OWNER'S MANUAL
MODEL NO. WE16542D
16.5 HP 42 Inch
Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
®
177677 12.11.00 RD
PRINTED IN U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
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Checkbrakeoperationfrequently. Adjustandservice
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
asrequired.
Be sure the area is clear of other people before mowing.
Stop machine if anyone enters the area.
Never carry passengers or children even with the blades
off.
Do not mow in reverse unless absolutely necessary. Al-
ways look down and behind before and while backing.
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the
watchful care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine. Tall grass can hide obstacles.
Useslowspeed. Choosealowgearsothatyouwillnothave
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
CAUTION: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
ofyourtractor.Usecommonsensewhen
towing. Operate only at the lowest pos-
siblespeedwhenonaslope. Tooheavy
of a load, while on a slope, is danger-
ous. Tires can lose traction with the
groundandcauseyoutolosecontrolof
yourtractor.
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WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
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If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 14-18
ASSEMBLY................................................................ 6-8
OPERATION............................................................. 9-13
MAINTENANCE SCHEDULE....................................... 14
SERVICE AND ADJUSTMENTS .............................19-23
STORAGE ................................................................... 24
TROUBLESHOOTING .............................................25-26
REPAIR PARTS ......................................................28-43
WARRANTY ............................................................45-46
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PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
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Read and observe the safety rules.
GASOLINE CAPACITY
AND TYPE:
2.0 GALLONS
UNLEADED REGULAR
Followaregularscheduleinmaintaining,caringforand
using your tractor.
OIL TYPE (API-SF-SJ):
SAE 30 (above 32°F)
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Follow the instructions under “Customer Responsibili-
ties” and “Storage” sections of this owner’s manual.
SAE 5W-30 (below 32°F)
OIL CAPACITY:
3 PINTS
CONGRATULATIONS onyourpurchaseofanewtractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
SPARK PLUG:
(GAP: .030")
CHAMPION RJ19LM
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. Wehavecompetent,well-trainedtech-
nicians and the proper tools to service or repair this tractor.
VALVE CLEARANCE:
INTAKE:
EXHAUST: .009" - .011"
.005" - .007"
GROUND SPEED (MPH): FORWARD:
1st
1.2
1.5
2.3
3.5
4.7
5.3
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
2nd
3rd
4th
5th
6th
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
REVERSE: 1.5
TIRE PRESSURE:
CHARGING SYSTEM:
BATTERY:
FRONT:
REAR:
14 PSI
10 PSI
3 AMPS BATTERY
5 AMPS HEADLIGHTS
A spark arrester for the muffler is available through your
nearest authorized service center/department (See RE-
PAIR PARTS section of this manual).
AMP/HR:
MIN. CCA:
CASE SIZE: U1R
25
190
BLADE BOLT TORQUE:
27-35 FT. LBS.
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UNASSEMBLEDPARTS
Steering Wheel
Seat
Steering
Wheel
Adapter
Steering
Extension
Shaft
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Steering
Wheel
Insert
(1) Lock
Washer 1/2
(1) Bolt
Steering
Boot
(1) Lockwasher 3/8
(1) Locknut
5/16-18
(1) Large Flat
Washer
(1) Hex Bolt
3/8-16 x 1
(1) Oil Drain Tube
For Future Use
Keys
Slope Sheet
(2) Keys
(1) Hex Bolt
5/16-18 x 1-1/4
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ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
3/8 HEX BOLT
(2) 1/2" wrenches
(1) 9/16" wrench
Pliers
Tirepressuregauge
Utility knife
3/8 LOCK WASHER
LARGE FLAT
WASHER
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
TO REMOVETRACTOR FROM CARTON
STEERING
WHEEL
UNPACK CARTON
STEERING
BOOT
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Remove all accessible loose parts and parts cartons
from carton.
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
Check for any additional loose parts or cartons and
remove.
TABS
ADAPTER
BEFORE REMOVING TRACTOR FROM
SKID
EXTENSION SHAFT
5/16 HEX BOLT
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
5/16 LOCKNUT
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Slide extension shaft onto lower steering shaft. Align
mountingholesinextensionandlowershaftsandinstall
5/16 hex bolt and locknut. Tighten securely.
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Place tabs of steering boot over tab slots in dash and
push down to secure.
INSTALL STEERING WHEEL
LOWER
STEERING
SHAFT
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Position front wheels of the tractor so they are pointing
straightforward.
Removesteeringwheeladapterfromsteeringwheeland
slide adapter onto steering shaft extension.
Positionsteeringwheelsocrossbarsarehorizontal(left
to right) and slide inside boot and onto adapter.
Assemble large flat washer, 3/8 lock washer, 3/8 hex
bolt and tighten securely.
TAB
SLOTS
FIG. 1
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Snapsteeringwheelinsertintocenterofsteeringwheel.
Removeprotectivematerialsfromtractorhoodandgrill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
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ASSEMBLY
HOW TO SET UP YOUR TRACTOR
SEAT
CHECK BATTERY (See Fig. 2)
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Lift seat pan to raised position and open battery box
door.
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If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCUSTOMERRESPONSIBILITIES
section of this manual for charging instructions).
SEAT PAN
SHOULDER
BOLT
SEAT PAN
LABEL
BATTERY
BOX DOOR
FLAT WASHER
LOCK WASHER
TERMINAL
TERMINAL
ADJUSTMENT
BOLT
FIG. 2
FIG. 3
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment bolt.
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
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Remove adjustment bolt, lock washer and flat washer
securing seat to cardboard packing and set aside for
assembly of seat to tractor.
TOROLLTRACTOROFFSKID (SeeOperation
section, page 10, for location and function of
controls)
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Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
bolt, lockwasherandflatwasherloosely. Donottighten
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Press lift lever plunger and raise attachment lift lever to
its highest position.
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Releaseparkingbrakebydepressingclutch/brakepedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
Remove banding holding deflector shield up against
tractor.
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Lower seat into operating position and sit on seat.
Slide seat until a comfortable position is reached which
allowsyoutopressclutch/brakepedalallthewaydown.
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Get off seat without moving its adjusted position.
Raise seat and tighten adjustment bolt securely.
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ASSEMBLY
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, page 10, for location and func-
tion of controls)
WARNING: Before starting, read, understand and follow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
CHECKLIST
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITYPRODUCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
No remaining loose parts in carton.
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Be sure all the above assembly steps have been
completed.
Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
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Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
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Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
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Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Applybraketostoptractor, setparkingbrakeandplace
gearshift lever in neutral position.
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
Turn ignition key to "OFF" position.
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
Continue with the instructions that follow.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
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Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
LIGHTS ON
OVER TEMP
LIGHT
ENGINE ON
ENGINE OFF
OIL PRESSURE
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
FUEL
CHOKE
MOWER HEIGHT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
15
15
KEEP AREA CLEAR
SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
IGNITION
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Comparetheillustrationswithyourtractortofamiliarizeyourselfwiththelocationsofvariouscontrolsandadjustments. Save
this manual for future reference.
IGNITION
SWITCH
LIGHT SWITCH
ATTACHMENT
CLUTCH
LEVER
LIFT LEVER
PLUNGER
THROTTLE/CHOKE
CONTROL
ATTACHMENT
LIFT LEVER
CLUTCH/BRAKE
PEDAL
MOWER DECK
HEIGHT ADJUSTMENT
POSITIONS
PARKING
BRAKE
GEARSHIFT
LEVER
FIG. 4
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENT CLUTCH LEVER: Used to engage the
GEARSHIFT LEVER: Selects the speed and direction of
tractor.
ATTACHMENT LIFT LEVER: Used to raise, lower, and
adjustthemowerdeckorotherattachmentsmountedtoyour
tractor.
mowerblades,orotherattachmentsmountedtoyourtractor.
LIGHT SWITCH: Turns the headlights on and off.
THROTTLE/CHOKE CONTROL: Used for starting and
controllingenginespeed.
LIFT LEVER PLUNGER: Used to release attachment lift
lever when changing its position.
CLUTCH/BRAKEPEDAL: Usedfordeclutchingandbrak-
ing the tractor and starting the engine.
IGNITION SWITCH: Used for starting and stopping the
engine.
PARKINGBRAKE:Locksclutch/brakepedalintothebrake
position.
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OPERATION
Theoperationofanytractorcan resultinforeignobjectsthrownintotheeyes,whichcan
resultinsevereeyedamage. Alwayswearsafetyglassesoreyeshieldswhileoperating
your tractor or performing any adjustments or repairs. We recommend a wide vision
safetymaskoverspectaclesorstandardsafetyglasses.
NOTE: Under certain conditions when tractor is standing
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE (See Fig. 5)
idlewiththeenginerunning,hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
Yourtractorisequippedwithanoperatorpresencesensing
switch. Whenengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake will
shut off the engine.
CAUTION: Alwaysstoptractorcom-
pletely, as described above, before
leaving the operator's position; to
empty grass catcher, etc.
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Depress clutch/brake pedal into full “BRAKE” position
andhold.
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Place parking brake lever in “ENGAGED” position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE CONTROL (SEE FIG. 5)
Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
batterychargingrate.
ATTACHMENT CLUTCH LEVER
"ENGAGED" POSITION
THROTTLE/CHOKE
CONTROL LEVER
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Full throttle offers the best bagging and mower perfor-
mance.
TO MOVE FORWARD AND BACKWARD
(See Fig. 5)
The direction and speed of movement is controlled by the
gearshift lever.
IGNITION KEY
"DISENGAGED"
POSITION
PARKING BRAKE
"ENGAGED"
POSITION
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Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
"BRAKE"
POSITION
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Move gearshift lever to desired position.
Slowly release clutch/brake pedal to start movement.
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO DO
SOWILLSHORTENTHEUSEFULLIFEOFYOURTRANSAXLE.
GEARSHIFT
LEVER
PARKING BRAKE
"DISENGAGED" POSITION
CLUTCH/BRAKE PEDAL
"DRIVE" POSITION
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 5)
The position of the attachment lift lever determines the
cutting height.
FIG.5
STOPPING (See Fig. 5)
MOWERBLADES-
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Grasp lift lever.
Press plunger with thumb and move lever to desired
position.
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Tostopmowerblades,moveattachmentclutchleverto
“DISENGAGED”position.
Thecutting height rangeis approximately1-1/2to 4". The
heights are measured from the ground to the blade tip with
theenginenotrunning. Theseheightsareapproximateand
may vary depending upon soil conditions, height of grass
and types of grass being mowed.
GROUNDDRIVE-
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To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
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Move gearshift lever to neutral (N) position.
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Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
ENGINE-
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Move throttle control to slow position.
NOTE: Failuretomovethrottlecontroltoslowpositionand
allowingenginetoidlebeforestoppingmaycauseengineto
“backfire”.
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Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
TO ADJUST GAUGE WHEELS (See Fig. 6)
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Never use choke to stop engine.
Gaugewheels areproperlyadjustedwhentheyareslightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY
TO BE DISCHARGED, (DEAD).
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