ASSEMBLY INSTRUCTIONS
OPERATOR'S MANUAL
PARTS LIST
Z
-VAC
Large Clamshell
Grass Catcher
Kit for NZM
Mid Mount
Riders
Actual product may differ from product pictured above
Models covered:
Includes Clamshell, Blower
and Weight Kits
48” Kit
52” Kit
61” Kit
P/N 7600026
P/N 7600027
P/N 7600028
Manual No. 7100651 (I.R. 4/5/2006)
TP 900-5178-IR-AT-N
safety rules regarding outdoor power equipment 2
IMPORTANT! READ CAREFULLY THE FOLLOWING SAFETY RULES BEFORE
ASSEMBLING OR OPERATING UNIT.
engine before leaving unit.
TRAINING
-- Never operate with guards not securely in place. Be sure
-- Read, understand, and follow all instructions in the man-
ual and on the unit before starting. If the operator(s) or
mechanic(s) can not read English it is the owner's responsi-
bility to explain this material to them.
all safety features are attached, adjusted properly and func-
tioning properly.
-- Never operate with the hose or cover removed or altered.
-- Do not change the engine governor setting or over speed
the engine.
-- Become familiar with the safe operation of the equipment,
operator controls, and safety signs.
-- Stop on level ground, shut off engine before leaving the
operator's position for any reason.
-- All operators and mechanics should be trained. The
owner is responsible for training the users.
-- Stop equipment and inspect impeller blades after striking
objects or abnormal vibration occurs. Make necessary
repairs before resuming operations.
-- Only allow responsible adults, who are familiar with the
instructions, to operate the unit.
-- Never let children or untrained people operate or service
the equipment. Local regulations may restrict the age of the
operator.
-- Keep hands and feet away intake and discharge areas.
-- Keep pets and bystanders away.
-- Do not operate the unit while under the influence of alco-
hol or drugs.
-- The owner/user can prevent and is responsible for acci-
dents or injuries occurring to themselves, other people or
property.
-- Use caution when crossing roads and sidewalks. Stop
engine if not blowing.
PREPARATION
-- Use care when loading or unloading the machine into a
trailer or truck.
-- Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform the
job. Use only accessories and attachments approved by
the manufacturer.
-- Use care when approaching blind corners, shrubs, trees
oSrLotOhePr oEbjeOctPs EthaRt AmTayIOobNscure vision.
-- Wear appropriate clothing including safety shoes, safety
glasses and ear protection. Long hair, loose clothing or jew-
elry may get tangled in moving parts.
-- Inspect the area where the equipment is to be used and
remove all objects such as rocks, toys and wire, which can
be thrown by the machine.
Slopes are a major factor related to loss-of-control and tip-
over accidents, which can result in severe injury or death.
All slopes require extra caution. If you cannot back up the
slope, or if you feel uneasy on it, do not drive on it.
Do
-- Mow up and down slopes, never across face.
-- Remove obstacles such as rocks, tree limbs, etc.
-- Watch for holes, ruts, or bumps. Uneven terrain could
overturn the unit. Tall grass can hide obstacles.
-- Keep all movement on the slopes slow and gradual. Do
not make sudden changes in speed or direction.
Do Not
-- Use extra care when handling gasoline and other fuels.
They are flammable and vapors are explosive.
a) Use only an approved container.
b) Never remove fuel cap or add fuel with the engine run-
ning. Allow engine to cool before refueling. Do not smoke.
c) Never refuel or drain the machine indoors.
-- Check that operator's presence controls, safety switches
and shields are attached and functioning properly. Do not -- Do not start or stop on a slope. If tires lose traction, pro-
ceed slowly straight down the slope.
oOpPeraEteRuAnlTesIsOthNey are functioning properly.
-- Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
-- Never run an engine in an enclosed area.
-- Do not use near drop-offs, ditches, or embankments. The
-- Operate only in the daylight or with good artificial light,
operator could lose footing or balance or blower could sud-
keeping away from holes and hidden hazards.
denly turn over if a wheel is over the edge of a cliff or ditch,
-- Be sure of your footing while using pedestrian controlled
or if an edge caves in.
equipment, especially when backing up. Walk, don't run.
-- Do not operate on slopes with wet grass. Reduced foot-
-- Do not operate in reverse unless absolutely necessary.
ing or traction could cause sliding.
Always look down and behind before and while traveling in
-- Do not operate machine on slopes in excess of 10
reverse.
degrees (18% grade) when equipped with a grass catcher.
-- Be aware of the blower discharge direction and do not
-- Do not operate machine without weight kit installed when
point it at anyone. Do not operate the blower without hose
equipped with a grass catcher.
and bagger hood in place.
-- Never leave a running unit unattended. Always stop
3
2 safety rules regarding outdoor power equipment
to cool before storing.
CHILDREN
-- Shut off fuel while storing or transporting. Do not store fuel
Tragic accidents can occur if the operator is not alert to the
presence of children. Children are often attracted to the unit
and its activity. Never assume that children will remain
where you last saw them.
near flames or drain indoors.
-- Keep all hardware tight and keep all parts in good work-
ing condition. Replace all worn or damaged decals.
-- Never tamper with safety devices. Check their proper
operation regularly.
-- Keep children out of the mowing area and under the
watchful
care
of
another
responsible
adult.
-- Clean leaves and debris from mufflers and engine to pre-
vent fires. Clean up oil or fuel spillage.
-- Do not allow children or others to ride on the machine,
attachment, or towed equipment (even with the blades off).
-- Be alert and turn unit off if children enter the area.
-- Before and during reverse operation, look behind and
down for small children.
-- Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
-- Never make adjustments or repairs with the engine run-
ning unless specified otherwise.
-- Never allow children to operate the unit.
-- Use extra care when approaching blind corners, shrubs,
trees, or other objects that may obscure vision.
-- Park machine on level ground. Never allow untrained per-
sonnel to service machine.
-- Carefully release pressure from components with stored
energy. (e.g. springs)
EMISSIONS
-- Engine exhaust from this product contains chemicals
known, in certain quantities, to cause cancer, birth defects,
or other reproductive harm.
-- Only replace impellers. Never straighten or weld them.
-- Keep hands and feet away from moving parts.
-- Frequently check components and replace with manufac-
turer's recommended parts, when necessary.
-- Use only factory authorized replacement parts when mak-
ing repairs.
-- Look for the relevant Emissions Durability Period and Air
Index information on the engine emissions label.
MAINTENANCE AND STORAGE
-- Always comply with factory specifications on all settings
and adjustments.
-- Only authorized service locations should be utilized for
major service and repair requirements.
-- Never attempt to make major repairs on this unit unless
you have been properly trained. Improper service proce-
dures can result in hazardous operation, equipment dam-
age and voiding of manufacturer's warranty.
-- Always observe safe refueling and fuel handling practices
when refueling the unit after transportation or storage.
-- Always follow the engine manual instructions for storage
preparations before storing the unit for both short and long
term periods.
-- Always follow the engine manual instructions for proper
start-up procedures when returning the unit to service.
-- Never store the machine or fuel container inside where
there is an open flame, such as in a water heater. Allow unit
4
unit assembly 3
BLOWER KIT INSTALLATION
REMOVE PULLEY
GUARD
STEP 1: Remove pin, rod and spring securing dis-
charge deflector to mower deck, and remove
deflector. Set rod and pin aside for future assem-
bly step. Store deflector for future use. IMPOR-
TANT: Never operate mower without discharge
deflector or grass catcher securely in place.
REMOVE
DEFLECTOR
STEP 2: Remove two bolts securing right deck pul-
ley guard to mower deck and remove guard. Set
bolts aside for future assembly step. Store guard
for future use. IMPORTANT: Never operate mower
without a pulley guard securely in place.
REMOVE PIN,
ROD AND SPRING
STEP 3: Lift off and set aside foot rest/center deck
cover to expose senter blade deck. Pull blade belt
deck idler arm in direction indicated to relieve belt
tension, and slip blade belt off of right blade drive
pulley.
REMOVE BELT FROM
RIGHT BLADE PULLEY
NOTE: Assistance may be needed for removal of
blade belt.
PULL ON IDLER
TO RELIEVE
BELT TENSION
STEP 4: Remove nut securing pulley to blade
spindle, and install supplied blower pulley on top of
existing pulley. Replace nut, and torque to 70-80 ft-
lbs. Replace deck belt onto groove of bottom pul-
ley.
NOTE: Nut secures blade bolt in place. Support
bolt from beneath while installing pulley.
REPLACE
BELT
IMPORTANT: Use gloves when working under
deck. Sharp blades can cause injury.
ONTO
BOTTOM
PULLEY
BLOWER PULLEY
STEP 5: Set blower against deck discharge. Align
holes in blower mount with holes in deck discharge
tabs, and secure blower with discharge deflector
rod removed in Step 1, securing with pin. NOTE:
Do not reinstall the deflector spring when installing
the rod.
INSTALL BLOWER AND
SECURE WITH ROD AND PIN
FROM UPPER
IDLER PULLEY
STEP 6: Pull back on idler tension release handle,
and install blower belt around top groove of deck
pulley. NOTE: Make sure belt is not rolled or
twisted when installing.
TO LOWER
IDLER PULLEY
PULL
BACK
5
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