Woods Equipment Lawn Mower M8200 User Manual

111868 LOADER MOUNTING KIT  
Loaders  
1020  
mounting to  
1027  
Kubota Tractor Models  
M8200  
M9000  
Includes  
Valve Kits  
56037  
56038  
56042  
Hose Kits  
40542  
40547  
46047  
46018  
PN-46018 (Rev. 3/15/02)  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Know your controls and how to stop engine and  
attachment quickly in an emergency.  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped out  
by an operator’s single careless act.  
Keep hands and body away from pressurized  
lines. Use paper or cardboard, not hands or other  
body parts to check for leaks. Wear safety goggles.  
Hydraulic fluid under pressure can easily penetrate  
skin and will cause serious injury or death.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, concern,  
judgement, and proper training of personnel  
involved in the operation, transport, maintenance  
and storage of equipment.  
Make sure that all operating and service person-  
nel know that if hydraulic fluid penetrates skin, it  
must be surgically removed as soon as possible by  
a doctor familiar with this form of injury or gan-  
grene, serious injury, or death will result. CON-  
TACT A PHYSICIAN IMMEDIATELY IF FLUID  
ENTERS SKIN OR EYES. DO NOT DELAY.  
It has been said “The best safety device is an  
informed, careful operator.” We ask you to be that  
kind of operator.  
Never allow children or untrained persons to  
operate equipment.  
INSTALLATION  
During installation, the tractor engine should be  
off, the key removed and the brakes locked. Do not  
disconnect hydraulic lines until attachments are  
removed or lowered to the ground and system  
pressure is released by operating valve levers.  
Never operate any hydraulic cylinders during any  
phase of the installation process.  
PREPARATION  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
Air in hydraulic systems can cause erratic oper-  
ation and allows loads or equipment components  
to drop unexpectedly. When connecting equipment  
or hoses or performing any hydraulic maintenance,  
purge any air in hydraulic system by operating all  
hydraulic functions several times. Do this before  
putting into service or allowing anyone to  
approach the equipment.  
This Loader Mounting Kit is to be used only for  
the loaders and tractors specified in the Loader  
Mount Installation section of this manual. Any  
other use or modification of this mounting kit may  
result in serious injury or death.  
Hydraulics must be connected as instructed in  
this manual. Do not substitute parts, modify, or  
connect in any other way.  
After connecting hoses, check that all control  
lever positions function as instructed in the Opera-  
tor’s Manual. Do not put into service until control  
lever and equipment movements are correct.  
After connecting hoses, check that all control  
lever positions function as instructed in the Opera-  
tor’s Manual. Do not put into service until control  
lever and equipment movements are correct.  
Protective hose sleeves must cover all hydrau-  
lic hoses and be secured onto metal hose fittings.  
Replace hoses or sleeves if damaged or if protec-  
tive sleeve cannot be properly positioned or  
secured.  
TRAINING  
Make sure all hydraulic hoses, fittings, and  
valves are in good condition and not leaking before  
starting power unit or using equipment. Check and  
route hoses carefully to prevent damage. Hoses  
must not be twisted, bent sharply, kinked, frayed,  
pinched, or come into contact with any moving  
parts. Operate moveable components through full  
operational range to check clearances. Replace  
any damaged hoses immediately.  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals are available from dealer or, in the  
United States and Canada, call 1-800-319-6637.)  
Failure to follow instructions or safety rules can  
result in serious injury or death.  
If you do not understand any part of this manual  
and need assistance, see your dealer.  
(Safety Rules continued on next page)  
Loader Mounting Kit (9/11/00)  
SAFETY 1  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
(Safety Rules continued from previous page)  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Do not connect a low-pressure hydraulic hose  
into a high-pressure system—it will burst the hose.  
Do not use a high-pressure hose in place of a low-  
pressure hose—it is possible to rupture the valve.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Never work under a raised loader. Always lower  
loader to the ground with bucket or loader attach-  
ment in full roll-back position. Shut off tractor, set  
parking brake, and remove key. Operate valve  
levers to release any hydraulic pressure. If loader  
obstructs tractor maintenance, loader must be  
removed from tractor.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS systems in “locked up” position at all times.  
MAINTENANCE  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Whenever 3-point implements are attached to  
tractor, always check full range of operation for  
mechanical or hydraulic hose interference.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Never work under a raised loader. Always lower  
loader to the ground with bucket or loader attach-  
ment in full roll-back position. Shut off tractor, set  
parking brake, and remove key. Operate valve  
levers to release any hydraulic pressure. If loader  
obstructs tractor maintenance, loader must be  
removed from tractor.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
OPERATION  
Do not allow bystanders in the area when oper-  
ating, attaching, removing, assembling, or servic-  
ing equipment.  
Refer to loader manual and follow all mainte-  
nance safety rules and instructions.  
Keep bystanders away from equipment.  
Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
Always comply with all state and local lighting  
and marking requirements.  
Your dealer can supply original equipment  
hydraulic accessories and repair parts. Substitute  
parts may not meet original equipment specifica-  
tions and may be dangerous.  
Never allow riders. Do not lift or carry anybody  
on the loader or in the bucket or attachments.  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS systems in “locked up” position at all times.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Do not allow bystanders in the area when oper-  
ating, attaching, removing, assembling, or servic-  
ing equipment.  
Always sit in power unit seat when operating  
controls or starting engine. Securely fasten seat  
belt, place transmission in neutral, engage brake,  
and ensure all other controls are disengaged  
before starting power unit engine.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Loader Mounting Kit (9/11/00)  
2 SAFETY  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
Do not disconnect hydraulic lines until all sys-  
tem pressure is relieved. Lower unit to ground,  
stop engine, and operate all hydraulic control  
levers.  
Tighten all bolts, nuts and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Loader Mounting Kit (9/11/00)  
SAFETY 3  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
6
5
MODEL NO.  
SERIAL NO.  
MASS (KG)  
YR OF MFG.  
1
2
ID NO.  
OREGON, IL U.S.A.  
3
4 - SERIAL NUMBER PLATE  
4
9
7
11  
2 - PN 56053  
Loader Mount  
(Left Side)  
DANGER  
8
Optional Loader  
Control Valve  
1 - PN 56052  
Serious injury or death  
can result from contact  
with electrical lines.  
10  
DANGER  
3 - PN 56051  
WARNING  
Read and understand Operator’s  
Manual before operating.  
(Replacement manuals are  
available from dealer or, in the  
United States and Canada, call  
1-800-319-6637.)  
ROLLOVERS CAN  
RESULT IN INJURY  
OR DEATH  
Always use ROPS and  
seat belt.  
Add rear tractor  
ballast.  
Move wheels to widest  
setting.  
Avoid slope operation.  
Operate at low speeds.  
Keep others away when operating  
loader.  
Do not allow children or untrained  
persons to operate equipment.  
Lower loader to ground, stop en-  
gine, set park brake and remove  
key before leaving tractor seat.  
Failure to follow safety rules can  
result in serious injury or death.  
Carry load low.  
56051-A  
56053-A  
(Safety Decals continued on next page)  
PN-46018 (Rev. 11/10/00)  
4 SAFETY  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
(Safety Decals continued from previous page)  
LOADER MOUNTING INSTRUCTIONS  
Read Operator’s Manual instructions before proceding.  
6 - PN 56050  
To Remove Loader  
1. Park tractor on level surface with bucket flat on  
ground.  
2. Dump bucket to take weight off mount pins and  
allow for stand installation. Set brake and shut off  
tractor.  
WARNING  
WARNING  
3. Remove stands from crosstube and pin into brackets.  
(Pin location noted in mounting manual.)  
4. Remove mount pins from loader upright.  
5. Roll back bucket completely to raise uprights from  
mounts.  
CRUSHING HAZARD  
6. Shut off engine. Disconnect hydraulics. Back tractor  
away. Store mount pins in loader uprights.  
To avoid injury  
or death:  
Do not walk or work un-  
derneath a raised loader.  
FALLING HAZARD  
To Mount Loader  
1. Remove mount pins from uprights.  
2. Drive tractor into loader slowly.  
3. Shut off tractor. Connect hydraulics.  
4. Dump bucket to lower upright into mounts.  
5. Continue dumping bucket until uprights settle into  
mounts, pins can be installed and stands can be  
removed. Set brake and shut off tractor.  
To avoid injury  
or death:  
Do not work from or  
Lower loader to ground  
before leaving tractor  
seat.  
allow riders on loader or  
its attachments.  
56050-A  
6. Install mount pins and clips. Remove stands and pin  
into crosstube.  
56059-A  
5 - PN 19924  
9 - PN 56059  
WARNING  
Check for leaks with cardboard; never use hand.  
Before loosening fittings: lower load, release pressure, and  
be sure oil is cool.  
Consult physician immediately if skin penetration occurs.  
19924-B  
8 - PN 45002  
(WHEN EQUIPPED)  
WARNING  
LOADER ATTACHMENT CAN FALL OFF IF NOT PROPERLY ATTACHED.  
Read operator’s manuals for instructions.  
Position and align loader to attachment.  
Rotate coupler handles to full locked position. Lockpins must fully extend and  
engage into attachment retaining slots.  
Attachment mechanism must be functional and in good repair.  
Only use loader manufacturer approved attachments.  
For information on approved attachments, call 1-800-319-6637.  
Failure to follow these instructions can result in serious injury or death.  
56055-B  
10 - PN 56889  
(WHEN EQUIPPED) (WHEN EQUIPPED)  
8 - PN 260274  
7 - PN 56055  
11 - PN 45024  
WARNING  
Only use loader manufacturer approved attachments.  
Failure to do so can cause serious injury or death.  
56889  
260274-C  
45024-A  
PN-46018 (Rev. 11/10/00)  
SAFETY 5  
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LOADER MOUNT INSTALLATION  
Only use 111868 Loader Mounting Kit for mount-  
ing Woods 1020/1027 loaders to Kubota M8200 and  
M9000 tractors. Any other use or modification of  
this kit may result in serious injury or death.  
CAUTION  
If you do not understand any part of this manual  
and need assistance, see your dealer.  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals are available from dealer or, in the  
United States and Canada, call 1-800-319-6637.)  
Failure to follow instructions or safety rules can  
result in serious injury or death.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
IMPORTANT  
A front wheel track setting of 60.6” is the widest  
setting allowed by the tractor manufacturer for  
2WD models using front end loaders.  
Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
TRACTOR PREPARATION  
For installing this mounting kit, references to right,  
left, forward, and rearward directions are determined  
from the operator’s position in the tractor seat.  
IMPORTANT  
Clean threaded holes in the tractor chassis  
thoroughly, using a tap of the proper size. Paint,  
rust, or debris in the threads may not permit cap  
screws to be installed and tightened correctly.  
1. Shut off engine and set parking brake during  
installation.  
2. Remove the tractor front weights and front weight  
bracket if equipped. Remove tool box on tractors with  
cab.  
3. Cab tractors only – Remove four bolts (Figure 1)  
for cab tractor mountings.  
Figure 1 Remove 4 bolts on each side  
PN-46018 (Rev. 3/15/02)  
6 Mount Installation  
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LOADER MOUNT INSTALLATION Cont’d  
Remove Tractor Connector Tube or  
Adapter Block  
(1*,1( (1'  
Follow this procedure only if using #40547 or  
#46047 Hose Kits.  
NOTE: It is easier to remove the connector tube or  
adapter block before installing the right mount.  
1. Remove tractor hydraulic line connector tube or  
adapter block (if equipped) as shown in Figure 2.  
2. To prevent the line from leaking during installation  
of the loader mounts, be sure to plug the fitting. A 3/4”  
plastic cap taken from an adapter in the hose kit may  
be used.  
/,1(  
&$33('  
Figure 2 Hydraulic connector Tube Removed  
(Rear line capped with 3/4” plastic cap)  
RH Rear Mount  
44490  
Spacer  
Plate  
46015  
Spacer  
Plate  
46015  
LH Rear Mount  
44491  
Crossmember  
46000  
RH Side Rail  
59628  
Grill Guard  
1000545  
Loader  
Mounting  
Instruction  
Decal  
LH Side Rail  
59631  
Front Support  
1002896  
56059  
CD5612C-Var  
Figure 3 111868 Loader Mounting Kit  
PN-46018 (3/15/02)  
Mount Installation 7  
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LOADER MOUNT INSTALLATION Cont’d  
Install Crossmember  
NOTE: Leave all cap screws loose until loader  
mounts are completely installed.  
&52660(0%(5  
1. Install #46000 crossmember to the underside of  
the tractor clutch housing, using cap screws and  
hardened flat washers as shown in Figure 4.  
1. 307502 M18 x 1.5 x 85mm Cap screw  
2.  
3.  
4.  
57798 3/4 Hardened flat washer  
67376 M12 x 1.25 x 80mm Cap screw  
57816 1/2 Hardened flat washer  
Figure 4 Crossmember Installed  
Install Rear Loader Mounts  
/2$'(5  
02817  
1. Install #44490 right rear mount and #44491 left  
rear mount to tractor chassis and crossmember.  
NOTE: Non-cab tractors will need #46015 spacer  
plate installed between the rear mounts and the trac-  
tor.  
2. Use cap screws (1) and hardened flat washers (2)  
at tractor clutch housing as shown in Figure 5.  
3. Use cap screws (3) and hardened flat washers (4)  
to attach mount to crossmember.  
1.  
2.  
3.  
4.  
6.  
46019 M18 x 1.5 x 70mm Cap screw  
57798 3/4 Hardened flat washer  
12274 5/8 x 2-1/4 Cap screw  
57817 5/8 Hardened flat washer (hidden)  
230 5/8 Hex nut (hidden)  
&52660(0%(5  
Figure 5 Left Rear Mount Installed  
PN-46018 (Rev. 3/15/02)  
8 Mount Installation  
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LOADER MOUNT INSTALLATION Cont’d  
Install Front Mount Bracket  
1. Install front mount bracket (3) to tractor steering  
housing, using cap screws (17) and hardened flat  
washers (11) as shown in Figure 6.  
3
3. 1002896 Front mount bracket  
11. 57817 5/8 Hardened flat washer  
17. 307425 M16 x 1.5 x 35mm Cap screw  
11  
Figure 6 Front Mount Bracket  
17  
Install Side Rails  
1. Install #59628 right side rail and #59631 left side  
rail to outside of rear mounts as shown in Figure 7.  
Secure with cap screws (13), hardened flat washers  
(11), and hex nuts (12).  
11  
13  
12  
2. Secure at front support with cap screws (13), flat  
washers (11), and hex nuts (12). Flat washers are  
installed over the slot as shown below.  
/()7  
/2$'(5  
02817  
13  
11  
11. 57817 5/8 Hardened flat washer  
12  
12.  
13.  
230 5/8 Hex nut  
4548 5/8 NC x 1-3/4 Cap screw  
Figure 7 Side Rails Installed to Rear Mounts  
& Front Support  
PN-46018 (3/15/02)  
Mount Installation 9  
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LOADER MOUNT INSTALLATION Cont’d  
Install Grill Guard  
1. Install grill guard outside the left and right side  
rails as shown in Figure 8.  
5.  
6.  
59628 Right side rail (not shown)  
59631 Left side rail  
11. 57817 5/8 Hardened flat washer  
12.  
13.  
230 5/8 Hex nut  
6
12  
4548 5/8 NC x 1-3/4 Cap screw  
11  
13  
CD5612C-Var  
Figure 8 Grill Guard Installed  
Torque Hardware  
1. Tighten all hardware to specifications given.  
TORQUE SPECIFICATIONS  
Wrench  
Size  
Cap Screw  
Qty  
2
Required Torque  
76 lbs.-ft.(103 N-m)  
133 lbs.-ft.(181 N-m)  
194 lbs.-ft.(263 N-m)  
194 lbs.-ft.(263 N-m)  
170 lbs.-ft.(230 N-m)  
170 lbs.-ft.(230 N-m)  
M12 x 1.25 x 80mm  
M16 x 1.50 x 35mm  
M18 x 1.50 x 85mm  
M18 x 1.50 x 70mm  
5/8 NC x 1-3/4  
18mm  
24mm  
27mm  
27mm  
15/16”  
15/16”  
6
2
12  
8
5/8 NC x 2-1/4  
12  
PN-46018 (Rev. 3/15/02)  
10 Mount Installation  
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CONTROL VALVE & HOSE KIT INSTALLATION  
Keep hands and body away from pressurized  
Make sure all hydraulic hoses, fittings, and  
lines. Use paper or cardboard, not hands or other  
body parts to check for leaks. Wear safety goggles.  
Hydraulic fluid under pressure can easily penetrate  
skin and will cause serious injury or death.  
valves are in good condition and not leaking before  
starting power unit or using equipment. Check and  
route hoses carefully to prevent damage. Hoses  
must not be twisted, bent sharply, kinked, frayed,  
pinched, or come into contact with any moving  
parts. Operate moveable components through full  
operational range to check clearances. Replace  
any damaged hoses immediately.  
Make sure that all operating and service per-  
sonnel know that if hydraulic fluid penetrates skin,  
it must be surgically removed as soon as possible  
by a doctor familiar with this form of injury or gan-  
grene, serious injury, or death will result. CON-  
Protective hose sleeves must cover all hydrau-  
TACT  
ENTERS SKIN OR EYES. DO NOT DELAY.  
Air in hydraulic systems can cause erratic  
A
PHYSICIAN IMMEDIATELY IF FLUID  
lic hoses and be secured onto metal hose fittings.  
Replace hoses or sleeves if damaged or if protec-  
tive sleeve cannot be properly positioned or  
secured.  
operation and allow loads or equipment compo-  
nents to drop unexpectedly. When connecting  
equipment or hoses or performing any hydraulic  
maintenance, purge any air in hydraulic system by  
operating all hydraulic functions several times. Do  
this before operating or allowing anyone to  
approach the equipment.  
IMPORTANT  
Hydraulic valves must be connected to the  
tractor hydraulic system as shown in this loader  
mounting kit manual.  
If hydraulic lines are not connected as shown  
in the mounting kit manual, the loader control valve  
may be damaged. A blocked outlet (Return) or  
improper hose connection will cause pressurized  
oil to enter the return circuit and damage the valve.  
COMPLETION OF THIS INSTALLATION REQUIRES CONNECTION TO THE LOADER,  
ASSEMBLED ACCORDING TO INSTRUCTIONS IN MANUAL #56060.  
SHUT OFF ENGINE AND LOCK PARKING BRAKE BEFORE INSTALLING HOSE KITS.  
CHECK ALL PARTS IN HOSE KIT AGAINST PACKING LIST.  
THE FOLLOWING INSTRUCTIONS ARE FOR OPERATING THE LOADER USING THE  
TRACTOR HYDRAULIC REMOTE CONTROL LEVERS:  
#40542 Hose Kit  
1
(For use with tractor remotes). . . . . . . . . . . . . . . . . . . . . . . . . . . Page 12  
#56037 Control Valve Kit & #40547 Hose Kit  
(For use with loader joystick) . . . . . . . . . . . . . . . . . . . . . . . . . . . Page 15  
2
#56038 Cable Control Valve Kit & #46047 Hose Kit (For use  
on cab tractors with cable-operated control valve). . . . . . . . . . Page 21  
3
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 11  
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#40542 Hose Kit  
(For use with tractor remotes)  
1
NOTE: To use this hydraulic connection, the tractor  
must be equipped with two hydraulic levers and four  
tractor hydraulic couplers.  
Install Hose Clamp Bracket & Channel  
1. Install #40539 hose clamp bracket to right loader  
mount, using carriage bolts (3), flat washers (4), lock  
washers (5), and nuts as shown in Figure 9.  
NOTE: Bracket must be installed before the loader is  
mounted to the tractor.  
2. With loader in mounting position, connect loader  
supply hoses to the loader feedlines as shown in Fig-  
ure 11.  
3. Install #40548 hose clamp channel to hose clamp  
bracket. Clamp hoses as shown in Figure 10.  
5.  
6.  
40539 Hose clamp bracket  
40548 Hose clamp channel  
+26( &/$03 &+$11(/  
Figure 10 Hose Clamp Bracket & Channel Installed  
10. 35735 3/8 NC x 2-1/2 Carriage bolt  
11. 66840 3/8 NC Knob  
12.  
13.  
14.  
15.  
3632 5/8 Flat washer  
1286 5/8 Lock washer  
230 5/8 NC Hex nut  
$
&
%
'
5+  
/2$'(5  
%220  
5607 5/8 NC x 1-1/2 Carriage bolt  
ꢀꢁ  
ꢀꢃ  
ꢀꢂ  
ꢀꢄ  
$ %8&.(7 &</ꢈ %$6( (1'  
ꢉ'803ꢊ  
% %8&.(7 &</ꢈ 52' (1'  
ꢉ52//%$&.ꢊ  
ꢀꢆ  
& %220 &</ꢈ 52' (1'  
ꢉ'2:1ꢊ  
ꢀꢀ  
' %220 &</ꢈ %$6( (1'  
ꢉ83ꢊ  
Figure 9 Hose Clamp Assembly  
Figure 11 Loader Feedline Identifications  
(viewed from rear)  
PN-46018 (Rev. 3/15/02)  
12 Hydraulic Installation  
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#40542 Hose Kit Cont’d  
1
Route Hoses & Install Hose Support  
)8(/ 7$1.  
6833257 &+$11(/  
1. Route hydraulic hoses along loader mount, under  
right side of fuel tank, and over the rear axle. Be sure  
to avoid contact with 3-point linkage, brake pedals,  
and other moveable tractor components.  
IMPORTANT  
Hoses must be routed so that they are not  
pinched bent sharply, or chafed during operation.  
Hoses must not interfere with any tractor control  
operation or contact any moving parts.  
+26(  
6833257  
2. Attach #40543 hose support to tractor fuel tank  
support channel, using existing tractor hardware from  
the fuel tank support channel. Route hoses through  
hose support.  
Figure 12 Hose Support Installed  
Install Fittings to Hoses  
%RRP  
/LIW +RVHV  
1. Attach two adapters (1), 90-degree elbows (2), and  
quick couplers A (not included), to boom cylinder hoses.  
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&\OLQGHU +RVHV  
2. Attach two 90-degree elbows (2) and quick couplers  
(not included) to bucket cylinder supply hoses.  
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A.  
66511 1/2 NPT Quick coupler  
(not included)  
1. 315058 1/2 NPT x 3/4 JICF Adapter  
2. 313053 1/2 NPT x 3/4 JICF Elbow  
3. 313032 3/4 JICM x 3/4 JICF Elbow  
4.  
53670 3/8 x 150” Hose  
Figure 13 Hose Fitting Identifications  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 13  
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#40542 Hose Kit Cont’d  
1
Connect Hoses to Tractor  
1. Connect hydraulic hoses to tractor hydraulic cou-  
plers as shown in Figure 14.  
&
'
$
2. Refer to tractor operator’s manual for operating  
the tractor hydraulic levers.  
%
Figure 14 Hose Connections to Tractor  
Hydraulic Couplers  
Verification of Control Movements  
&21752/  
&21752/  
1. Comply with all Safety Rules and start the tractor.  
0ꢀ  
0ꢂ  
2. Check that all hydraulic control lever posi-  
tions operate the loader movements correctly as  
shown in Figure 15.  
3. If loader movements do not respond cor-  
rectly, shut off tractor, relieve pressure, and  
reconnect properly. Loader control movements  
must be correct before proceeding.  
4. Once all loader functions are correct, start  
the tractor and operate the loader to check for  
leaks. Purge any remaining air from the hydraulic  
system.  
5. When hose routings and correct loader oper-  
ations are verified, identify each circuit by placing  
a matching colored band around the male and  
female quick-disconnect coupler set. The colored  
bands will make re-installation easier when the  
loader is removed from the tractor.  
Figure 15 Tractor Hydraulic Control Levers  
Control #1, Handle forward - Boom down  
Control #1, Handle back - Boom up  
6. Be sure that adequate slack is left in the  
hoses so they can move as the loader moves  
through its full range of motion.  
Control #2, Handle forward - Dump bucket or  
7. Before operating the loader, make sure that the  
Pre-Delivery, Delivery, and Pre-Operation Checklists  
from the Operator section in the Loader Operator’s  
Manual have been completed.  
attachment  
Control #2, Handle back - Rollback bucket or  
attachment  
PN-46018 (Rev. 3/15/02)  
14 Hydraulic Installation  
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#56037 Control Valve & #40547 Hose Kit  
(For use with loader joystick)  
2
General Description  
This hydraulic connection uses a single lever control  
valve mounted on the right loader mount with a  
bracket as shown in Figure 16.  
Figure 16 #56037 Control Valve Installed  
(Typical installation)  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 15  
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#56037 Valve Kit & #40547 Hose Kit Cont’d  
2
Assemble Control Valve Kit  
1. Install the control lever:  
a) Thread end of handle (9) into valve.  
b) Align handle so that end with longer bend is  
pointing toward the adapter fittings. Make sure  
bends are in line with front and rear of valve.  
c) Tighten jam nut (38) already installed on han-  
dle.  
9
d) Slide boot down over boot bracket.  
2. The valve mounting plate contains two sets of  
holes. Select the holes that will position the valve in  
the desired location. Install the valve mounting plate  
(8) to the right loader mount, using two 5/8 NC x 1-1/2  
carriage bolts (40), flat washers (41), lock washers  
(42), and nuts (43) as shown.  
38  
17  
3. Install 3/8 NC x 1-1/4 carriage bolt (30) through-  
back of mounting shoe, securing with flat washer (32),  
lock washer (33), and nut (34).  
8
35  
34  
Carriage bolts must be installed so that the head is  
inside the loader mount.  
33  
4. Attach the valve mount to the valve plate so that  
the control valve will be in the correct position for  
operation. Secure with three 1/2 NC x 1-1/2 carriage  
bolts (35), flat washers (36), lock washers (37), and  
nuts (39) as shown.  
32  
30  
36  
40  
37  
39  
5. Control valve must be positioned so that move-  
ment of tractor controls is not restricted. Maintain at  
least 6” spacing between control valve kit and any  
tractor control (brake pedals, accelerator, hand throt-  
tle, or hydraulic levers.) Check for clearances in the  
operating position.  
41  
42  
43  
CD5733  
Figure 17 2-Spool Control Valve Kit Assembly  
6. Torque all hardware to specifications given below.  
8. 46340 Valve mounting plate  
9. 56254 Bent handle  
17. 56095 3/8 x 54” Hose  
30. 20973 3/8 NC x 1-1/4 Carriage bolt  
32.  
33.  
34.  
565 3/8 Flat washer  
838 3/8 Lock washer  
835 3/8 NC Hex nut  
TORQUE SPECIFICATIONS  
Wrench  
35. 12735 1/2 NC x 1-3/4 Carriage bolt  
36.  
37.  
3598 1/2 Flat washer  
855 1/2 Lock washer  
Bolt  
Size  
9/16”  
3/4”  
Required Torque  
35 lbs.-ft. (47 N-m)  
85 lbs.-ft.(115 N-m)  
170 lbs.-ft.(230 N-m)  
3/8 NC x 1-1/4  
1/2 NC x 1-1/2  
5/8 NC x 1-1/2  
38. 13859 Jam nut  
39.  
40.  
41.  
42.  
43.  
1093 1/2 Hex nut  
15/16”  
5607 5/8 NC x 1-1/2 Carriage bolt  
3632 5/8 Flat washer  
1286 5/8 Lock washer  
230 5/8 Hex nut  
PN-46018 (Rev. 3/15/02)  
16 Hydraulic Installation  
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#56037 Valve Kit & #40547 Hose Kit Cont’d  
2
Assemble #40547 Hose Kit  
IMPORTANT  
If hydraulic lines are not connected as shown in the  
mount installation manual or tractor manual, the loader  
control valve may be damaged. A blocked outlet (return)  
or improper hose connection will cause pressurized oil to  
enter the return circuit and damage the valve or the trac-  
tor hydraulic system.  
1. Connect 90-degree end of 80” hose (8) to OUT port  
adapter and tighten.  
2. Connect two 54” hoses (7) to PBY and IN port adapaters.  
3. Route 80” hose between tractor fuel tank and operator  
platform to tractor Return port and connect, using 90° elbow  
(5) and adapter (3).  
7
2. 315038 1/2 NPTF x 3/4 JICM Adapter  
3. 315058 1/2 NPTM x 3/4 JICF Adapter  
8
4.  
40549 1/2 NPTM x M26 x 1.5M 90° Elbow  
5. 313032 3/4 JICM x 3/4 JICF 90° Elbow  
7. 360130 54” Hose  
8.  
57911 80” Hose  
CD5558C  
2
4
7
IN  
5
3
2
OUT  
4
4
POWER  
BEYOND  
Figure 17 #40547 Hose Kit Assembly  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 17  
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#56037 Valve Kit & #40547 Hose Kit Cont’d  
2
Install Fittings to Tractor Hydraulic Line  
ꢀꢃ ꢀꢂ  
/,1(  
ꢀꢀ  
Refer to Figure 17 and Figure 18.  
1. If not done during installation of right rear loader  
mount, remove the tractor hydraulic line connector  
tube or adapter block (if equipped) as shown in Figure  
2.  
6833257  
%5$&.(7  
NOTE: If 90-degree elbow (4) includes a nut and  
sleeve, discard them.  
2. Connect adapters (2) to each 90-degree elbow  
(4) and tighten. NOTE: Use sealant on pipe threads.  
72 /2$'(5  
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3. Attach adapters (2) to PBY and IN hoses. Tighten  
finger tight.  
4. Route IN hose inside the right loader mount.  
Install elbow onto end of tractor hydraulic line as  
shown in Figure 18.  
Figure 18 Hose Hanger Bracket Installed  
5. Route PBY hose inside right loader mount.  
Remove plastic cap and install onto transmission end  
of tractor hydraulic line as shown in Figure 18.  
2. 315038 1/2 NPTF x 3/4 JICM Adapter  
4.  
40549 1/2 NPTM x M26 x 1.5M 90° Elbow  
7. 360130 54” Hose  
11. 480261 Clamp  
6. Point elbows up and slightly out to clear the  
hydraulic Return line as shown.  
12.  
6128 1/4 NC Lock nut  
7. Tighten elbows to tractor line and tighten hoses to  
13. 300057 1/4 NC x 3/4 Cap screw  
adapters.  
PN-46018 (Rev. 3/15/02)  
18 Hydraulic Installation  
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#56037 Valve Kit & #40547 Hose Kit Cont’d  
2
Install Hose Retainer & Line Support  
Bracket  
1. Remove the cap screws that hold the tractor  
fender to the operator platform and install the hose  
retainer.  
ꢀꢁ  
ꢀꢄ  
ꢀꢁ ꢀꢄ ꢀꢅ  
2. Position the hose retainer to keep the hoses from  
touching the tractor tire as shown in Figure 20. To  
attach the hose retainer, use new cap screw (14), lock  
washer (15), and flat washer (tractor part) as shown in  
Figure 19 and Figure 20.  
3. Refer to Figure 18. Install the line support bracket  
as shown by removing nuts from right side of cross-  
member then re-installing. Refer to Figure 19.  
4. Attach the line clamp (11) and secure the line,  
using cap screw (13) and nut (12).  
Figure 20 Hose Retainer Installed  
12  
TRACTOR  
9.  
58859 Hose retainer  
PART  
11  
14  
10. 40546 Line support bracket  
11. 480261 Clamp  
15  
10  
12.  
6128 1/4 Lock nut  
13. 300057 1/4 x 3/4 Cap screw  
CD5558C-Var  
14. 307129 M8 x 1.25 x 30mm Cap screw  
9
15.  
16.  
2472 5/16 Lock washer  
—— Tractor part  
13  
Figure 19 Hose Retainer & Line Support Bracket  
Connect Feedline Hoses  
2. Identify the appropriate feedline locations and  
connect opposite end of each hose to loader feedlines  
as shown in Figure 21.  
1. Connect 54” hoses from hose kit to valve work  
ports A, B, C, and D as shown in Figure 21.  
$  %8&.(7 &</ꢈ %$6( (1'  
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%  %8&.(7 &</ꢈ 52' (1'  
5+  
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&  %220 &</ꢈ 52' (1'  
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287  
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Figure 21 #56037 Control Valve & Loader Feedline Connections  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 19  
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#56037 Valve Kit & #40547 Hose Kit Cont’d  
2
Torque Hardware & Tighten Fittings  
1. Torque all hardware to specifications given below.  
2. Check to be sure all hydraulic fittings are tight.  
TORQUE SPECIFICATIONS  
Wrench  
Size  
Bolt  
1/4 x 3/4  
Qty  
1
Required Torque  
10 lbs.-ft.(13 N-m)  
19 lbs.-ft.(26 N-m)  
35 lbs.-ft. (47 N-m)  
85 lbs.-ft. (115 N-m)  
170 lbs.-ft. (230 N-m)  
15 lbs.-ft. (20 N-m)  
7/16”  
1/2”  
5/16 x 3/4  
3/8 x 1-1/2  
1/2 x 1-1/2  
5/8 x 1-1/2  
M8 x 1.25  
2
4
9/16”  
3/4”  
2
2
15/16”  
13mm  
2
Verification of Control Movements  
ꢀꢁ/(9(5  
1. Mount loader to tractor: Remove mount pins  
from loader uprights. Align tractor with loader and  
slowly drive tractor into loader. Shut off tractor.  
)/2$7 326,7,21  
/2:(5  
&21752/  
'803  
75$&725  
)5217  
2. Connect loader feedline hoses to control valve  
hydraulic couplers.  
NOTE: At least 6” spacing should be maintained  
between valve, bracket, or hoses and any tractor con-  
trol (brake pedals, accelerator, hand throttle, or  
hydraulic levers).  
/,)7  
52//%$&.  
3. Comply with all Safety Rules and start the tractor.  
4. Check that all hydraulic control lever positions  
operate the loader movements correctly as shown in  
Figure 22.  
Figure 22 Single Lever Control Operation  
Handle Forward - Boom down  
5. If loader movements do not respond correctly,  
shut off tractor, relieve pressure, and reconnect prop-  
erly. Loader control movements must be correct  
before proceeding.  
Handle forward to limit - Float position  
Handle back - Boom up  
Handle to right - Dump bucket or attachment  
Handle to left - Rollback bucket or attachment  
6. Once all loader functions are correct, start the  
tractor and operate the loader to check for leaks.  
Purge any remaining air from the hydraulic system.  
8. Be sure that adequate slack is left in the hoses so  
they can move as the loader moves through its full  
range of motion.  
7. When hose routings and correct loader opera-  
tions are verified, identify each circuit by placing a  
matching colored band around the male and female  
quick-disconnect coupler set. The colored bands will  
make re-installation easier when the loader is  
removed from the tractor  
9. Before operating the loader, make sure that the  
Pre-Delivery, Delivery, and Pre-Operation Checklists  
from the Operator section in the Loader Operator’s  
Manual have been completed.  
PN-46018 (Rev. 3/15/02)  
20 Hydraulic Installation  
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#56038 Cable Control Kit & #46047 Hose Kit  
(For cab tractors only)  
3
Install Control Valve  
(2-Spool #56038 or 3-Spool #56042)  
1
1. Install valve assembly to valve guard, using three  
3/8 x 1-1/2 carriage bolts (1), 3/8 lock washers (2),  
and hex nuts (3).  
4
2
3
2. Install valve/guard assembly to right loader  
mount, using three 3/8 x 1-1/2 carriage bolts (1), 3/8  
lock washers (2), and hex nuts (3).  
5
3. For 3-spool valve only: Use two 3/8 x 3/4 car-  
riage bolts (4) and lock nuts (5) to hold valve guard to  
mounting shoe.  
NOTE: Carriage bolts must be installed so that heads  
are inside loader mount frame.  
1. 301104 3/8 NC x 1-1/2 Carriage bolt  
CD5817  
7
6
2.  
3.  
4.  
838 3/8 Lock washer  
835 3/8 Hex nut  
24597 3/8 NC x 3/4 Carriage bolt  
(for 3-spool valve only)  
Figure 23 Valve Guard Assembly  
5.  
14350 3/8 NC Flange lock nut  
(for 3-spool valve only)  
6.  
or  
6.  
7.  
56250 2-spool valve  
56270 3-spool valve  
46045 Valve guard  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 21  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
3
Connect Controller to Cables  
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5(7$,1(5  
%2/7  
1. Slide the rubber control boot up out of the way.  
Orient the controller as shown in Figure 24.  
2. Using a vice, clamp the controller loosely.  
3. Remove both cable retainer bolts.  
4. Push the control lever to expose the bucket cable  
actuator at the bottom of the controller. Thread the  
cable end to the cable actuator and tighten.  
5. Push the control lever and insert the bucket cable  
collar into the control lever body. Replace the cable  
retainer bolt and tighten.  
&21752/  
/(9(5  
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&2//$5  
6. Push the control lever to expose the boom cable  
actuator at the bottom of the controller. Thread the  
cable end to the cable actuator and tighten.  
7. Release the control lever and insert the boom  
cable collar into the control lever body. Replace the  
cable retainer bolt and tighten.  
Figure 24 Attaching Control Cables  
to Control Lever  
8. Remove the controller from the vice.  
PN-46018 (Rev. 3/15/02)  
22 Hydraulic Installation  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
3
Install Controller Stand Bracket  
NOTE: Use #46049 adapter plate and hardware from  
#46047 Hose Kit.  
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1. Locate the control cable access hole under the  
rubber floor mat in the right front corner of the tractor  
cab.  
&DUULDJH  
%ROW  
2. Insert three carriage bolts (2) into the adapter  
plate (1) as shown in Figure 26.  
3. Position the adapter plate over the holes in the  
cab floor and install cap screws (6) and lock washers  
(7) as shown in Figure 26. Torque to specifications  
given.  
&DUULDJH  
%ROWV  
NOTE: Before tightening three cap screws, verify that  
the fourth cap screw will line up with the hole in the  
cab floor.  
4. Install controller mount bracket on top of the pre  
installed carriage bolts and fasten with lock washers  
(3) and nuts (4) as shown in Figure 25.  
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)/225  
5. Install fourth cap screw as shown in Figure 26.  
6. Torque all hardware to specifications given.  
7. Trim the rubber floor mat and foam padding to fit  
around the adapter plate.  
Figure 26 Control Stand Bracket  
1.  
2.  
3.  
4.  
5.  
46049 Adapter plate  
20973 3/8 NC x 1-1/4 Carriage bolt  
838 3/8 Lock washer  
835 3/8 NC Hex nut  
56215 Controller mount bracket  
6. 307129 M8 x 1.25 x 30mm Cap screw  
7.  
2472 5/16 Lock washer  
$'$37(5  
3/$7(  
TORQUE SPECIFICATIONS  
Wrench  
Figure 25 Assembled Control Stand Bracket  
Bolt  
Size  
13mm  
9/16”  
Required Torque  
M8 x 1.25  
15 lbs.-ft.(20 N-m)  
35 lbs.-ft.(47 N-m)  
3/8 NC x 1.5  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 23  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
3
Install Controller Stand  
1. Attach controller stand to controller mount  
bracket, using four 3/8 x 1-1/4 carriage bolts, 3/8 flat  
washers, lock washers, and nuts.  
2. Attach controller to controller stand, using three  
5/16 x 4-1/2 cap screws, 5/16 lock washers, and nuts.  
NOTE: Be sure the handle is positioned with the  
“float” position forward (see Figure 35).  
3. Adjust the controller stand, maintaining at least 4”  
spacing between the control ever and any restriction  
(hand throttle, door, fender, or hydraulic levers).  
4. Position the controller stand so that the loader  
control movements will not be restricted.  
5. Apply controller operational decals to a clean sur-  
face that is visible to the operator. See Figure 28 for  
completed installation.  
NOTE: If using a 3-spool valve, attach the auxiliary  
controller to the outside of the controller stand, using  
5/16 x 6 cap screws, 5/16 lock washers, and 5/16  
nuts.  
&RQWUROOHU 6WDQG  
Figure 28 Controller Stand Installed  
ꢂ ꢉꢂVSRRO YDOYHꢊ  
ꢃ ꢉꢃVSRRO YDOYHꢊ  
1.  
20973 3/8 x 1-1/4 Carriage bolt  
2. 300110 5/16 x 4-1/2 Cap screw  
3. 301001 5/16 x 6 Cap screw  
&RQWUROOHU  
0RXQW  
%UDFNHW  
TORQUE SPECIFICATIONS  
Wrench  
Bolt  
5/16  
3/8  
Size  
1/2”  
9/16”  
Required Torque  
19 lbs.-ft.(26 N-m)  
35 lbs.-ft.(47 N-m)  
Figure 27 Controller Stand Assembly  
PN-46018 (Rev. 3/15/02)  
24 Hydraulic Installation  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
3
Attach Control Cables to Valve  
1. Thread jam nut (g) over threaded end of cable.  
2. Slide retainer (f) over cable.  
3. Thread adjuster (e) completely over cable.  
4. Thread jam nut (d) onto cable.  
5. Thread cable adapter (a) onto end of cable.  
Adapter should be installed so that three threads on  
the cable remain visible at the jam nut.  
a
6. Remove screws from retainer (c) while keeping  
retainer in place.  
b
7. Attach adapter (a) to the valve spool using pin (b).  
Thread adjuster (e) onto cable to hold pin (b) in place.  
c
CD5816  
d
8. Install socket head cap screws (h) through the  
assembly (c-f). Leave retainer (f) just loose enough to  
allow adjuster (e) to be turned.  
e
NOTE: Valve cable connect kit contains three sets of  
socket head cap screws. Use 3/4” long screws for all  
sections.  
f
g
9. Turn the adjuster to remove all slack from the  
h
cable housing and to keep the control lever centered.  
BUCKET  
AUXILIARY  
(OPTIONAL)  
BOOM  
Figure 29 Control Cable Assembly  
Adjust Control Cable  
1. Check control lever operation before starting trac-  
tor. Lever should be centered and movement should  
be equal in all directions except “float” position. Float  
position is locked forward.  
6. Loosen the adapter jam nut (d) and turn the cable  
adapter until movement is correct (lengthen cable by  
turning 2 or 3 times).  
7. Reconnect the cable adapter (a) and repeat cable  
adjustment procedure (Steps 1-4).  
2. If the lever movement is not equal or the “float”  
position cannot be engaged, adjust the cables as fol-  
lows (refer to Figure 29):  
8. When adjustment is complete, tighten jam nut (g)  
and retainer cap screws (h) securely to hold cable  
housing in place, but do not overtighten.  
3. Loosen the adjuster jam nut (g) and the retainer  
cap screws (h) slightly so that adjuster (e) can be  
turned by hand.  
9. Torque cap screws to 10 lbs.-ft.  
10. Use a plastic tie strap to secure the cables to the  
loader mount.  
4. Rotate the adjust to move the control lever to cen-  
ter position.  
5. If the lever cannot be adjusted for correct opera-  
tion, remove the adjuster (e) and disconnect the cable  
adapter (a) from the valve.  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 25  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
3
IMPORTANT  
If hydraulic lines are not connected as shown in  
he mounting kit manual or the tractor manual, the  
control valve my be damaged. A blocked outlet  
return) or improper hose connection will cause  
pressurized oil to enter the return circuit and dam-  
age the valve or the tractor hydraulic system.  
Use care when identifying valve ports. Cable  
operated loader valve is mounted in the inverted  
position (stems down as shown in Figure 33.)  
1
If tractor hydraulic system pressure is greater  
han 2650 psi, make sure the valve used is  
equipped with a relief valve.  
CD5618C-Var  
2
1
5
6
PBY  
5
7
6
8
IN  
OUT  
Figure 30 #46047 Hose Kit  
Install OUT Line  
1. Connect 90-degree end of 100” hose (3) to adapter  
in valve OUT port. Refer to Figure 30.  
75$&725  
5(7851  
3257  
2. Route hose under fuel tank, then over right rear  
axle to tractor Return port (above the upper right of the  
PTO shield) and connect. Use straight adapter (1) and  
90-degree elbow (2) as shown in Figure 31.  
1. 315058 1/2 NPTM x 3/4 JICF Adapter  
2. 313032 3/4 JICM x 3/4 JICF 90° Elbow  
3.  
46044 100” Hose  
Figure 31 Tractor Return (OUT) Port  
PN-46018 (Rev. 3/15/02)  
26 Hydraulic Installation  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
3
Install IN & PBY Lines  
72 /2$'(5 9$/9(  
,1 3257  
ꢉ(1*,1( (1'ꢊ  
1. If not done during installation of right rear loader  
mount, remove the tractor hydraulic line connector  
tube or adapter block (if equipped) as shown in Figure  
2, Page 7.  
NOTE: If 90-degree elbow includes a nut and a  
sleeve, discard them.  
2. Remove plastic cap from tractor hydraulic line.  
3. Refer to Figure 30. Route hose (3) from valve IN  
port outside the loader mount to elbow (1) installed to  
the engine end of the hydraulic line as shown in Fig-  
ure 32.  
)520 /2$'(5 9$/9(  
3%< 3257  
ꢉ75$160,66,21 (1'ꢊ  
4. Refer to Figure 30. Route the hose (3) from valve  
PBY port outside the loader mount to elbow (1)  
installed in the transmission end of the hydraulic line  
as shown in Figure 32.  
Figure 32 Tractor PBY & IN Connections  
1.  
2. 315038 1/2 NPTF x 3/4 JICM Adapter  
3. 46046 38” Hoses  
40549 1/2 NPTM x M26 x 1.5M 90° Elbow  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 27  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
3
Connect Loader Feedline Hoses  
3. Connect auxiliary feedlines to loader feedline hoses.  
Refer to Figure 33.  
1. The Control Valve Kit contains hoses assembled  
with quick couplers. Attach the hoses to loader feed-  
lines.  
2. Connect loader feedline hoses to control valve  
hydraulic couplers following the color scheme shown in  
Figure 33.  
6  7V8F@U 8`Gꢁ 76T@ @I9  
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A
7
9
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7  7V8F@U 8`Gꢁ SP9 @I9  
Q7`  
PVU  
ꢂSPGG768Fꢃ  %/8(  
6
7
8
9
@
A
6
8  GDAU 8`Gꢁ SP9 @I9  
SC  
ꢂ9PXIꢃ  <(//2:  
GP69@S  
7PPH  
9  GDAU 8`Gꢁ 76T@ @I9  
DI  
ꢂVQꢃ  *5((1  
8
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ꢀꢀ :+,7(  
  ꢄ!ꢄꢅ  ꢄ!&GP69@S  
A@@9GDI@T  
A  6VYDGD6S` 8`Gꢁ 76T@ @I9  
"TQPPG 8PIUSPG W6GW@  
ꢀꢀ 25$1*(  
Figure 33 3-Spool Hydraulic Connection  
Connect Hoses to Control Valve  
1. Route control cables to valve. Protect cables from  
being crushed or pinched. Do not allow cable to be  
kinked or stretched. Keep all bends in cable to an 8”  
radius or greater.  
GP69@S  
HPVIUDIB  
QDI  
2. Tighten fittings and align hoses as shown in Figure  
34. Leave an opening to allow for installation and  
removal of the loader mounting pin.  
Figure 34 Hose Installation to Control Valve  
PN-46018 (Rev. 3/15/02)  
28 Hydraulic Installation  
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#56038 Valve Kit & #46047 Hose Kit Cont’d  
Verification of Control Movements  
ꢀꢁ/(9(5  
)/2$7 326,7,21  
/2:(5  
&21752/  
1. Refer to the Woods Loader Operator’s Manual to  
complete the loader installation. At least 6” spacing  
should be maintained between valve, bracket, or  
hoses and any tractor control (brake pedals, accelera-  
tor, hand throttle, or hydraulic levers).  
'803  
75$&725  
)5217  
2. Comply with all Safety Rules and start the tractor.  
3. Check that all hydraulic control lever positions  
operate the loader movements correctly as shown in  
Figure 35.  
/,)7  
52//%$&.  
NOTE: When the optional auxiliary hydraulic control  
is used for operating an attachment such as a grap-  
ple, pushing the control lever forward should close the  
attachment and pulling the lever rearward should  
open the attachment. See Figure 36.  
Figure 35 Single Lever Control Operation  
4. If loader movements do not respond correctly,  
shut off tractor, relieve pressure, and reconnect prop-  
erly. Loader control movements must be correct  
before proceeding.  
Handle Forward - Boom down  
Handle forward to limit - Float position  
Handle back - Boom up  
5. Once all hoses are connected correctly, start the  
tractor and operate the loader to check for leaks.  
Purge any remaining air from the hydraulic system.  
Handle to right - Dump bucket or attachment  
Handle to left - Rollback bucket or attachment  
6. When hose routings and correct loader opera-  
tions are verified, identify each circuit by placing a  
matching colored band around the male and female  
quick-disconnect coupler set. The colored bands will  
make re-installation easier when the loader is remove  
from the tractor.  
&/26(  
7. Attach the plastic tie straps (included in kit) every  
20 inches around the hoses to keep them tightly bun-  
dled and away from contact with the ground or other  
moving parts on the tractor or loader.  
23(1  
8. Be sure the adequate slack is left in the hoses so  
they can move as the loader moves through its full  
range of motion.  
-
-
+DQGOH IRUZDUG &ORVH JUDSSOH  
+DQGOH UHDUZDUG 2SHQ JUDSSOH  
9. Before operating the loader, make sure that the  
Pre-Delivery, Delivery, and Pre-Operation Checklists  
from the Operator section in the Loader Operator’s  
Manual have been completed.  
Figure 36 Auxiliary Control Operation  
PN-46018 (Rev. 3/15/02)  
Hydraulic Installation 29  
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NOTES  
PN-46018 (Rev. 3/15/02)  
30 Hydraulic Installation  
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PARTS INDEX  
111868 LOADER MOUNTING KIT  
Loaders  
1020  
1027  
mounting to  
Kubota Tractor Models  
M8200  
M9000  
#111868 LOADER MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32  
#40542 HOSE KIT  
(For use with tractor remotes). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33  
#56037 CONTROL VALVE KIT  
(For use with loader-mounted control lever) . . . . . . . . . . . . . . . . . . 34-35  
#56038/#56042 CABLE CONTROL VALVE KIT  
(For tractors with cab). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37  
#46047 HOSE KIT  
(For use with cable-operated controls) . . . . . . . . . . . . . . . . . . . . . . . . . 38  
#40547 HOSE KIT  
(For use with loader-mounted control lever) . . . . . . . . . . . . . . . . . . . . . 39  
PN-46018 (Rev. 11/10/00)  
PARTS 31  
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111868 LOADER MOUNTING KIT  
CD5612C  
REF PART  
QTY  
DESCRIPTION  
REF PART QTY  
DESCRIPTION  
1
2
3
4
5
6
7
44490  
1
1
1
1
1
1
2
Right rear mount  
Left rear mount  
Front mount bracket  
Crossmember  
Right side rail  
Left side rail  
14  
16  
17  
18  
19  
12274  
4
2
6
5/8 NC x 2-1/4 Hex head cap screw  
GR5  
44491  
1002896  
46000  
67376  
M12 x 1.25 x 80mm Hex head cap  
screw GR10.9  
307425  
M16 x 1.5 x 35mm Hex head cap  
screw GR8.8  
59628  
59631  
46019 12 M18 x 1.5 x 70mm Hex head cap  
screw GR8.8  
46015  
Spacer plate  
(use only on non-cab models only)  
307502  
2
M18 x 1.5 x 85mm Hex head cap  
screw GR8.8  
8
1000545  
57816  
1
2
Grill guard  
20  
22  
23  
56059  
1
Decal, loader mounting instructions  
9
1/2 SAE Hardened flat washer  
57798 14 3/4 SAE Hardened flat washer  
11  
12  
13  
57817 38 5/8 Flat washer  
230 24 5/8 NC Hex nut  
———  
Front anchor (no longer used; order  
1002896, item 3)  
4548 20 5/8 NC x 1-3/4 Hex head cap screw  
GR5  
(Rev. 3/15/02)  
PN-46018 (Rev. 11/10/00)  
32 PARTS  
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#40542 HOSE KIT  
(FOR USE WITH TRACTOR REMOTE CONTROL LEVER)  
$ %8&.(7 &</ꢁ %$6( (1'  
ꢂ'803ꢃ  
$
&
%
'
%RRP  
/LIW +RVHV  
% %8&.(7 &</ꢁ 52' (1'  
ꢂ52//%$&.ꢃ  
5+  
/2$'(5  
%220  
& %220 &</ꢁ 52' (1'  
ꢂ'2:1ꢃ  
' %220 &</ꢁ %$6( (1'  
ꢂ83ꢃ  
%XFNHW  
&\OLQGHU +RVHV  
$
ꢄꢇ  
ꢄꢅ  
ꢄꢆ  
ꢄꢈ  
ꢄꢋ  
ꢄꢄ  
REF PART QTY  
DESCRIPTION  
REF PART QTY  
DESCRIPTION  
3/8 NC Knob  
A
66511  
4
Quick coupler ISO 1/2 NPT  
(not included)  
11  
12  
66840  
3632  
2
2
2
2
2
2
2
2
2
6
5/8 Flat washer  
1
2
3
4
315058  
313053  
313032  
53670  
2
2
2
4
Adapter, 1/2 NPT x 3/4 JICF  
Elbow, 1/2 NPT x 3/4 JICF  
Elbow, 3/4 JICM x 3/4 JICF  
13  
1286  
5/8 Lock washer  
5/8 NC Hex nut  
14  
230  
15  
5607  
5/8 NC x 1-1/2 Carriage bolt  
Spiral band, red  
Spiral band, blue  
Spiral band, orange  
Spiral band, white  
Plastic tie  
3/8 x 150” Hose w/clamped protective  
shield  
NS  
NS  
NS  
NS  
NS  
395061  
395062  
395063  
54124  
88  
5
6
40539  
40548  
40543  
35735  
1
1
1
2
Hose clamp bracket  
Hose clamp channel  
Hose support  
7
10  
3/8 NC x 2-1/2 Carriage bolt  
NS = Not Shown  
PN-46018 (Rev. 11/10/00)  
PARTS 33  
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56037 CONTROL VALVE  
11  
10  
38  
9
4
28  
38  
3
1
12  
31  
18(2)  
15  
2
8
24  
33  
35  
34  
34  
12  
18(1)  
33  
16  
19  
32  
30  
36  
16  
40  
37  
21-26  
39  
41  
42  
17  
43  
CD5736v ar-1  
(Rev. 3/15/02)  
PN-46018 (Rev. 11/10/00)  
34 PARTS  
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56037 CONTROL VALVE PARTS LIST  
REF PART QTY  
DESCRIPTION  
REF PART QTY  
DESCRIPTION  
Spiral band, blue  
1
2
56251  
45056  
46305  
40527  
46340  
56254  
45003  
45002  
316016  
45001  
316007  
56095  
1
1
1
1
1
1
1
1
3
4
4
4
2
2-Spool valve with controller  
2-Spool valve mount  
22  
23  
24  
28  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
395062  
56061  
56062  
56268  
20973  
12169  
565  
2
2
2
2
1
3
1
4
4
3
3
3
2
3
2
2
2
2
Spiral band, green  
3
Boot bracket  
Spiral band, yellow  
4
Rubber control boot (2-spool)  
Valve mounting plate  
1/4 NC x 5/8 Button head cap screw  
3/8 x 1-1/4 Carriage bolt  
3/8 NC x 1-1/4 Hex head cap screw  
3/8 Flat washer  
8
9
Bent handle, 0.5 OD x 11.31  
Knob, 1.88 diameter x 1/2 NC  
Valve control decal  
10  
11  
12  
15  
16  
17  
838  
3/8 Lock washer ZP  
Adapter, 3/4 JICM x 7/8 ORBM  
45° Elbow, 3/8 NPTM x 3/4 ORBM  
Quick-attach coupler  
835  
3/8 NC Plated hex nut  
1/2 NC x 1-3/4 Carriage bolt HT  
1/2 SAE Flat washer  
12735  
3598  
855  
3/8 x 54” Hose, 3/8 NPTM x 3/4 JICM  
1/2 Lock washer ZP  
18 1082312  
Plug, 7/8 x 14 (For open-center  
systems only; one replaces Item 12 in  
PBY port; one replaces Item 20 shut-  
off plug)  
13859  
1093  
5607  
3632  
1286  
230  
1/2 NC Jam nut  
1/2 NC Plated hex nut  
5/8 NC x 1-1/2 Carriage bolt  
5/8 SAE Standard flat washer  
5/8 Lock washer ZP  
19  
20 X102202  
21 395061  
56252  
1
1
2
Relief valve assembly  
MRV Shut-off plug  
Spiral band, red  
5/8 Plated hex nut  
(Rev. 3/15/02)  
PN-46018 (Rev. 11/10/00)  
PARTS 35  
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PN-46018 (Rev. 11/10/00)  
36 PARTS  
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CABLE CONTROL VALVE PARTS LIST  
#56038 - 2 SPOOL VALVE  
#56042 - 3 SPOOL VALVE  
REF PART QTY  
REF  
REF PART QTY  
REF  
1
2
3
4
6
7
56214  
56215  
488010  
488011  
46045  
56250  
or  
1
1
1
1
1
1
Controller stand  
21  
22  
23  
24  
25  
26  
31  
395061  
395062  
56061  
56062  
395063  
54124  
300110  
or  
2
2
2
2
2
2
3
Spiral band, red  
Spiral band, blue  
Controller mount bracket  
Dual axis controller  
Spiral band, green  
Single axis controller (56042)  
Valve guard  
Spiral band, yellow  
Spiral band, orange (not shown)  
Spiral band, white (not shown)  
5/16 NC x 4-1/2 Cap screw (56038)  
Husco 2-spool valve (56038)  
7
8
56270  
56252  
1
1
Husco 3-spool valve (56042)  
Relief valve, 2650 psi  
31  
32  
301101  
3
5/16 NC x 6 Cap screw (56042)  
9
56210 AR 66” Control cable  
4378 AR 5/16 Flat washer  
(3 for 2-spool, 6 for 3-spool)  
10  
56209 AR Husco valve kit connectors  
(2 for 2-spool, 3 for 3-spool;  
includes items A-H  
33  
34  
2472 AR 5/16 Lock washer  
(3 for 2-spool, 6 for 3-spool)  
11  
12  
13  
14  
2
1
Grommet  
4529 AR 5/16 NC Hex nut  
(3 for 2-spool, 6 for 3-spool)  
46048 AR Hose 3/8 x 48”  
35  
36  
37  
38  
39  
40  
41  
42  
43  
839  
24597  
20973  
301104  
21757  
4
2
4
3
6
3/8 NC x1 Cap screw  
316007 AR Quick coupler set  
3/8 NC x 3/4 Carriage bolt (56042)  
3/8 NC x 1-1/4 Carriage bolt  
3/8 NC x 1-1/2 Carriage bolt  
3/8 SAE Flat washer  
8472 AR Elbow, 3/8 NPTM x 3/8 NPSM  
(4 for 2-spool, 6 for 3-spool)  
15  
16  
315039 AR Adapter, 3/8 NPTM x 3/8 NPSM  
(4 for 2-spool, 6 for 3-spool)  
315043 AR Adapter, 3/4 ORM x 3/8 NPTM  
(4 for 2-spool, 6 for 3-spool)  
838 11 3/8 Lock washer  
835 11 3/8 NC Hex nut  
17  
18  
19  
1009  
315057  
316016  
1
1
2
2
Adapter, 1/2 NTPF x 7/8 ORBM  
Adapter, 1/2 NPTM x 3/4 JICM  
Adapter, 3/4 JICM x 7/8 ORBM  
14350  
2
3
3/8 NC Flanged lock nut (56042)  
45005  
Control valve ball stud (repair part  
for dual axis controller, item 3)  
20 1082312  
Plug, 7/8 x 14 (Used for open-center  
systems only; one replaces items 17 &  
18 in PBY port; one replaces shut-off  
plug)  
NS  
NS  
NS  
260274  
56889  
88  
1
1
2
Decal, Instructional control  
Decal, Auxiliary hydraulic control  
Plastic tie straps  
AR  
NS  
=
=
As Required  
Not Shown  
(Rev. 11/27/00)  
PN-46018 (Rev. 11/10/00)  
PARTS 37  
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#46047 HOSE KIT  
(TO BE USED WITH CABLE-OPERATED CONTROLS)  
NOTE: Kit contains fittings that are not needed for  
the M8200 or M9000 tractor.  
REF PART QTY  
DESCRIPTION  
1
46046  
2
1/2 X 38” Hose without sleeve,  
3/4 JICF x 3/4 JICF  
2
46044  
1
1/2 x 100” hose without sleeve,  
3/4 JICF x 3/4 JICF  
5
6
315038  
40549  
313032  
315058  
40543  
40546  
480261  
6128  
2
2
1
1
1
1
1
1
1
1
4
4
Adapter, 1/2 NPTF x 3/4 JICM  
90° Elbow, 1/2 NPTM x M26 x 1.5M  
90° Swivel elbow, 3/4 JICM x 3/4 JICF  
Adapter, 1/2 NPTM x 3/4 JICF  
Hose support  
7
8
9
10  
11  
12  
13  
14  
15  
16  
Line support bracket  
Clamp  
1/4 NC Lock nut  
300057  
46049  
2472  
1/4 NC x 3/4 Hex head cap screw GR5  
Adapter plate  
5/16 Lock washer  
307129  
M8 x 1.25 x 30mm Hex head cap screw  
GR8.8  
1
17  
18  
19  
NS  
835  
838  
3
3
3
3
3/8 NC Hex nut  
3/8 Lock washer  
20973  
88  
3/8 NC x 1-1/4 Carriage bolt  
Plastic tie (not shown)  
2
16  
15  
17  
18  
1
5
6
14  
12  
11  
PBY  
19  
5
7
CD5618C  
6
10  
8
IN  
OUT  
13  
9
(Rev. 3/15/02)  
PN-46018 (Rev. 11/10/00)  
38 PARTS  
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#40547 HOSE KIT  
(FOR USE WITH LOADER-MOUNTED CONTROL LEVER)  
REF PART QTY  
DESCRIPTION  
2
3
4
315038  
315058  
40549  
2
1
2
Adapter, 1/2 NPTF x 3/4 JICM  
Adapter, 1/2 NPTM x 3/4 JICF  
90° Elbow, 1/2 NPTM x M26 x 1.5M  
(discard nut & sleeve to install on trac-  
tor)  
5
7
313032  
360130  
57911  
1
2
1
1
1
1
1
1
3
90° Elbow, 3/4 JICM x 3/4 JICF  
54” Hose  
8
80” Hose  
9
58859  
40546  
480261  
6128  
Hose retainer  
10  
11  
12  
13  
14  
Line support bracket  
Clamp  
1/4 NC Lock nut  
300057  
307129  
1/4 NC x 3/4 Hex head cap screw GR5  
M8 x 1.25P x 30mm Hex head cap  
screw CL8.8  
7
15  
2472  
88  
3
3
5/16 Lock washer  
NS  
Plastic tie (not shown)  
Items 10-13 are used to support the tractor hydraulic line.  
Item 10 attaches to mounting crossmember #59265 using  
hardware supplied with loader mounting kit.  
8
Items 9,14, and 15 are used as a hose guide for 80” hoses, item 8.  
CD5558C  
2
4
7
IN  
5
3
2
OUT  
12  
11  
TRACTOR  
4
PART  
14  
15  
POWER  
10  
BEYOND  
9
13  
PN-46018 (Rev. 11/10/00)  
PARTS 39  
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BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 & J1701M JUL96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
SAE Grade 5  
(6 Radial Dashes)  
(3 Radial Dashes)  
MARKING ON HEAD  
A
SAE 2  
SAE 5  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
Lbs.-Ft.  
N-m  
8
Lbs.-Ft.  
10  
N-m  
13  
Lbs.-Ft.  
14  
N-m  
18  
1/4”  
5/16”  
3/8”  
7/16”  
1/2”  
9/16”  
5/8”  
3/4”  
7/8”  
1”  
7/16”  
1/2”  
6
12  
17  
19  
26  
27  
37  
9/16”  
5/8”  
23  
31  
35  
47  
49  
67  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
3/4”  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
13/16”  
15/16”  
1-1/8”  
1-5/16”  
1-1/2”  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
1020  
1383  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
COARSE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m Lbs.-Ft.  
FINE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m Lbs.-Ft.  
A
A
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Size  
N-m  
Lbs.-Ft.  
6
N-m  
Lbs.-Ft.  
6
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
8
11  
29  
8
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer Installations  
Lockwasher  
Flat Washer  
Bolt  
8/9/00  
Nut  
Bolt Torque & Size Charts (Rev. 2/5/02)  
40 APPENDIX  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
ABBREVIATIONS  
AG ............................................................ Agriculture  
ATF ..............................Automatic Transmission Fluid  
BSPP...........................British Standard Pipe Parallel  
BSPTM ..............British Standard Pipe Tapered Male  
CV...................................................Constant Velocity  
CCW............................................ Counter-Clockwise  
CW............................................................. Clockwise  
F .....................................................................Female  
GA ...................................................................Gauge  
GR (5, etc.)......................................... Grade (5, etc.)  
HHCS ......................................Hex Head Cap Screw  
HT..........................................................Heat Treated  
JIC ...............Joint Industry Council 37° Degree Flare  
LH...............................................................Left Hand  
LT..........................................................................Left  
m....................................................................... Meter  
mm.............................................................. Millimeter  
M.........................................................................Male  
MPa .......................................................Mega Pascal  
N.................................................................... Newton  
NC ....................................................National Coarse  
NF......................................................... National Fine  
NPSM ...................National Pipe Straight Mechanical  
NPT......................................... National Pipe Tapered  
NPT SWF........National Pipe Tapered Swivel Female  
ORBM......................................... O-Ring Boss - Male  
P .........................................................................Pitch  
PBY .................................................... Power Beyond  
psi........................................Pounds per Square Inch  
PTO ...................................................Power Take Off  
QD ..................................................Quick Disconnect  
RH ............................................................Right Hand  
ROPS .........................Roll Over Protective Structure  
RPM...................................... Revolutions Per Minute  
RT...................................................................... Right  
SAE ........................Society of Automotive Engineers  
UNC....................................................Unified Coarse  
UNF ........................................................ Unified Fine  
UNS ....................................................Unified Special  
Bolt Torque & Size Charts (Rev. 9/5/00)  
APPENDIX 41  
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WARRANTY  
(Replacement Parts For All Models Except Mow’n Machines)  
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from  
defect in material and workmanship for a period of ninety (90) days from the date of delivery of the product  
to the original purchaser with the exception of V-belts, which will be free of defect in material and work-  
manship for a period of 12 months.  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of  
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This  
Warranty does not cover normal wear or tear, or normal maintenance items.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell  
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser  
in any way. There are no third party beneficiaries of this Warranty.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of  
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with  
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)  
days after such defect or noncompliance is discovered or should have been discovered, routed through  
the dealer and distributor from whom the purchase was made, transportation charges prepaid.  
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the  
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF  
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WAR-  
RANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF  
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND  
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/  
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising  
directly or indirectly from the product, whether such claim is based upon breach of contract, breach  
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality  
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or  
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for  
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to  
obtain materials or manufacture replacement parts.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,  
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized  
to alter, modify, or enlarge this Warranty.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
Woods Equipment  
Company  
2606 Illinois Route 2 South  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
F-8494 3/1/2000 (Rev. 1/1/2002)  
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WARRANTY  
(All Models Except Mow’n Machines)  
Please Enter Information Below and Save For Future Reference.  
Date Purchased: __________________________  
Model Number: __________________________  
From (Dealer): _____________________________  
Serial Number:_____________________________  
WEC Company, d/b/a Woods Equipment Company (“WOODS”), warrants this product to be free from defect in material  
and workmanship. Except as otherwise set forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS  
COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER.  
The warranty period for certain gearboxes are listed below:  
Model No.  
Part Warranted  
Duration  
1160, 1190, BB600, BB720, BB840, BB6000,  
BB7200, BB8400  
1130, 3180, 3240, BB48, BB60, BB72, BB84  
Gearbox components 5 years from the date of delivery.  
Gearbox components 3 years from the date of delivery.  
90 days from the date of delivery if used  
XT148, XT160, XT172, XT184  
Rotary cutter gearbox in rental or commercial applications.  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been  
subjected to improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that  
the product has been materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distrib-  
utor, and/or a WOODS authorized service center. This Warranty does not cover normal wear or tear, or normal maintenance  
items. This Warranty also does not cover repairs made with parts other than those obtainable through WOODS.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise trans-  
fer this product to a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party  
beneficiaries of this Warranty.  
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not man-  
ufactured by WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the  
product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must  
be returned to WOODS with proof of purchase within thirty (30) days after such defect or noncompliance is discov-  
ered or should have been discovered, routed through the dealer and distributor from whom the purchase was made,  
transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS  
receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF REPAIR OR  
REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WAR-  
RANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DIS-  
CLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS  
FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indi-  
rectly from the product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict  
liability in tort or any other legal theory. Without limiting the generality of the foregoing, Woods specifically disclaims any  
damages relating to (i) lost profits, business, revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting;  
(iv) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (v) any other type of damage to property  
or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or  
manufacture replacement parts.  
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limi-  
tation, WOODS, its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this War-  
ranty.  
This Warranty is effective only if the warranty registration card is returned within ten (10) days.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
Woods Equipment  
Company  
2606 Illinois Route 2 South  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
F-3079 Effective 3/2/2000 (Revised 3/1/01)  
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MANUAL  
PART NUMBER  
46018  
Woods Equipment  
Company  
2606 Illinois Route 2 South  
Post Office Box 1000  
Oregon, Illinois 61061  
815-732-2141 tel  
815-732-7580 fax  
©1999 Woods Equipment Company. All rights reserved.  
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