STIGA PARK
4WD
PRO 25
PRO 20
PRO 16
PRO Svan
8211-0005-70
Download from Www.Somanuals.com. All Manuals Search And Download.
8
7
U
V
Max
10
9
Pro16 Pro20
Pro25
W
W
12
11
Pro Svan
Pro25
X
W
3
Download from Www.Somanuals.com. All Manuals Search And Download.
14
13
15
17
10 Ampere
0
1
16
Pro25
Pro16 Pro20
B
A
Y
Y
18
Pro16 Pro20
Pro Svan
Z
Z
Y
4
Download from Www.Somanuals.com. All Manuals Search And Download.
20
22
24
19
21
23
Pro25
Z
G
H
F
5
Download from Www.Somanuals.com. All Manuals Search And Download.
26
28
30
25
Pro16 Pro20
B
A
27
Pro25
Pro Svan
D
C
E
A
B
E
29
6
Download from Www.Somanuals.com. All Manuals Search And Download.
32
31
33
35
34
F
G
H
J
7
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
1 GENERAL
2 DESCRIPTION
This symbol indicates WARNING. Seri-
ous personal injury and/or damage to
property may result if the instructions
are not followed carefully.
You must read these instructions for use
and the accompanying pamphlet
“SAFETY INSTRUCTIONS” careful-
ly, before starting up the machine.
2.1 Drive
The machine has 4-wheel drive. The power from
the engine to the drive wheels is transferred hy-
draulically. The engine drives an oil pump, which
pumps oil through the rear and front axle drives.
The front axle and rear axle are connected in se-
ries, which means that the front wheels and rear
wheels are forced to rotate at the same speed.
To make turning easier, both axles are equipped
with differential.
Front-mounted implements are powered via drive
belts.
1.1 SYMBOLS
The following symbols appear on the machine.
They are there to remind you of the care and atten-
tion required during use and maintenance.
This is what the symbols mean:
2.2 Steering
The machine is articulated. This means that the
chassis is divided into a front and a rear section,
which can be turned in relation to each other.
The articulated steering means that the machine
can turn around trees and other obstacles with an
extremely small turning radius.
Warning!
Read the instruction manual and the safety
manual before using the machine.
Warning!
Watch out for discarded objects. Keep on-
lookers away.
Warning!
Always wear hearing protectors.
2.3 Safety system
The machine is equipped with an electrical safety
system. The safety system interrupts certain activ-
ities that can entail a danger of incorrect manoeu-
vres. For example, the engine cannot be started if
the clutch-parking brake pedal is depressed.
Warning!
This machine is not designed to be driven
on public roads.
Warning!
The machine, equipped with original ac-
cessories, must not be driven in any direc-
tion on slopes with a gradient greater than
10º.
The operation of the safety system must
always be checked every time before
use.
Warning!
2.4 Controls
2.4.1 Implement lifter, mechanical (3:C)
(Pro16)
To switch between working position and transport
position:
1. Depress the pedal fully.
2. Release the pedal slowly.
Risk of crushing injuries. Keep hands and
feet well away from the articulated steer-
ing joint.
Warning!
Risk of burn injuries. Do not touch the si-
lencer/catalytic converter.
1.2 References
1.2.1 Figures
2.4.2 Implement lifter, hydraulic (5:M)
(Pro20, Pro25, Pro Svan)
The hydraulic implement lifter only works when
the engine is running and the clutch pedal and
parking brake pedal are not depressed. The imple-
ment lifter is controlled using the lever (5:M).
The figures in these instructions for use are num-
bered 1, 2, 3, etc.
Components shown in the figures are marked A, B,
C, etc.
A reference to component C in figure 2 is written
“2:C”.
The lever has the following four positions:
1.2.2 Headings
Floating position. Move the lever to its
front position, where it locks. The imple-
ment is now lowered to its floating posi-
tion.
In the floating position, the implement
always rests against the ground at the
The headings in these instructions for use are num-
bered in accordance with the following example:
“1.3.1 General safety check” is a subheading to
“1.3 Safety checks” and is included under this
heading.
When referring to headings, only the number of the
heading is normally specified. E.g. “See 1.3.1”.
64
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
same pressure and can follow the contours of the
2.4.5 Driving-service brake (3:F)
ground.
The pedal (3:F) determines the gearing ratio be-
tween the engine and the drive wheels (= the
speed). When the pedal is released, the service
brake is activated.
Use the floating position when carrying out work.
Lowering. The implement lowers re-
gardless of its weight.
1. Press the pedal forward –
the machine moves forward.
2. No load on the pedal – the ma-
chine is stationary.
3. Press the pedal backward –
the machine reverses.
4. Reduce the pressure on the
pedal – the machine brakes.
Locking in the transport position. The
lever has returned to the neutral position
after raising and lowering. The imple-
ment is locked in the transport position.
Raising. Move the lever to the rear posi-
tion until the implement is in the highest
position (transport position). Then re-
lease the lever to lock in the transport po-
sition.
There is an adjustment plate on the upper section
of the pedal. The adjustment plate can be adjusted
to three (3) positions to suit the driver’s foot.
2.4.3 Clutch-parking brake (3:B)
Never press the pedal while driving.
There is a risk of overheating in the
power transmission.
2.4.6 Steering wheel (3:D)
The height of the steering wheel is infinitely ad-
justable. Undo the adjustment knob (3:E) on the
steering column and raise or lower the steering
wheel to the desired position. Tighten.
The pedal (3:B) has the follow-
ing three positions:
Do not adjust the steering wheel during
operation.
Never turn the steering wheel when the
machine is stationary with a lowered
implement. There is a risk of abnormal
loads on the servo and steering mecha-
nisms.
•
•
•
•
Released. The clutch is not activated. The park-
ing brake is not activated.
Depressed halfway. Forward drive disengaged.
The parking brake is not activated.
Pressed down. Forward drive disengaged. The
parking brake is fully activated but not locked.
2.4.7 Throttle control (4,5:G)
Control for setting the engine’s revs.
1. Full throttle – when the machine is in
operation, full throttle should always be
used.
2.4.4 Inhibitor, parking brake (3:A)
The inhibitor locks the “clutch-brake”
pedal in the depressed position. This func-
tion is used to lock the machine on slopes,
during transport, etc., when the engine is
not running.
2. Idling.
Locking:
2.4.8 Choke control (4,5:H)
A pull-type control to choke the engine when start-
ing from cold.
1. Depress the pedal (3:B) fully.
2. Move the inhibitor (3:A) to the right.
3. Release the pedal (3:B).
4. Release the inhibitor (3:A).
Unlocking:
1. Control fully pulled out – choke valve
in carburettor closed. For starting cold en-
gine.
2. Control pushed in – choke valve open.
For starting warm engine and when oper-
ating the machine.
Press and release the pedal (3:B).
Never operate the machine with the choke
pulled out when the engine is warm.
65
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
2.4.9 Ignition lock/headlight (4,5:I)
2.4.13 Cutting height adjustment (4,5:J)
The ignition lock is used for starting and stopping
the engine. The ignition lock is also the switch for
the headlight.
The machine is equipped with a control for using
the cutting deck with electrical cutting height ad-
justment.
Do not leave the machine with the key
in position 2 or 3. There is a fire risk,
fuel can run into the engine through the
carburettor, and there is a risk of the
battery being discharged and damaged.
The switch is used to adjust the cutting
height in continuously variable positions.
The cutting deck is connected to the contact (2:Q).
2.4.14Rear Rake (5:L)
Four positions:
(Pro20, Pro25, Pro Svan)
1. Stop position – the engine is short-cir-
cuited. The key can be removed.
The machine is fitted with a control for electrical
adjustment of a rear rake (available as an
accessory).
2. Operating position – headlight activat-
ed.
The switch is used to raise and lower the
rear rake.
3. Operating position – headlight not acti-
vated.
Cables for connecting the rear rake are found at the
rear of the machine, to the left of the upper side of
the bumper.
4. Start position – the electric start motor
is activated when the key is turned to the
spring-loaded start position. Once the en-
gine has started, let the key return to oper-
ating position 3.
Turn the key to position 2 to light the
headlight.
2.4.15 Sand spreader (6:O)
(Pro20, Pro25, Pro Svan)
The machine has been designed for electrical ad-
justment of a sand spreader (accessory).
The switch is used to start and stop the
spreader.
12V
2.4.10 Power take-off (4,5:K)
Cables for connecting the sand spreader are at the
rear of the machine.
Switch for engaging/disengaging the electromag-
netic power take-off for operating front-mounted
accessories. Two positions:
2.4.16 Clutch release lever (6:R)
1. Press the front part of the switch – the
power take-off is engaged. The symbol
will light up.
2. Press the rear part of the switch – the
power take-off is disengaged.
A lever for disengaging the variable transmission.
Enables the machine to be moved by hand without
the help of the engine.
The disengagement lever must never be
between the outer and inner positions.
This overheats and damages the trans-
mission.
2.4.11 Hour meter (2:P)
Indicates the number of working hours. Only
works when the engine is running.
Two positions:
1. Lever out – transmission en-
gaged for normal operation.
There is an audible click when
the lever locks in the outer posi-
tion.
2. Lever in – transmission disen-
gaged. The machine can be
moved by hand.
2.4.12 Cruise control (5, 6:N)
A switch for activating the cruise control. The
cruise control locks the pedal (3:F) in the desired
position.
1. Press down the pedal (3:F) until the de-
sired speed is obtained. Then press the
front part of the switch to activate the
cruise control. The symbol will light up.
2. Disengage the cruise control by releas-
ing it with the pedal (3:B) or pressing the
rear part of the switch.
The machine may not be towed over long distances
or at high speeds. The transmission could be dam-
aged.
2.4.17 Seat (1:T)
The seat can be folded and adjusted front-
rear. The seat can be adjusted as follows:
1. Move the control lever (1:T) upwards.
2. Set the seat to the desired position.
66
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
3. Release the control lever (1:S) to lock the seat.
3 AREAS OF USE
The machine may only be used for the following
tasks using the genuine STIGA accessories stated.
The seat is equipped with a safety switch that is
connected to the machine’s safety system. This
means that certain dangerous activities are not pos-
sible when there is nobody sitting on the seat. Also
see 4.3.2.
Work
Mowing
Accessories, STIGA genuine
Using mowing decks:
2.4.18 Engine casing (7:U)
95C, 95C El, 105C, 105C El,
121 M, 121 M El, 110 Combi
Pro, 110 Combi Pro El, 125
Combi Pro, 125 Combi Pro El
and with flail mower.
Using brush unit or collector
brush unit. The use of a dust
guard is recommended with the
first option.
In order to access the fuel cock, battery
and engine, the machine has an engine
casing that can be opened. The engine cas-
ing is locked with a rubber strap.
The engine casing is opened as follows:
1. Undo the rubber strap (7:V) at the front edge of
the casing.
2. Carefully lift the engine casing back.
Close in the reverse order.
Sweeping
Snow clearance Using snow blade or snow
thrower Snow chains are recom-
mended.
The machine may not be operated un-
less the engine casing is closed and
locked. Risk of burns and crushing in-
juries.
Grass clipping and Using towed collector 30" or
leaf collection
42".
Grass and leaf
transport
Sand spreading
Using dump cart Standard, Maxi
or Combi.
Using sand spreader. Can also
be used for spreading salt. Snow
chains are recommended.
2.4.19Quick-release mounting (34:H)
The quick-release mountings allow the
deck to be moved easily between the two
positions:
•Normal position with fully tensioned
belt.
Weeding on gravel Using front-mounted hoe.
paths
Lawn edge trim- Using edge trimmer.
ming
•
4 cm behind the normal position with slackened
belt.
As the belt idler is released from the belt, the
quick-release mountings simplify belt and deck re-
placement, and also make shifting to the washing
position and service positions easier.
Releasing the belt tension:
1. Remove the locking pins (34:G) from both
sides.
2. Press down the rear section of the quick-release
mountings (34:F) with the lug.
3. Carry out necessary corrective action, e.g. set-
ting the deck to the washing position.
Moss scarification Using moss scarifier.
The maximum vertical load on the towing hitch
must not exceed 100 N.
The maximum over-run load on the towing hitch
from towed accessories must not exceed 500 N.
NOTE! Before using a trailer – contact your insur-
ance company.
NOTE! This machine is not intended to be driven
on public roads.
Tensioning the belt:
First tension one side and then the other according
to the instructions below.
4 STARTING AND OPERATION
The machine may not be operated un-
less the engine casing is closed and
locked. Risk of burns and crushing in-
juries.
Use protective gloves when handling the
lever. Risk of crushing injuries.
1. Firmly grasp the lever (35:J) in front of the cen-
tre of the shaft and carefully turn 180° forwards.
2. Install the locking pin (34:G).
4.1 Filling with petrol
Always use lead-free petrol. You must never use 2-
stroke petrol mixed with oil.
3. Carry out the above on the other side.
The tank holds 14 litres. The level can easily be
read through the transparent tank.
NOTE! Ordinary lead-free petrol is a perishable
and must not be stored for more than 30 days.
67
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
Environmental petrol can be used, i.e. alkylate
petrol. This type of petrol has a composition that is
less harmful for people and nature.
4.3.1 General safety check
Object Result
Petrol is highly inflammable. Always
store fuel in containers that are made
especially for this purpose.
Only fill or top up with petrol outdoors,
and never smoke when filling or top-
ping up. Fill up with fuel before starting
the engine. Never remove the filler cap
or fill with petrol while the engine is
running or still warm.
Fuel lines and con- No leaks.
nections.
Electrical cables. All insulation intact.
No mechanical damage.
Exhaust system.
No leaks at connections.
All screws tightened.
Oil lines
No leaks. No damage.
Drive the machine The machine will stop.
forwards/back-
Never completely fill the petrol tank. Leave an
empty space (= at least the entire filler tube plus 1
- 2 cm at the top of the tank) to allow the petrol to
expand when it warms up without overflowing.
See fig. 8.
wards and release
the driving-service
brake pedal.
Test driving
No abnormal vibrations.
No abnormal sound.
4.2 Checking the engine oil level
On delivery, the crankcase is filled with SAE 10W-
40 oil.
Check the oil level every time before using to
ensure it is correct. The machine should be
standing on level ground.
4.3.2 Electrical safety check
The operation of the safety system
should always be checked every time
before use.
Wipe around the dipstick. Unscrew and
pull it up. Wipe the dipstick.
Pro 16, Pro 20, Pro25:
Push the dipstick down completely and screw into
place.
Unscrew and pull the dipstick up again. Read off
the oil level.
Status
Action
Result
The engine
will not start.
The clutch-brake Try to start.
pedal is not
depressed.
The power take-off
is not activated.
The clutch-brake The driver gets up The engine
pedal is depressed. from the seat.
The power take-off
is activated.
Engine running.
The power take-off from the seat.
is activated.
Pro Svan:
will not start.
Push the dipstick down completely without screw-
ing it into place. Pull it up again and read off the oil
level.
The driver gets up The power
take-off will
be disen-
gaged.
Top up with oil to the “FULL” mark if the oil level
is below this mark. See fig. 9-11.
The oil level must never exceed the “FULL” mark.
This results in the engine overheating. If the oil
level exceeds the “FULL” mark, the oil must be
drained until the correct level is achieved.
Engine running.
Remove fuse 10 The engine
A.
will stop.
See fig. 13.
Status
Action
Result
Cruise control acti- The driver gets up The cruise
4.3 Safety checks
vated.
from the seat.
control will
be disen-
gaged.
Check that the results of the safety checks below
are achieved when testing the machine in question.
The safety checks must always be car-
ried out every time before use.
Cruise control acti- The clutch-brake The cruise
vated.
pedal is depressed. control will
be disen-
gaged.
If any of the results below is not
achieved, the machine must not be
used! Take the machine to a service
workshop for repair.
The switch for the Try to engage the It will not be
implement lifter is power take-off.
in neutral position.
(not Pro16)
possible to
engage the
power take-
off.
68
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
Keep hands and fingers well away from
articulated steering joint and seat
bracket. Risk of crushing injuries. Nev-
er drive with the engine casing open.
4.4 Start
1. Open the fuel cock. See 14.
2. Check that the spark plug cable(s) is/are in-
stalled on the spark plug(s).
3. Check to make sure that the power take-off is
disengaged.
4. Do not keep your foot on the drive pedal (3:F).
5. Put the throttle control at full throttle.
Starting cold engine – pull the choke control out
fully.
Starting warm engine – the choke control
should be pressed in.
6. Depress the clutch-brake pedal (3:B) fully.
7. Turn the ignition key and start the engine.
8 Once the engine has started, push the choke
control in gradually if it has been used.
9. When starting from cold, do not make the ma-
chine work under load immediately, but let the
engine run for a few minutes first. This will al-
low the oil to warm up.
4.7 Stop
Disengage the power take-off. Apply the parking
brake.
Allow the engine to idle 1-2 mins. Stop the engine
by turning off the ignition key.
Shut off the petrol cock. This is particularly impor-
tant if the machine is to be transported on a trailer
for example.
If the machine is left unattended, re-
move the spark plug cable(s) and re-
move the ignition key.
The engine may be very warm immedi-
ately after it is shut off. Do not touch the
silencer, cylinder or cooling fins. This
can cause burn injuries.
When the machine is in operation, full throttle
should always be used.
4.8 Cleaning
To reduce the risk of fire, keep the en-
gine, silencer, battery and fuel tank free
from grass, leaves and oil.
To reduce the risk of fire, regularly
check the machine for oil and/or fuel
leakage.
4.5 Power assisted steering
(Pro20, Pro25, Pro Svan)
Power assisted steering means that power from the
machine’s hydraulic system is supplied to the
steering wheel movements. This makes the ma-
chine very easy to steer when the engine is operat-
ing at working revs (full throttle).
Clean the machine after each use. The following
instructions apply for cleaning:
•
When washing the machine with water under
high pressure, do not point the jet directly at
axle seals, electrical components or hydraulic
valves.
Do not spray water directly at the engine.
Clean the engine with a brush and/or com-
pressed air.
The servo effect is reduced as the engine speed
drops.
4.6 Operating tips
Always check that there is the correct volume of
oil in the engine. This is particularly important
when operating on slopes. See 4.2.
•
•
Be careful when driving on slopes. No
sudden starting or stopping when driv-
ing up or down a slope. Never drive
across a slope. Move from the top down
or from the bottom to the top.
•
•
Clean the engine’s cooling air intake (9-11:W).
Only Pro25: Clean the oil cooler (12:X).
The machine may not be driven on
slopes greater than 10º in any direction.
Reduce the speed on slopes and when
making sharp turns in order to retain
control and reduce the risk of tipping
over.
Do not turn the steering wheel to full
lock when driving in top gear and at full
throttle. The machine can easily topple
over.
69
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
5.4.1 Change intervals
5 MAINTENANCE
The table below states hours of operation and cal-
endar months. Carry out the relevant action at
whichever occurs first.
5.1 Service programme
In order to keep the machine in good condition as
regards reliability and operational safety as well as
from an environmental perspective, STIGA’s Ser-
vice programme should be followed.
1st time
Then at
intervals of
Machine
Pro16 Pro20 (B&S)
Hours of operation/Cal-
endar months
The contents of this programme can be found in
the attached service log.
Basic service must always be carried out by an au-
thorised workshop.
First service and intermediate service should be
carried out by an authorised workshop, but can
also be carried out by the user. The content of this
can be found in the service log and the actions are
described under “4 STARTING AND OPERA-
TION” as well as below.
Servicing carried out at an authorised workshop
guarantees professional work using genuine spare
parts.
Changing the oil
50 hours/
12 months
100 hours
5 hours
Replacing the filter.
Pro25 (Kohler)
-
Hours of operation/Cal-
endar months
Changing the oil
Replacing the filter.
Pro Svan (Honda)
-
-
100 hours
200 hours
Hours of operation/Cal-
endar months
Changing the oil
20 hours/ 100 hours/
1 month
6 months
100 hours/
6 months
Replacing the filter.
At each basic service and intermediate service car-
ried out at an authorised workshop, the service log
is stamped. A service log presenting these services
is a valuable document that improves the ma-
chine’s second-hand value.
-
Change the oil more frequently if the engine has to
operate in demanding conditions or if the ambient
temperature is high.
5.2 Preparation
5.4.2 Engine Oil
All service and all maintenance must be carried out
on a stationary machine with the engine switched
off.
Use oil according to the table below.
Machine
Pro16 Pro20 (B&S)
Oil
Grade
Service
class
SF
or higher
Prevent the machine from rolling by al-
ways applying the parking brake.
All temperatures
Below -18° C
Above 0° C
SAE 10W-40
SAE 5W-30
SAE30
Stop the engine.
Pro25 (Kohler)
Grade
Service
class
SG
or higher
Prevent unintentional starting of the
engine by disconnecting the spark plug
cable(s) from the spark plug(s) and re-
moving the ignition key.
Above -18° C
Below 0° C
Pro Svan (Honda)
SAE 10W-40
SAE 5W-20/30
Grade
Service
class
5.3 Tyre pressure
Adjust the air pressure in the tyres as follows:
Front: 0.6 bar (9 psi).
All temperatures
Below 0° C
Above 10° C
SAE 10W-40
SAE 5W-30
SAE30
SJ
or higher
Rear: 0.4 bar (6 psi).
Use oil without any additives.
Do not fill with too much oil. This can cause the
engine to overheat.
Change oil when the engine is warm.
5.4 Changing engine oil, filter
This section contains tables covering the different
engines that are included in STIGA’s Pro range. To
facilitate reading, mark the data that applies to the
relevant machine/engine.
The engine oil may be very hot if it is
drained off directly after the engine is
shut off. Therefore allow the engine to
cool a few minutes before draining the
oil.
70
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
1. Attach the clamp on the oil drainage hose. Use
5.5 Fuel filter
a polygrip or similar. See fig. 15-17:Y.
Pro 16, Pro 20 (Briggs & Stratton) and Pro Svan
(Honda)
2. Move the clamp up 3-4 cm on the oil drainage
hose and pull out the plug.
3. Collect the oil in a collection vessel.
Replace the fuel filter every season. See fig. 17-
18:Z.
NOTE! Do not spill any oil on the drive belts.
Pro 25 (Kohler)
4. Hand in the oil for disposal in accordance with
local provisions.
Replace the fuel filter after 1,500 hours of opera-
tion. See fig. 19:Z.
5. Install the oil drainage plug and move the clamp
back so that it clamps above the plug.
Check for fuel leaks once the new filter has been
installed.
6. If the oil filter is to be replaced, see 5.4.3 below
before continuing.
7. Remove the dipstick and fill with new oil.
Oil quantity:
5.6 Transmission, oil filter
The oil and the filter in the hydraulic power trans-
mission must be checked/adjusted or replaced at
intervals according to the table below.
Machine
Oil quantity, approximately
1st time Then at
No filter
replacement
Filter replace-
ment
interval
Action
Hours of operation
Pro16, Pro20
Pro25
Pro Svan
1.6 litres
2.0 litres
0.9 litres
1.7 litres
2.1 litres
1.05 litres
Check – adjusting level.
-
50
Changing oil.
Changing tank filter.
5
200
8. After filling up the oil, start the engine and idle
for 30 seconds.
9. Check to see if there is any oil leakage.
10.Stop the engine. Wait for 30 seconds and then
check the oil level in accordance with 4.2.
Oil type: Synthetic oil 5W-50.
Oil volume at change: approx. 4.2 litres.
5.6.1 Check – adjustment
1. Place the machine on a flat surface.
2. Read off the oil level in the reservoir. See fig.
20. The level should be level with the line.
3. If necessary, top up with more oil.
5.4.3 Oil filter
First drain the engine oil and install the oil drain-
age plug as described above. Then replace the oil
filter as follows:
5.6.2 Draining
Pro 16, Pro 20, Pro Svan:
1. Clean the area around the filter and dismantle
the filter.
2. Moisten the new filter’s gasket with oil.
3. Install the filter. First screw in the filter so that
the gasket comes into contact with the engine.
Then screw in the filter a further 1/2-3/4 turn.
4. Continue with point 7 in accordance with 5.4.2
Engine Oil above.
1. Operate the machine at varying speeds for 10-
20 minutes in order to warm up the transmission
oil.
2. Open the drive shafts’ valves in accordance
with fig. 21.
3. Place one collection trough under the rear axle
and one under the front axle.
4. Remove 2 drainage plugs from each axle. Use a
12 mm socket wrench. See fig. 22.
5. Remove the filler cap from the oil tank.
6. Allow all the oil to run out into the collection
trough.
7. Draw out the oil from the deeper section of the
reservoir using an oil extractor. See fig. 20.
8. Hand in the oil for disposal in accordance with
local provisions.
Pro 25:
1. Clean the area around the filter and dismantle
the filter.
2. Place the new filter with the hole facing up-
wards in a vessel.
3. Fill up with the new engine oil through the hole
in the filter until the level reaches the bottom of
the thread.
4. Wait 1-2 minutes so that the oil is absorbed by
the filter material.
5.6.3 Replacing the oil filter in the tank
5. Moisten the filter’s gasket with oil.
6. Install the filter. First screw in the filter so that
the gasket comes into contact with the engine.
Then screw in the filter a further 2/3-1 turn.
7. Continue with point 7 in accordance with 5.4.2
Engine Oil above.
1. Depress the filter sleeve (21:F) in the upper sec-
tion of the tank and move the sleeve forward to
the hole.
2. Grasp the filter sleeve and spring.
3. Pull the filter (24:G) from the sleeve.
71
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
4. Check that the rubber gasket (21:H) at the bot-
tom of the filter is intact.
5. Install the new filter and the spring in the
sleeve. Insert the filter until it snaps into place
in the sleeve.
6. Reinstall the unit in the tank. The upper section
of the filter must click securely into the recess
in the upper section of the tank.
5.8.2 Adjustment
Adjust the steering chains if required as follows:
1. Put the machine in the straight-ahead position.
2. Adjust the steering chains with the two nuts, lo-
cated under the central point. See fig. 29.
3. Adjust both nuts by the same amount until there
is no clearance.
4. Test drive the machine straight forwards and
check that the steering wheel is not off centre.
5.6.4 Filling
5. If the steering wheel is off centre, undo one nut
and tighten the other.
Do not over-tighten the steering chains. This will
cause the steering to become heavy and will in-
crease wear on the steering chains.
1. Check that the gaskets on the 4 drainage plugs
are intact. See fig. 22. Reinstall the plugs. Tight-
ening torque: 15-17 Nm.
2. Only applies to Pro20, Pro25 and Pro Svan:
Moisten the new filter’s gasket with oil and in-
stall the filter. See fig. 16:A.
5.9 Battery
3. Fill the oil reservoir with the new oil.
If acid comes into contact with the eyes
or skin, this can cause serious injuries.
If any part of the body has come into
contact with acid, rinse immediately
with copious amounts of water and seek
medical assistance as soon as possible.
4. Check that the clutch release lever (6:R) is in
the outer position (drive position).
If the engine is to be run indoors, an ex-
haust extraction device must be con-
nected to the engine’s exhaust pipe.
5. Prepare a suitable vessel with the new oil.
The battery is a valve-regulated battery with 12 V
nominal voltage. The battery fluid does not need to
and cannot be checked or topped up. The only
maintenance that is required is charging, for exam-
ple after extended storage.
NOTE! The oil is sucked into the system very
quickly. The reservoir must always be kept
topped up. Under no circumstances may air
be sucked in.
6. Fill the oil reservoir with new oil.
The battery must be fully charged be-
fore being used for the first time. The
battery must always be stored fully
charged. If the battery is stored while
discharged, serious damage will occur.
7. Start the engine and allow it to idle. Gradually
top up the oil in the reservoir so that the level
constantly reaches the mark.
8. Reinstall the oil filler cap and close the engine
casing.
9. Reset the drive shafts’ valves in accordance
with fig. 25.
10.Drive the machine 8-10 metres forwards and 8-
10 metres backwards. If the machine has hy-
draulic power assisted steering, apply full steer-
ing lock at the same time.
5.9.1 Charging with the engine
The battery can be charged using the engine’s gen-
erator as follows:
1. Install the battery in the machine as shown be-
low.
2. Place the machine outdoors or install an extrac-
tion device for the exhaust fumes.
11.If the machine has a hydraulic implement lifter,
raise and lower the lifter 3-4 times.
12.Adjust the oil level in the reservoir.
3. Start the engine according to the instructions in
the user guide.
4. Allow the engine to run continuously for 45
minutes.
5. Stop the engine. The battery will now be fully
charged.
5.7 Belt transmissions
After 5 hours of operation, check that all the belts
are intact and undamaged.
5.9.2 Charging using battery charger
When charging using a battery charger, a battery
charger with constant voltage must be used.
Contact your dealer to purchase a battery charger
with constant voltage.
The battery can be damaged if a standard type
battery charger is used.
5.8 Steering
The steering must be checked/adjusted after 5
hours of operation and thereafter after 100 hours of
operation.
5.8.1 Checks
Briefly turn the steering wheel back and forth.
There must be no mechanical clearance in the
steering chains.
72
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
5.9.3 Removal/Installation
The battery is placed under the tank. To access the
battery, first dismantle the fuel tank as follows:
1. Open the engine casing.
2. Close the fuel cock, see 14.
3. Unscrew the two wing nuts (16:B) and remove
the clamps.
4. Carefully lift up the petrol tank.
During removal/installation of the battery, the fol-
lowing applies regarding connection of the cables:
5.10 Air filter, engine
5.10.1 Air filter (Pro16, Pro20)
The pre-filter (foam filter) must be cleaned/re-
placed after 25 hours of operation.
The air filter (paper filter) must be cleaned/re-
placed after 100 hours of operation.
NOTE! The filters should be cleaned/replaced
more often if the machine operates on dusty
ground.
Remove/install the air filters as follows.
1. Clean carefully around the air filter cover.
•
During removal. First disconnect the black ca-
ble from the battery’s negative terminal (-).
Then disconnect the red cable from the battery’s
positive terminal (-).
2. Dismantle the air filter cover (26:A) by remov-
ing the two clamps.
3. Dismantle the filter assembly (26:B). The pre-
filter is placed over the air filter. Make sure that
no dirt gets into the carburettor. Clean the air fil-
ter housing.
4. Clean the paper filter by tapping it gently
against a flat surface. If the filter is very dirty,
replace it.
5. Clean the pre-filter. If the filter is very dirty, re-
place it.
•
During installation. First connect the red cable
to the battery’s positive terminal (+). Then con-
nect the black cable to the battery’s negative ter-
minal (-).
If the cables are disconnected/connect-
ed in the wrong order, there is a risk of
a short-circuit and damage to the bat-
tery.
6. Assemble in the reverse order.
If the cables are interchanged, the gen-
erator and the battery will be damaged.
Compressed air or petroleum-based solvents such
as kerosene may not be used for cleaning the paper
filter insert. This will damage the filter.
Tighten the cables securely. Loose ca-
bles can cause a fire.
5.10.2 Air filter (Pro25)
The pre-filter (foam filter) must be cleaned after 25
hours of operation.
The air filter (paper filter) must be replaced after
100 hours of operation.
NOTE! The filters should be cleaned/replaced
more often if the machine operates on dusty
ground.
The engine must never be driven with
the battery disconnected. There is a risk
of serious damage to the generator and
the electrical system.
When the battery has been rectified, install the fuel
tank as follows:
Check that the petrol hose is not
clamped against the hydraulic pump
and does not come into contact with
this. The hydraulic pump becomes very
hot during operation. Risk of fire.
Remove/install the air filters as follows.
1. Clean carefully around the air filter cover.
2. Dismantle the air filter cover (27:A) by undoing
its screw (27:B).
3. Dismantle the filters. The pre-filter (27:C) is
placed over the air filter (27:D). Make sure that
no dirt gets into the carburettor. Clean the air fil-
ter housing.
1. Place the petrol tank on the brackets. Check that
the petrol hose is not touching the hydraulic
pump.
2. Install the clamps and tighten the wing nuts
(16:B).
4. Wash the pre-filter (27:C) in liquid detergent
and water. Squeeze dry. Pour a little oil on the
filter and squeeze in the oil.
5. Assemble in the reverse order. Check that the
rubber seal (27:E) is undamaged. Replace the
seal if necessary.
5.9.4 Cleaning
If the battery terminals are coated with oxide, they
should be cleaned. Clean the battery terminals with
a wire brush and lubricate them with terminal
grease.
73
Download from Www.Somanuals.com. All Manuals Search And Download.
EN
ENGLISH
5.10.3Air filter (Pro Svan)
Clean the air filter every 3 months or after every 50
hours of operation, whichever comes first.
Clean the paper filter insert once a year or after
every 200 hours of operation, whichever comes
first.
5.13 Lubrication
All lubrication points in accordance with the table
below must be lubricated every 50 hours of opera-
tion as well as after every wash.
Object
Action
Fig-
Note! Both filters should be cleaned more often if
the machine operates on dusty ground.
1. Remove the protective cover of the air filter
(fig. 28).
2. Dismantle the paper filter insert and the foam
pre-filter. Make sure that no dirt gets into the
carburettor. Clean the air filter housing.
3. Wash the pre-filter in liquid detergent and
water. Squeeze dry. Pour a little oil on the filter
and squeeze in the oil.
ure
30
Wheel bear- 2 grease nipples.
ing
Use a grease gun filled with
universal grease. Pump until
the grease emerges.
Centre point 4 grease nipples.
31
-
Use a grease gun filled with
universal grease. Pump until
the grease emerges.
Steering
chains
Brush the chains clean with a
wire brush.
Lubricate with universal
chain spray.
4. Clean the paper filter insert as follows: Knock it
lightly against a flat surface. If the filter is very
dirty, change it.
5. Assemble in the reverse order.
Tensioning Lubricate the bearing points
32
Petroleum-based solvents such as kerosene may
not be used for cleaning the paper filter insert.
These solvents can destroy the filter.
Do not use compressed air for cleaning the
paper filter insert. The paper filter insert must
not be oiled.
arms
with an oil can when each
control is activated.
Ideally carried out by two
people.
Control
cables
Lubricate the cable ends with 33
an oil can when each control
is activated.
Must be carried out by two
people.
5.11 Spark plug
The spark plug(s) must be replaced every 200
hours of operation (=at every other basic service).
Use the spark plug key supplied.
Before disconnecting the spark plug, clean around
its mounting.
Spark plug:
Pro16, Pro20, Pro25: Champion RC12YC or
equivalent.
Pro Svan: NGK BPR5ES or DENSO W16EPR-U
Electrode distance: 0.75 mm.
5.14 Fuses
If any of the faults listed below occurs, replace the
relevant fuse. See fig. 13.
Fault
Fuse
10 A
The engine does not start or starts and
stops immediately. The battery is
charged.
Sand spreader and electrical cutting
height adjustment do not work.
20 A
30 A
All electrical functions are out of
operation. The battery is charged.
5.12 Air intake
See 9-11:W. The engine is air-cooled. A blocked
cooling system can damage the engine. Clean the
engine’s air intake after 50 hours of operation.
More meticulous cleaning of the cooling system is
carried out during each basic service.
6 PATENT - DESIGN REGISTRA-
TION
This machine or parts thereof is covered by the fol-
lowing patent and design registration:
SE9901091-0, SE9901730-3, SE9401745-6,
US595 7497, FR772384, DE69520215.4,
GB772384, SE0301072-5, SE04/000239 (PCT),
SE0401554-1.
GGP reserves the right to make alterations to the
product without prior notification.
74
Download from Www.Somanuals.com. All Manuals Search And Download.
Box 1006 SE-573 28 TRANÅS
GGP Sweden AB
·
·
Download from Www.Somanuals.com. All Manuals Search And Download.
|