Woods Equipment Lawn Mower MX54 User Manual

TM  
MOW’N MACHINE  
VACUUM  
For Mower Models  
MX54, MX61  
on F-Series  
Power Units  
Tested. Proven. Unbeatable.  
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TABLE OF CONTENTS  
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
SERVICE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11  
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . INSIDE BACK COVER  
GENERAL INFORMATION  
The purpose of this manual is to assist you in operating  
detail. We reserve the right to redesign and change the  
machines as may be necessary without notification.  
and maintaining your vacuum system. Read it carefully.  
It furnishes information and instructions that will help  
you achieve years of dependable performance. These  
instructions have been compiled from extensive field  
experience and engineering data. Some information  
may be general in nature due to unknown and varying  
operating conditions. However, through experience  
and these instructions, you should be able to develop  
procedures suitable to your particular situation.  
Some illustrations in this manual show the  
mower with safety shields removed to provide a  
better view. The mower should never be operated  
with any safety shielding removed.  
Throughout this manual, references are made to right  
and left directions. These are determined by standing  
behind the equipment facing the direction of forward  
travel.  
The illustrations and data used in this manual were cur-  
rent at the time of printing but, due to possible inline  
production changes, your machine may vary slightly in  
Introduction 3  
MAN0258 (Rev. 12/14/2007)  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
PREPARATION  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped  
out by an operator’s single careless act.  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, con-  
cern, judgement, and proper training of  
personnel involved in the operation, transport,  
maintenance, and storage of equipment.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
It has been said, “The best safety device is an  
informed, careful operator.” We ask you to be  
that kind of operator.  
Remove accumulated debris from this equip-  
ment, power unit, and engine to avoid fire hazard.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
!
LEA EL INSTRUCTIVO!  
Si no lee Ingles, pida ayuda a  
alguien que si lo lea para que le  
traduzca las medidas de seguridad.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
Be sure either the discharge chute, mulching  
end cap, or complete vacuum attachment is  
installed and in good condition. Replace if dam-  
aged.  
TRAINING  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals and safety decals are available from  
your dealer. To locate your nearest dealer, check  
or in the United States and Canada call 1-800-319-  
6637.) Failure to follow instructions or safety rules  
can result in serious injury or death.  
Inspect and clear area of stones, branches, or  
other hard objects that might be thrown, causing  
injury or damage.  
OPERATION  
Keep bystanders away from equipment.  
If you do not understand any part of this manual  
Do not operate or transport equipment while  
and need assistance, see your dealer.  
under the influence of alcohol or drugs.  
Operate only in daylight or good artificial light.  
Know your controls and how to stop engine and  
attachment quickly in an emergency.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Operators must be instructed in and be capable  
of the safe operation of the equipment, its attach-  
ments, and all controls. Do not allow anyone to  
operate this equipment without proper instruc-  
tions.  
Never allow riders on power unit or attachment.  
Watch for hidden hazards on the terrain during  
operation.  
Never allow children or untrained persons to  
Before making any adjustments on attachment,  
stop engine and engage parking brake. Never  
adjust or work on attachment while the power unit  
or attachment is running.  
operate equipment.  
Data indicates that those operators age 60 years  
and above are involved in a large percentage of  
riding mower-related injuries. Those operators  
should evaluate their ability to operate the riding  
mower safely enough to protect themselves and  
others from injury.  
Do not allow bystanders in the area when oper-  
ating, attaching, removing, assembling, or servic-  
ing equipment.  
Mow’n Machine Vacuum (10/8/2004)  
4 Safety  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
engine, remove key, and disconnect battery ground  
cable (negative -).  
Keep children out of the mowing area and under  
the watchful care of a responsible adult other than  
the operator.  
Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
Be alert and turn machine off if a child enters  
the mowing area.  
Before attempting to unplug vacuum hoses, dis-  
engage PTO, stop power unit, and remove key.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Be sure either the discharge chute, mulching  
end cap, or complete vacuum attachment is  
installed and in good condition. Replace if dam-  
aged.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Tighten all bolts, nuts and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
TRANSPORTATION  
Use extra care when loading or unloading the  
machine onto a trailer or truck.  
Never allow riders on power unit or attachment.  
Do not operate or transport on steep slopes.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
MAINTENANCE  
Before attempting to unplug vacuum hoses, dis-  
engage PTO, stop power unit, and remove key.  
STORAGE  
Before performing any service or maintenance,  
Keep children and bystanders away from stor-  
lower attachment to ground, turn off power unit  
age area.  
Mow’n Machine Vacuum (10/8/2004)  
Safety 5  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
BE CAREFUL!  
Use a clean, damp cloth to clean safety decals.  
MODEL NO.  
SERIAL NO.  
Avoid spraying too close to decals when using a  
pressure washer; high-pressure water can enter  
through very small scratches or under edges of  
decals causing them to peel or come off.  
Woods Equipment Company  
Oregon, Illinois, U.S.A.  
2 - SERIAL NUMBER PLATE  
(Located on back side of blower housing)  
Replacement safety decals can be ordered free  
from your Woods dealer. To locate your nearest  
dealer, check the Dealer Locator at  
and Canada call 1-800-319-6637.  
DANGER  
WARNING  
THROWN OBJECT HAZARD CAN RESULT IN  
SERIOUS INJURY OR DEATH.  
SHIELD MISSING  
NEVER OPERATE WITHOUT DISCHARGE  
CHUTE OR ENTIRE GRASSCATCHER  
3 - PN 18869  
SYSTEM IN PLACE.  
72672  
1 - PN 72672  
3
CD6274  
2
1
6 Safety  
MAN0258 (Rev. 12/14/2007)  
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VACUUM INSTALLATION  
1. Attach hose adapter (2) to vacuum housing (1)  
REMOVE DISCHARGE CHUTE  
using six whiz bolts (3) and whiz nuts (4).  
1. Remove mower deck discharge chute and hinge  
by removing two carriage bolts (2) and nuts (3) and  
lifting the chute (1) away from the deck.  
NOTE: To prevent grass buildup inside the  
adapter, install bolts with nuts (4) on the outside as  
shown in Figure 2.  
2. Place the discharge chute and hinge on the chute  
adapter (4) and secure with carriage bolts (2) and  
nuts (3) previously removed.  
INSTALL VACUUM HOUSING  
NOTE: The discharge chute must be installed  
whenever the vacuum housing assembly is  
removed.  
3. Install discharge chute and adapter to deck using  
pivot mount, clevis shaft bracket, and lynch pin as  
described in ‘Attach Discharge Chute” on page 8.  
34  
34  
61  
62  
61  
59  
60  
60  
62  
CD6275-1  
34.  
59.  
60.  
61.  
62.  
73163 5/16 NC Whiz nut  
75208 Discharge chute adapter  
78182 5/16 NC x 1 Carriage bolt  
78107 Discharge chute  
33000 Lynch pin  
Figure 1. Discharge Removal  
1.  
33.  
34.  
35.  
36.  
37.  
38.  
62.  
Vacuum housing assembly  
71851 5/16 NC x 3/4 Hex whiz bolt  
73163 5/16 NC Whiz nut  
ATTACH HOSE ADAPTER  
Vacuum mount (54" or 61" deck)  
71637 3/8 NC x 1 Hex whiz bolt  
70069 3/8 NC Whiz nut  
1.  
2.  
3.  
4.  
Vacuum fan housing  
70570 Hose adapter  
70067 1/4 NC x 1/2 Whiz bolt  
70065 1/4 NC Whiz nut  
75109 Vacuum front mount  
33000 Lynch pin  
Figure 3. Vacuum Housing Installation  
1. Install vacuum mount bracket (35) using three whiz  
bolts (36) and whiz nuts (37).  
2. Install vacuum front mount (38) using whiz bolts  
(33) and whiz nuts (34).  
CD6281-1  
3. Insert the pivot shaft (A) on the vacuum housing  
assembly (1) into sleeve of vacuum mount (35).  
Figure 2. Hose Adapter Installation  
Installation 7  
MAN0258 (Rev. 12/14/2007)  
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4. Rotate vacuum housing assembly into place so  
that the clevis shaft on vacuum housing assembly  
slips inside vacuum front mount (38).  
5. Install lynch pin (62) to lock the housing into place.  
NOTE: If necessary, adjust the position of the  
vacuum front mount to allow for easy installation of  
lynch pin.  
62  
6. Tighten hardware.  
Remove Vacuum Housing  
1. Remove lynch pin (62).  
2. Rotate vacuum housing assembly away from  
DP1  
vacuum front mount (38).  
3. Lift vacuum housing assembly from vacuum  
Figure 4. Discharge Chute with Adapter Installed  
mount (35).  
INSTALL BEARING MOUNT ASSEMBLY  
ATTACH DISCHARGE CHUTE  
Remove Hardware  
1. Remove center and right belt shield.  
Be sure either the discharge chute, mulching  
end cap, or complete vacuum attachment is  
installed and in good condition. Replace if dam-  
aged.  
2. Remove top bolt (A), cupped washer (B), and  
spacer from the right spindle assembly.  
A
B
1. Remove vacuum housing from deck.  
2. Install chute adapter with discharge chute  
attached.  
3. Insert the pivot shaft of chute adapter (59) into  
sleeve of vacuum mount (35).  
4. Rotate the chute adapter in place so that the clevis  
shaft on chute adapter slips inside vacuum front  
mount (38).  
DP2  
5. Install the lynch pin (62), to lock the chute adapter  
into place.  
Figure 5. Right Spindle and Sheave Assembly  
Install Bearing Mount  
Refer to Figure 6.  
1. Install washer (49) and lower coupler drive (39)  
over right spindle sheave.  
2. Align keyway of sheave and flex coupler and install  
.25 x .069" square key (40) that comes with kit.  
3. Secure sheave and flex coupler to spindle shaft  
using sheave bolt (41) and flat washer (9).  
4. Place nylon flex coupler sleeve (42) over lower flex  
coupler drive (39) and align grooves.  
5. Install vacuum drive mount (43) by positioning the  
drive spindle assembly into the nylon flex coupler  
sleeve (42).  
8 Installation  
MAN0258 (Rev. 12/14/2007)  
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6. Install two cage nuts (63) into slots on deck.  
INSTALL VACUUM DRIVE BELT  
7. Install three new 5/16 x 3/4 whiz bolts (33) into the  
1. Install belt (56) over sheaves and idler as shown in  
5/16 cage.  
Figure 7.  
NOTE: The nylon flex coupler should move freely  
up and down between the two flex coupler hubs.  
2. Engage belt tension lever (25) as shown in Figure  
8.  
8. Maintain alignment between the two flex coupler