefoot.  
Always wear protective shoes or boots, preferably  
with steel toe caps.  
•
Always wear approved protective glasses or a full  
visor when assembling or driving.  
•
•
Always wear gloves when handling the blades.  
Never wear loose clothing that can get caught in  
moving parts.  
•
Use ear protectors to avoid damage to hearing.  
Slope Operation  
Slopes are a major factor related to loss of control and  
tip-over accidents, which can result in severe injury or  
death. Operation on all slopes requires extra caution.  
If you cannot back up the slope or if you feel uneasy  
on it, do not mow it.  
8011-670a  
Personal protective equipment  
•
mow up and down slopes (10 degrees maximum),  
not across.  
•
Watch for holes, ruts, bumps, rocks, or other  
hidden objects. Uneven terrain could overturn the  
machine. Tall grass can hide obstacles.  
•
Choose a low ground speed so that you will not  
have to stop while on the slope.  
•
•
Do not mow on wet grass. Tires may lose traction.  
Avoid starting, stopping, or turning on a slope. If  
the tires lose traction, disengage the blades and  
proceed slowly straight down the slope.  
•
•
Keep movement on the slopes slow and gradual.  
Do not make sudden changes in speed or  
direction, which could cause machine to roll over.  
Use extra care while operating machine with  
grass catchers or other attachments; they can  
affect the stability of the machine.  
Do not use on steep slopes.  
Do not try to stabilize the machine by putting a  
foot on the ground.  
Do not mow near drop-offs, ditches, or  
embankments. The machine could suddenly roll  
over if a wheel is over the edge or if the edge  
caves in.  
6003-004  
Mow up and down, not side to side  
WARNING!  
•
•
Do not drive up or down hills with  
slopes greater than 10 degrees. And  
do not drive across any slopes.  
•
11  
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saFety  
Children  
Tragic accidents can occur if the operator is not  
alert to the presence of children. Children are often  
attracted to the machine and the mowing activity.  
Never assume that children will remain where you last  
saw them.  
•
Keep children out of the mowing area and in the  
watchful care of a responsible adult other than the  
operator.  
•
•
•
Be alert and turn machine off if a child enters the  
area.  
Before and while backing, look behind and down  
for small children.  
Never carry children, even with the blades shut  
off. They may fall off and be seriously injured or  
interfere with safe machine operation. Children  
who have been given rides in the past may  
suddenly appear in the mowing area for another  
ride and be run over or backed over by the  
machine.  
8011-509  
Be extra cautious when driving on slopes  
•
•
Never allow children to operate the machine.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may block your  
view of a child.  
8011-517  
Never allow children to operate the machine  
8011-518  
Keep children away from work area  
12  
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WARNING!  
The engine must not be started when the driver’s floor plate or any protective plate for the  
mower deck’s drive belt is removed.  
Safe Handling of Gasoline  
To avoid personal injury or property damage, use  
extreme care in handling gasoline. Gasoline is  
extremely flammable and the vapors are explosive.  
•
Extinguish all cigarettes, cigars, pipes, and other  
sources of ignition.  
•
•
Use only approved gasoline container.  
Never remove gas cap or add fuel with the  
engine running. Allow engine to cool to a safe  
temperature before refueling.  
•
•
Never fuel the machine indoors.  
Never store the machine or fuel container where  
there is an open flame, spark, or pilot light such  
as on a water heater or other appliance.  
8011-516  
•
•
Before you begin refueling, minimize the risk of  
static electricity by touching a metal surface.  
Never fill containers inside a vehicle or on a truck  
or trailer bed with plastic liner. Always place  
containers on the ground away from the vehicle  
when filling.  
Never fill the fuel tank indoors  
WARNING!  
•
•
Remove gas-powered equipment from the truck  
or trailer and refuel it on the ground. If this is not  
possible, refuel such equipment with a portable  
container, rather than from a gasoline dispenser  
nozzle.  
Keep the nozzle in contact with the rim of the fuel  
tank or container opening at all times until fueling  
is complete. Do not use a nozzle lock-open  
device.  
The engine and the exhaust system  
become very hot during operation.  
There is risk for burns if touched.  
Allow engine and exhaust system  
to cool to a safe temperature before  
refueling.  
•
•
If fuel is spilled on clothing, change clothing  
immediately.  
Never overfill fuel tank. Replace gas cap and  
tighten securely.  
•
•
•
Do not start the engine near spilled fuel.  
Never use gasoline as a cleaning agent.  
If leaks arise in fuel system, engine must not be  
started until problem has been resolved.  
•
Check the fuel level before each use and leave  
space for the fuel to expand, as the heat from the  
engine and the sun may otherwise cause the fuel  
to expand and overflow.  
13  
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General Maintenance  
•
Never use the machine indoors or in spaces  
lacking proper ventilation. The exhaust fumes  
contain carbon monoxide, an odorless,  
poisonous, and lethal gas.  
•
•
•
Keep all nuts and bolts tight to be sure the  
equipment is in safe working condition.  
Never tamper with safety devices. Check their  
proper operation regularly.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage and  
remove any fuel-soaked debris. Allow machine to  
cool before storing.  
•
•
•
If you strike a foreign object, stop and inspect the  
machine. Repair, if necessary, before restarting.  
Never make any adjustments or repairs with the  
8011-515  
Never drive the machine in an enclosed space  
engine running.  
Check grass catcher components and the  
discharge guard frequently and replace with  
manufacturer’s recommended parts, when  
necessary.  
The blades are sharp and can cause cuts and  
gashes. Wrap the blades or use protective gloves  
when handling them.  
WARNING!  
Use protective glasses for  
maintenance work.  
•
•
•
•
Check the parking brake’s functionality regularly.  
Adjust and service as necessary.  
maintain or replace safety and instruction labels,  
as necessary.  
Do not modify safety equipment. Check regularly  
to be sure it works properly. The machine must not  
be driven with defective or unmounted protective  
plates, protective cowlings, safety switches, or  
other protective devices.  
WARNING!  
The battery contains lead and lead  
compounds, chemicals that are  
considered to cause cancer, birth  
defects, and other reproductive  
system damage. Wash your hands  
after handling the battery.  
•
•
Do not change the settings of governors and  
avoid running the engine with overly high engine  
speeds. If you run the engine too fast, you risk  
damaging the machine components.  
Be very careful when handling battery acid. Acid  
on skin can cause serious corrosive burns. If you  
spill battery acid on your skin, rinse immediately  
with water.  
•
•
Acid in the eyes can cause blindness, contact a  
doctor immediately.  
Be careful when servicing the battery. Explosive  
gases form in the battery. Never perform  
maintenance on the battery when smoking or near  
open flames or sparks.  
•
The battery can explode and cause serious injury  
or damage.  
14  
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•
•
•
Ensure that nuts and bolts, especially the  
fastening bolts for the blade attachments,  
are properly tightened, torqued and that the  
equipment is in good condition.  
The machine is tested and approved only with the  
equipment originally provided or recommended  
by the manufacturer. Only use approved repair  
parts for the machine.  
The mulch blades should only be used in familiar  
areas when higher quality mowing is desired.  
6003-009  
Do not smoke when performing maintenance on the battery.  
The battery can explode and cause serious injury/damage.  
Sparking can occur when working with the battery  
and the heavy cables of the starter circuit. This can  
cause battery explosion, fire or eye injury. Sparking  
in this circuit can not occur after the chassis cable  
(normally negative, black) is removed from the battery.  
WARNING!  
Avoid electrical sparking and its  
consequences by the following  
routines:  
•
•
Use protective goggles.  
Ensure that the fuel filler cap is mounted tightly  
and no flammable substances are stored in an  
open vessel.  
•
•
•
Never work with the starter circuit if there is spilled  
fuel.  
Disconnect the chassis cable from the battery first  
and reconnect it last.  
Do not make a bridge short circuit across the  
starter relay to run the starter.  
8009-728  
Risk of sparking  
15  
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saFety  
•
Regularly clean deck and underside of deck,  
avoid spraying engine and electrical components  
with water.  
Transport  
•
The machine is heavy and can cause serious  
crushing injuries. Be extra cautious when it is  
loaded on or unloaded from a vehicle or trailer.  
•
Use an approved trailer to transport the machine.  
Activate the parking brake, turn off the fuel supply,  
and fasten the machine with approved fastening  
devices, such as bands, chains, or straps, when  
transporting.  
•
•
Do not operate this machine on public roadways.  
Check and abide by local traffic regulations  
before transporting the machine on any road.  
Do not tow this machine, it may cause damage to  
the drive system.  
Do not tow any trailers, etc. with this mower. They  
may jackknife or overturn causing damage to the  
mower and possibly serious injury to the operator.  
load the unit onto truck or trailer by driving up  
ramps of suitable strength using a slow speed. Do  
not lift! The machine is not intended to be lifted by  
hand.  
8011-514  
Regularly clean deck  
•
•
WARNING!  
Escaping hydraulic oil under pressure  
can have sufficient force to penetrate  
the skin, causing serious injury.  
If injured by escaping fluid, see a  
doctor at once. Serious infection  
or reaction can develop if proper  
medical treatment is not administered  
immediately.  
•
Customer Responsibilities  
•
Read and observe the safety rules.  
•
follow a regular schedule in maintaining, caring  
for and using your mower.  
•
follow the instructions under Maintenance and  
Storage sections of this owner’s manual.  
IMPORTANT INFORMATION  
A spark arrester for the muffler is available through  
your authorized Dixon dealer.  
The parking brake is not sufficient to lock the  
machine in place during transport. Ensure that  
the machine is well fastened to the transport  
vehicle. Always reverse the machine onto the  
transport vehicle to avoid tipping it over.  
WARNING!  
This mower is equipped with an  
internal combustion engine and  
should not be used on or near any  
unimproved wooded, bush-covered  
or grass-covered land unless the  
engine’s exhaust system is equipped  
with a spark arrester meeting  
applicable local or state laws (if any).  
If a spark arrester is used, it should be  
maintained in effective working order  
by the operator.  
16  
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Rollover Protection system (ROPS)  
The ROPS increases the basic weight of the unit by  
WARNING!  
88 lbs / 40 kg. The ROPS is an accessory.  
The rollover protection system's  
capabilities may be impaired by  
damage if the mower is overturned  
or if alteration to the ROPS occurs. If  
these conditions take place, the total  
structure MUST be replaced.  
•
Do not use ROPS as a lifting, attaching or  
anchoring point.  
•
•
•
Do not use ROPS for wrecking or towing.  
Do not exceed max GVW: 2822 lbs/1283 kg.  
Read machine operator´s manual before each  
use.  
•
•
•
•
Securely fasten the seat belt when using the unit  
with the ROPS in the upright position.  
When operating with the ROPS in the folded  
position, the seat belt should not be worn.  
Where possible, avoid operating the unit near  
ditches, embankments and holes.  
Reduce speed when turning, crossing slopes and  
on rough, slick or muddy surfaces.  
Stay off slopes too steep for safe operation.  
WARNING!  
•
•
This mower is equipped with an  
internal combustion engine and  
should not be used on or near any  
unimproved forested, bush covered  
or grassy lands unless the engine's  
system is equipped with a spark  
arrester meeting applicable local or  
state laws (if any). If a spark arrester  
is used, it should be maintained  
in effective working order by the  
operator.  
Watch where you are going, especially at row  
ends, on roads and around trees.  
Do not permit others to ride.  
Operate the mower smoothly without jerky turns,  
starts or stops.  
When mower is stopped, set brakes securely and  
use park brake.  
If any part of ROPS is damaged, the entire ROPS  
must be replaced.  
•
•
•
•
•
•
•
Check all bolts including seat belt for correct  
torque before each use.  
Check ROPS structure for damage before each  
use.  
ROPS bar is NOT intended for use in sub zero  
temperatures.  
17  
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ContRols  
This operator’s manual describes the Dixon Zero Turn  
Rider. The rider is fitted with a four-stroke overhead  
valve engine.  
driven hydraulic pumps. Using the left and right  
steering controls, the flow is regulated and thereby the  
direction and speed.  
Transmission from the engine is made via a belt-  
Control Locations  
9
8
7
2
1
10  
11  
8
6
12  
3
5
4
7. fuses  
1. motion control levers  
2. Parking brake  
3. Throttle control  
4. Blade switch  
8. fuel tank cap  
9. fuel shut off valve  
10. Deck lift  
11. Seat adjustment lever  
12. Hour meter  
5. Ignition switch  
6. Choke control  
18  
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ContRols  
Steering Control Levers  
The machine’s speed and direction are continuously  
variable using the two steering controls. The steering  
controls can be moved forward or backward about  
a neutral position. furthermore, there is a neutral  
position, which is locked if the steering controls are  
moved outward.  
When both controls are in the neutral position (N), the  
machine stands still.  
By moving both controls an equal amount forward  
or backward, the machine moves in a straight line  
forward or backward respectively.  
In order, for example, to turn right while moving  
forward, move the right control towards the neutral  
position. The rotation of the right wheel is reduced and  
the machine turns to the right.  
8050-827  
Steering controls  
Zero turn can be achieved by moving one control  
backward (behind the neutral position) and carefully  
moving the other steering control forward from its  
neutral position. The rotation direction when zero  
turning is determined by which steering control is  
moved backward behind the neutral position. If the left  
steering control is pulled backward, the machine turns  
to the left. Use extra care when using this maneuver.  
WARNING!  
The machine can turn very rapidly if  
one steering control is moved much  
further forward than the other.  
If the steering controls are in uneven positions when  
standing still or do not fit in the slots for moving the  
controls outward, they can be adjusted.  
8011-7912  
1. forward  
2. Neutral  
3. Neutral slot, Neutral lock  
4. Reverse  
Motion control lever, right side  
19  
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ContRols  
Parking Brake  
IMPORTANT INFORMATION  
The machine must stand absolutely still when  
applying the parking brake. Always set the  
parking brake before dismounting. Release the  
parking brake before moving the mower.  
The parking brake is found on the left of the machine.  
Pull the lever backward to activate the brake and  
forward to release it.  
8061-019  
Parking brake released  
Throttle Control  
The throttle control regulates the engine speed and  
thereby the rate of rotation of the blades, assuming  
the blade switch is pulled out, see Engaging the  
mower Deck.  
In order to increase or decrease the engine speed,  
the control is moved forward or back respectively.  
Avoid idling the engine for long periods, as there is a  
risk of fouling the spark plugs.  
USE fUll THROTTlE WHEN mOWING, for best  
mower performance and battery charging.  
8061-017  
Throttle control  
Blade Switch  
In order to engage the mower deck, pull the knob out;  
the mower blades are disengaged when the knob is  
depressed.  
8061-017  
Blade switch  
20  
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ContRols  
Ignition Switch  
The ignition key is placed on the control panel and is  
used to start and stop the engine.  
8061-017  
Ignition switch  
Choke control  
Fuses  
Choke Control  
The choke control is used for cold starts in order to  
provide the engine with a richer fuel mixture.  
for cold starts the control should be pushed to the  
ON position.  
8061-017  
Fuses  
fuses are located on the left hand side of the  
machine. They are accessed by tilting the seat  
forward. They are flat pin fuses of the same type used  
in automobiles.  
There are two fuses with ratings and functions:  
1. 20 Amp Primary fuse  
2. 7.5 Amp mower deck coupling  
8011-420  
21  
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ContRols  
Fuel Tank  
Read the safety instructions before refueling. The  
machine has two fuel tanks, just behind the seat. Each  
tank capacity is 5.7 gallons (22 liters).  
make sure the fuel caps are properly tightened and  
the cap gaskets are not damaged.  
The engine will run on a minimum of 85-octane  
unleaded gasoline (no oil mix). Environmentally  
adapted alkylate gasoline can be used. See also  
Technical Data concerning ethanol fuel. methanol fuel  
is not allowed. Do not use E85 alcohol based fuel.  
Damage to engine and components may occur.  
WARNING!  
8050-828  
Gasoline is highly flammable.  
Fuel tank  
Observe caution and fill the tank  
outdoors (see the safety instruction).  
WARNING!  
IMPORTANT INFORMATION  
Experience indicates that alcohol blended  
The engine and the exhaust system,  
become very hot during operation.  
fuels (called gasohol, ethanol or methanol) can  
attract moisture which leads to separation and  
formation of acids during storage. Acidic gas  
can damage the fuel system of an engine while  
in storage. To avoid engine problems, the fuel  
system should be emptied before storage of  
30 days or longer. Drain the gas tank, start the  
engine and let it run until the fuel lines and  
carburetor are empty. Use fresh fuel the next  
season. See Storage Instructions for additional  
information. Never use engine or carburetor  
cleaners in the fuel tank or permanent damage  
may occur.  
Risk for burns if touched.  
Allow engine and exhaust system to  
cool at least two (2) minutes before  
refueling.  
WARNING!  
Fill to bottom of filler neck. Do not  
overfill. Wipe off any spilled oil  
or fuel. Do not store, spill or use  
gasoline near an open flame.  
When operating in temperatures below 32° f. (0° C.),  
use fresh, clean winter grade gasoline to insure good  
cold weather starting.  
22  
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ContRols  
Fuel Shut Off Valve  
The fuel shut off valve is located at the left rear of the  
seat. The valve is off when the handle tab is turned  
perpendicular to the fuel line.  
IMPORTANT INFORMATION  
In order to obtain an even cutting height, it is  
important that the air pressure in all tires is 15  
psi / 103 kPa / 1 bar.  
IMPORTANT INFORMATION  
8011-419  
Always raise the deck to the highest position  
for transport.  
Fuel shut off valve in the CLOSED position  
Cutting Height Adjuster  
The deck cutting height is obtained by pressing the  
foot pedal forward to lift the deck. To lower the deck,  
apply pressure to the top side of the foot pedal and  
allow it to pivot while the lift arm rotates to the rear of  
the unit. To stop in the desired cutting position, rotate  
the foot pedal down into the notch in the height plate.  
The cutting height range is from 1½" (38mm) to 4½"  
(114mm) in ¼ (6mm) increments. The heights are  
measured from the ground up to the blade tip with the  
engine not running.  
8050-117  
The mower deck’s lifting lever  
23  
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ContRols  
Seat Adjustment Lever  
The seat can be adjusted lengthways. When making  
adjustments, the lever under the front edge of the  
seat is moved to the left (as seen by the driver in the  
seat), after which the seat can be moved backward or  
forward.  
8011-441  
Lengthways adjustment  
Hour Meter  
The hour meter displays the total operating time.  
It will flash CHG OIl (Change Oil) at 50 hour intervals.  
The flash duration is one hour before and one hour  
after the interval. The CHG OIl icon will come on  
and shut off automatically. The hour meter cannot be  
manually reset.  
8061-017  
Hour meter  
24  
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opeRatIon  
Read “Safety Instructions” section and following  
pages, if you are unfamiliar with the machine.  
Steering  
To move forward and backward  
Training  
The direction and speed of the mower’s movements  
is effected by the movement of the control lever(s)  
on each side of mower. The left control lever controls  
the left wheel. The right control lever controls the right  
wheel.  
first time users should push mower (see “moving  
by Hand” in the Operation section) to an open, flat  
area, without other people or vehicles/obstacles  
nearby. In order to move unit under its own power,  
the operator must be in the seat, start engine (see  
“Before Starting” in Operation section), adjust  
engine speed to idle, disengage parking brake, do  
not engage blades at this time, rotate control levers  
inward. As long as the control levers have not been  
moved forward or backwards, mower will not move.  
Slowly move both control levers forward slightly. This  
will allow mower to start moving forward in a straight  
line. Pull back on control levers to the neutral position  
and mower should stop moving. Pull back slightly on  
control levers, this will allow mower to start moving  
backwards. Push forward on control levers to the  
neutral position and mower should stop moving.  
Zero turn mowers are far more maneuverable than  
typical riding mowers due to their unique steering  
capabilities.  
We suggest that this section be reviewed in its entirety  
prior to attempting to move the mower under its own  
power. Additionally, we suggest when first operating  
the mower, use a reduced throttle speed and reduced  
ground speed by NOT moving control levers to the  
furthest forward or reverse positions during initial  
operation, or until operator becomes comfortable  
with controls. We also suggest first time users, or new  
users to Zero Turn mowers to become familiar with  
the mower’s movement on a hard surface, such as  
concrete or blacktop PRIOR to attempting to operate  
on turf. Until operator becomes comfortable with  
mower controls and zero turning capability, they may  
damage turf due to overly aggressive maneuvers.  
IMPORTANT INFORMATION  
When control levers are in the reverse position  
they return to neutral when released. This may  
cause the mower to suddenly stop.  
To turn to the right  
While moving in a forward direction, pull the right lever  
back towards the neutral position while maintaining  
the position of the left lever, this will slow the rotation  
of the right wheel and cause the machine to turn in  
that direction.  
To turn to the left  
While moving in a forward direction pull the left lever  
back towards the neutral position while maintaining  
the position of the right lever, this will slow the rotation  
of the left wheel and cause the machine to turn in that  
direction.  
To zero turn  
While moving in a forward direction, first pull both  
control levers back until the mower stops or slows  
dramatically.  
Then by alternating one lever slightly to the forward  
position and the other in the reverse position.  
25  
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Before Starting  
•
Read the sections Safety Instructions and  
Controls before starting the machine.  
•
Perform the daily maintenance before  
starting (see maintenance Schedule in the  
maintenance section).  
•
•
Check that there is sufficient fuel in the fuel  
tank.  
Adjust the seat to the desired position.  
The following conditions must be fulfilled before the  
engine can be started:  
•
•
The driver must be seated on the seat.  
The blade switch for engaging the mower  
blades must be depressed.  
8050-117  
8061-019  
8061-017  
•
•
The parking brake must be on.  
Mower deck lifting lever  
Pull parking brake upwards to activate.  
Blade switch  
Both steering controls must be in the locked  
(outer) neutral position.  
Starting the Engine  
1. Sit on the seat.  
2. Raise the mower deck by pulling the lifting  
lever backward to the locked position  
(transport position).  
3. Activate the parking brake.  
Disengage the mower blades by pressing the blade  
switch downwards.  
26  
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opeRatIon  
move the steering controls outward to the locked  
(outer) neutral position.  
8061-020  
Place controls in neutral position  
move the throttle to the middle position.  
WARNING!  
Engine exhaust and certain vehicle  
components contain or emit  
chemicals considered to cause  
cancer, birth defects or other  
reproductive system damage. The  
engine exhaust contains carbon  
monoxide, which is a odorless,  
colorless, poisonous gas. Do not use  
the machine in enclosed spaces.  
8061-017  
Set the throttle  
If the engine is cold, the choke lever should be  
pushed to the ON position.  
8061-017  
Set the choke control  
27  
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opeRatIon  
Weak Battery  
WARNING!  
Lead-acid batteries generate  
explosive gases. Keep sparks, flame  
and smoking materials away from  
batteries. Always wear eye protection  
when around batteries.  
IMPORTANT INFORMATION  
Your mower is equipped with a 12-volt  
negative grounded system. The other vehicle  
must also be a 12-volt negative grounded  
system. Do not use your mower to start other  
vehicles.  
If your battery is too weak to start the engine, it should  
be recharged. (See “Battery” in the maintenance  
Section.)  
If “jumper cables” are used for emergency starting,  
follow this procedure:  
Jumper Cables  
1. Connect each end of the RED cable to the  
POSITIVE (+) terminal on each battery, taking  
care not to short against chassis.  
8011-642  
Jumper cable connection  
2. Connect one end of the BlACK cable to the  
NEGATIVE (-) terminal of the fully charged  
battery.  
3. Connect the other end of the BlACK cable  
to a good CHASSIS GROUND on the mower  
with the discharged battery, away from the fuel  
tank and battery.  
To remove cables, reverse order  
1. Remove BlACK cable first from chassis and  
then from the fully charged battery.  
2. Remove RED cable last from both batteries.  
28  
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Running  
1. Release the parking brake by moving the lever  
downward.  
NOTE: The mower is equipped with an  
operator presence system. When the engine is  
running, any attempt by the operator to leave  
the seat without first setting the parking brake  
will shut off the engine.  
2. move the steering controls to the neutral  
position (N).  
8061-019  
Parking brake released  
3. Select the cutting height with the cutting  
height adjustment pedal.  
4. make sure the work area is free from objects  
that could be thrown by the rotating blades.  
5. Engage the mower deck by pulling out the  
blade switch.  
WARNING!  
Ensure that no one is near mower  
when engaging blade switch.  
8050-117  
Mower deck lifting lever  
6. move throttle control to full throttle.  
The machine’s speed and direction are  
continuously variable using the two steering  
controls. When both controls are in the neutral  
position, the machine stands still.  
By moving both controls an equal amount  
forward or backward, the machine moves in a  
straight line forward or backward respectively.  
In order, for example, to turn right while  
moving forward, move the right control  
towards the neutral position. The rotation of  
the right wheel is reduced and the machine  
turns to the right.  
Turning on the spot (zero turn) can be  
achieved by moving one control backward  
(behind the neutral position) and carefully  
moving the other steering control forward from  
its neutral position.  
8061-017  
Set blade engagement and throttle control  
29  
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Operating On Hills  
Read the Safety Instructions “Driving on Slopes” in the  
“Safety Instructions”.  
WARNING!  
Do not drive up or down hills with  
slopes greater than 10 degrees. Do  
not drive across slopes.  
•
The slowest speed possible should be used  
before starting up or down hills.  
•
•
Avoid stopping or changing speed on hills.  
If stopping is absolutely necessary, pull drive  
levers into the neutral position and push to the  
outside of the unit and engage the parking  
brake.  
8061-020  
Place controls in neutral position  
IMPORTANT INFORMATION  
Control levers return to neutral when released.  
This may cause the mower to suddenly stop.  
•
•
To restart movement, release the parking  
brake.  
Pull the control levers back to the center of the  
mower and press forward to regain forward  
motion.  
•
make all turns slowly.  
8061-019  
Parking brake released  
30  
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Mowing Tips  
WARNING!  
•
Observe and flag rocks and other fixed  
objects to avoid collisions.  
Clear the lawn of stones and other  
objects that can be thrown out by the  
blades.  
•
Begin with a high cutting height and reduce it  
until the desired mowing result is attained.  
The average lawn should be cut to 2½"  
(64 mm) during the cool season and over  
3" (76 mm) during the hot months. for  
healthier and better looking lawns, mow  
often after moderate growth. for best cutting  
performance, grass over 6" (15 cm) in height  
should be mowed twice. make the first cut  
relatively high, the second to the desired  
height.  
•
•
The mowing result will be best with a high  
engine speed (the blades rotate rapidly) and  
low speed (the rider moves slowly). If the  
grass is not too long and dense, the driving  
speed can be increased without negatively  
affecting the mowing result.  
The finest lawns are obtained by mowing  
often. The lawn becomes more even and the  
grass clippings more evenly distributed over  
the mown area. The total time taken is not  
increased as a higher operating speed can  
be used without poor mowing results.  
8011-603  
Mowing pattern  
•
•
Avoid mowing wet lawns. The mowing result  
is poorer because the wheels sink into the soft  
lawn, clumps build, and the grass clippings  
fasten under the cowling.  
Hose the mower deck underside with water  
after each use. When cleaning, the mower  
deck shall be raised into the transport  
position. make sure the mower is cooled and  
the engine is off.  
WARNING!  
Never drive the rider on terrain that  
slopes more than 10 degrees. Mow  
slopes up and down, never side  
to side. Avoid sudden directional  
changes.  
•
•
Use compressed air to clean top surface of  
the deck. Avoid flooding water on top surface,  
engine and electrical components.  
When the mulching kit is used, it is important  
that the mowing interval is frequent.  
31  
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Stopping the Engine  
Allow the engine to idle a minute in order to attain  
normal operating temperature before stopping it, if  
it has been worked hard. Avoid idling the engine for  
longer periods, as there is a risk of the spark plugs  
fouling.  
•
Disengage the mower deck by depressing the  
blade switch.  
8061-017  
Disengage the mower deck and move throttle to minimum  
•
Raise the mower deck by pressing the foot  
pedal forward to the transport position.  
•
•
When the machine is standing still, activate  
the parking brake by pulling the lever upward.  
move the throttle to the minimum position  
(tortoise symbol). Turn the ignition key to the  
stop position.  
•
move the steering controls outward.  
8050-117  
The mower deck’s lifting lever  
•
Remove key. Always remove key when leaving  
the mower to prevent unauthorized use.  
IMPORTANT INFORMATION  
Leaving the ignition switch in any other  
position than “OFF” will cause the battery to  
be discharged.  
8061-020  
Place controls in neutral position to stop  
32  
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Manually Moving Unit  
Pump release valves  
Pump release valves are located at the front and rear  
of the pump. They are used to release the system  
so the machine may be moved by hand when not  
running. Tilt seat forward to gain access to the pump.  
The rear bypass valve sits directly opposite the front  
valve, below the seat support. It is not visible in the  
illustration.  
Use a 17 mm open end wrench or socket and ratchet.  
Turn the outer locknut 2-3 turns. Using an 8mm  
wrench or socket, turn the inner nut one turn.  
Reverse the procedure to reset the pump, makng sure  
the outer locknut is tightened.  
8050-926  
Pump release valve, front  
IMPORTANT INFORMATION  
Tighten the valve moderately.  
Do not overtighten the valve when closing.  
That can damage the valve seat.  
33  
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MaIntenanCe  
Maintenance Schedule  
The following is a list of maintenance procedures that must be performed on the machine. for those points not  
described in this manual, visit an authorized service workshop. An annual service carried out by an authorized  
service workshop is recommended to maintain your machine in the best possible condition and to ensure safe  
operation.  
Read Maintenance in the Safety section.  
Daily  
At  
Maintenance interval  
in hours  
least  
once  
each  
year  
MAINTENANCE  
Before After  
50  
250  
500  
Check the parking brake  
●
■
●
♦
Check the engine’s oil level (every refueling)  
Check the safety system  
Check for fuel and oil leakages  
Check/clean the engine’s cooling air intake  
Check the mower deck  
■
●
●
●
♦
Check for loose hardware (screws, nuts)  
Clean under the mower deck  
●
●
●
Start the engine and blades, listen for unusual sounds  
Check for damage  
♦
♦
♦
♦
●
●
●
■
♦
♦
♦
♦
♦
♦
●
●
●
■
Thoroughly clean around the engine  
Clean around belts, belt pulleys  
Check the tire pressures  
♦
♦
●
●
●
●
■
■
■
●
♦
Check battery connections  
●
●
■
■
■
●
♦
Sharpen3)/ Replace mower blades  
Clean the engine’s cooling air intake 2)  
Clean the air cleaner’s pre-filter 2) (foam)  
Clean the air cleaner’s filter cartridge 2) (paper filter)  
Check/adjust the parking brake  
Inspect muffler/spark arrester  
●
♦
●
♦
1)  
first change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty  
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
34  
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MaIntenanCe  
Daily  
At least Maintenance interval  
once  
each  
year  
in hours  
MAINTENANCE  
Before After  
50  
250  
500  
Check/adjust throttle cable  
■
Check the condition of belts, belt pulleys  
Change the engine oil 1)  
●
■
■
■
●
■
●
■
●
●
■
Replace the engine oil filter  
Clean/replace the spark plugs  
Replace the fuel filter  
■
■
●
■
●
Replace air filter 2) (paper filter)  
Check the caster wheels (every 200 hours)  
Replace the air cleaner’s pre-filter 2) (foam)  
Check/adjust the mower deck  
●
Check hydraulic oil at reservoir  
●
Change hydraulic oil & filter (250 hours)  
Check the engine valve clearance 3)  
Perform the 500-hour service 3)  
●
●
♦
♦
♦
♦
1)  
first change after 8-10 hours. When operating with a heavy load or at high ambient temperatures, replace every 50 hours. 2) In dusty  
conditions, cleaning and replacement are required more often. 3) Performed by authorized service workshop.  
● = Described in this manual  
♦ = Not described in this manual  
■ = Refer to the engine manufacturer's manual  
WARNING!  
Before performing any service or adjustment checklist  
•
•
•
•
•
Engage the parking brake.  
Place the Blade-switch in the disengaged position.  
Turn the ignition switch to “OFF” position and remove the key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect the spark plug wire from all spark plugs and place the wire where it cannot  
come in contact with the plug.  
35  
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MaIntenanCe  
Battery  
WARNING!  
your mower is equipped with a maintenance free  
battery and does not need servicing. However,  
periodic charging of the battery with an automotive  
type battery charger will extend its life.  
Always wear eye protection when  
around batteries.  
•
•
•
Keep battery and terminals clean.  
Keep battery bolts tight.  
Recharge at 6-10 amperes for 1 hour  
STANDARD  
BATTERY  
STATE  
OF  
APPROXIMATE BATTERY CHARGING TIME*  
TO FULL CHARGE AT 80OF / 27OC  
IMPORTANT INFORMATION  
Maximum Rate at:  
Do not attempt to open or remove caps or  
covers. Adding or checking level of electrolyte  
is not necessary.  
CHARGE  
50 Amps  
30 Amps  
20 Amps  
10 Amps  
12.6V  
12.4V  
12.2V  
12.0V  
11.8V  
100%  
75%  
50%  
25%  
0%  
- FULL CHARGE -  
20 min.  
45 min.  
65 min.  
85 min.  
35 min.  
75 min.  
115 min.  
150 min.  
48 min.  
95 min.  
90 min.  
180 min.  
280 min.  
370 min.  
Always use two wrenches for the terminal  
screws.  
145 min.  
195 min.  
*Charging time depends on battery capacity,  
condition, age, temperature and efficiency of charger  
WARNING!  
Cleaning battery and terminals  
Do not short battery terminals by  
allowing a wrench or any other  
object to contact both terminals at  
the same time. Before connecting  
battery, remove metal bracelets,  
wristwatch bands, rings, etc.  
Corrosion and dirt on the battery and terminals can  
cause the battery to “leak” power.  
1. Open the terminal access doors.  
2. Disconnect BlACK battery cable first, then  
the RED battery cable and remove the battery  
from the machine.  
Positive terminal must be connected  
first to prevent sparks from  
accidental grounding.  
3. Rinse the battery with plain water and dry.  
4. Clean terminals and battery cable ends with  
wire brush until shiny.  
5. Coat terminals with grease or petroleum jelly  
6. Reinstall battery.  
Replacing battery  
1. lift seat and rotate forward.  
2. Open terminal access doors  
3. Using two ½" wrenches disconnect BlACK  
battery cable then RED battery cable.  
2
4. Using a 7/16 wrench, remove the bolts on either  
side of the terminal guard and lift off guard.  
2
2
5. Carefully remove the battery from the mower.  
1
6. Install new battery with terminals in the same  
position as the old battery.  
7. Reinstall battery terminal guard.  
8. first connect RED battery cable to positive (+)  
battery terminal with hex bolt and hex nut.  
CZ-22  
9. Connect BlACK grounding cable to negative  
(-) battery terminal with remaining hex bolt  
and hex nut.  
1. Terminal guard  
2. Access doors  
Battery cleaning and installation  
10. Close access doors.  
36  
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MaIntenanCe  
Safety System  
The machine is equipped with a safety system that  
prevents starting or driving under the following  
conditions.  
The engine can only be started when:  
1. The mower deck is disengaged.  
2. The steering controls are in the outer, locked  
neutral position.  
3. The parking brake is on.  
make daily inspections to ensure that the safety  
system works by attempting to start the engine  
when one of the conditions is not met. Change the  
conditions and try again.  
If the machine starts when one of these conditions  
is not met, turn the machine off and repair the safety  
system before using the machine again.  
8050-827  
Conditions for starting  
make sure the engine stops when the park brake  
is not engaged and the operator leaves the seated  
position.  
Check that the engine stops if the mower blades are  
engaged and the driver temporarily moves off the  
drivers seat.  
IMPORTANT INFORMATION  
In order to be able to drive, the driver must  
sit in the seat and release the parking brake  
before the steering controls can be moved into  
the neutral position, otherwise the engine will  
stop.  
Fuel Filter  
Replace the line-mounted fuel filter every 100 hours  
(once per season) or more regularly if it is clogged.  
Replace the filter as follows:  
1. move the hose clamps away from the filter.  
Use flat-nosed pliers.  
2. Pull the filter loose from the hose ends.  
3. Push the new filter into the hose ends. Position  
the filter with the “flOW” arrow pointing up  
toward the fuel pump. If necessary, a soap  
solution can be applied to the filter ends to  
ease mounting.  
4. move the hose clamps back toward the filter.  
8011-468  
Fuel filter  
37  
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MaIntenanCe  
Tire Pressures  
All tires should be at 15 psi / 103 kPa / 1 bar.  
8011-564  
Check tire pressures  
Parking Brake  
Visually check that no damage is found on the lever,  
cables, or switch belonging to the parking brake.  
Perform a standstill test and check that there is  
sufficient braking action.  
To adjust the parking brake, contact the Dixon service  
workshop.  
IMPORTANT INFORMATION  
The machine must be absolutely standing still  
when applying the parking brake.  
8061-019  
Parking brake  
WARNING!  
Faulty adjustment will result in  
reduced braking ability and can  
cause an accident.  
38  
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MaIntenanCe  
V-belts  
Check every 100 hours of operation. Check for severe  
cracking and large nicks.  
NOTE: The belt will show some small cracks in normal  
operation.  
The belts are not adjustable. Replace belts if they  
begin to slip from wear.  
Deck Belt  
1. Park on a level surface. Apply parking brake.  
2. lower the deck into the lowest cutting  
position.  
3. Remove bolts from belt shields and remove  
shields.  
Remove belt shields  
4. Remove any dirt or grass that may have  
accumulated around the cutter housings and  
entire deck surface.  
5. Carefully roll the belt over the top of the cutter  
housing pulleys and remove belt.  
Deck belt installation  
NOTE: for ease in installing the deck belt, refer to  
the routing decal on bottom of seat.  
1
1. Wrap the deck belt around the electric clutch  
pulley that is located on the engine shaft.  
2. Route the belt forward and up onto the deck.  
3. Place belt around spring loaded idler pulley.  
2
4. Wrap the belt around the stationary idler  
pulley and around the mandrel housings.  
5. Push inward on the idler arm and carefully  
route belt over stationary idler pulley. Once  
belt is properly routed, slowly release idler  
arm to tension belt.  
6. Double check belt routing to make sure it  
matches the routing decal, and the belt does  
not have any twist. Correct as needed.  
8011-764  
1. Clutch pulley  
2. Deck belt  
Belt routing, deck belt  
7. Replace belt shields on both mandrel  
housings and secure with fasteners.  
39  
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MaIntenanCe  
Pump Belt  
Replacing pump belt  
Park the mower on a level surface. Engage the  
parking brake.  
Belt removal  
1
2
1. Remove the deck belt (see Deck Belt Removal in  
this section of the manual).  
2. Create slack in the belt by removing the spring on  
the pump idler arm.  
3
3. The belt should now be able to be removed from  
the engine pulley and pump pulleys.  
Belt installation  
1. Wrap the belt around the pulley  
8054-002  
2. Route the belt around the inside of the idler pulley.  
3. Wrap the belt around the engine pulley.  
4. Reattach the spring on the pump idler arm.  
5. Reinstall the deck belt. (see Deck Belt Removal in  
this section of the manual).  
1. Electric clutch  
2. Idler spring  
3. Clutch stop  
Pump belt removal  
40  
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MaIntenanCe  
Cutting Blades  
In order to attain the best mowing effect, it is  
important that the blades are well sharpened and not  
damaged.  
Bent or cracked blades or blades with large nicks  
should be replaced.  
IMPORTANT INFORMATION  
The sharpening of blades should be carried  
out by an authorized service workshop.  
Damaged blades should be replaced when hitting  
obstacles that result in a breakdown. let the service  
workshop decide whether the blade can be repaired/  
ground or must be replaced.  
8011-604-1  
Balance the blades after sharpening.  
Check the blade mounts.  
Check the blades  
WARNING!  
Blades are sharp. Protect your hands  
with gloves and/or wrap blades with  
a heavy cloth when handling.  
Blade replacement  
• Remove blade bolt by turning counterclockwise.  
• Install new or resharpened blade with stamped  
“GRASS SIDE” facing towards ground/grass  
(down) or “THIS SIDE UP” facing deck and cutter  
housing.  
3
1
• Install and tighten blade bolt securely.  
• Torque blade bolt to 90 ft/lbs (122 Nm).  
2
IMPORTANT INFORMATION  
Special blade bolt is heat treated.  
Replace with a Dixon bolt if required.  
Do not use lower grade hardware than  
specified.  
1. Blade  
2. Blade bolt (special)  
3. Cutter housing  
Blade attachment  
41  
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MaIntenanCe  
Adjusting the Mower Deck  
WARNING!  
Leveling deck  
Before performing any service or  
adjustment checklist:  
Adjust the deck while the mower is on a level  
surface. make sure the tires are inflated to the correct  
pressure. See “Technical Data” under Transmission.  
If tires are under or over inflated, you cannot properly  
adjust your deck.  
four slots control the height and pitch of the mower  
deck. The deck should be adjusted slightly higher in  
the rear.  
NOTE:To insure accuracy of leveling procedure,  
mower deck drive belt must be installed prior to  
leveling deck.  
1. Wear heavy gloves. Turn each outer blade  
tip to align with the deck or in a side-to-side  
manner.  
•
•
Engage the parking brake.  
Place the Blade switch in the  
disengaged position.  
•
•
Turn ignition switch to “OFF”  
position and remove the key.  
Make sure the blades and all  
moving parts have completely  
stopped.  
•
Disconnect the spark plug wire  
from all spark plugs and place  
the wire where it cannot come in  
contact with the plug.  
2. measure from the floor surface up to the  
bottom of the blade tip on the discharge side  
of the mower deck. Retain this measurement.  
move to the opposite side, check that  
measurement is the same. If adjustment  
is required, loosen the locknut and move  
mounting bolt up or down in slot until both  
side-to-side measurements are equal. Retain  
measurement.  
3. Turn both outer blades to align with the  
deck in front-to-rear manner. Reposition rear  
mounting bolts up or down until rear of mower  
deck is positioned level to 1/8" higher in the  
rear than the side-to-side measurement.  
1
2
2
4. Confirm measurements once again. Blade  
tips should be level in a side-to-side manner.  
In the rear, blade tips should be level to 1/8"  
higher than side-to-side measurement. In the  
front, blade tips should be level to 1/8" lower  
than side-to-side measurement.  
8050-829  
NOTE: This will place the mower deck in a base  
measurement position. Additional adjustment may be  
required to achieve desired cut for the type of grass  
or conditions being mowed.  
1. lift arm  
2. mounting bolts  
Leveling the mower deck  
42  
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MaIntenanCe  
Anti-scalp rollers  
Anti-scalp rollers are properly adjusted when they  
are just slightly off of the ground when the deck is at  
the desired cutting height in the operating position.  
Anti-scalp rollers then keep the deck in the proper  
position to help prevent scalping in most terrain  
conditions.  
IMPORTANT INFORMATION  
Adjust anti-scalp rollers with the mower on a  
flat level surface.  
The anti-scalp rollers can be set in three positions:  
8050-830  
•
•
•
Upper position 1½ to 2½" (38 to 64 mm)  
grass.  
Anti-scalp rollers  
middle position 2½" to 4" (64 to 102 mm)  
grass.  
lower position 4" to 6" (102 to 128 mm) grass.  
The rollers should be approximately ¼" (6.5 mm) from  
ground. Do not adjust the rollers to support the deck.  
IMPORTANT INFORMATION  
The anti-scalp rollers must not be used for  
gauge wheels or the roller and deck may be  
damaged.  
43  
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MaIntenanCe  
Cleaning  
Regular cleaning and washing, especially under the  
mower deck, will increase the machine’s life-span.  
make it a habit to clean the machine directly after use  
(after it is cooled), before the dirt sticks.  
Do not spray water on the top of the mower deck. Use  
compressed air to clean the top side of mower deck.  
Regularly clean deck and underside of the deck with  
normal water pressure. Do not use a high pressure  
washer or steam cleaner. Avoid spraying engine and  
electrical components with water  
Do not rinse hot surfaces with cold water. let unit cool  
before washing.  
8050-831  
Clean regularly  
IMPORTANT INFORMATION  
Use protective glasses when  
cleaning and washing.  
Caster Wheels  
Check every 200 hours. Check that wheels rotate  
freely. If wheels do not rotate freely take the unit to  
your dealer for service.  
foam filled tires or solid tires will void the warranty.  
Removal and installation of caster wheel  
Remove nut and caster bolt.  
2
1
Pull the wheel out of the yoke and take care of the  
spacer.  
Install in reverse order. Tighten caster bolt.  
3
IMPORTANT INFORMATION  
DO NOT add any type of tire liner or foam fill  
material to the tires. Excessive loads created  
by foam filled tires will cause premature  
failures.  
8011-619  
1. Caster yoke  
2. Caster bolt  
3. Caster spacer  
Caster wheels  
Only use O.E.M. specified tires.  
Hardware  
Check daily. Inspect the entire machine for loose or  
missing hardware.  
44  
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lUbRICatIon  
8050-822  
12/12 Every year  
1/52 Every Week  
1/365 Every day  
lubricate with grease gun  
Oil change  
lubricate with oil can  
level check  
filter change  
*Change transaxles (transmission) filters.  
General  
Remove the ignition key to prevent unintentional  
movements during lubrication.  
When lubricating with an oil can, it must be filled with  
Wipe away excess grease after lubrication.  
It is important to avoid getting lubricant on the belts  
or the drive surfaces on the belt pulleys. Should this  
happen, attempt to clean them with spirits. If the belt  
continues to slip after cleaning, it must be replaced.  
Gasoline or other petroleum products must not be  
used to clean belts.  
engine oil.  
When lubricating with grease, unless otherwise stated,  
use a high grade molybdenum disulphide grease.  
for daily use, the machine should be lubricated twice  
weekly.  
45  
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lUbRICatIon  
Front Wheel Mount  
lubricate with a grease gun, one zerk for each wheel  
mount, until the grease is forced out.  
Use only good quality bearing grease.  
Grease from well-known brand names (petrochemical  
companies) usually maintains a good quality.  
Front Wheel Bearings  
lubricate with a grease gun, one zerk for each set of  
wheel bearings, until the grease is forced out.  
Use only good quality bearing grease.  
8050-829  
Lubricating the front wheels  
Deck Spindle  
lower the cutting deck completely.  
If you use grease gun without rubber hose, the foot  
plate must be removed.  
lubricate with a grease gun, one zerk,  
2-3 strokes.  
Use only good quality bearing grease.  
IMPORTANT INFORMATION  
Use minimal lubrication and remove excess  
lubricant so that is does not come into contact  
with belts or belt pulley drive surfaces.  
8011-732  
Deck spindle  
Deck Outer Spindle  
lubricate using a grease gun, one zerk, each side  
2-3 strokes. Use only good quality bearing grease.  
8061-025  
Deck outer spindle (with belt shield removed)  
46  
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lUbRICatIon  
Hydraulic Pump  
2
Fluid Change  
This transaxle is designed with an external filter for  
ease of maintenance. To ensure constant fluid quality  
levels and longer life an oil filter change interval of  
every 200 hours is recommended.  
The following procedure can be performed with the  
pump installed in the vehicle, and the vehicle on level  
ground. Apply the bypass valve and lock the vehicle  
parking brake.  
1. Place an oil drain pan with a two gallon capacity  
beneath the oil filter. Remove the oil filter from the  
pump.  
2. After the oil has drained, wipe the filter base  
surface off and apply a film of new oil to the  
gasket of the new replacement filter.  
3
1
3. Install the new filter by hand, turn ¾ to one full  
turn after the filter gasket contacts the filter base  
surface.  
4. Drain old oil filters of all free-flowing oil prior to  
disposal. Place used oil in appropriate containers  
and dispose of it in accordance with laws in your  
area.  
8061-016  
1. Pump filter  
2. Pump reservoir  
3. fluid fill lines  
Changing the hydraulic pump oil filter  
5. Remove the cap from the pump’s expansion tank  
located on the vehicle frame.  
6. fill reservoir with SAE 10W30 oil to just above  
the mIN-ADD line on the reservoir. After purging,  
check levels and add oil if necessary.  
The following procedures are best performed with the  
vehicle drive wheels off the ground, then repeated  
under normal operating conditions.  
7. Reinstall the tank cap by hand. Do not  
overtighten.  
1. Disengage the brake if activated.  
8. Proceed to the purge procedure.  
2. With the bypass valve open and the engine  
running at fast idle, slowly move the directional  
control in both forward and reverse directions (5  
or 6 times). As air is purged from the unit, the oil  
level will drop.  
3. With the bypass valve closed and the engine  
running, slowly move the directional control in  
both forward and reverse directions (5 to 6 times).  
Check the oil level, and add oil as required after  
stopping the engine.  
4. It may be necessary to repeat Steps 2 and 3 until  
all the air is completely purged from the system.  
When the transaxle operates at normal noise  
levels and moves smoothly forward and reverse at  
normal speeds, then the transaxle is considered  
purged.  
Purging  
Due to the effects air has on efficiency in hydrostatic  
drive applications, it is critical that it is purged from  
the system.  
These purge procedures should be implemented  
any time a hydrostatic system has been opened to  
facilitate maintenance or any additional oil has been  
added to the system.  
The resulting symptoms in hydrostatic systems may  
be:  
•
•
•
Noisy operation.  
lack of power or drive after short term operation.  
High operation temperature and excessive  
expansion of oil.  
5. After the vehicle has been used two times, the oil  
level should be checked while the oil is cold and  
adjusted accordingly.  
Before starting, make sure the pump is at the proper  
oil level. If it is not, fill to the specifications outlined  
earlier.  
47  
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tRoUblesHootInG  
Problem  
Cause  
Engine will not start  
•
•
•
•
•
•
•
Blade switch is engaged.  
Steering controls are not locked in the neutral position  
Driver is not sitting in the driver’s seat  
Parking brake is not activated  
Battery is dead  
Contamination in the carburetor or fuel line.  
fuel supply is closed or the shutoff valve for the fuel tank is in  
the wrong position  
•
•
•
•
•
•
Clogged fuel filter or fuel line  
Ignition system faulty  
Starter does not turn the engine over  
Battery is dead  
Poor contact of the battery terminal cable connections  
Blown fuse  
fault in the starter safety circuit. See Checking the Safety  
System in the “maintenance Section”  
Engine runs rough  
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
faulty carburetor  
Choke control is pulled out with a warm engine  
Clogged fuel filter or jet  
Clogged ventilation valve on the fuel cap  
fuel tank nearly empty  
fouled spark plugs  
Rich fuel mixture or fuel-air mixture.  
Wrong fuel type  
Water in fuel  
Clogged air filter  
Engine seems weak  
Clogged air filter  
fouled spark plugs  
Carburetor incorrectly adjusted  
Air trapped in hydraulic system  
Blades are loose  
machine vibrates  
Blades are incorrectly balanced  
Engine is loose  
48  
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tRoUblesHootInG  
Problem  
Cause  
Engine overheats  
•
•
•
•
•
•
•
•
•
•
•
•
Clogged air intake or cooling fins  
Engine overloaded  
Poor ventilation around engine  
Defective engine speed regulator  
Too little or no oil in the engine  
Contamination in the carburetor or fuel line.  
fouled spark plugs  
Battery not charging  
Poor contact of the battery terminal cable connections  
Charging lead is disconnected  
Parking brake on  
The machine moves slowly, unevenly, or not at all  
Bypass valve on pump open  
Drive belt for the transmission slack or  
has come off  
•
•
•
•
Air trapped in hydraulic system  
mower deck not engaging  
Drive belt for the mower deck has come loose  
Contact for the electromagnetic coupling has loosened  
Blade switch is faulty or has come loose from cable  
contact  
•
•
•
•
•
•
•
•
•
•
Blown fuse  
Transaxle leaks oil  
Damaged seals, housing, or gaskets  
Air trapped in hydraulic system  
Different air pressure in tires on the left and right sides.  
Bent blades  
Uneven mowing results  
Suspending for the mower deck is uneven  
Blades are dull  
Driving speed too high  
Grass is too long  
Grass collected under the mower deck  
49  
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stoRaGe  
To ready the machine for storage:  
Winter Storage  
1. Thoroughly clean the machine, especially  
under the mower deck. Touch up damage  
to the paint and spray a thin layer of oil on  
the underside of the mower deck to avoid  
corrosion.  
At the end of the mowing season, the machine should  
be readied for storage (or if it will not be in use for  
longer than 30 days). fuel allowed to stand for long  
periods of time (30 days or more) can leave sticky  
residues that can plug the carburetor and disrupt  
engine function.  
2. Inspect the machine for worn or damaged  
parts and tighten any nuts or screws that may  
have become loose.  
fuel stabilizers are an acceptable option as regards  
to the sticky residues that can occur during storage.  
Add stabilizer to the fuel in the tank or in the storage  
container. Always use the mixing ratios specified by  
the manufacturer of the stabilizer. Run the engine for  
at least 10 minutes after adding the stabilizer so that  
it reaches the carburetor. Do not empty the fuel tank  
and the carburetor if you have added stabilizer  
3. Change the engine oil; dispose of properly.  
4. Empty the fuel tanks or add a fuel stabilizer.  
Start the engine and allow it to run until the  
carburetor is drained of fuel or the stabilizer  
has reached the carburetor.  
5. Remove the spark plug and pour about a  
tablespoon of engine oil into the cylinder.  
Turn over the engine so that the oil is evenly  
distributed and then refit the spark plug.  
WARNING!  
6. lubricate all grease zerks, joints, and axles.  
Never store an engine with fuel  
in the tank indoors or in poorly  
ventilated spaces where fuel vapor  
can come in contact with open  
flames, sparks, or a pilot light such  
as in a boiler, hot water tank, clothes  
dryer, etc. Handle the fuel with  
7. Remove the battery. Clean, charge, and store  
the battery in a cool place, but protect it from  
direct cold.  
8. Store the machine in a clean, dry place and  
cover it for extra protection.  
care. It is very flammable and can  
cause serious personal injury and  
property damage. Drain the fuel into  
an approved container outdoors and  
far away from open flame. Never  
use gasoline for cleaning. Use  
Service  
When ordering spare parts, please specify the  
purchase year, model, type, and serial number.  
Always use genuine Dixon spare parts.  
An annual check-up at an authorized service  
workshop is a good way to ensure that your machine  
performs its best the following season.  
a degreaser and warm water instead.  
50  
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sCHeMatICs  
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teCHnICal Data  
966057501  
Engine  
manufacturer  
Kohler  
Command Pro  
25 hp*  
Type  
Power  
lubrication  
Pressure with oil filter  
1.6 qt / 1.5 liter  
1.7 qt / 1.6 liter  
Oil capacity excluding filter  
Oil capacity including filter  
Engine oil (See viscosity diagram)  
SAE 10W30, 10W40, 5W20,  
5W30, API Sf-SJ  
fuel  
min 87 octane unleaded (max  
ethanol 10%, max mTBE 15%)  
fuel tank capacity  
11.4 gallon / 43.2 liters  
Spark plugs / gap  
Champion RC12yC  
.030" / 0.75 mm  
Cooling  
Air cooled  
Heavy duty canister  
12V  
Air filter  
Alternator  
Starter  
Electric  
Transmission  
Transmission  
Hydraulic pump  
Dual levers, foam gripped  
8 mph / 12.9 km/h  
Speed and direction controls  
Speed forward  
Speed reverse  
Brakes  
4 mph / 6.45 km/h  
mechanical parking brake  
13 x 5.0-6, 4 ply  
front caster tires, smooth tread  
Rear tires, turf pneumatic  
Tire pressure  
23 x 9.5-12  
15 PSI / 103 kPa / 1 bar  
*The power rating of the engines indicated is the average net power  
output (at specified rpm) of a typical production engine for the  
engine model measured to SAE standard J1349/ISO1585. mass  
production engines may differ from this value. Actual power output  
for the engine installed in the final machine will depend on the  
operating speed, environmental conditions and other variables.  
52  
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teCHnICal Data  
965871801 / 965884601  
Frame  
Cutting Widthr  
52" / 127cm  
Cutting Height  
Uncut Circle  
1.5 - 5" / 3.8 - 12.7 cm  
0
Number of Blades  
Blade length  
Nose Rollers  
3
18" / 45.7 cm  
No  
Sprung Seat  
Standard  
yes  
Hinged Arm Rests  
Hour meter  
Standard  
Blade Engagement  
Deck Construction  
Productivity  
Electromagnetic clutch  
11 gauge fabricated  
4.0 acres /h 16187 m2/h  
Dimension  
Weight  
901 lbs / 409 kg  
76" / 193 cm  
74" / 188 cm  
51" / 130 cm  
60" / 152 cm  
54" / 137 cm  
67" / 170 cm  
Base machine length  
Base machine Height (ROPS up)  
Base machine Height (ROPS dwn)  
Base machine Width  
Overall Width, Chute Up  
Overall Width, Chute Down  
Vibration  
Daily Exposure  
Hand/Arm - A(8)  
Whole Body - A(8)  
Equivalent Vibration  
Hand/Arm - ahv,eq  
Whole Body - ahv,eq  
1.75 m/s2  
0.19 m/s2  
2.02 m/s2  
0.22 m/s2  
53  
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teCHnICal Data  
Accessories  
Collection system  
Torque Specifications  
Engine crankshaft bolt  
Deck pulley bolts  
lug nuts  
50 ft/lb (67 Nm)  
Standard ¼" fasteners  
Standard 5/16" fasteners  
Standard 3/8" fasteners  
Standard 7/16" fasteners  
Standard ½" fasteners  
9 ft/lb (12 Nm)  
18 ft/lb (25 Nm)  
33 ft/lb (44 Nm)  
52 ft/lb (70 Nm)  
80 ft/lb (110 Nm)  
150 ft/lb (203 Nm)  
75 ft/lb (100 Nm)  
90 ft/lb (122 Nm)  
Blade bolt  
HEX HEAD CAP SCREWS  
The torque values shown should be used as a general guideline when specific torque values are not given.  
U.S. Standard Hardware  
SAE Grade 5  
SAE Grade 8  
flangelock Screw  
w/flangelock Nut  
Grade  
ft./lbs  
¼
ft./lbs  
Nm  
12  
ft./lbs  
Nm  
18  
ft./lbs  
Nm  
9
13  
28  
5/16  
3/8  
18  
24  
38  
24  
40  
33  
54  
31  
42  
46  
62  
7/16  
50  
68  
75  
108  
156  
224  
305  
502  
801  
1912  
½
75  
102  
150  
203  
339  
513  
1060  
115  
165  
225  
370  
591  
1410  
9/16  
5/8  
110  
150  
250  
378  
782  
¾
7/8  
11/8  
** Grade 5 - minimum commercial quality (lower quality not recommended)  
metric Standard Hardware  
Grade 8.8  
ft./lbs  
Grade 10.9  
Grade 12.9  
Grade  
ft./lbs  
m4  
Nm  
2
ft./lbs  
2.2  
Nm  
3
ft./lbs  
2.7  
Nm  
3.6  
7
1.5  
3
m5  
4
4.5  
6
5.2  
m6  
5.2  
7
7.5  
10  
8.2  
11  
m7  
8.2  
11  
12  
16  
15  
20  
m8  
13.5  
24  
18  
18.8  
35.2  
62.2  
100  
147  
202  
275  
390  
498  
474  
25  
21.8  
43.5  
75  
29  
m10  
m12  
m14  
m16  
m18  
m20  
m22  
m24  
m27  
32  
47  
58  
43.5  
70.5  
108  
142  
195  
276  
353  
530  
58  
83  
100  
159  
235  
323  
440  
628  
794  
1205  
94  
133  
196  
269  
366  
520  
664  
996  
119  
176  
242  
330  
471  
596  
904  
144  
190  
260  
368  
470  
707  
54  
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ConFoRMIty CeRtIFICates  
CE Requirements  
USA Requirements  
The Declaration of Conformity is included in the  
literature packet.  
labels are placed on the engine and/or in the engine  
compartment stating that the machine will fulfill the  
requirements. This is also applicable to special  
requirements for any of the states, (California emission  
rules etc.). Do not remove any of these labels.  
Certificates can also be supplied with the machine at  
delivery or written in the Engine manual. Take care of  
them as they are valuable documents.  
Zero Turn Ride-on Mower  
machine complies with:  
2006/42/EC  
2004/108/EC  
2000/14/EC  
business name & address:  
Husqvarna turf Care  
401 north Commerce  
beatrice, ne 68310 Usa  
notified body:  
tUV sUD Industrie service  
GmbH  
Westendstrasse 199  
D-80686 Muenchen  
55  
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seRVICe JoURnal  
Action  
Date, mtr reading, stamp, sign  
Delivery Service  
Charge the battery.  
q
q
q
q
q
q
q
q
q
q
Adjust the tire pressure of all wheels to 15 PSI (1 bar).  
mount the steering controls in the normal position.  
Connect the contact box to the cable for the seat’s safety switch.  
Check that the right amount of oil is in the engine.  
Adjust the position of the steering controls.  
fill with fuel and open the fuel shut off valve.  
Start the engine.  
Check that there is drive to both wheels.  
Check the mower deck adjustment.  
Check:  
The safety switch for the parking brake.  
The safety switch for the mower deck.  
The safety switch in the seat.  
q
q
q
q
q
q
q
q
q
q
The safety switch in the steering controls.  
Parking brake functionality.  
Driving forward.  
Driving backward.  
Engaging the blades.  
Check the idle speed  
Check the engine high idle speed  
Inform the customer about:  
The need and advantages of following the service  
schedule.  
The need and advantages of leaving the machine for  
service every 300 hours.  
The effects of service and maintaining a service journal on  
the machine’s resale value.  
q
q
q
q
Application areas for mulching.  
fill in the sales papers, etc.  
Delivery service has  
been carried out.  
No remaining notes.  
Certified:  
56  
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Action  
Date, mtr reading, stamp, sign  
After 5-8 Hours  
Change the engine oil.  
q
25-Hour Service  
Check the fuel pump’s air filter.  
q
q
q
q
q
q
q
Sharpen/Replace mower blades if required.  
Check the tire pressures.  
Check battery with cables.  
lubricate according to lubrication chart.  
Check/clean the engine’s cooling air intake.  
Clean the air cleaner’s pre-filter (foam).  
57  
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Action  
Date, mtr reading, stamp, sign  
50-Hour Service  
Perform the 25-hour service.  
q
q
Clean/replace the air cleaner’s filter cartridge (paper filter  
(shorter intervals for dusty operating conditions).  
Change engine oil.  
q
q
q
lubricate according to lubrication chart.  
Check/adjust the parking brake.  
100-Hour Service  
Perform the 25-hour service.  
q
q
q
q
q
q
q
q
q
Perform the 50-hour service.  
Change the engine oil filter.  
Clean/replace the spark plugs.  
Replace the fuel filter.  
Check V-belts.  
Check tighten caster wheel axle bolts (every 200 hours).  
Change the air filter’s paper cartridge.  
Change hydraulic pump oil and filter. (200 hours)  
58  
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Action  
Date, mtr reading, stamp, sign  
300-Hour Service  
Perform the 25-hour service.  
Perform the 50-hour service.  
Perform the 100-hour service.  
Check/adjust the mower deck.  
q
q
q
q
q
q
q
Clean the combustion chamber and grind the valve seats.  
Check the engine valve clearance.  
Replace the air cleaner’s pre-filter (foam).  
At Least Once Each Year  
Clean the engine’s cooling air intake (25 hours).  
q
q
q
q
q
q
q
q
q
q
Replace the air cleaner’s pre-filter (foam) (300 hours).  
Replace the air filter’s paper cartridge.  
Change the engine oil (50 hours).  
Replace the engine oil filter (100 hours).  
Check/adjust the cutting height.  
Check/adjust the parking brake (50 hours).  
Clean/Change the spark plugs (100 hours).  
Change the fuel filter (100 hours).  
Check the engine valve clearance.  
59  
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seRVICe JoURnal  
Action  
Date, mtr reading, stamp, sign  
60  
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seRVICe JoURnal  
Action  
Date, mtr reading, stamp, sign  
61  
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Action  
Date, mtr reading, stamp, sign  
62  
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P/N 115 248226R1  
01/28/10  
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