Zeeter HL
ZTR®
Model Year 2004
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INDEX
Page
Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12
Warranty Policy. . . . . . . . . . . . . . . . . . . . . . . . . . .13
Specifications. . . . . . . . . . . . . . . . . . . . . . . . 14-16
Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . 17-19
Operation Instructions. . . . . . . . . . . . . . . . . . 20-30
Care & Maintenance. . . . . . . . . . . . . . . . . . . .31-43
Standard Service Parts List. . . . . . . . . . . . . . . . . 44
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 45-46
Zeeter HL
Part No. 16246-0803
3
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SAFETY
RIDING LAWN MOWERS,
IF IMPROPERLY OPERATED
CAN CAUSE SERIOUS INJURY OR DEATH
The most common causes of injury to the operator or bystander...
Blade Contact
Tip Over
Run Over
Back Over
...read and understand this manual to prevent injuries.
4
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SAFETY
Safety Alert Symbol
When you see this symbol, BE ALERT
to the potential for injury.
Follow recommended safety precautions
and safe operating practices.
DANGER
(highlighted in red)
indicates an imminently hazardous
situation which, if not avoided, will result
in death or serious injury.
WARNING
(highlighted in orange)
indicates a potentially
hazardous situation which, if not
avoided, could result in death or
serious injury.
CAUTION
(highlighted in yellow)
indicates a potentially
hazardous situation which,
if not avoided, may result in minor
or moderate injury. It may also
be used to alert against
unsafe practices.
5
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SAFETY
Failure to observe the following safety instructions
could result in serious injury or death.
GENERAL OPERATION:
Read, understand, and follow all instructions in the
manual and on the mower before starting.
Only allow responsible adults, who are familiar with the
instructions, to operate the mower.
Clear the area of objects such as rocks, toys, wire, etc.,
which could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing.
Stop mower if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while braking.
Be aware of the mower discharge direction and do not
point it at anyone.
Do not operate the mower without either the entire
grass catcher or the deflector in place.
Slow down before turning.
Never leave a running mower unattended. Always turn
off blades, set parking brake, stop engine and remove
key before dismounting.
Turn off blades when not mowing.
6
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SAFETY
GENERAL OPERATION (continued):
Stop engine before removing grass catcher or
unclogging chute.
Mow only in daylight or good artificial light.
Do not operate the mower while under the influence
of alcohol or drugs.
Watch for traffic when operating near or crossing
roadways.
Use extra care when loading or unloading the mower
into a trailer or truck. Do not ride the mower when
loading and unloading.
Always wear safety goggles or safety glasses with side
shields when operating mower.
Data indicates that operators, age 60 years and
above, are involved in a large percentage of riding
mower- related injuries. These operators should
evaluate their ability to operate the riding mower
safety enough to protect themselves and others from
serious injury.
Follow the manufacturer’s recommendation for wheel
weights and counterweights.
Maintain or replace safety & instruction labels as
needed.
Warning:
The engine exhaust from this product contains chemicals known to
the State of California to cause cancer; birth defects or other
reproductive harm.
7
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SAFETY
SLOPE OPERATION:
Slopes are a major factor related to loss-of-control
and tip-over accidents,
which can result in severe injury or death.
All slopes requires extra caution.
If you cannot back up the slope or if you feel uneasy on it,
do not mow it!
DO
Mow across the slope with your Dixon ZTR - never up
or down.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts or bumps. Uneven terrain could
overturn the mower. Tall grass can hide obstacles.
Use slow speed. Tires may lose traction on slopes
even though the brakes are functioning properly.
Use extra care with grass catchers or other
attachments. These can change the stability of the
mower.
Keep all movement on the slopes slow and gradual.
Do not make sudden changes in speed or direction.
8
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SAFETY
SLOPE OPERATION (continued):
DO (continued):
Avoid starting or stopping on a slope. If tires lose
traction, disengage the blades and proceed slowly
down the slope.
If front wheels lift off the ground, pull the levers back
to stabilize the mower.
DO NOT
Do not turn on slopes unless necessary, and then,
turn slowly and gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch or if an edge caves in.
Do not mow on wet grass. Reduced traction could
cause sliding.
Do not try to stabilize the mower by putting your foot on
the ground.
Do not use grass catcher on steep slopes.
9
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SAFETY
S ERVICE:
Use extra care in handling gasoline and other fuels.
They are flammable and vapors are explosive.
Use only an approved container.
Never remove fuel cap or add fuel with engine
running. Allow engine to cool before refueling.
Do not smoke while refueling.
Never store the mower or fuel container inside a
building where there is an open flame.
If fuel is spilled on clothing, change clothing
immediately.
To prevent fire and explosion caused by static
electricity:
Never fill containers inside a vehicle or on a
truck or trailer bed with a plastic liner. Always
place containers on the ground away from your
vehicle before filling.
When practical, remove fuel powered
equipment from the truck or trailer and refuel it
on the ground. If this is not possible, refuel such
equipment on a trailer with a portable container,
rather than from a fuel dispenser nozzle.
If a fuel dispenser nozzle must be used, keep
the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is
complete. Do not use a nozzle lock- open device.
10
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SAFETY
SERVICE (continued):
Never run a mower inside a closed area. The exhaust
fumes are toxic.
Keep nuts and bolts tight, especially blade attachment
bolts, and keep equipment in good condition.
Never tamper with safety devices. Check their proper
operation regularly.
Keep mower free of grass, leaves, or other debris
build-up. Clean up oil or fuel spillage. Allow mower to
cool before storing.
Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running unless otherwise specified.
Grass catcher components are subject to wear,
damage and deterioration, which could expose moving
parts or allow objects to be thrown. Frequently check
components. Replace with original equipment parts,
when necessary.
Mower blades are sharp and can cut. Wrap blades or
wear gloves, and use extra caution when servicing them.
Batteries contain sulfuric acid. To prevent burns avoid
contact with skin, eyes and clothing. To prevent fire or
explosion keep sparks and open flames away from
battery.
Before disconnecting the negative (-) ground cable,
make sure all switches are off.
11
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SAFETY
CHILDREN:
Tragic accidents can occur if the operator is not
alert to the presence of children.
Children are attracted to lawn mowers and the
mowing activity.
NEVER assume children will stay where they
were last seen.
Be alert to avoid accidents.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn mower off if a child enters the
area.
Before and during backing look BEHIND and DOWN
for small children.
Never carry children. They may fall off and be
seriously injured or interfere with safe mower
operation.
Never allow children to operate the mower.
Use extra care when approaching blind corners,
shrubs, trees, or other objects that may obscure
vision.
12
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DIXONLIMITEDWARRANTYPOLICY
RESIDENTIALHYDRO
DIXON ZTR MOWERS ARE WARRANTED AGAINST DEFECTS IN MATERIALS AND
WORKMANSHIP AND PROVIDES FOR REPLACEMENT OR REPAIR OF PARTS
INCLUDING LABOR COSTS. THIS WARRANTY IS SUBJECT
TO THE FOLLOWING CONDITIONS AND LIMITATIONS.
1. Home Owner Application: Dixon ZTR Residential Hydro units used only at owner’s
primary place of residence are warranted for a period of two (2) years from date of
purchase. Frame, body panels and fenders are warranted for the life of the mower.
2. CommercialApplication: Definedasuseotherthan, orinadditionto, mowingatowner’s
primary placeof residence. DixonZTR Residential Hydrounits, usedincommercial
application are warranted for a period of (90) days from the date of purchase.
3. Warranty applies only to original retail purchaser of new and unusedmowersand
accessories.
4. All Dixon warranty must be accomplished by authorized Dixon dealers and in accor-
dance with Dixon warranty policy and allowances. All warranty claims must be approved
by Dixon Industries, Inc.
5. BatteryWarranty: limitedto90daysfromdateofpurchase.
6. AccessoriesWarranty(grasscatchers, snowblades, covers, etc.):Limitedto90days
fromdateofpurchase.
7. Warrantydoesnotapplytodamageintransitorincidentsofmisuse, negligence,
accidents, oralteration. Theuseofpartsorcomponentsotherthanthosesuppliedby
Dixon Industries VOIDSALLWARRANTY.
8. The following items are not covered by this warranty policy:
(a) Pickupanddeliverychargesfortransportationofmowertoandfromanauthorized
Dixondealer’splaceofbusiness.
(b) Routinemaintenanceoradjustments.
(c) Belts/blades/hydrofilters.
(d) Engines - All engines used on Dixon ZTR mowers are warranted by each individual
enginemanufacturer.
(e) Anycostsorexpenseofprovidingsubstituteequipmentwhilerepairworkisbeing
performed on a warranted mower.
9. Thereisnootherexpresswarranty. Impliedwarranties, includingthoseofmerchantabil-
ityandfitnessforaparticularpurposearelimitedtothesamedurationoftheexpress
warranty and to the extent permitted by law any and all implied warranties are excluded.
Liabilitiesforconsequentialdamagesunderanyandallwarrantiesareexcluded.
13
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SPECIFICATIONS
ZEETER HL 30”
CHASSIS:
BODY:
11 gauge welded channel frame
All body parts made of rotational molded polyethylene.
Front body contains access panel for battery service.
MOWER DECK:
11 GA stamped steel construction. Single 30” cut blade.
Cut height approximately 1-1/ 2”- 4” via 7-position lift
handle.
BLADE DRIVE:
Mechanical; hand lever engagement
TRANSMISSION:
Each rear wheel is independently driven by a Hydro Gear
EZT self contained hydrostatic drive.
ENGINE:
11 HP Briggs & Stratton I/ C, 4-cycle, single cylinder, air-
cooled, gasoline, vertical shaft, aluminum head and block,
cast iron sleeve, AVS balanced
STARTING SYSTEM: Electric by key switch operation with safety interlocks on
parking brake and blade drive.
TIRES:
Front
Rear
9 x 3.50-4 Turf Tread
16 x 6.50-8 Turf Tread
RECOMMENDED
TIRE PRESSURE:
Front
Rear
16-21 PSI
8-14 PSI
CAPACITIES:
DIMENSIONS:
Fuel
Engine
1.8 gallon
1.25 quarts oil
Width
Width
Height
Length
Weight
32.5” outside rear wheel measurement
38” overall width of deck with deflector
32” to top edge of seat
67” hitch tab to front
393 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
14
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SPECIFICATIONS
ZEETER HL 36”
CHASSIS:
BODY:
11 gauge welded channel frame
All body parts made of rotational molded polyethylene.
Front body contains access panel for battery service.
MOWER DECK:
11 GA laser cut fabricated. Two blades, 36” cut width.
Cut height approximately 1-1/ 2”- 4” via 7-position lift
handle.
BLADE DRIVE:
Electric clutch
TRANSMISSION:
Each rear wheel is independently driven by a Hydro Gear
EZT self contained hydrostatic drive.
ENGINE:
13 HP Briggs & Stratton I/ C, 4-cycle, single cylinder, air-
cooled, gasoline, vertical shaft, aluminum head and block,
cast iron sleeve, AVS balanced
STARTING SYSTEM: Electric by key switch operation with safety interlocks on
parking brake and blade drive.
TIRES:
Front
Rear
9 x 3.50-4 Turf Tread
16 x 6.50-8 Turf Tread
RECOMMENDED
TIRE PRESSURE:
Front
Rear
16-21 PSI
8-14 PSI
CAPACITIES:
DIMENSIONS:
Fuel
Engine
1.8 gallon
1.25 quarts oil
Width
Width
Height
Length
Weight
34” outside rear wheel measurement
50.5” overall width of deck with deflector
32” to top edge of seat
67” hitch tab to front
445 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
15
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SPECIFICATIONS
ZEETER HL 42”
CHASSIS:
BODY:
11 gauge welded channel frame
All body parts made of rotational molded polyethylene.
Front body contains access panel for battery service.
MOWER DECK:
13 GA stamped steel construction. Three blades, 42”
cut width. Cut height approximately 1-1/ 2”- 4” via
7-position lift handle.
BLADE DRIVE:
Electric clutch
TRANSMISSION:
Each rear wheel is independently driven by a Hydro Gear
EZT self contained hydrostatic drive.
ENGINE:
14.5 HP Briggs & Stratton I/ C, 4-cycle, single cylinder,
air-cooled, gasoline, vertical shaft, aluminum head and
block, cast iron sleeve, AVS balanced
STARTING SYSTEM: Electric by key switch operation with safety interlocks on
parking brake and blade drive.
TIRES:
Front
Rear
9 x 3.50-4 Turf Tread
16 x 6.50-8 Turf Tread
RECOMMENDED
TIRE PRESSURE:
Front
Rear
16-21 PSI
8-14 PSI
CAPACITIES:
DIMENSIONS:
Fuel
Engine
1.8 gallon
1.25 quarts oil
Width
Width
Height
Length
Weight
38” outside rear wheel measurement
55” overall width of deck with deflector
32” to top edge of seat
67” hitch tab to front
445 lbs.
Additional information provided in service instructions under the individual component.
SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE
16
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CONTROLS
CONTROL LEVERS
Note: For access to the seat, move control levers to neutral
position and swing them outward.
TO GO FORWARD
•From neutral position, gently push control levers forward.
•To increase speed, move levers further forward.
TO GO BACKWARDS
•From neutral position, gently pull control levers toward
you.
TURNING
•Turning is controlled by moving one control lever slightly
forward or rearward of the other.
•To turn left, move left lever rearward of the right lever.
•To turn right, move right lever rearward of the left lever.
•To turn on mower’s own axis (zero turning radius), stop
and move one lever to reverse position and the other to
forward position.
BRAKING
•To brake mower, move both levers in direction opposite
of travel.
LEFT TURN OPPOSITE
Note: The pressure required to operate the mower is very light.
17
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CONTROLS
The Dixon ZEETER HL has a hydrostatic drive that requires only two
drive levers to control braking, turning, speed and direction.
On initial operation, set throttle speed on slow. Operate with
mower blade in “OFF” position.
To avoid “over-controlling” the mower, use a light touch on the
drive levers.
Slight movements using fingertip control is all that is necessary.
PARKING BRAKE:
The parking brake is designed to hold the mower
from moving and is not intended for use in stop-
ping the mower while it is in motion.
Engage parking brake before
starting engine.
CAUTION
TO SET PARKING BRAKE:
The hand operated parking brake is located on
the right side of the mower.
To engage brake, pull lever up (to the rear).
To release brake, move lever forward (down).
NOTE:
Always set parking brake before
dismounting. Release parking
brake before moving mower.
18
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CONTROLS
TRANSMISSION DRIVE SYSTEM
Allows the mower to turn on its own axis “ZERO TURNING RADIUS”.
Each lever controls one side of the mower.
NOTE: The pressure required to operate the mower is very light.
BLADE DRIVE (30”):
•Located to left of the operator.
•To engage the mower blade, turn lever on floor
slowly to the “ON” position.
•To disengage mower blade, turn lever to the
“OFF” position.
30”
BLADE DRIVE (36” & 42”):
•Located on the control panel, operator’s right.
•To engage the mower blades, pull up on the switch.
•To disengage mower blades, push down.
THROTTLE CONTROL LEVER:
•Located on control panel to operator’s right.
•Throttle control for engine speed.
•Choke for engine starting.
•Throttle control should be set to MAXIMUM or
wide open setting to ensure adequate cooling of
the engine and to maintain mower deck blade
speed while mowing.
36” & 42”
MOWER DECK CUT HEIGHT LIFT LEVER:
•Located to the left of the operator.
•Controls the cutting height.
•Seven positions of adjustment.
•Move lever in and forward to lower.
•Move lever in and back to raise.
NOTE: Always use high for transport.
19
30”
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OPERATION INSTRUCTIONS
The safe and successful operation of the ZEETER HL
Mower will depend upon the operator having the correct
knowledge of all controls used on the mower and making
good judgements about the terrain to be mowed.
NEVER allow anyone to operate the mower without
complete knowledge of all controls and their functions.
During initial operation, “learning to drive”, set throttle at
slow speed.
Sound judgement by the operator will prevent accidents.
TOWING:
Towing a trailer or other attachment that is too heavy
could damage the drive or cause the mower to become
unstable. Limit loads to 150 pounds or less with this
mower.
20
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OPERATION INSTRUCTIONS
BEFORE OPERATING MOWER:
1. Read and observe all safety instructions on your
mower and in the manual.
2. Read engine manufacturer’s operating and
maintenance instructions.
3. Check engine oil.
4. Check fuel cap to be sure it is in place.
5. Be sure parking brake is on.
6. Mower blade drive is off.
7. Know how to stop engine. (Turn key to off position).
21
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OPERATION INSTRUCTIONS
TO FREE WHEEL MACHINE
(Unlock Transmission):
Always turn off engine before engaging or disengaging the
hydro release (free wheel) lever. Never attempt to move
the lever with the engine running.
Pull the hydro release levers toward the rear of the
machine and down until they are held in place in the
keyhole slots on the release levers. Release parking
brake.
To engage the transmissions, push the release levers up
and forward, toward the front of the machine, so the hydro
release lever returns to its normal position.
NOTE: Before pushing or towing tractor, transmission
must be unlocked and parking brake released. The
tractor should never be pulled at more than 2
miles per hour or for any appreciable distance.
22
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OPERATION INSTRUCTIONS
STARTING INSTRUCTIONS:
1. Parking brake must be on, control levers in the OUT
position and blade drive disengaged.
2. Move throttle control to “choke” position if engine is cold,
full throttle if warm.
3. Insert ignition key and turn to “start” position. When
engine starts, release ignition key. Key will return to “run”
position.
4. Move throttle from “choke” to desired speed position.
5. Release parking brake.
6. Operate the mower per the “CONTROL” instructions on
Page 17.
CAUTION
Do not operate the engine
in an enclosed area due to
the harmful exhaust gas
produced.
NOTE: When mowing, “blade(s) engaged”, throttle control must be set
to the MAXIMUM or wide open setting to insure adequate
cooling of the engine and to maintain mower deck blade speed.
23
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OPERATION INSTRUCTIONS
TESTING OF SAFETY INTERLOCK
SYSTEMS:
PARKING BRAKE SWITCH TEST:
a) Swing control levers out
b) Disengage blade drive
c) Put parking brake in OFF position
d) Turn ignition switch to START
Engine should not turn over or
attempt to start.
CONTROL LEVER SWITCH TEST:
a) Disengage blade drive
b) Put parking brake in ON position
c) Swing control levers IN
d) Turn ignition switch to START
Engine should not turn over or
attempt to start.
24
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OPERATION INSTRUCTIONS
TESTING OF SAFETY INTERLOCK
SYSTEMS:
BLADE DRIVE SWITCH TEST:
a) Put parking brake in ON position.
b) Swing control levers OUT.
c) Engage blade drive.
d) Turn ignition switch to START.
Engine should not turn over or
attempt to start.
SEAT SWITCH TEST:
a)In a SAFE AREA away from bystanders,
start the engine.
b)Leave levers swung OUT and parking
brake OFF.
c) Engage blade drive.
d)Raise slightly off seat.
ENGINE SHOULD STOP!
NOTE:
If Any Safety Check FAILS, Do Not Operate The Mower until
the system has been checked and repaired by an
Authorized Dixon Dealer.
25
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OPERATION INSTRUCTIONS
SIDE DISCHARGE OF THE CLIPPINGS:
In order to achieve optimum performance when side
discharging the grass clippings, please read and follow
the tips listed below.
Additional information can be found in the
Troubleshooting guide.
CAUTION
Be sure that the deflector is properly
installed on the discharge chute.
1. Set engine speed control to the wide open or full
setting.
2. Do Not Attempt To Cut Grass When It Is Wet. Wet
grass will clog the underside of the deck and
discharge Area.
3. If the grass is tall, place the mower deck cut height
lever in the top or second notch. “Initially” overlap
cutting swaths instead of a full swath with each pass.
Some applications may require a second cutting.
4. Keep The Underside Of The Mower Deck Clean.
Frequent removal of dried grass and dirt will allow the
clippings to discharge correctly.
5. Maintain Sharp Blade(s) Throughout The Cutting
Season.
26
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OPERATION INSTRUCTIONS
GRASS HEIGHT AND CUTTING SUGGESTIONS:
Do not attempt to cut grass when it is wet.
If the grass is tall, place the mower deck cut height
lever in the top or second notch. “Initially” overlap
cutting swaths instead of a full swath with each pass.
Some applications may require a second cutting.
Keep the underside of the mower deck clean.
Maintain sharp blades throughout the cutting season.
As a rule of thumb, never cut off more than 1/ 3 of the
total grass blade length.
Correct mowing height can reduce weeds and disease
by 50% to 80%.
The following grass cut heights are based an adequate
moisture conditions and normal thatch buildup in a
healthy lawn. Some locations and applications may
require slightly different cut heights. If in doubt, consult
your local lawn professional for assistance.
Grass Types
Bermudagrass
Bluegrass
Buffalograss
Ryegrass
Best Cut Heights
1 - 2”
2 - 3”
11/ 2 -3”
2 - 3”
Tall Fescue
Zoysiagrass
3-31/ 2
1 - 3”
”
27
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OPERATION INSTRUCTIONS
MOWING WITH A MULCHING ATTACHMENT:
Mulching or recycling the grass clippings requires a
totally different mowing approach than would be normal
when side discharging or bagging the grass. There may
be instances or conditions where it is not possible to
hide all of the recycled or mulched clippings.
In order to achieve the best results, please read and
follow the mulching tips listed below:
1. Set the engine speed control to the wide open or full
setting.
2. Place the mower deck cut height selector in either
the top or second notch. Never cut more than 3/ 4”
to 1” off the grass at any one time. Attempting to cut
more grass will result in the deck plugging and cause
the engine to stall.
3. It may be necessary to cut the lawn twice to achieve
acceptable mulching performance especially on first
cuttings or if the lawn is heavily fertilized.
4. Do not attempt to cut grass when it is wet. Mulching
performance will be very poor under wet grass
conditions.
5. Maintain sharp bade(s) throughout the cutting
season. This is very important. Optimal mulching
performance cannot be obtained with a dull or nicked
up blade.
28
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OPERATION INSTRUCTIONS
MOWING WITH A MULCHING ATTACHMENT
(continued):
6. Keep the Underside Of The Mower Deck Clean.
Remove all grass and dirt build-up from the
underside of the pan, the baffles and deflectors after
each use.
7. Alternate mower direction. This will evenly disperse
the mulched grass clippings over the lawn for even
fertilization.
If the mulching quality of the mower does not seem
to be satisfactory, try one or more of the following
tips:
a.
b.
c.
d.
e.
f.
Raise the height-of-cut setting on your
mower.
It may be necessary to cut your grass
more frequently.
Operate the mower at a slower ground
speed.
Overlap cutting swaths instead of cutting
a full swath with each pass.
Mow across the marginal areas a second
time.
CUT HIGH - MOW OFTEN!
29
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OPERATION INSTRUCTIONS
MOWING WITH A GRASS CATCHER
ATTACHMENT:
In order to achieve optimum performance when
mowing with a grass catching attachment, please
read and follow the tips listed below.
1. Set engine speed control to the wide open or
full setting.
2 . Do Not Attempt To Cut Grass When It Is Wet.
Wet grass will clog both the underside of the
deck and the attachment chutes. Empty bags
often to prevent plugging.
3 . If the grass is tall, place the mower deck cut
height selector in the top or second notch.
“Initially” overlap cutting swaths instead of a
full swath with each pass.
4 . Keep The Underside Of The Mower Deck Clean.
Frequent removal of dried grass and dirt will
greatly assist in bagging of the clippings.
5 . Maintain Sharp Blade(s) Throughout The Cutting
Season. Some grass catching attachments
require a “high-lift” blade. See your dealer for
advice on the type of blade(s) needed for your
mower.
6 . Operate the mower at a slower ground speed
than when mowing without a grass catching
attachment.
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CARE AND MAINTENANCE
CAUTION
Before performing any maintenance, turn off engine,
allow to cool & remove key. Use extreme care when
working on machinery. Do not wear watch or jewelry.
Do not wear loose fitting clothes, and observe all
common safety practices with tools.
MAINTENANCE SCHEDULE
•Check deck drive belt...........................................after 2 0 hours break-in
•Check crankcase oil level.........................................................before each use
•Clean grass & debris from muffler & manifold area...................before each use
•Check air intake screen..............................................................after each use
•Clean grass under deck..............................................................after each use
•Check tire pressure.....................................................................every 10 hours
•Inspect blades for sharpness........................................................every 10 hours
•Clean air filter element................................................................every 25 hours
•Grease all zerks..........................................................................every 5 0 hours
•Check all belts............................................................................every 5 0 hours
•Change engine crankcase oil............................(5 hours break-in) every 50 hours
•Change engine oil filter..............................................................every 50 hours
•Replace air filter element..........................................annually or every 100 hours
31
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CARE AND MAINTENANCE
ENGINE:
For complete maintenance and operating information
of the engine, please refer to the maintenance instruc-
tions furnished by the engine manufacturer and in-
cluded in your Zero Turn Radius mower information
packet.
Battery contains sulfuric acid electrolyte which
is poisonous and corrosive.
CAUTION
BATTERY:
•This is a maintenance-free battery and the fluid level
cannot be checked.
•Charge battery if required.
OFF SEASON BATTERY STORAGE:
•DO NOT remove battery from mower.
•Clean top of battery and terminals with baking soda
and water.
•Identify each cable so they can be reconnected to the
correct terminal.
•Disconnect cables from terminals. ALWAYS
disconnect ground cable first and reconnect last.
•Charge battery.
TIRES:
Correct tire pressure is essential for efficient operation
of the mower. Check tire pressure periodically. Inflate
tires to the pressure listed below.
Front tires
Rear tires
9 x 3.50-4
16 x 6.50-8
16-21 lbs.
8-14 lbs.
Lug nuts or lug bolts should be checked regularly for tightness.
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CARE AND MAINTENANCE
CUTTER BLADE MAINTENANCE:
CAUTION
Stop engine and remove ignition key for
safety. Wear heavy, thick gloves when
holding onto cutter blade, avoid the sharp
edge of the blade.
Check sharpness of mower blades after every 10
hours of operation. Observe proper blade position prior
to removal.
1. Safely raise front of mower.
2. Hold or block blade from
turning.
3. Loosen blade bolt and
remove blade.
4. When replacing blade,
tighten blade bolt securely.
Refer to diagram. Be sure
blade is centered on pilot
before tightening bolt to 60
ft. lbs.
Blades should be discarded when worn excessively.
DANGEROUS!
DO NOT USE
BLADE IN THIS
CONDITION!
New Blade
When notch starts,
discard blade
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CARE AND MAINTENANCE
BELTS:
Check belts every 50 hours. Replace any belts found to
be in poor condition.
BELT TENSION
Transmission Drive Belt (Zeeter HL 30”) - P/ N 16198
Transmission Drive Belt (Zeeter HL 36” & 42”) - P/ N 16197
No adjustment required.
Zeeter HL 30”
Engine to Mower Deck Belt - P/ N 7725
No adjustment required.
Zeeter HL 36”
Engine to Mower Deck Belt - P/ N 14136
Adjust idler shock mount per diagram.
Idler Weldment
Idler Shock Mount
“L” Rod
Hex Nut
5
8
Tighten or
Loosen Hex
Nut to
achieve this
dimension
34
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CARE AND MAINTENANCE
BELTS (continued):
Zeeter HL 42”
Mower Deck Serpentine Belt
Electric Clutch - P/ N 6109
Adjust idler shock mount per diagram.
Idler Weldment
Idler Shock
“L” Rod
Hex Nut
3
4
Tighten or
Loosen
Hex Nut to
achieve
this
Engine to Mower Deck Belt - P/ N 5861
Adjust idler shock mount per diagram.
A pulsing movement of the belt idler may be
observed both during engagement of the electric blade
clutch and actual operation of the mower deck.
Note: Engagement of the electric blade clutch switch may
produce a sharp high pitched chirp or squeal as the belt
tension loading is absorbed by the idler system. This is
normal and not a sign of failure.
35
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CARE AND MAINTENANCE
Deck Removal - Zeeter HL 30”
1. Place cut height lever in lowest cut position.
2. Loosen belt keepers.
3. Remove deck drive belt from engine pulley.
4. Using a slight upward twisting motion, remove link from
engagement handle.
5. Turn handle fully to the left until handle clears stop on mower
deck pan. Lift handle then remove handle down through hole
in lower fender.
6. Remove hair pin cotter and washer from one end of deck
support cross shaft. Note location of remaining shim wash-
ers used between chassis and mower deck pan arms. Slide
shaft from
chassis and mower deck.
7. Remove hair pin cotter and washer from each deck adjust-
ment rod. Carefully push each link to disengage from deck lift
arms. At this point, deck will drop down.
8. Carefully raise and support front of chassis. Slide
mower deck to either side for removal. (Reverse
procedure to reinstall deck assembly.)
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CARE AND MAINTENANCE
Deck Removal - Zeeter HL 36”
1. Place cut height lever in lowest cut position.
2. Loosen nut on belt idler shock mount until belt can
be removed from electric clutch pulley on the
bottom of the engine. Refer to illustration.
3. Remove hair pin cotter and washer from one end
of deck support cross shaft. Note location of
remaining shim washers used between chassis
and mower deck pan arms. Slide shaft from
chassis and mower deck.
4. Remove hair pin cotter and washer from each
deck adjustment rod. Carefully push each link
toward the outside of the mower chassis. At this
point, deck will drop down.
5. Carefully raise and support front of chassis. Slide
mower deck to either side for removal. (Reverse
procedure to reinstall deck assembly.)
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CARE AND MAINTENANCE
Deck Removal - Zeeter HL 42”
1. Place cut height lever in lowest cut position.
2. Pull belt idler back to allow belt to be removed from
idler pulley and electric clutch pulley.
3. Remove hair pin cotter and washer from one end of
deck support cross shaft. Note location of
remaining shim washers used between chassis and
mower deck plates. Slide shaft from chassis and
mower deck.
4. Remove hair pin cotter and washer from each deck
L-rod. Remove L-rods from lift arms. At this point,
deck will drop down.
5. Carefully raise and support front of chassis. Slide
mower deck to either side for removal. (Reverse
procedure to reinstall deck assembly.)
Note:
When deck is reinstalled on frame, check that
belt is correctly routed in the grooves of all
pulleys and that belt idler is applying tension to
the back side of the belt.
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CARE AND MAINTENANCE
LUBRICATION:
CHASSIS:
(5) for 30”
(6) for 36”
(7) for 42”
LOCATIONS:
(1) each front wheel caster &
front wheel hub
(1) each mower deck hub
SERVICE INTERVALS:
Every 50 hours of operation
RECOMMENDED GREASE: Name brand wheel bearing or
multi-purpose grease.Once per
season or 50 hours of operation
(3 pumps each)
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CARE AND MAINTENANCE
HOT oil may cause burns. Allow engine to
CAUTION
cool before draining oil.
CHANGING THE ENGINE OIL:
1.The “Dapco” oil drain valve is located on the left
side of the engine crankcase.
2. Place a suitable container under the drain valve
hose.
3. To drain, turn hex head valve stem counter-
clockwise with a 10mm wrench or socket. Open
to full open (approximately 7 turns).
4. After engine is drained, tighten hex stem.
5. Fill with oil (see steps on next page).
NOTE: Refer to engine manufacturer’s recommenda-
tions for frequency of oil changes.
Hex Head Valve
Stem
40
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CARE AND MAINTENANCE
OIL FILL:
1. Clean any spilled oil from engine and chassis.
2. Make sure that hex stem on drain valve has been
tightened.
3. Refill engine with type, and quantity of oil
recommended by the engine manufacturer in engine
literature.
PLEASE DISPOSE OF USED OILS AT PROPER COLLECTION
CENTERS. PROTECT YOUR ENVIRONMENT.
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CARE AND MAINTENANCE
NEUTRAL ADJUSTMENT
DRIVEMACHINEUNTILHYDROSTATSHAVEWARMEDUP.
WITHENGINERUNNINGANDTHEPARKINGBRAKEOFF,SWING
OUTTHECONTROLLEVERS. IFMACHINESTARTSTOCREEP,
FOLLOWTHEINSTRUCTIONSBELOW.
1. Stop the engine, engage parking brake and raise rear of frame
with jack or blocks so that rear tires do not contact the ground.
2. Swing out the control levers, start the engine and release the
parking brake.
3. Raise the seat to access hydro control linkage. If right wheel
creeps, adjust right side linkage and vice-versa. Use procedure
below.
a. Loosen jam nuts on ends of the coupler P/N 7736.
b. If right wheel is creeping forward, turn coupler counter-
clockwise until neutral is achieved (clockwise for left side).
If right wheel is creeping backward, turn coupler clockwise
until neutral is achieved (counter-clockwise for left side).
c. Tighten jam nuts against coupler.
4. Stop engine and remove rear of machine from jack or blocks.
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CARE AND MAINTENANCE
ELECTRICAL SYSTEMS:
Keep all connections clean and tight.
CLEANING THE MOWER:
Wash mower periodically. Clean above and below deck.
High pressure washing and alkaline based soaps can
cause damage to bearings and other parts of the mower.
After washing your mower, start the engine and engage
the mower deck for a few minutes to
disperse any water that may have accumulated in bear-
ings, pulleys or fans.
Note:
Allow mower to cool before washing. If bearings
are hot, they will draw moisture inside as they
cool and cause corrosion.
SERIAL NUMBERS:
The serial number is located on frame at rear of engine.
WARRANTY:
Refer to warranty information on Page 13, or see the
Warranty Registration Form in your owner’s packet.
PARTS/ SERVICE:
See your Dixon dealer for replacement parts, warranty
or service.
PLEASE HELP PROTECT THE ENVIRONMENT BY AVOIDING ALL
CHEMCIALS WHICH MAY DAMAGE OR CAUSE HARM TO
PLANTS AND ANIMALS IN YOUR AREA.
43
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STANDARD SERVICE PARTS LIST
ZEETER HL MODEL
Blades
30” Standard - P/ N 2483 (Lo-lift)
30” Hi-Lift - P/ N 2484
36” Standard - P/ N 1324 (Lo-lift)
36” Hi Lift - P/ N 1351 (R)
36” Hi Lift - P/ N 1352 (L)
42” Standard - P/ N 8688 (Hi-lift)
42” Lo-Lift - P/ N 6236
Belts
Engine to Transmission - P/ N 16198 (30”)
Engine to Transmission - P/ N 16197 (36” & 42”)
30” Engine to Mower Deck - P/ N 7725
36” Engine to Mower Deck - P/ N 14136
42” Engine to Mower Deck - P/ N 5861
42” Serpentine Blade Drive - P/ N 6109
BRIGGS & STRATTON AIR AND OIL FILTER
PART NUMBERS:
Refer to engine manufacturer’s manual
for correct service intervals for engine oil changes
and air filter maintenance.
Protect your engine investment,
use only original equipment filters.
44
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TROUBLESHOOTING
1. ENGINE WON’T TURN OVER
Mower blades engaged- - - - - - - - - - - - - - - - - - - - - -disengage blades
Parking brake not on- - - - - - - - - - - - - - - - - - - - - - - -engage parking brake
Dead battery- - - - - - - - - - - - - - - - - - - - - - - - - - - - charge or replace
Solenoid- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
Ignition switch- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
Starter- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
2. ENGINE WILL TURN OVER BUT WON’T START
No fuel- - - - - - - - - - - - - - - refuel and/ or clean or replace fuel filters
3. HARD TO START ENGINE
Fuel line clogged- - - - - - - - - - - - - clean fuel line and check fuel filter
4. ENGINE STARTS BUT CUTS OUT
Water in fuel- - - - - - - - - - - - - - - -drain old fuel-replace with new fuel
Clogged fuel line- - - - - - - - - - - - - - - - - - - - - - - - - - - - -check fuel filter
Fuel tank vent plugged- - - - - - - - - - - - - - - - - - - - - - - - clean fuel vent
Faulty fuel pump- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - check vent
5. ENGINE OVERHEATED
Air intake screen or fins clogged- - - - - -clean intake screen and fins
Oil level too low or too high- - - - - - - - - - - - - - - - - - - - - - - - - - - - - adjust oil level
Running engine too slow- - - - - - - - - - - - - - - - - - - - - -run engine faster
45
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TROUBLESHOOTING
6. ENGINE RUNS BUT MOWER WON’T MOVE FORWARD
Drive belt broken or slipping- - - - - - - - - - - - - - - - - - - replace drive belt
Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - - consult dealer
7. MOWER LOSES POWER OR TRANSMISSION OVERHEATS
Engine air filter-- - - - - - - - - - - - - - - - - - - - - - - - - - - - -clean or replace
Transmission damage- - - - - - - - - - - - - - - - - - - - - - - - -consult dealer
8. ENGINE STALLS WHEN BLADES ARE ENGAGED
Operator not on seat- - - - - - - - - - - - - - - - - - - - - - - - - - - - sit on seat
Faulty interlock system- - - - - - - - - - - - - - - - - - - - - - - - consult dealer
Faulty blade spindle bearing - - - - - - - - - - - - - - - - - - - - - consult dealer
Deck drive belt not properly routed- - - - - - - - - - - - - - - - - - - - reroute
Blades blocked by foreign material - - - - - - - - - - - - - -clean under deck
9. DRIVE SYSTEM
Low on power- - - - - - - - - - - - - - - - - - - - - - - - - - - - check belt tension
Mower pulls to side - - - - - - - - - - - check tire inflation/ consult dealer
Mower creeps in neutral- - - - - - - - - - - - - - - - - - - - - - - -consult dealer
10. CUT QUALITY
Skips in spots- - - - - - - - - - - - check for loose belt/ slow ground speed
Cut uneven left to right - - - - - - - - -check tire inflation/ level the deck
Poor dispersal of grass- - - - - - - - - - - - - - -clean deck/ check for loose belt
Ends of grass blades are ragged- - - - - - - - - - - - - - - - sharpen blades
46
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OWNER
INFORMATION
DIXON INDUSTRIES, INC.
a BLOUNT International Inc. Co.
P.O. Box 1569
Coffeyville, Ks 67337-0945
620-251-2000
FAX 620-251-4117
Date Purchased _____________________________
Mower Model Number________________________
Mower Serial Number ________________________
Purchased From ____________________________
Name
______________________________
Address
____________________________
DATE OIL CHANGED:
DATE ENGINE TUNED:
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
___________________
47
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ZTR®Mowers
The engine exhaust from this product contains chemi-
cals known to the State of California to cause cancer,
birth defects or other reproductive harm.
WARNING:
Dixon® and ZTR® and ZEETER® are registered trademarks
of Dixon Industries, Inc.
DIXON INDUSTRIES, INC.
a BLOUNT International Inc. Co.
P.O. Box 1569
Coffeyville, Ks 67337-0945
620-251-2000
ZEETER HL SERIES
Part No. 16246-0803
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