TM
MOW’N MACHINE
FZ23B
FZ28K
Serial Number 1177489 & Up
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TABLE OF CONTENTS
INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
DEALER CHECK LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
INDEX TO PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . .51
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52
REPLACEMENT PARTS WARRANTY. . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . BACK COVER
!
LEA EL INSTRUCTIVO!
WARNING
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
WARNING
This product contains chemicals,
including lead, known to the State of
California to cause cancer, and birth
defects or other reproductive harm.
Wash hands after handling.
Introduction 3
MAN0875 (2/8/2011)
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SPECIFICATIONS
Engine:
FZ23B. . . . .Briggs & Stratton Vanguard V-Twin, 4-Cycle, Air Cooled
FZ28K. . . . . . . . . . . . . . . . . . . . . . . . .Kawasaki, 4-Cycle, Air Cooled
Horsepower: FZ23B. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 HP
FZ28K. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 HP
Fuel Type:. . . . . . . . . . . Gasoline (minimum 85 octane, unleaded recommended)
Standard Tire Size:
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 x 10.50 - 12
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . .15 x 6.00 - 6 Rib
Recommended Air Pressure:
Front . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 psi
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . .Maximum 18 psi
Fuel Tank Capacity: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.5 Gallons
Power Unit Dimensions: Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50"
Over all Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84"
Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000 lbs
Recommended Mowers:
FZ23B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54", 61"
FZ28K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54", 61"
GENERAL INFORMATION
operating conditions. However, through experience
and these instructions, you should be able to develop
procedures suitable to your particular situation.
■
Some illustrations in this manual show the
The illustrations and data used in this manual were cur-
rent at the time of printing but, due to possible inline
production changes, your machine may vary slightly in
detail. We reserve the right to redesign and change the
machines as may be necessary without notification.
mower with safety shields removed to provide a
better view. The Mow’n Machine should never be
operated with any safety shielding removed.
The purpose of this manual is to assist you in operating
and maintaining your Mow’n Machine. Read it carefully.
It furnishes information and instructions that will help
you achieve years of dependable performance. These
instructions have been compiled from extensive field
experience and engineering data. Some information
may be general in nature due to unknown and varying
Throughout this manual, references are made to right
and left directions. These are determined by standing
behind the equipment, facing the direction of forward
travel.
MAN0875 (2/8/2011)
4 Introduction
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Make sure the driveline spring-activated locking
collar slides freely and is seated firmly in power
unit PTO groove. Make sure the set screws
securely attach driveline to the attachment gearbox
shaft.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
„ The safety interlock system was installed for
your protection. Do not disconnect, disable, over-
ride, or execute any action that would cause this
system to malfunction. If malfunction occurs, stop
all operation and contact dealer for repair.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
„ Remove accumulated debris from this equip-
ment, power unit, and engine to avoid fire hazard.
TRAINING
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ Keep children out of the mowing area and under
the watchful care of a responsible adult other than
the operator.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
„ Data indicates that those operators age 60 years
and above are involved in a large percentage of
riding mower-related injuries. Those operators
should evaluate their ability to operate the riding
mower safely enough to protect themselves and
others from injury.
„ Be sure either the discharge chute, mulching
end cap, or complete vacuum attachment is
installed and in good condition. Replace if dam-
aged.
„ When using weight transfer system, correct
counterweight must be used to maintain stability.
See counterweight chart in power unit manual or
contact dealer.
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
„ When equipped with ROPS, total vehicle weight
with all equipment, ballast, and operator must not
exceed 2,590 lbs.
„
Operators must be instructed in and be capable
„ Inspect and clear area of stones, branches, or
other hard objects that might be thrown, causing
injury or damage.
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
„ Do not mow on wet grass.
„ Never allow children or untrained persons to
operate equipment.
„ While fueling, extinguish all cigarettes, cigars,
pipes, and other sources of ignition.
PREPARATION
„ Never fuel the machine indoors.
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
„ Never fill fuel containers inside a vehicle or a
truck or trailer bed with a plastic liner. Always
place container on the ground away from the vehi-
cle before filling.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
(Safety Rules continued on next page)
MM F-Series (Rev. 8/1/2008)
Safety 5
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Keep hands, feet, hair, and clothing away from
equipment while engine is running. Stay clear of all
moving parts.
(Safety Rules continued from previous page)
„ Remove gas-powered equipment from the truck
or trailer and refuel on the ground. If this is not
possible, then refuel such equipment on a trailer
with a portable container, rather than from a
gasoline dispenser nozzle.
„ When improperly operated, power unit can roll
over or upset. Use of rollover protective structure
(ROPS) with seat belt securely fastened will reduce
the possibility of injury or death if rollover or upset
occurs.
„ Keep the nozzle in contact with the rim of the
fuel tank opening at all times until fueling is com-
plete. Do not use a nozzle lock-open device.
„ Use care when operating with ROPS or sun-
shade around shrubs, trees or other objects that
can become entangled with power unit.
„ If fuel is spilled on clothing, change clothing
immediately.
„ Use extreme care when approaching blind cor-
ners, shrubs, trees, or other objects that may block
your vision.
„ Never over-fill tank. Replace gas cap and tighten
securely.
„ Always comply with all state and local lighting
and marking requirements.
„ Handle fuel carefully; it is highly flammable.
Always use an approved container. Never remove
fuel cap or add fuel while engine is running. Allow
engine to cool before refueling. Wipe up all spilled
fuel before starting engine.
„ Never allow riders on power unit or attachment.
„ Start engine from operator's seat after disen-
gaging power unit PTO and placing steering levers
in neutral.
TRANSPORTATION
„ Look down and to the rear and make sure area
„ Use extra care when loading or unloading the
is clear before operating in reverse.
machine onto a trailer or truck.
„ Do not mow in reverse unless absolutely neces-
sary.
„ Do not operate or transport on steep slopes.
„ Slow down before turning.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Do not operate on slopes greater than 15
degrees (27% grade).
„ Transport power unit facing rearward when
equipped with a sunshade.
„ Mow up and down slopes, not across.
„ If the tires lose traction on a slope, disengage
the blade(s) and proceed slowly straight down the
slope.
OPERATION
„ Keep bystanders away from equipment.
„ Do not stop, start, or change directions sud-
denly on slopes.
„ Keep children out of the mowing area and under
the watchful care of a responsible adult other than
the operator.
„ Do not make sudden changes in speed or direc-
tion which could cause the machine to roll over.
„ Make sure people and objects are clear of
attachment and discharge area before engaging
PTO.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
„ Installation of a grasscatcher assembly will
reduce the stability and maneuverability of the
Mow'n Machine when operating on sloping terrain.
„ Be alert and turn machine off if a child enters
the mowing area.
„ Before and while backing, look behind and
down for children.
„ Do not tow a trailer over 200 lbs. Do not tow a
trailer or add power unit ballast with a combined
weight over 200 lbs. Too much weight can cause
loss of traction or stability on a slope. It can also
reduce parking brake ability. Too much weight will
shorten the hydraulic system life. Never tow a
trailer with a grass collection system attached to
the power unit.
„ Never direct discharge toward people, animals,
or property.
„ Do not operate or transport equipment while
under the influence of alcohol or drugs.
„ Operate only in daylight or good artificial light.
6 Safety
MM F-Series (Rev. 8/1/2008
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
„ Watch for hidden hazards on the terrain during
operation.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Watch for traffic when operating near or cross-
ing roadways.
„ Do not work on mower in tilt-up position unless
lock-up mechanism is in good condition. Replace if
damaged.
„ Uneven terrain could overturn the machine.
„ Do not try to stabilize the machine by putting
your foot on the ground.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate
„ Do not mow near drop-offs, ditches, or embank-
ments. The machine could suddenly roll over if a
wheel goes over the edge or if the edge caves in.
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
„ Make sure attachment is properly secured,
adjusted, and in good operating condition.
„ Do not put Mow’n Machine into service unless
clutch is working properly. When the engine is at
full throttle, PTO-driven accessories must stop
within five seconds after the PTO switch is turned
to “OFF.” See your dealer for replacement
clutches.
„ Do not drive or operate mower in tilt-up posi-
tion. Power unit stability is not adequate and result-
ing loads can damage or cause failure of tilt-up
mechanism.
„ Never leave a running machine unattended.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Moving steering levers rapidly from forward to
reverse or reverse to forward could cause loss of
control.
„ Do not operate power unit with attachment
removed. Attachment is required for power unit
stability.
„ Do not remove radiator cap while engine is hot.
„ Do not change engine governor settings or
overspeed engine.
„ Before attempting to unplug vacuum hoses, dis-
engage PTO, stop power unit, and remove key.
„ Frequently check blades. They should be sharp,
free of nicks and cracks, and securely fastened.
MAINTENANCE
„ Do not handle blades with bare hands. Careless
or improper handling may result in serious injury.
„ Before dismounting power unit, follow these
steps: lower attachment to ground, shut off PTO,
set parking brake, shut off engine, position steer-
ing levers to neutral swing-out position, and
remove key.
„ Your dealer can supply genuine replacement
blades. Substitute blades may not meet original
equipment specifications and may be dangerous.
„ When using a sunshade and lifting hood for
maintenance, use caution around pinch points.
„ Tighten all bolts, nuts, and screws to torque
chart specifications. Check that all cotter pins are
installed securely to ensure equipment is in a safe
condition before putting unit into service.
„ Before attempting to unplug vacuum hoses, dis-
engage PTO, stop power unit, and remove key.
„ Use care to prevent battery acid from contacting
skin.
„ Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery ground
cable (negative -).
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„ Before working underneath, read manual
instructions, securely block up, and check stability.
Secure blocking prevents equipment from drop-
ping due to hydraulic leak down, hydraulic system
failure, or mechanical component failure.
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
(Safety Rules continued on next page)
MM F-Series (Rev. 8/1/2008)
Safety 7
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
(Safety Rules continued from previous page)
„ Never store the machine or fuel container near
an open flame, spark or pilot light such as on a
water heater or other appliance.
„ Battery posts, terminals, wiring insulation, and
related accessories contain lead and lead com-
pounds, chemicals known to the State of California
to cause cancer and birth defects or other repro-
ductive harm. WASH HANDS AFTER HANDLING.
„ Do not run engine indoors. Exhaust gases con-
tain carbon monoxide, an odorless and deadly poi-
son.
STORAGE
„ Remove key and store in a secure location to
prevent unauthorized persons from operating
equipment.
„ Keep children and bystanders away from stor-
age area.
„ Never store equipment where fuel or fumes
could reach an open flame or spark. Allow engine
to cool before storing in an enclosure.
™
8 Safety
MM F-Series (Rev. 8/1/2008
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
1 – 72407
2 – 72404
3 – SERIAL NUMBER PLATE
MODEL NO.
SERIAL NO.
Woods Equipment
Company
Oregon, Illinois, U.S.A.
(Safety Decals continued on next page)
MAN0875 (2/8/2011)
Safety 9
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SAFETY & INSTRUCTIONAL DECALS
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged!
(Safety Decals continued from previous page)
4 – 72408
8 - 07754100
07754100
9 - 72801
5 – 72406
6 – 70376
7 – 72405
BE CAREFUL!
Use a clean, damp cloth to clean safety decals. Avoid spraying too close to decals when using a pressure
washer; high-pressure water can enter through very small scratches or under edges of decals causing them to
peel or come off. Replacement safety decals can be ordered free from your Woods dealer, or in the United
States and Canada call 1-800-319-6637.
10 Safety
MAN0875 (2/8/2011)
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OPERATION
The operator is responsible for the safe operation of
toggle switch to lower the deck and cycle through to the
tilt position. Release switch when deck reaches maxi-
mum tilt position. To lower the deck, push and hold tog-
gle switch until it cycles to the desired cutting height.
NOTE: Power Tilt™ feature must not be used when sit-
ting in the seat.
this Mow’n Machine. The operator must be properly
trained. Operators should be familiar with the power
unit, all attachments that will be used, and all safety
practices before starting operation. Read the safety
rules and safety decals on page 5 through page 10.
„
Operators must be instructed in and be capable
of the safe operation of the equipment, its attach-
ments, and all controls. Do not allow anyone to
operate this equipment without proper instructions.
„ Do not operate power unit with attachment
removed. Attachment is required for power unit
stability.
„ Never direct discharge toward people, animals,
or property.
1. Console decal
2. PTO switch
3. Oil light
6. Hour meter
7. Throttle control
8. Choke
„ Moving steering levers rapidly from forward to
reverse or reverse to forward could cause loss of
control.
4. Brake light
5. Ignition switch
9. Tilt deck switch
Figure 1. Console Control Locations
CAUTION
„ Start engine from operator's seat after disen-
gaging power unit PTO and placing steering levers
in neutral.
Hour Meter
The hour meter is programmed to alert the operator at
various service intervals. The change oil light will flash
at 20 hours (initial break in) and every 100 hours after.
The light will flash for a period of 4 hours (alternating
between hours & change oil) and then resume normal
mode. The hour glass will flash every second indicating
that it’s in running mode.
„ Stop power unit and equipment immediately
upon striking an obstruction. Turn off engine,
remove key, inspect, and repair any damage before
resuming operation.
CONTROLS AND SWITCHES
Service Intervals
20 hrs
Engine oil change (break in)
100 hrs Engine oil change & filter
„ Know your controls and how to stop engine and
attachment quickly in an emergency.
500 hrs Hydraulic oil change & filter (see
hydraulic transmission - change
oil & filter, page 18.)
The Control and Indicator console is located on the
right fuel tank for FZ23B and FZ28K models. This con-
sole contains controls needed to operate this unit. PTO
switch (2) is used to engage attachments: pull up to
engage, push down to disengage.
Brake Lights
The brake light indicates when the brake is engaged.
To ensure light is operating properly, engage parking
brake and turn ignition key switch to the “ON” position.
Control panel brake light (4) should be on.
Deck Height/Power Tilt™
Adjustment Switch
The deck height and Power Tilt™ switch is used with
MXT or MX decks equipped with the Power Tilt™ Kit.
Push the toggle switch forward to raise the deck and
pull back to lower the deck to the desired cutting
height. For Power Tilt operation, pull back and hold the
Safety Switch System
Several safety switches are incorporated in the unit’s
design to prevent it from being started out of NEUTRAL
(handles pivoted outward) or with PTO engaged.
Operation 11
MAN0875 (2/8/2011)
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The PTO control must be in the “OFF” position and the
steering handles in the NEUTRAL position before unit
can be started.
STARTING MOWER OR ATTACHMENT
A safety switch behind the operator’s seat will cause
the engine to stop if the operator leaves the seat with
the PTO or steering handles engaged. The engine will
also stop if the steering handles are moved from NEU-
TRAL while the parking brake is engaged or if the deck
jumper wire is not connected to the wire harness or the
deck safety switch is disengaged.
„ Make sure people and objects are clear of
attachment and discharge area before engaging
PTO.
NOTICE
■
Never engage PTO if the mower blades are
plugged with grass or other material. This may
cause damage to the electric clutch.
STARTING ENGINE
1. With engine running, position throttle at half speed.
2. Engage PTO by pulling up on the PTO switch.
3. Move throttle to full speed and begin operation.
„ Do not run engine indoors. Exhaust gases con-
tain carbon monoxide, an odorless and deadly poi-
son.
NOTE: Starting attachment at lower engine speed will
help prolong the life of the clutch and transmission
components.
To enhance starter life, use short starting cycles not
exceeding 10 seconds. If engine does not start within
10 seconds, stop cranking for 30 seconds; then repeat
starting procedures.
Stopping Mower or Attachment
Push down on PTO switch.
1. Position yourself on the power unit seat.
2. Set parking brake.
NOTE: If attachment does not stop in five seconds, the
unit requires service.
3. Place steering control handles in the NEUTRAL
PRACTICE OPERATION
position (pivoted outward).
4. Place PTO switch in the “OFF” position (down).
5. Place throttle approximately 1/3 open.
6. Turn key to “START”.
„ Never allow children or untrained persons to
operate equipment.
7. Ensure that the alternator and oil pressure lights
are off.
Operating this unit is not difficult once you are familiar
with the use of the controls. Equip the power unit with
the attachment you will be using and practice in a flat
open area at half throttle setting until you are comfort-
able with the controls.
8. Warm up engine several minutes at medium
throttle.
NOTE: Choke as necessary to start. When engine
starts, release key immediately. Pull choke gradually
back until choke is off and engine is running smoothly.
Do not operate attachment until you become proficient
with controls.
NOTE: Allow engine a warm-up period regardless of
the season. Loading a cold engine will shorten its life.
Uneven Terrain Operation
Cold Weather Starting Tips
1. Use proper oil grade for temperature expected.
(Refer to engine manual for oil grade.)
„ Do not operate on slopes greater than 15
degrees (27% grade).
2. Set throttle half way open.
„ Do not stop, start, or change directions sud-
denly on slopes.
3. A warm battery has better starting capacity than a
cold one.
„ Use extreme care and reduce ground speed on
slopes and rough terrain.
4. Use fresh fuel, it is better for starting than leftover
fuel.
12 Operation
MAN0875 (2/8/2011)
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the steering handles are moved, the faster the machine
will move.
Steering Handle Positions
„ Watch for hidden hazards on the terrain during
operation.
NOTICE
Practice steering maneuvers at half throttle.
■
If you become confused during operation,
return both handles to the center NEUTRAL posi-
tion and the power unit will stop.
STEERING HANDLE OPERATION
Forward
Reverse
Both handles forward
Both handles rearward
„ Moving steering levers rapidly from forward to
reverse or reverse to forward could cause loss of
control.
Gentle Right Left handle further forward than right
Gentle Left
360° Left
Right handle further forward than left
Left full rearward / right full forward
Right full rearward / left full forward
„ Do not operate power unit with attachment
removed. Attachment is required for power unit
stability.
360° Right
NOTE: Moving one handle forward with the other han-
dle in NEUTRAL will also result in a 360-degree circle.
However this will cause one drive wheel to dig into the
turf and should be avoided.
NOTE: Speed and direction are controlled with steer-
ing handles. Pushing handles forward will move power
unit forward. Pulling handles to the rear will move the
power unit in reverse. The further forward or rearward
Figure 2. Steering Handle Operation
(Rev. 3/7/2012)
Operation 13
MAN0875 (2/8/2011)
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The weight transfer is designed to place an additional
load on the drive wheels, providing additional traction.
STOPPING ENGINE
1. Attach mower to power unit and set to desired
CAUTION
cutting height.
„ Remove key and store in a secure location to
prevent unauthorized persons from operating
equipment.
2. Torque bolt on both sides to 35 lbs-in.
NOTE: Counterweight is needed to provide adequate
stability. Refer to the chart to determine your power
unit/mower combination, and the amount of counter-
weight required.
1. Place steering handles in the NEUTRAL position
and set parking brake.
2. Move throttle to 1/3 setting.
Counterweights are not required when power unit is
equipped with a grass catcher system.
3. Allow engine to idle for several minutes.
4. Turn key to OFF position and remove.
MOVING DISABLED POWER UNIT
With
ROPS& Grass
Sun
Manually move disabled power unit by following these
steps.
FZ23B
FZ28K
With
ROPS
Mower
Catcher
Shade
1. Locate dump valve on bottom of both hydraulic
pumps.
54" Deck
50
100
100
100
100
150
150
150
150
150
200*
0
2. Turn hex head two full revolutions counter-
clockwise to open valve, using a 5/8 wrench.
61" Deck
100
100
100
150
0
Snow Thrower
Dozer Blade
60" Sweeper
N/A
N/A
N/A
Figure 4. Counterweight Requirement Chart
* - For additional weight use two 73683 counterweights
and one 78025 counterweight cover mounted behind
the engine. See page 44 for parts list and diagram.
DP2
DUMP VALVE
Figure 3. Left Pump Dump Valve
„ Do not tow a trailer over 200 lbs. Do not tow a
trailer or add power unit ballast with a combined
weight over 200 lbs. Too much weight can cause
loss of traction or stability on a slope. It can also
reduce parking brake ability. Too much weight will
shorten the hydraulic system life. Never tow a
trailer with a grass collection system attached to
the power unit.
WEIGHT TRANSFER SYSTEM
■
When using weight transfer system, correct
counterweight must be used to maintain stability.
See counterweight chart Figure 4 or contact dealer.
(Rev. 8/1/2008)
14 Operation
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___ Do not allow riders.
OWNER PRE-OPERATION CHECK LIST
(OWNER'S RESPONSIBILITY)
___ Inspect area and remove stones, branches or
other hard objects that might be thrown, causing
injury or damage.
___ Review and follow all safety rules and safety
decal instructions on pages 5 through 10.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Clean air intake screen. Check air cleaner; ser-
vice if necessary.
___ Check to make sure all shields and guards are
properly installed and in good condition. Be sure
that either the discharge shield or complete vac-
uum attachment is installed.
___ Clean area around oil fill dipstick. Remove dip-
stick and check to be sure oil is in operating
range (between marks on dipstick). Add oil if nec-
essary but Do Not Overfill. Install Dipstick
assembly firmly until cap bottoms out on tube.
Dipstick assembly must always be secured into
fill tube when engine is running.
___ Check that all hardware and cotter pins are prop-
erly installed and secured.
___ Check that equipment is properly and securely
attached to power unit.
___ Check all lubrication points and grease as
instructed in the lubrication information, page 16.
___ Make sure driveline spring-activated locking pin
or collar slides freely and is seated firmly in
power unit PTO spline groove and in gearbox
spline groove.
___ Check hydrostatic fluid level (refer to Owner Ser-
vice section). Check to be sure cooling fins on
hydrostat are clean.
___ Check for grass wrap on PTO shaft. When mow-
ing long grass, remove key and check for grass
wrap around PTO shaft every 30 minutes of oper-
ation.
___ Perform a functional check of the safety interlock
system each time you operate the unit. Place
both steering levers outward, start engine,
engage PTO and then rise up out of the seat; the
engine should die. If it does not, do not operate
unit until the safety interlock system has been
repaired and operates properly.
___ Check to be sure engine is free of dirt and debris.
Pay particular attention to the cooling fins, gover-
nor parts and muffler.
™
Operation 15
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OWNER SERVICE
Change Engine Oil
NOTICE
„ Before performing any service or maintenance,
■
Use care to prevent hot oil from contacting
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery
ground cable (negative -).
bare skin.
1. Run engine to allow oil to become hot. This will
ensure that most foreign materials are in
suspension and will be flushed out with the oil.
„ Before working underneath, read manual
instructions, securely block up, and check stabil-
ity. Secure blocking prevents equipment from
dropping due to hydraulic leak down, hydraulic
system failure, or mechanical component failure.
2. Remove drain plug and drain crankcase.
3. Remove oil filter.
4. Install new oil filter.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
5. Install drain plug and add oil.
NOTE: Refer to the engine manual for oil specifica-
tions, capacity, service rating, and proper grade.
LUBRICATION INFORMATION
CAUTION
1. Do not let excess grease collect on or around
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
parts, particularly when operating in sandy areas.
2. See Figure 5 for lubrication points and frequency or
lubrication based on normal operating conditions.
Severe or unusual conditions may require more
frequent lubrication.
3. Use a lithium grease of #2 consistency with a
MOLY (molybdenum disulfide) additive for all
locations unless otherwise noted. Be sure to clean
fittings thoroughly before attaching grease gun.
One good pump of most guns is sufficient when the
lubrication schedule is followed.
SERVICE ENGINE
NOTE: Follow engine manufacturer recommendations
in engine manual.
Check Engine Oil Level
Lubrication (Service Intervals)
NOTE: Never attempt to check oil level while engine is
running. Serious injury or damage to equipment could
result.
Ref Description
1. Hydrostatic Fluid Level (check)
2. Deck Pivot
Frequency
8 hours
8 hours
1. Park power unit on a level surface.
3. Driveline
80 hours
8 hours
40 hours
8 hours
4. Driveshaft
5. Blade Spindles
6. Front Wheels
2. Stop engine and clean off dirt and dust from
around dipstick.
7. Engine Oil Level (check)
8. Parking Brake
9. Gearbox (under deck)
10. Front Lift Linkage
11. Caster Pivot
8 hours
3. Remove dipstick, check oil level. Oil level should
80 hours
500 hours
40 hours
40 hours
be between marks on dipstick.
4. Add oil as necessary. See engine owner’s manual
for specifications.
16 Owner Service
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Figure 5. Lubrication Diagram
TAILWHEEL MAINTENANCE
Once a year, disassemble tailwheel assembly and
inspect roller bearings:
1. Remove dust cap (2) from top of tailwheel
assembly (1).
2. Remove cotter pin (3) and slotted hex nut (4).
3. Remove wheel fork (10), bearing cones (6) and
remaining hardware from assembly.
4. Inspect bearing cones (6) and bearing cups (7) for
wear and replace if necessary. Replace seals and
washers as necessary.
1. Tailwheel assembly
2. Dust cap
3. Cotter pin
5. Pack bearing cones (6) with a good grade wheel
bearing grease.
4. Slotted hex nut
5. Bushing washer 3/4 x 14 GA
6. Bearing cone
7. Bearing cup
8. Seal
6. Install wheel fork (10) bearing cones (6) and
remaining hardware into assembly as shown.
7. Set bearings by torquing nut to 26 lbs-ft. All bearing
free play should be removed.
9. Spacer
NOTE: Proper bearing adjustment is essential to good
bearing life.
10. Wheel fork
If bearings are loose, casters will wobble and/or slap
side-to-side.
Figure 6. Tailwheel Assembly (Typical)
If bearings are overtightened, loosen hex nut and rap
shaft with a lead hammer to loosen bearings. Readjust
bearings until proper setting is obtained.
Owner Service 17
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3. Remove case drain hose fitting from bottom of
reservoir, located outside of power unit frame.
Allow reservoir to completely drain.
HYDROSTATIC TRANSMISSION SERVICE
NOTICE
■ Keep transmission oil clean. When adding fluid
take precautions to prevent dirt and other foreign
material from entering the system.
4. Remove automotive type filter (Figure 7) by turning
counter-clockwise.
5. Replace filter by turning until gasket is seated; then
NOTE: Check fluid level every 8 hours of operation.
1. Place power unit on a level surface.
turn an additional 3/4 turn.
6. Replace hose fitting and fill reservoir with 5 quarts
of 20W-50 motor oil.
2. Stop engine; remove key and clean off dirt and
dust from around cap on top of hydraulic reservoir,
located behind left tire.
NOTE: The transmissions do not need to be individu-
ally drained; they will drain through the fluid reservoir.
3. Remove cap and look inside reservoir to check
fluid level. Check oil against notch in center of
reservoir; hot oil should be to the top of the divider,
cold oil should be to the bottom of the notch. See
Figure 7.
SERVICE BATTERY
4. Add oil as necessary.
„ Battery posts, terminals, wiring insulation, and
related accessories contain lead and lead com-
pounds, chemicals known to the State of California
to cause cancer and birth defects or other repro-
ductive harm. WASH HANDS AFTER HANDLING.
5. Check cooling fins and fan blades for debris; they
should be free of foreign material. Clean as
necessary.
CAUTION
„ Use care to prevent battery acid from contacting
skin.
Figure 7. Hydraulic Tank
HYDRAULIC TRANSMISSION - CHANGE
OIL & FILTER
Figure 8. Battery Located Under Seat
NOTE: Change oil and filter every 1000 hours under
normal mowing conditions.
Refer to Figure 8.
Clean battery at least once a season by following these
steps:
NOTE: Change oil and filter every 500 hours when
using a grass catcher or when operating in ambient
temperature above 100°F for any extended period.
1. Inspect cables for deterioration and loose
connections.
1. Place power unit on a level surface.
2. Stop engine; remove key.
2. Clean terminals.
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3. Inspect battery to make sure tie-down is tight and
CLEANING
battery is secured in place.
After Each Use
4. Inspect battery case for cracks or leaks; replace
●
●
●
Remove large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
battery if necessary.
5. Test battery with hydrometer; recharge battery if
Inspect machine and replace worn or damaged
parts.
less than 75% charge is indicated.
6. Add water if necessary.
Replace any safety decals that are missing or not
readable.
BURNISH CLUTCH
Periodically or Before Extended Storage
NOTICE
●
Clean large debris such as clumps of dirt, grass,
crop residue, etc. from machine.
■
A new clutch or one that has not been used for
three months, will require burnishing to dress drive
surface. The clutch could fail if you do not accom-
plish the following procedure.
●
Remove the remainder using a low-pressure water
spray.
1. Be careful when spraying near scratched or torn
safety decals or near edges of decals as water
spray can peel decal off surface.
1. Place steering control handles in the neutral
position. Start engine and run at half throttle.
2. Turn clutch switch (PTO) “ON” 30 seconds and
2. Be careful when spraying near chipped or
“OFF” for 30 seconds. Repeat cycle 20 times.
scratched paint as water spray can lift paint.
NOTE: The 30 seconds “OFF” allows clutch surface to
cool.
3. If a pressure washer is used, follow the advice
of the pressure washer manufacturer.
●
●
Inspect machine and replace worn or damaged
parts.
RETURN TO OPERATION
Sand down scratches and the edges of areas of
missing paint and coat with Woods spray paint of
matching color (purchase from your Woods
dealer).
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
●
Replace any safety decals that are missing or not
readable (supplied free by your Woods dealer).
See Safety Decals section on page 9 for location
drawing.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
™
Owner Service 19
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DEALER SERVICE
The information in this section is written for dealer ser-
4. Place steering handles in the neutral position
vice personnel. The repair described here requires
special skills and tools. If your shop is not properly
equipped or your mechanics are not properly trained in
this type of repair, you may be time and money ahead
to replace complete assemblies.
(pivoted outward) and start engine.
5. If drive wheels turn, turn rod out or in until wheel
stops.
6. Tighten jam nut.
7. Repeat steps 3 through 6 for other hydrostatic
pump control arm.
„ Before performing any service or maintenance,
lower attachment to ground, turn off power unit
engine, remove key, and disconnect battery
ground cable (negative -).
1
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
CAUTION
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
Figure 9. Jam Nut on Linkage Rod
TROUBLESHOOTING HYDROSTATIC
PUMP
Straight Line Travel
1. Check tire pressure; tires must have equal air
Loss of Power in Transmission
pressure.
1. Make sure transmission fluid is correct.
2. Check travel; drive forward with both steering
handles full forward at half throttle.
2. Make sure hydrostatic pump and fan blades are
• If travel is not straight, adjust steering handle stop
bolt on opposite side of turn.
clean.
NOTE: Overheating can cause loss of power or
fluid leaks from excess fluid expansion.
• If power unit turns to the left, raise steering stop
bolt on the right.
3. Make sure dump valves are tightened down.
• If power unit turns to the right, raise steering stop
bolt on the left.
NOTE: Transmission fluid can leak by the dump
valve if bypass is not tight. Tighten hex head if
dump valves are loose.
No Positive Neutral Position
If drive wheels travel forward or reverse when steering
handles are in the neutral position (pivoted outward),
adjustment of hydrostatic pumps is necessary.
1. Block up power unit frame so both drive wheels are
off the ground.
2. Release parking brake.
DP4
3. Loosen jam nut (1) on linkage rod as shown in
Figure 9.
Figure 10. Left Side Steering Stop Bolts
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TROUBLESHOOTING ENGINE
PROBLEM
POSSIBLE CAUSE
PTO switch is “ON”
SOLUTION
Engine will not crank
Switch to the “OFF” position
Swing steering handle outward
Steering handles are not in “Posi-
tive Neutral”
Battery is discharged
Starter fuse is blown
Charge or replace battery
Replace fuse
Steering handle switches are out
of adjustment
Listen for the switch “click” and
adjust as necessary
Engine cranks but will not start
Fuel tank is empty
Fill fuel tank
Fuel line or fuel filter is restricted
Ignition fuse is blown
Bleed fuel line or replace fuel filter
Replace fuse
Loose wires or connections
Inspect wire connection and safety
switches
on the deck), or weatherpack jumper)) individu-
ally to determine which switch is defective or not
closed. The weatherpack jumper should be con-
nected to the main wire harness, underneath the
seat pan by the left hand steering pivot linkage if
there is not a deck or a standard deck is
attached.
Engine Dies When Steering Handles
are Engaged
1. Check if parking brake is set.
• Release parking brake.
NOTE: When parking brake is on the system is
designed to kill the engine if either steering handle is
engaged.
• If using the power tilt option and you need to
check the deck safety switch refer to Figure 11
and troubleshooting deck safety switch. If the
deck switch is open the engine will kill when pull-
ing handles in.
NOTICE
■
The following test must be performed with an
accurate voltmeter. The amperage in this circuit is
too low for a test light. This circuit is the ground
side of a relay.
2. Check seat switch and deck safety switch/jumper.
a. Raise seat assembly and secure.
b. Turn key switch “ON”, engage seat switch and
move deck to highest cut height position if
equipped with power tilt deck.
c. Check voltage at the pink and black wires on the
main wire harness where it connects into the seat
switch wire harness. (2 way Packard 56 series con-
nector located underneath seat pan on the right
side next to steering pivot block.)
• If there is voltage at one wire but not the other,
either the switches/jumper are defective or not
fully engaged. The pink and black wires are part
of a series circuit that includes the seat switch
and deck safety switch (on power tilt deck) or
weatherpack jumper.
Figure 11. Power Tilt Deck Safety Switch Layout
3. Check park brake switch.
• If there is voltage on only one wire check each
switch ((seat switch, deck safety switch, (located
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• If there is voltage at both pink/black wires men-
tioned in the previous paragraph, check voltage
at yellow/red parking brake wires with the park
brake off.
pump weighs approximately 8 lbs.; use care when
removing.
HYDROSTATIC PUMP INSTALLATION
• If voltage is not present, the wire between the
seat relay and parking brake switch is uncon-
nected or the seat relay is defective and must be
replaced.
1. Position hydrostatic pump into power unit frame
and secure with two bolts. Apply Loctite® 242 to
threads of the two mounting bolts and torque to 35
lbs-ft.
• If voltage is present at one wire but not the other,
the parking brake switch is defective and must be
replaced.
2. Install sheave onto hydrostatic pump and secure
with taper lock and cap screws. Alternate
tightening each cap screw to 8 ft-lbs. Align sheave
with spring idler to allow for proper belt alignment.
Troubleshooting Deck Safety Switch
3. Install hoses to hydrostatic pump.
1. Pull handlebars in with deck in lowest cutting
4. Install belts and tighten J-bolt for proper belt
height position (1), see Figure 11.
tension.
2. Check that switch is making contact with the height
5. Install steering linkage to control arm on
gauge.
hydrostatic pump.
3. Check that the wires are properly hooked up to
6. Fill hydraulic reservoir with new fluid. Use 20W-50
power unit.
motor oil.
4. Adjust switch bracket location on actuator if
needed (four screws). Make sure height screw
does not bottom out on slot in either direction when
raising or lowering deck.
7. Start engine and disengage parking brake.
8. Open pump dump valve.
9. Slowly push steering levers back and forth 5 to 6
5. Check that screws holding switch to bracket are
times to bleed the hydraulic system.
not too tight and holding lever open.
10. Close pump dump valve.
6. Adjust safety switch lever or replace switch if
11. Adjust neutral position of steering linkage as
necessary.
necessary.
7. After adjustments, check that engine cuts out with
12. Stop engine. Check level of hydraulic reservoir and
deck partially raised.
check for leaks.
13. Remove power unit from stands.
HYDROSTATIC PUMP REMOVAL
NOTE: Removal procedures are the same for both
right and left hydrostatic pumps.
BELT REMOVAL
1. Remove key from switch.
1. Place power unit on a level surface and remove
2. Remove belt shield, if necessary.
3. Remove clutch anti-rotation cable, if necessary.
key.
2. Place power unit on stands to allow access to
bottom of the machine.
4. Loosen idler spring bolt (J-bolt), and derail belt
3. Drain hydraulic reservoir and hydrostatic pumps.
from pulleys.
4. Remove steering linkage from control arm on
5. Remove belts.
hydrostatic pump.
ENGINE REMOVAL
5. Loosen J-bolt and remove belts.
6. Remove hoses from hydrostatic pump. Plug and
cap all fittings on hoses and pump to prevent
contamination.
1. Disconnect throttle cable, battery cables, hoses,
fuel line, and electrical wires from engine.
2. Remove the four engine mounting bolts from
7. Remove sheaves from hydrostatic pump. Remove
1/4 NC x 3/4 bolts from bushing/sheave. Use new
1/4 NC x 3/4 GR5 bolts in holes located 90° from
previously occupied holes, to separate the bushing
from the sheaves.
bottom of power unit frame.
3. Remove belts from the front and rear engine
pulleys. See Belt Removal.
4. Lift engine from the power unit frame.
8. Remove two bolts holding hydrostatic pump to
NOTE: Contact your authorized engine dealer for
frame and remove pump from frame. Hydrostatic
parts and repairs.
22 Dealer Service
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NOTE: Photo in Figure 12 was taken from underneath
the power unit for clarification. All work can be per-
formed from above.
PARKING BRAKE ADJUSTMENT
NOTICE
NOTE: It may be easier to rework clutch if you first
remove the counterweights from the rear of the power
unit.
■
Overtightening the brake can cause internal
damage to the brake linkage.
NOTE: Adjust right and left brakes individually.
3. Place a 9/16 wrench over cap screw (6) on idler
(48) and remove the tension from PTO V-belts (22)
by rotating the wrench clockwise.
1. Disconnect clevis from right parking brake and
brake handle linkages.
2. Adjust left parking brake pull rod until brake rock
shaft lug is perpendicular with the bottom edge of
the frame rail.
4. Remove PTO V-belts (22) from PTO drive sheave
(2).
5. Disconnect electrical wire harness from clutch.
6. Disconnect clutch cable (16) from clutch.
3. Readjust and reconnect clevis for parking brake
handle linkage.
7. Remove cap screw (21), lock washer (50) and
NOTE: Approximately 12 to 13 lbs. of force at the
top of the handle is needed to apply the single
brake.
retaining washer (20) from end of clutch.
8. Remove clutch (19) and clutch spacer (10) from
engine shaft.
4. Reconnect right parking brake rod.
5. Disconnect clevis from left parking brake and brake
handle linkages.
6. Adjust right parking brake pull rod until brake rock
shaft lug is perpendicular with the bottom edge of
the frame rail.
7. Reconnect parking brake rod.
NOTE: Approximately 24 to 26 lbs. of force at the
top of the handle is needed to apply both brakes.
CLUTCH REPAIR
Remove Components
1. Position Mow’n Machine on a level work area.
2. Set parking brake, stop engine, and remove key.
Refer to Figure 12 & Figure 13.
16
21 50 20
2. PTO sheave
6. 3/8 NC x 1-3/4 HHCS
10. Clutch spacer
48
6
16. Cable, clutch stop
19. Electric clutch, mag-stop 1-1/8
20. Retaining washer (FZ28K)
21. 7/16 NF HHCS
22. PTO V-belt set, matched
45. D-Drive hub (FZ23B only)
48. Idler
2
22
DP9
50. 7/16 Lock washer
Figure 12. Clutch and Sheave Assembly
Figure 13. Clutch Assembly
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Install Clutch
1. Install clutch spacer (10) over engine shaft with the
chamfer side towards the engine. See Figure 14.
45
50
10
21
DP11
DP10
10. Clutch spacer (see Figure 14)
21. 7/16 NF HHCS GR5
45. D-Drive hub
Figure 14. Clutch Spacer Installed
2. For FZ23B Only: Align keyway of new D-Drive hub
(45) with key of clutch and press into front of clutch.
See Figure 15 and Figure 16.
50. 7/16 Lock washer
Figure 16. Clutch, D-Drive Hub, & Hardware Installed
6. Check belt alignment and if necessary adjust PTO
sheave on shaft. See Align Belt.
NOTE: If belt alignment is not necessary proceed
to Reassemble Components.
Align Belt
7. Loosen the taper bolts (13), adjust sheave (2), and
tighten bolts to 95 lbs-inch.
Figure 15. D-Drive Hub Installed
NOTICE
■
D-Drive hub must be installed using an arbor
press. When installing, inner race must be sup-
ported or bearing damage may occur.
2. PTO sheave
All Models
13. 1/4 NC x 3/4 HHCS GR5
19. Electric clutch, mag-stop 1-1/8
49. Taper lock
3. Install clutch onto engine shaft.
4. Secure clutch to engine shaft using 7/16 NF cap
screw (21) and lock washer (50) previously
removed.
Figure 17. Align Clutch & PTO Sheave
NOTE: Place a drop of Loctite 242 (blue) on
threads of cap screw before installing.
Reassemble Components
1. Install PTO V-belts (22) over PTO sheave (2) and
5. Torque cap screw to 50 lbs-ft.
clutch (19).
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2. Attach clutch cable (16) to clutch (19) using
hardware previously removed. Make sure nut is in
side of loop of cable and between washers. Cable
must pivot freely, (see Figure 13).
RETURN TO OPERATION
When you have completed service and maintenance
functions, read and comply with these safety mes-
sages before returning unit to operation.
3. Attach electrical wiring harness to clutch.
4. Replace counterweights if removed.
„ Make sure all safety decals are installed.
Replace if damaged. (See Safety Decals section for
location.)
„
Make sure shields and guards are properly
installed and in good condition. Replace if damaged.
19
16
2
22
2. PTO sheave
16. Cable, clutch stop
19. Electric clutch, mag-stop 1-1/8
22. PTO V-belt set, matched
Figure 18. Clutch & Drive Components Reassembled
❖
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ASSEMBLY
1. Install drive tires using five lug bolts (1) from bag of
DEALER SET-UP INSTRUCTIONS
loose parts shipped with machine.
2. Torque lug bolts to 85 lbs-ft.
Drive Tire Pressure:
Assembly of this Mow’n Machine is the responsibility of
the Woods dealer. It should be delivered to the owner
completely assembled, lubricated, and adjusted for
normal cutting conditions.
Set up the Mow’n Machine as received from the factory
with these instructions. Complete the Dealer Check
Lists on page 28 when assembly is completed.
Turf Tires
12 psi
Knobby Tires
Chevron Tires
12 psi
10 - 12 psi
Power Unit Preparation
1. Remove crating from around power unit. Remove
ADJUST STEERING HANDLES
power unit from pallet and place on blocks.
2. Remove Operator’s Manual from power unit frame
and save for original retail purchaser.
NOTE: Dealer must complete and return product
registration card at time of sale.
2
1
Lubrication
NOTICE
■
Running engine without oil will cause engine
failure.
3
1. Check engine oil level (30W).
4
2. Check that oil levels (20W-50) in transmission
DP8
reservoir are full.
NOTE: See Owner Service section for engine,
transmission, and lubrication information.
1. Steering lever
2. Steering lever mount
3. 5/16 NC x 1 Whiz bolt
4. 5/16 Flanged lock nut
Fuel
Fill fuel tank with the correct fuel. Refer to engine man-
ual.
Figure 20. Steering Handle Adjustment
INSTALL DRIVE TIRES
The steering handles are shipped loose, inside the foot
rest.
1. Remove whiz bolt (3) and lock nut (4) from left
steering lever mount (2).
2. Position steering handle (1) to desired location on
steering lever mount (2). The top and middle holes
are for taller operators and the middle and bottom
holes are for shorter operators. Do not tighten
hardware at this time. Repeat steps 1 and 2 for
right steering handle.
1
1. Lug Bolt
3. Rotate handles inward. Align handles with one
another. Torque all hardware to 12 lbs-ft. Make
sure handles stay in alignment.
DP5
Figure 19. Drive Tire Installed
26 Assembly
MAN0875 (2/8/2011)
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Straight Line Travel
INSTALL SINGLE TAILWHEEL
(OPTIONAL)
1. Check tire pressure; tires must have equal air
pressure.
1. Attach pivot mount adapter (1) to rear of power unit
frame using two whiz screws (2) and lock nuts (3).
2. Check travel; drive forward with both steering
handles full forward at half throttle.
2. Attach pivot housing (4) to pivot mount adapter and
power unit frame using four cap screws (5) and
lock washers (6).
• If travel is not straight, adjust steering handle stop
bolt on opposite side of turn.
• If power unit turns to the left, raise steering stop
bolt on the right.
3. Torque hardware to 38 lbs-ft.
4. Inflate tire to 18 psi.
• If power unit turns to the right, raise steering stop
bolt on the left.
DP4
1. Pivot mount adapter
2. 3/8 NC x 1-3/4 Whiz screw GR5
4. Pivot housing
Figure 21. Left Side Steering Stop Bolts
5. 3/8 NC x 4-1/2 HHCS GR5
6. 3/8 Lock washer
Figure 22. Single Tailwheel Installation
❖
Assembly 27
MAN0875 (2/8/2011)
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DEALER CHECK LISTS
PRE-DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
DELIVERY CHECK LIST
(DEALER’S RESPONSIBILITY)
___ Show customer how to make adjustments.
Inspect the equipment thoroughly after assembly to
make sure it is set up properly before delivering it to the
customer. The following check list is a reminder of
points to inspect. Check off each item as it is found sat-
isfactory, corrections are made, or services are per-
formed.
___ Instruct customer how to lubricate and explain
importance of lubrication.
___ Point out the safety decals. Explain their meaning
and the need to keep them in place and in good
condition. Emphasize the increased safety haz-
ards when instructions are not followed.
___ Check that all safety decals are installed and in
good condition. Replace if damaged.
___ Present Operator's Manual and request that cus-
tomer and all operators read it before operating
equipment. Point out the manual safety rules,
explain their meanings, and emphasize the
increased safety hazards that exist when safety
rules are not followed.
___ Check that all shields and guards are properly
installed and in good condition. Replace if dam-
aged.
___ Properly attach implement to power unit and
make all necessary adjustments.
___ Show customer how to make sure driveline is
properly installed and that spring-activated lock-
ing pin or collar slides freely and is seated in
groove on power unit PTO shaft.
___ Check all bolts to be sure they are properly
torqued.
___ Check that all cotter pins and safety pins are
properly installed. Replace if damaged.
___ Show customer the safe, proper procedures to be
used when mounting, dismounting, and storing
equipment.
___ Check and grease all lubrication points.
___ Check the level of gearbox fluids before delivery.
___ Make customer aware of optional equipment
available so that customer can make proper
choices as required.
___ Run unit immediately following set-up to double-
check systems operation including hydrostatic
neutral and safety switch system (page 11).
___ Check all fluid levels. See Lubrication, page 26.
___ Check tire pressure. See Drive Tire Pressure,
page 26.
❖
MAN0326 (12/28/2007)
28 Dealer Check Lists
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Parts Index
Mow’n Machine
FZ23B, FZ28K
FZ23B, FZ28K FRAME ASSEMBLY . . . . . . . . . . . . . . . . . . . . 30 & 31
ENGINE ASSEMBLY
FZ23B (Briggs Vanguard Gas Engine 23hp) . . . . . . . . 32 & 33
FZ28K (Kawasaki Gas Engine 28hp) . . . . . . . . . . . . . 34 & 35
HYDRAULIC RESERVOIR & HOSES. . . . . . . . . . . . . . . . . . . 36 & 37
HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
PTO, PUMP & CLUTCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . 38 & 39
SEAT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
TAILWHEEL ASSEMBLY
Single Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Wide Stance Tailwheel Assembly . . . . . . . . . . . . . . . . . . . . . 41
BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 & 43
HEADLIGHT KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
COUNTERWEIGHT MOUNT KIT . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
STEERING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WIRING DIAGRAM
FZ23B Wiring Diagram (SN 1177489 & Up). . . . . . . . . 46 & 47
FZ28K Wiring Diagram (SN 1177489 & Up). . . . . . . . . 48 & 49
MAN0875 (2/8/2011)
Parts 29
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FZ23B, FZ28K FRAME ASSEMBLY
30 Parts
MAN0875 (2/8/2011)
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FZ23B, FZ28K FRAME ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
Fuel tank, LH
REF PART
QTY
DESCRIPTION
3/8 NC x 3-1/2
HHCS full thread - GR5
Weight transfer sleeve
Weight transfer pin
5-Link chain
1
2
78331
1
1
2
1
1
2
2
1
1
2
1
1
1
1
1
38
24660
2
78330
78333
73427
73428
73898
71144
73443
73891
73827
-------- *
70274
70733
78042
78043
Fuel tank, RH Gas
Fuel cap
39
40
41
42
43
44
45
46
47
48
49
50
51
73896
73895
71170
6698 *
839 *
4
2
2
4
4
2
2
1
2
2
2
2
4
3
4
Left fender cover
5
Right fender cover
Weight transfer arm
Extension spring
3/8 NC Hex lock nut
3/8 NC x 1" HHCS - GR5
1/2 x 1" Bushing
6
7
73581
3598 *
72410
71444
73217 *
73163
72411
-------- *
8
Debris screen, (optional)
Footrest (includes items 44, 50)
Deck bracket
1/2 Flat washer
9
Pivot Rod
10
11
12
13
14
15
Rubber bumper
Battery (details on page 47 & 49)
Terminal boot
1/8 x 3/4 Cotter pin
5/16 NC Flange whiz nut
Footrest tread
Battery hold down
Negative battery cable
3/8 NC x 1/2 Hex flange head screw
(optional)
Positive battery cable
w/ terminal boot
52
53
54
55
56
57
59
73962
3184 *
1985 *
78086 *
62155 *
6778 *
71313
1
3
1
2
2
2
1
Trim lock, 19", (optional)
1/4 NC x 1-1/4 HHCS - GR5
1/4 Standard lock washer
Battery bolt
16
17
18
19
73714
75520
71475
73542 *
1
1
1
8
Seat support channel
Switch deck
Bosch style relay
#10-24 x 1/2 Hex head
machine screw
5/16 NC x 2-3/4 HHCS - GR5
5/16 NC Hex lock nut
20
21
22
35710
75517
78069
5
1
1
1
1
2
1
1
1
8
8
#10-24 Nylok nut
Console
Steering safety switch mount -
Right hand
Choke cable
60
71314
1
Steering safety switch mount -
Left hand
23 01563700
24 75472
25 08841200
Key switch, gas
Throttle cable (round knob)
Indicator light
61
63
64
75105
75516
78285
2
1
1
1
1
1
2
2
1
1
1
1
1
1
Steering safety switch
Console decal
5/16 NC x 3/4 Button head screw
Switch cap
26
27
28
29
30
31
32
33
34
35
36
37
75196
73902
72262
6096 *
2472 *
Key
Hour meter
65 07517700
66 06517400
PTO Switch
Panel nut
5/16 NC x 3/4 HHCS - GR5
5/16 Standard lock washer
67
75546
Glide, felt
68 07511400
70 07064500
Bushing
4378 * 10 5/16 Standard flat washer
Fitting, barb 5/16" w/screen
Boot
301300 *
72474
70070
1326 *
70624
71145
4
4
2
2
2
2
1/4 NC x 3/4 Truss head bolt
1/4-20 U-tapped spring nut
3/8 x 3/4 Pin
71
72
75553
78335
78334
75368
75378
75380
Roll over vent
73
Grommet, remote vent
Decal, Woods
1/8 x 1/2 Cotter pin
NS
NS
NS
3/4 x 18 GA Washer
3/4 External retainer
Decal, FZ23B
Decal, FZ28K
NS - Not Shown
* Standard hardware, obtain locally
MAN0875 (2/8/2011)
Parts 31
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FZ23B ENGINE ASSEMBLY
32 Parts
MAN0875 (2/8/2011)
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FZ23B ENGINE ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
1
1
Briggs Vanguard gas engine 23 hp
Engine 386447 type 0212 trim G1
23
24
25
-------- *
2
1
4
1/4 NC x 3/4 HHCS GR5
1/4 x 1-1/4 Key
3886
2
1000606
1000607
75470
73945
70939
-----
1
1
Air filter
-------- *
3/8 NC x 1/2
Hex flange head screw - GR5
Air filter - pre cleaner
Muffler
3
4
5
6
26
27
28
29
30
31
32
35
36
37
38
39
40
41
42
43
44
15041 *
838 *
4
4
2
4
4
4
4
2
6
2
2
1
2
4
2
2
4
1/4 NC x 1-1/2 HHCS - GR5
3/8 Lock washer
2
1
4
Exhaust gasket
Oil filter
839 *
3/8 NC x 1 HHCS GR5
5/16 NC x 1-3/4 HHCS GR5
5/16 SAE Flat washer
5/16 Lock washer
M8 x 1.25P x 20 mm
Socket head cap screw
4528 *
21109 *
2472 *
4529 *
71206 *
72474
5336 *
64825 *
75310
64825 *
1985 *
70065 *
-----
10
11
12
13
14
15
74076
75468
75187
75467
73672
73671
1
1
1
1
1
1
2
1
1
1
1
Spacer
Inner panel shield
Drain valve
5/16 NC Hex nut
1/4 NC x Hex flange screw
1/4 NC Spring nut
Muffler shield
Left hood support
Right hood support
Hood latch
1/4 Flat washer
14 NC x 3/4 HHCS GR5
Engine solenoid relay
1/4 NC x 3/4 HHCS GR5
1/4 Lock washer
16 09079500
17
18
19
20
70311
75484
75514
34440
Fuel filter
Front drive sheave
Belt shield
1/4 NC Whiz nut
Bushing H
3/8 NC x 3/4 Bolt GR5
Lock washer M8
-----
* Standard hardware, obtain locally
MAN0875 (2/8/2011)
Parts 33
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FZ28K ENGINE ASSEMBLY
34 Parts
MAN0875 (2/8/2011)
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FZ28K ENGINE ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
Washer, 1/4 flat
A
1
21536100
-----
1
1
Spark plug (not shown)
30
31
32
33
5336 *
2
4
4
4
1
1
2
2
1
4
2
2
1
1
4
2
4
1
2
2
1
1
6
6
2
2
Kawasaki gas engine 28 hp
(spec no. FH770D-ESO4-R)
29751 *
1985 *
70065
HHCS, M8 - 1.25 x 35 mm GR8.8
Washer, 1/4 lock
2
3
72859
75215
75214
75212
75213
75385
62259
71812
4528 *
----- *
1
1
1
1
1
1
2
1
4
4
6
4
1
1
1
1
2
6
1
1
4
2
Oil filter
Nut, 1/4 NC whiz
Air filter safety element (not shown)
Air filter (not shown)
Air cleaner housing (incl. elements)
Air cleaner mounting bracket
Air intake hose
34 1004104
Key, 1/4 x 1/4 x 1-3/4
Sheave, 3V 2 grv 4.00 OD
Bushing H 1"
35
36
36A
37
38
39
40
41
42
43
75484
34440 *
----- *
4
5
1/4NC x 3/4 HHCS GR5
Belt guard
6
75514
15042 *
838 *
7
Hose clamps 2"
3/8 NC x 3/4 HHCS GR5
Washer, 3/8 lock
8
Fuel filter
9
5/16 NC x 1-3/4 HHCS GR5
Washer, .38 x .875 x .160
Washer, 5/16 lock
73163
73671
73672
----- *
Nut, 5/16 NC flange whiz
Hood support, right
Hood support, left
10
11
12
13
14
16
17
18
19
26
27
28
29
2472 *
4529 *
75366
75325
75312
75469
75364
-----
Nut, 5/16 NC hex
Screw, tapping 3/8 NC x 1/2 flange
Rubber latch
O-Ring
44 09079500
Drain valve
45
50
51
52
54
55
56
57
58
59
73542 *
75388
----- *
-----
Screw, 10-24 x .50 machine
Air filter bracket
Sleeve, 1.135 x 1.500 x 1.25
Muffler
5/16 NC x 3/4 HHCS GR5
HHCS, M8 x 14 mm Flanged
Solenoid
Exhaust gasket
Nut, M8 x 1.25 flange
Muffler shield - inner
Muffler shield - outer
1/4 NC x 3/4 HHCS GR5
Screw, 1/4 - 20 Hex flange
75310
75311
-----
75468
75467
64825 *
71206
Stub shaft
M8 Lock washer
72474
-----
1/4 NC Spring nut
7/16 NC x 1" GR5 HHCS
7/16 Lock washer
-----
* Standard hardware, obtain locally
MAN0875 (2/8/2011)
Parts 35
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HYDRAULIC RESERVOIR & HOSES
36 Parts
MAN0875 (2/8/2011)
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HYDRAULIC RESERVOIR & HOSES PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
Hydraulic reservoir
15
16
17
19
20
316016
4
2
2
1
1
Adapter, 3/4 JICM x 7/8 ORBM
Adapter, 9/16 ORBM x 3/4 JICM
Elbow, 9/16 ORBM x 9/16 JIMCM
Hose - Right, top pump front motor
1
2
75477
75489
838 *
1
1
3
3
1
4
1
1
315031
62367
75496
75495
Cap w/breather
5
3/8 Lock washer
6
59077 *
75527
61
3/8 NC Center lock nut
Filter, hydraulic oil
Hose - Right, bottom pump back
motor
10
11
12
13
Adapter, 3/4 JICM x 3/4 ORBM
Hose assembly - suction
Hose assembly - Case drain
21
75494
1
Hose - Left, side
75482
75483
* Standard hardware, obtain locally
HYDRAULIC DIAGRAM
MAN0875 (2/8/2011)
Parts 37
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PTO, CLUTCH & PUMP ASSEMBLY
38 Parts
MAN0875 (2/8/2011)
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PTO CLUTCH & PUMP ASSEMBLY PARTS LIST
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
1
1
73746
1
1
1
1
2
6
Splined power shaft (FZ28K) -or-
Splined power shaft (FZ23B)
PTO sheave
24
25
26
27
31
32
33
6698 *
6
2
2
1
1
2
1
3/8 NC Center lock nut
HHCS
73825
75358
3886 *
78044
920 *
31138 *
73416
75362
75476
73826
73715
2
Idler sleeve
4
Key 1/4 x 1-1/4
PTO Idler Arm (includes item 42)
3-1/4 x 5/8 x 1-5/8 Idler
Extension spring
5
1" Pillow block bearing w/set screw
HHCS
6
7
565 *
3/8 Flat washer
Spring Lug (F21D/F25L)(73743,
73745)
15
11
10
8
838 *
3/8 Lock washer
34
35
36
37
41
42
43
44
45
46
47
48
49
50
51
52
75402
75543
75538
73964
71156
74068
73745
73743
74074
75194
75363
75360
34440
5664
1
1
2
2
1
2
1
1
1
2
2
1
1
1
Drive V-belt
9
835 *
3/8 NC Hex nut
Pump LH (includes fan)
Fan
10
11
12
13
14
15
16
17
18
19
20
-------- *
58567 *
73425
1/4 NF Socket head set screw
°
2
1
Key, 5 mm x 25 mm
3/8 NC x 6 hook bolt
Bushing idler arm
Spring lug (FZ28K)
Spring lug (FZ23B)
D-Drive (FZ23B)
Bushing 17 mm
Collar set 1" ID
Idler
Bearing guard
2457 * 10
5336 *
HHCS
1/4 Flat washer
70065 *
73758
75507
75403
74075
70355
4
1
1
2
1
1
1/4 Whiz nut
Cable, clutch stop
Drive idler arm (includes item 42)
Pump sheave
Electric clutch, mag-stop 1-1/8
Retaining washer
(FZ28K)
Bushing 1"
7/16 Lock washer
21
21
62533
71826
1
1
7/16 NF x 2 HHCS GR5 (FZ23B) -or-
75537 AR Seal kit
75542 Pump RH (includes fan)
7/16 NF x 1-1/2 HHCS GR5
(FZ28K)
1
22
23
78095
1
6
PTO V-belt set, matched
HHCS
* Standard hardware, obtain locally
AR As required
12169 *
MAN0875 (2/8/2011)
Parts 39
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SEAT & HOOD ASSEMBLY
REF PART
QTY
DESCRIPTION
1
2
75239
1
2
4
4
2
1
2
2
1
1
2
2
1
1
1
Seat pan
75225
4378 *
FA220 *
73581
72410
854 *
Suspension seat
5/16 Flat washer
5/16 Nylok nut
Pivot bushing
Pivot rod
4
5
6
7
8
1/2 Flat washer
1/8 x 3/4 Cotter pin
Prop rod
REF PART
QTY
DESCRIPTION
9
71630 *
78098
25
26
27
28
29
30
31
32
33
34
35
75273
1
1
1
1
1
1
1
1
1
1
4
1
1
2
Kit, arm rest (LH and RH included)
Kit, seat cushion
10
75501
75272
75275
75505
75502
75503
75504
75512
75473
11 07534100
12 07533000
Rod clip
Kit, back seat cushion
Kit, track
Rubber bumper
5/16 NF nut
13
14
15
17
5283 *
24408 *
21170
Arm pad
5/16 NC x 1-1/2 HHCS
5/16 NC Hex nut
Switch
Plunger
78057
Hood assembly
Spring
(includes items 18 & 19)
Trim lok 40.5"
19
20
73944
1
8
2
2
2
Foam cowl seal
3/8 NC x 3/4 HHCS
Foam seal 24"
Hood latch
Baffle
15042 *
----- *
Screw #10 -32 self tapping x 7/16
Knob, seat adjustment (Not shown)
Decal, Woods (not shown)
Decal, Mow’n Machine FZ (not shown)
21 00932300
22 09079500
36 1025871
37
38
75368
75370
23
-------- *
#10-24 x 1-1/2
Socket head cap screw
24
53110 *
4
#10-24 x 1/2 Socket head cap screw
* Standard hardware, obtain locally
40 Parts
MAN0875 (2/8/2011)
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TAILWHEEL ASSEMBLY
Single Tailwheel Assembly
Wide Stance Tailwheel Assembly
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
71126
1
1
2
2
1
1
1
2
2
1
1
1
1
1
1
1
1
4
4
2
2
2
Pivot mount adapter
3
4
5
6
7
8
9
3585
4
4
2
2
2
4
4
2
2
2
2
2
2
2
2
4
1
1
2
1
1
1
4
Bearing cup
73741
3585
Pivot housing
3586
70328
Bearing cone
Bearing cup
Seal, 1.5 x 2 x .187
Spacer, 1.013 x 1.5 x .375
Wheel fork
3586
Bearing cone
70086
70328
Seal, 1.5 x 2 x .187
Spacer, 1.013 x 1.5 x .375
Wheel fork
73818
70086
05435700
3598 *
Bearing, 25 mm x 52 mm x 15 mm
1/2 Flat washer
73818
05435700
3598 *
Bearing, 25mm x 52 mm x 15 mm
1/2 Flat washer
10 07147800
11 09231800
Wheel & tire assembly tire, 15 x 6-6
Spacer - wheel
10 07147800
11 09231800
Wheel and tire assembly, 15 x 6-6
Spacer - wheel
12
13
14
15
16
17
21
22
23
24
25
26
27
28
765 *
1/2 NC Lock nut
38107
70417
5849
1/2 NC x 9 HHCS
12
13
14
15
16
17
18
19
20
21
22
765 *
1/2 NC Lock nut
Bushing washer
38107
70417
5849
1/2 NC x 9 HHCS
Bushing washer
3/4 NF Slotted hex nut
Dust cap
70332
64291 *
839 *
3/4 NF Slotted hex nut
Dust cap
Cotter pin, 5/32 x 1
3/8 NC x 1 HHCS GR5
Axle beam (includes item #22)
Rear axle pivot
70332
64291 *
12915 *
838 *
Cotter pin, 5/32 x 1
3/8 NC x 4-1/2 HHCS GR5
3/8 Lock washer
70336
73740
74065
70602
855 *
Oilite bushing
6698 *
920 *
3/8 NC Lock nut
Washer, 1/2 x 2-1/4
1/2 Standard lock washer
1/2 NC x 1 HHCS full thread GR5
3/8 Lock washer
3/8 NC x 1-3/4 HHCS GR5
Tailwheel spacer
78058
25475 *
838 *
* Standard Hardware, Obtain Locally
* Standard Hardware, Obtain Locally
MAN0875 (2/8/2011)
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BRAKE ASSEMBLY
REF
PART
QTY
DESCRIPTION
REF
PART
73955
QTY
DESCRIPTION
8
----- * 2 Key, woodruff 3/16 x 1
1
1
2
2
23 x 10.50 Turf tire & wheel -or-
9
73440
70022
73829
73439
73442
73710
2
3
1
1
1
1
1
1
1
1
Brake actuator bar
Yoke
78055
23 x 10.50 Low pressure knobby tire
& wheel -or-
10
11
12
13
14
1
74093
1
1
23 x 10.50 Chevron tire & wheel
(right)
Brake rod - RH
Brake rod - LH
Bar, parking brake
Brake actuator
Sintered bushing
Parking brake lever
Parking brake lever - Grip
Brake switch
1
1
1
74097
75101
78070
23 x 10.50 Chevron tire & wheel (left)
23 x 10.50–12 Turf tire only
23 x 10.50–12 Low pressure knobby
tire only
15 01522000
16
17
18
19
20
21
73441
75393
71148
1
1
2
3
75102
78068
23 x 10.50 Chevron tire only
12 In. spoked wheel rim
1 NF Hex patch lock nut
2
2
2
06541900
75581
73943 * 10 Wheel bolt
Brake repair kit (includes shoes,
springs, retainers, and keeper studs
for one wheel)
6250 * 8 5/16 NC x 1-1/4 HHCS - GR5
2472 * 8 5/16 Standard lock washer
*Standard Hardware, Obtain Locally
N/S - Not Serviced Separately
4
7
75579
75580
2
2
Brake drum
Adapter plate
42 Parts
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BRAKE ASSEMBLY PARTS LIST (CONTINUED)
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
3/16 x 1-1/8 Spring pin
23
24
25
26
27
28
29
30
31
2985 *
1
6
3
1
7
8
1
2
2
1/4-28 Tapered thread grease fitting
3/32 x 1/2 Cotter pin
32
33
34
35
36
37
38
39
40
4115 *
1
2
2
2
8
1
1
1
1
3145 *
70024
3231 *
12169 *
6698 *
835 *
6096 *
6778 *
75487
639 *
5/16 NC x 3/4 HHCS - GR5
5/16 NC Hex lock nut
Wheel motor
Clevis pin
3/8 NC x 2 HHCS - GR5
3/8 NC x 1-1/4 HHCS - GR5
3/8 NC Hex lock nut
1/2 NC x 2-1/2 HHCS - GR5
5/16 NC Jam nut
62149 *
74043
74044
4378 *
3/8 NC Hex nut
5/16 NC x 2-1/2 Hex turnbuckle
Lower link rod
35709 *
35710 *
10-24 x 3/4 Pan head machine screw
10-24 Nylok nut
5/16 Flat washer
* Standard Hardware - Obtain Locally
HEADLIGHT KIT (OPTIONAL)
REF PART
73938
QTY
DESCRIPTION
Headlight kit
REF PART
QTY
DESCRIPTION
5/16 Flat washer
7
8
4378 *
4
2
2
8
1
2
3
4
5
6
73937
73936
1
1
2
4
4
4
Light bracket - left
Light bracket - right
Rect. work light with switch
Button bumper
5288 *
1985 *
1/4 NC Hex nut
1/4 Lock washer
Plastic tie
9
73935
10
-------- *
07516000
6096 *
* Standard hardware, obtain locally
5/16 NC x 3/4 HHCS
5/16 Lock washer
NOTES: Headlight power outlets are located near the
steering pivot blocks.
2472 *
MAN0875 (2/8/2011)
Parts 43
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COUNTERWEIGHT MOUNT KIT
REF PART
QTY
DESCRIPTION
A
70980
Counterweight mount kit
(no weights included)
1
2
3
4
5
6
7
8
71063
71123
71156
1
1
2
4
4
Weight mount
Weight strap
.375-16 x 6" Hook bolt
3/8 NC x 1 HHCS
3/8 NC Flange nut
839 *
66885
71512
** 50 lb. Counterweight
565 *
838 *
NOTES:
2
2
3/8 Flat washer
3/8 Lock washer
** Refer to counterweight requirement chart on
page 14 to determine the amount of counterweight
required for your mower and equipment. One counter-
weight is provided on the power unit, others are avail-
able from your Woods Dealer.
* Standard hardware, obtain locally
Extra Counterweights
REF PART
QTY
DESCRIPTION
A
B
C
D
E
73683
2
1
2
2
2
Counter weight
78025
-------- *
--------
Counter weight cover
3/8 NC x 5 HHCS GR5
3/8 Flat washer
-------- *
3/8 NC Lock washer
* Standard hardware, obtain locally
44 Parts
MAN0875 (2/8/2011)
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STEERING ASSEMBLY
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
1
2
73023
2
2
4
4
2
2
1
1
8
2
4
2
2
4
Steering lever (includes items 5 & 6)
Steering lever mount
5/16 NC x 1.0 Whiz bolt
5/16 NC Flanged lock nut
Foam handle grip
Vinyl cap
18
20
21
22
23
75488
2
4
4
2
2
2
2
4
8
4
4
Dampener
73030
73178
2472 *
30515
75511
33654
5/16 Standard lock washer
M8 x 1.25P Hex nut
3
4
73163
Steering control link
5
09246800
09211400
75458
5/16 NF Jam nut
6
24 08960700
25 09107800
5/16 NF RH Female rod end
5/16 NF LH Female rod end
5/16 NC x 1-1/2 HHCS, GR5
5/16 Standard flat washer
5/16 NC Hex lock nut
7
Steering pivot - right
Steering pivot - left
1/2 Nylon bushing
Nylon washer
8
75459
26
27
28
31
24408 *
4378 *
6778 *
--------
9
71323
11
12
13
14
15
70423
72886
Nylon washer
5/16 NC x 1-1/2 HHCS, GR5
full thread
3598 *
70162
1/2 SAE Washer
32
4529 *
4
5/16 NC Hex nut
Compression spring
1/2 NC Lock nut
765 *
* Standard hardware, obtain locally
MAN0875 (2/8/2011)
Parts 45
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46 Parts
MAN0875 (2/8/2011)
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FZ23B WIRING DIAGRAM PARTS LIST
SN 1177489 & UP
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
12
13
14
71385
71387
78043
1
1
1
Fuse - 30 amp auto
Fuse - 7.5 amp auto
75515
01563700
75196
1
1
1
2
1
FZ23B/FZ28K Wiring assembly
Ignition switch
1
Positive battery cable
w/ terminal boot
Ignition key
2
3
08841200
--------
Indicator light
15
16
78042
75310
75324
75390
75392
75521
75419
75550
75520
1
1
1
1
1
1
1
1
1
Negative battery cable
Engine solenoid relay
Ground wire solenoid
Positive cable, short
Boot (not shown)
Jumper
Battery 12V side post, group 70, 450 -
500 CCA (obtain locally)
17
18
4
5
73046
72262
75105
75502
73902
71475
71148
1
1
2
1
1
1
1
Diode assembly
PTO Switch
18A
19
20
20
21
6
Steering safety switch
Seat switch
8
Deck switch
9
Hour meter
Deck switch, 39"
Switch
10
11
Bosch style relay
Brake switch
MAN0875 (2/8/2011)
Parts 47
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48 Parts
MAN0875 (2/8/2011)
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FZ28K WIRING DIAGRAM PARTS LIST
SN 1177489 & UP
REF PART QTY
DESCRIPTION
REF PART QTY
DESCRIPTION
12
13
14
71385
71387
78043
1
1
1
Fuse - 30 amp auto
Fuse - 7.5 amp auto
A
1
75232
01563700
75196
1
1
1
2
1
FZ23B/FZ28K Wiring assembly
Ignition switch
Positive battery cable
w/ terminal boot
Ignition key
2
3
08841200
--------
Indicator light
15
16
17
18
18A
19
20
21
21
22
78042
75310
75324
75390
75392
75309
75521
75419
75550
75520
1
1
1
1
1
1
1
1
1
1
Negative battery cable
Engine solenoid relay
Ground wire solenoid
Positive cable, short
Boot (not shown)
Engine wiring harness jumper
Jumper
Battery 12V side post, group 70, 450 -
500 CCA (obtain locally)
4
5
73046
72262
75105
75502
73902
71475
71148
1
1
2
1
1
1
1
Diode assembly
PTO Switch
6
Steering safety switch
Seat switch
8
9
Hour meter
Deck switch
10
11
Bosch style relay
Brake switch
Deck switch 39"
Toggle switch
MAN0875 (2/8/2011)
Parts 49
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
SAE 5
A
SAE 2
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
Coarse Thread
Marking on Head
Metric 8.8 Metric 10.9
Fine Thread
Marking on Head
Metric 8.8 Metric 10.9
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
8
N-m
lbs-ft
6
N-m
lbs-ft
8
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
11
29
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
50 Appendix
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa.........................................................Mega Pascal
N.......................................................................Newton
NC......................................................National Coarse
NF ...........................................................National Fine
NPSM.....................National Pipe Straight Mechanical
NPT.......................................... National Pipe Tapered
NPT SWF .........National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY...................................................... Power-Beyond
psi..........................................Pounds per Square Inch
PTO..................................................... Power Take Off
QD....................................................Quick Disconnect
RH..............................................................Right Hand
ROPS........................... Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE..........................Society of Automotive Engineers
UNC .....................................................Unified Coarse
UNF...........................................................Unified Fine
UNS......................................................Unified Special
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH.................................................................Left Hand
LT........................................................................... Left
m......................................................................... Meter
mm................................................................Millimeter
M.......................................................................... Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 51
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INDEX
ASSEMBLY
Dealer Set-Up Instructions 26
Owner Pre-Operation Checklist (Owner’s
Responsibility) 15
Practice Operation 12
Install Single Tailwheel (Optional) 27
Uneven Terrain Operation 12
Safety Switch System 11
Start Engine 12
DEALER CHECK LISTS
Delivery (Dealer’s Responsibility) 28
Cold Weather Starting Tips 12
Start Mower or Attachment 12
Stop Mower or Attachment 12
Steering Handle Operation 13
Steering Handle Positions 13
Stopping Engine 14
Pre-Delivery (Dealer’s Responsibility) 28
DEALER SERVICE
Belt Removal 22
Clutch Repair
Align Belt 24
Install Clutch 24
Weight Transfer System 14
Reassemble Components 24
Remove Components 23
Engine Removal 22
OWNER SERVICE
Burnish Clutch 19
Hydrostatic Pump Installation 22
Hydrostatic Pump Removal 22
Parking Brake Adjustment 23
Return to Operation 25
Troubleshooting Engine 21
Troubleshooting Hydrostatic Pump 20
No Positive Neutral Position 20
Straight Line Travel 20
Change Engine Oil 16
Cleaning 19
Hydraulic Transmission - Change Oil & Filter 18
Hydrostatic Transmission Service 18
Lubrication Information 16
Lubrication Diagram 17
Lubrication Service Intervals 16
Return to Operation 19
Service Battery 18
GENERAL
Service Engine 16
Abbreviations 51
Check Engine Oil Level 16
Tailwheel Maintenance 17
Bolt Size Chart 51
Bolt Torque Chart 50
General information 4
Introduction 2
PARTS
Parts Index 29
Obtaining Replacement Manuals 2
Product Registration 2
Specifications 4
SAFETY
Dealer Check Lists
Delivery (Dealer’s Responsibility) 28
Pre-Delivery (Dealer’s Responsibility) 28
Table Of Contents 3
Warranty - Product 53
Owner Pre-Operation Checklist (Owner’s
Responsibility) 15
OPERATION
Safety & Instructional Decals 9, 10
Safety Rules 5, 6, 7, 8
Brake and Temperature Lights 11
Controls and Switches 11
Moving Disabled Power Unit 14
Safety Symbols Explained 2
52 Index
MAN0326 (12/28/2007)
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LIMITED WARRANTY
TM
(Mow’n Machine Zero-Turn Mower Replacement Parts)
TM
Woods Equipment Company (“WOODS”) warrants replacement parts for Mow’n Machine zero-turn
mowers and attachments to be free from defect in material and workmanship for a period of ninety (90)
days from the date of delivery of the product to the original purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE ARE LIMITED IN DURATION TO A PERIOD OF NINETY (90) DAYS FROM THE
DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER. Some states do not
allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser
sell or otherwise transfer the product to a third party, this Warranty does not transfer to the third party
purchaser in any way. There are no third party beneficiaries of this Warranty.
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure
or loss caused by improper operation, improper maintenance, misuse, or an accident.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement,
free of charge, of the product if the product is defective or in noncompliance with this Warranty. The
product must be returned to WOODS with proof of purchase within thirty (30) days after such
defect or noncompliance is discovered or should have been discovered, routed through the dealer
and distributor from whom the purchase was made, transportation charges prepaid. WOODS
shall complete such repair or replacement within a reasonable time after WOODS receives the product.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses,
arising directly or indirectly from the product, whether such claim is based upon breach of
contract, breach of warranty, negligence, strict liability in tort or any other legal theory. Without
limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) any expense or loss incurred for labor, supplies, substitute machinery or rental;
or (iii) any other type of damage to property or economic loss. Some states do not allow the exclusion or
limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is
authorized to alter, modify, or enlarge this Warranty.
This Warranty gives you specific legal rights, and you may also have other rights which may vary from
state to state.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
www.WoodsEquipment.com
©2011 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, Mow’n Machine, and “Tested. Proven. Unbeatable.” are
trademarks of Woods Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that
appear in this manual are the property of their respective companies or mark holders. Specifications subject to change without notice.
F-8495 MM & Boundary Repair Parts (Rev. 2/11/2011)
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LIMITED WARRANTY
TM
Mow’n Machine Zero-Turn Mowers
Please Enter Information Below and Save For Future Reference.
Date Purchased: __________________________
Model Number: __________________________
From (Dealer):______________________________________
Serial Number: _____________________________________
WHAT IS COVERED:
TM
Woods Equipment Company (“WOODS”) warrants Mow’n Machine zero-turn mowers, attachments and accessories to be free from defect in
material and workmanship for the warranty periods listed below.
FOR HOW LONG:
Mow’n Machine Model #CZ2242, CZ2252, CZ2461, CZ2361, MZ2552K, MZ2561K, MZ2661K, MZ3761K, MZ3772K, MZ2661KL &
attachments are warranted for two (2) years from the date of delivery to the original purchaser or 2000 hours of operation, whichever occurs first.
Purchaser may opt for a warranty of five (5) years from the date of delivery to the original purchaser or 500 hours of operation, whichever occurs
first. The dealer must specify the special warranty term on the original, dated bill of sale and a copy must be provided with all warranty claims.
Mow’n Machine model numbers CZR2242B and CZR2652B are warranted for residential use for three (3) years from the date of delivery to the
original purchaser or for commercial use for 90 days from the date of delivery to the original purchaser.
Mow’n Machine Model #FZ23B, FZ25D, FZ28K & attachments are warranted for two (2) years from the date of delivery to the original
purchaser or 2000 hours of operation, whichever occurs first.
In addition, Mow’n Machine ME and MZ Series Models, serial number XXXXXXXX300 and above, have a Limited Lifetime Warranty on deck,
deck cradle, and engine deck for the life of the machine to the original retail purchaser.
IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION
TO THE DURATION OF THE WRITTEN WARRANTY PERIODS LISTED ABOVE. Some states do not allow limitations on how long an
implied warranty lasts, so the above limitation may not apply to you.
WHO IS COVERED:
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer the product to a
third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WHAT IS NOT COVERED:
This Warranty does not cover normal wear or tear, or normal maintenance items, or any damage, failure or loss caused by:
1. Improper operation, improper maintenance, misuse, or an accident;
2. Any modification or repair by someone other than WOODS, a WOODS’ authorized dealer or distributor, and/or a WOODS’
authorized service center; or
3. Repairs made with parts other than those obtained through WOODS.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories with respect to which the
manufacturer provides a separate warranty.
WHAT WOODS WILL DO TO CORRECT PROBLEMS:
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if the product
is defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30) days
after such defect or noncompliance is discovered or should have been discovered, routed through the dealer and distributor from whom the
purchase was made, transportation charges prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS
receives the product.
OTHER LIMITATIONS:
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the foregoing, WOODS shall not be liable for any damages relating to (i) lost profits, business, revenues or goodwill;
(ii) any expense or loss incurred for labor, supplies, substitute machinery or rental; or (iii) any other type of damage to property or economic loss.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations may not apply to you.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company, including without limitation, WOODS, its
authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
HOW STATE LAW APPLIES:
This Warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
QUESTIONS:
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8045 MM (Rev. 2/11/2011)
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