Poulan Lawn Mower 184433 User Manual

MODEL NO. POGT20T48STA

20.0 HP 48 Inch

Lawn Tractor

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

184433 Rev. 2 2.10.03 JH

PRINTED IN U.S.A.

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SAFETY RULES

Safe Operation Practices for Ride-On Mowers

•

Be sure the area is clear of other people before mowing.Stop

WARNING: In order to prevent ac-

cidental starting when setting up,

transporting, adjusting or making re-

pairs, always disconnect spark plug

wire and place wire where it cannot

contact spark plug.

machine if anyone enters the area.

Never carry passengers or children even with the blades

off.

Do not mow in reverse unless absolutely necessary. Always

look down and behind before and while backing.

Nevercarrychildren.Theymayfalloffandbeseriouslyinjured

or interfere with safe machine operation.

Keep children out of the mowing area and under the watchful

care of another responsible adult.

WARNING: Do not coast down a hill

in neutral, you may lose control of the

tractor.

•

Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small

children.

•

Mow up and down slopes (15° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watchforholes,ruts,orbumps.Uneventerraincouldoverturn

the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope.

Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly.

Donotturnonslopesunlessnecessary, andthen, turnslowly

and gradually downhill, if possible.

WARNING: Tow only the attachments

that are recommended by and com-

ply with speciﬁcations of the manu-

facturer of your tractor. Use common

sense when towing. Operate only at

the lowest possible speed when on a

slope. Too heavy of a load, while on

a slope, is dangerous. Tires can lose

tractionwiththegroundandcauseyou

to lose control of your tractor.

•

WARNING

Engine exhaust, some of its constituents, and cer-

tain vehicle components contain or emit chemicals

knowntotheStateofCaliforniatocausecancerand

birth defects or other reproductive harm.

WARNING

Battery posts, terminals and related accessories

containleadandleadcompounds,chemicalsknown

to the State of California to cause cancer and birth

defects or other reproductive harm. Wash hands

after handling.

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CONGRATULATIONS on your purchase of a new tractor.

Ithasbeendesigned,engineeredandmanufacturedtogive

you the best possible dependability and performance.

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY

AND TYPE:

5.0 GALLONS

UNLEADED REGULAR

Shouldyouexperienceanyproblemyoucannoteasilyrem-

edy,pleasecontactyournearestauthorizedservicecenter/

department. We have competent, well-trained technicians

and the proper tools to service or repair this tractor.

OIL TYPE (API-SF-SJ):

SAE 30 (above 32°F)

SAE 5W-30 (below 32°F)

OIL CAPACITY:

5.0 PINTS W/ FILTER

SPARK PLUG:

(GAP: .030")

GROUND SPEED (MPH): FORWARD:

CHAMPION RN4C

Please read and retain this manual. The instructions will

enable you to assemble and maintain your tractor properly.

Always observe the “SAFETY RULES”.

1st 1.2

2nd 1.5

3rd 2.4

4th 3.5

5th 4.8

CUSTOMER RESPONSIBILITIES

•

Read and observe the safety rules.

Follow a regular schedule in maintaining, caring for

and using your tractor.

REVERSE: 1.5

•

Follow the instructions under“Maintenance”and“Stor-

age” sections of this owner’s manual.

TIRE PRESSURE:

FRONT: 14 PSI

REAR: 10 PSI

CHARGING SYSTEM:

BATTERY:

16 AMPS @ 3600 RPM

WARNING: This tractor is equipped with an internal com-

bustion engine and should not be used on or near any

unimprovedforest-covered,brush-coveredorgrass-covered

land unless the engine’s exhaust system is equipped with

a spark arrester meeting applicable local or state laws (if

any). If a spark arrester is used, it should be maintained

in effective working order by the operator.

AMP/HR:

MIN. CCA:

280

CASE SIZE: U1R

45–55 FT. LBS.

BLADE BOLT TORQUE:

A spark arrester for the mufﬂer is available through your

nearestauthorizedservicecenter/department(SeeREPAIR

PARTS section of this manual).

TABLE OF CONTENTS

SAFETY RULES .........................................................2-3

PRODUCT SPECIFICATIONS....................................... 4

CUSTOMER RESPONSIBILITIES................................. 4

ASSEMBLY.................................................................6-9

OPERATION ...........................................................10-15

MAINTENANCE SCHEDULE ...................................... 16

MAINTENANCE......................................................16-19

SERVICE AND ADJUSTMENTS ............................20-25

STORAGE.................................................................... 26

TROUBLESHOOTING ............................................27-28

REPAIR PARTS - TRACTOR ..................................30-45

WARRANTY................................................................. 46

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UNASSEMBLED PARTS

Gauge Wheel

Steering Wheel

(2) Adjusting Bar

Steering Sleeve

Extension

(2) Locknut

3/8-16

Steering

Wheel Adapter

(2) Wheels

Steering Sleeve

Steering

Wheel Insert

(2) Retainer Springs

(double loop)

Seat

(2) Clevis Pins

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(2) Washers

3/8 x 3/4 x 14 Ga.

(2) Shoulder Bolt

(1) Knob

Mower

(1) Oil Drain Tube

For Future Use

(2)Flanged

Pins

Slope Sheet

Keys

(1)Front Plate

Assembly

(4) Retainer Springs

(double loop)

(2) Keys

(2) Retainer Springs

(single loop)

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ASSEMBLY

Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping pur-

poses. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened

securely. Use the correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

STEERING WHEEL

INSERT

A socket wrench set will make assembly easier. Standard

LOCK NUT

wrench sizes are listed.

(1) 3/4" wrench

Utility knife

LARGE FLAT WASHER

(2) 7/16" wrenches

Tire pressure gauge

Pliers

(1) 3/4" socket with

drive ratchet

STEERING

WHEEL

Whenrightorlefthandismentionedinthismanual,itmeans

when you are in the operating position (seated behind the

steering wheel).

STEERING WHEEL

ADAPTOR

TABS

TO REMOVE TRACTOR FROM

CARTON

STEERING

WHEEL EXTENTION

STEERING

SHAFT

UNPACK CARTON

•

Remove all accessible loose parts and parts cartons

from carton .

•

Cut along dotted lines on all four panels of carton.

Remove end panels and lay side panels ﬂat.

Remove mower and packing materials.

Check for any additional loose parts or cartons and

remove.

STEERING

SLEEVE

•

FIG. 1

BEFORE REMOVING TRACTOR FROM

SKID

HOW TO SET UPYOUR TRACTOR

ATTACH STEERING WHEEL (See Fig. 1)

CHECK BATTERY (See Fig. 2)

•

Remove locknut and large ﬂat washer from steering

shaft.

•

Lift hood to raised position.

If this battery is put into service after month and year

indicated on label (label located between terminals)

charge battery for minimum of one hour at 6-10 amps.

(See "BATTERY" in MAINTENANCE section of this

manual for charging instructions).

•

Position front wheels of the tractor so they are pointing

straight forward.

•

Slide the steering sleeve over the steering shaft.

Align tabs and press steering sleeve extension into

bottom of steering wheel.

•

Position steering wheel so cross bars are horizontal

(left to right) and slide onto steering wheel adapter.

Secure steering wheel to steering shaft with locknut

and large ﬂat washer previously removed. Tighten

securely.

LABEL

•

Snap steering wheel insert into center of steering

wheel.

Remove protective materials from tractor hood and

grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN

SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO

ROLL OFF SKID.

FIG. 2

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ASSEMBLY

INSTALL SEAT (See Fig. 3)

NOTE: You may now roll or drive your tractor off the skid.

Follow the appropriate instruction below to remove the

tractor from the skid.

Adjust seat before tightening adjustment knob.

•

Remove adjustment knob and ﬂat washer securing

seat to cardboard packing and set aside for assembly

of seat to tractor.

Pivotseatupwardandremovefromthecardboardpack-

ing. Remove the cardboard packing and discard.

Place seat on seat pan so head of shoulder bolt is

positioned over large slotted hole in pan.

Push down on seat to engage shoulder bolt in slot and

pull seat towards rear of tractor.

TO ROLL TRACTOR OFF SKID (See Op-

eration section for location and function of

controls)

•

Press lift lever plunger and raise attachment lift lever

to its highest position.

•

Release parking brake by depressing clutch/brake

pedal.

•

Place gearshift lever in neutral (N) position.

Roll tractor forward off skid.

Pivot seat and pan forward and assemble adjustment

knob and ﬂat washer loosely. Do not tighten.

TO DRIVE TRACTOR OFF SKID (See Op-

eration section for location and function of

controls)

WARNING:Beforestarting,read,understandandfollow

all instructions in the Operation section of this manual. Be

sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects.

•

Lower seat into operating position and sit on seat.

Slide seat until a comfortable position is reached

which allows you to press clutch/brake pedal all the

way down.

Get off seat without moving its adjusted position.

Raise seat and tighten adjustment knob securely.

•

Be sure all the above assembly steps have been com-

pleted.

SEAT

•

Check engine oil level and ﬁll fuel tank with gasoline.

Sit on seat in operating position, depress clutch/brake

pedal and set the parking brake.

•

Place gear shift lever in neutral (N) position.

Press lift lever plunger and raise attachment lift lever

to its highest position.

SEAT PAN

•

Starttheengine.Afterenginehasstarted,movethrottle

control to idle position.

Depress clutch/brake pedal into full "BRAKE" position

and hold. Move gearshift lever to 1st gear.

Slowly release clutch/brake pedal and slowly drive

tractor off skid.

Applybraketostoptractor, setparkingbrakeandplace

gearshift lever in neutral position.

SHOULDER

BOLT

Turn ignition key to "STOP" position.

FLAT WASHER

Continue with the instructions that follow.

ASSEMBLE GAUGE WHEELS TO MOWER

DECK (See Fig. 4)

The gauge wheels are designed to keep the mower deck

in proper position when operating mower. Be sure they

are properly adjusted to ensure optimum mower perfor-

mance.

ADJUSTMENT

KNOB

FIG. 3

•

Slide gauge wheel bar down into bracket channel, Be

sure that gauge wheel bar aligning holes are on top.

Assemblegaugewheelsasshownusingshoulderbolts,

3/8 washers and 3/8-16 center locknuts and tighten

securely.

•

For ease of mower to tractor assembly, raise gauge

wheels to highest position and retain with clevis pins

and spring retainers.

Adjust gauge wheels before operating mower.See“TO

ADJUST GAUGE WHEELS” in the Operation section

of this manual.

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ASSEMBLY

•

If equipped, turn height adjustment knob counter-

RETAINER

SPRING

clockwise until it stops.

•

Lower mower linkage with attachment lift control.

Install belt into electric clutch pulley groove.

Place the suspension arms on outward pointing deck

pins. Retain with double loop retainer spring with loops

up as shown.

Install front plate assembly to tractor suspension

brackets and retain with single loop retainer springs

as shown.

Position front plate assembly between front mower

brackets.Raise deck and plate assembly to align holes

and insert ﬂanged pins. Secure pins with double loop

retainer springs between the plate and mower brack-

ets.

SHOULDER

BOLT

ADJUSTING

BAR

•

GAUGE

WHEEL

3/8-16 CENTER

LOCKNUT

3/8 WASHER

NOTE: To assist in locating hole in ﬂanged pin, the hole in

pin is inline with notch on head of pin. If necessary, move

mowerside-to-sidetogivespacebetweenplateandmower

brackets.

FIG. 4

INSTALL MOWER

(See Figs. 5 and 6)

AND DRIVE BELT

IMPORTANT: Check belt for proper routing in all mower

pulley grooves.

•

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

If equipped, turn height adjustment knob clockwise to

remove slack from mower suspension.

Raise deck to highest position.

Adjustgaugewheelsbeforeoperatingmowerasshown

in the Operation section of this manual.

•

Cut and remove ties securing anti-sway bar and belts.

Swing anti-sway bar to left side of mower deck.

Slide mower under tractor with deﬂector shield to right

side of tractor.

•

IMPORTANT: Check belt for proper routing in all mower

pulley grooves.

FRONT SUSPENSION

BRACKETS

ELECTRIC

CLUTCH

PULLEY

FRONT

FRONT PLATE

ASSEMBLY

MOWER

CHASSIS

BRACKET

SINGLE

LOOP RETAINER

SPRINGS

GAUGE

WHEEL

DOUBLE LOOP

RETAINER

SPRING

FLANGED PIN

DOUBLE LOOP

RETAINER SPRING

ANTI-SWAY

BAR

USE PLIERS FOR

RETAINER SPRINGS

SUSPENSION ARMS

DOUBLE LOOP RETAINER

SPRING (OUTWARD

POINTING DECK PINS)

DEFLECTOR

SHIELD

LOOP UP

FIG. 5

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ASSEMBLY

CHECK TIRE PRESSURE

The tires on your tractor were overinﬂated at the factory

for shipping purposes. Correct tire pressure is important

for best cutting performance.

✓CHECKLIST

BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BESTPERFORMANCEANDSATISFACTIONFROMTHIS

QUALITY PRODUCT.

•

Reduce tire pressure to PSI shown in “PRODUCT

SPECIFICATIONS” section of this manual.

PLEASE REVIEW THE FOLLOWING CHECKLIST:

✓

All assembly instructions have been completed.

No remaining loose parts in carton.

Battery is properly prepared and charged. (Minimum

1 hour at 6 amps).

Seat is adjusted comfortably and tightened securely.

All tires are properly inﬂated. (For shipping purposes,

the tires were overinﬂated at the factory).

Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inﬂated for leveling).

Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers.

CHECK MOWER LEVELNESS

For best cutting results, mower should be properly leveled.

See “TO LEVEL MOWER HOUSING” in the Service and

Adjustments section of this manual.

✓

CHECK FOR PROPER POSITION OF ALL

BELTS

See the ﬁgures that are shown for replacing motion, mower

drive, and mower blade drive belts in the Service and Ad-

justments section of this manual. Verify that the belts are

routed correctly.

✓

Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USEYOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

✓

Engine oil is at proper level.

✓

Fuel tank is ﬁlled with fresh, clean, regular unleaded

gasoline.

✓

Become familiar with all controls - their location and

function. Operate them before you start the engine.

Be sure brake system is in safe operating condition.

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OPERATION

These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean-

ing.

IGNITION

FAST

SLOW

REVERSE

HIGH

LOW

NEUTRAL

CHOKE

LIGHTS ON

ENGINE START

ENGINE ON

PARKING BRAKE

PARKING BRAKE PARKING BRAKE

ENGINE OFF

LOCKED

UNLOCKED

OIL PRESSURE

BATTERY

REVERSE

FUEL

FORWARD

OVER TEMP

LIGHT

MOWER HEIGHT

MOWER LIFT

ATTACHMENT

CLUTCH ENGAGED

ATTACHMENT

CLUTCH DISENGAGED

SLOPE HAZARDS

(SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS

AND FEET AWAY

KEEP AREA CLEAR

DANGER indicates a hazard which, if not avoided,

will result in death or serious injury.

WARNING indicates a hazard which, if not avoided,

could result in death or serious injury.

FREE WHEEL

(Automatic Models only)

CAUTION indicates a hazard which, if not avoided,

might result in minor or moderate injury.

CAUTION when used without the alert symbol,

indicates a situation that could result in damage

to the tractor and/or engine.

Failure to follow instructions

could result in serious injury or

death. The safety alert symbol

is used to identify safety inform-

ation about hazards which can

result in death, serious injury

and/or property damage.

HOT SURFACES indicates a hazard which,

if not avoided, could result in death, serious injury

and/or property damage.

FIRE indicates a hazard which, if not avoided,

could result in death, serious injury and/or

property damage.

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OPERATION

KNOWYOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATINGYOUR TRACTOR.

Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments.

Save this manual for future reference.

LIGHT SWITCH

IGNITION

POSITION

SWITCH

AMMETER

CHOKE

CONTROL

ATTACHMENT

CLUTCH SWITCH

LIFT LEVER

PLUNGER

THROTTLE

CONTROL

LIFT LEVER

CLUTCH/BRAKE

PEDAL

PARKING

BRAKE LEVER

GEAR SHIFT

LEVER

02734

FIG. 6

Our tractors conform to the safety standards of the American National Standards Institute.

LIFT LEVER PLUNGER - Used to release attachment lift

lever when changing its position.

ATTACHMENTCLUTCHSWITCH-Usedtoengagemower

blades or other attachments mounted to your tractor.

THROTTLE CONTROL - Used to control engine speed.

IGNITION SWITCH - Used to start and stop the engine.

LIFT LEVER - Used to raise and lower mower deck or

other attachments mounted to your tractor.

CLUTCH/BRAKE PEDAL - Used for declutching and brak-

ing the tractor and starting the engine.

AMMETER - Indicates battery charging(+) or discharg-

ing(-).

GEAR SHIFT L LEVER - Selects the speed and direction

PARKING BRAKE LEVER - Locks brake pedal into the

brake position.

of tractor.

CHOKE CONTROL - Used when starting a cold engine.

LIGHT SWITCH POSITION- Turns the headlights on and

off.

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OPERATION

The operation of any tractor can result in foreign objects thrown into the eyes, which

can result in severe eye damage. Always wear safety glasses or eye shields while op-

erating your tractor or performing any adjustments or repairs. We recommend a wide

vision safety mask over spectacles or standard safety glasses.

NOTE: Under certain conditions when tractor is standing

HOW TO USEYOUR TRACTOR

idlewiththeenginerunning, hotengineexhaustgasesmay

cause “browning” of grass. To eliminate this possibility, al-

ways stop engine when stopping tractor on grass areas.

TO SET PARKING BRAKE (See Fig. 7)

Your tractor is equipped with an operator presence sens-

ing switch. When engine is running, any attempt by the

operator to leave the seat without ﬁrst setting the parking

brake will shut off the engine.

CAUTION: Always stop tractor com-

pletely,asdescribedabove,beforeleav-

ing the operator's position; to empty

grass catcher, etc.

•

Depress clutch/brake pedal into full “BRAKE” position

and hold.

•

Place parking brake lever in“ENGAGED”position and

releasepressurefromclutch/brakepedal. Pedalshould

remain in “BRAKE” position. Make sure parking brake

will hold tractor secure.

TO USE THROTTLE CONTROL (See Fig. 7)

Always operate engine at full throttle.

•

Operating engine at less than full throttle reduces the

battery charging rate.

•

Full throttle offers the best mower performance.

ATTACHMENT CLUTCH

SWITCH PULL OUT TO

CHOKE

CONTROL

TO USE CHOKE CONTROL (See Fig. 7)

Use choke control whenever you are starting a cold engine.

Do not use to start a warm engine.

THROTTLE

CONTROL

LEVER

“ENGAGE”

•

knob in to disengage.

CLUTCH/

BRAKE PEDAL

“BRAKE”

IGNITION

KEY

TO MOVE FORWARD AND BACKWARD (See

Fig. 7)

The direction and speed of movement is controlled by the

gearshift lever.

POSITION

PUSH IN TO

“DISENGAGE”

•

Start tractor with clutch/brake pedal depressed and

gearshift lever in neutral (N) position.

Move gearshift lever to desired position.

Slowly release clutch/brake pedal to start move-

ment.

GEAR

PARKING BRAKE

“ENGAGED”

POSITION

“DRIVE”

POSITION

SHIFT

“DISENGAGED”

POSITION

LEVER

•

FIG. 7

IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING OR CHANGING GEARS. FAILURE

TO DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR

TRANSAXLE.

STOPPING (See Fig. 7)

MOWER BLADES -

•

To stop mower blades,move attachment clutch switch

to “DISENGAGED” position.

TO ADJUST MOWER CUTTING HEIGHT

(See Fig. 7)

The position of the attachment lift lever determines the

cutting height.

GROUND DRIVE -

•

To stop ground drive, depress clutch/brake pedal into

full “BRAKE” position.

•

Move gearshift lever to neutral (N) position.

•

Grasp lift lever.

Press plunger with thumb and move lever to desired

position.

ENGINE -

•

Move throttle control to slow position.

NOTE: Failure to move throttle control to slow position and

allowing engine to idle before stopping may cause engine

to “backﬁ r e ” .

The cutting height range is approximately 1-1/2 to 4".

The heights are measured from the ground to the blade tip

withtheenginenotrunning. Theseheightsareapproximate

and may vary depending upon soil conditions, height of

grass and types of grass being mowed.

•

Turn ignition key to “OFF” position and remove key.

Always remove key when leaving tractor to prevent

unauthorized use.

•

The average lawn should be cut to approximately 2-1/2

inches during the cool season and to over 3 inches

during hot months. For healthier and better looking

lawns, mow often and after moderate growth.

•

Never use choke to stop engine.

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY

POSITION OTHER THAN "OFF" WILL CAUSE THE BATTERY

TO BE DISCHARGED, (DEAD).

•

For best cutting performance, grass over 6 inches

in height should be mowed twice. Make the ﬁrst cut

relatively high; the second to desired height.

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OPERATION

LIFT LEVER HIGHEST

POSIITON

TO ADJUST GAUGE WHEELS (See Fig. 8)

ATTACHEMNT CLUTCH SWITCH

PULL OUT TO "ENGAGE"

Gaugewheels areproperlyadjustedwhentheyareslightly

off the ground when mower is at the desired cutting height

in operating position. Gauge wheels then keep the deck

in proper position to help prevent scalping in most terrain

conditions.

LOWEST

POSITION

NOTE:Adjust gauge wheels with tractor on a ﬂat level

surface.

•

Adjust mower to desired cutting height (See “TO AD-

JUST MOWER CUTTING HEIGHT” in the Operation

section of this manual).

PUSH IN TO

"DISENGAGE"

•

Remove retainer spring and clevis pin which secure

each gauge wheel bar.

Lower gauge wheels to ground. Raise gauge wheels

slightly to align holes in bracket and gauge wheel bar

and insert clevis pin. Gauge wheels should be slightly

off the ground.

DEFLECTOR

SHIELD

•

Replace retainer spring into clevis pin.

Be sure all gauge wheels are in the same setting.

FIG. 9

IMPORTANT:BESURETOREADJUSTGAUGEWHEELSIFYOU

CHANGE THE CUTTING HEIGHT OF THE MOWER DECK.

TO OPERATE ON HILLS

RETAINER

SPRING

WARNING: Do not drive up or down

hills with slopes greater than 15° and

do not drive across any slope.

•

Choose the slowest speed before starting up or down

hills.

•

Avoid stopping or changing speed on hills.

If slowing is necessary, move throttle control lever to

slower position.

CLEVIS

FIG. 8

•

If stopping is absolutely necessary, push clutch/brake

pedal quickly to brake position and engage parking

brake.

Move gearshift lever to 1st gear. Be sure you have

allowed room for tractor to roll slightly as you restart

movement.

Torestartmovement, slowlyreleaseparkingbrakeand

clutch/brake pedal.

Make all turns slowly.

TO OPERATE MOWER (See Fig. 9)

Your tractor is equipped with an operator presence sensing

switch. Any attempt by the operator to leave the seat with

the engine running and the attachment clutch engaged will

shut off the engine.

•

Select desired height of cut.

Start mower blades by engaging attachment clutch

control.

TO STOP MOWER BLADES - disengage attachment

clutch control.

TO TRANSPORT

•

Raiseattachmentlifttohighestpositionwithattachment

lift control.

When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

CAUTION: Do not operate the mower

without either the entire grass catcher,

onmowerssoequipped,orthedeﬂector

shield in place.

Do not push or tow tractor at more than ﬁve (5) MPH.

NOTE: To protect hood from damage when transporting

your tractor on a truck or a trailer, be sure hood is closed

and secured to tractor. Use an appropriate means of tying

hood to tractor (rope, cord, etc.).

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OPERATION

TOWING CARTS AND OTHER ATTACH-

TO START ENGINE (See Fig. 6)

MENTS

When starting the engine for the ﬁrst time or if the engine

has run out of fuel, it will take extra cranking time to move

fuel from the tank to the engine.

Tow only the attachments that are recommended by and

comply with speciﬁcations of the manufacturer of your trac-

tor. Use common sense when towing.Too heavy of a load,

while on a slope, is dangerous.Tires can lose traction with

the ground and cause you to lose control of your tractor.

•

Sit on seat in operating position, depress clutch/brake

pedal and set parking brake.

•

Place gear shift lever in neutral (N) position.

Move attachment clutch to “DISENGAGED” position.

Move throttle control to fast position

Pull choke control out for a cold engine start attempt.

For a warm engine start attempt the choke control may

not be needed.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

•

The engine in your tractor has been shipped, from the

factory, already ﬁlled with summer weight oil.

NOTE: Before starting, read the warm and cold starting

procedures below.

•

Check engine oil with tractor on level ground.

Remove oil ﬁll cap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until

“FULL” mark on dipstick is reached. Do not overﬁll.

•

Insert key into ignition and turn key clockwise to

“START” position and release key as soon as engine

starts. Do not run starter continuously for more than

ﬁfteen seconds per minute.If the engine does not start

after several attempts, push choke control in, wait a

few minutes and try again.If engine still does not start,

pull the choke control out and retry.

•

For cold weather operation you should change oil for

easier starting (See “OIL VISCOSITY CHART” in the

Maintenance section of this manual).

To change engine oil, see the Maintenance section in

this manual.

WARM WEATHER STARTING (50° F and above)

•

When engine starts, slowly push choke control in until

the engine begins to run smoothly. If the engine starts

to run roughly, pull the choke control out slightly for a

few seconds and then continue to push the control in

slowly.

ADD GASOLINE

•

Fill fuel tank to bottom of ﬁller neck. Do not overﬁll.

Use fresh, clean, regular unleaded gasoline with a

minimum of 87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce

valve life). Do not mix oil with gasoline. Purchase fuel

in quantities that can be used within 30 days to assure

fuel freshness.

•

The attachments and ground drive can now be used.If

the engine does not accept the load, restart the engine

and allow it to warm up for one minute using the choke

as described above.

COLD WEATHER STARTING (50° F and below)

CAUTION: Wipe off any spilled oil or

fuel. Do not store, spill or use gasoline

near an open ﬂame.

•

When engine starts, slowly push choke control in until

the engine begins to run smoothly. Continue to push

the choke control in small steps allowing the engine to

acceptsmallchangesinspeedandload,untilthechoke

control is fully in.If the engine starts to run roughly, pull

the choke control out slightly for a few seconds and

then continue to push the control in slowly. This may

requireanenginewarm-upperiodfromseveralseconds

to several minutes, depending on the temperature.

IMPORTANT: WHEN OPERATING IN TEMPERATURES

BELOW32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER

STARTING.

CAUTION: Alcohol blended fuels (called

gasohol or using ethanol or methanol) can at-

tract moisture which leads to separation and

formation of acids during storage. Acidic gas

can damage the fuel system of an engine while

in storage. To avoid engine problems, the fuel

system should be emptied before storage of

30 days or longer. Drain the gas tank, start

the engine and let it run until the fuel lines

and carburetor are empty. Use fresh fuel next

season. SeeStorageInstructionsforadditional

information. Never use engine or carburetor

cleaner products in the fuel tank or permanent

damage may occur.

•

The attachments can be used during the engine warm-

up period and may require the choke control be pulled

out slightly.

NOTE: If at a high altitude (above 3000 feet) or in cold

temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See “TO

ADJUST CARBURETOR” in the Service and Adjustments

section of this manual.

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OPERATION

MOWING TIPS

•

Mower should be properly leveled for best mowing per-

formance. See“TO LEVEL MOWER HOUSING”in the

Service and Adjustments section of this manual.

•

The left hand side of mower should be used for trim-

ming.

Drive so that clippings are discharged onto the area

that has been cut. Have the cut area to the right of

the tractor. This will result in a more even distribution

of clippings and more uniform cutting.

•

Whenmowinglargeareas,startbyturningtotherightso

that clippings will discharge away from shrubs, fences,

driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until ﬁnished

(See Fig. 10).

FIG. 10

•

If grass is extremely tall, it should be mowed twice to

reduce load and possible ﬁre hazard from dried clip-

pings. Make ﬁrst cut relatively high; the second to the

desired height.

•

Do not mow grass when it is wet. Wet grass will plug

mower and leave undesirable clumps. Allow grass to

dry before mowing.

Always operate engine at full throttle when mow-

ing to assure better mowing performance and proper

discharge of material. Regulate ground speed by se-

lecting a low enough gear to give the mower cutting

performance as well as the quality of cut desired.

•

When operating attachments, select a ground speed

that will suit the terrain and give best performance of

the attachment being used.

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MAINTENANCE

MAINTENANCE SCHEDULE

FILL IN DATES

25 H

AS YOU COMPLETE

REGULAR SERVICE

BEFORE

RV^GEICE DATES

EVERY 8

HOURS

BEFORE EACH USE

Check Brake Operation

Check Tire Pressure

Check Operator Presence and

Interlock Systems

Check for Loose Fasteners

Sharpen/Replace Mower Blades

Lubrication Chart

Check Battery Level

Clean Battery and Terminals

Check Transaxle Cooling

Check V-Belts

Check Engine Oil Level

Change Engine Oil (with oil filter)

1,2

Change Engine Oil (without oil filter)

1,2

Clean Air Filter

Clean Air Screen

Inspect Muffler/Spark Arrester

Replace Oil Filter (If equipped)

Clean Engine Cooling Fins

Replace Spark Plug

Replace Air Filter Paper Cartridge

Replace Fuel Filter

3 - Replace blades more often when mowing in sandy soil.

4 - Not required if equipped with maintenance-free battery.

5 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.

Do not overtighten.

1 - Change more often when operating under a heavy load or

in high ambient temperatures.

2 - Service more often when operating in dirty or dusty conditions.

GENERAL RECOMMENDATIONS

LUBRICATION CHART

The warranty on this tractor does not cover items that have

beensubjectedtooperatorabuseornegligence. Toreceive

full value from the warranty, operator must maintain tractor

as instructed in this manual.

"SPINDLE ZERK

"FRONT WHEEL

BEARING ZERK

Some adjustments will need to be made periodically to

properly maintain your tractor.

!ENGINE

All adjustments in the Service and Adjustments section

of this manual should be checked at least once each

season.

•

Once a year you should replace the spark plug, clean

orreplaceairﬁlter, andcheckbladesandbeltsforwear.

A new spark plug and clean air ﬁlter assure proper air-

fuel mixture and help your engine run better and last

longer.

BEFORE EACH USE

•

Check engine oil level.

Check brake operation.

Check tire pressure.

Check operator presence and

interlock systems for proper operation.

Check for loose fasteners.

"General Purpose Grease

!Refer to Maintenance “ENGINE” Section

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS

WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS

LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL

SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.

IFYOU FEELTHEY MUST BE LUBRICATED, USE ONLY A DRY,

POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.

•

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MAINTENANCE

TRACTOR

Always observe safety rules when performing any main-

tenance.

MANDREL

ASSEMBLY

BLADE

CENTER

HOLE

BRAKE OPERATION

If tractor requires more than six (6) feet stopping distance

at high speed in highest gear, then brake must be adjusted.

(See“TOADJUSTBRAKE”intheServiceandAdjustments

section of this manual).

BLADE BOLT

(SPECIAL)

STAR

TIRES

•

Maintainproperairpressureinalltires(See“PRODUCT

SPECIFICATIONS” section of this manual).

Keep tires free of gasoline, oil, or insect control chemi-

cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and

other hazards that may cause tire damage.

FIG. 11

TO SHARPEN BLADE (See Fig. 12)

NOTE: We do not recommend sharpening blade - but if

you do, be sure the blade is balanced.

Care should be taken to keep the blade balanced. An un-

balancedbladewillcauseexcessivevibrationandeventual

damage to mower and engine.

NOTE: To seal tire punctures and prevent ﬂat tires due to

slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

•

The blade can be sharpened with a ﬁle or on a grind-

ing wheel. Do not attempt to sharpen while on the

mower.

OPERATOR PRESENCE SYSTEM

Besureoperatorpresenceandinterlocksystemsarework-

ing properly. If your tractor does not function as described,

repair the problem immediately.

•

To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or a cone balancer. (When using a

cone balancer, follow the instructions supplied with

balancer.)

•

The engine should not start unless the brake pedal is

fully depressed and attachement clutch control is in

the disengaged position.

Whentheengineisrunning,anyattemptbytheoperator

to leave the seat without ﬁrst setting the parking brake

should shut off the engine.

When the engine is running and the attachment clutch

is engaged, any attempt by the operator to leave the

seat should shut off the engine.

The attachment clutch should never operate unless

the operator is in the seat.

NOTE: Do not use a nail for balancing blade. The lobes of

the center hole may appear to be centered, but are not.

•

Slidebladeontoanunthreadedportionofthesteelbolt

or pin and hold the bolt or pin parallel with the ground.

If blade is balanced, it should remain in a horizontal

position. If either end of the blade moves downward,

sharpen the heavy end until the blade is balanced.

CENTER HOLE

BLADE CARE

Forbestresultsmowerbladesmustbekeptsharp. Replace

bent or damaged blades.

BLADE

5/8" BOLT

OR PIN

BLADE REMOVAL (See Fig. 11)

•

Raise mower to highest position to allow access to

blades.

FIG. 12

NOTE: Protect your hands with gloves and/or wrap blade

with heavy cloth.

BATTERY

Yourtractorhasabatterychargingsystemwhichissufﬁcient

for normal use. However, periodic charging of the battery

with an automotive charger will extend its life.

•

Remove blade bolt by turning counterclockwise.

Install new or resharpened blade with stamped "THIS

SIDE UP" facing deck and mandrel assembly.

•

Keep battery and terminals clean.

Keep battery bolts tight.

Keep small vent holes open.

Recharge at 6-10 amperes for 1 hour.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER

HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

•

Install and tighten blade bolt securely (45-55 Ft. Lbs.

torque).

NOTE: The original equipment battery on your tractor is

maintenance free. Do not attempt to open or remove caps

or covers. Adding or checking level of electrolyte is not

necessary.

IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.

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MAINTENANCE

TO CLEAN BATTERY AND TERMINALS

TO CHANGE ENGINE OIL (See Figs. 13 and 14)

Corrosion and dirt on the battery and terminals can cause

the battery to “leak” power.

Determine temperature range expected before oil change.

All oil must meet API service classiﬁcation SF-SJ.

•

Remove terminal guard.

Disconnect BLACK battery cable ﬁrst then RED bat-

tery cable and remove battery from tractor.

•

Be sure tractor is on level surface.

Oil will drain more freely when warm.

Catch oil in a suitable container.

Remove oil ﬁll cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

•

Rinse the battery with plain water and dry.

Cleanterminalsandbatterycableendswithwirebrush

until bright.

•

Remove yellow cap from end of drain valve and install

the drain tube onto the ﬁtting.

•

Coat terminals with grease or petroleum jelly.

Reinstall battery (See “REPLACING BATTERY” in

the SERVICE AND ADJUSTMENTS section of this

manual).

OIL DRAIN VALVE

V-BELTS

CLOSED

AND

LOCKED

POSITION

Check V-belts for deterioration and wear after 100 hours

of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which

can restrict cooling.

DRAIN

TUBE

YELLOW

CAP

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service

classiﬁcation SF-SJ. Select the oil’s SAE viscosity grade

according to your expected operating temperature.

FIG. 14

•

Unlock drain valve by pushing inward and turning

counterclockwise.

SAE VISCOSITY GRADES

SAE 30

•

To open, pull out on the drain valve.

5W-30

After oil has drained completely, close and lock the

drain valve by pushing inward and turning clockwise

until the pin is in the locked position as shown.

-20

32 40

100

-20

-30

-10

TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE

•

Remove the drain tube and replace the cap onto to the

bottom ﬁtting of the drain valve.

Reﬁll engine with oil through oil ﬁll dipstick tube. Pour

slowly. Do not overﬁll. For approximate capacity see

“PRODUCT SPECIFICATIONS” section of this man-

ual.

Use gauge on oil ﬁll cap/dipstick for checking level.

Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at “FULL” line on dipstick.

FIG. 13

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above

32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil.

•

Change the oil after every 50 hours of operation or at least

once a year if the tractor is not used for 50 hours in one

year.

CLEAN AIR SCREEN

Air screen must be kept free of dirt and chaff to prevent

engine damage from overheating. Clean with a wire brush

or compressed air to remove dirt and stubborn dried gum

ﬁbers.

Check the crankcase oil level before starting the engine

and after each eight (8) hours of operation. Tighten oil ﬁll

cap/dipstick securely each time you check the oil level.

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MAINTENANCE

IN-LINE FUEL FILTER (See Fig. 15)

CLEAN AIR INTAKE/COOLING AREAS

The fuel ﬁlter should be replaced once each season. If fuel

ﬁlter becomes clogged, obstructing fuel ﬂow to carburetor,

replacement is required.

To insure proper cooling, make sure the grass screen,

cooling ﬁns, and other external surfaces of the engine are

kept clean at all times.

•

With engine cool, remove ﬁlter and plug fuel line sec-

tions.

Place new fuel ﬁlter in position in fuel line with arrow

pointing towards carburetor.

Be sure there are no fuel line leaks and clamps are

properly positioned.

Immediately wipe up any spilled gasoline.

Every 100 hours of operation (more often under extremely

dusty, dirty conditions), remove the blower housing and

other cooling shrouds. Clean the cooling ﬁns and external

surfaces as necessary. Make sure the cooling shrouds are

reinstalled.

NOTE: Operating the engine with a blocked grass screen,

dirtyorpluggedcoolingﬁns,and/orcoolingshroudsremoved

will cause engine damage due to overheating.

AIR FILTER

CLAMP

Your engine will not run properly using a dirty air ﬁlter.

Service air cleaner more often under dusty conditions.

See Engine Manual.

ENGINE OIL FILTER

CLAMP

FUEL FILTER

Replace the engine oil ﬁlter every season or every other

oil change if the tractor is used more than 100 hours in

one year.

FIG. 15

MUFFLER

CLEANING

Inspect and replace corroded mufﬂer and spark arrester

(if equipped) as it could create a ﬁre hazard and/or dam-

age.

•

Clean engine, battery, seat, ﬁnish, etc. of all foreign

matter.

Keep ﬁnished surfaces and wheels free of all gasoline,

oil, etc.

Protect painted surfaces with automotive type wax.

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever

occurs ﬁrst. Spark plug type and gap setting are shown in

“PRODUCT SPECIFICATIONS” section of this manual.

We do not recommend using a garden hose or pressure

washer to clean your tractor unless the engine and trans-

mission are covered to keep water out. Water in engine or

transmission will shorten the useful life of your tractor. Use

compressed air or a leaf blower to remove grass, leaves

and trash from tractor and mower.

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SERVICE AND ADJUSTMENTS

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUST-

MENTS:

•

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

Place attachment clutch in “DISENGAGED” position.

Turn ignition key to “STOP” and remove key.

Make sure the blades and all moving parts have completely stopped.

Disconnect spark plug wire from spark plug and place wire where it cannot come in contact

with plug.

•

If equipped, turn height adjustment knob counter-

clockwise until it stops.

TRACTOR

•

Lower mower linkage with attachment lift control.

Install belt into electric clutch pulley groove.

Place the suspension arms on outward pointing deck

pins. Retain with double loop retainer spring with loops

up as shown.

Install front plate assembly to tractor suspension

brackets and retain with single loop retainer springs

as shown.

Position front plate assembly between front mower

brackets.Raise deck and plate assembly to align holes

and insert ﬂanged pins. Secure pins with double loop

retainer springs between the plate and mower brack-

ets.

TO REMOVE MOWER (See Fig. 16)

•

Place attachment clutch in “DISENGAGED” position.

If equipped, turn height adjustment knob to lowest

setting.

•

Lower mower to its lowest position.

•

Removeretainerspringholdinganti-swaybartochassis

bracket and disengage anti-swaybar from bracket.

Removefourretainerspringsfromfrontplateassembly

and remove plate.

•

Removeretainerspringsfromsuspensionarmsatdeck

and disengage arms from deck.

•

Raise attachment lift to its highest position.

Slide mower forward and remove belt from electric

clutch pulley.

NOTE: To assist in locating hole in ﬂanged pin, the hole in

pin is inline with notch on head of pin. If necessary, move

mowerside-to-sidetogivespacebetweenplateandmower

brackets.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

•

Slide mower out from under right side of tractor.

TO INSTALL MOWER

Be sure tractor is on level surface and mower suspension

arms are raised with attachment lift control. Engage park-

ing brake.

Connect anti-sway bar to chassis bracket under left

footrest and retain with double loop retainer spring.

If equipped, turn height adjustment knob clockwise to

remove slack from mower suspension.

•

Swing anti-sway bar to left side of mower deck.

Slide mower under tractor with deﬂector shield to right

side of tractor.

IMPORTANT: CHECK BELT FOR PROPER ROUTING IN ALL

MOWER PULLEY GROOVES.

Raise deck to highest position.

ELECTRIC

SUSPENSION

ARMS

FRONT

CLUTCH PULLEY

MOWER

FRONT PLATE

ASSEMBLY

BRACKET

CHASSIS

BRACKET

SINGLE LOOP

REATINER

SPRING

DOUBLE LOOP

RETAINER

SPRING

RETAINER

SPRING

FLANGED PINS

ANTI-SWAY BAR

USE PLIERS FOR

RETAINER SPRINGS

SUSPENSION ARMS DOUBLE

LOOP RETAINER SPRINGS

(Outward pointing deck pins)

LOOP UP

FIG. 16

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SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING

•

Whendistance“B”is1/8"to1/2"loweratfrontthanrear,

tighten nut “D” against trunnion on both front links.

To raise front of blade, loosen nut “D” from trunnion on

both front links. Tighten nut “C” on both front links an

equal number of turns.The two front links must remain

equal in length.

Adjust the mower while tractor is parked on level ground

or driveway. Make sure tires are properly inﬂated (See

“PRODUCT SPECIFICATIONS”section of this manual). If

tires are over or underinﬂated, you will not properly adjust

your mower.

•

Whendistance“B”is1/8"to1/2"loweratfrontthanrear,

tighten nut “D” against trunnion on both front links.

Recheck side-to-side adjustment.

SIDE-TO-SIDE ADJUSTMENT (See Figs. 17 and 18)

•

Raise mower to its highest position.

Measure height from bottom edge of mower to ground

level at front corners of mower. Distance “A” on both

sides of mower should be the same.

If adjustment is necessary, make adjustment on one

side of mower only.

To raise one side of mower, tighten lift link adjustment

nut on that side.

To lower one side of mower, loosen lift link adjustment

nut on that side.

•

BLADE

•

“B”

NOTE: Each full turn of adjustment nut will change mower

height about 3/16".

FIG. 19

BOTH FRONT PLATE LINKS MUST BE EQUAL IN LENGTH

•

Recheck measurements after adjusting.

BOTTOM EDGE

OF MOWER TO

GROUND

BOTTOM EDGE

OF MOWER TO

GROUND

GROUND LINE

FIG. 17

NUT “C”

NUT “D”

SUSPENSION ARM

TRUNNION

FRONT PLATE

ASSEMBLY

LIFT LINK

ADJUSTMENT NUT

FIG. 20

FIG. 18

FRONT-TO-BACK ADJUSTMENT (See Figs. 19 and 20)

TO REPLACE MOWER DRIVE BELT

MOWER DRIVE BELT REMOVAL (See Fig. 21)

IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF THE

FOLLOWINGFRONT-TO-BACKADJUSTMENTISNECESSARY,

BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO

MOWER WILL STAY LEVEL SIDE-TO-SIDE.

To obtain the best cutting results, the mower blades should

be adjusted so the front tip is approximately 1/8" to 1/2"

lower than the rear tip when the mower is in its highest

position.

•

Park tractor on a level surface. Engage parking

brake.

•

Lower mower to its lowest position.

Remove screws from R.H. mandrel cover and remove

cover.

•

Remove any dirt or grass clippings which may have

accumulated around mandrels and entire upper deck

surface.

DisconnectR.H.suspensionarmfromreardeckbracket

by removing retainer spring.

CAUTION: Blades are sharp. Protect

your hands with gloves and/or wrap

blade with heavy cloth.

•

Roll belt over the top of R.H. mandrel pulley carefully.

Remove belt from electric clutch pulley.

Remove belt from idler pulleys.

Check primary idler arm and two idlers to see that they

rotate freely.

Be sure spring is securely hooked to primary idler arm

and spring arm.

Checkadjustmentonrightsideoftractor. Positionanyblade

so the tip is pointing straight forward.Measure distance "B"

at front and rear tip of the blade.

•

Before making any necessary adjustments, check that

both front plate links are equal in length.

If links are not equal in length, adjust one link to same

length as other link.

To lower front of blade, loosen nut “C” on both front

links an equal number of turns.

•

MOWER DRIVE BELT INSTALLATION (See Fig. 21)

•

Install belt in both idlers.

Install new belt onto electric clutch pulley.

Roll belt into upper groove of R.H.mandrel pulley care-

fully.

NOTE: Each full turn of nut “C” will change distance. “B”

by approximately 3/16".

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SERVICE AND ADJUSTMENTS

•

Carefully check belt routing making sure belt is in the

REINSTALL MOWER DRIVE BELT

grooves correctly.

(Refer to “TO REMOVE MOWER DRIVE BELT” illustration

in this section of manual).

Reconnect R.H. suspension arm to rear deck bracket

with retainer spring.

•

Install belt into upper groove of R.H. mandrel pulley

and around both idlers. Pull belt to front of mower to

remove slack.

Reassemble R.H. mandrel cover.

RH MANDREL

COVER

•

Reinstall mandrel covers and securely tighten all

screws.

ELECTRIC

CLUTCH

PULLEY

Carefully check belt routing making sure belt is in all

grooves correctly.

Reinstallmowertotractor(See“TOINSTALLMOWER”

in this section of manual).

IDLER

PULLEYS

L.H. MANDREL

SECONDARY

IDLER ARM

SPRING

R.H. MANDREL

SECONDARY

SPRING ARM

SPRING

ARM

RH SUSPENSION ARM

IDLER

PULLEY

PRIMARY

IDLER ARM

CENTER

MANDREL

FIG. 21

R.H. MANDREL

TOREPLACEMOWERBLADE(SECONDARY)

DRIVE BELT (See Fig. 22)

FIG. 22

Park the tractor on level surface. Engage parking brake.

TO CHECK AND ADJUST BRAKE (See Fig.

23)

Your tractor is equipped with an adjustable brake system

which is mounted on the right side of the transaxle.

•

Remove mower (See “TO REMOVE MOWER” in this

section of manual).

•

Remove screws from R.H. and L.H. mandrel covers

and remove covers.

If tractor requires more than ﬁve (5) feet to stop at highest

speed in highest gear on a level, dry concrete or paved

surface, then brake must be checked and adjusted.

REMOVE MOWER DRIVE BELT

(Refer to “TO REMOVE MOWER DRIVE BELT” illustration

in this section of manual).

•

Carefully roll belt over the top of R.H. mandrel pulley.

Remove belt from idler pulleys.

Check primary idler arm and two idlers to see that they

rotate freely.

Be sure spring is securely hooked to primary idler arm

and spring arm.

TO CHECK BRAKE

•

Park tractor on a level, dry concrete or paved surface,

depress clutch/brake pedal all the way down and en-

gage parking brake.

•

Place gear shift lever in neutral (N) position.

Therearwheelsmustlockandskidwhenyoutrytomanually

push the tractor forward.If the rear wheels rotate, the brake

needs to be adjusted or the pads need to be replaced.

REMOVE MOWER BLADE (SECONDARY) DRIVE BELT

•

Carefully roll belt off L.H. mandrel pulley.

Remove belt from center mandrel pulley, idler pulley,

and R.H. mandrel pulley.

TO ADJUST BRAKE

•

Depress clutch/brake pedal all the way down and en-

•

Removeanydirtorgrasswhichmayhaveaccumulated

around mandrels and entire upper deck surface.

Check secondary idler arm and idler pulley to see that

they rotate freely.

Be sure spring is hooked in secondary idler arm and

secondary spring arm.

gage parking brake.

Measure distance between brake operating arm and

nut “A” on brake rod.

If distance is other than 1-1/2", loosen jam nut and turn

nut “A” until distance becomes 1-1/2". Retighten jam

nut against nut “A”.

INSTALL NEW MOWER BLADE (SECONDARY) DRIVE

BELT

•

Roadtesttractorforproperstoppingdistanceasstated

above. Readjust if necessary. If stopping distance is

still greater than ﬁve (5) feet in highest gear, further

maintenance is necessary. Replace brake pads or

contact a qualiﬁed service center.

•

Install new belt in lower groove of R.H. mandrel pulley,

idler pulley, and center mandrel pulley as shown.

Carefully roll belt over L.H. mandrel pulley. Make sure

belt is in all grooves properly.

•

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SERVICE AND ADJUSTMENTS

WITH PARKING BRAKE “ENGAGED”

ELECTRIC

CLUTCH

CLUTCH LOCATOR

CLUTCHING

IDLER

1-1/2"

STATIONARY

IDLER

NUT “A”

CENTER SPAN

KEEPER

JAM NUT

TRANSAXLE

PULLEY

CLUTCH

WIRE

HARNESS

OPERATING ARM

FIG. 24

TRANSAXLE GEAR SHIFT LEVER NEUTRAL-

ADJUSTMENT (See Fig. 25)

The transaxle should be in neutral when the gear shift

lever is in neutral (N) (lock gate) position. The adjustment

is preset at the factory; however, if adjustment is needed,

proceed as follows:

FIG. 23

TO REPLACE MOTION DRIVE BELT

(See Fig. 24)

Park the tractor on level surface. Engage parking brake.

For assistance, there is a belt installation guide decal on

bottom side of left footrest.

•

Make sure transaxle is in neutral (N).

NOTE: When the tractor rear wheels move freely, the

BELT REMOVAL -

transaxle is in neutral.

•

Remove mower (See “TO REMOVE MOWER” in this

•

Loosen adjustment bolt in front of the right rear

section of manual).

wheel.

Position the gear shift lever in the neutral (N) posi-

tion.

Tighten adjustment bolt securely.

NOTE: Observe entire motion drive belt and position of all

belt guides and keepers.

•

Disconnect clutch wire harness.

Remove clutch locator.

Remove belt from stationary idler and clutching idler.

Remove belt downward from engine pulley and around

electric clutch.

NOTE: Ifadditionalclearanceisneededtogettoadjustment

bolt, move mower deck height to the lowest position.

GEARSHIFT LEVER

•

Pull belt slack toward rear of tractor. Remove belt

upwards from transaxle pulley by deﬂecting belt keep-

ers.

Remove belt from center span keeper and pull belt

away from tractor.

BELT INSTALLATION -

•

Carefully work new belt down between transaxle belt

NEUTRAL

LOCK GATE

keepers and onto the input pulley.

ADJUSTMENT

BOLT

•

Slide belt into the center span keeper.

Pull belt toward front of tractor and roll belt around

electric clutch and onto engine pulley.

FIG. 25

•

Install belt through stationary idler and clutching

idler.

Reinstall clutch locator and tighten nut securely.

Reconnect clutch harness.

Make sure belt is in all pulley grooves and inside all

belt guides and keepers.

TO ADJUST STEERING WHEEL

ALIGNMENT

If steering wheel crossbars are not horizontal (left to right)

whenwheelsarepositionedstraightforward,removesteer-

ing wheel and reassemble per instructions in the Assembly

section of this manual.

•

Install mower (See “TO INSTALL MOWER” in this sec-

tion of manual).

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on

your tractor. If damage has occurred to affect the front

wheel toe-in or camber, contact your nearest authorized

service center/department.

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SERVICE AND ADJUSTMENTS

TO REMOVE WHEEL FOR REPAIRS

REPLACING BATTERY (See Fig. 28)

(See Fig. 26)

•

Block up axle securely.

WARNING: Do not short battery ter-

minalsbyallowingawrenchoranyother

object to contact both terminals at the

same time. Before connecting battery,

remove metal bracelets, wristwatch

bands, rings, etc.

Removeaxlecover,retainingringandwasherstoallow

wheel removal (rear wheel contains a square key - Do

not lose).

•

Repair tire and reassemble.

On rear wheels only: align grooves in rear wheel hub

and axle. Insert square key.

Positive terminal must be connected

ﬁrsttopreventsparkingfromaccidental

grounding.

•

Replace washers and snap retaining ring securely in

axle groove.

Replace axle cover.

NOTE: To seal tire punctures and prevent ﬂat tires due

to slow leaks, tire sealant may be purchased from your

local parts dealer. Tire sealant also prevents tire dry rot

and corrosion.

•

Lift hood to raised position.

Remove terminal guard.

Disconnect BLACK battery cable then RED battery

cable and carefully remove battery from tractor.

Install new battery with terminals in same position as

old battery.

•

WASHERS

RETAINING

RING

•

Reinstall terminal guard.

First connect RED battery cable to positive (+) battery

terminal with hex bolt and keps nut as shown.Tighten

securely.

AXLE

COVER

•

ConnectBLACKgroundingcabletonegative(-)battery

terminal with remaining hex bolt and keps nut.Tighten

securely

Close terminal access doors.

Close hood.

SQUARE KEY

(REAR WHEEL ONLY)

FIG. 26

•

TO START ENGINE WITH A WEAK BATTERY

(See Fig. 27)

KEPS NUT

HEX BOLT

TERMINAL

ACCESS

DOOR

WARNING: Lead-acid batteries gen-

erate explosive gases. Keep sparks,

ﬂameandsmokingmaterialsawayfrom

batteries. Always wear eye protection

when around batteries.

POSITIVE

(RED)

CABLE

If your battery is too weak to start the engine, it should be

recharged. (See "BATTERY" in the Maintenance section

of this manual).

If “jumper cables” are used for emergency starting, follow

this procedure:

TERMINAL

GUARD

NEGATIVE

(BLACK) CABLE

IMPORTANT: YOURTRACTOR IS EQUIPPEDWITH A 12VOLT

SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT

SYSTEM. DO NOT USEYOUR TRACTOR BATTERY TO START

OTHER VEHICLES.

FIG. 28

TO REPLACE HEADLIGHT BULB

•

Raise hood.

TO ATTACH JUMPER CABLES -

Pull bulb holder out of the hole in the backside of the

grill.

Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

•

Connect one end of the RED cable to the POSITIVE

(+) terminal of each battery(A-B), taking care not to

short against tractor chassis.

•

ConnectoneendoftheBLACKcabletotheNEGATIVE

(-) terminal (C) of fully charged battery.

Close hood.

Connect the other end of the BLACK cable (D) to good

chassis ground, away from fuel tank and battery.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run

poorly, stop running, or prevent it from starting.

TO REMOVE CABLES, REVERSE ORDER -

•

BLACK cable ﬁrst from chassis and then from the fully

charged battery.

RED cable last from both batteries.

•

Check wiring. See electrical wiring diagram in the

Repair Parts section.

•

TO REPLACE FUSE

Replace with 20 amp automotive-type plug-in fuse. The

fuse holder is located behind the dash.

FULLY CHARGED BATTERY

WEAK OR DEAD BATTERY

FIG. 27

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SERVICE AND ADJUSTMENTS

TO REMOVE HOOD AND GRILL ASSEMBLY

ENGINE

(See Fig. 29)

•

Raise hood.

Unsnap headlight wire connector.

Stand in front of tractor. Grasp hood at sides, tilt toward

engine and lift off of tractor.

TO ADJUST THROTTLE CONTROL CABLE

The throttle control has been preset at the factory and

adjustment should not be necessary. If adjustment is nec-

essary, see engine manual.

•

To replace, reverse above procedures.

TO ADJUST CHOKE CONTROL

The choke control has been preset at the factory and ad-

justment should not be necessary. If adjustment is neces-

sary, see engne manual.

HOOD

TO ADJUST CARBURETOR

HEADLIGHT

WIRE

CONNECTOR

Your carburetor is not adjustable. If your engine does not

operate properly due to suspected carburetor problems,

take your tractor to an authorized service center for repair

and/or adjustment.

FIG. 29

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STORAGE

Immediately prepare your tractor for storage at the end

of the season or if the tractor will not be used for 30 days

or more.

ENGINE

FUEL SYSTEM

IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS

FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH

AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK

DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT

ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING

ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH

LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING

STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM

OF AN ENGINE WHILE IN STORAGE.

WARNING: Never store the tractor with

gasoline in the tank inside a building

where fumes may reach an open ﬂame

orspark. Allowtheenginetocoolbefore

storing in any enclosure.

TRACTOR

•

Drain the fuel tank.

Start the engine and let it run until the fuel lines and

carburetor are empty.

Never use engine or carburetor cleaner products in the

fuel tank or permanent damage may occur.

Use fresh fuel next season.

Removemowerfromtractorforwinterstorage. Whenmower

istobestoredforaperiodoftime,cleanitthoroughly,remove

all dirt, grease, leaves, etc. Store in a clean, dry area.

•

Clean entire tractor (See “CLEANING” in the Mainte-

nance section of this manual).

•

Inspect and replace belts, if necessary (See belt re-

placement instructions in the Service and Adjustments

section of this manual).

NOTE: Fuel stabilizer is an acceptable alternative in mini-

mizing the formation of fuel gum deposits during storage.

Add stabilizer to gasoline in fuel tank or storage container.

Always follow the mix ratio found on stabilizer container.

Run engine at least 10 minutes after adding stabilizer to

allow the stabilizer to reach the carburetor. Do not drain

the gas tank and carburetor if using fuel stabilizer.

•

Lubricate as shown in the Maintenance section of this

manual.

Be sure that all nuts, bolts and screws are securely

fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

ENGINE OIL

Drain oil (with engine warm) and replace with clean en-

gine oil. (See “ENGINE” in the Maintenance section of

this manual).

•

Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

•

Fully charge the battery for storage.

After a period of time in storage, battery may require

recharging.

CYLINDER(S)

•

Remove spark plug(s).

Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

•

To help prevent corrosion and power leakage during

long periods of storage, battery cables should be dis-

connected and battery cleaned thoroughly (see “TO

CLEAN BATTERY AND TERMINALS” in the Mainte-

nance section of this manual).

After cleaning, leave cables disconnected and place

cables where they cannot come in contact with battery

terminals.

•

Turn ignition key to “START”position for a few seconds

to distribute oil.

Replace with new spark plug(s).

•

OTHER

•

Do not store gasoline from one season to another.

Replace your gasoline can if your can starts to rust.

Rust and/or dirt in your gasoline will cause problems.

If battery is removed from tractor for storage, do not

store battery directly on concrete or damp surfaces.

•

If possible, store your tractor indoors and cover it to

give protection from dust and dirt.

Cover your tractor with a suitable protective cover that

does not retain moisture. Do not use plastic. Plastic

cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVERCOVERTRACTORWHILEENGINE AND

EXHAUST AREAS ARE STILL WARM.

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TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

Will not start

1. Out of fuel.

1. Fill fuel tank.

2. Engine not “CHOKED” properly.

3. Engine ﬂooded.

4. Bad spark plug.

5. Dirty air ﬁlter.

2. See “TO START ENGINE” in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air ﬁlter.

6. Dirty fuel ﬁlter.

6. Replace fuel ﬁlter.

7. Water in fuel.

7. Drain fuel tank and carburetor, reﬁll tank with fresh

gasoline and replace fuel ﬁlter.

8. Loose or damaged wiring.

8. Check all wiring.

9. Carburetor out of adjustment.

9. See “To Adjust Carburetor” in Service Adjustments

section.

10. Engine valves out of adjustment.

10. Contact an authorized service center/department.

Hard to start

1. Dirty air ﬁlter.

1. Clean/replace air ﬁlter.

2. Bad spark plug.

2. Replace spark plug.

3. Weak or dead battery.

4. Dirty fuel ﬁlter.

3. Recharge or replace battery.

4. Replace fuel ﬁlter.

5. Stale or dirty fuel.

6. Loose or damaged wiring.

7. Carburetor out of adjustment.

5. Drain fuel tank and reﬁll with fresh gasoline.

6. Check all wiring.

7. See “To Adjust Carburetor” in Service Adjustments

section.

8. Engine valves out of adjustment.

8. Contact an authorized service center/department.

Engine will not turn over

1. Brake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery.

1. Depress brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery.

4. Replace fuse.

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

5. Clean battery terminals.

6. Check all wiring.

7. Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

Engine clicks but will not

start

1. Weak or dead battery.

1. Recharge or replace battery.

2. Clean battery terminals.

3. Check all wiring.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

4. Check/replace solenoid or starter.

Loss of power

1. Cutting too much grass/too fast.

2. Throttle in “CHOKE” position.

3. Build-up of grass, leaves and trash under mower.

4. Dirty air ﬁlter.

1. Set in “Higher Cut” position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing.

4. Clean/replace air ﬁlter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

7. Dirty fuel ﬁlter.

5. Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel ﬁlter.

8. Stale or dirty fuel.

9. Water in fuel.

8. Drain fuel tank and reﬁll with fresh gasoline.

9. Drain fuel tank and carburetor, reﬁll tank with fresh

gasoline and replace fuel ﬁlter.

10. Spark plug wire loose.

11. Dirty engine air screen/ﬁns.

12. Dirty/clogged mufﬂer.

10. Connect and tighten spark plug wire.

11. Clean engine air screen/ﬁns.

12. Clean/replace mufﬂer.

13. Loose or damaged wiring.

14. Carburetor out of adjustment.

13. Check all wiring.

14. See “To Adjust Carburetor” in Service Adjustments

section.

15. Engine valves out of adjustment.

15. Contact an authorized service center/department.

Excessive vibration

1. Worn, bent or loose blade.

2. Bent blade mandrel.

1. Replace blade. Tighten blade bolt.

2. Replace blade mandrel.

3. Loose/damaged part(s).

3. Tighten loose part(s). Replace damaged parts.

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TROUBLESHOOTING POINTS

PROBLEM

CAUSE

CORRECTION

Engine continues to run

when operator leaves seat

with attachment clutch

engaged

1. Faulty operator-safety presence control system.

1. Check wiring, switches and connections. If not

corrected, contact an authorized service center/

department.

Poor cut - uneven

1. Worn, bent or loose blade.

2. Mower deck not level.

1. Replace blade. Tighten blade bolt.

2. Level mower deck.

3. Buildup of grass, leaves, and trash under mower.

4. Bent blade mandrel.

3. Clean underside of mower housing.

4. Replace blade mandrel.

5. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

5. Clean around mandrels to open vent holes.

Mower blades will not

rotate

1. Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley.

1. Remove obstruction.

2. Replace mower drive belt.

3. Replace idler pulley.

4. Frozen blade mandrel.

4. Replace blade mandrel.

Poor grass discharge

1. Engine speed too slow.

2. Travel speed too fast.

1. Place throttle control in “FAST” position.

2. Shift to slower speed.

3. Wet grass.

4. Mower deck not level.

3. Allow grass to dry before mowing.

4. Level mower deck.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower.

8. Mower drive belt worn.

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt.

7. Clean underside of mower housing.

8. Replace mower drive belt.

9. Blades improperly installed.

10. Improper blades used.

11. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

9. Reinstall blades sharp edge down.

10. Replace with blades listed in this manual.

11. Clean around mandrels to open vent holes.

Headlight(s) not working

(if so equipped)

1. Switch is “OFF”.

1. Turn switch “ON”.

2. Bulb(s) or lamp(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse.

2. Replace bulb(s) or lamp(s).

3. Check/replace light switch.

4. Check wiring and connections.

5. Replace fuse.

Battery will not charge

Loss of drive

1. Bad battery cell(s).

1. Replace battery.

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator.

2. Check/clean all connections.

3. Replace regulator.

4. Replace alternator.

1. Freewheel control in “disengaged” position.

2. Motion drive belt worn, damaged, or broken.

3. Air trapped in transmission during shipment

or servicing.

1. Place freewheel control in “engaged” position.

2. Replace motion drive belt.

3. Purge transmission.

Engine “backﬁres”

when turning engine

“OFF”

1. Engine throttle control not set at “SLOW”

position for 30 seconds before stopping engine.

1. Move throttle control to “SLOW” position and allow

to idle for 30 seconds before stopping engine.

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TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

SCHEMATIC

RED

BLACK

BATTERY

FUSE

RED

STARTER

AMMETER

(OPTIONAL)

BLACK

WHITE

SOLENOID

RED

CLUTCH / BRAKE

(PEDAL UP)

IGNITION

SWITCH

SEAT SWITCH

(NOT OCCUPIED)

ELECTRIC CLUTCH

PTO (DISENGAGED)

87A

FUEL

LINE

OPERATOR PRESENCE

RELAY #1

BLUE

SPARK

PLUG

BLACK

IGNITION

UNIT

GAP

(2 PLUGS ON

TWIN CYL. ENGINES)

FUEL SHUT-OFF

SOLENOID

(IF SO EQUIPPED)

HOUR

METER

CHARGING SYSTEM OUTPUT

16 AMP DC @ 3600 RPM

28 VOLTS AC @ 3600 RPM

(REGULATOR DISCONNECTED)

(OPTIONAL)

RED

REGULATOR

ALTERNATOR

BROWN

BLACK

HEAD-

LIGHTS

PTO SWITCH

POSITION

CIRCUIT

OFF

C + G, B + H

C + F, B + E, A + D

G F C

IGNITION SWITCH

REMOVABLE

CONNECTIONS

NON-REMOVABLE

CONNECTIONS

POSITION CIRCUIT “MAKE”

OFF

RUN/LIGHT

M+G+A1

B+A1

NONE

A2+L

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO

PROPERLY SECURE YOUR WIRING.

RUN

B+A1

NONE

D A

START B + S + A1 NONE

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

ELECTRICAL

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

ELECTRICAL

KEY PART

NO. NO.

DESCRIPTION

144927

74760412

7603J

Battery

Bolt Hex Hd 1/4-20 UNC X 3/4

Tray, Battery

145211

150109

145769

176138

175688

4152J

Bolt, BTR FRT 1/4-20 x 7.5

Hold Down Battery, Front

Nut, Push, Nylon

Switch Interlock Push-In

Harness Asm Light W/4152j

Bulb Light

Cable Battery

Cable Batterywire

Fuse

Nut Keps Hex 1/4-20 Unc

Cable Ground

8860R

146148

175158

73510400

145491

160784

175566

140401

186845

17720408

131563

178861

122822X

174651

141940

17490508

175242

109748X

Switch Plunger Normal OP Olive

Switch Ign 4 pos w/lights

Key Ign

Harness Ign.

Bolt Blk Fin Hex 1/4-20 x 1/2

Cover Terminal Red

Solenoid

Ammeter Rectangular

Switch, PTO

Protection wire Loop (Hour Meter)

Screw Thdrol 5/16-18 x 1/2

Socket Asm Bulb Twistlock

Relay Asm

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

CHASSIS AND ENCLOSURES

166

220

161

166

159

262

221

166

156

157

205

209

155

213

214

158

166

209

154

209

166

142

145

142

209

191

chassis-stealth.stlt_12

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

CHASSIS AND ENCLOSURES

KEY PART

NO. NO.

DESCRIPTION

174619

Chassis

176554

Drawbar

17060612

163976X428 Dash

Screw 3/8-16x3/4

72140608

167203

Bolt 3/8-16 x 1

Panel Dash Lh

178297X010 Panel Dash Rh

17490608

Screw Thdrol 3/8-16 x 1/2

175260X428 Hood

162026

Plate Battery

Bolt 3/8-16 x 1 Gr. 5

Washer 13/32 X 13/16 X 12 Ga

Nut Lock Hex W/Ins 3/8-16 Unc

74780616

19131312

73800600

175289X428 Grille

179763

Light Box Asm W/Lens

179775X428 Fender

183569

Bracket Fender

179716X428 Footrest LH

179717X428 Footrest RH

72110606

17490508

175710

Bolt 3/8-16 x 3/4

Screw Thdrol 6/16-18 x 1/2 TYT

Bracket, Asm. Pivot Mower Rear

Lens LH

161841

161842

Lens RH

177579

Bushing Snap

174997

Dash Lower

73680600

Nut Crownlock 3/8-16

Plate Reinforcement STLT

Rod Pivot Chassis/Hood

Bracket Dash Rh

142 175702

145 156524

154 161897

155 161900

156 163805

157 163806

158 162037

159 179125X428 Cupholder

161 164655

166 171875

Bracket Dash Lh

Striker Plate

Magnet Stealth

Bracket Parking Brake

Extrusion Bumper

Screw HwHd Hi-Lo #13-16 x 3/4

Bolt Fin Hex 3/8-16unc x 3/4 Gr. 5

Screw 3/8-16 x 1/2

191 74780612

205 17490608

209 17000612

Screw Hexwsh Thdrol 3/8-16 x 3/4

213 169848X428 Skirt Grille Lh

214 169847X428 Skirt Grille Rh

220 179612X428 Console Fuel Window

221 142432

262 183554

Screw Hex Wsh Hi-Lo 1/4-1/2 Unc

Bracket Support Tank

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

DRIVE

197

159

158

161

198

162

164

169

163

202

150

168

166

117

165

156

151

110

111

110

120

110

145

135

drive-fender_55

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

DRIVE

KEY PART

NO. NO.

KEY PART

NO. NO.

DESCRIPTION

123792X

Keeper, Belt, Transaxle, R.H.

Keeper Belt Centerspan

Screw 3/8-16 x .875

Cover, Foot Pedal

- - - - - - -

Transaxle, Peerless P820EHD

(Order Parts From Transaxle

Manufacturer)

Spring Brake Return

Pulley Transaxle

Ring Retainer

Strap Torque

Screw 5/16-18 x 3/4

Rod Shift Fender Adjust Yt

Clutch Ogura

169691

17120614

8883R

146682

174607

10040700

154778

108097X

12000053

9396E

Pulley, Engine

121327X

12000004

123787X

17060512

166020

Washer, Lock Hvy Hlcl Spr 7/16

Keeper Belt Engine F-proof

Spacer Split 1.032 x .750

E-Ring

Key Square 1/4 x 2

Key Woodruff #9 3/16 x 3/4

Arm Shift

Shaft Asm Cross Tapered

Spring, Torsion

Washer 17/32 x 3/4 x 16 Gauge

Link Transaxle

Nut Lock Center 1/4-28

179334

2228M

76020416

105701X

74550412

10040400

73800500

126197X

73800600

173937

Pin, Cotter 1/8 x 1

Washer Plate

Bolt 1/4-28

123794X

165598

165711

19171216

166230

150360

Washer Lock Hvy Helical

Nut Lock Hx w/Ins. 5/16-18 Unc

Washer 1-1/2 x 15/32 x .250

Nut, Lock Hex w/Ins. 3/8-16 Unc

Bolt 7/16-20 x 4 Gr. 5-1.5

Knob

185929X428 Console

142432

4497H

Screw Hex Wsh Hi-Lo 1/4-1/2 Unc

140845

Retainer Spring 1” Zinc/cad.

Bolt Hex 3/8-16 x 3/4 Gr. 5

Bracket, Transaxle, R.H.

Washer 9/32 x 3/4 x 16

Nut Lock Flg. 3/8-16 Unc

Bolt Hex Flghd 5/16-18 Gr. 5

Spacer

145340

Rod, Brake

110 74780612

111 123776X

117 19091216

120 73900600

145 74490540

150 175456

151 19133210

156 166002

158 165589

159 183900

161 72140406

162 73680400

163 74780416

164 19091010

165 165623

166 166880

168 165492

169 165580

197 169613

198 169593

178289

Bracket Anti Rotation

Nut, Hex Jam 3/8-16

Spring, Rod, Brake

Washer 13/32 x 5/8 x 16 Ga.

Pin, Cotter 1/8 x 3/4

Rod, Brake, Park

73350600

126909X

19131016

76020412

175765

Washer 13/32 x 2 x 10 Ga.

Washer Srrted 5/16ID x 1.125

Bracket Shift Mount

71673

Cap, Brake Parking Black

Bracket, Transaxle, L.H.

Bolt 3/8-16 x 1

Shaft, Foot Pedal

Bearing Nylon

Washer 21/32 x 1 x 16 Gauge

Pin,Roll 3/16 x 1

Pulley Idler Composite

Bolt Rdhd 3/8-16 Unc x 3

Keeper, Idler

123780X

72140608

175578

Hub Shift

Bolt Rdhd Sqnk 1/4-20 x 3/4 Gr 5

Nut Crownlock 1/4-20 Unc

Bolt Hex Fin 1/4-20 Unc x 1 Gr 5

Washer 5/8 x .281 x 10 Ga

Bracket Pivot Lever

120183X

19211616

1572H

179114

74760648

175556

Screw 5/16-18 x 5/8

Bolt Shoulder 5/16-18 x .561

Plate Fastening Lt

Nyliner Snap-In 5/8” Id

Washer Nyl 7/8 Id x .105

127783

154407

Pulley, Idler

Bellcrank Clutch Grnd Drv Stl

Retainer, Belt

123205X

72110612

73680600

145212

105710X

105709X

17060620

163817

Bolt 3/8-16 x 1-1/2

Nut, Crownlock 3/8-16

Nut

Link, Clutch

Spring, Return, Clutch

Screw 3/8-16 x 1-1/4

V-Belt, Drive

NOTE: All component dimensions give in U.S. inches.

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

STEERING ASSEMBLY

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

STEERING ASSEMBLY

KEY PART

NO. NO.

DESCRIPTION

184704X428 Wheel Steering

175131

169840

169839

6266H

121748X

19272016

12000029

3366R

175121

10040600

73940800

136518

145212

177883

17060612

180580

155105

152927

Axle Asm.

Spindle Asm LH

Spindle Asm RH

Bearing Race Thrust Harden

Washer 25/32 X 1-5/8 X 16 Ga

Washer 27/32 x 1-1/4 x 16 Ga.

Ring Klip #t5304-75

Bearing

Link Drag

Washer Lock Hvy Hlcl Spr 3/8

Nut Hex Jam Toplock 1/2-20 UNF

Spacer Brg Axle Front

Nut Hex Flange Lock

Shaft Asm Strg

Screw 3/8-16 x 3/4

Rod Tie

Bushing Strg

Screw TT #32.5 x 5 x 3/8 Flange

159946X428 Cap Wheel Steer

19182411

7810H

159945

Washer 9/16 x 1-1/2 x 11 Ga.

Nut Lock Center 3/8-24 Unf

Adaptor Wheel Strg

163888X428 Boot Steering

121749X

121232X

183226

Washer 25/32 x 1 1/4 x 16 Ga

Cap Spindle Fr Top Blk

Fitting Grease

160367

Spacer Brace Axle

Bolt Rdhd Sqn 3/8-16 x 2-1/4

Brace, Axle

72140618

169827

175146

Steering Asm.

160135X428 Extension Steering

169835

133835

175118

175553

19121414

Bracket Susp Chassis Front

Fastener Christmas Tree

Bolt Shoulder 7/16-20 Unc

Clip

Washer 3/8 x 7/8 x 14 Ga.

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm.

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

ENGINE

105

112

OPTIONAL EQUIPMENT

Spark Arrester

engine-tecumseh_15

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

ENGINE

KEY PART

NO. NO.

DESCRIPTION

176635X428 Control Throttle

171875

Screw Hwhd Hi-Lo #13-16 x 3/4

- - - - - - - -

Engine, Tec Model TVT691

(Order parts from engine mfg.)

Mufﬂer Asm Twin Lo-Tone

Pipe Exhaust LH

149723

174703

174704

171877

175563

- - - - - - - -

Pipe Exhaust RH

Bolt 5/16-18 UNC x 3/4 w/Sems

Shield Mufﬂer

Mufﬂer Gasket

(Order parts from engine mfg.)

Tube Drain Oil

Washer Lock Ext Tooth 3/8

Shield Heat

148456

11050600

169837

175441X428 Choke Control

73920600

137180

179115

Nut, Keps 3/8-24 UNF

Kit Spark Arrestor (Flat Scrn)

Tank Fuel

179124X428 Cap Asm Fuel

123487X

8543R

181654

139277

17000612

183906

73510400

Clamp Hose Black

Line Fuel

Plug Grain Oil

Stem Tank Fuel

Screw Hexwsh Thdr 3/8-16 x 3/4

Screw Socket Head 5/16-18 x 1

Nut Keps Hex 1/4-20 Unc

Screw Thdrol 3/8-16 x 1

Bushing

105 17120616

112 3645J

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

SEAT ASSEMBLY

KEY PART

NO. NO.

KEY PART

NO. NO.

DESCRIPTION

140117

Seat

134300

Spacer Split

140551

Bracket Pivot Seat 8 720

Bolt Fin Hex 3/8-16 Unc x 1

Washer Flat 13/32 x 1 x 10 Ga.

Clip Push-In

121250X

123976X

171852

Spring Cprsn

71110616

19131610

145006

Nut Lock 1/4 Lge Flg Gr 5 Zinc

Bolt Shoulder 5/16-18 Unc

Nut Hex Lock W/Ins 5/16-18

Washer 17/32 X 1-3/16 x 12 Ga.

Bolt Shoulder 5/16-18 x 62

Screw 3/8-16 x 1/2

73800500

19171912

127018X

17490608

171877

73800600

124181X

182493

Nut Hex w/Ins. 3/8-16 Unc

Spring Seat Cprsn 2 250 Blk Zi

Pan Seat

Knob Seat Adj. Wingnut

Bracket Mounting Switch

Bushing Snap Blk Nyl 50 Id

Bolt Rdhd Sqnk 1/4-20 x 1-1/2

166369

Bolt 5/16-18 x 3/4

121246X

121248X

72050412

NOTE: All component dimensions given in U.S. inches.

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

DECALS

KEY PART

NO. NO.

KEY

NO.

PART

NO.

DESCRIPTION

- -

157140

184928

140837

185625

175291

145005

184433

184434

Decal Fender Danger E/F

Decal Ins Strg Whl

Decal Brake Parking

Decal Replace Part

Decal V-Belt Schematic

Decal Bat Dan/Psn

Manual Owner's (English)

Manual Owner's (French)

176674

Decal Dash

173493

184927

181253

186906

106202X

184926

170563

158166

Decal Fender Auto

Decal Hood LH

Decal Footrest

Decal Tec 3yr Warranty

Reﬂector Tail Light

Decal Hood Rh

- -

Decal Warning Mower

Decal Fender Logo

KEY PART

NO. NO.

WHEELS & TIRES

DESCRIPTION

59192

65139

106222X

59904

Cap Valve Tire

Stem Valve

Tire F T 15 X 6 0 - 6 Service

Tube Front (Service Item Only)

5,8

4,10

106732X624 Rim Asm 6"front Service

278H

9040H

Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel

Only)

3,9

184707X624 Rim Asm 12"rear Service

184708

7154J

104757X428 Cap Axle 1 50 X 1 00

144334 Sealant, Tire ( 10 oz. Tube)

Tire R T 22 x 9.5-12 Service

Tube Rear (Service Item Only)

- -

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

MOWER LIFT

lift-rh.1piece_22

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

MOWER LIFT

KEY PART

NO. NO.

DESCRIPTION

159461

Wire Asm Inner/Sprg W/plunger

Shaft Asm Lift RH w/Inf

Pin Groove

159476

138284

12000002

19211621

120183X

109413X

124526X

185365

E Ring #5133-62

Washer 21/32 X 1 X 21 Ga

Bearing Nylon Blk 629 Id

Grip Handle

Button Plunger

Link Lift LH

185367

Link Lift RH

4939M

Retainer Spring

185370

Plate Asm Suspension

Nut Hex Jam 1/2-13 unc

Trunnion

73350800

175689

73800800

163552

Locknut Hex W/Washer Insert 1/2-13

Retainer Spring

176205

Trunnion

178698

Nut Lift Link

176199

Upstop

73680600

19131612

72240608

145212

Nut 3/8-16

Washer 13/32 x 1 x 12 Ga.

Bolt 3/8-16 x 1

Nut Hex Flange Lock

Washer 17/32 x 7/8 x 13 Ga.

Arm Suspension Rear LH

Arm Suspension Rear RH

Pin Flange

19171416

175378

175802

175560

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

MOWER DECK

130

121

126

111

131

110

116

117

184

133

118

119

100

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REPAIR PARTS

TRACTOR - MODEL NUMBER POGT20T48STA, PRODUCT NO. 954 56 96-77

MOWER DECK

KEY PART

NO. NO.

KEY PART

NO. NO.

DESCRIPTION

180359

138017

4939M

178024

174365

Deck Weldment Mower 48

Bracket Asm., Sway Bar

Retainer Spring

180806

137729

180808

174368

73680600

72110612

175820

155986

156941

73680600

178515

179479

184058

Cover, Mandrel Deck

Screw, Thdroll. 1/4-20 x 5/8

V-Belt, Mower, Secondary

V-Belt, Mower, Primary

Nut, Crownlock 3/8-16 UNC

Bolt, Carr. 3/8-16 x 1-1/2 Gr. 5

Pulley Idler Flat 46 Pri. Drive

Bar Pnt Adjusting Wheel Gauge

Pin Head Rivet

Bar Sway Deck

Bolt, 7/16 Asm. Blade

(The following blades are avail-

able)

Blade, 48 Mulching (For mulching

mowers only)

Blade Hi Lift (For Bagging and

Discharging)

Shaft Asm.

Housing Mandrel 48”

Bearing, Ball, Mandrel

Stripper, Mower

Bolt Rdhd Sq Neck 3/8-16 x 1.25

Bolt, Carriage 5/16-18 x 5/8

Bolt, Hex Hd. Shoulder 5/16-18

Bafﬂe, Vortex Mower

Nut, Crownlock 5/16-18 UNC

Cap, Sleeve

173921

180054

Nut Crownlock 3/8-16

Washer Hardened

Spring Primary Drive

Pulley Idler “V”

Bolt RDHD Sqnk 3/8-16 Unc x 2

Arm Spring Secondary

Arm Spring Tension

Bolt, Shoulder

Gauge Wheel

Nut, Centerlock 3/8-16 UNC

Washer 3/8 x 7/8 x 14 Ga.

Spring Secondary Drive

Arm, Idler, Primary Deck

Screw 3/8-16 x 1

Washer 13/32 x 1 x 6 Ga.

Bolt 5/16-18 x 3/4

Keeper Belt Idler

Bolt Fin Hex 3/8-16unc x 3/4 Gr. 5

Replacement Mower, Complete

Mandrel Assembly Service

(Includes Housing, Shaft, and

Shaft Hardware Only - Pulley Not

Included)

175147

174358

110485X

174493

100 72110616

110 175016

111 174610

116 184219

117 133957

118 73930600

119 19121414

121 174371

126 174372

130 17000616

131 19131606

133 72110506

184 173979

191 74780612

72110610

72140505

132827

174378

73680500

105304X

178102

Spring, Torsion

Nut, Push

110452X

180655X428 Shield, Deﬂector Mower

19111016

131491

173984

129963

177865

178342

19131316

177968

174375

165723

174373

Washer 11/32 x 5/8 x 16 Ga.

Rod, Hinge

Screw, Thdroll, Washer Head

Washer, Spacer Mower Vented

Pulley, Mandrel

- -

181704

174357

Nut, Flg. Top Lock Cntr. 9/16

Washer 13/32 x 13/16 x 16 Ga.

Pulley, Idler, Flat

Pulley, Idler, Driven

Spacer, Retainer

NOTE: All component dimensions given in U.S. inches

Arm, Idler Secondary

1 inch = 25.4 mm

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LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-

als and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will repair or

replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we ﬁnd to be defective due

to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,

battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's

warranty on these items.

2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of

the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be

paid by the purchaser unless such return is requested by Electrolux Home Products.

3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery

which we ﬁnd to be defective in manufacture, during the ﬁrst ninety (90) days of ownership. After ninety (90)

days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from

the date of the original sale. Battery must be maintained in accordance with the instructions furnished.

4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the

date of original purchase.

5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-

tained in accordance with the instructions furnished. This Warranty does not apply to any product which has

been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal

wear of the product.

6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,

standard hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service deal-

er.

Should you have any unanswered questions concerning this Warranty, please contact:

Electrolux Home Products, Inc.

Outdoor Products Customer Service Dept.

250 Bobby Jones Expressway

Augusta, GA 30909 USA

In Canada contact:

Electrolux Canada Corp.

7075 Ordan Drive

Mississauga, Ontario

L5T 1K6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized

dealer from whom it was purchased.

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-

TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas

do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi-

tations or exclusions may not apply to you. This Warranty gives you speciﬁc legal rights, and you may have other rights which

vary from locale to locale.

This is a limited Warranty within the meaning of that term as deﬁned in the Magnuson-Moss Act of 1975.

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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,

NOT ACROSS HILL

15 DEGREES MAX.

WARNING: To avoid serious injury, operate your tractor up and

down the face of slopes, never across the face. Do not mow

slopes greater than 15 degrees. Make turns gradually to prevent

tipping or loss of control. Exercise extreme caution when

changing direction on slopes.

1. Fold this page along dotted line indicated above.

2. Hold page before you so that its left edge is vertically parallel to a tree

trunk or other upright structure.

3. Sight across the fold in the direction of hill slope you want to measure.

4. Compare the angle of the fold with the slope of the hill.

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