Snapper Lawn Mower LT23460 LT195420 LT24520 SLT23460 SLT24520 CLT23460 CLT24520 User Manual

Safety Instructions & Operator's Manual for  
LAWN TRACTOR  
SERIES 0  
Models  
LT195420 (7800206)  
LT23460 (7800207)  
LT24520 (7800212)  
SLT23460 (7800342)  
SLT24520 (7800343)  
CLT23460 (7800344)  
CLT24520 (7800345)  
NOTE: Specifications are correct at time of printing and are subject to change without notice.  
* Actual sustained engine power will likely be lower due to operating limitations and environmental factors. Please refer to ‘Engine Power Rating Information’ for  
further details.  
Manual No. 7102174 (I.R. 12/11/2007)  
TP 100-5314-IR-TC-N  
Table of Contents  
Operator Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Important Operator Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
International Pictorials. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
2
2
5
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Parts Bag - Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Installing the Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Assembling the Steering Wheel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Maintenance Free Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
IMPORTANT! Before You Start Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
6
6
7
7
8
9
Features and Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11  
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Attachments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Using Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Driving and Stopping the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
Mowing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
Engine Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20  
General Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
Maintenance Free Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26  
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27  
Mower Deck Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28  
Misc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38  
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42  
Slope Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43  
Warranties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
General Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
WARNING  
WARNING  
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!
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Battery posts, terminals and related accessories contain  
lead and lead compounds, chemicals known to the State of  
California to cause cancer and birth defects or other  
reproductive harm. Wash hands after handling.  
Engine exhaust, some of its constituents, and certain  
vehicle components contain or emit chemicals known to  
the State of California to cause cancer or other reproductive  
harm.  
English  
Español  
1
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Important Operator Safety Instructions  
WARNING: This powerful cutting machine is capable of amputating hands and feet and can throw objects  
that can cause injury and damage! Failure to comply with the following SAFETY instructions could result in  
serious injury or death to the operator or other persons. The owner of the machine must understand these  
instructions and must allow only persons who understand these instructions to operate machine. Each  
person operating the machine must be of sound mind and body and must not be under the influence of any  
substance, which might impair vision, dexterity or judgment. If you have any questions pertaining to your  
machine which your dealer cannot answer to your satisfaction, call or write the Customer Service  
Department at SNAPPER, McDonough, Georgia 30253. Phone: (1-800-317-7833).  
Protection for Children  
Protection against Tipovers  
Tragic accidents can occur if the operator is not alert to the  
presence of children. Children are often attracted to the  
machine and the mowing activity. Children who have been  
given rides in the past may suddenly appear in the mowing  
area for another ride and be run over or backed over by the  
machine. Never assume that children will remain where you  
last saw them.  
(Continued From Previous Column)  
6. KEEP A SAFE DISTANCE (at least 3 feet) away from edge  
of ditches and other drop offs. The machine could turn over  
if an edge caves in.  
7. Always begin forward motion slowly and with caution.  
8. Use weights or a weighted load carrier in accordance  
with instructions supplied with a grass catcher. DO NOT  
operate machine on slopes exceeding 10 degrees (18%  
grade) when equipped with grass catcher.  
1. KEEP children out of the mowing area and under the  
watchful care of a responsible adult other than the operator.  
2. DO NOT allow children in yard when machine is operated  
(even with the blade OFF).  
9. DO NOT put your foot on the ground to try to stabilize  
the machine.  
3. DO NOT allow children or others to ride on machine,  
attachments or towed equipment (even with the blades  
OFF). They may fall and be seriously injured.  
4. DO NOT allow pre-teenage children to operate machine.  
5. ALLOW only responsible adults & teenagers with mature  
judgment under close adult supervision to operate machine.  
6. DO NOT operate blades in reverse. STOP BLADES. LOOK  
and SEE behind and down for children, pets and hazards  
before and while backing.  
10. DO NOT operate machine on wet grass. Reduced  
traction could cause sliding.  
11. Choose a low enough speed setting so that you will not  
have to stop or shift on a slope. Tires may lose traction on  
slopes even though the brakes are functioning properly.  
12. DO NOT operate machine under any condition where  
traction, steering or stability is doubtful.  
13. Always keep the machine in gear when going down  
slopes. DO NOT shift to neutral (or actuate hydro roll  
release) and coast downhill.  
7. USE EXTRA CARE when approaching blind corners,  
shrubs, trees, or other objects that may obscure vision.  
Preparation  
Protection against Tipovers  
1. Read, understand, and follow instructions and warnings  
in this manual and on the machine, engine and  
attachments. Know the controls and the proper use of the  
machine before starting.  
Slopes are a major factor related to loss-of-control and tip-  
over accidents, which can result in severe injury or death.  
All slopes require extra CAUTION. If you cannot back up the  
slope or if you feel uneasy on the slope, DO NOT mow it.  
Use extra care with grass catchers or other attachments;  
these affect the handling and the stability of the machine.  
Refer to the Slope Guide at the end of this manual.  
1. DO NOT operate machine on slopes exceeding 15  
degrees (27% grade).  
2. Only mature, responsible persons shall operate the  
machine and only after proper instruction.  
3. Data indicates that operators age 60 and above, are  
involved in a large percentage of mower-related injuries.  
These operators should evaluate their ability to operate the  
mower safely enough to protect themselves and others  
from serious injury.  
4. Handle fuel with extra care. Fuels are flammable and  
vapors are explosive. Use only an approved fuel container.  
DO NOT remove fuel cap or add fuel with engine running.  
Add fuel outdoors only with engine stopped and cool. Clean  
spilled fuel from machine. DO NOT smoke.  
2. Exercise EXTREME CAUTION on slopes above 10  
degrees (18% grade). Turn blades OFF when traveling  
uphill. Use a slow speed and avoid sudden or sharp turns.  
3. DO NOT operate machine back and forth across face of  
slopes. Operate up and down. Practice on slopes with  
blades off.  
4. AVOID starting, stopping or turning on slopes. If  
machine stops going uphill or tires lose traction, turn  
blades OFF and back slowly straight down the slope.  
5. STAY ALERT for holes and other hidden hazards. Tall  
grass can hide obstacles. Keep away from ditches,  
washouts, culverts, fences and protruding objects.  
5. Practice operation of machine with BLADES OFF to learn  
controls and develop skills.  
6. Check the area to be mowed and remove all objects such  
as toys, wire, rocks, limbs and other objects that could  
cause injury if thrown by blade or interfere with mowing.  
English  
2
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Important Operator Safety Instructions (Continued)  
Protection against Tipovers  
Operation  
(Continued From Previous Column)  
1. Mount and dismount machine from left side. Keep clear  
of discharge opening at all times.  
2. Start engine from operator’s seat, if possible. Make sure  
blades are OFF and parking brake is set.  
7. Keep people and pets out of mowing area. Immediately  
STOP blades, STOP engine, and STOP machine if anyone  
enters the area.  
8. Check shields, deflectors, switches, blade controls and  
other safety devices frequently for proper operation and  
location.  
9. Make sure all safety decals are clearly legible. Replace if  
damaged.  
3. DO NOT leave machine with engine running. STOP  
engine, STOP blades, SET brake, and Remove key before  
leaving operators position of any reason.  
4. DO NOT operate machine unless properly seated with  
feet on feet rests or pedal(s).  
10. Protect yourself when mowing and wear safety glasses,  
a dust mask, long pants and substantial footwear.  
11. Know how to STOP blades and engine quickly in  
preparation for emergencies.  
12. Use extra care when loading or unloading the machine  
into a trailer or truck.  
5. STOP BLADES and ENGINE and make sure blades have  
stopped before removing grass catcher or unclogging  
mower to prevent loss of fingers or hand.  
6. Blades must be OFF except when cutting grass. Set  
blades in highest position when mowing over rough  
ground.  
13. Check grass catcher components frequently for signs of  
wear or deterioration and replace as needed to prevent  
injury from thrown objects going through weak or worn  
spots.  
7. Keep hands and feet away from rotating blades  
underneath deck. DO NOT place foot on ground while  
BLADES are ON or machine is in motion.  
8. DO NOT operate machine without entire grass catcher or  
guards in place and working. DO NOT point discharge at  
people, passing cars, windows or doors.  
Safe Handling of Gasoline  
To avoid personal injury or property damage, use extreme  
care in handling gasoline. Gasoline is extremely flammable  
and the vapors are explosive.  
1. Extinguish all cigarettes, cigars, pipes and other sources  
of ignition.  
2. Use only an approved fuel container.  
3. DO NOT remove fuel cap or add fuel with the engine  
running. Allow the engine to cool before refueling.  
4. DO NOT refuel the machine indoors.  
5. DO NOT store the machine or fuel container inside where  
there is an open flame, spark or pilot light such as on a  
water heater or other appliances.  
6. DO NOT fill fuel containers inside a vehicle or on a truck  
or trailer bed with a plastic liner. Always place the  
containers on the ground away from the vehicle before  
filling.  
7. Remove gas-powered equipment from the vehicle or  
trailer and refuel it on the ground. If this is not possible,  
then refuel equipment using a portable container, rather  
than a gasoline dispenser nozzle.  
9. Slow down before turning.  
10. Watch out for traffic when near or crossing roadways.  
11. STOP engine immediately after striking an obstruction.  
Inspect machine and repair damage before resuming  
operation.  
12. Operate machine only in daylight or with good artificial  
light.  
13. Move joystick (if equipped) SLOWLY to maintain  
control during speed and directional changes.  
14. Exercise CAUTION when pulling loads. Limit loads to  
those you can safely control and attach loads to hitch plate  
as specified with SNAPPER attachment instructions.  
15. On slopes, the weight of the towed equipment may  
cause loss of traction and loss of control. When towing,  
travel slowly and allow extra distance to stop.  
16. DO NOT operate engine in enclosed areas. Engine  
exhaust gases contain carbon monoxide, a deadly poison.  
17. DO NOT discharge material against a wall or  
obstruction. Material may ricochet back towards the  
operator.  
18. Only use accessories approved by the manufacturer.  
See manufacturer’s instructions for proper operation and  
installation of accessories.  
8. DO NOT start gas powered equipment in enclosed  
vehicles or trailers.  
9. Keep the nozzle in contact with the rim of the fuel tank or  
container opening at all times until fueling is complete. DO  
NOT use a nozzle lock-open device  
10. If fuel is spilled on clothing, change clothing  
immediately.  
11. Never overfill a fuel tank. Replace fuel cap and tighten  
securely.  
English  
3
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Important Operator Safety Instructions (Continued)  
Towing  
Maintenance  
1. Tow only with a machine that has a hitch designed for  
towing. DO NOT attach towed equipment except at the hitch  
point.  
2. Follow the manufacturer’s recommendation for weight  
limits for towed equipment and towing on slopes.  
3. DO NOT allow children or others on towed equipment.  
4. On slopes, the weight of the towed equipment may cause  
loss of traction and loss of control.  
(Continued From Previous Column)  
6. Always provide adequate ventilation when running  
engine. Exhaust gases contain carbon monoxide, an  
odorless and deadly poison.  
7. Disconnect negative (black) cable from battery before  
performing maintenance or service. Cranking engine could  
cause injury.  
8. DO NOT work under machine without safety blocks.  
9. Service engine and make adjustments only when engine  
is stopped. Remove spark plug wire(s) from spark plug(s)  
and secure wire(s) away from spark plug(s).  
10. DO NOT change engine governor speed settings or  
overspeed engine.  
5. Travel slowly and allow extra distance to stop.  
Maintenance  
1. DO NOT store machine or fuel container inside where  
fumes may reach an open flame, spark or pilot light such as  
in a water heater, furnace, clothes dryer or other gas  
appliance. Allow engine to cool before storing machine in  
an enclosure. Store fuel container out of the reach of  
children in a well ventilated, unoccupied building.  
2. Keep engine free of grass, leaves or excess grease to  
reduce fire hazard and engine overheating.  
11. Lubricate machine at intervals specified in manual to  
prevent controls from binding.  
12. Mower blades are sharp and can cut. Wrap the blades  
or wear heavy leather gloves and use CAUTION when  
handling them.  
13. DO NOT test for spark by grounding spark plug next to  
spark plug hole; spark plug could ignite gas exiting engine.  
14. Have machine serviced by an authorized SNAPPER  
dealer at least once a year and have the dealer install any  
new safety devices.  
3. When draining fuel tank, drain fuel into an approved  
container outdoors and away from open flame.  
4. Check brakes frequently; adjust, repair or replace as  
needed.  
5. Keep all bolts, nuts and screws properly tight. Check that  
all cotter pins are in proper position.  
15. Maintain or replace safety and instruction labels as  
necessary.  
16. Use only genuine SNAPPER replacement parts to  
assure that original standards are maintained.  
English  
4
International Pictorials  
IMPORTANT: Some of the following pictorials are located on your unit or on literature supplied with the product. Before you  
operate the unit, learn and understand the purpose for each pictorial.  
F
C
E
D
B
A
max 15°  
K
G
J
H
I
max 90N max 150N  
N
M
L
P
O
Figure 1: Safety warning pictorials  
A - Warning  
G - WARNING: Thrown Objects. Keep  
Bystanders Away. Read User  
Instructions Before Operating This  
Machine.  
K - DANGER: Keep Feet And Hands  
Away From Rotating Blade.  
L- DANGER: Keep Hands Away From  
Rotating Blade.  
B - Shield Eyes. Explosive Gases Can  
Cause Blindness Or Injury.  
C - No Sparks, Flames or Smoking.  
D - Sulphuric Acid Can Cause Blindness H - WARNING: Do Not Use This  
M - DANGER: Disconnect Spark Plug  
Wire Before Servicing Unit.  
N - WARNING: Hot Surface.  
O - WARNING: Use Caution When  
Connecting Or Disconnecting  
Accessories.  
Or Severe Burns  
E - Flush Eyes Immediately With Water.  
Get Medical Help Fast.  
Machine On Slopes Greater Than 15  
Degrees.  
I - DANGER: Keep People, Especially  
Children, Away From Unit.  
J - DANGER: No Step.  
F - IMPORTANT: Read Owner’s Manual  
Before Operating This Machine.  
P - WARNING: Crushed Fingers.  
B
H
A
E
F
C
G
D
N
K
L
I
M
J
Figure 2: Control and operating pictorials  
A - Engine start  
B - Lights  
C - Engine off  
D - Engine on  
E - Brake  
F - Parking brake  
G - Clutch  
H - Slow  
I - Fast  
J - Choke  
K - Oil  
L - Blade rotation control  
M - Raise  
N - Fuel  
English  
5
WARNING: Before doing any assembly or  
maintenance to the mower, remove the wire from  
the spark plug.  
Assembly  
Read and follow the assembly and adjustment  
instructions for your mower.  
All fasteners are in the parts bag. Do not discard  
any parts or material until the unit  
is assembled.  
NOTE: In this instruction book, left and right describe the  
location of a part with the operator on the seat.  
Parts Bag - Contents  
The fasteners and other loose parts are shown below. The fasteners  
are shown full size. The quantity is shown in brackets ( ).  
A
C
B
D
E
F
G
H
Figure 3: Parts bag components  
A - (2) Carriage bolt  
B - (2) Wing nut  
C - (1) Bolt  
D - (1) Washer  
E - (2) Knob  
F - (2) Washer  
G - (1) Keys & ring  
H - (1) Terminal cover  
English  
6
Installing the Seat  
Assembling the Steering Wheel  
How to Assemble the Steering Wheel  
Tools Required: 3/8" Socket Wrench  
Attach the steering wheel as follows:  
How to Install the Seat  
1. Carefully remove the plastic bag from the seat. Use the  
fasteners shown below to install the seat. The fasteners  
are shown at full size.  
A
B
A
B
Figure 6: Steering wheel parts  
A - Screw (Also see ‘C’ in Figure 3)  
B - Washer (Also see ‘D’ in Figure 3)  
Figure 4: Seat parts  
A - Wing bolt (Also see ‘E’ in Figure 3)  
B - Washer (Also see ‘F’ in Figure 3)  
1. Make sure the front wheels point forward.  
2. Slide the bellows over the steering post  
NOTE: Fasteners may be attached to seat for shipping  
purposes, if so remove fasteners before proceeding.  
(Figure 7).  
NOTE: Before attachment of the steering wheel, make  
sure that the front wheels point forward and are  
straight. For proper alignment of the steering wheel,  
see Figure 7.  
2. Align the holes in the seat hinge to the holes in the  
seat (Figure 5). Fasten the seat to the seat hinge with  
the fasteners as shown.  
3. Check the operating position of the seat. If the seat  
needs to be adjusted, loosen the two wing bolts. Slide  
the seat forward or backward along the seat adjusting  
holes as shown. Tighten the wing bolts (A).  
3. Slide the steering wheel onto the steering post.  
4. Use the fasteners shown above to secure the steering  
wheel. The fasteners are shown at full size. Tighten the  
screw until snug and then add 1/4 turn. DO NOT over  
tighten.  
5. Attach the cover to the steering wheel.  
E
6. Some models have an optional decal in the parts bag.  
Attach the decal to the center of the steering wheel as  
shown.  
D
C
B
A
Figure 5: Seat  
A - Wing bolt  
B - Washer  
C - Seat adjusting hole  
D - Seat hinge  
E - Seat  
English  
7
Maintenance Free Battery  
IMPORTANT: Before you attach the battery cables to the  
battery, check the battery date. The battery date tells if the  
battery must be charged.  
C
D
A
1. Check the top and the side of the battery for the  
B
E
location of the battery date (Figure 9).  
2. If the battery is put into service before the battery date,  
the battery cables can be attached without charging the  
battery. See “How To Install The Battery Cables”.  
3. If the battery is put into service after the battery date,  
the battery must be charged. See “How To Charge The  
Maintenance Free Battery”.  
F
How to Charge the Maintenance Free Battery  
G
WARNING: When you charge the battery, do not  
smoke. Keep the battery away from any sparks. The  
fumes from the battery acid can cause an  
explosion.  
H
1. Remove the battery and battery tray.  
2. Remove the protective cap from the battery terminal.  
Figure 7: Steering post  
3. Use a 12 volt battery charger to charge the battery.  
Charge at a rate of 6 amperes for one hour. If you do  
not have a battery charger, have an authorized service  
center charge the battery.  
A - Screw  
B - Washer  
C - Cover  
D - Decal (Optional)  
E - Steering wheel  
F - Bellows  
4. Install the battery and battery tray. Make sure the  
positive (+) terminal is on the left side.  
G - Steering post  
H - Straight  
How to Install the Battery Cables  
WARNING: To prevent sparks, fasten the red cable  
to the positive (+) terminal before you connect the  
black cable.  
Use the fasteners shown below to install the battery cables.  
The fasteners are shown at full size.  
A
B
Figure 8: Battery cable parts  
A - Carriage bolt (Also see ‘A’ in Figure 3)  
B - Wing nut (Also see ‘B’ in Figure 3)  
English  
8
1. Remove the protective cap from the battery terminal.  
IMPORTANT! Before You Start Mowing  
• Check the engine oil.  
2. Fasten the red cable and terminal cover (if equipped)  
to the positive (+) terminal with the fasteners as  
shown (Figure 9).  
• Fill the fuel tank with gasoline.  
• Check the air pressure of the tires.  
• Check the level of the mower housing.  
• Make sure the battery cables are attached.  
• Make sure the wire is attached to the spark plug.  
3. Fasten the black cable to the negative (-) terminal with  
the fasteners as shown.  
D
E
WARNING: Before doing any assembly or  
maintenance to the mower, remove the wire from  
the spark plug.  
A
C
B
NOTE: In this instruction book, left and right describe the  
location of a part with the operator on the seat.  
F
A
H
G
Figure 9: Battery  
A - Carriage bolt  
B - Wing nut  
C - Black cable  
D - Positive (+) terminal  
E - Red cable  
F - Battery  
G - Battery tray  
H - Terminal cover (Also see ‘H’ in Figure 3)  
English  
9
How to Prepare the Engine  
Check the Tires  
NOTE: The engine was shipped from the factory filled with  
NOTE: The tires may be over inflated for shipment.  
oil. Check the level of the oil. Add oil as needed.  
Check the air pressure in the tires. Tires with too much air  
pressure will cause the unit to ride rough. Also, the wrong  
air pressure will keep the mower housing from cutting level.  
Recommended air pressure is 14 PSI (1 BAR).  
NOTE: The operation of a new engine will sometimes result  
in a slight amount of smoke. This smoke is caused by paint  
or oil on or around the muffler. This is normal and only  
expected during initial operation.  
Check the Level of the Mower Deck  
A separate engine manual is also included with the unit. See  
this engine manual for the manufacturer’s instructions for  
the type of gasoline and oil to use. Before you use the unit,  
read the information on safety, operation, maintenance, and  
storage.  
Make sure the level of cut is still correct. After you mow a  
short distance, look at the area that was cut. If the mower  
deck does not cut level, see the instructions on “How To  
Level The Mower Deck” in the Maintenance section of this  
instruction book.  
WARNING: Follow the engine manufacturer’s  
instructions for the type of gasoline and oil to use.  
Always use a safety gasoline container. Do not  
smoke when adding gasoline to the engine. When  
inside an enclosure, do not fill with gasoline.  
Before you add gasoline, stop the engine. Let the  
engine cool for several minutes.  
IMPORTANT: This unit is equipped with an internal  
combustion engine and must not be used on or near any  
unimproved forest-covered, brush-covered or grass-covered  
land unless the engine’s exhaust system is equipped with a  
spark arrester meeting applicable local or state laws (if any).  
If a spark arrester is used, it must be maintained in effective  
working order by the operator.  
In the State of California the above is required by law  
(Section 4442 of the California Public Resources Code).  
Other states may have similar laws. Federal laws apply on  
federal lands. See an Authorized Service Center for a spark  
arrester for the muffler.  
In some areas, local law requires the use of a resistor spark  
plug to control the ignition signals. See an Authorized  
Service Center for a resistor spark plug for the engine.  
NOTE: Actual sustained horsepower will likely be lower due  
to operating limitations and environmental factors.  
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10  
Features and Controls  
E
F
A
G
H
I
J
B
K
C
D
G - Cruise Control — Locks ground speed in forward.  
A - Throttle Control / Choke Control Levers — Throttle  
control increases or decreases the speed of the engine.  
Choke control engages the choke to start a cold engine.  
(Note: The choke control lever is incorporated into the  
throttle control lever on 42” models.)  
H - Reverse Mowing Option (RMO) — Allows engaging of  
mowing deck while traveling in reverse.  
I - Ignition Switch — Starts and stops the engine. (Note: The  
headlight switch is incorporated into the ignition switch.)  
B - Steering Wheel (Removed for clarity) — Steers the unit.  
C - Brake Pedal — Quickly stops the unit.  
J - Parking Brake Lever — Engages the brake when you  
leave the unit.  
D - Deck Lift Lever — Changes the height of cut.  
K - Speed Control Pedal — Changes the speed and the  
direction of the unit.  
E - PTO Switch (46 & 52” Models) — Starts and stops the  
rotation of the blades.  
L - Automatic Drive Disconnect (not shown, located behind  
the unit) — Disengages the transmission.  
F - Blade Rotation Control (42” Models) — Starts and stops  
the rotation of the blades.  
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11  
How to Engage the Blades (42” Models)  
Operation  
The blade rotation control is located above the steering  
wheel (Figure 10). Use the blade rotation control to engage  
the blades.  
Attachments  
This unit can use many different attachments.  
For all pull-behind attachments or trailers, the maximum  
gross weight is 250 pounds. Gross weight is the weight of  
the attachment or trailer and any load that might be on or in  
it.  
B
A
Do not operate on a slope that is greater than 10 degrees  
when using a pull-behind attachment or trailer. We have  
included a slope guide in this book to help you determine the  
slope on which you will be operating your unit. Never allow  
someone to stand or ride on or in an attachment or trailer.  
Using Controls  
How to Use the Throttle Control  
Use the throttle control to increase or decrease the speed of  
the engine.  
Figure 10: Blade rotation control (42” Models Only)  
A - DISENGAGE position  
B - Blade rotation control ENGAGE position  
CAUTION: Always operate the engine with the throttle  
control in the FAST position. If the engine runs for several  
minutes at slower than the FAST position, the engine and  
transmission will overheat and can be damaged.  
1. Before you start the engine, make sure the blade  
rotation control is in the DISENGAGE position.  
1. The FAST position is marked with a detent. For normal  
operation and when using a grass bagger, move the  
throttle control to the FAST position. For maximum  
charging of the battery and for a cooler running engine  
and transmission, operate the engine in the FAST  
position.  
2. Move the blade rotation control to the ENGAGE  
position to rotate the blades.  
NOTE: If the engine stops when you engage the blades,  
the seat switch is not activated. Make sure you sit in  
the middle of the seat. Also, make sure the wire is  
connected to the seat switch.  
2. For transport and to tow pull behind attachments,  
control the ground speed with the speed control pedal.  
3. Move the blade rotation control to the DISENGAGE  
position to stop the blades. Before you leave the  
operator’s position, make sure the blades have stopped  
rotating.  
3. The engine governor is set at the factory for maximum  
performance. Do not adjust the governor to increase  
the speed of the engine.  
4. Before you ride the unit across a sidewalk or a road,  
move the blade rotation control to the DISENGAGE  
position.  
WARNING: Always keep your hands and feet away  
from the blade, deflector opening, and the mower  
housing when the engine runs.  
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How to Engage the Blades (46 & 52” models)  
How to Use the Speed Control Pedal  
The PTO switch is above and to the right of the steering  
wheel (Figure 11). Use the PTO switch to engage the blades.  
The drive system uses a Hydrostatic Automatic Drive  
transmission. The Hydrostatic transmission is very easy to  
operate. This type of drive system does not require a shift  
lever or a clutch pedal.  
The speed and direction of travel is controlled by a single  
speed control pedal operated with your right foot. Do not  
use the left brake pedal in normal operation. Only use the left  
brake pedal to quickly stop in an emergency.  
A
Driving and Stopping the Unit  
How to Drive Forward  
1. The automatic drive disconnect must be in the DRIVE  
position (Figure 14).  
2. Slowly release your left foot from the brake pedal.  
3. Move the throttle control to the FAST position.  
4. Slowly push the speed control pedal forward to the  
Figure 11: PTO switch (46 & 52” models only)  
desired speed (Figure 12).  
A - PTO switch (shown in the DISENGAGE position)  
5. To increase forward speed, slowly move the speed  
control pedal forward. To reduce forward speed, slowly  
release the speed control pedal until the unit slows to  
the desired speed.  
1. Before you start the engine, make sure the PTO switch  
is pushed down in the DISENGAGE position.  
2. Pull the PTO switch up to the ENGAGE position to  
rotate the blades.  
NOTE: If the engine stops when you engage the blades,  
the seat switch is not activated. Make sure you sit in  
the middle of the seat. Also, make sure the wire is  
connected to the seat switch.  
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A
B
C
3. Push the PTO switch down to the DISENGAGE position  
to stop the blades. Before you leave the operator’s  
position, make sure the blades have stopped rotating.  
4. Before you ride the unit across a sidewalk or a road,  
F
push the PTO switch down to the DISENGAGE position.  
WARNING: Always keep your hands and feet away  
from the blade, deflector opening, and the mower  
housing when the engine runs.  
E
D
Figure 12: Speed control operation  
A - Reverse  
B - Neutral  
C - Forward  
D - Forward movement  
E - Reverse movement  
F - Speed control pedal  
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How to Use the Cruise Control  
How to Drive in Reverse  
To engage the cruise control:  
1. Look to the rear.  
1. Slowly push the speed control pedal forward to the  
2. Slowly push the speed control pedal to the REVERSE  
desired speed (Figure 12).  
position.  
2. Pull up on the cruise control knob (Figure 13). Release  
the speed control pedal. The unit should continue  
traveling forward at the desired speed.  
How to Change Direction  
CAUTION: To change directions, do not use the left brake  
pedal. Use only the speed control pedal.  
NOTE: The cruise control only operates in forward  
speeds.  
1. Slowly remove your foot from the speed control pedal.  
The speed control pedal will automatically return to the  
NEUTRAL position.  
To disengage the cruise control:  
1. Push the speed control pedal (Figure 12), OR  
2. Push the brake pedal.  
2. When the unit stops, slowly move the speed control  
pedal to the desired direction.  
WARNING: Do not engage the cruise control when  
driving on slopes, or when people or animals are in  
the vicinity.  
Speed Control Pedal Positions  
The forward speed is controlled by the position of the speed  
control pedal. The following chart provides functions along  
with the pedal positions. Always operate the engine with the  
throttle control in the FAST position.  
Function  
Pedal Positon  
Throttle Position  
Trimming  
Snow Thrower  
Fast Throttle  
1/3  
A
Bagging Grass  
Normal Mowing  
1/3 to 1/2  
1/2 to 2/3  
Easy Mowing  
Snow Blade  
1/2 to 3/4  
FULL  
Transport  
Pull Behind  
Attachments  
1/3 to 1/2  
Figure 13: Cruise control  
A - Cruise Control knob  
How to Disconnect the Transmission  
To push the unit, use the automatic drive disconnect to  
release the transmission. The automatic drive disconnect is  
located on the right rear of the unit.  
1. The engine must be off.  
2. Pull out and lock the automatic drive disconnect in the  
PUSH position (Figure 13). The transmission is now  
released and the unit can be pushed.  
NOTE: In cold weather, the heavy viscosity oil in the  
transmission will make the unit difficult to push.  
3. To engage the transmission, unlock and push in the  
automatic drive disconnect. The transmission is now  
connected and ready to operate.  
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14  
How to Change the Cutting Height  
To change the cutting height, raise or lower the deck ift  
lever as follows:  
1. Move the deck lift lever forward to lower the mower  
housing and back to raise the mower deck (Figure 15).  
2. When you ride on a sidewalk or road, move the deck lift  
lever to the highest position and disengage the blades  
(Figures 10, 11).  
7101935  
A
B
A
C
Figure 13: Automatic drive disconnect  
A - Automatic drive disconnect DRIVE position  
B - Automatic drive disconnect PUSH position  
C - Automatic drive disconnect  
How to Set the Parking Brake  
1. Completely push the brake pedal forward.  
2. Lift the parking brake lever (Figure 14).  
3. Remove your foot from the brake pedal and then  
release the parking brake lever. Make sure the parking  
brake will hold the unit.  
4. To release the parking brake, completely push the brake  
pedal forward. The parking brake will automatically  
release.  
Figure 15: Lift control  
A - Deck lift lever  
WARNING: Before you leave the operator’s position,  
move the speed control pedal to the neutral (N)  
position. Set the parking brake. Move the blade  
rotation control to the DISENGAGE position. Stop the  
engine and remove the ignition key.  
How to Stop the Unit  
1. Slowly remove your foot from the speed control pedal.  
The speed control pedal will automatically return to the  
NEUTRAL position and the unit will stop.  
2. Move the blade rotation control to the DISENGAGE  
position.  
3. Set the parking brake.  
WARNING: Make sure the parking brake will hold  
the unit.  
4. Move the throttle control to the SLOW position.  
B
5. To stop the engine, turn the ignition key to the OFF  
position. Remove the key.  
A
Figure 14: Parking brake  
A - Brake pedal  
B - Parking brake lever  
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15  
How to Transport the Unit  
Reverse Mowing Option (RMO)  
To transport the unit, follow the steps below.  
1. Disengage the blades.  
WARNING: Mowing in reverse can be hazardous to  
bystanders. Tragic accidents can occur if the  
operator is not alert to the presence of children.  
Never activate RMO if children are present.  
Children are often attracted to the unit and the  
mowing activity.  
2. Raise the deck lift lever to the highest position.  
3. Move the throttle control to the FAST position.  
4. Slowly push the speed control pedal forward to the  
desired speed.  
1. Engage the blades.  
2. Insert the supplied key into the RMO switch, located to  
the right of the steering wheel bellows (Figure 16).  
Mowing  
3. Turn the key. The L.E.D. light will illuminate, indicating  
thet the RMO feature has been activated. The mower  
deck can now be operated while the unit is traveling in  
reverse.  
How to Operate the Mower Deck  
WARNING: The deflector is a safety device. Do not  
remove the deflector. The deflector forces the  
discharged material toward the ground. Always  
keep the deflector in the down position. If the  
deflector is damaged, replace the deflector with an  
original equipment part from an authorized service  
center.  
4. The reverse mowing option is deactivated when the  
blades are disengaged, and must be reactivated each  
time the blades are engaged, if desired.  
5. Remove the key to restrict access to the RMO feature.  
WARNING: The engine will shut off if the speed  
control pedal is moved into reverse while the  
blades are engaged and the RMO is not activated.  
1. Start the engine.  
2. Release the parking brake.  
3. Move the deck lift lever to a height of cut position. In  
high or thick grass, cut the grass in the highest  
position first and then lower the mower deck to a lower  
position.  
A
CAUTION: Do not operate with the mower deck in the  
LEVEL ADJUSTMENT position. If you operate in the LEVEL  
ADJUSTMENT position, the mower deck and blades can be  
damaged.  
C
4. Move the throttle control to the SLOW position.  
5. Engage the blades.  
6. Move the throttle control to the FAST position.  
B
7. Slowly push the speed control pedal to the desired  
speed.  
NOTE: When you mow in heavy grass or mow with a  
grass bagger, use a slow forward speed.  
8. Make sure the level of cut set at the factory is still  
correct. After you mow a short distance, look at the  
area that was cut. If the mower deck does not cut level,  
see the instructions on “How To Level The Mower  
Deck” in the Maintenance section.  
Figure 16: Reverse Mowing Option (RMO)  
A - Key  
B - RMO switch  
C - L.E.D. light  
WARNING: For better control of the unit, always  
select a safe speed.  
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How to Operate the Unit on Hills  
WARNING: Do not ride up or down slopes that are  
too steep to back straight up. Never ride the unit  
across a slope. See the “Slope Guide” in the back  
of this book for information on how to check slopes.  
1. Control the speed only with the speed control pedal. Do  
not use the brake pedal on a hill.  
2. To help prevent an accident, slowly move the speed  
control pedal. Avoid sudden turns or changes in speed.  
3. To reduce forward speed when going down a hill,  
slowly release the speed control pedal until the unit  
slows to the desired speed.  
How to Stop on a Hill  
1. Avoid stopping on a hill. If you must quickly stop in an  
emergency, remove your right foot from the speed  
control pedal and quickly depress the left brake pedal.  
2. Set the parking brake.  
3. Before you dismount from the seat, move the throttle  
control to SLOW position, move the blade rotation  
control to the DISENGAGED position, turn off the  
engine and set the parking brake.  
How to Start Operation on a Hill  
1. Start the engine.  
2. Move the blade rotation control to the ENGAGED  
position.  
3. Move the throttle control to the FAST position.  
4. Depress the brake pedal and release the parking brake.  
As you release the parking brake, push the speed  
control pedal to the desired speed.  
WARNING: Slowly push the speed control pedal as  
you release the parking brake. The parking brake  
must be disengaged before the speed control pedal  
is able to engage the transmission.  
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Carburetor  
Engine Operation  
Before Starting the Engine  
Check the Oil  
Do not attempt to adjust the carburator. Engine adjustments  
and repairs should be performed only by an authorized  
dealer.  
NOTE: The engine was shipped from the factory filled with  
oil. Check the level of the oil. Add oil as needed. See the  
engine manufacturer’s instructions for the type of gasoline  
and oil to use.  
How to Start the Engine  
WARNING: The electrical system has an operator  
presence system that includes a sensor switch for  
the seat. These components tell the electrical  
system if the operator is sitting on the seat. This  
system will stop the engine when the operator  
leaves the seat. For your protection, always make  
sure this system operates correctly.  
1. Make sure the unit is level.  
NOTE: Do not check the level of the oil while the engine  
runs.  
2. Check the oil. Follow the procedure in the engine  
manufacturer’s instructions.  
3. If necessary, add oil until the oil reaches the FULL mark  
on the dipstick. The quantity of oil needed from ADD to  
FULL is shown on the dipstick. Do not add too much  
oil.  
NOTE: The engine will not start unless you depress the brake  
pedal or engage the parking brake and disengage the blades.  
1. Push the brake pedal completely forward. Keep your  
foot on the pedal.  
Add Gasoline  
2. Make sure the blades are disengaged.  
WARNING: Always use a safety gasoline container.  
Do not smoke when adding gasoline to the fuel  
tank. Do not add gasoline when you are inside an  
enclosure. Before you add gasoline, stop the  
engine and let the engine cool for several minutes.  
3. Move the throttle control completely forward to the  
FAST position.  
4. Move the choke control completely forward.  
NOTE: On 42” Models, the choke is incorporated into  
the throttle control. Move the throttle control past the  
FAST position to the CHOKE position.  
Fill the fuel tank with regular unleaded gasoline. Do not use  
premium unleaded gasoline. Make sure the gasoline is fresh  
and clean. Leaded gasoline will increase deposits and  
shorten the life of the valves.  
5. Turn the ignition key to the START position. Release  
the key when the engine starts.  
NOTE: If the engine does not start after four or five  
tries, see the TROUBLESHOOTING CHART.  
A
6. Turn off the choke, and slowly move the throttle control  
to the SLOW position.  
7. Let a cold engine run for several minutes. Begin work  
when the engine is warm. To start a hot engine, move  
the throttle control to a position between FAST and  
SLOW.  
B
Figure 17: Gas tank  
A - Fuel tank  
B - Full line  
CAUTION: A mixture of alcohol (ethanol or methanol) and  
gasoline (called gasohol), will attract moisture and cause  
acid deposits during storage. While the unit is in storage,  
the acids in the fuel can damage the fuel system.  
To prevent engine problems with the fuel system, empty the  
fuel system before storage of 30 days or longer as follows.  
1. Drain the fuel tank.  
2. Start the engine. Let the engine run until the fuel lines  
and the carburetor are empty.  
3. After storage, make sure you use fresh fuel. See the  
storage instructions for additional information.  
4. Never use engine cleaner or carburetor cleaner in the  
fuel tank or permanent damage can occur.  
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18  
Tips  
Operating Tips  
1. Check the blade rotation control or the PTO clutch for  
correct adjustment. For the blades to disengage  
correctly, the adjustment must be correct.  
2. Before you use the unit, check the oil in the engine and  
add oil if necessary.  
3. If the engine will not start, first make sure the wire is  
attached to the spark plug.  
4. Make sure all the belts are inside all the belt guides.  
See the instructions on how to remove and install the  
motion drive and mower drive belts.  
5. Before you make an inspection, adjustment (except for  
the carburetor), or repair, make sure the wire from the  
spark plug is disconnected.  
Figure 18: Mowing tips  
9. If the grass is very high, cut two times to decrease the  
load on the engine. First cut with the mower housing in  
the highest position and then lower the mower housing  
for the second cut.  
6. For longer life of the battery on electric start models,  
charge the battery every three months.  
7. Use the speed control pedal to change the ground  
speed, not the throttle control.  
10. For better engine performance and an even discharge of  
the cut grass, always operate the engine with the  
throttle in FAST position.  
8. Belt noise can occur when the blade is engaged. This  
noise is normal and does not affect the operation of the  
unit.  
11. When you use a bagger, operate the engine with the  
throttle in FAST position and the speed control pedal  
pushed 1/3 forward.  
Mowing and Bagging Tips  
1. For a lawn to look better, check the cutting level of the  
mower deck. See “How To Level The Mower Deck” in  
the Maintenance section.  
12. For better cutting performance and a quality cut, mow  
with the speed control pedal pushed 1/3 to 1/2 forward.  
13. After each use, clean the bottom and top of the mower  
housing for better performance. Also, a clean mower  
housing will help prevent a fire.  
2. For the mower deck to cut level, make sure the tires  
have the correct amount of air pressure.  
3. Every time you use the unit, check the blade. If the  
blade is bent or damaged, immediately replace the  
blade. Also, make sure the nut for the blade is tight.  
4. Keep the blades sharpened. Worn blades will cause the  
ends of the grass to turn brown.  
5. Do not cut or bag grass that is wet. Wet grass will not  
discharge correctly. Let the grass dry before cutting.  
6. Use the left side of the mower deck to trim near an  
object.  
7. Discharge the cut grass onto the mowed area. The  
result is a more even discharge of cut grass.  
8. When you mow large areas, start by turning to the right  
so that the cut grass will discharge away from shrubs,  
fences, driveways, etc. After one or two rounds, mow in  
the opposite direction making left turns until finished  
(Figure 18).  
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19  
Maintenance  
Maintenance Schedule  
Frequency  
Maintenance Required  
Comments  
Daily or before each use Maintenance engine.  
Examine blades.  
Refer to the Engine Owner’s Manual.  
Check for cracks, wear, and excessive damage.  
Remove debris from unit and mowing area.  
Examine all rotating and sliding parts.  
Check tire inflation.  
Refer to the Maintenance section.  
Verify that the mower deck is level.  
Examine V-belts.  
Refer to the Maintenance section.  
Check for cracks, wear, and excessive damage.  
Check brake operation.  
Refer to the Operation and Maintenance  
sections.  
After completion of first Change oil.  
Refer to the Engine Owner’s Manual.  
5 hours  
After 25 hours  
Maintenance engine.  
Refer to the Engine Owner’s Manual.  
Refer to Maintenance section.  
Remove, examine, sharpen, and balance  
blades.  
Check adjustments:  
a. Blade Rotation Control or PTO Clutch  
b. Brake  
Refer to Maintenance section.  
c. Steering  
Lubricate chassis and mower deck.  
Refer to Where to Lubricate instructions.  
Refer to Maintenance section.  
Check the muffler:  
a. Torque  
b. For wear or burn out  
c. Condition of spark arrestor  
(if applicable).  
Before storage of 30  
days or more  
Prepare engine for storage.  
Drain fuel system.  
Refer to the Engine Owner’s Manual.  
Refer to warnings in the Owner’s Manual.  
Refer to the Engine Owner’s Manual.  
Add fuel stabilizer.  
Prepare battery for storage:  
a. Remove from unit.  
b. Fully charge.  
c. Move to cool dry place.  
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20  
2. Use a piece of wood to keep the blade from rotating.  
General Recommendations  
1. The owner’s responsibility is to maintain this product.  
This will extend the life of the product and is also  
necessary to maintain warranty coverage.  
3. Remove the nut that holds the blade (Figure 19).  
2. Check the spark plug, drive brake, lubricate the unit,  
and clean the air filter once a year.  
3. Check the fasteners. Make sure all fasteners are tight.  
4. Follow the Maintenance section to keep the unit in good  
operating condition.  
WARNING: Before you make an inspection,  
adjustment, or repair to the unit, disconnect the  
wire to the spark plug. Remove the wire from the  
spark plug to prevent the engine from starting by  
accident.  
A
G
NOTE: Torque is measured in foot pounds (metric Nm). This  
measurement describes how tight a nut or bolt must be. The  
torque is measured with a torque wrench.  
F
B
Inspection  
C
How to Check the Muffler  
Check the muffler every 50 hours. Make sure the muffler is  
correctly mounted and is not loose. If the muffler is worn or  
burnt, replace with a new muffler. A worn muffler is a fire  
hazard and can also damage the engine.  
E
D
If you mount a spark arrester to the muffler, also check the  
spark arrester when you check the muffler. If the spark  
arrester is worn or damaged, replace it with a new spark  
arrester. See your nearest authorized service center for a  
spark arrester.  
Figure 19: Removing the blades  
A - Hi-lift edge up  
B - Blade  
C - Belleville washer  
D - Nut  
E - Washer  
Inspect Blade  
F - Blade adapter  
G - Mandrel  
WARNING: Before you inspect or remove the blade,  
disconnect the wire to the spark plug. If the blade hits  
an object, stop the engine. Check the unit for  
damage. The blade has sharp edges. When you hold  
the blade, use gloves or cloth material to protect your  
hands.  
4. Check the blade and the blade adapter according to  
the instructions for “Inspect Blade”. Replace a badly  
worn or damaged blade with an original equipment  
blade. See an authorized service center in your area.  
If you keep the blade sharp and inspect the blade for  
damage, the blade will cut better and be more safe to  
operate. Frequently check the blade for excessive wear,  
cracks, or other damage. Frequently check the nut that holds  
the blade. Keep the nut tight. If the blade hits an object, stop  
the engine. Disconnect the wire to the spark plug. See if the  
blade is bent or damaged. Check the blade adapter for  
damage. Before you operate the unit, replace damaged parts  
with original equipment parts. See the authorized service  
center in your area. Every three years, have an authorized  
service person inspect the blade or replace the old blade with  
an original equipment part.  
5. Clean the top and bottom of the mower housing.  
Remove all the grass and debris.  
6. Mount the blade and blade adapter on the mandrel  
(Figure 19).  
7. Mount the blade so that the hi-lift edges are up. If the  
blade is upside down, the blade will not cut correctly  
and can cause an accident.  
8. Fasten the blade with the original washers and nut.  
Make sure the outside rim of the Belleville washer is  
against the blade (Figure 20).  
WARNING: Always keep the nut tight that holds the  
blade. A loose nut or blade can cause an accident.  
How to Remove and Install the Blade  
9. Tighten the nut that holds the blade to a torque of 35  
foot pounds (47,5 N-m).  
1. Remove the mower housing. See the instructions on  
“How To Remove The Mower Housing”.  
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21  
10. Install the mower deck. See “How To Install The Mower  
Deck”.  
6. A new blade will cut better than a badly worn blade.  
Every three years, have an authorized service person  
inspect the blade or replace the old blade with an  
original equipment blade.  
7. Assemble the blade according to the instructions “How  
To Remove And Install The Blade”.  
A
E
B
B
D
C
A
C
E
Figure 20: Blade assembly  
A - Blade adapter  
B - Belleville washer (Outside rim must be against the blade.)  
D
C - Nut  
D - Washer  
E - Blade  
Figure 21: Sharpening the blades  
A - Screwdriver  
B - Blade  
C - File  
D - Ground  
How to Sharpen the Blade  
WARNING: Vibration can be caused if the blade is  
not correctly balanced or if the blade is damaged. A  
blade that is damaged with cracks can break and  
cause an accident.  
E - Blade is balanced when parallel to the ground  
Keep a sharp edge on the blade. A blade that is not sharp  
will cause the tips of the grass to become brown.  
Adjustments  
1. Sharpen the blade two times a year or every 25 hours.  
How to Adjust the Blade Rotation Control (42” Models)  
2. Remove the blade according to the instructions in  
WARNING: To prevent an injury, the blade rotation  
control must operate correctly.  
“How To Remove And Install The Blade”.  
3. Clean the blade with a brush, soap and water. Check  
the blade. Look for cracks, nicks, or other damage.  
Replace a badly worn or damaged blade with an  
original equipment blade. See an authorized service  
center in your area.  
In normal usage, the blade rotation control will not require  
an adjustment. However, if the cutting performance  
decreases or the quality of cut is poor, make the following  
changes.  
1. When you mow, make sure the throttle control in in the  
FAST position.  
4. Sharpen the blade with a file (Figure 21). Make sure  
you keep the original bevel angle.  
2. Move the blade rotation control to the DISENGAGE  
position (Figure 22).  
5. Make sure the blade is balanced. Use a screwdriver  
and hold the blade parallel to the ground (Figure 21). A  
blade that is balanced will stay parallel to the ground. If  
the blade is not balanced, the heavy end will rotate  
toward the ground. Sharpen the heavy end until the  
blade is balanced.  
3. Stop the engine. Disconnect the wire from the spark  
plug.  
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22  
6. Attach the wire to the spark plug. Mow for a short  
distance and again check the quality of cut. If  
B
necessary, readjust the blade engage cable bracket.  
7. Again check the quality of cut. If the quality of cut has  
not improved, replace the mower drive belt. See “How  
To Replace The Mower Drive Belt”. If replacing the belt  
does not correct the problem, take the unit to an  
authorized service center.  
A
8. Move the blade rotation control to the DISENGAGE  
position. Stop the engine. Disconnect the wire from the  
spark plug. Check the operation of the blade brake.  
Rotate the pulleys with your hand. Make sure the brake  
pads are pressed tightly against the pulleys (Figure 24).  
WARNING: If the brake pads do not press tightly  
against the pulleys, take the unit to an authorized  
service center.  
Figure 22: Blade adjustments  
A - DISENGAGE Position  
B - Blade Rotation Control ENGAGE Position  
4. Check the blade(s). Keep a sharp edge on the blade(s).  
A blade that is not sharp will cause the tips of the grass  
to become brown.  
A
5. Loosen the hardware securing the blade engage cable  
bracket (Figure 23) to the mower deck. Slide the  
bracket forward 1/4 - 1/2”. Tighten the hardware  
securely.  
Figure 24: Blade brake  
A - Brake pad against pulley  
9. Move the blade rotation control to the ENGAGE  
position. Check the pads for the blade brake. If the  
pads are excessively worn or damaged, replace the  
brake pad assemblies. Correct replacement parts and  
assistance are available from an authorized service  
center.  
A
10. Attach the wire to the spark plug. Mow for a short  
distance and again check the operation of the blade  
rotation control.  
11. When you move the blade rotation control to the  
DISENGAGE position, all movement will stop within five  
seconds. If there is movement of the belt or the blades  
continue to rotate, engage and disengage the blade  
rotation control five times to remove any excess rubber  
from a new mower drive belt. If you need assistance,  
take the unit to an authorized service center.  
Figure 23: Blade engage cable adjustment  
A - Blade engage cable bracket  
12. If you replace the mower drive belt, be sure to adjust  
the blade engage cable bracket.  
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How to Check and Adjust the PTO Clutch  
(46 & 52” Models)  
A
B
Check the PTO clutch adjustment after the initial 25 hour  
break-in period and then after every 250 hours of operation.  
Also perform the following procedure if the clutch is slipping  
or will not engage, or if a new clutch has been installed.  
WARNING: Before you make an inspection,  
adjustment, or repair to the unit, disconnect the  
wire to the spark plug. Remove the wire from the  
spark plug to prevent the engine from starting by  
accident.  
C
Figure 26: PTO clutch adjustment  
1. Remove key from ignition switch and disconnect spark  
plug wires to prevent the possibility of accidental  
starting while the PTO is being adjusted.  
A - Adjustment window  
B - Adjustment nut  
C - .016”-.018” (0,40-0,45mm) feeler gauge  
2. Note the position of the 3 adjustment windows (A,  
Figures 25 & 26) in the side of the brake plate and the  
nylock adjustment nuts (B).  
Blade Brake Check (46 & 52” Models Only)  
3. Insert a .016”-.018” (0,40-0,45mm) feeler gauge (C,  
Figure 26) through each window, positioning the gauge  
between the rotor face and the armature face as shown.  
Mower blades and mower drive belt should come to a  
complete stop within five seconds after electric PTO switch  
is turned off.  
4. Alternately tighten the adjustment nuts (B) until the  
1. With parking brake engaged, PTO disengaged and an  
operator in the seat, start the engine.  
rotor face and armature face just contacts the gauge.  
5. Check the windows for an equal amount of tension  
when the gauge is inserted and removed, and make any  
necessary adjustments by tightening or loosening the  
adjustment nuts.  
2. Have an assistant observe the mower drive belt through  
the opening between the frame and top of mower deck.  
Engage the PTO and wait several seconds. Disengage  
the PTO and check the amount of time it takes for the  
mower drive belt to stop.  
NOTE: The actual air gap between the rotor and  
armature may vary even after performing the  
adjustment procedure. This is due to dimensional  
variations on component parts, and is an acceptable  
condition.  
3. If the mower drive belt does not stop within five  
seconds, perform the PTO Clutch Adjustment. If the  
belt still does not stop within 5 seconds, see your  
dealer.  
6. Check the mower blade stopping time. The mower  
blades and mower drive belt should come to a  
complete stop within five seconds after the electric PTO  
switch is turned off.  
B
B
B
A
Figure 25: PTO clutch  
A - Adjustment window (3)  
B - Adjustment nut  
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24  
How to Check and Adjust the Motion Drive Belt  
If the motion drive belt is loose, the belt will slip when; (1)  
going up a hill, (2) pulling a heavy load, or (3) the unit will  
not move forward. Adjust the belt as follows.  
C
D
B
WARNING: Before you make an inspection,  
adjustment, or repair to the unit, disconnect the  
wire to the spark plug. Remove the wire from the  
spark plug to prevent the engine from starting by  
accident.  
A
1. Check the routing of the motion drive belt. Make sure  
the belt is installed correctly and is inside all the belt  
guides.  
2. Disconnect the clutch link from the idler arm (Figure  
27).  
3. Align the hole in the brake lever with the hole in the  
frame. Hold the brake lever in place with a 1/4 inch (6  
mm) pin or bolt (Figure 28).  
Figure 27: Aligning clutch link  
A - Mounting holes  
B - Idler arm  
C - Clutch link  
D - Clutch rod  
4. Rotate the clutch link until the mounting hole in the  
clutch link is aligned with the hole in the idler arm as  
shown in Figure 27.  
5. Connect the clutch link to the idler arm  
7. If the belt still slips after the belt has been adjusted,  
then the motion drive belt is worn or damaged and  
must be replaced. See “Replacing The Motion  
Drive Belt”.  
(Figure 27).  
6. Remove the 1/4 inch (6 mm) pin or bolt  
(Figure 28).  
F
G
A
B
C
E
D
Figure 28: Adjusting motion drive belt  
A - 1/4" (6mm) Pin or bolt  
B - Clutch link  
C - Idler arm  
E - Motion drive belt  
F - Belt guide  
G - Brake lever  
D - Idler spring  
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25  
Maintenance Free Battery  
D
E
A
How to Remove the Battery  
C
To charge or clean the battery, remove the battery from the  
unit as follows.  
B
WARNING: To prevent sparks, disconnect the black  
battery cable from the negative (-) terminal before  
you disconnect the red cable.  
WARNING: The battery contains sulfuric acid which  
is harmful to the skin, eyes, and clothing. If the  
acid gets on the body or clothing, wash with water.  
1. Disconnect the black cable from the negative (-)  
terminal (Figure 29).  
2. Disconnect the red cable from the positive (+)  
terminal.  
F
A
3. Lift the battery tray and the battery out of the unit.  
H
G
How to Clean the Battery  
Figure 29: Battery  
1. Remove the battery.  
2. Wash the battery with a solution of one gallon of water  
and four tablespoons of baking soda (sodium  
bicarbonate). Make sure the solution does not get into  
the battery cells.  
A - Carriage bolt  
B - Wing nut  
C - Black cable  
D - Positive (+) terminal  
E - Red cable  
F - Battery  
G - Battery tray  
H - Terminal cover  
3. Clean the terminals and the ends of the cables with a  
wire brush.  
4. Install the battery.  
5. To prevent corrosion, apply grease to the battery  
terminals.  
How to Charge the Battery  
WARNING: When you charge the battery, do not  
smoke. Keep the battery away from any sparks. The  
fumes from the battery acid can cause an  
explosion.  
1. Before you charge the battery, remove the battery.  
2. To charge the battery, use a 12 volt battery charger.  
Charge at a rate of 6 amperes for 1 hour.  
3. Install the battery.  
WARNING: To prevent sparks, fasten the red cable  
to the positive (+) terminal before you connect the  
black cable.  
4. Fasten the red cable and terminal cover (if equipped)  
to the positive (+) terminal with the fasteners as  
shown.  
5. Fasten the black cable to the negative (-) terminal with  
the fasteners as shown (Figure 29).  
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26  
Lubrication  
Where to Lubricate  
Models with grease fittings: Lubricate with  
grease gun.  
Apply grease with a brush to the areas shown.  
Lubricate the areas shown with engine oil.  
NOTE: Apply grease to the steering gear assembly.  
CAUTION: If the unit is operated in dry areas that have  
sand, use a dry graphite spray to lubricate the unit.  
Figure 30: Lubrication areas  
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27  
How to Check the Fuel Filter  
NOTE: Before you replace the fuel filter or the fuel line, the  
fuel tank must be empty.  
A
If the fuel filter is dirty, the engine will run rough and have  
less performance. Remove the old filter (Figure 31). Replace  
the old filter with a new filter. Use an original equipment  
part. See an authorized service dealer in your area.  
B
B
Figure 32: Deck lift lever  
A
A - Deck level position cover (partially hidden)  
B - Deck level adjustment position  
6. Remove the end of the blade engage cable housing  
from the blade engage cable bracket, then unhook the  
cable spring from the mower deck idler. See  
illustration “E”.  
7. Disconnect the front hanger from the axle support. See  
C
illustration “F”.  
8. Remove the mower drive belt from the stack pulley.  
Figure 31: Fuel filter  
9. Pull the mower deck away from the right side of the  
unit.  
A - Fuel line  
B - Clips  
C - Fuel filter (example only)  
10. To operate without the mower deck, move the deck lift  
lever to the TOP position.  
Check the Tires  
How to Install the Mower Deck (42” Models)  
Check the air pressure in the tires. Tires with too much air  
pressure will cause the unit to ride rough. Also, the wrong  
air pressure will keep the mower deck from cutting level.  
Recommended air pressure is 14 PSI (1 BAR) for both front  
and rear tires.  
1. Push the mower deck under the right side of the unit.  
2. Put the mower drive belt around the stack pulley.  
Make sure the “V” side of the mower drive belt is  
against the stack pulley. Also, make sure the mower  
drive belt is not twisted.  
3. Attach the front hanger to the axle support with the  
hanger rod. Fasten with the fasteners as shown. See  
illustration “F”.  
Mower Deck Maintenance  
4. Make sure the mower drive belt is between the stack  
pulley and the two belt guides. See illustration “G”.  
How to Remove the Mower Deck (42” Models)  
1. Move the blade rotation control to the DISENGAGE  
5. Attach the suspension links to the lifter assembly.  
Fasten with the washers and hair pins. See illustrations  
“A” and “B”.  
position.  
2. If equipped, remove the gauge wheels.  
3. Open the deck level position cover, and move the deck  
lift lever to the level adjustment position (Figure 32).  
6. Attach the right and the left adjuster arms to the  
suspension brackets. Fasten with the washers and hair  
pins. See illustrations “C” and “D”.  
WARNING: The deck lift lever is spring loaded.  
Make sure the deck lift lever is locked in the LEVEL  
ADJUSTMENT position.  
7. Hook the blade engage cable spring onto the deck idler,  
and firmly press the end of the blade engage cable  
housing into the blade engage cable bracket. See  
illustration “E”.  
4. Remove the hair pins and the washers from the  
adjuster arms (Figure 33). See illustrations “C” and  
“D”.  
8. Move the blade rotation control to the ENGAGE  
position. Make sure the mower drive belt is inside all  
the belt guides.  
5. Remove the hair pins and washers from the  
suspension links. See illustrations “A” and “B”.  
9. Make sure the mower deck is level. See the instructions  
on “How To Level The Mower Deck”.  
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28  
10. If equipped, install the gauge wheels.  
11. Check the operation of the blade rotation control. See  
the instructions on “How To Adjust The Blade Rotation  
Control”.  
J
A
H
W
A
B
T
V
U
G
A
H
K
S
A
B
B
B
C
D
D
E
R
I
Q
F
E
F
A
P
C
B
F
N
L
O
Figure 33: Mower deck assembly (42” models)  
N - Mower drive belt  
O - Front hanger  
P - Extension spring  
Q - Hanger rod  
R - Deck idler arm  
S - Adjuster arm  
T - Belt guide  
U - Mower driver belt  
V - Belt guide  
W - Stack pulley  
A - View A  
B - View B  
C - View C  
D - View D  
E - View E  
F - View F  
G - View G  
H - Suspension link  
I - Adjuster arm  
J - Deck lift lever  
K - Lifter assembly  
L - Gauge wheel  
M - Blade rotation control (Not Shown)  
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How to Remove the Mower Deck (46 & 52” Models)  
How to Install the Mower Deck (46 & 52” Models)  
1. Push the PTO switch down to the DISENGAGE position.  
1. Push the mower deck under the right side of the unit.  
2. Open the deck level position cover, and move the deck  
lift lever to the level adjustment position (Figure 34).  
2. Put the mower drive belt around the clutch pulley.  
Make sure the “V” side of the mower drive belt is  
against the clutch pulley. Also, make sure the mower  
drive belt is not twisted. See illustration “F”.  
WARNING: The deck lift lever is spring loaded.  
Make sure the deck lift lever is locked in the LEVEL  
ADJUSTMENT position.  
3. Attach the front hanger to the axle support with the  
hanger rod. Fasten with the fasteners as shown. See  
illustration “E”.  
3. Remove the hair pins and the washers from the  
adjuster arms (Figure 35). See illustrations “C” and  
“D”.  
4. Make sure the mower drive belt is between the clutch  
pulley and the two belt guides. See illustration “F”.  
4. Remove the hair pins and washers from the  
suspension links. See illustrations “A” and “B”.  
5. Attach the suspension links to the lifter assembly.  
Fasten with the washers and hair pins. See illustrations  
“A” and “B”.  
A
6. Attach the right and the left adjuster arms to the  
suspension brackets. Fasten with the washers and hair  
pins. See illustrations “C” and “D”.  
7. Make sure the mower deck is level. See the instructions  
on “How To Level The Mower Deck”.  
B
8. Check the operation of the PTO clutch. See the  
instructions on “How To Adjust The PTO Clutch”.  
Figure 34: Deck lift lever  
A - Deck level position cover (partially hidden)  
B - Deck level adjustment position  
5. Disconnect the front hanger from the axle support. See  
illustration “E”.  
6. Remove the mower drive belt from the clutch pulley.  
See illustration “F”.  
7. Pull the mower deck away from the right side of the  
unit.  
8. To operate without the mower deck, move the deck lift  
lever to the TOP position.  
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30  
J
A
A
H
U
B
R
T
S
F
A
H
Q
K
A
B
B
B
C
D
D
E
I
P
E
A
C
B
E
N
L
O
Figure 35: Mower deck assembly (46 & 52” models)  
(46” Deck Shown, 52” Deck Similar)  
A - View A  
B - View B  
C - View C  
D - View D  
E - View E  
F - View F  
G - Not Used  
H - Suspension link  
I - Adjuster arm  
J - Deck lift lever  
K - Lifter assembly  
L - Gauge wheel  
M - Not Used  
N - Mower drive belt  
O - Front hanger  
P - Hanger rod  
Q - Adjuster arm  
R - Belt guide (Not on some models)  
S - Mower driver belt  
T - Belt guide (Not on some models)  
U - Clutch pulley  
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How to Adjust the Gauge Wheels  
A
The axle bolts for the gauge wheels were mounted in the  
LOW cut position. To change the position of the gauge  
wheels, move the axle bolts as follows.  
IMPORTANT: Before you adjust the gauge wheels, you must  
do the following. Make sure the mower deck is level. Make  
sure the height of cut is set at the height you want for your  
lawn. Mow a short distance on a flat level area and look at  
the area that was cut. If the mower deck does not cut level,  
see the instructions “How To Level The Mower Deck.”  
WARNING: Before you make an inspection,  
adjustment, or repair to the unit, disconnect the  
wire to the spark plug. Remove the spark plug wire  
to prevent the engine from starting by accident.  
B
1. Remove the gauge wheels (Figure 36).  
2. Mow a short distance on a flat level area to check the  
level of cut and the height of cut. Look at the height of  
cut position number on the deck lift lever (Figure 37).  
3. Look at each gauge wheel bracket. There are 3 holes  
in each bracket and a number next to each hole. The  
number for the height of cut position on the deck lift  
lever indicates the correct hole to use on each gauge  
wheel bracket (Figure 38).  
Figure 37: Deck lift lever  
A - Deck lift lever  
B - Cutting height positions  
4. Assemble the axle bolts to the gauge wheel brackets  
using the correct hole in the bracket as indicated  
(Figure 38).  
B
C
1
2
3
1
2
NOTE: If the height of cut position is changed by the deck lift  
lever, you must move the gauge wheels to the correct hole  
(Figure 38) to keep a level height of cut.  
3,4,5,6  
A
Figure 38: Gauge wheel bracket positions  
A - Gauge wheel bracket  
B - Wheel bracket hole no.  
C - Lift lever position no.  
How to Level the Mower Deck  
If the mower deck is level, the blade will cut easier and the  
lawn will look better.  
WARNING: Before you make an inspection,  
adjustment, or repair to the unit, disconnect the  
wire to the spark plug. Remove the spark plug wire  
to prevent the engine from starting by accident.  
C
B
A
D
1. Make sure the unit is on a hard flat surface.  
2. Check the air pressure in the tires. If the air pressure is  
incorrect, the mower housing will not cut level. Make  
sure the tires are inflated to 14 PSI (1 BAR).  
Figure 36: Gauge wheel assembly  
A - Locking ring  
B - Washer  
C - Axle bolt  
IMPORTANT: On models equipped with gauge wheels, the  
gauge wheels must be removed to correctly adjust the level  
of the mower deck.  
D - Gauge wheel  
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32  
3. Some models have gauge wheels on the mower deck. If  
equipped, remove the gauge wheels.  
4. Move the deck lift lever to the LEVEL ADJUSTMENT  
position (Figure 39).  
WARNING: The deck lift lever is spring loaded.  
Make sure the lift lever is locked in the LEVEL  
ADJUSTMENT position.  
A
5. Loosen the left and right adjuster knobs (Figure 40).  
Push down on each side of the mower deck. Make sure  
both sides of the mower deck are setting on a flat  
surface. Also, make sure the lift links are loose and can  
easily move up or down.  
B
6. Push down on the lift links and tighten the left and  
right adjuster knobs (Figure 40). Make sure the  
adjuster knobs are tight. If necessary, use a wrench to  
tighten the adjuster knobs. For plastic adjuster knobs,  
tighten to a torque of 7 foot pounds (9,5 Nm). For  
metal adjuster knobs, tighten to a torque of 10 foot  
pounds (13,5 Nm).  
Figure 40: Loosening adjuster knobs  
A - Lift link  
B - Adjuster knobs  
7. Raise the deck lift lever from the LEVEL ADJUSTMENT  
position to a CUTTING HEIGHT position (Figure 41).  
A
8. If equipped, install the gauge wheels.  
9. Mow for a short distance. If the height of cut is not  
level, repeat the above steps.  
CAUTION: Do not operate with the mower deck in the  
LEVEL ADJUSTMENT position. If you operate in the LEVEL  
ADJUSTMENT position, the mower deck and blades can be  
damaged.  
B
Figure 41: Cutting position  
A - Deck lift lever  
B - CUTTING HEIGHT positions  
C
A
Replacing the Motion Drive Belt  
The motion drive belt is designed for extremely long life, and  
with proper care and maintenance, it should last for the life  
of the unit. However, in the unlikely event that the motion  
drive belt should require replacement, it should be  
performed only by an authorized dealer.  
B
Figure 39: Lever adjustment  
A - Deck lift lever  
B - LEVEL ADJUSTMENT positon  
C - CUTTING HEIGHT positions  
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33  
How to Replace the Mower Drive Belt (42” Models)  
1. Remove the mower deck. See the instructions on “How  
To Remove The Mower Deck”.  
2. Pull the belt retainer away from the idler pulley and  
remove the mower drive belt (Figure 42).  
3. Pull the belt retainer away from the right mandrel  
pulley and remove the mower drive belt.  
4. Pull the belt retainer away from the left mandrel  
pulley and remove the mower drive belt.  
NOTE: Replace the mower drive belt with an original  
equipment belt from an authorized service center.  
5. Install the new mower drive belt. Pull the belt retainer  
away from the right mandrel pulley. Put the belt  
around the right mandrel pulley.  
6. Pull the belt retainer away from the left mandrel  
pulley. Put the belt around the left mandrel pulley.  
7. Pull the belt retainer away from the idler pulley. Put  
the flat side of the mower drive belt around the idler  
pulley.  
8. Make sure the “V” side of the mower drive belt is  
against the mandrel pulleys as shown.  
9. Install the mower deck. See the instructions on “How  
To Install The Mower Deck”.  
10. Before you mow, check the blade rotation control. See  
the instructions on “How To Adjust The Blade Rotation  
Control”.  
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34  
G
F
E
B
A
C
D
Figure 42: Mower drive belt assembly (42” models)  
A - Belt retainer  
B - Right mandrel pulley  
C - Idler pulley  
D - Mower drive belt  
E - Belt retainer  
F - Left mandrel pulley  
G - Belt retainer  
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35  
How to Replace the Primary Mower Drive Belt  
(46 & 52” Models)  
How to Replace the Secondary Mower Drive Belt  
(46 & 52” Models)  
1. Remove the mower deck. See the instructions on “How  
To Remove The Mower Deck”.  
1. Remove the mower deck. See the instructions on “How  
To Remove The Mower Deck”.  
2. Remove the three screws from the left pulley cover.  
Remove the pulley cover (Figure 43).  
2. Remove the primary mower drive belt from the stack  
pulley (Figure 43).  
3. To remove the primary mower drive belt from the left  
mandrel pulley, slide the primary mower drive belt  
between the left mandrel pulley and the belt guides.  
3. Remove the two screws from the right pulley cover.  
Remove the pulley cover.  
4. Pull the idler pulley away from the secondary mower  
drive belt. Remove the belt from the idler pulley.  
4. Pull the belt retainer away from the idler pulley.  
Remove the primary mower drive belt from the idler  
pulley.  
5. Remove the secondary mower drive belt from the right  
mandrel pulley.  
5. Remove the primary mower drive belt from the stack  
pulley.  
6. Remove the secondary mower drive belt from the  
stack pulley.  
NOTE: Replace the primary mower drive belt with an  
original equipment belt from an authorized service  
center.  
NOTE: Replace the secondary mower drive belt with an  
original equipment belt from an authorized service  
center.  
6. Install a new primary mower drive belt. Put the belt  
around the stack pulley. Make sure the primary mower  
drive belt is inside of the belt guide.  
7. Install a new secondary mower drive belt. Put the belt  
around the bottom of the stack pulley. Make sure the  
secondary mower drive belt is inside the belt guide  
next to the stack pulley.  
7. Pull the belt retainer away from the idler pulley. Put  
the flat side of the primary mower drive belt around  
the idler pulley.  
8. Put the secondary mower drive belt around the right  
mandrel pulley.  
8. Make sure the “V” side of the primary mower drive  
belt is against the mandrel pulleys as shown.  
9. Pull the idler pulley toward the front. Install the flat  
side of the secondary mower drive belt against the  
idler pulley.  
9. Make sure the primary mower drive belt is inside all  
the belt guides.  
10. Make sure the “V” side of the secondary mower drive  
belt is around the right mandrel pulley.  
10. Assemble the left pulley cover.  
11. Install the mower deck. See the instructions on “How  
To Install The Mower Deck”.  
11. Assemble the right pulley cover.  
12. Put the primary mower drive belt around the stack  
pulley.  
12. Before you mow, check the PTO clutch. See the  
instructions on “How To Adjust The PTO clutch”.  
13. Install the mower deck. See the instructions on “How  
To Install The Mower Deck”.  
14. Before you mow, check the PTO clutch. See the  
instructions on “How To Adjust The PTO clutch”.  
English  
36  
B
A
A
H
G
F
D
E
I
E
J
C
G
Figure 43: Mower drive belt assembly (46 & 52” models)  
(46” shown, 52” similar)  
A - Screw  
B - Left pulley cover  
C - Primary mower drive belt  
D - Left mandrel pulley  
E - Belt guides (Not used on some models)  
F - Stack pulley  
G - Idler pulleys  
H - Right pulley cover  
I - Secondary mower drive belt  
J - Right mandrel pulley  
English  
37  
How to Install the Wheels  
If the wheels must be removed for service, make sure they  
are installed as follows.  
H
A
I
Front Wheel:  
1. Make sure the valve stem is to the outside of the  
tractor. Slide the front wheel on the spindle (See  
Figure 44).  
G
J
2. Fasten the front wheel with washer and cotter pin.  
Bend the ends of the cotter pin apart to keep the front  
wheel on the spindle.  
B
F
3. If your model has hub caps, install the hub caps. Make  
sure the washers hold the hub caps in place.  
A
C
D
B
E
F
Figure 45: Rear wheel assembly  
A - Rear wheel  
B - Hub cap  
C - E-ring  
D - Washer  
E - Valve stem  
F - Spacer  
E
G - Washer  
H - Square key  
I - Key slot  
J - Axle  
D
C
How to Replace the Fuse  
Figure 44: Front wheel assembly  
If the fuse is blown, the engine will not start. The location of  
the fuse is behind the panel between the engine and the  
control console. Remove the fuse and replace with an  
automotive fuse of equivalent rating (Figure 46).  
A - Cotter pin  
B - Hub cap  
C - Valve stem  
D - Front wheel  
E - Spindle  
F - Washers  
A
Rear Wheel:  
1. Install the washers and spacer onto the axle as shown  
in Figure 45.  
2. Mount the square key in the key slot (See Figure 45).  
3. Make sure the valve stem is to the outside of the  
tractor. Align the slot in the rear wheel with the square  
key. Slide the rear wheel on the axle.  
Figure 46: Fuse location  
A - Automotive fuse  
4. Fasten the rear wheel with washer and e-ring.  
5. If your model has hub caps, install the hub caps. Make  
sure the washers hold the hub caps in place.  
English  
38  
How to Replace the Light Bulb  
Storage (over 30 days)  
At the end of each year, prepare the unit for storage as  
1. Raise the tractor hood.  
follows.  
2. Turn the light socket until the tabs on the socket align  
with the notches in the bezel (Figure 46). Remove the  
light socket. Turn the light bulb and remove the bulb.  
The Engine  
For storage information, see the the engine manufacturer’s  
instructions.  
3. Install a new light bulb. Align the light socket with the  
notches in the bezel and turn the light socket to lock in  
position.  
The Battery  
1. Remove the battery.  
2. Clean the battery terminals of any deposits.  
3. Charge the battery. See the instructions on “How To  
Prepare And Charge The Battery”.  
4. Store the battery in a cool, dry place.  
NOTE: After a long time in storage, charge the battery.  
The Fuel System  
A
WARNING: Do not drain the gasoline inside a  
building or near a fire. Do not smoke because the  
fumes from the fuel can cause an explosion.  
B
1. Start the engine.  
2. Run the engine until the fuel tank and the carburetor  
are out of fuel and the engine stops.  
C
3. After storage, make sure you use fresh fuel.  
Figure 47: Light bulb replacement  
Clean the Unit  
A - Bezel  
B - Light bulb  
C - Light socket  
1. Clean the dirt and grass from the engine.  
2. Clean the mower housing.  
Lubricate the Unit  
How to Clean the Mower Deck  
See the “Lubrication” instructions in this book.  
WARNING: Before you clean the mower deck, stop  
the engine and disconnect the wire to the spark  
plug.  
Grass and other debris on top of the mower deck can keep  
the belt from working correctly. For safety and correct  
operation, frequently clean the top of the mower deck.  
Remove grass and debris from around the pulleys and other  
moving parts.  
1. Move the lever for the blade rotation control to the  
ENGAGE position (42” models only).  
2. Clean the top of the mower deck.  
3. Move the lever for the blade rotation control to the  
DISENGAGE position (42” models only).  
4. Again clean the top of the mower deck (42” models  
only).  
5. After you cut the grass, clean the bottom of the mower  
deck.  
English  
39  
Troubleshooting  
Troubleshooting Chart  
Problem  
Correction  
1. Follow the steps, “How To Start The Engine” in this book.  
2. Electric-Start Models: Clean the battery terminals. Tighten the cables.  
3. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.  
4. Remove the spark plug(s). Move the throttle to the SLOW position. Turn the ignition key  
to the ON position. Try to start the engine several times. Install the spark plug.  
5. Replace the spark plug.  
The engine will not start.  
1. Follow the steps, “How To Start The Engine” in this book.  
2. Electric-Start Models: Charge the battery.  
3. Replace the fuse.  
The engine will not turn over.  
The engine is difficult to start.  
4. Check the wiring harness for damage or a loose connection. Repair the damaged wire.  
5. Electric-Start Models: Replace the solenoid.  
1. Replace the spark plug.  
2. Replace the fuel filter.  
1. Check the oil.  
2. Clean the air filter.  
3. Clean the air screen.  
4. Replace the spark plug.  
5. Replace the fuel filter.  
The engine does not run  
smooth or has a loss of  
power.  
1. Replace the spark plug.  
2. Adjust the throttle control.  
3. Clean the air filter.  
The engine does not run  
smooth at fast speed.  
4. Replace the fuel filter.  
1. To activate the seat sensor, always sit in the middle of the seat.  
2. Check the wiring harness for damage or a loose connection. Repair the damaged wire.  
The engine stops when the  
blades are engaged.  
1. Mow up and down slopes. Never mow across a slope.  
2. To activate the seat sensor, always sit in the middle of the seat.  
On slopes, the engine stops.  
1. Replace the spark plug.  
2. Clean the air filter.  
The engine will not idle.  
3. Adjust the throttle control.  
4. Drain the fuel tank. Clean the fuel line. Replace the fuel filter.  
1. Clean the air screen.  
2. Check the oil.  
3. Replace the fuel filter.  
A hot engine causes a  
decrease in power.  
1. Replace the blade.  
2. Check for loose engine bolts.  
3. Decrease the air pressure in the tires.  
4. Check for a damaged belt or damaged pulley. Replace the damaged parts.  
Excessive vibration.  
English  
40  
Troubleshooting Chart Continued  
Problem  
Correction  
1. Stop the engine. Clean the mower deck.  
2. Raise the height of cut.  
3. Replace or sharpen the blade(s).  
4 Use a slower ground speed.  
The grass does not discharge  
correctly.  
5. Move the throttle control to the FAST position.  
6. Replace the spring for the blade idler.  
1. Check the air pressure in the tires.  
The mower housing does not  
cut level.  
2. Adjust the level of the mower deck.  
3. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).  
1. Check the mower drive belt(s). Make sure the belt(s) are installed correctly.  
2. Replace the mower drive belt(s).  
The mower blades will not  
rotate.  
1. Release the automatic drive disconnect.  
2. Check the motion drive belt. Make sure the belt is installed correctly.  
3. Replace the motion drive belt.  
The unit will not move when  
the brake is released and the  
speed control pedal is  
depressed.  
1. Check the motion drive belt. Make sure the belt is installed correctly.  
2. Replace the motion drive belt.  
The unit moves slower or  
stops when the speed control  
pedal is depressed.  
1. Temporary belt noise does not change the operation of the unit. If belt noise is  
continuous, check the routing of the belt. Make sure the belt is inside all belt guides.  
When the brake pedal is  
released, belt noise can be  
heard.  
1. Check the front axle. If the front axle does not freely pivot, loosen the axle bolt(s).  
The rear wheels spin over  
uneven terrain.  
English  
41  
Specifications  
Product Specifications  
LT195420  
LT23460  
SLT23460  
CLT23460  
LT24520  
SLT24520  
CLT24520  
Deck Size (inches)  
42  
1.5 - 4.0  
Hydro  
46  
1.5 - 4.0  
Hydro  
52  
1.5 - 4.0  
Hydro  
Height of Cut (inches)  
Transmission Type  
Ground Speed - Fwd/Rev (mph)  
Engine Power (hp)  
0 - 5.6 / 0 - 3.5  
19.5  
0 - 5.6 / 0 - 3.5  
23.0  
0 - 5.6 / 0 - 3.5  
24.0  
Engine Displacement (cc)  
Fuel Tank Capacity (gal)  
508  
721  
721  
2.2  
2.2  
2.2  
English  
42  
English  
43  
Notes  
English  
44  
2 YEAR LIMITED WARRANTY  
For two (2) years from purchase date for the original purchaser’s residential, non-commercial use, SNAPPER, through any  
authorized SNAPPER dealer will replace, free of charge (except for taxes where applicable), any part or parts found upon  
examination by the factory at McDonough, Georgia, to be defective in material or workmanship or both.  
For ninety (90) days from purchase date for the original purchaser’s commercial, rental, or other non-residential use,  
SNAPPER, through any authorized SNAPPER dealer will replace, free of charge, any part or parts found upon examination by  
the factory at McDonough, Georgia, to be defective in material or workmanship or both.  
All transportation costs incurred by the purchaser in submitting material to an authorized SNAPPER dealer for replacement  
under this warranty must be paid by the purchaser.  
This warranty does not apply to certain transmissions, to engines and their components, and batteries, as these items are  
warranted separately. This warranty does not apply to parts that have been damaged by accident, alteration, abuse, improper  
lubrication, normal wear, or other cause beyond the control of SNAPPER. This warranty does not cover any machine or  
component part that has been altered or modified changing safety, performance, or durability.  
Batteries have a one (1) year warranty period with free replacement if required for one (1) year from the original purchase  
date. SNAPPER will not be responsible for any installation cost incurred. The battery warranty only covers original equipment  
batteries and does not cover damage to the battery or machine caused by neglect or abuse, destruction by fire, explosion,  
freezing, overcharging, improper maintenance, or use of improper electrolyte.  
There is no other express warranty.  
DISCLAIMER OF WARRANTY  
Implied warranties, including those of merchantability and fitness for a particular purpose, are limited to two (2) years  
from purchase date for the original purchaser’s residential or other non-commercial use, and ninety (90) days from  
purchase for the original purchaser’s commercial, rental or other non-residential use, and to the extent permitted by law,  
any and all implied warranties are excluded. This is the exclusive remedy. Liabilities for consequential damages, under  
any and all warranties are excluded.  
Some states do not allow limitations on how long an implied warranty lasts, or do not allow the exclusion or limitation of  
incidental or consequential damages, so the above limitation or exclusion may not apply to you.  
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.  
WARNING: THE USE OF REPLACEMENT PARTS OTHER THAN GENUINE SNAPPER PARTS MAY IMPAIR THE SAFETY OF  
SNAPPER PRODUCTS AND WILL VOID ANY LIABILITY AND WARRANTY BY SNAPPER ASSOCIATED WITH THE USE OF  
SUCH PARTS.  
IMPORTANT:  
Please fill out the attached SNAPPER Product Registration Card immediately and mail to:  
Snapper’s Product Registration Center, P.O. Box 1379, McDonough, Georgia 30253  
English  
45  
LAWN TRACTOR  
SERIES 0  
Engine Power Rating Information: The gross power rating for individual gas engine models is labeled in accordance with  
SAE (Society of Automotive Engineers) code J1940 (Small Engine Power & Torque Rating Procedure), and rating  
performance has been obtained and corrected in accordance with SAE J1995 (Revision 2002-05). Torque values are derived  
at 3060 RPM; horsepower values are derived at 3600 RPM. Actual gross engine power will be lower and is affected by,  
among other things, ambient operating conditions and engine-to-engine variability. Given both the wide array of products on  
which engines are placed and the variety of environmental issues applicable to operating the equipment, the gas engine will  
not develop the rated gross power when used in a given piece of power equipment (actual "on-site" or net power). This  
difference is due to a variety of factors including, but not limited to, accessories (air cleaner, exhaust, charging, cooling,  
carburetor, fuel pump, etc.), application limitations, ambient operating conditions (temperature, humidity, altitude), and  
engine-to-engine variability. Due to manufacturing and capacity limitations, Briggs & Stratton may substitute an engine of  
higher rated power for this Series engine.  
Snapper Products  
535 Macon Street  
McDonough, GA 30253  
1-800-317-7833  

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