Woods Equipment Lawn Mower FZ25D User Manual
MOW’N MACHINE  
FZ25D  
Power Unit  
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TABLE OF CONTENTS  
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8  
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 - 10  
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11  
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49  
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 50  
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52  
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER  
WARNING  
WARNING  
This product contains chemicals,  
including lead, known to the State of  
California to cause cancer, and birth  
defects or other reproductive harm.  
Wash hands after handling.  
The engine exhaust from this product  
contains chemicals known to the State  
of California to cause cancer, birth  
defects or other reproductive harm.  
Introduction 3  
MAN0646 (7/6/2007)  
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SPECIFICATIONS  
Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . Kubota 3-cylinder, 4-cycle, liquid cooled  
(See engine manual for complete specifications)  
Horsepower. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 HP  
Fuel Type. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel  
Standard Tire Size:  
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 x 10.50 - 12  
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . .15 x 6.00 - 6 Rib  
Recommended Tire Pressure:  
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 psi  
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . .Maximum 18 psi  
Power Unit Dimensions: Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50"  
Overall Length. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87"  
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1020 lbs  
Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.0 Gallons  
Recommended Mower Decks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52", 61", 72"  
GENERAL INFORMATION  
may be general in nature due to unknown and varying  
operating conditions. However, through experience  
and these instructions, you should be able to develop  
procedures suitable to your particular situation.  
„ Some illustrations in this manual show the  
equipment with safety shields removed to provide  
a better view. This equipment should never be  
operated with any necessary safety shielding  
removed.  
The illustrations and data used in this manual were cur-  
rent at the time of printing but, due to possible inline  
production changes, your machine may vary slightly in  
detail. We reserve the right to redesign and change the  
machines as may be necessary without notification.  
The purpose of this manual is to assist you in operating  
and maintaining your Mow’n Machine. Read it carefully.  
It furnishes information and instructions that will help  
you achieve years of dependable performance. These  
instructions have been compiled from extensive field  
experience and engineering data. Some information  
Throughout this manual, references are made to right  
and left directions. These are determined by standing  
behind the equipment facing the direction of forward  
travel.  
(Rev. 11/5/2007)  
MAN0646 (7/6/2007)  
4 Introduction  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Safety is a primary concern in the design and  
PREPARATION  
manufacture of our products. Unfortunately, our  
„ Check that all hardware is properly installed.  
efforts to provide safe equipment can be wiped  
Always tighten to torque chart specifications  
out by an operator’s single careless act.  
unless instructed otherwise in this manual.  
In addition to the design and configuration of  
„ Always wear relatively tight and belted clothing  
equipment, hazard control and accident preven-  
to avoid getting caught in moving parts. Wear  
tion are dependent upon the awareness, con-  
sturdy, rough-soled work shoes and protective  
cern, judgement, and proper training of  
equipment for eyes, hair, hands, hearing, and head;  
personnel involved in the operation, transport,  
and respirator or filter mask where appropriate.  
maintenance, and storage of equipment.  
„ Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
It has been said, “The best safety device is an  
informed, careful operator.” We ask you to be  
„ Make sure spring-activated locking pin or collar  
slides freely and is seated firmly in tractor PTO  
spline groove.  
that kind of operator.  
„ The safety interlock system was installed for  
your protection. Do not disconnect, disable, over-  
ride, or execute any action that would cause this  
system to malfunction. If malfunction occurs, stop  
all operation and contact dealer for repair.  
TRAINING  
„ Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals and safety decals are available from  
your dealer. To locate your nearest dealer, check  
the Dealer Locator at www.WoodsEquipment.com,  
or in the United States and Canada call 1-800-319-  
6637.) Failure to follow instructions or safety rules  
can result in serious injury or death.  
„ Remove accumulated debris from this equip-  
ment, power unit, and engine to avoid fire hazard.  
„ Keep children out of the mowing area and under  
the watchful care of a responsible adult other than  
the operator.  
„ Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
„ Data indicates that those operators age 60 years  
and above are involved in a large percentage of  
riding mower-related injuries. Those operators  
should evaluate their ability to operate the riding  
mower safely enough to protect themselves and  
others from injury.  
„
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
„ Be sure either the discharge chute, mulching  
end cap, or complete vacuum attachment is  
installed and in good condition. Replace if dam-  
aged.  
„ If you do not understand any part of this manual  
and need assistance, see your dealer.  
„ Know your controls and how to stop engine and  
attachment quickly in an emergency.  
„ Inspect and clear area of stones, branches, or  
other hard objects that might be thrown, causing  
injury or damage.  
„
Operators must be instructed in and be capable  
of the safe operation of the equipment, its attach-  
ments, and all controls. Do not allow anyone to  
operate this equipment without proper instructions.  
„ The machine is not intended for highway or  
street use.  
„ Never allow children or untrained persons to  
operate equipment.  
„ Do not mow on wet grass.  
„ While fueling, extinguish all cigarettes, cigars,  
pipes, and other sources of ignition.  
„ Never fuel the machine indoors.  
(Safety Rules continued on next page)  
FE-Series Mow”n Machine (12/23/2005)  
Safety 5  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
„ Never fill fuel containers inside a vehicle or a  
„ Operate only in daylight or good artificial light.  
truck or trailer bed with a plastic liner. Always  
place container on the ground away from the vehi-  
cle before filling.  
„ Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
„ Remove gas-powered equipment from the truck  
or trailer and refuel on the ground. If this is not  
possible, then refuel such equipment on a trailer  
with a portable container, rather than from a  
gasoline dispenser nozzle.  
„ Because a ROPS is not offered with this unit, a  
seat belt must not be used.  
„ Use extreme care when approaching blind cor-  
ners, shrubs, trees, or other objects that may block  
your vision.  
„ Keep the nozzle in contact with the rim of the  
fuel tank opening at all times until fueling is com-  
plete. Do not use a nozzle lock-open device.  
„ Use care when operating with ROPS or sun-  
shade around shrubs, trees or other objects that  
can become entangled with power unit.  
„ If fuel is spilled on clothing, change clothing  
immediately.  
„ Always comply with all state and local lighting  
and marking requirements.  
„ Never over-fill tank. Replace gas cap and tighten  
securely.  
„ Never allow riders on power unit or attachment.  
„ Start engine from operator's seat after disen-  
gaging power unit PTO and placing steering levers  
in neutral.  
„ Handle fuel carefully; it is highly flammable.  
Always use an approved container. Never remove  
fuel cap or add fuel while engine is running. Allow  
engine to cool before refueling. Wipe up all spilled  
fuel before starting engine.  
„ Do not mow in reverse unless absolutely neces-  
sary.  
„ Slow down before turning.  
TRANSPORTATION  
„ Use extra care when loading or unloading the  
„ Do not operate on slopes greater than 15  
degrees (27% grade).  
machine onto a trailer or truck.  
„ Mow up and down slopes, not across.  
„ Transport power unit facing rearward when  
equipped with a sunshade.  
„ If the tires lose traction on a slope, disengage  
the blade(s) and proceed slowly straight down the  
slope.  
„ Do not operate or transport on steep slopes.  
„ Do not operate or transport equipment while  
„ Do not stop, start, or change directions sud-  
under the influence of alcohol or drugs.  
denly on slopes.  
„ Do not operate PTO during transport.  
„ Do not make sudden changes in speed or direc-  
tion which could cause the machine to roll over.  
OPERATION  
„ Use extreme care and reduce ground speed on  
slopes and rough terrain.  
„ Keep bystanders away from equipment.  
„ Installation of a grasscatcher assembly will  
reduce the stability and maneuverability of the  
Mow'n Machine when operating on sloping terrain.  
„ Keep children out of the mowing area and under  
the watchful care of a responsible adult other than  
the operator.  
„ Watch for hidden hazards on the terrain during  
operation.  
„ Be alert and turn machine off if a child enters  
the mowing area.  
„ Watch for traffic when operating near or cross-  
ing roadways.  
„ Before and while backing, look behind and  
down for children.  
„ Uneven terrain could overturn the machine.  
„ Never direct discharge toward people, animals,  
or property.  
„ Do not try to stabilize the machine by putting  
your foot on the ground.  
(Rev. 8/22/2008)  
6 Safety  
FE-Series Mow’n Machine (12/23/2005)  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
„ Stop power unit and equipment immediately  
„ Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
„ Do not work on mower in tilt-up position unless  
„ Do not drive or operate mower in tilt-up posi-  
tion. Power unit stability is not adequate and result-  
ing loads can damage or cause failure of tilt-up  
mechanism.  
deck is in a stable position.  
„ Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate  
„ Never leave a running machine unattended.  
„ Moving steering levers rapidly from forward to  
reverse or reverse to forward could cause loss of  
control.  
„ Do not work on mower in tilt-up position unless  
lock-up mechanism is in good condition. Replace if  
damaged.  
„ Do not operate power unit with attachment  
removed. Attachment is required for power unit  
stability.  
„ Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
„ Before dismounting power unit, follow these  
steps: lower attachment to ground, shut off PTO,  
set parking brake, shut off engine, position steer-  
ing levers to neutral swing-out position, and  
remove key.  
„ Do not put Mow’n Machine into service unless  
clutch is working properly. When the engine is at  
full throttle, PTO-driven accessories must stop  
within five seconds after the PTO switch is turned  
to “OFF.” See your dealer for replacement  
clutches.  
„ This machine is not equipped for towing. Do not  
tow any loads.  
„ Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
„ To avoid burns, DO NOT TOUCH the engine or  
muffler immediately after operation.  
„ Do not change engine governor settings or  
overspeed engine.  
MAINTENANCE  
„ Before dismounting power unit, follow these  
steps: lower attachment to ground, shut off PTO,  
set parking brake, shut off engine, position steer-  
ing levers to neutral swing-out position, and  
remove key.  
„ Frequently check blades. They should be sharp,  
free of nicks and cracks, and securely fastened.  
„ Do not handle blades with bare hands. Careless  
or improper handling may result in serious injury.  
„ Before attempting to unplug vacuum hoses, dis-  
engage PTO, stop power unit, and remove key.  
„ Your dealer can supply genuine replacement  
blades. Substitute blades may not meet original  
equipment specifications and may be dangerous.  
„ Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
„ Tighten all bolts, nuts, and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
„ Before working underneath, read manual  
instructions, securely block up, and check stability.  
Secure blocking prevents equipment from drop-  
ping due to hydraulic leak down, hydraulic system  
failure, or mechanical component failure.  
„ Use care to prevent battery acid from contacting  
skin.  
„ Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
„
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
(Safety Rules continued on next page)  
(Rev. 8/22/2008)  
FE-Series Mow”n Machine (12/23/2005)  
Safety 7  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
„ Battery posts, terminals, wiring insulation, and  
related accessories contain lead and lead com-  
pounds, chemicals known to the State of California  
to cause cancer and birth defects or other repro-  
ductive harm. WASH HANDS AFTER HANDLING.  
„ Never store the machine or fuel container near  
an open flame, spark or pilot light such as on a  
water heater or other appliance.  
„ Do not run engine indoors. Exhaust gases con-  
tain carbon monoxide, an odorless and deadly poi-  
son.  
STORAGE  
„ Remove key and store in a secure location to  
prevent unauthorized persons from operating  
„ Keep children and bystanders away from stor-  
age area.  
™
(Rev. 8/22/2008)  
8 Safety  
FE-Series Mow’n Machine (12/23/2005)  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
1 - PN 72407  
2 - PN 72404  
3 - SERIAL NUMBER PLATE  
MODEL NO.  
SERIAL NO.  
Woods Equipment  
Company  
Oregon, Illinois, U.S.A.  
y  
(Safety Decals continued on next page)  
MAN0646 (7/6/2007)  
Safety 9  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
(Safety Decals continued from previous page)  
5 - PN 72648  
4 - PN 72408  
CAUTION  
ENGINE COOLANT  
(SEE ENGINE MANUAL)  
DO NOT OPEN  
WHEN HOT  
72648  
9 - PN 07754100  
10 - PN 72801  
07754100  
8 - PN 72406  
6 - PN 70376  
7 - PN 72405  
BE CAREFUL!  
Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure washer;  
high-pressure water can enter through very small scratches or under edges of decals causing them to peel or come  
off. Replacement safety decals can be ordered free from your Woods dealer. To locate your nearest dealer, check  
the Dealer Locator at www.woodsequipment.com, or in the United States and Canada call 1-800-319-6637.  
10 Safety  
MAN0646 (7/6/2007)  
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OPERATION  
The operator is responsible for the safe operation of  
this Mow’n Machine. The operator must be properly  
trained. Operators should be familiar with the power  
unit, all attachments that will be used, and all safety  
practices before starting operation. Read the safety  
rules and safety decals on page 5 through page 10.  
„ Moving steering levers rapidly from forward to  
reverse or reverse to forward could cause loss of  
control.  
„ Look down and to the rear and make sure area  
is clear before operating in reverse.  
„ Do not stop, start, or change directions sud-  
denly on slopes.  
„
Operators must be instructed in and be capable  
„ Before dismounting power unit, follow these  
steps: lower attachment to ground, shut off PTO,  
set parking brake, shut off engine, position steer-  
ing levers to neutral swing-out position, and  
remove key.  
of the safe operation of the equipment, its attach-  
ments, and all controls. Do not allow anyone to  
operate this equipment without proper instructions.  
„ Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
„ Do not drive or operate mower in tilt-up posi-  
tion. Power unit stability is not adequate and result-  
ing loads can damage or cause failure of tilt-up  
mechanism.  
„ Inspect and clear area of stones, branches, or  
other hard objects that might be thrown, causing  
injury or damage.  
„ Do not operate power unit with attachment  
removed. Attachment is required for power unit  
stability.  
„ Do not operate PTO during transport.  
„
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
CAUTION  
„ Handle fuel carefully; it is highly flammable.  
Always use an approved container. Never remove  
fuel cap or add fuel while engine is running. Allow  
engine to cool before refueling. Wipe up all spilled  
fuel before starting engine.  
„ Remove accumulated debris from this equip-  
ment, power unit, and engine to avoid fire hazard.  
„ Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
„ Keep bystanders away from equipment.  
„ Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
„ Start engine from operator's seat after disen-  
gaging power unit PTO and placing steering levers  
in neutral.  
„ Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
„ Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
„ Never allow riders on power unit or attachment.  
„ Never direct discharge toward people, animals,  
or property.  
Operation 11  
MAN0646 (7/6/2007)  
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brake and turn ignition key switch to the “ON” position.  
Control panel brake light (3) should be on.  
CONTROLS AND SWITCHES  
Temperature Light  
NOTICE  
„ Know your controls and how to stop engine and  
attachment quickly in an emergency.  
■ For overheating, clean radiator grill and check  
engine coolant level.  
Control and indicator console is located on the right  
fuel tank. This console contains controls needed to  
operate this unit. PTO switch (2) is used to engage  
attachments: pull up to engage, push down to disen-  
gage.  
The temperature light will alert you when the engine  
temperature is excessive. The temperature light sys-  
tem is not intended to shut the engine off or prevent  
operation; it is designed to provide notification. If tem-  
perature light starts to flash during operation, discon-  
tinue operation. The light is programed to flash at 220°  
fahrenheit and above.  
3
4
2
NOTE: The radiator and prescreen require regular  
cleaning to prevent engine overheating. Clean the pre-  
screen daily and the radiator fins every 40 hours. Do  
not use high pressure on radiator fins to avoid radiator  
damage.  
1
8
6
5
7
HOUR METER  
The hour meter is programed to alert the operator at  
various service intervals. The change oil light will flash  
at 20 hours (initial break in) and every 100 hours after.  
The light will flash for a period of 4 hours (alternating  
between hours & change oil) and than resume normal  
mode. The hour glass will flash every second indicating  
it’s in running mode.  
1. Temperature gauge  
2. PTO switch  
3. Brake light  
4. Oil light  
5. Ignition switch  
6. Hour meter  
7. Throttle control  
8. Deck height switch  
Service Intervals  
Figure 1. Console Control Locations  
20 hrs  
100 hrs  
500 hrs  
Engine oil change (break in)  
Engine oil change & filter  
DECK HEIGHT/POWER TILT™  
ADJUSTMENT SWITCH  
Hydraulic oil change & filter (see  
hydraulic transmission - change oil  
& filter, page 19)  
The deck height and Power Tilt™ switch is used with  
MXT or MX deck equipped with the Power Tilt™ Kit.  
Push the toggle switch forward to raise the deck and  
pull back to lower the deck to the desired cutting  
height. For Power Tilt™ operation, pull back and hold  
the toggle switch to lower the deck and cycle through to  
the tilt position. Release switch when deck reaches  
maximum tilt position. To lower the deck, push and hold  
toggle switch until it cycles to the desired cutting  
height. NOTE: Power Tilt™ feature must not be used  
when sitting in the seat.  
SAFETY SWITCH SYSTEM  
Several safety switches are incorporated in the unit’s  
design to prevent it from being started out of NEUTRAL  
(handles pivoted outward) or with PTO engaged.  
The PTO control must be in the “OFF” position and the  
steering handles in the NEUTRAL position before unit  
can be started.  
BRAKE & TEMPERATURE LIGHTS  
Brake Light  
A safety switch behind the operator’s seat will cause  
the engine to stop if the operator leaves the seat with  
the PTO or steering handles engaged. The engine will  
also stop if the steering handles are moved from NEU-  
TRAL while the parking brake is engaged. It will not run  
if the deck jumper wire (for Power Tilt™ operation) is  
not connected to the wire harness or the deck safety  
switch is disengaged.  
NOTICE  
■ Do not operate with parking brake engaged or  
damage to the brake adjustment will occur.  
The brake light indicates when the brake is engaged.  
To ensure light is operating properly, engage parking  
(Rev. 1/7/2010)  
12 Operation  
MAN0646 (7/6/2007)  
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STARTING ENGINE  
NOTICE  
■
Never engage PTO if the mower blades are  
plugged with grass or other material. This may  
cause damage to the electric clutch.  
„ Do not run engine indoors. Exhaust gases con-  
tain carbon monoxide, an odorless and deadly poi-  
son.  
1. With engine running, position throttle at half speed.  
2. Engage PTO by pulling up on the PTO switch.  
3. Move throttle to full speed and begin operation.  
To enhance starter life, use short starting cycles not  
exceeding 10 seconds. If engine does not start within  
10 seconds, stop cranking for 30 seconds; then repeat  
starting procedures.  
NOTE: Starting attachment at lower engine speed will  
help prolong the life of the clutch and transmission  
components.  
1. Position yourself on the power unit seat.  
2. Place steering control handles in the NEUTRAL  
position (pivoted outward).  
STOPPING MOWER OR ATTACHMENT  
3. Place PTO switch in the “OFF” position (down).  
4. Place throttle approximately 1/3 open.  
Push down on PTO switch.  
NOTE: If attachment does not stop in five seconds, the  
unit requires service.  
5. Turn key counter-clockwise to “PRE-HEAT” the  
glow plugs.  
NOTE: Standard pre-heating time is 5 to 10 sec-  
onds. Pre-heat is not required if engine has been  
running and warmed up.  
PRACTICE OPERATION  
6. Turn key to “START”. Release key immediately  
when engine starts.  
„ Never allow children or untrained persons to  
operate equipment.  
7. Ensure that the oil pressure light is off.  
8. Warm up engine several minutes at medium  
Operating this unit is not difficult once you are familiar  
with the use of the controls. Equip the power unit with  
the attachment you will be using and practice in a flat  
open area at half throttle setting until you are comfort-  
able with the controls.  
throttle.  
NOTE: Allow engine a warm-up period regardless of  
the season. Loading a cold engine will shorten its life.  
If engine does not start after refueling or has been sit-  
ting for a prolonged period, refer to “bleeding the fuel  
system” in the engine manual.  
Do not operate attachment until you become proficient  
with controls.  
UNEVEN TERRAIN OPERATION  
COLD WEATHER STARTING TIPS  
1. Use proper oil grade for temperature expected.  
(Refer to engine manual for oil grade.)  
2. Set throttle half way open.  
„ Uneven terrain could overturn the machine.  
3. A warm battery has better starting capacity than a  
„ Do not operate on slopes greater than 15  
degrees (27% grade).  
cold one.  
4. Use fresh fuel (winter grade for diesel model); it is  
„ Do not stop, start, or change directions sud-  
denly on slopes.  
better for starting than leftover fuel.  
„ Use extreme care and reduce ground speed on  
slopes and rough terrain.  
STARTING MOWER OR ATTACHMENT  
„ Watch for hidden hazards on the terrain during  
operation.  
„ Make sure people and objects are clear of  
attachment and discharge area before engaging  
PTO.  
„ Installation of a grasscatcher assembly will  
reduce the stability and maneuverability of the  
Mow'n Machine when operating on sloping terrain.  
Operation 13  
MAN0646 (7/6/2007)  
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forward. Pulling handles to the rear will move the  
power unit in reverse. The further forward or rearward  
the steering handles are moved, the faster the machine  
will move.  
CAUTION  
„ Mow up and down slopes, not across.  
„ If the tires lose traction on a slope, disengage  
the blade(s) and proceed slowly straight down the  
slope.  
Steering Handle Positions  
NOTICE  
■ If you become confused during operation,  
return both handles to the center neutral position  
and the power unit will stop.  
Practice steering maneuvers at half throttle.  
STEERING HANDLE OPERATION  
Forward  
Both handles forward  
Reverse  
Both handles rearward  
Gentle Right  
Gentle Left  
360° Left  
Left handle further forward than right  
Right handle further forward than left  
Left full rearward; right full forward  
Right full rearward; left full forward  
„ Moving steering levers rapidly from forward to  
reverse or reverse to forward could cause loss of  
control.  
„ Do not operate power unit with attachment  
removed. Attachment is required for power unit  
stability.  
360° Right  
NOTE: Moving one handle forward with the other han-  
dle in neutral will also result in a 360° circle. However  
this will cause one drive wheel to dig into the turf and  
should be avoided.  
NOTE: Speed and direction are controlled with steering  
handles. Pushing handles forward will move power unit  
Figure 2. Steering Handle Operation  
(Rev. 3/7/2012)  
14 Operation  
MAN0646 (7/6/2007)  
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Manually move a disabled power unit by following  
these steps.  
STOPPING ENGINE  
1. Move throttle to 1/3 setting.  
2. Allow engine to idle for several minutes.  
3. Turn key to OFF position and remove.  
1. Locate dump valves on bottom of both hydraulic  
pumps.  
2. Turn hex head two full revolutions counter-clock  
wise to open valve, using a 5/8" wrench or round  
punch.  
CAUTION  
„ Remove key and store in a secure location to  
prevent unauthorized persons from operating  
equipment.  
WEIGHT TRANSFER  
Manual Fuel Shut-Off Valve  
A manual fuel shut-off valve is located on top of the fuel  
filter, on the right side of engine.  
„ When using weight transfer system, correct  
counterweight must be used to maintain stability.  
See counterweight chart in power unit manual or  
contact dealer.  
1. Place valve in the “ON” position before attempting  
to start engine.  
2. Place valve in the “OFF” position when changing or  
cleaning the fuel filter.  
The weight transfer is designed to place an additional  
load on the drive wheels, providing additional traction.  
1. Attach mower to power unit and set to desired  
cutting height.  
2. Torque bolt on both sides to 35 lbs-in.  
NOTE: Counterweight is needed to provide adequate  
stability. Refer to the chart to determine your power  
unit/mower combination, and the amount of counter-  
weight required.  
Counterweights are not required when power unit is  
equipped with a grass catcher system.  
Figure 3. Manual Shut-Off Valve  
MOVING DISABLED POWER UNIT  
With  
ROPS &  
With  
ROPS  
Sun  
Grass  
Mower  
52" Deck  
61" Deck  
72" Deck  
FZ25D  
Shade Catcher  
0 lbs 50 lbs 100 lbs 0 lbs  
0 lbs 50 lbs 100 lbs 0 lbs  
50 lbs 100 lbs 150 lbs N/A  
Snow Thrower 0 lbs 50 lbs 100 lbs N/A  
Dozer Blade  
60" Sweeper  
0 lbs 50 lbs 100 lbs N/A  
50 lbs 100 lbs 150 lbs N/A  
DP2  
DUMP VALVE  
Figure 5. Counterweight Requirement Chart  
Figure 4. Left Pump Dump Valve  
(Rev. 8/22/2008)  
Operation 15  
MAN0646 (7/6/2007)  
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___ Do not allow riders.  
OWNER PRE-OPERATION CHECK LIST  
(OWNER'S RESPONSIBILITY)  
___ Inspect area and remove stones, branches or  
other hard objects that might be thrown, causing  
injury or damage.  
___ Review and follow all safety rules and safety  
decal instructions on pages 5 through 10.  
___ Clean air intake screen. Check air cleaner; ser-  
vice if necessary.  
___ Check that all safety decals are installed and in  
good condition. Replace if damaged.  
___ Clean area around oil fill dipstick. Remove dip-  
stick and check to be sure oil is in operating  
range (between marks on dipstick). Add oil if nec-  
essary but Do Not Overfill. Install dipstick  
assembly firmly until cap bottoms out on tube.  
Dipstick assembly must always be secured into  
fill tube when engine is running. Avoid touching  
exhaust manifold if unit has been running.  
___ Check to make sure all shields and guards are  
properly installed and in good condition. Be sure  
that either the discharge shield or complete vac-  
uum attachment is installed.  
___ Check that all hardware and cotter pins are prop-  
erly installed and secured.  
___ Check that equipment is properly and securely  
attached to power unit.  
___ Check all lubrication points and grease as  
instructed. See “Lubrication Service Intervals” on  
page 18.  
___ Make sure driveline spring-activated locking pin  
or collar slides freely and is seated firmly in  
power unit PTO spline groove and in gearbox  
spline groove.  
___ Check hydrostatic fluid level (refer to Owner Ser-  
vice section). Check to be sure cooling fins on  
hydrostat are clean.  
___ Check for grass wrap on PTO shaft. When mow-  
ing long grass, remove key and check for grass  
wrap around PTO shaft every 30 minutes of oper-  
ation.  
___ Perform a functional check of the safety interlock  
system each time you operate the unit. Place  
both steering levers outward, start engine,  
engage PTO and then rise up out of the seat; the  
engine should die. If it does not, do not operate  
unit until the safety interlock system has been  
repaired and operates properly.  
___ Check to be sure engine is free of dirt and debris.  
Pay particular attention to the cooling fins, gover-  
nor parts and muffler.  
™
16 Operation  
MAN0646 (7/6/2007)  
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OWNER SERVICE  
The information in this section is written for operators  
1. Park power unit on a level surface.  
who possess basic mechanical skills. If you need help,  
your dealer has trained service technicians available.  
For your protection, read and follow the safety informa-  
tion in this manual.  
2. Stop engine and clean off dirt and dust from around  
dipstick.  
3. Remove dipstick, check oil level. Oil level should  
be between marks on dipstick. Avoid touching  
exhaust manifold if unit has been running.  
4. Add oil as necessary.  
„ Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
Change Engine Oil  
NOTICE  
■ Use care to prevent hot oil from contacting bare  
■ Before working underneath, read manual  
instructions, securely block up, and check stability.  
Secure blocking prevents equipment from drop-  
ping due to hydraulic leak down, hydraulic system  
failure, or mechanical component failure.  
skin.  
1. Run engine to allow oil to become hot. This will  
ensure that most foreign materials are in  
suspension and will be flushed out with the oil.  
„ Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
2. Remove drain plug and drain crankcase.  
3. Remove oil filter.  
4. Install new oil filter.  
CAUTION  
5. Install drain plug and add oil.  
„ Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
NOTE: Refer to the engine manual for oil specifica-  
tions, capacity, service rating, and proper grade.  
Engine Coolant  
Refer to the engine manual for the coolant specifica-  
tions, coolant capacity, service rating, and proper mix-  
ture.  
RADIATOR AND PRESCREEN  
NOTICE  
■ Clean the prescreen daily and the radiator fins  
every 40 hours or annually, which ever is less. Do  
not use high pressure on radiator fins to avoid radi-  
ator damage.  
LUBRICATION INFORMATION  
1. Do not let excess grease collect on or around  
parts, particularly when operating in sandy areas.  
2. See Figure 6 for lubrication points and frequency or  
lubrication based on normal operating conditions.  
Severe or unusual conditions may require more  
frequent lubrication.  
ENGINE SERVICE  
NOTE: Follow engine manufacturer recommendations  
in engine manual.  
3. Use a lithium grease of #2 consistency with a  
MOLY (molybdenum disulfide) additive for all  
locations unless otherwise noted. Be sure to clean  
fittings thoroughly before attaching grease gun.  
One good pump of most guns is sufficient when the  
lubrication schedule is followed.  
Check Engine Oil Level  
NOTE: Never attempt to check oil level while engine is  
running. Serious injury or damage to equipment could  
result.  
(Rev 1/7/2010)  
Owner Service 17  
MAN0646 (7/6/2007)  
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Lubrication Service Intervals  
1. Hydrostatic Fluid Level (check) 8 hours  
2. Deck Pivot  
3. Driveline  
4. Driveshaft  
8 hours  
80 hours  
8 hours  
5. Blade Spindles  
6. Front Wheels  
40 hours  
8 hours  
7. Engine Oil Level (check)  
8. Parking Brake Handle Pivot  
9. Gearbox (under deck)  
10. Front Lift Linkage  
11. Caster Pivot  
8 hours  
80 hours  
500 hours  
40 hours  
40 hours  
12. Radiator Clean  
13. Prescreen Clean  
40 hours/annually  
Daily  
Figure 6. Lubrication Diagram  
TAILWHEEL MAINTENANCE  
Once a year, disassemble tailwheel assembly and  
inspect roller bearings:  
1. Remove dust cap (2) from top of tailwheel  
assembly (1).  
2. Remove cotter pin (3) and slotted hex nut (4).  
3. Remove wheel fork (10), bearing cones (6) and  
remaining hardware from assembly.  
4. Inspect bearing cones (6) and bearing cups (7) for  
wear and replace if necessary. Replace seals and  
washers as necessary.  
1. Tailwheel assembly  
2. Dust cap  
5. Pack bearing cones (6) with a good grade wheel  
bearing grease.  
3. Cotter pin  
6. Install wheel fork (10) bearing cones (6) and  
4. Slotted hex nut  
5. Bushing washer 3/4 x 14 GA  
6. Bearing cone  
7. Bearing cup  
8. Seal  
remaining hardware into assembly as shown.  
7. Set bearings by torquing hex nut to 26 lbs-ft. All  
bearing free play should be removed.  
NOTE: Proper bearing adjustment is essential to good  
bearing life. If bearings are loose, caster wheels will  
wobble and/or slap side to side. If bearings are over-  
tightened, loosen hex nut and rap shaft with a lead  
hammer to loosen bearings. Readjust bearings until  
proper setting is obtained.  
9. Spacer  
10. Wheel fork  
Figure 7. Tailwheel Assembly (Typical)  
(Rev 1/7/2010)  
MAN0646 (7/6/2007)  
18 Owner Service  
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3. Remove case drain hose fitting from bottom of  
reservoir, located outside of power unit frame.  
Allow reservoir to completely drain.  
HYDROSTATIC TRANSMISSION SERVICE  
NOTICE  
■ Keep transmission oil clean. When adding fluid  
take precautions to prevent dirt and other foreign  
material from entering the system.  
4. Remove automotive type filter (Figure 8) by turning  
counter-clockwise.  
5. Replace filter by turning until gasket is seated; then  
NOTE: Check fluid level every 8 hours of operation.  
1. Place power unit on a level surface.  
turn an additional 3/4 turn.  
6. Replace hose fitting and fill reservoir with 5 quarts  
2. Stop engine; remove key and clean off dirt and  
dust from around cap on top of hydraulic reservoir,  
located behind left tire.  
of 20W-50 motor oil.  
NOTE: The transmissions do not need to be individu-  
ally drained; they will drain through the fluid reservoir.  
3. Remove cap and look inside reservoir to check  
fluid level. Check oil against notch in center of  
reservoir; hot oil should be to the top of the divider,  
cold oil should be to the bottom of the notch. See  
Figure 8.  
BATTERY SERVICE  
4. Add oil as necessary.  
„ Battery posts, terminals, wiring insulation, and  
related accessories contain lead and lead com-  
pounds, chemicals known to the State of California  
to cause cancer and birth defects or other repro-  
ductive harm. WASH HANDS AFTER HANDLING.  
5. Check cooling fins and fan blades for debris; they  
should be free of foreign material. Clean as  
necessary.  
NOTICE  
■ Use care to prevent battery acid from contacting  
skin.  
Figure 8. Hydraulic Tank  
HYDRAULIC TRANSMISSION - CHANGE  
OIL & FILTER  
Figure 9. Battery Located under Seat  
Clean battery at least once a season by following these  
steps:  
NOTE: Change oil and filter every 1000 hours under  
normal mowing conditions.  
1. Inspect cables for deterioration and loose  
NOTE: Change oil and filter every 500 hours when  
using a grass catcher or when operating in ambient  
temperature above 100°F for any extended period.  
connections.  
2. Clean terminals.  
1. Place power unit on a level surface.  
2. Stop engine; remove key.  
3. Make sure battery tie-down is tight and battery is  
secured in place.  
Owner Service 19  
MAN0646 (7/6/2007)  
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4. Inspect battery case for cracks or leaks; replace  
CLEANING  
battery if necessary.  
After Each Use  
5. Test battery with hydrometer; recharge battery if  
less than 75% charge is indicated.  
●
●
●
Remove large debris such as clumps of dirt, grass,  
crop residue, etc. from machine.  
6. Add water if necessary.  
Inspect machine and replace worn or damaged  
parts.  
7. Check that the positive terminals on the battery,  
starter and alternator are properly covered with  
protective boots from exposure to grounding.  
Replace any safety decals that are missing or not  
readable.  
CLUTCH BURNISHING  
Periodically or Before Extended Storage  
NOTICE  
■ A new clutch or one that has not been used for  
three months, will require burnishing to dress drive  
surface. The clutch could fail if you do not accom-  
plish the following procedure.  
●
Clean large debris such as clumps of dirt, grass,  
crop residue, etc. from machine.  
●
Remove the remainder using a low-pressure water  
spray.  
1. Place steering control handles in the NEUTRAL  
1. Be careful when spraying near scratched or torn  
safety decals or near edges of decals as water  
spray can peel decal off surface.  
position. Start engine and run at half throttle.  
2. Turn clutch switch (PTO) “ON” 30 seconds and  
“OFF” for 30 seconds. Repeat cycle 20 times.  
2. Be careful when spraying near chipped or  
NOTE: The 30 seconds “OFF” allows clutch sur-  
face to cool.  
scratched paint as water spray can lift paint.  
3. If a pressure washer is used, follow the advice  
of the pressure washer manufacturer.  
RETURN TO OPERATION  
●
●
Inspect machine and replace worn or damaged  
parts.  
Sand down scratches and the edges of areas of  
missing paint and coat with Woods spray paint of  
matching color (purchase from your Woods  
dealer).  
„
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
●
Replace any safety decals that are missing or not  
readable (supplied free by your Woods dealer).  
See Safety Decals section for location drawing.  
CAUTION  
„ Remove accumulated debris from this equip-  
ment, power unit, and engine to avoid fire hazard.  
™
20 Owner Service  
MAN0646 (7/6/2007)  
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DEALER SERVICE  
The information in this section is written for dealer ser-  
4. Place steering handles in the NEUTRAL position  
vice personnel. The repair described here requires  
special skills and tools. If your shop is not properly  
equipped or your mechanics are not properly trained in  
this type of repair, you may be time and money ahead  
to replace complete assemblies.  
(pivoted outward) and start engine.  
5. If drive wheels turn, turn rod out or in until wheel  
stops.  
6. Tighten jam nut.  
7. Repeat steps 3 through 6 for other hydrostatic  
pump control arm.  
„ Before performing any service or maintenance,  
lower attachment to ground, turn off power unit  
engine, remove key, and disconnect battery ground  
cable (negative -).  
1
„ Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
CAUTION  
„ Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Figure 10. Jam Nut on Linkage Rod, Left Pump  
TROUBLESHOOTING HYDROSTATIC  
PUMP  
Straight Line Travel Adjustment  
1. Check tire pressure; tires must have equal air  
Loss of Power in Transmission  
pressure.  
2. Check travel; drive forward with both steering  
1. Make sure transmission fluid is correct.  
handles full forward at half throttle.  
2. Make sure hydrostatic pump and fan blades are  
• If travel is not straight, adjust steering handle stop  
bolt on opposite side of turn.  
clean.  
NOTE: Overheating can cause loss of power or  
fluid leaks from excess fluid expansion.  
• If power unit turns to the left, raise steering stop  
bolt on the right.  
3. Make sure dump valves are tightened down.  
• If power unit turns to the right, raise steering stop  
bolt on the left.  
NOTE: Transmission fluid can leak by the dump  
valve if by-pass is not tight. Tighten hex head if  
dump valves are loose.  
No Positive Neutral Position  
If drive wheels travel forward or reverse when steering  
handles are in the NEUTRAL position (pivoted out-  
ward), adjustment of hydrostatic pumps is necessary.  
1. Block up power unit frame so both drive wheels are  
off the ground.  
2. Release parking brake.  
3. Loosen jam nut (1) on linkage rod as shown in  
Figure 10.  
Figure 11. Left Side Steering Stop Bolts  
Dealer Service 21  
MAN0646 (Rev. 11/5/2007)  
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TROUBLESHOOTING ENGINE  
PROBLEM  
POSSIBLE CAUSE  
PTO switch is “ON”  
SOLUTION  
Engine will not crank  
Switch to the “OFF” position  
Swing steering handle outward  
Steering handles are not in  
“Positive Neutral”  
Battery is discharged  
Starter fuse is blown  
Charge or replace battery  
Replace fuse  
Steering handle switches are out  
of adjustment  
Listen for the switch “click” and  
adjust as necessary  
Engine cranks but will not start  
Fuel tank is empty  
Fill fuel tank  
Fuel line or fuel filter is restricted  
Ignition fuse is blown  
Bleed fuel line or replace fuel filter  
Replace fuse  
Loose wires or connections  
Inspect wire connection and safety  
switches  
part of a series circuit that includes the seat  
switch and deck safety switch (power tilt deck)  
or weatherpack jumper.  
Engine Dies when Steering Handles  
are Engaged  
1. Check if parking brake is set.  
• If there is voltage on only one wire check each  
switch individually to determine which switch  
is defective or not closed. The weatherpack  
jumper should be connected to the main wire  
harness, underneath the seat pan by the left  
hand steering pivot linkage if there is not a  
deck or a standard deck is attached.  
• Release parking brake.  
NOTE: When parking brake is on, system is  
designed to kill the engine if either steering handle  
is engaged.  
AꢀꢀCAUTION  
• If using the power tilt option and you need to  
check the deck safety switch refer to Figure  
12 and troubleshooting deck safety switch. If  
the deck switch is open the engine will kill  
when pulling handles in.  
■ This circuit has a positive voltage with the key  
on. Jumping the seat switch with exposed wires  
could short out the main fuse or timer delay.  
2. Check seat switch and deck safety switch/jumper.  
a. Raise seat assembly and secure.  
3. Check park brake switch.  
b. Turn key switch “ON”, engage seat switch and  
move deck to highest cut height position if  
equipped with power tilt deck.  
c. Check voltage between the green timer delay  
wire and red wire at the seat switch connector  
on the main wire harness side. (See FZ25D  
Wiring Diagram.) Both wires are located under-  
neath the seat pan on the right side next to  
steering pivot block.  
• If there is voltage at both red/green wires men-  
tioned in previous paragraph, check voltage at  
yellow/red parking brake wires with the park  
brake off.  
• If voltage is not present, check the yellow/red  
wire between the seat relay and parking brake;  
and the pink seat relay/timer delay wire to deter-  
mine which wire or relay is defective.  
• If there is voltage at one wire but not the other,  
either the switches/jumper are defective or not  
fully engaged. The red and green wires are  
• If voltage is present at one yellow/red wire but not  
the other, the parking brake switch is defective  
and must be replaced.  
22 Dealer Service  
MAN0646 (Rev. 11/5/2007)  
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engine. Push radiator forward until belt clears  
radiator cowl and engine sheave.  
Figure 12. Power Tilt Deck Safety Switch Layout  
Troubleshooting Deck Safety Switch  
1. Pull handlebars in with deck in lowest cutting  
height position (1).  
2. Check that switch is making contact with the height  
gauge.  
Figure 13. Rubber Isolator & Radiator Mount  
3. Check that wires are properly hooked up to power  
7. Remove hoses from hydrostatic pump. Plug and  
cap all fittings on hoses and pump to prevent  
contamination.  
unit.  
4. Adjust switch bracket location on actuator if  
needed (four screws). Make sure height screw  
does not bottom out on slot in either direction when  
raising or lowering deck.  
8. Remove H-drive that mounts sheave to hydrostatic  
pump. Use new 1/4 x 3/4 GR5 bolts in holes  
located 90° from previously occupied holes to  
separate H-drive from sheave.  
5. Check that screws holding switch to bracket are  
not too tight and holding lever open.  
9. Remove two bolts holding hydrostatic pump to  
frame and remove pump from frame. Hydrostatic  
pump weighs approximately 8 lbs; use care when  
removing.  
6. Adjust safety switch lever or replace switch if  
necessary,  
7. After adjustments, check that engine cuts out with  
deck partially raised.  
HYDROSTATIC PUMP INSTALLATION  
HYDROSTATIC PUMP & BELT REMOVAL  
1. Position hydrostatic pump into power unit frame  
and secure with two bolts. Apply Loctite® 242 to  
threads of the two mounting bolts and torque to 35  
lbs-ft.  
NOTE: Removal procedures are the same for both  
right and left hydrostatic pumps.  
1. Place power unit on a level surface and remove  
2. Install sheave onto hydrostatic pump and secure  
H-drive. Alternate tightening each cap screw to 8  
lbs-ft. Align sheave with spring idler to allow for  
proper belt alignment.  
key.  
2. Place power unit on stands to allow access to  
bottom of the machine.  
3. Drain hydraulic reservoir and hydrostatic pumps.  
3. Install hoses to hydrostatic pump.  
4. Remove steering linkage from control arm on  
4. Install belts and tighten J-bolt for proper belt  
hydrostatic pump.  
tension.  
5. Loosen J-bolt and remove belt.  
5. Install steering linkage to control arm on  
hydrostatic pump.  
6. If clearance between radiator cowl and engine  
sheave is too tight, loosen or remove rubber  
isolator (84) radiator mount located above the  
6. Fill hydraulic reservoir with new fluid. Use 20W-50  
motor oil.  
Dealer Service 23  
MAN0646 (Rev. 11/5/2007)  
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7. Start engine and disengage parking brake.  
8. Open pump dump valve.  
6. Adjust right parking brake pull rod until brake rock  
shaft lug is perpendicular with the bottom edge of  
the frame rail.  
9. Slowly push steering levers back and forth 5 to 6  
7. Reconnect parking brake rod.  
times to bleed the hydraulic system.  
NOTE: Approximately 24 to 26 lbs of force at the  
top of the handle is needed to apply both brakes.  
10. Close pump dump valve.  
11. Adjust NEUTRAL position of steering linkage as  
necessary.  
SOLENOID TEST  
12. Stop engine. Check level of hydraulic reservoir and  
1. Disconnect solenoid from engine and briefly crank  
check for leaks.  
engine.  
13. Remove power unit from stands.  
2. Leave key ON. Fuel solenoid should be engaged  
(pushed out).  
PTO BELT REMOVAL  
NOTE: If fuel solenoid will not engage, check inline  
fuse. If fuse is OK, test the solenoid in this manner:  
1. Remove key from switch.  
2. Remove belt shield, if necessary  
3. Remove clutch anti-rotation cable, if necessary.  
a. Disconnect wires from solenoid terminals.  
b. Set a multi meter to X 1 ohm scale.  
4. Loosen idler spring bolt (J-bolt), and derail belts  
c. Connect leads to “Common” and “Pull” solenoid  
from pulleys.  
terminals; meter should indicate 0.1 ohms.  
5. Remove belts.  
d. Connect leads to “Common” and “Hold” sole-  
noid terminals; meter should indicate 10 ohms.  
ENGINE REMOVAL  
NOTE: If you do not get these readings, or one of  
the circuits reads “OPEN”, then the solenoid is  
defective and you will need to replace the defective  
solenoid.  
1. Disconnect throttle cable, battery cables, hoses,  
fuel line, and electrical wires from engine.  
2. Remove the four engine mounting bolts from  
bottom of power unit frame.  
CLUTCH REPAIR  
3. Remove belts from the front and rear engine  
pulleys. See belt removal.  
Remove Components (Figure 14 & Figure 15)  
1. Position Mow’n Machine on a level work area.  
2. Set parking brake, stop engine, and remove key.  
4. Lift engine from the power unit frame.  
NOTE: Contact your authorized engine dealer for  
parts and repairs.  
NOTE: Photo in Figure 14 was taken from underneath  
the power unit for clarification. All work can be per-  
formed from above.  
PARKING BRAKE ADJUSTMENT  
NOTICE  
NOTE: It may be easier to rework clutch if you first  
remove counterweights from the rear of the power unit.  
■ Overtightening the brake can cause internal  
damage to the brake linkage.  
NOTE: Adjust right and left brakes individually.  
16  
1. Disconnect clevis from right parking brake and  
21  
8
20  
brake handle linkages.  
2. Adjust left parking brake pull rod until brake rock  
shaft lug is perpendicular with the bottom edge of  
the frame rail.  
47  
6
3. Readjust and reconnect clevis for parking brake  
handle linkage.  
NOTE: Approximately 12 to 13 lbs of force at the  
top of the handle is needed to apply the single  
brake.  
2
DP9  
4. Reconnect right parking brake rod.  
22  
5. Disconnect clevis from left parking brake and brake  
handle linkages.  
Figure 14. Clutch and Sheave Assembly  
24 Dealer Service  
MAN0646 (Rev. 11/5/2007)  
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A
DP10  
Figure 16. Clutch Spacer Installed  
2. Install clutch onto engine shaft.  
3. Secure clutch to engine shaft using 3/8 NF cap  
screw GR8 (21) and lock washer (8) previously  
removed (Figure 15).  
NOTE: Place a drop of Loctite® 242 (blue) on  
threads of cap screw before installing.  
4. Torque Grade 8 cap screw (21) to 40 lbs-ft.  
A. Clutch  
spacer  
5. Check belt alignment and if necessary adjust PTO  
sheave on shaft. See .  
2. PTO Sheave  
6. 3/8 NC x 1-3/4 HHCS GR5  
8. 3/8 Lock washer  
NOTE: If belt alignment is not necessary, proceed  
to Reassemble Components.  
16. Cable, clutch stop  
19. Electric clutch, mag-stop 1-1/8  
20. 13/32 x 1-1/2 Retaining washer  
21. 3/8 NF x 1-1/4 HHCS GR8  
22. PTO V-belt set, matched  
2. PTO sheave  
13. 1/4 NC x 3/4 HHCS  
GR5  
19. Electric clutch, mag-  
stop 1-1/8  
Figure 15. Clutch Assembly  
46. Taper lock  
3. Place a 9/16 wrench over cap screw (6) on idler  
(47) and remove the tension from PTO V-belts (22)  
by rotating the wrench clockwise.  
4. Remove PTO V-belts (22) from PTO drive sheave  
(2).  
5. Disconnect electrical wire harness from clutch.  
6. Disconnect clutch cable (16) from clutch.  
Figure 17. Align Clutch & PTO Sheave  
Align Belt  
7. Remove cap screw (21), lock washer (8) and  
retaining washer (20) from end of clutch.  
6. Loosen the taper bolts (13), adjust sheave (2), and  
tighten bolts to 85 lbs-inch.  
8. Remove clutch (19) and clutch spacer (A) from  
engine shaft.  
Reassemble Components  
Install Clutch  
1. Install clutch spacer (A) over engine shaft with the  
1. Install PTO V-belts (22) over PTO sheave (2) and  
clutch (19).  
chamfer side towards the engine. See Figure 16.  
2. Attach clutch cable (16) to clutch (19) using  
hardware previously removed. Make sure nut is  
inside of loop of cable and between washers.  
Cable must pivot freely, (see Figure 15).  
3. Attach electrical wiring harness to clutch.  
4. Replace counterweights if removed.  
Dealer Service 25  
MAN0646 (Rev. 11/5/2007)  
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RETURN TO OPERATION  
When you have completed service and maintenance  
functions, read and comply with these safety mes-  
sages before returning unit to operation.  
19  
„ Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
16  
22  
„
Make sure shields and guards are properly  
2
installed and in good condition. Replace if damaged.  
2. PTO sheave  
16. Cable, clutch stop  
19. Electric clutch, mag-stop 1-1/8  
22. PTO V-belt set, matched  
Figure 18. Clutch & Drive Components Reassembled  
26 Dealer Service  
MAN0646 (Rev. 11/5/2007)  
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ASSEMBLY  
DEALER SET-UP INSTRUCTIONS  
1. Lug Bolt  
Assembly of this Mow’n Machine is the responsibility of  
the Woods dealer. It should be delivered to the owner  
completely assembled, lubricated, and adjusted for  
normal cutting conditions.  
Set up the Mow’n Machine as received from the factory  
with these instructions. Complete check lists on  
page 29 when assembly is completed.  
Power Unit Preparation  
1
1. Remove crating from around power unit. Remove  
power unit from pallet and place on blocks.  
2. Remove Operator’s Manual from power unit frame  
DP5  
and save for original retail purchaser.  
NOTE: Dealer must complete and return product  
registration card at time of sale.  
Figure 19. Drive Tire Installed  
ADJUST STEERING HANDLES  
Battery  
1. Connect ground cable to negative battery post and  
secure.  
2
2. Confirm that rubber boot is properly secured over  
positive battery post.  
1
Lubrication/Coolant  
NOTICE  
■ Running engine without oil will cause engine  
failure.  
1. Check oil level (30W) and the engine radiator fluid.  
3
1. Steering lever  
4
2. Check that oil level (20W-50) in transmission  
2. Steering lever mount  
reservoir is full.  
3. 5/16 NC x 1 Whiz bolt  
4. 5/16 Flanged lock nut  
NOTE: See Owner Service section for engine,  
transmission, and lubrication information.  
Figure 20. Steering Handle Adjustment  
Fuel  
The steering handles are shipped loose, inside the foot  
rest.  
Fill fuel tank with the correct fuel. Refer to engine man-  
ual.  
1. Remove whiz bolt (3) and lock nut (4) from left  
steering lever mount (2).  
INSTALL DRIVE TIRES  
2. Position steering handle (1) to desired location on  
steering lever mount (2). The top and middle holes  
are for taller operators and the middle and bottom  
holes are for shorter operators. Do not tighten  
hardware at this time. Repeat steps 1 and 2 for  
right steering handle.  
1. Install drive tires using five lug bolts (1) from bag of  
loose parts shipped with machine.  
2. Torque lug bolts to 85 lbs-ft.  
Drive Tire Pressure:  
Turf Tires  
12 psi  
3. Rotate handles inward. Align handles with one  
another. Torque all hardware to 12 lbs-ft. Make  
sure handles stay in alignment.  
Knobby Tires 12 psi  
Chevron Tires 10 - 12 psi  
Assembly 27  
MAN0646 (Rev. 11/5/2007)  
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STRAIGHT LINE TRAVEL  
INSTALL SINGLE TAILWHEEL (OPTIONAL)  
1. Attach tailwheel spacer (22), and pivot mount  
adapter (1) to rear of power unit frame using two  
cap screws (21) and lock nuts (20).  
1. Check tire pressure; tires must have equal air  
pressure.  
2. Check travel; drive forward with both steering  
2. Attach pivot housing (2) to pivot mount adapter and  
power unit frame using four cap screws (18) and  
lock washers (19).  
handles full forward at half throttle.  
• If travel is not straight, adjust steering handle stop  
bolt on opposite side of turn.  
3. Torque hardware to 35 lbs-ft.  
NOTE: Rear tire pressure: 18 psi  
• If power unit turns to the left, raise steering stop  
bolt on the right.  
• If power unit turns to the right, raise steering stop  
bolt on the left.  
1. Pivot mount adapter  
2. Pivot housing  
18. 3/8 NC x 4-1/2 HHCS GR5  
19. 3/8 Lock washer  
20. 3/8 Lock nut  
21. 3/8 NC x 1-3/4 HHCS GR5  
22. Tailwheel spacer  
DP4  
Figure 21. Left Side Steering Stop Bolts  
Figure 22. Single Tailwheel Installation  
❖
28 Assembly  
MAN0646 (Rev. 11/5/2007)  
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DEALER CHECK LISTS  
___ Check tire pressure. See Assembly section.  
PRE-DELIVERY CHECK LIST  
(DEALER’S RESPONSIBILITY)  
DELIVERY CHECK LIST  
Inspect the equipment thoroughly after assembly to  
make sure it is set up properly before delivering it to the  
customer. The following check list is a reminder of  
points to inspect. Check off each item as it is found sat-  
isfactory, corrections are made, or services are per-  
formed.  
(DEALER’S RESPONSIBILITY)  
___ Show customer how to make adjustments.  
___ Instruct customer how to lubricate and explain  
importance of lubrication.  
___ Point out the safety decals. Explain their meaning  
and the need to keep them in place and in good  
condition. Emphasize the increased safety haz-  
ards when instructions are not followed.  
___ Check that all safety decals are installed and in  
good condition. Replace if damaged.  
___ Check that all shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
___ Present Operator's Manual and request that cus-  
tomer and all operators read it before operating  
equipment. Point out the manual safety rules,  
explain their meanings, and emphasize the  
increased safety hazards that exist when safety  
rules are not followed.  
___ Properly attach implement to power unit and  
make all necessary adjustments.  
___ Check all bolts to be sure they are properly  
torqued.  
___ Show customer how to make sure driveline is  
properly installed and that spring-activated lock-  
ing pin or collar slides freely and is seated in  
groove on power unit PTO shaft.  
___ Check that all cotter pins and safety pins are  
properly installed. Replace if damaged.  
___ Check and grease all lubrication points.  
___ Check the level of gearbox fluids before delivery.  
___ Show customer the safe, proper procedures to be  
used when mounting, dismounting, and storing  
equipment.  
___ Run unit immediately following set-up to double-  
check systems operation including hydrostatic  
neutral and safety switch system (page 12).  
___ Make customer aware of optional equipment  
available so that customer can make proper  
choices as required.  
___ Check all fluid levels. See Owner Service section.  
❖
MAN0646 (Rev. 11/5/2007)  
Dealer Check Lists 29  
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NOTES  
MAN0646 (Rev. 11/5/2007)  
30 Dealer Check Lists  
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Parts Index  
Mow’n Machine  
FZ25D  
FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 & 33  
ENGINE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 & 35  
HYDRAULIC RESERVOIR & HOSES . . . . . . . . . . . . . . . . . . . 36 & 37  
HYDRAULIC DIAGRAM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37  
PTO, PUMP & CLUTCH ASSEMBLY. . . . . . . . . . . . . . . . . . . . 38 & 39  
SEAT ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
TAILWHEEL ASSEMBLY  
Single Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . .41  
Wide Stance Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . .41  
BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 & 43  
WIRING DIAGRAM KUBOTA DIESEL. . . . . . . . . . . . . . . . . . . 44 & 45  
STEERING ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46  
COUNTERWEIGHT MOUNT KIT (OPTIONAL). . . . . . . . . . . . . . . . .47  
HEADLIGHT KIT (OPTIONAL). . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48  
MAN0646 (Rev. 11/5/2007)  
Parts 31  
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FZ25D FRAME ASSEMBLY  
(Rev. 8/22/2008)  
32 Parts  
MAN0646 (Rev. 11/5/2007)  
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FZ25D FRAME ASSEMBLY PARTS LIST  
REF PART  
QTY  
DESCRIPTION  
Fuel tank, LH  
REF PART  
QTY  
DESCRIPTION  
3/8 NC x 3-1/2 HHCS  
1
2
78317  
1
1
2
1
1
2
2
1
2
1
1
1
1
1
38  
24660  
2
full thread - GR5  
73894  
09239500  
73427  
Fuel tank, RH Diesel  
Fuel cap  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
53  
54  
55  
56  
57  
58  
59  
60  
73896  
73895  
71170  
6698 *  
839 *  
4
2
2
4
4
2
2
1
2
2
2
2
3
1
2
2
2
1
2
1
Weight transfer sleeve  
Weight transfer pin  
5-Link chain  
3
4
Left fender cover  
5
73428  
Right fender cover  
Weight transfer arm  
Extension spring  
3/8 NC Hex lock nut  
3/8 NC x 1” HHCS - GR5  
Bushing sleeve  
6
73898  
7
71144  
73581  
3598 *  
72410  
71444  
73217 *  
73163  
72411  
3184 *  
1985 *  
78086  
62155 *  
6778 *  
71314  
75105  
75519  
9
73891  
Footrest (includes item 44 & 50)  
Deck bracket  
1/2 Flat washer  
10  
11  
12  
13  
14  
15  
73827  
Pivot rod  
-------- *  
70274  
Battery, 12V (details on page 45)  
Terminal boot  
Rubber bumper  
1/8 x 3/4 Cotter pin  
5/16 NC Flange whiz nut  
Footrest tread  
70733  
Battery hold down  
Negative battery cable  
73887  
73888  
Positive battery cable  
w/ terminal boot  
1/4 NC x 1-1/4 HHCS - GR5  
1/4 Standard lock washer  
Battery bolt  
16  
17  
18  
19  
73714  
75520  
71475  
73542 *  
1
1
3
8
Seat support channel  
Switch, toggle deck  
Bosch style relay  
5/16 NC x 2-3/4 HHCS - GR5  
5/16 NC Hex lock nut  
Steering switch mount, left  
Steering safety switch  
#10-24 x 1/2 Hex head  
machine screw  
20  
21  
21  
22  
23  
24  
35710  
75518  
75567  
75522  
73173  
75525  
5
1
1
1
1
1
#10-24 Nylok nut  
Console (SN 00001 - 00284)  
Console (SN 00285 & Up)  
Temp gauge  
Console decal - FZ25D  
(SN 00001 - 00284)  
60  
75566  
Console decal - FZ25D  
(SN 00285 & Up)  
Key switch, diesel  
61  
62  
63  
64  
65  
71313  
78285  
75357  
75198  
75546  
1
1
1
1
1
2
2
2
1
6
Steering switch mount, right  
5/16 NC x 3/4 Button head screw  
Ignition cap switch  
Throttle cable, diesel  
(SN 00001 - 00284)  
24  
75565  
1
Throttle cable, diesel  
(SN 00285 & Up)  
Panel nut  
25 08841200  
2
1
1
1
7
8
Indicator light  
Glide, felt  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
75197  
73902  
72262  
6096 *  
2472 *  
Key  
66 07511400  
67 75258  
68 07064500  
Bushing  
Hour meter  
Fitting, barb 3/16 - RETRUN  
Fitting, barb 5/16" w/screen  
Throttle bracket (SN 00001 - 00284)  
PTO Switch  
5/16 NC x 3/4 HHCS - GR5  
5/16 Standard lock washer  
69  
75560  
NS  
-------- *  
Screw, slotted #8 - 32 x .5  
(used with throttle bracket)  
4378 * 10 5/16 Standard flat washer  
301300 *  
72474  
70070  
1326 *  
70624  
71145  
4
4
2
2
2
2
1/4 NC x 3/4 Truss head bolt  
1/4-20 U-tapped spring nut  
3/8 x 3/4 Pin  
NS  
-------- *  
6
Nut, self locking #8 - 32  
(used with throttle bracket)  
NS  
NS  
75368  
75531  
1
1
Decal, Woods  
Decal, FZ25D  
1/8 x 1/2 Cotter pin  
3/4 x 18GA Washer  
3/4 External retainer  
NS Not Shown  
HHCS Hex Head Cap Screw  
* Standard hardware, obtain locally  
(Rev. 6/8/2010)  
MAN0646 (Rev. 11/5/2007)  
Parts 33  
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(Rev. 1/9/2009)  
34 Parts  
MAN0646 (Rev. 11/5/2007)  
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FZ25D ENGINE ASSEMBLY PARTS LIST  
REF PART  
QTY  
DESCRIPTION  
Kubota diesel engine  
(Spec No. 16447 - 15000)  
REF PART  
QTY  
DESCRIPTION  
5/16 NC x 1  
Socket head cap screw  
1
1
39  
-------- *  
3
2
3
70127  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
Oil filter  
40  
41  
42  
43  
44  
47  
48  
50  
2472 * 16 5/16 Standard lock washer  
-------- * 10 M10 x 1.25 x 20 mm HHCS CL 8.8  
838 * 14 3/8 Standard lock washer  
73432  
75464  
75399  
75400  
75401  
75442  
75490  
71406  
73509  
75465  
75529  
78048  
75460  
75212  
75215  
75214  
75229  
Sheave adapter  
4
Front drive sheave  
Left front engine mount  
Right front engine mount  
Rear engine mount  
Muffler bracket  
5
307125 *  
30515 *  
6
4
M8 x 1.25 x 20 mm HHCS CL 8.8  
M8 x 1.25 Hex nut  
6
7
300057 * 11 1/4 NC x 3/4 HHCS - GR5  
6128 * 15 1/4 NC Lock nut  
8
9
Fuel stop solenoid  
Stub shaft weldment  
Clutch spacer  
-------- *  
4
#10-24 x 1/2  
Pan head machine screw  
10  
11  
12  
13  
16  
17  
18  
18a  
18b  
18c  
51  
-------- *  
4
3/8 NC x 1/2  
Hex flange head screw - GR5  
Muffler (gasket sold separately)  
Muffler gasket  
52  
53  
15041 *  
-------- *  
4
9
1/4 NC x 1-1/2 HHCS - GR5  
M8 x 1.25 x 15 mm  
Clutch shield  
Socket head cap screw  
Air intake hose  
54  
55  
56  
58  
64  
65  
66  
67  
68  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
62259 *  
5336 *  
75461  
70065 *  
32806  
73681  
14069 *  
765 *  
2
8
1
2
4
4
4
4
4
1
3
2
1
2
1
1
2
2
2
2” Hose clamp  
Air cleaner  
1/4 Standard flat washer  
Clamp, throttle  
Air filter - safety element  
Air filter - element only  
Rain hat, air filter  
1/4 NC Whiz nut  
Washer 1/4 x 7/8 x 1/8  
Vibration isolator  
19 09079500  
Hood latch  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
30  
31  
75454  
73672  
70666  
75448  
75509  
75510  
75462  
75463  
71087  
71882  
72308  
75556  
75451  
Air cleaner mount  
1/2 NC x 3-1/4 HHCS - GR5  
1/2 NC Hex lock nut  
1/2 Flat washer  
Left hood support  
Fuel filter - element only  
Radiator  
3598 *  
72885 *  
30577 *  
71632  
4528 *  
74060  
15028 *  
6698 *  
78090  
78088  
78089  
4378 *  
1985 *  
75449  
75453  
75530  
4529 *  
75563  
M8 x 1.25 x 50 mm HHCS CL 8.8  
M8 x 1.25 x 25 mm HHCS CL 8.8  
5/16 NC x 1 Whiz bolt  
5/16 NC x 1-3/4 HHCS GR5  
1” Cushioned P-clip  
3/8 NC x 1 Carriage bolt  
3/8 NC Hex lock nut  
Sleeve, isolator  
Lower radiator hose  
Upper radiator hose  
Radiator screen (includes item # 27)  
Rubber flap  
Hose - tank overflow  
Hose - radiator overflow  
Expansion tank (SN 00001 - 00284)  
Expansion tank (SN 00285 & Up)  
Left radiator support  
(SN 00001 - 00284)  
Vibration isolator bushing  
Vibration isolator ring  
5/16 Flat washer  
31  
75555  
1
Left radiator support  
(SN 00285 & Up)  
Cable tie  
1/4 Lock washer  
1
1
1
2
1
1
1
2
Cowl, rear  
32  
33  
33  
34  
35  
36  
37  
38  
-------- *  
75455  
1
1
1
1
1
1
4
3
Bracket, radiator  
Radiator cowl (SN 00001 - 00284)  
Radiator cowl (SN 00285 & Up)  
Right radiator support  
Fuel pre-filter  
Insulator, rubber  
75564  
5/16 NC Hex nut  
75450  
Lug, Throttle cable (SN 00285 & Up)  
Throttle clamp  
70659  
87 06928000  
73951  
Fuel filter clamp  
88  
89  
-------- *  
-------- *  
#10 - 24 Nut  
480263 *  
-------- *  
1-1/2 Hose clamp  
1/4 NC x 1/2 HHCS GR5  
M8 x 1.25 x 15mm Flat head screw  
HHCS Hex Head Cap Screw  
* Standard hardware, obtain locally  
(Rev. 1/9/2009)  
MAN0646 (Rev. 11/5/2007)  
Parts 35  
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HYDRAULIC RESERVOIR & HOSES  
(Rev. 8/22/2008)  
36 Parts  
MAN0646 (Rev. 11/5/2007)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
HYDRAULIC RESERVOIR & HOSES PARTS LIST  
REF PART  
QTY  
DESCRIPTION  
Hydraulic reservoir  
REF PART  
QTY  
DESCRIPTION  
1
2
75477  
75489  
838 *  
1
1
3
3
1
4
1
1
4
16  
17  
19  
20  
315031  
2
2
1
1
Adapter, 9/16 ORBM x 3/4 JICM  
Elbow, 9/16 ORBM x 9/16 JIMCM  
Hose - Right, top pump front motor  
Cap w/breather  
62367  
75481  
75480  
5
3/8 Lock washer  
6
59077 *  
75527  
61  
3/8 NC Center lock nut  
Filter, hydraulic oil  
Hose - Right, bottom pump back  
motor  
10  
11  
12  
13  
15  
21  
22  
75478  
75479  
1
1
Hose - Left, top pump back motor  
Adapter, 3/4 JICM x 3/4 ORBM  
Hose assembly - suction  
Hose assembly - Case drain  
Adapter, 3/4 JICM x 7/8 ORBM  
Hose - Left, bottom pump front motor  
75482  
75483  
316016  
* Standard hardware, obtain locally  
HYDRAULIC DIAGRAM  
MAN0646 (Rev. 11/5/2007)  
Parts 37  
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PTO, CLUTCH & PUMP ASSEMBLY  
38 Parts  
MAN0646 (Rev. 11/5/2007)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PTO CLUTCH & PUMP ASSEMBLY PARTS LIST  
REF PART  
QTY  
DESCRIPTION  
Splined power shaft  
REF PART  
6698 *  
QTY  
DESCRIPTION  
1
75397  
1
1
1
2
6
24  
25  
26  
27  
31  
32  
33  
34  
35  
36  
37  
41  
42  
44  
45  
46  
47  
48  
5
2
2
1
1
2
1
1
1
2
2
1
2
2
2
1
1
3/8 NC Center lock nut  
3/8 NC x 3-1/2 HHCS - GR5  
Idler sleeve  
2
75549  
3886 *  
78044  
920 *  
PTO sheave  
31138 *  
73416  
75362  
75476  
73826  
75551  
75402  
75543  
75538  
73964  
71156  
74068  
75363  
75194  
34440  
75360  
4
Key 1/4 x 1-1/4  
5
1" Pillow block bearing w/set screw  
3/8 NC x 1-3/4 HHCS - GR5  
PTO Idler arm (includes item 42)  
Sheave, pump idler  
Extension spring  
Spring lug  
6
7
565 * 16 3/8 Flat washer  
838 * 10 3/8 Lock washer  
8
9
835 *  
-------- *  
58567 *  
73425  
9
4
2
1
3/8 NC Hex nut  
Drive V-belt  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
1/4 NF Socket head set screw  
90° Grease fitting  
Pump, Left  
Fan  
Bearing guard  
Key 5 mm x 25 mm  
3/8 NC x 6 Hook bolt  
Bushing idler arm  
Collar set  
2457 * 10 1/4 NC x 3/4 HHCS - GR5  
5336 *  
70065  
73758  
75507  
75403  
74075  
70355  
71724  
78095  
12169 *  
4
4
1
1
2
1
1
1
1
1
1/4 Flat washer  
1/4 Whiz nut  
Cable, clutch stop  
Bushing, 17 mm  
Bushing, 1"  
Drive idler arm (includes item 42)  
Pump sheave  
Idler  
Electric clutch, mag-stop 1-1/8  
13/32 x 1-1/2 Retaining washer  
3/8 NF x 1-1/4 HHCS - GR8  
PTO V-belt set, matched  
3/8 NC x 1-1/4 HHCS - GR5  
75537 AR Seal kit, for hydraulic pump  
(items 35 & 49)  
49  
50  
51  
75542  
-----  
1
2
1
Pump, right  
1/4 Lock washer  
----- *  
3/8 NC x 1-1/2 HHCS, GR5  
AR As Required  
HHCS Hex Head Cap Screw  
* Standard hardware, obtain locally  
MAN0646 (Rev. 11/5/2007)  
Parts 39  
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SEAT & HOOD ASSEMBLY  
REF PART  
QTY  
DESCRIPTION  
REF PART  
QTY  
DESCRIPTION  
#10-24 x 1-1/2 SHCS  
1
2
75406  
1
2
4
4
2
1
2
2
1
1
2
2
1
2
1
8
2
2
Seat pan  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
-------- *  
2
4
75225  
4378 *  
FA220 *  
73581  
72410  
854 *  
Suspension seat  
5/16 Flat washer  
5/16 Nylok nut  
Pivot bushing  
Pivot rod  
53110 *  
75273  
75501  
75272  
75275  
75505  
75502  
75503  
75504  
75532  
#10-24 x 1/2 SHCS  
Kit, arm rest (LH and RH included)  
Kit, seat cushion  
Kit, seat back cushion  
Kit, track  
4
—
—
—
—
—
1
5
6
7
8
1/2 Flat washer  
1/8 x 3/4 Cotter pin  
Prop rod  
Arm pad  
9
71630 *  
78098  
Switch  
10  
1
Plunger  
11 07534100  
12 07533000  
Rod clip  
1
Spring  
Rubber bumper  
5/16 Center lock nut  
Hood weldment  
Rubber cowl seal  
Foam cowl seal  
3/8 NC x 3/4 HHCS GR5  
Foam seal 80"  
Hood latch  
—
—
1
Trim lock, 41.25"  
Knob, seat adjustment (NS)  
Decal, Woods (NS)  
Decal, Mow’n Machine Diesel (NS)  
13  
17  
18  
19  
20  
6778 *  
75429  
75524  
73944  
15042 *  
34 1025871  
35  
36  
75368  
75534  
2
NS Not Shown  
HHCS Hex Head Cap Screw  
SHCS Socket Head Cap Screw  
* Standard hardware, obtain locally  
21 00932300  
22 09079500  
(Rev. 8/22/2008)  
MAN0646 (Rev. 11/5/2007)  
40 Parts  
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TAILWHEEL ASSEMBLY  
Single Tailwheel Assembly  
Wide Stance Tailwheel Assembly  
REF PART  
QTY  
DESCRIPTION  
Pivot mount adapter  
REF PART  
QTY  
DESCRIPTION  
Bearing cup  
1
2
3
4
5
6
7
8
9
71126  
1
1
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
4
4
2
2
2
3
4
5
6
7
8
9
3585  
4
4
2
2
2
4
4
2
2
2
2
2
2
2
2
4
1
1
2
1
1
1
4
73741  
3585  
Pivot housing  
3586  
70328  
Bearing cone  
Bearing cup  
Seal, 1.5 x 2 x .187  
Spacer, .375 x 1  
3586  
Bearing cone  
70086  
70328  
Seal, 1.5 x 2 x .187  
Spacer, .375 x 1  
73818  
Wheel fork  
70086  
05435700  
Bearing, 25mm x 52mm x 15mm  
1/2 Flat washer  
73818  
Wheel fork  
3598 *  
05435700  
3598 *  
Bearing, 25 mm x 52 mm x 15 mm  
1/2 Flat washer  
10 07147800  
11 09231800  
Wheel & tire assembly, 15 x 6-6  
Spacer - wheel  
10 07147800  
11 09231800  
Wheel and tire assembly, 15 x 6-6  
Spacer - wheel  
12  
13  
14  
15  
16  
17  
21  
22  
23  
24  
25  
26  
27  
28  
765 *  
1/2 NC Lock nut  
38107  
70417  
5849  
1/2 NC x 9 HHCS  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
765 *  
1/2 NC Lock nut  
Bushing washer  
38107  
70417  
5849  
1/2 NC x 9 HHCS  
Bushing washer  
3/4 NF Slotted hex nut  
Dust cap  
70332  
64291 *  
839 *  
3/4 NF Slotted hex nut  
Dust cap  
Cotter pin, 5/32 x 1  
3/8 NC x 1 HHCS GR5  
Axle beam (includes item #24)  
Rear axle pivot  
70332  
64291 *  
12915 *  
838 *  
Cotter pin, 5/32 x 1  
3/8 NC x 4-1/2 HHCS GR5  
3/8 Lock washer  
70336  
73740  
74065  
70602  
855 *  
Oilite bushing  
6698 *  
920 *  
3/8 NC Lock nut  
Washer, 1/2 x 2-1/4  
1/2 Standard lock washer  
1/2 NC x 1 HHCS full thread GR5  
3/8 Lock washer  
3/8 NC x 1-3/4 HHCS GR5  
Tailwheel spacer  
78058  
25475  
838 *  
*
Standard hardware, obtain locally  
MAN0646 (Rev. 11/5/2007)  
Parts 41  
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BRAKE ASSEMBLY  
42 Parts  
MAN0646 (Rev. 11/5/2007)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
BRAKE ASSEMBLY PARTS LIST  
REF PART  
QTY  
DESCRIPTION  
REF PART  
QTY  
DESCRIPTION  
1
2
3
-----  
-- See Tire & Wheel Chart Below  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
5651 *  
8
8
8
1
6
3
1
7
8
1
2
5/16 NC x 5/8 HHCS - GR5  
5/16 Standard lock washer  
5/16 NC x 1-1/4 SHCS  
1/4-28 Tapered thread grease fitting  
3/32 x 1/2 Cotter pin  
06541900  
73904  
2
1
1 NF Hex patch lock nut  
2472 *  
5248  
Brake assembly - RH (includes items  
3A, 3C, 4, 5, 6, 7, 20, 21, 22)  
2985 *  
3145 *  
70024  
3231 *  
12169 *  
6698 *  
835 *  
or  
3
73903  
1
Brake assembly - LH (includes items  
3B, 3C, 4, 5, 6, 7, 20, 21, 22)  
Clevis pin  
3/8 NC x 2 HHCS - GR5  
3/8 NC x 1-1/4 HHCS - GR5  
3/8 NC Hex lock nut  
3A  
3B  
3C  
4
73972  
73973  
73974  
73948  
73949  
73939  
75557  
1
1
1
2
2
2
2
2
2
3
1
1
1
1
1
1
1
1
Adjuster kit, Right hand (not shown)  
Adjuster kit, Left hand (not shown)  
Push rod assembly (not shown)  
Brake drum  
3/8 NC Hex nut  
35709 *  
#10-24 x 3/4 Pan head  
machine screw  
5
Spring repair kit  
6
Shoe repair kit  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
35710 *  
4115 *  
6096 *  
6778 *  
75487  
3699 *  
62149 *  
74043  
74044  
4378 *  
2
1
2
2
2
8
1
1
1
1
#10-24 Nylok nut  
7
Adapter plate  
3/16 x 1-1/8 Spring pin  
5/16 NC x 3/4 HHCS - GR5  
5/16 NC Hex lock nut  
Wheel motor, 240CC  
1/2 NC x 2 HHCS GR5  
5/16 NC Hex jam nut  
5/16 NC x 2-1/2 Hex turnbuckle  
Lower link  
8
---- *  
Key, Woodruff 3/16 x 1  
Brake actuator bar  
Adjustable clevis 5/16 - 24 x 2.5  
Brake rod - RH  
9
73440  
70022  
73829  
73439  
74042  
73710  
10  
11  
12  
13  
14  
Brake rod - LH  
Brake pull  
Brake actuator  
15 01522000  
Sintered bushing  
5/16 Flat washer  
16  
17  
18  
19  
73441  
75393  
71148  
Parking brake lever  
Parking brake lever - Grip  
Brake switch  
HHCS Hex Head Cap Screw  
SHCS Socket Head Cap Screw  
* Standard hardware, obtain locally  
73943 10 Wheel bolt, 1/2 NF x 5/8 GR5  
TIRE & WHEEL CHART  
REF PART  
QTY  
DESCRIPTION  
1
1
1
1
73955  
2
2
1
1
23 x 10.50 Turf tire & wheel  
78055  
74093  
74097  
23 x 10.50 Knobby tire & wheel  
23 x 10.50 Chevron tire & wheel - Right  
23 x 10.50 Chevron tire & wheel - Left  
-
78068  
-
12” Spoked drive wheel only  
-
-
-
75101  
78070  
75102  
-
-
-
23 x 10.50-12 Turf tire only  
23 x 10.50-12 Knobby tire only  
23 x 10.50-12 Chevron tire only  
(Rev. 8/22/2008)  
MAN0646 (Rev. 11/5/2007)  
Parts 43  
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(Rev. 8/22/2008)  
44 Parts  
MAN0646 (Rev. 11/5/2007)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FZ25D WIRING DIAGRAM KUBOTA DIESEL  
REF PART  
QTY  
DESCRIPTION  
REF PART  
QTY  
DESCRIPTION  
Fuse - 30 Amp auto  
-
1
-
75499  
1
1
1
2
1
FZ25D Wiring assembly  
Ignition switch  
12  
13  
15  
17  
17A  
18  
19  
20  
21  
22  
-
71385 *  
1
1
1
1
73173  
75197  
71387 *  
72314  
75437  
-------- *  
74079  
75533  
75521  
75520  
75535  
73888  
Fuse - 7.5 Amp auto  
Water temperature sender  
Timer delay  
Ignition key  
2
3
08841200  
-------- *  
Indicator light  
Battery 12V, side post, group 70, 450-  
500 CCA (obtain locally)  
#10 x 7/16 Self tapping screw (NS)  
Ground strap  
1
1
1
1
1
1
4
5
73046  
72262  
75105  
71313  
75105  
71314  
75502  
73902  
71475  
71148  
1
1
1
1
1
1
1
1
3
1
Diode assembly  
Cable, alternator-starter FZ25D  
Cable jumper  
PTO Switch  
6
Steering safety switch - right  
Right steering switch mount  
Steering safety switch - left  
Left steering switch mount  
Seat switch  
Switch, deck tilt  
-
Fuse, 40 amp Auto  
7
Positive battery cable  
w/ terminal boot  
-
8
-
73887  
1
Negative battery cable  
9
Hour meter  
10  
11  
Relay  
NS Not Shown  
Brake switch  
* Standard hardware, obtain locally  
(Rev. 6/8/2010)  
MAN0646 (Rev. 11/5/2007)  
Parts 45  
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STEERING ASSEMBLY  
REF PART  
QTY  
DESCRIPTION  
REF PART  
QTY  
DESCRIPTION  
1
2
73023  
2
2
4
4
2
2
1
1
8
2
4
2
2
4
Steering lever (includes items 5 & 6)  
Steering lever mount  
5/16 NC x 1.0 Whiz bolt  
5/16 NC Flanged lock nut  
Foam handle grip  
Vinyl cap  
18  
20  
21  
22  
23  
75488  
2
4
4
2
2
2
2
4
8
4
4
Dampener  
73030  
73178  
2472 *  
30515  
75511  
33654  
5/16 Standard lock washer  
M8 x 1.25P Hex nut  
3
4
73163  
Steering control link  
5
09246800  
09211400  
75458  
5/16 NF Jam nut  
6
24 08960700  
25 09107800  
5/16 NF RH Female rod end  
5/16 NF LH Female rod end  
5/16 NC x 1-1/2 HHCS, GR5  
5/16 Standard flat washer  
5/16 NC Hex lock nut  
7
Steering pivot - right  
Steering pivot - left  
1/2 Nylon bushing  
Nylon washer  
8
75459  
26  
27  
28  
31  
24408 *  
4378 *  
6778 *  
--------  
9
71323  
11  
12  
13  
14  
15  
70423  
72886  
Nylon washer  
5/16 NC x 1-1/2 HHCS, GR5  
full thread  
3598 *  
70162  
1/2 SAE Washer  
32  
4529 *  
4
5/16 NC Hex nut  
Compression spring  
1/2 NC Lock nut  
765 *  
* Standard hardware, obtain locally  
46 Parts  
MAN0646 (Rev. 11/5/2007)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
COUNTERWEIGHT MOUNT KIT  
REF PART  
QTY  
DESCRIPTION  
A
1
2
3
4
5
6
7
8
70980  
Counterweight mount kit  
Weight mount  
71063  
71123  
71156  
1
1
2
4
4
Weight strap  
.375-16 x 6” Hook bolt  
3/8 NC x 1 HHCS  
3/8 NC Flange nut  
839 *  
66885  
71512  
** 50 lb Counterweight A/R  
565 *  
838 *  
2
2
3/8 Flat washer  
3/8 Lock washer  
* Standard hardware, obtain locally  
NOTES:  
* Refer to counterweight requirement chart on page  
15 to determine the amount of counterweight  
required for your mower and equipment.  
** Not included in kit. As required.  
MAN0646 (Rev. 11/5/2007)  
Parts 47  
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HEADLIGHT KIT (OPTIONAL)  
REF PART  
QTY  
DESCRIPTION  
Headlight kit  
A
1
73938  
-
73937  
73936  
1
1
2
4
4
4
4
2
2
8
Light bracket - left  
Light bracket - right  
Rect. work light with switch  
Button bumper  
2
3
73935  
4
07516000  
6096 *  
5
5/16 NC x 3/4 HHCS  
5/16 Lock washer  
5/16 Flat washer  
1/4 NC Hex nut  
6
2472 *  
7
4378 *  
8
5288 *  
9
1985 *  
1/4 Lock washer  
Plastic tie  
10  
-------- *  
* Standard hardware, obtain locally  
NOTES: Headlight power outlets are located near the  
steering pivot blocks.  
48 Parts  
MAN0646 (Rev. 11/5/2007)  
Download from Www.Somanuals.com. All Manuals Search And Download.  
BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
(6 Radial Dashes)  
SAE Grade 5  
(3 Radial Dashes)  
MARKING ON HEAD  
A
SAE 2  
SAE 5  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
lbs-ft  
N-m  
8
lbs-ft  
10  
N-m  
13  
lbs-ft  
14  
N-m  
1/4"  
5/16"  
3/8"  
7/16"  
1/2"  
9/16"  
5/8"  
3/4"  
7/8"  
1"  
7/16"  
1/2"  
6
18  
37  
12  
17  
19  
26  
27  
9/16"  
5/8"  
23  
31  
35  
47  
49  
67  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
1383  
3/4"  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
1020  
13/16"  
15/16"  
1-1/8"  
1-5/16"  
1-1/2"  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
COARSE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m lbs-ft  
FINE THREAD  
MARKING ON HEAD  
Metric 8.8 Metric 10.9  
N-m lbs-ft  
A
A
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Size  
N-m  
lbs-ft  
6
N-m  
lbs-ft  
6
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
8
11  
29  
8
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer  
Installations  
Bolt  
Flat Washer  
Lock Washer  
8/9/00  
Bolt Torque & Size Charts (Rev. 3/28/2007)  
Appendix 49  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
SAE Bolt Thread Sizes  
5/16  
3/8  
1/2  
5/8  
3/4  
7/8  
IN  
1
2
7
3
4
5
6
MM  
25  
50  
75  
100  
125  
150  
175  
Metric Bolt Thread Sizes  
8MM 10MM  
12MM  
14MM  
16MM  
18MM  
ABBREVIATIONS  
AG .............................................................. Agriculture  
MPa ........................................................ Mega Pascal  
N ......................................................................Newton  
NC...................................................... National Coarse  
NF...........................................................National Fine  
NPSM .................... National Pipe Straight Mechanical  
NPT...........................................National Pipe Tapered  
NPT SWF......... National Pipe Tapered Swivel Female  
ORBM...........................................O-Ring Boss - Male  
P .......................................................................... Pitch  
PBY.......................................................Power-Beyond  
psi ......................................... Pounds per Square Inch  
PTO......................................................Power Take Off  
QD ................................................... Quick Disconnect  
RH.............................................................. Right Hand  
ROPS........................... Roll-Over Protective Structure  
RPM........................................Revolutions Per Minute  
RT ........................................................................Right  
SAE.......................... Society of Automotive Engineers  
UNC..................................................... Unified Coarse  
UNF ..........................................................Unified Fine  
UNS ..................................................... Unified Special  
ASABE ....................American Society of Agricultural &  
Biological Engineers (formerly ASAE)  
ASAE....... American Society of Agricultural Engineers  
ATF................................Automatic Transmission Fluid  
BSPP............................. British Standard Pipe Parallel  
BSPTM................ British Standard Pipe Tapered Male  
CV ....................................................Constant Velocity  
CCW.............................................. Counter-Clockwise  
CW .............................................................. Clockwise  
F.......................................................................Female  
FT.............................................................. Full Thread  
GA .....................................................................Gauge  
GR (5, etc.)........................................... Grade (5, etc.)  
HHCS ........................................Hex Head Cap Screw  
HT ...........................................................Heat-Treated  
JIC.................Joint Industry Council 37° Degree Flare  
LH................................................................. Left Hand  
LT ...........................................................................Left  
m ........................................................................ Meter  
mm ............................................................... Millimeter  
M ..........................................................................Male  
Bolt Torque & Size Charts (Rev. 3/28/2007)  
50 Appendix  
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INDEX  
ASSEMBLY  
Dealer Set-Up Instructions 27  
Owner Pre-Operation Check List (Owner’s  
Responsibility) 16  
Practice Operation 13  
Safety Switch System 12  
Start Mower or Attachment 13  
Stop Mower or Attachment 13  
Starting Engine 13  
DEALER CHECK LISTS  
Delivery (Dealer’s Responsibility) 29  
Pre-Delivery (Dealer’s Responsibility) 29  
DEALER SERVICE  
Steering Handle Operation 14  
Steering Handle Operation Diagram 14  
Steering Handle Positions 14  
Stopping Engine 15  
Uneven Terrain Operation 13  
Weight Transfer 15  
Belt Removal 24  
Clutch Repair  
Align Belt 25  
Install Clutch 25  
Reassemble Components 25  
Remove Components 24  
Engine Removal 24  
Counterweight Requirement Chart 15  
Hydrostatic Pump & Belt Removal 23  
Hydrostatic Pump Installation 23  
Parking Brake Adjustment 24  
Return to Operation 26  
Solenoid Adjustment 24  
Troubleshooting Engine 22  
Troubleshooting Hydrostatic Pump 21  
No Positive Neutral Position 21  
Straight Line Travel 21  
OWNER SERVICE  
Battery Service 19  
Cleaning 20  
Clutch Burnishing 20  
Engine Service 17  
Change Engine Oil 17  
Check Engine Oil Level 17  
Engine Coolant 17  
Hydraulic Transmission - Change Oil & Filter 19  
Hydrostatic Transmission Service 19  
Lubrication Information 17  
Lubrication Diagram 18  
Lubrication Service Intervals 18  
Return to Operation 20  
Service Engine 17  
GENERAL  
Abbreviations 50  
Bolt Size Chart 50  
Bolt Torque Chart 49  
General Information 4  
Introduction 2  
Obtaining Replacement Manuals 2  
Product Registration 2  
Specifications 4  
Tailwheel Maintenance 18  
PARTS  
Index to Parts Lists 31  
Table of Contents 3  
Warranty - Product 53  
SAFETY  
Dealer Check Lists  
OPERATION  
Delivery (Dealer’s Responsibility) 29  
Pre-Delivery (Dealer’s Responsibility) 29  
Owner Pre-Operation Check List (Owner’s  
Brake & Temperature Lights 12  
Cold Weather Starting Tips 13  
Controls & Switches 12  
Responsibility) 16  
Safety Decals 9, 10  
Hour Meter 12  
Manual Fuel Shut-Off Valve 15  
Moving Disabled Tractor 15  
Safety Rules 5, 6, 7, 8  
Safety Symbols Explained 2  
(Rev. 11/5/2007)  
MAN0646 (7/6/2007)  
Index 51  
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LIMITED WARRANTY  
TM  
Mow’n Machine Zero-Turn Mowers  
Please Enter Information Below and Save For Future Reference.  
Date Purchased: __________________________  
Model Number: __________________________  
From (Dealer):______________________________________  
Serial Number: _____________________________________  
WHAT IS COVERED:  
TM  
Woods Equipment Company (“WOODS”) warrants Mow’n Machine zero-turn mowers, attachments and accessories to be free from defect in  
material and workmanship for the warranty periods listed below.  
FOR HOW LONG:  
Mow’n Machine Model #CZ2242, CZ2252, CZ2461, CZ2361, MZ2552K, MZ2561K, MZ2661K, MZ3761K, MZ3772K, MZ2661KL &  
attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first.  
Purchaser may opt for a warranty of five (5) years from the date of delivery to the original purchaser or 500 hours of operation, whichever occurs  
first. The dealer must specify the special warranty term on the original, dated bill of sale and a copy must be provided with all warranty claims.  
Mow’n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three (3) years from the date of delivery to the  
original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser.  
Mow’n Machine Model #FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the original  
purchaser or 2000 hours of operation, whichever occurs first.  
In addition, Mow’n Machine ME and MZ Series Models, serial number XXXXXXXX300 and above, have a Limited Lifetime Warranty on deck,  
deck cradle, and engine deck for the life of the machine to the original retail purchaser.  
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION  
TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an  
implied warranty lasts, so the above limitation may not apply to you.  
WHO IS COVERED:  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a  
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.  
WHAT IS NOT COVERED:  
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:  
1. Improper operation, improper maintenance, misuse, or an accident;  
2. Any modification or repair by someone other than WOODS, a WOODS’ authorized dealer or distributor, and/or a WOODS’  
authorized service center; or  
3. Repairs made with parts other than those obtained through WOODS.  
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories with respect to which the  
manufacturer provides a separate warranty.  
WHAT WOODS WILL DO TO CORRECT PROBLEMS:  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product  
is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days  
after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the  
purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS  
receives the product.  
OTHER LIMITATIONS:  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the  
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal  
theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill;  
(ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss.  
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its  
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.  
HOW STATE LAW APPLIES:  
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
QUESTIONS:  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061  
800-319-6637 tel  
800-399-6637 fax  
www.WoodsEquipment.com  
F-8045 MM (Rev. 2/11/2011)  
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LIMITED WARRANTY  
TM  
(Mow’n Machine Zero-Turn Mower Replacement Parts)  
TM  
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn  
mowers and attachments to be free from defect in material and workmanship for a period of ninety (90)  
days from the date of delivery of the product to the original purchaser.  
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR  
PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE  
DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not  
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser  
sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party  
purchaser in any way. There are no third party beneficiaries of this Warranty.  
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure  
or loss caused by improper operation, improper maintenance, misuse, or an accident.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement,  
free of charge, of the product if the product is defective or in noncompliance with this Warranty. The  
product must be returned to WOODS with proof of purchase within thirty (30) days after such  
defect or noncompliance is discovered or should have been discovered, routed through the dealer  
and distributor from whom the purchase was made, transportation charges prepaid. WOODS  
shall complete such repair or replacement within a reasonable time after WOODS receives the product.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses,  
arising directly or indirectly from the product, whether such claim is based upon breach of  
contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without  
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business,  
revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;  
or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or  
limitation of incidental or consequential damages, so the above limitations may not apply to you.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,  
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is  
authorized to alter, modify, or enlarge this Warranty.  
This Warranty gives you specific legal rights, and you may also have other rights which may vary from  
state to state.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
©2011 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, Mow’n Machine, and “Tested. Proven. Unbeatable.” are  
trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that  
appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.  
F-8495 MM & Boundary Repair Parts (Rev. 2/11/2011)  
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Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061 USA  
800-319-6637 tel  
800-399-6637 fax  
www.WoodsEquipment.com  
©2007 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. All other  
trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respec-  
tive companies or mark holders. Specifications subject to change without notice.  
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