Woods Equipment Lawn Mower CZR2242B User Manual

MOW’N MACHINE  
CZR2242B  
872311G  
22HP B&S W/42” SIDE DISCHARGE  
(S/N 000050 AND ABOVE)  
CZR2652B  
872313G  
26HP B&S W/52” SIDE DISCHARGE  
(S/N 000050 AND ABOVE)  
Includes Maintenance  
Instructions  
RF4166230  
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WOODS  
IMPORTANT MESSAGE  
TO THE DEALER:  
Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read manual  
instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists in  
the Set-Up instructions are completed before releasing equipment to the owner.  
The dealer must complete the Product Registration online at the Woods Dealer Website or complete the  
mail-in form included with the Operator’s Manual. If using the mail-in form, the dealer is to return the prepaid  
postage portion to Woods, give one copy to the customer, and retain one copy. Failure to register the product  
does not diminish customer’s warranty rights.  
TO THE OWNER:  
Read the Operator’s Manual before operating your Woods equipment. The information presented will prepare  
you to do a better and safer job. Keep the manual handy for ready reference. Require all operators to read  
the Operator’s Manual carefully and become acquainted with all adjustment and operating procedures before  
attempting to operate the equipment. Replacement manuals can be obtained from your dealer. To locate  
Canada call 1-800-319-6637.  
The equipment you have purchased has been carefully engineered and manufactured to provide dependable  
and satisfactory use. Like all mechanical products, it will require cleaning and upkeep. Lubricate the unit as  
specified. Observe all safety information in this manual and safety decals on the equipment.  
For service, your authorized Woods dealer has trained mechanics, genuine Woods service parts, and the  
necessary tools and equipment to handle all your needs.  
Use only genuine Woods service parts. Substitute parts will void the warranty and may not meet standards  
required for safe and satisfactory operation. Record the model number and serial number of your equipment  
in the spaces provided:  
Model: _______________________________ Date of Purchase: _____________________  
Serial Number: (located on left side panel near cut-off switch.) ________________________________  
Provide this information to your dealer to obtain correct repair parts.  
ALITEC  
®
BMP  
®
CENTRAL FABRICATORS  
®
GANNON  
®
GILL  
®
WAIN-ROY  
®
WOODS  
12-2010  
3
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WOODS  
TABLE OF CONTENTS  
PAGE  
FIGURES  
SAFETY.......................................................................................................................................................5-11  
SET-UP INSTRUCTIONS.........................................................................................................................12, 13  
LABELS.....................................................................................................................................................14-17  
CONTROLS...............................................................................................................................................18-21  
PRE-OPERATION CHECKLIST.....................................................................................................................22  
OPERATION..............................................................................................................................................23-25  
MAINTENANCE CHART................................................................................................................................26  
MAINTENANCE RECORD.............................................................................................................................27  
MAINTENANCE ........................................................................................................................................28-34  
ADJUSTMENTS........................................................................................................................................35-38  
BELT REPLACEMENT...................................................................................................................................39  
PAGE INTENTIONALLY LEFT BLANK ..........................................................................................................40  
PARTS SECTION...........................................................................................................................................41  
FRAME-ENGINE/CLUTCH ASSY....................... FIGURE 1 ...................................................................42, 43  
TRANSAXLE ASSY............................................. FIGURE 2 ...................................................................44, 45  
FUEL TANK/BUMPER & CONTROL PANEL....... FIGURE 3 ...................................................................46, 47  
FUEL VALVE & COVER PLATE.......................... FIGURE 4 ...................................................................48, 49  
DECK LIFT ASSEMBLY ...................................... FIGURE 5 ...................................................................50, 51  
CASTER ASSEMBLY.......................................... FIGURE 6 ...................................................................52, 53  
KICKPLATE/SEAT ASSEMBLY........................... FIGURE 7 ...................................................................54, 55  
STEERING .......................................................... FIGURE 8 ...................................................................56, 57  
PARKING BRAKE ............................................... FIGURE 9 ...................................................................58, 59  
WIRE HARNESS................................................. FIGURE 10 .................................................................60, 61  
42" SIDE DISCHARGE ....................................... FIGURE 11 .................................................................62, 63  
52" SIDE DISCHARGE ....................................... FIGURE 12 .................................................................64, 65  
BELTS-CUTTERDECK........................................ FIGURE 13 .................................................................66, 67  
DECALS-POWERUNIT....................................... FIGURE 14 .................................................................68, 69  
ACCESSORIES-SUSPENSION SEAT................ FIGURE 15 .................................................................70, 71  
4
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SAFETY  
WOODS  
This symbol means:  
NOTICE !!!  
ATTENTION!  
BECOME ALERT!  
Unauthorized modifications may present extreme  
safety hazards to operators and bystanders and  
could also result in product damage.  
Your safety and the safety of others is involved.  
Woods strongly warns against, rejects and disclaims  
any modifications, add-on accessories or product  
alterations that are not designed, developed, tested  
and approved by Woods Engineering Department.  
Any Woods product that is altered, modified or  
changed in any manner not specifically authorized  
after original manufacture–including the addition of  
“after-market” accessories or component parts not  
specifically approved by Woods–will result in the  
Woods Warranty being voided.  
Signal word definitions:  
The signal words below are used to identify levels  
of hazard seriousness. These words appear in this  
manual and on the safety labels attached to Woods  
machines. For your safety and the safety of others,  
read and follow the information given with these  
signal words and/or the symbol shown above.  
Anyandallliabilityforpersonalinjuryand/orproperty  
damage caused by any unauthorized modifications,  
add-on accessories or products not approved by  
Woods will be considered the responsibility of the  
individual(s) or company designing and/or making  
such changes. Woods will vigorously pursue full  
indemnificationandcostsfromanypartyresponsible  
forsuchunauthorizedpost-manufacturemodifications  
and/or accessories should personal injury and/or  
property damage result.  
DANGER indicates an imminently hazardous  
situation which, if not avoided, WILL result in death  
or serious injury.  
WARNING indicates a potentially hazardous  
situation which, if not avoided, COULD result in  
death or serious injury.  
CAUTIONindicatesapotentiallyhazardoussituation  
which,ifnotavoided,MAY resultinminorormoderate  
injury. It may also be used to alert against unsafe  
practices or property damage.  
CAUTION used without the safety alert symbol  
indicates a potentially hazardous situation which, if  
not avoided, MAY result in property damage.  
MODEL NUMBER: This number appears on  
sales literature, technical manuals and price lists.  
SERIAL NUMBER: This number appears only  
on your mower. It contains the model number  
followed consecutively by the serial number.  
Use this number when ordering parts or seeking  
warranty information.  
5
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SAFETY  
WOODS  
PREPARING FOR SAFE OPERATION  
Operator preparation and training  
WARNING  
Read the Operation & Safety  
Manual  
-
If an operator or mechanic  
cannot read English, it is  
the owner's responsibility  
to explain this material to  
them. If any portion of this  
material is unclear, contact  
your factory representative for clarification.  
All rotary lawnmowers are potentially  
dangerous. They canamputatehandsand  
feet and throw objects. Failure to follow  
these safety and operating instructions  
could result in serious injury or death.  
-
Become familiar with the safe operation of the  
equipment, operator controls and safety signs.  
Know how to stop the engine and attachments  
quickly in an emergency. Do not operate or allow  
another person to operate this machine if there  
are any questions about safety.  
-
-
All operators and mechanics should be trained.  
The owner is responsible for training the users.  
Site preparation and circumstances  
-
Evaluate the terrain to determine what  
accessories and attachments are needed to  
properly and safely perform the job. Only use  
accessories and attachments approved by the  
manufacturer.  
Wear appropriate clothing, including long  
trousers and safety goggles or safety glasses  
with side shields when operating mower. Do not  
operate barefoot or wearing open sandals. Long  
hair, loose clothing or jewelry may get tangled in  
moving parts.  
-
-
Clear the area to be mowed of objects such as  
rocks, toys, wire or other debris that may be  
picked up or thrown by the mower.  
-
-
Wear hearing protection.  
Never allow underage children, unskilled  
or improperly trained people operate this  
equipment. Local regulations can restrict the age  
of the operator.  
Be sure the area is clear of pets and people,  
especially young children. Never assume they  
will remain where you last saw them. Stop the  
machine if any enter the area.  
-
Data indicates that those operators age 60 years  
and above are involved in a large percentage of  
riding mower-related injuries. Those operators  
should evaluate their ability to operate the riding  
mower safely enough to protect themselves and  
others from injury.  
-
Mow only in daylight or in good artificial light.  
-
Do not mow wet grass as tires may lose traction.  
-
-
Do not carry passengers, especially small  
children. They may fall off and be seriously  
injured.  
Keep warning labels and this operator's manual  
legible and intact. Replacement labels and  
manuals are available from the factory.  
-
-
Do not operate machine while under the  
influence of drugs or alcohol.  
The owner/user can prevent and is responsible  
for accidents or injuries occurring to themselves,  
other people or property.  
6
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SAFETY  
WOODS  
OPERATING SAFELY  
Machine preparation  
-
Check operator presence interlock system and  
brake operation. Adjust or repair any problems  
before using.  
In general  
-
Use extra care when loading or unloading the  
machine into a trailer or truck.  
-
Do not tamper with or defeat safety devices.  
Keep guards, shields and interlock safety devices  
in place and in proper working condition. They  
are for your protection.  
-
Slow down and use caution when making turns  
and crossing roads and sidewalks. Stop blades if  
not mowing.  
-
-
-
Do not run the engine in an enclosed area where  
dangerous carbon monoxide fumes can collect.  
-
-
Keep all fasteners such as nuts, bolts and pins  
well secured.  
Do not place your foot on the ground while  
operating the machine.  
Visually inspect blades, blade bolts and the cutter  
assembly for wear or damage. Replace worn or  
damaged blades and bolts to preserve balance.  
Before operating, lower the discharge chute,  
install the mulcher or put the entire grass catcher  
in place.  
-
-
Verify that machine and attachments, if any, are  
in good operating condition.  
-
Keep clear of the discharge opening at all times.  
Never direct the discharge toward a bystander.  
Stop operation if someone approaches.  
Do not engage blades until ready to mow.  
-
-
Keep washout ports and other mower housing  
service openings closed when mowing.  
Use care when pulling loads or using heavy  
equipment.  
- Use only approved drawbar hitch points.  
- Limit loads to those you can safely control.  
- Do not turn sharply. Use care when reversing.  
- Use counterweight(s) or wheel weights when  
suggested in the operator's manual.  
-
Never leave a machine unattended. Always turn  
off blades, set parking brake, stop engine and  
remove key before dismounting.  
7
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SAFETY  
WOODS  
Starting  
Interrupting operation  
-
Start only according to instructions in this manual  
-
Before leaving the operator's position:  
or on the machine.  
- Park on level ground.  
- Disengage the PTO.  
- Set the parking brake.  
- Shut off the engine and remove the key.  
-
Before attempting to start the engine, make sure:  
- the parking brake is on;  
- the PTO is disengaged;  
- the traction drive is in NEUTRAL.  
-
Disengage the PTO and wait until the blades quit  
rotating:  
- before raising cutterdeck;  
- when not mowing;  
- for transport;  
- when crossing surfaces other than grass.  
-
-
When starting the engine, make sure hands and  
feet are clear of the blades.  
Do not start the machine while standing in front  
of the discharge chute or with the chute directed  
at someone.  
-
Stop the engine, disengage the PTO, set parking  
brake and wait until the blades quit rotating and  
lower cutting unit:  
-
-
Do not engage PTO at full throttle. Throttle to  
idle or lowest possible engine speed.  
Do not change engine governor settings or  
overspeed the engine. Operating the engine  
at excessive speed can increase the hazard of  
personal injury.  
- before refueling;  
- before removing grass catcher;  
- before making height adjustment unless the  
adjustment can be made from the operator's  
position.  
-
Stop the engine, disengage the PTO, set parking  
brake and disconnect the spark plug wire(s) or  
remove the key:  
- before clearing blockages or unclogging chute;  
- before checking, cleaning or working on the  
machine;  
- after striking a foreign object. Inspect the  
machine for damage and make repairs before  
restarting;  
- if the machine begins to vibrate abnormally:  
shut off machine immediately. Inspect and  
make repairs as needed before restarting;  
- except for repairs or adjustments as specifically  
noted, such as for carburetor adjustment,  
where the engine must be running. Keep  
hands and feet clear of moving parts in these  
circumstances.  
-
-
Allow the blades to come to a complete stop  
when stopping operation to clear blockages,  
unclog, inspect the machine, do maintenance or  
repair.  
Reduce the throttle setting during engine shut-  
down and, if the engine is provided with a shut-  
off valve, turn the fuel off at the conclusion of  
mowing.  
8
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SAFETY  
WOODS  
MANEUVERING SAFELY  
In general  
-
Use extra care with grass catchers or other  
attachments. These can change the stability of  
the machine.  
-
Slow down before turning.  
-
Do not mow in reverse unless absolutely  
necessary. Always look behind and down  
for small children and pets before and during  
backing.  
-
-
Remove obstacles such as rocks, tree limbs etc.  
Avoid driving over obstacles such as ruts, holes,  
rocks and roots whenever possible. Be alert to  
dips and rises. Uneven terrain can overturn a  
mower or cause it to slide. Tall grasses can hide  
obstacles.  
-
-
Be aware when approaching blind corners,  
shrubs, trees, tall grass or other objects that may  
obscure vision.  
If tires lose traction, disengage the blades. If on  
a slope, head downhill.  
-
-
-
Do not mow dropoffs, ditches or embankments.  
The machine could suddenly turn over if a wheel  
runs over the edge or an edge caves in.  
Follow the manufacturer's recommendations  
for wheel weights or counterweights to improve  
stability.  
WARNING  
Mowing slopes  
Slopes are a major factor in  
loss-of-control and tip over  
accidents that sometimes lead  
to severe injury or death. All  
slopes require extra caution.  
Do not mow slopes when grass is wet. Reduced  
traction could cause sliding.  
-
Do not mow on slopes if uneasy or uncertain.  
Ultimate responsibility for safe operation on  
slopes rests with the operator.  
-
-
Do not mow excessively steep slopes.  
On zero turn machines, mow across slopes, not  
up and down.  
-
-
-
Avoid starting or stopping on a slope. If tires  
lose traction, disengage the blades and proceed  
slowly straight down the slope.  
With a zero turn machine, if tires lose traction  
going down a slope, steering control may be  
regained by speeding up.  
Mid-mount zero turns (belly mounted deck) have  
much greater traction pointed up slope than  
down slope. Be aware that traction may be lost  
going down a slope. Do not operate a mid-mount  
zero turn on slopes it cannot back up.  
-
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in speed  
or direction.  
-
-
-
Do not turn on slopes unless necessary, and then  
turn slowly and downhill when possible.  
Stay away from slopes if the ground is loose or if  
caught in the rain during mowing.  
Use lower speeds on a slope to avoid stopping or  
shifting.  
9
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SAFETY  
WOODS  
MAINTENANCE SAFETY  
Blades  
WARNING  
-
Mower blades are sharp and  
can cut. Use extra caution  
when handling. Remove ob-  
structions with care. Wrap the  
blade(s) or wear gloves.  
In general  
-
Maintain machine according to manufacturer's  
schedule and instructions for maximum safety  
and best mowing results.  
-
-
Park machine on level ground.  
-
Be aware that rotating one  
blade on multiblade mowers  
can cause other blades to  
rotate.  
Never allow untrained personnel to service ma-  
chine.  
-
-
Adjust or repair only after the engine has been  
stopped and the blades have quit rotating.  
-
-
Only replace blades. Never straighten or weld  
them.  
Inspect grass catcher components regularly. If  
worn, damaged or deteriorated, they may expose  
moving parts or allow objects to be thrown.  
Keep other persons away from blades.  
-
-
Replace parts if worn, damaged or faulty.  
For best results, always replace with parts  
recommended by the manufacturer.  
WARNING  
Fuel  
-
Gasoline and diesel fuels are  
flammable; gasoline vapors  
are explosive. Use extra care  
when handling.  
Disconnect battery or remove spark plug wire(s)  
before making any repairs. Disconnect the  
negative terminal first and the positive last. Re-  
connect positive first and negative last.  
-
-
Store only in containers spe-  
cifically designed for fuel.  
-
Do not dismantle the machine without releasing  
or restraining forces which may cause parts to  
move suddenly.  
When refueling or checking fuel level:  
- Stop the engine and allow to cool;  
- Do not smoke;  
-
-
Provide adequate support, e.g. jackstands for  
lifted machine or parts if working beneath.  
- Refuel outdoors only;  
- Use a funnel;  
- Do not overfill;  
Do not put hands or feet near or under rotating  
parts.  
- If fuel is spilled, do not attempt to start the  
engine until the spill is cleaned up and vapors  
have cleared.  
-
-
-
Clean up spilled oil or fuel thoroughly.  
Replace faulty mufflers.  
To reduce fire hazards, keep the engine, muffler,  
battery compartment and fuel storage area free  
of grass, leaves, debris buildup or grease.  
Sparks from static electricity can start fires or cause  
explosions. Flowing fuel can generate static  
electricity. To prevent static electricity sparks:  
-
Hydraulic fluid can penetrate skin, use paper  
to check for leaks. Relieve hydraulic pressure  
before disconnecting hoses. Make sure  
connections are tight and hoses are in good  
condition.  
-
Keep containers electrically grounded. Do not fill  
containers in a vehicle or on a truck or trailer bed  
with a plastic liner. Fill containers on the ground  
away from the vehicle.  
-
When practical, remove gas powered equip-  
ment from the truck or trailer and refuel it on the  
ground. If equipment must be refueled on the  
truck or trailer, refuel from a portable container  
rather than a dispenser nozzle.  
-
-
Keep the dispenser nozzle in contact with the rim  
of the fuel tank or container opening until fueling  
is complete. Do not use a nozzle lock-open  
device.  
Replace caps on fuel cans and tanks securely.  
10  
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SAFETY  
WOODS  
JUMP STARTING  
BATTERY  
WARNING  
1. Be sure the jumper cables are in good condition.  
Turn off the ignition and all electrical accessories  
on both machines.  
Battery acid is caustic and fumes  
are explosive and can cause  
serious injury or death.  
2. Position the machine with a good (charged) bat-  
tery next to but not touching the machine with the  
dead battery so jumper cables will reach.  
To reduce the risk of personal  
injury when working near a bat-  
tery:  
3. When making cable connections:  
-
When working with battery  
acid, use protective equipment  
such as, but not limited to, goggles, face shield,  
rubber gloves and apron.  
- make sure the clamps do not touch anywhere  
except to intended metal parts,  
- Never connect a positive ("+" or red) terminal  
to a negative ("–" or black) terminal.  
-
Avoid leaning over a battery.  
- Make sure the cables won't get caught in any  
parts after the engines are started.  
-
Do not expose a battery to open flames or  
sparks.  
4. Connect one end of the first jumper cable to the  
positive terminal on one battery. Connect the  
other end to the positive terminal on the other  
battery.  
-
Be sure batteries with filler caps are properly  
filled with fluid.  
-
Do not allow battery acid to contact eyes or skin.  
Flush any contacted area with water immediately  
and get medical help.  
5. Connect one end of the other cable to the  
negative terminal of the machine with a good  
(charged) battery. Make the final connection on  
the engine of the machine to be started, away  
from the battery.  
-
Charge batteries in an open, well ventilated area,  
away from sparks and flames. Unplug charger  
before connecting or disconnecting from battery.  
6. Start the vehicle with the good battery, then the  
machine with the discharged battery.  
TRANSPORTATION AND STORAGE SAFETY  
7. Remove the cables in the exact reverse order of  
installation. When removing each clamp, take  
care it does not touch any other metal parts while  
the other end remains attached.  
-
-
-
Stop the engine and allow to cool before storing.  
Drain the fuel tank outdoors only.  
Store fuel in an approved container in a cool, dry  
place.  
-
-
-
Keep the machine and fuel containers in a locked  
storage place to prevent tampering and to keep  
children from playing with them.  
When the machine is to be parked, stored or left  
unattended, lower the cutterdeck unless a posi-  
tive mechanical lock is used.  
Do not store the machine or fuel container near  
heating appliances with an open flame such as a  
water heater or an appliance with a pilot light.  
-
-
Keep gasoline storage area free of grass, leaves  
and excessive grease to reduce fire hazard.  
Clean grass and debris from cutting units, drives,  
mufflers and engine to help prevent fires.  
11  
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SET UP INSTRUCTIONS  
WOODS  
TOOLS REQUIRED FOR ASSEMBLY  
-
-
-
-
-
Wrecking bar  
Claw hammer  
Sockets: 1/2”, 15/16  
Wrenches: 18mm, 1/2”, 9/16”, 3/4”, 15/16”  
Tire pressure gauge  
NOTE: All references below to the “right” or “left” are with respect to an operator at the controls.  
1. UNCRATE UNIT  
a) Discard packing materials. Loosen the caster wheel axle bolts and bumper bolts to remove the shipping  
brackets.  
Discard shipping brackets.  
b) Re-install and tighten bumper bolts.  
c) Tighten caster wheel axle bolts against caster axle spanner bushings to 80 ft/lbs.  
2. TIRE PRESSURE  
a) Set tire pressures to 14 lbs/in2 (1.0 kg/cm2). Tires are overinflated for shipping.  
3. TRACTION LEVERS  
a) Tighten bolt A.  
b) Sit on the machine. Levers C may be moved to  
upper set of holes in bar B for a better operator  
fit.  
12  
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SETUP INSTRUCTIONS  
WOODS  
4. FINAL PREPARATIONS  
-
Check the engine and hydraulic oil levels. Top off with the correct oil if necessary. Use 10W30 motor oil  
for the engine. Use fresh, clean 20W50 motor oil for the hydraulic system.  
-
Insure Battery cables are connected properly.  
Battery acid is caustic. Fumes are explosive and can cause serious injury or death.  
Use insulated tools, wear protective glasses or goggles and protective clothing when working with batteries.  
Read and obey the battery manufacturer’s instructions.  
Be certain the ignition switch is OFF and the key has been removed before servicing the battery.  
a) Verify battery polarity before connecting or disconnecting the battery cables.  
b) When installing the battery, always assemble the RED, positive ( + ) battery cable first and the  
ground, BLACK, negative ( - ) cable last.  
c) Tighten cables securely to battery terminals and apply a light coat of silicone dielectric grease to  
terminals and cable ends to prevent corrosion. Keep terminal covers in place.  
-
Read Operation and Safety Manual before starting. Operator Manual is located under the seat. Tilt seat  
forward to access manual.  
-
-
If deck does not cut level, see deck leveling procedure in the Operator’s Manual  
Run engine at full RPM for 5 minutes before engaging blades to allow the engine to be fully lubricated  
before load is applied.  
-
-
Check the hydrostat neutral adjustment. Neutral is set at the factory but may require readjustment. See  
adjustments section in the operator’s manual.  
Do not use the machine without an approved grass collector, the grass discharge chute or mulching  
plates correctly fitted.  
13  
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LABELS  
WOODS  
F
N
N
R
4165616  
F
N
N
R
4165662  
4165615  
14  
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LABELS  
WOODS  
15  
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LABELS  
WOODS  
BEFORE STARTING OR SERVICING:  
Read and understand the  
Operator's Manual & labels.  
- Be sure machine is in safe operating condition.  
- Move traction levers to neutral lock, parking brake to ON.  
- Set PTO switch to OFF.  
BEFORE LEAVING SEAT:  
- Move traction levers to neutral lock, parking brake to ON.  
- Set PTO switch to OFF.  
- Turn engine keyswitch to OFF.  
- Remove key.  
AVOID SERIOUS INJURY OR DEATH:  
- Read and obey the Operation & Safety Manual.  
- Remove objects that could be thrown by the blades.  
- Use caution on slopes. Stay off slopes the machine  
cannot back up.  
- Stop blades and drive down slowly if machine slides  
or stops going on slope.  
- Do not mow when children or others are around.  
- Do not carry a child or passenger-even with blades off.  
- Look down and behind before and while backing.  
- Do not operate unless trained.  
- Do not operate unless guards, shields and interlocks  
are in place and working.  
- Replace labels and Operation and Safety Manual if lost  
or damaged.  
- Remove debris buildup. Debris under belt cover or  
near muffler can cause fires.  
- Blades continue to rotate for a few seconds after  
blades are turned off.  
- Blades must be at least 1/8" above bottom of housing.  
- All blades must be identical. Check blade bolts daily  
for tightness.  
- Inspect for damage after striking a foreign object.  
Make repairs before restarting operation.  
- Find and repair cause of any abnormal vibration.  
- Leer el manual del operador. No permitir que  
personas no capacitadas para ello usen la máquina.  
- Mantener los protectores en su lugar y sus tornillos  
debidamente fijados.  
- Antes de limpiar, ajustar o reparar este equipo,  
apagar todos los mandos, aplicar el freno de  
estacionamiento y apagar el motor.  
- Mantener las manos, los pies y la ropa alejados de  
las piezas en movimiento.  
- No conducir como pasajero ni llavar pasajeros en  
máquinas sin asiento para ello.  
- Mantener a las demás personas alejadas durante  
el funcionamiento de la máquina.  
- Si no sabe leer inglés, solicitarie a otra persona  
que le lea y explique el contenido de las etiquetas y  
del manual de la máquina.  
4165610  
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LABELS  
WOODS  
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CONTROLS  
WOODS  
KEYSWITCH (K) - The keyswitch has three  
positions: OFF, RUN, and START. Insert the key  
and turn it clockwise to move the switch from OFF to  
RUN. Turn it further to START and hold to engage  
the starter. Release the key and the switch will return  
to RUN from START. Turn the key counterclockwise  
to OFF to stop the engine.  
THROTTLE (T) - Move the throttle lever forward to  
increase engine speed until the maximum governed  
engine RPM is reached. Move the lever rearward to  
decrease engine speed until the engine reaches its  
idle speed.  
CHOKE (C)  
Pull the choke control out to set the choke ON. Push  
it in to set the choke OFF.  
POWER TAKE OFF (PTO) SWITCH (P) -  
The operator must be in the seat when engaging the  
PTO or the engine will kill. Pulling the PTO switch  
out engages (turns on) the PTO and starts the blades  
or other attachment. Pushing the PTO switch in  
disengages (turns off) the PTO and stops the blades  
or other attachment.  
NOTE: The PTO switch does not control  
attachments powered by a separate engine.  
At operator's right side  
-
-
Disengage the PTO whenever you stop or leave  
the operator’s position  
Shut off engine with the key and remove the  
spark plug wires before making adjustments or  
unplugging a clogged mower.  
-
Do not engage the PTO until ready to start  
mowing.  
HOUR METER (M) - Records accumulated time  
the machine is in operation and provides service  
alerts. Push and release MODE button to toggle  
between functions. Provided service alerts include  
change engine oil and filter, change hydraulic oil,  
and service air filter. When the service time is  
approaching, an alert message will flash temporarily,  
interrupting whatever mode the meter is in. This  
will continue until the alert is reset. When the  
service interval reaches "0" hours, the word "NOW"  
replaces the hours remaining. To reset the service  
alert, depress and hold down the mode button for 6  
seconds while in the alert to be cleared.  
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CONTROLS  
WOODS  
FUEL SELECTOR VALVE (U)  
The fuel tank selector valve is located behind the  
seat.  
The fuel tank selector valve has three positions:  
Off: The tank selector is off when the lever points  
down. The selector should be off whenever the  
machine is transported or stands unused for any  
length of time. Shutting off the fuel supply avoids the  
possibility of flooding should any dirt get under the  
carburetor float needle. Leaving the tank selector in  
either tank position can allow severe flooding, which  
may ruin the engine by diluting the oil.  
Right Tank: Fuel flows from the right tank when the  
selector is turned 1/4 turn toward the right.  
Left Tank: Fuel flows from the left tank when the  
selector is turned 1/4 turn toward the left.  
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CONTROLS  
WOODS  
Reverse movement - To move the machine straight  
back, pull both traction levers back equally from their  
neutral position. Reverse speed increases as the  
levers are moved back farther. Maximum reverse  
speed is reached when the levers hit the rear of the  
forward-reverse slot. When moving in reverse, push-  
ing the levers forward slows the machine, and the  
machine stops when the neutral position is reached.  
NOTE: Reverse is spring loaded to return to neutral.  
This spring resistance may be felt when moving the  
traction levers into reverse. When the levers are  
released in reverse, spring tension will slowly return  
them to the neutral position.  
Lift and traction levers  
(operator's right side)  
STEERING - To steer, move one lever forward and  
one back.  
Turns during forward movement:  
LIFT LEVER (F) - Used to raise the cutterdeck to  
maximum height for transport, curb climbing or blade  
changing. To return to preset height of cut, lower lift  
lever until it contacts height of cut pin A.  
-
Right turn - move the right traction lever back  
toward neutral to slow the right drive wheel.  
-
Left turn - move the left traction lever back to-  
ward neutral to slow the left drive wheel.  
TRACTION LEVERS (L) - Each of the two  
traction levers controls the drive wheel located on  
the same side. They control the forward and reverse  
movement of the machine, provide steering and also  
provide dynamic braking.  
Turns during reverse movement:  
-
Reverse right turn - move the right traction lever  
forward toward neutral to slow the right drive  
wheel.  
The operator must be in the seat and the parking  
brake must be OFF to engage the traction drive.  
To engage traction drive, move the traction levers  
toward the center of the machine until they are out of  
neutral lock slot S.  
-
Reverse left turn - move the left traction lever  
forward toward neutral to slow the left drive  
wheel.  
Slow, sweeping turns are made with both traction  
levers on the same side of neutral and slightly  
apart. True zero radius turns about the center of the  
machine are made by having one lever in reverse  
while the other is in forward. By varying the relative  
positions of the two levers, the rate of turn is varied to  
suit the mowing situation.  
Forward movement - To move the machine straight  
ahead, push both traction levers forward equally from  
their neutral position. Forward speed increases as  
the levers are moved farther forward from the neutral  
position. Maximum forward speed is reached when  
the levers hit the front of the forward-reverse slot.  
When traveling forward, pulling the traction levers  
rearward slows the machine. The machine stops  
when the neutral position is reached.  
Slow down before making sharp turns. The machine  
is capable of turning very rapidly when the levers are  
moved further apart from each other. Loss of control  
and/or turf damage may result.  
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CONTROLS  
WOODS  
PARKING BRAKE (R) - Pull the parking brake  
lever up and back to put the parking brake ON. Push  
it forward and down to put the parking brake OFF.  
The parking brake must be ON to start the engine.  
It must also be ON to keep the engine running if the  
operator leaves the seat. The parking brake must be  
OFF to keep the engine running when a traction lever  
is moved out of neutral lock.  
Parking brake in ON position  
(operator's left side)  
PUSHING THE MACHINE  
The machine may be pushed with the engine off, the  
parking brake off, and the bypass valves open.  
To open the bypass valves, move the parking brake  
to the OFF position, then lift and pull bypass control  
rod C through the large opening D, until the control  
rod stop is past the opening. Drop rod C into the  
small opening to lock in place. Repeat for the other  
bypass control rod.  
To close the bypass valves, lift bypass control rod C  
allowing the control rod stop to retract through the  
large opening D.  
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PRE-OPERATION CHECK LIST  
WOODS  
PRE-OPERATION CHECK LIST  
(OPERATOR’S RESPONSIBILITY)  
___ Review and follow all safety rules and safety  
decal instructions.  
___ Never allow riders.  
___ Inspect area and remove stones, branches or  
other hard objects that might be thrown,  
causing injury or damage.  
___ Clean area around oil fill dipstick. Remove  
dipstick and check to be sure oil is in operating  
range (between marks on dipstick). Add oil if  
necessary but Do Not Overfill. Install dipstick  
assembly firmly until cap bottoms out on tube.  
Dipstick assembly must always be secured into  
fill tube when engine is running.  
___ Check all lubrication points and grease as  
instructed in manual.  
___ Check hydrostatic fluid level. Check to be sure  
cooling fins on hydrostat are clean.  
___ Perform a functional check of the safety  
interlock system each time you operate the  
unit.  
___ Check that all safety decals are installed and in  
good condition. Replace if damaged.  
___ Check to make sure all shields and guards  
are properly installed and in good condition.  
Be sure that either the discharge shield or  
complete vacuum attachment is installed.  
___ Check that all hardware is properly installed.  
and secured.  
___ Check that equipment is properly and securely  
attached to power unit.  
___ Check to be sure engine is free of dirt and  
debris. Pay particular attention to the cooling  
fins, governor parts and muffler. Clean air  
intake screen. Check air cleaner; service if  
necessary.  
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OPERATION  
WOODS  
FUELING  
OPERATOR PRESENCE  
INTERLOCK SYSTEM  
-
Fill fuel tank with good quality, clean, unleaded  
regular gasoline. Do not use hi-test fuel.  
To start the engine:  
-
Use a funnel to avoid spilling.  
-
-
The PTO switch must be OFF.  
Both traction levers must be in the neutral lock  
position.  
-
The parking brake must be ON.  
WARNING  
To operate the machine:  
1. The operator must be in the seat or engaging the  
PTO will kill the engine.  
2. The parking brake must be OFF and the opera-  
tor must be in the seat, or moving a traction lever  
from the neutral lock position will kill the engine.  
TO CHECK OR ADD FUEL:  
– Do it outdoors  
– Do not smoke  
– Stop engine; allow to cool  
– Fill to one inch below bottom  
STARTING THE ENGINE  
of filler neck  
1. Turn the key to operate the electric starter to start  
the engine. Release the key when the engine  
starts.  
– Do not overfill  
– Clean up spilled fuel  
2. If the engine does not start immediately, do not  
crank for more than 10 seconds at a time. Allow  
60 seconds for the starter motor to cool down  
between starting attempts to prevent the starter  
motor from burning out.  
BEFORE STARTING THE ENGINE  
-
-
Be familiar with all controls, how each functions  
and what each operates.  
3. If the choke is ON when the engine starts,  
gradually back it off until the engine runs with no  
choke at all.  
Check the engine oil level and add if necessary.  
Using the fuel selector valve, select which tank  
will supply fuel  
-
Choke: For cold starts, set the throttle lever to the  
half-open position and pull the choke out to the  
ON position. For warm starts set the throttle to  
the half-open position and the choke to the OFF  
position.  
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OPERATION  
WOODS  
OPERATING NOTES  
DRIVING  
1.  
With the PTO disengaged, move the parking  
brake to OFF.  
-
-
Practice at slow engine and travel speeds with the  
PTO off until fully familiar with the controls.  
2.  
3.  
Move both traction levers out of neutral lock.  
For normal cutting the throttle should be set at the  
full open position. By using the traction levers to  
speed up or slow down the machine during use,  
maximum control and cutting efficiency can be  
maintained.  
Push both traction levers forward evenly to  
drive forward in a straight line. Pull both traction  
levers back evenly to drive backward in a straight  
line.  
4. Steering - Move one lever forward and one back.  
-
Using the machine at less than full throttle in  
heavy conditions will cause the engine to labor  
and result in excessive wear.  
Turns during forward movement:  
-
Right turn - move the right traction lever back  
toward neutral to slow the right drive wheel.  
-
Left turn - move the left traction lever back to-  
ward neutral to slow the left drive wheel.  
Turns during reverse movement:  
-
Reverse right turn - move the right traction lever  
forward toward neutral to slow the right drive  
wheel.  
-
Reverse left turn - move the left traction lever  
forward toward neutral to slow the left drive  
wheel.  
Use caution when making turns. Slow down before  
making sharp turns to help maintain control and to  
prevent torn turf from skidding or spinning tires. To  
help prevent turf damage, keep both drive tires mov-  
ing whenever a turn is made.  
TIP: The best way to make a sharp "zero" turn is to  
come to a stop, get the machine moving in reverse  
with both drive wheels and then power the machine  
around with the outside wheel. This technique keeps  
the drive tires turning and results in less turf damage.  
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OPERATION  
WOODS  
CUTTING  
1. Place the discharge chute in the down position or  
DANGER  
correctly fit a grass collector or mulcher plate.  
2. Sit in the seat.  
3. Start the engine.  
ROTATING BLADES  
KEEP HANDS AND FEET AWAY.  
STOP ENGINE AND LET BLADES STOP  
BEFORE REMOVING GRASS COLLEC-  
TOR OR UNCLOGGING.  
4. Turn the blades on by pulling up on the PTO  
switch. Do not start the blades at full throttle.  
Instead, use the slowest throttle setting that will al-  
low the engine to pick up the blade load to reduce  
the wear on the belts and electric clutch.  
5. After the blades are rotating, set the throttle to  
maximum. Use the traction levers to obtain the  
required cutting speed, to steer around obstacles  
and to turn at the end of a cut.  
WARNING  
THROWN OBJECTS  
KEEP AREA CLEAR OF PEOPLE  
AND PETS.  
REMOVE OBJECTS BLADE MAY  
STRIKE AND THROW.  
STOP BLADES TO CROSS GRAVEL  
AREAS  
DO NOT OPERATE WITHOUT CHUTE,  
MULCHER OR ENTIRE GRASS  
CATCHER IN PLACE.  
CUTTING TIPS  
-
When mowing large areas, start by turning to the  
right so that clippings will be discharged away  
from shrubs, fences, driveways, etc. After two or  
three rounds, mow in the opposite direction, left  
hand turns, until finished.  
-
If grass is extremely tall, it should be mowed  
twice, the first cut relatively high, the second cut to  
the desired height.  
-
-
Use the left side of the mower for trimming.  
Choose cutting directions so that clippings are  
thrown onto areas that already have been cut.  
This method results in the most even distribution  
of clippings and more uniform, better appearing  
cuts.  
-
Use a different mowing pattern each time where  
possible. This helps prevent rutting and leads  
to a more uniform cut by keeping the grass from  
always laying the same way.  
25  
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MAINTENANCE CHART  
WOODS  
Maintenance is an ongoing job. These intervals are maximum times between  
maintenance operations. Perform more often under severe conditions.  
MAINTENANCE  
OPERATION  
BEFORE  
EACH  
USE  
EVERY  
25  
HOURS  
EVERY  
50  
HOURS  
EVERY  
100  
HOURS  
EVERY  
200  
HOURS  
FIRST 5  
HOURS  
YEARLY  
ENGINE  
Consult the engine manual for additional information and instructions  
Check/Top Up  
X
X
X
Oil Level  
Check For Leaks  
Clean Air Intake  
Screen  
Clean Air Cleaner  
Precleaner  
X
X
Clean Air Cleaner  
Element  
Clean Cooling Fins  
X
Change Oil And  
Filter  
See engine manufacturer's manual  
X
Check/Replace  
Spark Plugs  
X
TRANSAXLE  
Check Oil Level  
X
Check For Leaks  
X
Change Oil And  
Filter  
X
MACHINE  
Check Interlock  
Operation  
X
X
Check Tire  
Pressures  
Check/Top Up  
Battery  
X
ubricate All Points  
L
X
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MAINTENANCE RECORD  
WOODS  
NOTES  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
________________________________________________  
DATE  
HRS  
DATE  
HRS  
DATE  
HRS  
DATE  
HRS  
DATE  
HRS  
DATE  
HRS  
GENERAL  
Check Tire Pressures  
Lubricate All Points  
Check Nuts & Bolts  
ENGINE  
Check Oil Level  
Change Oil  
Clean  
Air Cleaner Element  
Clean Cooling Fins  
Replace  
Air Cleaner Element  
Clean & Gap  
Spark Plugs  
TRANSAXLE  
Change Oil And Filter  
NOTE: After first 5 hours of operation change engine oil and filter.  
27  
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MAINTENANCE  
WOODS  
CHECK DAILY  
Operator Presence Interlock System - Start Operation  
For the engine to crank, the parking brake must be on, the PTO (blades) off and traction levers in the neutral  
lock position. Sit in the seat and check, one by one, if the engine will crank with the parking brake off, the  
blades on, and either traction lever out of neutral lock.  
Operator Presence Interlock System - Run Operation  
The operator must be in the seat for the engine to run with the parking brake off, the traction levers moved out  
of the neutral lock position, or the blades on. To check:  
1. Start the engine and run at 1/2 throttle with the operator on the machine but raised off the seat.  
2. One by one: move the parking brake to the OFF position, traction levers out of the neutral lock position  
(check each independently), and turn the blades on. Each check should kill the engine after 1/2 second.  
(A 1/2 second delay is built into the system to prevent engine cutout when traversing rough terrain.)  
Repair machine before using if the Operator Presence Interlock System does not operate correctly in start or  
run. Contact your authorized Woods dealer.  
Hardware  
Tighten any nuts and bolts found loose. Replace any broken or missing cotter pins. Repair any other prob-  
lems before operating.  
Tire pressure  
Tires should be kept inflated to 14 lbs/in2 (1.0 kg/cm2). Improper tire inflation can cause rapid tire wear and  
poor traction. Uneven inflation can cause uneven cutting. Over inflation of caster tires can cause casters to  
"wobble" on hard surfaces.  
BATTERY  
4. Check the electrolyte level every 100 hours of  
Battery acid is caustic and fumes  
operation or yearly, whichever comes first. Top  
are explosive and can cause serious injury or death.  
off with distilled water if necessary.  
Use insulated tools, wear protective glasses or  
goggles and protective clothing when working with  
batteries. Read and obey the battery manufacturer’s  
NOTE: Sealed batteries cannot be checked or  
topped off.  
instructions.  
5. Clean the cable ends and battery posts with steel  
wool. Use a solution of baking soda and water  
Be certain the ignition switch is OFF and the key has  
to clean the battery. Do not allow the solution to  
been removed before servicing the battery.  
enter into the battery cells.  
1. Verify battery polarity before connecting or dis-  
6. Tighten cables securely to battery terminals and  
connecting the battery cables.  
apply a light coat of silicone dielectric grease to  
terminals and cable ends to prevent corrosion.  
Keep terminal covers in place.  
2. When installing the battery, always assemble  
the RED, positive ( + ) battery cable first and the  
BLACK ground, negative ( - ) cable last.  
3. When removing the battery, always remove the  
BLACK ground, negative ( - ) cable first and the  
red, positive ( + ) cable last.  
28  
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MAINTENANCE  
WOODS  
LUBRICATION  
Every 50 hours of operation, lubricate the following points (1-3) with grease:  
1. Deck lift lever (1 point)  
2. Deck lift pivots (4 points)  
3. Pull arms (2 points located at the front of the cutterdeck)  
4. Caster wheel pivots (2 points)  
(Lubricate every 500 hours or once a year)  
NOTE ON BLADE SPINDLES - The blade spindles on these machines use a  
superior sealed bearing that does not require relubrication.  
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MAINTENANCE  
WOODS  
ENGINE OIL  
Do not perform engine maintenance without the  
engine off, spark plug wires disconnected and PTO  
disengaged.  
AFTER FIRST FIVE (5) HOURS  
While the engine is warm:  
1. Release the oil drain hose assembly from the  
engine clip J. Lay hose assembly over the frame  
edge or through the frame cutout, which ever is  
most convenient.  
2. Remove the rubber cap D from the tip of the  
hose assembly and turn the drain valve to allow  
oil to drain from the engine. Dispose of used oil  
in accordance with local requirements.  
3. Clean drain valve and tighten the plastic portion  
of the drain valve back into the metal portion of  
the valve. Replace rubber cap over the tip of the  
valve. Replace hose assembly back into engine  
clip.  
4. Change oil filter.  
5. Fill the crankcase with fresh oil to the full mark.  
Do not overfill. See engine manual for oil  
specifications.  
DAILY  
1. Check oil level with the dipstick.  
2. If oil is needed, add fresh oil of proper  
viscosity and grade. See engine manual for oil  
specifications. Do not overfill.  
PERIODIC OIL CHANGES  
1. See engine manual for oil and filter change inter-  
vals after the break-in period.  
2. Follow instructions for first oil change, above.  
3. Replace dipstick before starting engine.  
SPARK PLUGS  
Remove each plug and check condition.  
-
-
Good operating conditions are indicated if the plug has a light coating of grey or tan deposit.  
A white blistered coating indicates overheating. A black coating indicates an “over rich” fuel mixture. Both  
may be caused by a clogged air cleaner or improper carburetor adjustment.  
-
Do not sandblast, wire brush or otherwise attempt to repair a plug in poor condition. Best results are  
obtained with a new plug.  
-
Set plug gap as specified in engine manual..  
FUEL FILTER  
An in-line fuel filter is located in the fuel supply line. Inspect at every oil change to make sure it is clean and  
unobstructed. Replace if dirty.  
30  
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MAINTENANCE  
WOODS  
DUAL ELEMENT AIR CLEANER  
Engines equipped with dual element air cleaners  
have a paper air cleaner element with an oiled, foam  
precleaner element on the dirty side of the paper  
element. Both should be inspected regularly and  
maintained.  
Clean and re-oil precleaner element every 25 hours  
(more often under dusty conditions).  
1. Disassemble air cleaner cover.  
2. Remove precleaner.  
3. Wash precleaner in kerosene or liquid detergent  
and water.  
4. Wrap precleaner in cloth and squeeze to remove  
cleaner.  
5. Saturate precleaner in engine oil. Squeeze to  
remove excess oil.  
6. Re-install precleaner. Reassemble air cleaner  
components and screw assembly down tight.  
Every 100 hours (more often under very dusty or dirty  
conditions), check the paper cartridge.  
Clean by tapping gently.  
Do not wash the cartridge or use compressed air  
which can cause damage.  
Replace when cartridge is dirty, bent or  
damaged.  
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MAINTENANCE  
WOODS  
ENGINE COOLING  
Continued operation with a clogged cooling system  
will cause severe overheating and can result in en-  
gine damage.  
-
-
Daily: Clean air intake screen V.  
Every 100 hours: Clean cooling fins beneath  
blower housing H with reference to information in  
the engine manufacturer's manual.  
B
)
70 FT-LBS (95 Nm  
LADE BOLTS  
HEEL HUB NUTS  
SPECIFIC TORQUES  
)
150 FT-LBS (203 Nm  
W
E
NGINE CRANKSHAFT BOLT  
50 FT-LBS (68 Nm  
)
TRANSAXLE PULLEY NUT  
TRANSAXLE DRAIN PLUG  
TRANSAXLE FILTER  
28.3 - 41.6 FT-LBS (38 - 56 Nm)  
)
15 - 20 FT-LBS (20 - 27 Nm  
130 - 150 in-lbs (14.6 - 16.9 Nm)  
1. Check the transaxle fluid, fill to proper level, if  
required.  
PURGING TRANSAXLES  
Due to the effects air has on efficiency in hydrostatic  
drive applications, it is critical that it be purged from  
the system.  
2. Raise the drive wheels off the ground. Support  
unit with jackstands or other suitable means.  
3. With the bypass valves open, and the engine  
running, slowly move the control levers in both  
forward and reverse directions 5 to 6 times. As  
air is purged from the unit, the oil level will drop.  
4. With the bypass valve closed, and the engine  
running, slowly move the control levers in both  
forward and reverse directions 5 to 6 times.  
5. Stop engine. Check the transaxle fluid level, add  
fluid as required.  
These purge procedures should be implemented any  
time a hydrostatic system has been opened to fa-  
cilitate maintenance or any additional fluid has been  
added to the system.  
Purging may be required if the unit shows any of the  
following symptoms:  
- Noisy operation.  
- Lack of power or drive after short term use.  
- High operation temperature, excessive oil  
expansion.  
6. It may be necessary to repeat steps 3-5 until all  
the air is completely purged from the system.  
When the transaxle moves forward and reverse  
at normal speed, purging is complete.  
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MAINTENANCE  
WOODS  
TRANSAXLES  
Inattention to proper safety, operation, or  
maintenance procedures could result in personal  
injury, or damage to the equipment. Woods  
recommends returning the machine to your  
authorized Woods dealer for service or repair.  
Perform transaxle maintenance with the engine off,  
spark plug wires disconnected and PTO disengaged.  
TRANSAXLE FLUID CHANGE  
Change the transaxle fluid every 200 hours of  
operation. It is essential that the exterior of the  
transaxle be free of debris, prior to fluid maintenance.  
1. Remove the three 1/4" filter guard screws and  
filter guard A. Remove the oil filter B from the  
transaxle and discard. Dispose of used oil in ac-  
cordance with local requirements.  
2. Wipe the filter base surface off and apply a film  
of new oil to the gasket of the new replacement  
filter. Install the new filter by hand, turn 3/4 to  
one full turn after the filter gasket contacts the  
filter base surface.  
3. Re-install the filter guard and torque the three  
screws to 65 in. lbs. each.  
4. Remove cap C, fill the transaxles through the  
expansion tank D with approximately 2 quarts of  
SAE 20W-50 engine oil PER TRANSAXLE.  
Do not overfill! If you overfill the transaxle while the unit  
is "cold", it may overflow as it reaches normal operating  
temperatures. The oil level should not be above the  
manufacturer's suggestions. This will allow the space  
needed for the oil to expand as it warms up.  
5. After starting engine, check the fluid level and  
continue to add oil to overflow tank D to fill line  
on tank.  
6. Purge the transaxles, following the purging pro-  
cedures on Page 29.  
33  
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MAINTENANCE  
WOODS  
BLADE REMOVAL  
BLADE BALANCE  
Follow these instructions to prevent injury during  
blade removal:  
1. Loosen with a box wrench or a socket and long  
breaker bar. To gain additional leverage, slip a  
long pipe or thick-walled tube over breaker bar or  
wrench.  
Blade balance must be maintained at 5/8 oz-in (19.4  
g-cm) or less. Failure to keep blades balanced  
causes excess vibration, wear, and shortened life of  
most components of the machine.  
To balance a blade:  
2. Insert wood block A as shown, with grain  
perpendicular to blade, to prevent blade from  
turning when loosening.  
3. Wear thickly padded gloves. Keep hands clear  
of blade path. Blades may rotate when bolt  
releases.  
1. Sharpen blade first.  
2. Balance the blade at the center.  
3. Attach a 1/8 oz (3.9 g) weight at a distance 5"  
(127 mm) from center on the light end. This  
should make the light end the heavy end:  
-
-
If it does, the blade is balanced.  
If does not, file or grind the heavy end until  
the addition of the weight makes the light end  
the heavy end.  
BLADE INSTALLATION  
1. Wear thickly padded gloves to prevent cuts from  
the sharp blade.  
2. Insert the blade bolt, in order, through the conical  
washer (cup side toward the blade, as shown),  
the blade, and the blade spacer.  
3. Install assembly on the blade spindle.  
4. Torque the blade bolt to 70 ft-lbs.  
SHARPENING  
Blades may be sharpened by filing or grinding.  
-
-
-
Inspect blades before sharpening.  
Replace bent or cracked blades.  
Replace blades when the lift portion has worn  
thin.  
-
-
-
Maintain cut angle at 30o.  
Do not overheat blades when sharpening.  
Always use Woods blades. Use of another  
manufacturer’s blades may be dangerous.  
34  
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ADJUSTMENTS  
WOODS  
DECK LEVELING  
1. Park the machine on a smooth, level surface.  
Raise the deck to the transport position.  
2. Lower the deck onto a set of equal height blocks  
under the rear corners of the deck. Place an-  
other set of blocks under the front of the deck so  
that the deck top is pitched forward 1/8".  
NOTE: The front and rear of the deck are at different  
heights.  
3. Measure the height of the blade cutting edge  
above the ground. Remove pin B and set the  
height of cut lever E to that height  
4. Loosen nuts on bolts G. Move bolts in slot to  
remove slack in chain. Tighten nuts on bolts G.  
HEIGHT OF CUT  
The height of cut is set by moving height of cut pin B  
to the hole designated for the height of cut desired.  
To change the height of cut:  
1. Lift the deck to the highest position.  
2. Move pin B to the selected hole.  
3. Lower the deck until the lift lever is stopped by  
the pin.  
NOTES:  
-
Height of cut may vary due to the amount of  
tread on the tires, tire diameter or inflation pres-  
sure.  
DECK ROLLERS  
The deck rollers are adjustable up and down to  
provide improved deck flotation and scalping protec-  
tion at various heights of cut. They are not intended  
to ride continuously on the ground. Adjust no closer  
than 3/8" (10mm) to the ground.  
Height of cut ranges for roller adjustment  
35  
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