IMP ORTANT MANUAL
Do Not Th r ow Aw a y
WARNING:
OWNER'S MANUAL
MODEL:
Rea d th is Ow n er 's Ma n u a l a n d
follow a ll Wa r n in gs a n d Sa fety
In str u ction s. F a ilu r e to d o so
ca n r esu lt in ser iou s in ju r y.
P R GT2046B
LAWN TRACTOR
Alwa ys Wea r Eye P r otection Du r in g Oper a tion
178500 3.5.01 TR
Printed in U.S.A.
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
Look for this symbol to point out im-
portant safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
•
Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Never carry passengers or children even with the blades off.
Do not mow in reverse unless absolutely necessary. Always
look down and behind before and while backing.
•
•
CAUTION: Inordertopreventacciden-
talstartingwhensettingup,transport-
ing, adjusting or making repairs, al-
ways disconnect spark plug wire and
placewirewhereitcannotcontactspark
plug.
•
•
Never carry children. They may fall off and be seriously
injured or interfere with safe machine operation.
Keep children out of the mowing area and under the watchful
care of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
•
•
•
•
•
Mow up and down slopes (15° Max), not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could over-
turn the machine. Tall grass can hide obstacles.
CAUTION: Do not coast down a hill in
neutral, you may lose control of the
tractor.
•
•
Use slow speed. Choose a low gear so that you will not have
to stop or shift while on the slope.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down the
slope.
If machine stops while going uphill, disengage blades, shift
into reverse and back down slowly.
Donotturnonslopesunlessnecessary, andthen, turnslowly
and gradually downhill, if possible.
CAUTION: Tow only the attachments
that are recommended by and comply
withspecificationsofthemanufacturer
of your tractor. Use common sense
when towing. Operate only at the low-
est possible speed when on a slope.
Too heavy of a load, while on a slope,
is dangerous. Tires can lose traction
with the ground and cause you to lose
control of your tractor.
•
•
WARNING
Engine exhaust, some of its constituents, and cer-
tain vehicle components contain or emit chemicals
knowntotheStateofCaliforniatocausecancerand
birth defects or other reproductive harm.
WARNING
Battery posts, terminals and related accessories
containleadandleadcompounds,chemicalsknown
to the State of California to cause cancer and birth
defects or other reproductive harm. Wash hands
afterhandling.
3
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CUSTOMER RESPONSIBILITIES
PRODUCT SPECIFICATIONS
•
•
Read and observe the safety rules.
GASOLINE CAPACITY
AND TYPE:
3.5 GALLONS
UNLEADED REGULAR
Followaregularscheduleinmaintaining,caringforand
using your tractor.
OIL TYPE (API-SF-SJ):
SAE 10W-30 (above 32°F)
SAE 5W-30 (below 32°F)
•
Follow the instructions under “Customer Responsibili-
ties” and “Storage” sections of this owner’s manual.
OIL CAPACITY:
W/FILTER: 4.0 PINTS
W/OFILTER: 3.75 PINTS
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any
unimproved forest-covered, brush-covered or grass-cov-
ered land unless the engine’s exhaust system is equipped
with a spark arrester meeting applicable local or state laws
(if any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
SPARK PLUG:
(GAP: .040")
CHAMPION RC12YC
GROUND SPEED (MPH): FORWARD: LO
HI
1st 0.8
2nd 1.4
3rd 2.3
1.7
3.3
5.4
2.1
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department(SeeREPAIR
PARTS section of this manual).
REVERSE: 0.9
TIRE PRESSURE:
FRONT:
REAR:
14 PSI
10 PSI
InthestateofCaliforniatheaboveisrequiredbylaw(Section
4442oftheCaliforniaPublicResourcesCode). Otherstates
mayhavesimilarlaws. Federallawsapplyonfederallands.
CHARGING SYSTEM:
BATTERY:
16 AMPS @ 3600 RPM
AMP/HR:
30
MIN. CCA:
240
CASE SIZE: U1R
BLADE BOLT TORQUE:
27–35 FT. LBS.
CONGRATULATIONS onyourpurchaseofanewtractor. It
has been designed, engineered and manufactured to give
you the best possible dependability and performance.
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. Wehavecompetent,well-trainedtech-
nicians and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES ........................................................ 2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES ......................4, 16-19
ASSEMBLY................................................................ 6-9
OPERATION............................................................10-15
MAINTENANCE SCHEDULE....................................... 16
SERVICE AND ADJUSTMENTS .............................20-25
STORAGE ................................................................... 26
TROUBLESHOOTING .............................................27-28
REPAIR PARTS ......................................................30-47
WARRANTY ................................................................ 50
4
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CONTENTS OF HARDWARE PACK
Steering Wheel
Gauge Wheels
(4) Adjusting Bar
Steering
Wheel Insert
(4) Wheels
Steering
Wheel
(4) Retainer Springs
(double loop)
Steering Sleeve
Extension
Steering Sleeve
(4) Clevis Pins
Seat
(4) Locknut 3/8-16
(4) Washers 3/8 x 3/4 x 14 Ga.
Slope Sheet
(1) Washer
17/32 x 1-3/16 x 12 Gauge
Keys
(1) Knob
(2) Keys
Mower
Slope Sheet
(5) Retainer Springs
(double loop)
(1) Oil Drain Tube
For Future Use
(2) Retainer Springs (single loop)
(2)Flanged
Pins
(3) Mulch Blades
(1)Front Plate
Assembly
5
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ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithexceptionofthosepartsleftunassembledforshippingpurposes. To
ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
STEERING WHEEL
INSERT
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
HEX BOLT
(1) Tire pressure gauge (1) Pliers
(1) 9/16" wrenches
(1) 1/2" wrench
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steeringwheel).
(1) Utility knife
(1) 3/4" socket w/drive ratchet
LOCK WASHER
LARGE FLAT WASHER
STEERING WHEEL
STEERING
WHEEL
TO REMOVE TRACTOR FROM CARTON
UNPACK CARTON
ADAPTOR
•
Remove all accessible loose parts and parts cartons
from carton.
TABS
STEERING
SLEEVE EXTENTION
•
Cut, from top to bottom, along lines on all four corners
of carton, and lay panels flat.
•
•
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
STEERING
SHAFT
BEFORE REMOVING TRACTOR FROM
SKID
STEERING
SLEEVE
ATTACH STEERING WHEEL (See Fig. 1)
•
Removehexbolt,lockwasherandlargeflatwasherfrom
steering shaft.
FIG. 1
•
Position front wheels of the tractor so they are pointing
straightforward.
•
•
Slide the steering sleeve over the steering shaft.
Align tabs and press steering sleeve extension into
bottom of steering wheel.
Positionsteeringwheelsocrossbarsarehorizontal(left
to right) and slide onto steering wheel adapter.
Secure steering wheel to steering shaft with hex bolt,
lock washer and large flat washer previously removed.
Tighten securely.
HOW TO SET UP YOUR TRACTOR
CHECK BATTERY (See Fig. 2)
•
•
•
Lift hood to raised position.
•
If this battery is put into service after month and year
indicated on label (label located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See"BATTERY"inCustomerResponsibilities section
of this manual for charging instructions).
•
•
Snapsteeringwheelinsertintocenterofsteeringwheel.
Removeprotectivematerialsfromtractorhoodandgrill.
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES
IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR
IS TO ROLL OFF SKID.
LABEL
FIG. 2
6
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ASSEMBLY
INSTALL SEAT (See Fig. 3)
Adjust seat before tightening adjustment knob.
TO DRIVE TRACTOR OFF SKID (See Opera-
tion section, for location and function of con-
trols)
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
•
Removeadjustmentknobandflatwashersecuringseat
tocardboardpackingandsetasideforassemblyofseat
to tractor.
•
•
•
•
Pivot seat upward and remove from the cardboard
packing. Remove the cardboard packing and discard.
Place seat on seat pan so head of shoulder bolt is
positioned over large slotted hole in pan.
Push down on seat to engage shoulder bolt in slot and
pull seat towards rear of tractor.
Pivot seat and pan forward and assemble adjustment
knob and flat washer loosely. Do not tighten.
•
Be sure all the above assembly steps have been
completed.
•
•
Check engine oil level and fill fuel tank with gasoline.
Sit on seat in operating position, depress clutch/brake
pedal and set the parking brake.
•
•
Place gear shift lever in neutral (N) position.
Press lift lever plunger and raise attachment lift lever to
its highest position.
•
•
Lower seat into operating position and sit on seat.
Slideseatuntilacomfortablepositionisreachedwhich
allowsyoutopressclutch/brakepedalallthewaydown.
•
•
•
•
•
Starttheengine.Afterenginehasstarted,movethrottle
control to idle position.
Depress clutch/brake pedal into full "BRAKE" position
and hold. Move gearshift lever to 1st gear.
Slowly release clutch/brake pedal and slowly drive
tractor off skid.
Applybraketostoptractor, setparkingbrakeandplace
gearshift lever in neutral position.
•
•
Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
SEAT
Turn ignition key to "OFF" position.
Continue with the instructions that follow.
SEAT PAN
ASSEMBLE GAUGE WHEELS TO MOWER
DECK (See Fig. 4)
The gauge wheels are designed to keep the mower deck in
proper position when operating mower. Be sure they are
properlyadjustedtoensureoptimummowerperformance.
SHOULDER
BOLT
•
Slide gauge wheel bar down into bracket channel, Be
sure that gauge wheel bar aligning holes are on top.
Assemblegaugewheelsasshownusingshoulderbolts,
3/8 washers and 3/8-16 center locknuts and tighten
securely.
•
•
For ease of mower to tractor assembly, raise gauge
wheelstohighestpositionandretainwithclevispinsand
springretainers.
Adjustgaugewheelsbeforeoperatingmower.See“TO
ADJUSTGAUGEWHEELS”intheOperationsectionof
this manual.
FLAT WASHER
RETAINER
SPRING
ADJUSTMENT
KNOB
FIG. 3
PIN
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the
tractor from the skid.
SHOULDER
BOLT
ADJUSTING
BAR
TOROLLTRACTOROFFSKID (SeeOperation
section, for location and function of controls)
•
Press lift lever plunger and raise attachment lift lever to
its highest position.
GAUGE
WHEEL
•
•
•
•
Releaseparkingbrakebydepressingclutch/brakepedal.
Place gearshift lever in neutral (N) position.
Roll tractor forward off skid.
3/8-16 CENTER
LOCKNUT
3/8 WASHER
FIG. 4
Remove banding holding deflector shield up against
tractor.
7
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ASSEMBLY
IMPORTANT: FOR SHIPPING PURPOSES, THE
MULCHER PLATE WAS PREATTACHED TO YOUR
MOWER. THE MULCHER PLATE MUST ONLY BE USED
WITH THE MULCHING BLADES THAT CAME PACKED
SEPARATELY IN THE CARTON.
MULCHER
PLATE
DEFLECTOR
SHIELD
YOUR MOWER CAME FACTORY EQUIPPED WITH HIGH
PERFORMANCE BLADES, WHICH ARE THE BEST
BLADES FOR BAGGING AND DISCHARGING. TO USE
YOUR MOWER WITH THE HIGH PERFORMANCE BLADES
THE MULCHER PLATE MUST BE REMOVED FROM THE
MOWER (SEE FIG. 5).
LATCH
HOOKS
TO SET UP YOUR MOWER FOR MULCHING
(See Fig. 5)
FIG. 6
•
•
Turn the mower over to allow access to blades.
Remove hex bolt, lock washer and flat washer and
remove high performance blades. Store in safe place.
Installmulcherbladeswithtrailingedgeuptowardsdeck
as shown.
TO CONVERT TO BAGGING OR
DISCHARGING
NOTE:Themulcherbladeswilldischargeandbaggrass,but
forbestbagginganddischarginginstallthehighperformance
•
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
blades.
•
Remove mulcher plate and mulcher blades and install
highperformanceblades,(seeBLADEREMOVALinthe
Maintenance section of this manual)
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
•
Storemulcherbladesandmulcherplateinasafeplace.
Your mower is now ready for discharging or installation
of optional grass catcher accessory.
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
•
Install mulcher plate if previously removed.
INSTALL MOWER AND DRIVE BELT
(See Figs. 7 and 8)
Be sure tractor is on level surface and mower suspension
armsareraisedwithattachmentliftcontrol.Engageparking
brake.
MANDREL
ASSEMBLY
TRAILING EDGE UP
BLADE
CENTER
HOLE
FLAT
WASHER
•
Cut and remove ties securing anti-sway bar and belts.
Swing anti-sway bar to left side of mower deck.
HEX BOLT
(GRADE 8)*
•
Slide mower under tractor with deflector shield to right
side of tractor.
STAR
LOCK
WASHER
IMPORTANT: Check belt for proper routing in all mower
pulleygrooves.
•
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
Ifequipped, turnheightadjustmentknobcounterclock-
wise until it stops.
•
•
•
Lower mower linkage with attachment lift control.
Install belt into electric clutch pulley groove.
Place the suspension arms on inward pointing deck
pins. Retainwithdoubleloopretainerspringwithloops
down as shown.
Installfrontplateassemblytotractorsuspensionbrack-
etsandretainwithsingleloopretainerspringsasshown.
Position front plate assembly between front mower
brackets. Raisedeckandplateassemblytoalignholes
and insert flanged pins. Secure pins with double loop
retainerspringsbetweentheplateandmowerbrackets.
FIG. 5
INSTALL MULCHER PLATE (See Fig. 6)
NOTE:Ifyouinstalledthemulchingbladesyouwillneedtoinstall
themulcherplate.
•
•
Raise and hold deflector shield in upright position.
Place front of mulcher plate over front of mower deck
opening and slide into place, as shown.
Hook front latch into hole on front of mower deck.
Hook rear latch into hole on back of mower deck.
•
•
•
•
CAUTION:Donotremovedeflectorshield
frommower.Raiseandholdshieldwhen
attaching mulcher plate and allow it to
rest on plate while in operation.
NOTE: To assist in locating hole in flanged pin, the hole in
pin is inline with notch on head of pin. If necessary, move
mowerside-to-sidetogivespacebetweenplateandmower
brackets.
8
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ASSEMBLY
IMPORTANT: Check belt for proper routing in all mower
pulleygrooves.
CHECK MOWER LEVELNESS
For best cutting results, mower should be properly leveled.
See “TO LEVEL MOWER HOUSING” in the Service and
Adjustments section of this manual.
•
Connect anti-sway bar to chassis bracket under left
footrest and retain with double loop retainer spring.
•
If equipped, turn height adjustment knob clockwise to
remove slack from mower suspension.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion, mower
drive, and mower blade drive belts in the Service and
Adjustmentssectionofthismanual. Verifythatthebeltsare
routedcorrectly.
•
•
Raise deck to highest position.
Adjustgaugewheelsbeforeoperatingmowerasshown
in the Operation section of this manual.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory for
shipping purposes. Correct tire pressure is important for
best cutting performance.
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is properly adjusted. See “TO ADJUST BRAKE”
in the Service and Adjustments section of this manual.
•
Reduce tire pressure to PSI shown in “PRODUCT
SPECIFICATIONS” section of this manual.
FRONT
SUSPENSION
BRACKETS
ELECTRIC
CLUTCH
PULLEY
CHASSIS
BRACKET
FRONT
MOWER
BRACKET
FRONT PLATE
ASSEMBLY
GAUGE
WHEEL
DOUBLE LOOP
RETAINER SPRING
ANTI-SWAY
BAR
USE PLIERS FOR
RETAINER SPRINGS
SUSPENSION ARMS
DOUBLE LOOP RETAINER
SPRING (OUTWARD
POINTING DECK PINS)
LOOP DOWN
FIG. 7
DEFLECTOR
SHIELD
CHECKLIST
BEFOREYOUOPERATEANDENJOYYOURNEW TRAC-
TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE
BESTPERFORMANCEANDSATISFACTIONFROMTHIS
QUALITYPRODUCT.
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed.
No remaining loose parts in carton.
WHILELEARNINGHOWTOUSEYOURTRACTOR,PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
Engine oil is at proper level.
Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Batteryisproperlypreparedandcharged. (Minimum1
hour at 6 amps).
Seat is adjusted comfortably and tightened securely.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Be sure brake system is in safe operating condition.
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
9
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
BATTERY
CAUTION OR
WARNING
REVERSE
FORWARD
FAST
SLOW
LIGHTS ON
OVER TEMP
LIGHT
ENGINE ON
ENGINE OFF
OIL PRESSURE
PARKING BRAKE
LOCKED
UNLOCKED
MOWER LIFT
FUEL
CHOKE
MOWER HEIGHT
P
ATTACHMENT
CLUTCH ENGAGED
REVERSE
NEUTRAL
HIGH
LOW
PARKING BRAKE
15
15
15
KEEP AREA CLEAR
SLOPE HAZARDS
ATTACHMENT
CLUTCH DISENGAGED
(SEE SAFETY RULES SECTION)
IGNITION
FREE WHEEL
(Automatic Models only)
DANGER, KEEP HANDS AND FEET AWAY
10
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR.
Compare the illustrations with your tractor to familiarize yourself with the location of various controls and adjustments. Save
this manual for future reference.
LIGHT SWITCH
IGNITION SWITCH
AMMETER
CHOKE
CONTROL
ATTACHMENT
CLUTCH SWITCH
LIFT LEVER
PLUNGER
THROTTLE
CONTROL
LIFT LEVER
CLUTCH/BRAKE
PEDAL
HEIGHT
ADJUSTMENT
KNOB
RANGE SHIFT
LEVER
PARKING BRAKE
LEVER
GEAR SHIFT
LEVER
FIG. 8
Our tractors conform to the safety standards of the American National Standards Institute.
ATTACHMENTCLUTCHSWITCH-Usedtoengagemower
blades or other attachments mounted to your tractor.
CHOKE CONTROL - Used when starting a cold engine.
LIGHT SWITCH - Turns the headlights on and off.
ATTACHMENT LIFT LEVER - Used to raise and lower the
THROTTLE CONTROL - Used to control engine speed.
IGNITION SWITCH - Used to start and stop the engine.
mower deck or other attachments mounted to your tractor.
LIFTLEVER- Usedtoraiseandlowermowerdeckorother
attachments mounted to your tractor.
PARKING BRAKE LEVER - Locks clutch/brake pedal into
the brake position.
LIFT LEVER PLUNGER - Used to release attachment lift
lever when changing its position.
HEIGHTADJUSTMENTKNOB-Usedtoadjustthemower
height.
CLUTCH/BRAKEPEDAL-Usedfordeclutchingandbrak-
ing the tractor and starting the engine.
AMMETER - Indicates charging (+) or discharging (-) of
battery.
GEAR SHIFT LEVER - Selects the speed and direction of
tractor.
RANGESHIFTLEVER-Allowshigh(H)orlow(L)speedfor
all forward and reverse gears.
11
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OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor or
performinganyadjustmentsorrepairs. Werecommendawidevisionsafetymaskover spectacles
orstandardsafetyglasses.
NOTE: Undercertainconditionswhentractorisstandingidle
HOW TO USE YOUR TRACTOR
with the engine running, hot engine exhaust gases may
cause “browning” of grass. To eliminate this possibility,
always stop engine when stopping tractor on grass areas.
TO SET PARKING BRAKE (See Fig. 9)
Yourtractorisequippedwithanoperatorpresencesensing
switch. Whenengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake will
shut off the engine.
CAUTION: Always stop tractor com-
pletely,asdescribedabove,beforeleav-
ing the operator's position; to empty
grasscatcher,etc.
•
Depress clutch/brake pedal into full “BRAKE” position
andhold.
•
Place parking brake lever in “ENGAGED” position and
releasepressurefromclutch/brakepedal. Pedalshould
remain in “BRAKE” position. Make sure parking brake
will hold tractor secure.
TO USE THROTTLE CONTROL (See Fig. 9)
Always operate engine at full throttle.
•
Operating engine at less than full throttle reduces the
batterychargingrate.
ATTACHMENT CLUTCH
PUSH IN TO
SWITCH PULL OUT TO
•
Full throttle offers the best bagging and mower perfor-
mance.
CHOKE
“DISENGAGE”
“ENGAGE”
CONTROL
THROTTLE
CONTROL
LEVER
TO USE CHOKE CONTROL (See Fig. 9)
Usechokecontrolwheneveryouarestartingacoldengine.
Do not use to start a warm engine.
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
IGNITION
KEY
PARKING BRAKE
TO MOVE FORWARD AND BACKWARD (See
Fig. 9)
“ENGAGED” POSITION
“DISENGAGED”
POSITION
The direction and speed of movement is controlled by the
gearshift lever.
GEAR
SHIFT
LEVER
CLUTCH/BRAKE
PEDAL “BRAKE”
POSITION
HEIGHT
ADJUSTMENT
KNOB
•
•
•
Start tractor with clutch/brake pedal depressed and
gearshift lever in neutral (N) position.
Move gearshift and range shift levers to desired posi-
tion.
“DRIVE”
POSITION
FIG. 9
Slowly release clutch/brake pedal to start movement.
STOPPING (See Fig. 9)
MOWER BLADES -
IMPORTANT: BRING TRACTOR TO A COMPLETE STOP
BEFORE SHIFTING OR CHANGING GEARS. FAILURE TO
DO SO WILL SHORTEN THE USEFUL LIFE OF YOUR
TRANSAXLE.
•
To stop mower blades,move attachment clutch switch
to “DISENGAGED” position.
TO ADJUST MOWER CUTTING HEIGHT (See
Fig. 9)
The cutting height is controlled by turning the height adjust-
ment knob in desired direction.
GROUNDDRIVE-
•
To stop ground drive, depress clutch/brake pedal into
full “BRAKE” position.
•
Move gearshift lever to neutral (N) position.
•
•
Turn knob clockwise (
Turn knob counterclockwise (
height.
) to raise cutting height.
ENGINE -
) to lower cutting
•
Move throttle control to slow position.
NOTE: Failure to move throttle control to slow position and
allowingenginetoidlebeforestoppingmaycauseengineto
“backfire”.
The cutting height range is approximately 1-1/2" to 4-1/2".
The heights are measured from the ground to the blade tip
withtheenginenotrunning. Theseheightsareapproximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
•
Turn ignition key to “OFF” position and remove key.
Always remove key when leaving tractor to prevent
unauthorizeduse.
•
Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
For best cutting performance, grass over 6 inches in
height should be mowed twice. Make the first cut
relatively high; the second to desired height.
•
Never use choke to stop engine.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "OFF" WILL CAUSE THE
BATTERY TO BE DISCHARGED, (DEAD).
•
12
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OPERATION
TO ADJUST GAUGE WHEELS (See Fig. 10)
ATTACHMENT CLUTCH
SWITCH PULL OUT TO
“ENGAGE”
LIFT LEVER
HIGHEST
POSITION
Gaugewheels areproperlyadjustedwhentheyareslightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operating position. Gauge wheels then keep the deck in
proper position to help prevent scalping in most terrain
conditions.
LOWEST
POSITION
NOTE:Adjust gauge wheels with tractor on a flat level
surface.
•
Adjust mower to desired cutting height (See “TO AD-
JUST MOWER CUTTING HEIGHT” in the Operation
section of this manual).
DELECTOR
SHIELD
PUSH IN TO
“DISENGAGE”
•
•
Remove retainer spring and clevis pin which secure
eachgaugewheelbar.
Lower gauge wheels to ground. Raise gauge wheels
slightlytoalignholesinbracketandgaugewheelbarand
insertclevispin.Gaugewheelsshouldbeslightlyoffthe
ground.
FIG. 11
TO OPERATE ON HILLS
CAUTION: Donotdriveupordownhills
with slopes greater than 15° and do not
drive across any slope.
•
•
Replace retainer spring into clevis pin.
Be sure all gauge wheels are in the same setting.
•
Choose the slowest speed before starting up or down
hills.
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slowerposition.
IMPORTANT: BE SURE TO READJUST GAUGE WHEELS
IF YOU CHANGE THE CUTTING HEIGHT OF THE MOWER
DECK.
•
•
•
•
If stopping is absolutely necessary, push clutch/brake
pedal quickly to brake position and engage parking
brake.
Movegearshiftleverto1stgearandrangeshiftleverto
low (L) position. Be sure you have allowed room for
tractor to roll slightly as you restart movement.
Torestartmovement,slowlyreleaseparkingbrakeand
clutch/brakepedal.
Make all turns slowly.
RETAINER
SPRING
CLEVIS
PIN
•
•
TO TRANSPORT
•
•
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
When pushing or towing your tractor, be sure gearshift
lever is in neutral (N) position.
FIG. 10
TO OPERATE MOWER (See Fig. 11)
Do not push or tow tractor at more than five (5) MPH.
Yourtractor isequippedwithanoperatorpresencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine.
NOTE: Toprotecthoodfromdamagewhentransportingyour
tractor on a truck or a trailer, be sure hood is closed and
securedtotractor. Useanappropriatemeansoftyinghood
to tractor (rope, cord, etc.).
•
•
•
Select desired height of cut.
Lower mower with attachment lift control.
Start mower blades by engaging attachment clutch
control.
TOWING CARTS AND OTHER ATTACH-
MENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your
tractor. Use common sense when towing. Too heavy of a
load, while on a slope, is dangerous. Tires can lose traction
withthegroundandcauseyoutolosecontrolofyourtractor.
•
TO STOP MOWER BLADES - disengage attachment
clutch control.
CAUTION: Do not operate the mower
without either the entire grass catcher,
onmowerssoequipped,orthedeflector
shield in place.
13
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OPERATION
NOTE: Before starting, read the warm and cold starting
proceduresbelow.
BEFORE STARTING THE ENGINE
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
afterseveralattempts,pushchokecontrolin,waitafew
minutes and try again. If engine still does not start, pull
the choke control out and retry.
CHECK ENGINE OIL LEVEL
•
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
•
Check engine oil with tractor on level ground.
Remove oil fill cap/dipstick and wipe clean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. If the engine starts
torunroughly,pullthechokecontroloutslightlyforafew
secondsandthencontinuetopushthecontrolinslowly.
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Customer Responsibilities section of this manual).
Tochangeengineoil,seetheCustomerResponsibilities
section in this manual.
•
ADD GASOLINE
•
Fill fuel tank. Use fresh, clean, regular unleaded
gasoline with a minimum of 87 octane. (Use of leaded
gasoline will increase carbon and lead oxide deposits
and reduce valve life). Do not mix oil with gasoline.
Purchase fuel in quantities that can be used within 30
days to assure fuel freshness.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Continuetopushthe
choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in. If the engine starts to run roughly, pull
thechokecontroloutslightlyforafewsecondsandthen
continue to push the control in slowly. This may require
an engine warm-up period from several seconds to
several minutes, depending on the temperature.
IMPORTANT: WHEN OPERATING IN TEMPERATURES
BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE
GASOLINE TO HELP INSURE GOOD COLD WEATHER
STARTING.
WARNING: Experienceindicatesthatalcoholblendedfuels
(called gasohol or using ethanol or methanol) can attract
moisture which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel system of
an engine while in storage. To avoid engine problems, the
fuel system should be emptied before storage of 30 days or
longer. Drainthegastank,starttheengineandletitrununtil
the fuel lines and carburetor are empty. Use fresh fuel next
season. SeeStorageInstructionsforadditionalinformation.
Never use engine or carburetor cleaner products in the fuel
tank or permanent damage may occur.
•
The attachments can be used during the engine warm-
upperiodandmayrequirethechokecontrolbepulledout
slightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures (below 32 F) the carburetor fuel mixture may
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
MOWING TIPS
•
Tire chains cannot be used when the mower housing is
attached to tractor.
Mower should be properly leveled for best mowing
performance. See“TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
CAUTION: Fill to bottom of gas tank
fillerneck. Donotoverfill. Wipeoffany
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
•
TO START ENGINE (See Fig. 9)
Whenstartingtheengineforthefirsttimeoriftheenginehas
run out of fuel, it will take extra cranking time to move fuel
from the tank to the engine.
•
•
Thelefthandsideofmowershouldbeusedfortrimming.
Drivesothatclippingsaredischargedontotheareathat
hasbeencut. Havethecutareatotherightofthetractor.
This will result in a more even distribution of clippings
and more uniform cutting.
Whenmowinglargeareas,startbyturningtotherightso
that clippings will discharge away from shrubs, fences,
driveways, etc. After one or two rounds, mow in the
opposite direction making left hand turns until finished
(See Fig. 12).
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desiredheight.
Do not mow grass when it is wet. Wet grass will plug
mowerandleaveundesirableclumps. Allowgrasstodry
beforemowing.
•
Sit on seat in operating position, depress clutch/brake
pedal and set parking brake.
•
•
•
•
•
Place gear shift lever in neutral (N) position.
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pullchokecontroloutforacoldenginestartattempt.For
a warm engine start attempt the choke control may not
beneeded.
•
•
14
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OPERATION
•
•
Alwaysoperateengineatfullthrottlewhenmowing
MULCHING MOWING TIPS
IMPORTANT: FOR BEST PERFORMANCE, KEEP MOWER
HOUSING FREE OF BUILT-UP GRASS AND TRASH.
CLEAN AFTER EACH USE.
to assure better mowing performance and proper dis-
chargeofmaterial. Regulategroundspeedbyselecting
a low enough gear to give the mower cutting perfor-
mance as well as the quality of cut desired.
•
Thespecialmulchingbladewillrecutthegrassclippings
many times and reduce them in size so that as they fall
ontothelawntheywilldisperseintothegrassandnotbe
noticed. Also, the mulched grass will biodegrade
quickly to provide nutrients for the lawn. Always mulch
with your highest engine (blade) speed as this will
provide the best recutting action of the blades.
When operating attachments, select a ground speed
thatwillsuittheterrainandgivebestperformanceofthe
attachment being used.
•
Avoidcuttingyour lawnwhen it is wet. Wet grass tends
to form clumps and interferes with the mulching action.
The best time to mow your lawn is the early afternoon.
At this time the grass has dried and the newly cut area
will not be exposed to the direct sun.
•
•
•
Forbestresults,adjustthemowercuttingheightsothat
the mower cuts off only the top one-third of the grass
blades (See Fig. 13). For extremely heavy mulching,
reduce your width of cut on each pass and mow slowly.
Certaintypesofgrassandgrassconditionsmayrequire
that an area be mulched a second time to completely
hide the clippings. When doing a second cut, mow
across or perpendicular to the first cut path.
Change your cutting pattern from week to week. Mow
northtosouthoneweekthenchangetoeasttowestthe
next week. This will help prevent matting and graining
of the lawn.
FIG. 12
FIG. 13
15
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CUSTOMERRESPONSIBILITIES
MAINTENANCE SCHEDULE
FILL IN DATES
AS YOU COMPLETE
REGULAR SERVICE
SERVICE DATES
Check Brake Operation
Check Tire Pressure
Check Operator Presence and
Interlock Systems
T
R
A
C
T
Check for Loose Fasteners
Sharpen/Replace Mower Blades
Lubrication Chart
7
4
Check Battery Level
6
0
Clean Battery and Terminals
Check Transaxle Cooling
Adjust Blade Belt(s) Tension
Adjust Motion Drive Belt(s) Tension
R
5
5
Check Engine Oil Level
Change Engine Oil
1,
2,3
2
Clean Air Filter
E
N
G
I
N
E
Clean Air Screen
2
Inspect Muffler/Spark Arrester
Replace Oil Filter (If equipped)
Clean Engine Cooling Fins
Replace Spark Plug
1
,
2
2
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or in high ambient temperatures. 5 - If equipped with adjustable system.
2 - Service more often when operating in dirty or dusty conditions.
3 - If equipped with oil filter, change oil every 50 hours.
4 - Replace blades more often when mowing in sandy soil.
6 - Not required if equipped with maintenance-free battery.
7 - Tighten front axle pivot bolt to 35 ft.-lbs. maximum.
Do not overtighten.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
TIE ROD BALL JOINTS
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
SPINDLE ZERK
SPINDLE ZERK
FRONT WHEEL
BEARING ZERK
FRONT WHEEL
BEARING ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
All adjustments in the Service and Adjustments section of
this manual should be checked at least once each season.
STEERING SECTOR
GEAR TEETH
ENGINE
•
Onceayearyoushouldreplacethesparkplug,cleanor
replaceairfilter,andcheckbladesandbeltsforwear. A
newsparkplugandcleanairfilterassureproperair-fuel
mixtureandhelpyourenginerunbetterandlastlonger.
CHECK/ADD
TRANSAXLE
FLUID
BEFORE EACH USE
•
•
•
•
Check engine oil level.
Checkbrakeoperation.
Check tire pressure.
Checkoperatorpresenceand
interlock systems for proper operation.
Check for loose fasteners.
SAE 30 OR 10W30 MOTOR OIL
GENERAL PURPOSE GREASE
•
REFER TO CUSTOMER RESPONSIBILITIES “ENGINE”
SECTION
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRI-
CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN
THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU
FEEL THEY MUST BE LUBRICATED, USE ONLY A DRY, POW-
DERED GRAPHITE TYPE LUBRICANT SPARINGLY.
SPRAY SILICONE LUBRICANT (MOVE BOOTS TO LUBRI
CATE)
16
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CUSTOMERRESPONSIBILITIES
MANDREL
ASSEMBLY
TRACTOR
Always observe safety rules when performing any mainte-
nance.
TRAILING
EDGE UP
BLADE
CENTER
HOLE
BRAKE OPERATION
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear, then brake must be adjusted.
(See“TOADJUSTBRAKE”intheServiceandAdjustments
section of this manual).
FLAT WASHER
STAR
HEX BOLT
(GRADE 8)*
TIRES
LOCK WASHER
•
•
•
Maintainproperairpressureinalltires(See“PRODUCT
SPECIFICATIONS” section of this manual).
Keep tires free of gasoline, oil, or insect control chemi-
cals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
*A GRADE 8 HEAT TREATED BOLT CAN BE
IDENTIFIED BY SIX LINES ON THE BOLT HEAD.
FIG. 14
TO SHARPEN BLADE (See Fig. 15)
NOTE: Wedonotrecommendsharpeningblade-butifyou
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
do, be sure the blade is balanced.
Care should be taken to keep the blade balanced. An
unbalanced blade will cause excessive vibration and even-
tual damage to mower and engine.
OPERATOR PRESENCE SYSTEM
Besureoperatorpresenceandinterlocksystemsarework-
ing properly. If your tractor does not function as described,
repairtheproblemimmediately.
•
The blade can be sharpened with a file or on a grinding
wheel. Do not attempt to sharpen while on the mower.
•
To check blade balance, you will need a 5/8" diameter
steel bolt, pin, or a cone balancer. (When using a cone
balancer,followtheinstructionssuppliedwithbalancer).
•
•
•
•
The engine should not start unless the clutch/brake
pedalisfullydepressedandattachementclutchcontrol
is in the disengaged position.
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
Whentheengineisrunningandtheattachmentclutchis
engaged, any attempt by the operator to leave the seat
should shut off the engine.
Theattachmentclutchshouldneveroperateunlessthe
operator is in the seat.
NOTE: Do not use a nail for balancing blade. The lobes of
the center hole may appear to be centered, but are not.
•
Slidebladeontoanunthreadedportionofthesteelbolt
orpinandholdtheboltorpinparallelwiththeground. If
blade is balanced, it should remain in a horizontal
position. If either end of the blade moves downward,
sharpen the heavy end until the blade is balanced.
CENTER HOLE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bentordamagedblades.
BLADE
5/8" BOLT
OR PIN
BLADE REMOVAL (See Fig. 14)
•
•
•
Raise mower to highest position to allow access to
blades.
Removehexbolt,lockwasherandflatwashersecuring
blade.
Install new or resharpened blade with trailing edge up
towards deck as shown.
FIG. 15
BATTERY
Your tractor has a battery charging system which is suffi-
cient for normal use. However, periodic charging of the
battery with an automotive charger will extend its life.
IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER
HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL
ASSEMBLY.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
•
Reassemble hex bolt, lock washer and flat washer in
exact order as shown.
Tighten bolt securely (27-35 Ft. Lbs. torque).
•
IMPORTANT: BLADE BOLT IS GRADE 8 HEAT TREATED.
NOTE: The original equipment battery on your tractor is
maintenancefree.Donotattempttoopenorremovecapsor
covers. Adding or checking level of electrolyte is not
necessary.
17
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CUSTOMERRESPONSIBILITIES
NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)
TO CLEAN BATTERY AND TERMINALS
improve starting in cold weather, these multi-viscosity oils
will result in increased oil consumption when used above
32°F. Check your engine oil level more frequently to avoid
possible engine damage from running low on oil.
Corrosionanddirtonthebatteryandterminalscancausethe
battery to “leak” power.
•
•
Removeterminalguard.
DisconnectBLACKbatterycablefirst thenRED battery
cable and remove battery from tractor.
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
•
•
Rinse the battery with plain water and dry.
Clean terminals and battery cable ends with wire brush
until bright.
Checkthecrankcaseoillevelbeforestartingtheengineand
after each eight (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check the oil level.
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY” in the
SERVICEANDADJUSTMENTSsectionofthismanual).
TO CHANGE ENGINE OIL (See Fig. 17)
Determine temperature range expected before oil change.
All oil must meet API service classification SF-SJ.
V-BELTS
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
Check V-belts for deterioration and wear after 100 hours of
operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
TRANSAXLE COOLING
Keeptransaxlefreefrombuild-upofdirtandchaffwhichcan
restrict cooling.
•
•
Removecapfrombottomfittingofdrainvalveandinstall
the drain tube onto the fitting.
Unlockdrainvalvebypushinginwardandturningcoun-
terclockwise.
CHECK TRANSAXLE OIL LEVEL (See Fig. 16)
•
•
•
Block up rear axle securely.
Remove left rear wheel by removing hub bolts.
Remove filler plug from transaxle. Oil level must be
even with plug threads. If necessary, fill with SAE 30
motor oil, API SF-SJ. Replace filler plug.
•
•
To open, pull out on the drain valve.
Afteroilhasdrainedcompletely,closeandlockthedrain
valve by pushing inward and turning clockwise until the
pin is in the locked position as shown.
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity see
“PRODUCTSPECIFICATIONS”sectionofthismanual.
Use gauge on oil fill cap/dipstick for checking level. Be
sure dipstick cap is tightened securely for accurate
reading. Keep oil at “FULL” line on dipstick.
•
•
•
Reassemble wheel to hub.
TRANSAXLE
FILLER PLUG
•
OIL DRAIN VALVE
FIG. 16
CAP
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SF-SJ. Select the oil’s SAE viscosity grade
accordingtoyourexpectedoperatingtemperature.
CLOSED
AND
LOCKED
POSITION
DRAIN
TUBE
SAE VISCOSITY GRADES
FIG. 17
SAE 30
CLEAN AIR SCREEN
5W-30
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
-20°
0°
30°
32° 40°
0°
100°
30° 40°
60°
80°
°
°
F
C
-20°
10°
-30°
-10°
20°
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
18
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CUSTOMERRESPONSIBILITIES
ENGINE OIL FILTER
CLEAN AIR INTAKE/COOLING AREAS
Replace the engine oil filter every season or every other oil
changeifthetractorisusedmorethan100hoursinoneyear.
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
MUFFLER
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds are
reinstalled.
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
AIR FILTER (See Fig. 18)
Yourenginewillnotrunproperlyusingadirtyairfilter. Clean
the foam pre-cleaner after every 25 hours of operation or
every season. Service paper cartridge every 100 hours of
operation or every season, whichever occurs first.
IN-LINE FUEL FILTER (See Fig. 19)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacementisrequired.
Service air cleaner more often under dusty conditions.
•
•
•
•
With engine cool, remove filter and plug fuel line sec-
tions.
Place new fuel filter in position in fuel line with arrow
pointingtowardscarburetor.
Be sure there are no fuel line leaks and clamps are
properlypositioned.
Immediately wipe up any spilled gasoline.
•
Remove knobs and cover.
TOSERVICEPRE-CLEANER
•
•
•
Wash it in liquid detergent and water.
Squeeze it dry in a clean cloth.
Saturateitinengineoil. Wrapitinclean,absorbentcloth
and squeeze to remove excess oil.
•
If very dirty or damaged, replace pre-cleaner.
CLAMP
TO SERVICE CARTRIDGE
•
Cleancartridgebytappinggentlyonflatsurface. Ifvery
dirty or damaged, replace cartridge.
•
Reinstall precleaner cartridge, cover and secure with
knobs.
CLAMP
FUEL FILTER
IMPORTANT: PETROLEUM SOLVENTS, SUCH AS
KEROSENE, ARE NOT TO BE USED TO CLEAN THE
CARTRIDGE. THEY MAY CAUSE DETERIORATION OF
THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT
USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.
FIG. 19
CLEANING
•
•
•
Clean engine, battery, seat, finish, etc. of all foreign
matter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
KNOBS
Protect painted surfaces with automotive type wax.
COVER
CARTRIDGE
We do not recommend using a garden hose to clean your
tractor unless the electrical system, muffler, air filter and
carburetor are covered to keep water out. Water in engine
can result in a shortened engine life.
FOAM
PRE-CLEANER
FIG. 18
19
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SERVICE AND ADJUSTMENTS
CAUTION: BEFOREPERFORMINGANYSERVICEORADJUSTMENTS:
•
•
•
•
•
•
Depress clutch/brake pedal fully and set parking brake.
Place gearshift lever in neutral (N) position.
Place attachment clutch in “DISENGAGED” position.
Turn ignition key “OFF” and remove key.
Make sure the blades and all moving parts have completely stopped.
Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontactwith
plug.
TRACTOR
TO REMOVE MOWER (See Fig. 20)
SIDE-TO-SIDE ADJUSTMENT (See Figs. 20 and 21)
•
Raise mower to its highest position.
•
Measure height from bottom edge of mower to ground
level at front corners of mower. Distance “A” on both
sides of mower should be the same.
•
•
Place attachment clutch in “DISENGAGED” position.
If equipped, turn height adjustment knob to lowest
setting.
•
•
•
If adjustment is necessary, make adjustment on one
side of mower only.
To raise one side of mower, tighten lift link adjustment
nut on that side.
To lower one side of mower, loosen lift link adjustment
nut on that side.
•
•
Lower mower to its lowest position.
Removeretainerspringholdinganti-swaybartochassis
bracket and disengage anti-swaybar from bracket.
•
•
Removefourretainerspringsfromfrontplateassembly
and remove plate.
Removeretainerspringsfromsuspensionarmsatdeck
and disengage arms from deck.
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
•
Raise attachment lift to its highest position.
Slide mower forward and remove belt from electric
clutch pulley.
•
Recheck measurements after adjusting.
BOTTOM EDGE
OF MOWER TO
GROUND
BOTTOM EDGE
OF MOWER TO
GROUND
•
Slide mower out from under right side of tractor.
TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
A
A
GROUND LINE
TO LEVEL MOWER HOUSING
Adjust the mower while tractor is parked on level ground or
driveway. Make sure tires are properly inflated (See “PROD-
UCT SPECIFICATIONS” section of this manual). If tires are
over or underinflated, you will not properly adjust your
FIG. 21
FRONT
MOWER
BRACKET
ELECTRIC CLUTCH
PULLEY
mower.
SUSPENSION ARMS
FRONT PLATE
ASSEMBLY
CHASSIS
BRACKET
RETAINER SPRINGS
(BOTH SIDES)
RETAINER
SPRING
FRONT MOWER
BRACKET
ANTI-SWAY BAR
RETAINER SPRINGS
FIG. 20
20
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SERVICE AND ADJUSTMENTS
TO REPLACE MOWER DRIVE BELT
FRONT-TO-BACK ADJUSTMENT (See Figs. 22 and 23)-
IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF
THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS
NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS
EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-SIDE.
MOWER DRIVE BELT REMOVAL (See Fig. 24) -
•
Park tractor on a level surface. Engage parking brake.
•
Remove screws from L.H. mandrel cover and remove
cover.
Toobtainthebestcuttingresults,themowerhousingshould
be adjusted so the front is approximately 1/8" to 1/2" lower
than the rear when the mower is in its highest position.
Checkadjustmentonrightsideoftractor. Measuredistance
“F”directlyinfrontofandbehindthemandrelatbottomedge
of mower housing as shown.
•
•
•
•
Roll belt over the top of L.H. mandrel pulley.
Remove belt from electric clutch pulley.
Remove belt from idler pulleys.
Remove any dirt or grass clippings which may have
accumulated around mandrels and entire upper deck
surface.
•
•
•
•
•
Before making any necessary adjustments, check that
both front links are equal in length.
•
•
Check primary idler arm and two idlers to see that they
rotate freely.
Be sure spring is securely hooked to primary idler arm
and bolt in mower housing.
If links are not equal in length, adjust one link to same
length as other link.
Tolowerfrontofmowerhousing,loosennut“G”onboth
front links an equal number of turns.
Whendistance“F”is1/8"to1/2"loweratfrontthanrear,
tighten nut “H” against trunnion on both front links.
To raise front of mower housing, loosen nut “H” from
trunniononbothfrontlinks. Tightennut“G”onbothfront
links an equal number of turns.
MOWER DRIVE BELT INSTALLATION (See Fig. 24) -
•
Install belt in both idlers. Make sure belt is in both belt
keepers at the idlers as shown.
•
•
•
Install new belt onto electric clutch pulley.
Roll belt into upper groove of L.H. mandrel pulley.
Carefully check belt routing making sure belt is in the
grooves correctly and inside belt keepers.
•
Whendistance“F”is1/8"to1/2"loweratfrontthanrear,
tighten nut “H” against trunnion on both front links.
NOTE: Each full turn of nut “G” will change dim. “F” by
approximately3/8".
•
Reassemble L.H. mandrel cover.
•
Recheckside-to-sideadjustment.
SCREWS
ELECTRIC
CLUTCH
PULLEY
IDLER
PULLEYS
L.H.
MANDREL
COVER
L.H.
MANDREL
GROUND LINE
“F”
“F”
FIG. 22
MOWER
DRIVE
BELT
BOTH FRONT LINKS SHOULD BE EQUAL IN LENGTH
PRIMARY
IDLER ARM
BELT
KEEPERS
FIG. 24
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 25)
Park the tractor on level surface. Engage parking brake.
•
•
•
Removemowerdrivebelt(See“TOREPLACEMOWER
DRIVE BELT” in this section of this manual).
Remove mower (See “TO REMOVE MOWER” in this
section of this manual).
Remove screws from R.H. mandrel cover and remove
cover. Unhook spring from bolt on mower housing.
NUT “H”
NUT “G”
TRUNNION
•
•
Carefully roll belt off R.H. mandrel pulley.
Remove belt from center mandrel pulley, idler pulley,
and L.H. mandrel pulley.
•
•
Removeanydirtorgrasswhichmayhaveaccumulated
around mandrels and entire upper deck surface.
Check secondary idler arm and idler to see that they
rotate freely.
FRONT
PLATE ASSEMBLY
FIG. 23
21
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SERVICE AND ADJUSTMENTS
•
Measuredistancebetweenbrakeoperatingarmandnut
•
•
•
•
•
•
Be sure spring is hooked in secondary idler arm and
sway-barbracket.
Install new belt in lower groove of L.H. mandrel pulley,
idler pulley, and center mandrel pulley as shown.
Roll belt over R.H. mandrel pulley. Make sure belt is in
allgroovesproperly.
Reconnectspringtoboltinmowerhousingandreinstall
R.H. mandrel cover.
Reinstallmowertotractor(See“INSTALLMOWERAND
DRIVE BELT” in the Assembly section of this manual).
Reassemble mower drive belt (See “TO REPLACE
MOWER DRIVE BELT” in this section of this manual).
“A” on brake rod.
•
If distance is other than 1-3/4", loosen jam nut and turn
nut“A”untildistancebecomes1-3/4". Retightenjamnut
against nut “A”.
Roadtesttractorforproperstoppingdistanceasstated
above. Readjust if necessary. If stopping distance is
still greater than six (6) feet in highest gear, further
maintenance is necessary. Contact your nearest au-
thorizedservicecenter/department.
•
WITH PARKING BRAKE “ENGAGED”
MOWER BLADE
DRIVE BELT
1-3/4"
L.H.
MANDREL
CENTER
MANDREL
NUT
“A”
IDLER
PULLEY
R.H.
MANDREL
COVER
OPERATING
ARM
JAM NUT
SECONDARY
IDLER ARM
SPRING
SWAY-BAR
BRACKET
SCREW
FIG. 25
TO ADJUST ATTACHMENT CLUTCH (See
Fig. 26)
FIG. 27
The electric clutch should provide years of service. The
clutch has a built-in brake that stops the pulley within 5
seconds. Eventually,theinternalbrakewillwearwhichmay
cause the mower blades to not engage, or, to not stop as
required. Adjustments should be made by your nearest
authorizedservicecenter/department.
TO REPLACE MOTION DRIVE BELT
(See Fig. 28)
Parkthetractoronlevelsurface. Engageparkingbrake. For
ease of service there is a belt installation guide decal on
bottomofleftfootrest. Itisnotnecessarytoremovemower.
BELT REMOVAL -
•
Make sure attachment clutch and ignition switches are
in “OFF” position.
•
Engage parking brake (creates slack in belt).
•
Adjust the three nylon locknuts until space between
clutch plate and rotor measures .012" at all three slot
locations cut in side of brake plate.
•
Removemowerdrivebeltfromelectricclutchpulleyonly
(See “TO REPLACE MOWER DRIVE BELT” in this
section of this manual).
•
•
Roll motion drive belt off transaxle pulley.
Rollbeltoffclutchingidlerpulleys,thenoffenginepulley
and front V-idler pulley.
NOTE: Afterinstallinganewelectricclutch,runtractoratfull
throttleandengageanddisengageelectricclutch10cycles
to wear in clutch plate.
•
Pull belt out of all belt keepers.
CLUTCH PLATE
.012"
BELT INSTALLATION -
•
Place V part of belt into grooves on engine pulley and
front V-idler, making sure to route belt inside of belt
keepers.
SLOT (3)
ROTOR
•
PutbeltcomingfromV-idlerabovemidspanbeltkeeper,
then onto clutching idler pulleys as shown.
BRAKE
PLATE
NYLON
LOCKNUT (3)
•
•
Make sure V part of belt engages V-idler.
Place belt around transaxle pulley, beginning at top.
V part of belt should engage transaxle pulley.
Placelonglowersectionofbeltthroughloopinmidspan
beltkeeper.
Checktobesurebeltisonpropersideofallbeltkeepers.
Reinstall mower drive belt onto electric clutch pulley.
FIG. 26
TO ADJUST BRAKE (See Fig. 27)
Your tractor is equipped with an adjustable brake system
which is mounted on the left side of the transaxle.
•
•
•
Iftractorrequiresmorethansix(6)feetstoppingdistanceat
high speed in highest gear on a level dry concrete or paved
surface, then brake must be adjusted.
IMPORTANT: CHECK BRAKE ADJUSTMENT.
•
Depressclutch/brakepedalandengageparkingbrake.
22
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SERVICE AND ADJUSTMENTS
TRACTOR V-BELT DRIVE SCHEMATIC
VIEWED FROM L.H. SIDE OF TRACTOR
B
CLUTCH-
ING IDLER
BELT
CLUTCHING
FLAT IDLER
KEEPER
ENGINE
PULLEY
ABOVE BELT
KEEPER
FRONT OF TRACTOR
V-IDLER
BELT
A
FIG. 29
KEEPER
BELT
TWISTS
ADJUSTMENT SLEEVES
BELT
KEEPER
TRANSAXLE
PULLEY
ENGINE
PULLEY
V-IDLER
TIE ROD
AS VIEWED FROM BOTTOM
FIG. 28
JAM NUTS
TO ADJUST STEERING WHEEL ALIGNMENT
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
FIG. 30
TO REMOVE WHEEL FOR REPAIRS
FRONT WHEEL (See Fig. 31)
FRONT WHEEL TOE-IN ADJUSTMENT
Frontwheeltoe-inisrequiredforpropersteeringoperation.
Toe-in was set at the factory and adjustment should not be
necessary. If parts in the front axle or steering mechanism
have been replaced or damaged, check toe-in and adjust if
necessary.
•
•
Block up axle securely.
Removeaxlecover,retainingringandwasherstoallow
wheelremoval.
Repairtireandreassemble.
Replace washers and snap retaining ring securely in
axlegroove.
•
•
TO CHECK TOE-IN (See Fig. 29) -
•
Position front wheels straight ahead.
•
Replace axle cover.
•
Measure distance between wheels at front and rear of
tires (dimensions “A” and “B”).
REAR WHEEL -
•
•
•
Block rear axle securely.
•
Frontdimension“A”shouldbe1/8"to1/4"lessthanrear
dimension“B”.
Remove five (5) hub bolts to allow wheel removal.
Repair tire and reassemble. Replace and tighten hub
bolts securely.
TO ADJUST TOE-IN (See Figs. 29 and 30) -
•
•
Loosen jam nuts at adjustment sleeves on tie rod.
Adjusttieroduntildimension“A”is1/8"to1/4"lessthan
dimension“B”.
NOTE: To seal tire punctures and prevent flat tires due to
slow leaks, tire sealant may be purchased from your local
parts dealer. Tire sealant also prevents tire dry rot and
corrosion.
•
Tighten jam nuts securely.
WASHERS
FRONT WHEEL CAMBER
The front wheel camber is not adjustable on your tractor. If
damage has occurred to affect the front wheel camber,
contactyournearestauthorizedservicecenter/department.
RETAINING
RING
AXLE COVER
FIG. 31
23
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SERVICE AND ADJUSTMENTS
•
Installnewbatterywithterminalsinsamepositionasold
TO START ENGINE WITH A WEAK BATTERY
battery.
(See Fig. 32)
•
•
Reinstallterminalguard.
First connect RED battery cable to positive (+) battery
terminal with hex bolt and keps nut as shown. Tighten
securely.
ConnectBLACKgroundingcabletonegative(-)battery
terminal with remaining hex bolt and keps nut. Tighten
securely
CAUTION: Lead-acidbatteriesgenerate
explosive gases. Keep sparks, flame
and smoking materials away from bat-
teries. Alwaysweareyeprotectionwhen
aroundbatteries.
•
If your battery is too weak to start the engine, it should be
recharged.(See"BATTERY"intheCUSTOMERRESPON-
SIBILITIES section of this manual).
If “jumper cables” are used for emergency starting, follow
thisprocedure:
•
•
Close terminal access doors.
Close hood.
KEPS NUT
HEX
BOLT
TERMINAL
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER
VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE
GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR
BATTERY TO START OTHER VEHICLES.
ACCESS
DOOR
POSITIVE
(RED)
CABLE
TO ATTACH JUMPER CABLES -
NEGATIVE
TERMINAL
(BLACK)
GUARD
•
ConnecteachendoftheREDcabletothePOSITIVE(+)
terminalofeachbattery,takingcarenottoshortagainst
chassis.
CABLE
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
FIG. 33
(-) terminal of fully charged battery.
Connect the other end of the BLACK cable to good
CHASSIS GROUND, away from fuel tank and battery.
TO REPLACE HEADLIGHT BULB
Raisehood.
•
•
•
TO REMOVE CABLES, REVERSE ORDER -
•
Pullbulbholderoutoftheholeinthebacksideofthegrill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
BLACK cable first from chassis and then from the fully
chargedbattery.
•
Closehood.
•
RED cable last from both batteries.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Checkwiring. SeeelectricalwiringdiagramintheRepair
Parts section.
“NEGATIVE”
“POSITIVE”
(-)
(+)
TO REPLACE FUSE
Replacewith30ampautomotive-typeplug-infuse. Thefuse
holder is located behind the dash.
L.H. PANEL
BOLT
TO ADJUST ATTACHMENT LIFT SPRING
(See Fig. 34)
•
•
•
•
While holding spring bushing with wrench, loosen jam
nut.
FIG. 32
Turn adjustment bolt clockwise to extend spring and
reduce lift effort for heavier attachments.
Turn adjustment bolt counterclockwise for lighter at-
tachments.
REPLACING BATTERY (See Fig. 33)
CAUTION: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands,rings,etc.
Retighten jam nut against spring bushing.
IMPORTANT: DO NOT ADJUST FOR MAXIMUM SPRING
TENSION WHEN USING LIGHT ATTACHMENTS SUCH
AS A MOWER. ADJUST LIFT LEVER SPRING TO AID IN
LIFTING ATTACHMENT. DO NOT OVERPOWER SPRING.
WHEN REMOVING ATTACHMENT, ALWAYS ADJUST
SPRING TENSION TO ITS LOWEST POSITION.
Positive terminal must be connected
firsttopreventsparkingfromaccidental
grounding.
•
•
•
Lift hood to raised position.
Removeterminalguard.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
24
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SERVICE AND ADJUSTMENTS
•
Chokeshouldbeclosed.Ifitisnot,loosencasingclamp
screw and move choke cable until choke is completely
closed. Tighten casing clamp screw securely.
ADJUSTMENT
BOLT
SPRING BUSHING
•
Replace air cleaner cover assembly and tighten knob.
ATTACHMENT
LIFT SPRING
TO ADJUST CARBURETOR
JAM NUT
Your carburetor is not adjustable. If your engine does not
operateproperlyduetosuspectedcarburetorproblems,take
yourtractortoanauthorizedservicecenterforrepairand/or
adjustment.
FIG. 34
Highspeedstopisfactoryadjusted. Donotadjust-damage
may result.
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 35)
IMPORTANT: NEVER TAMPER WITH THE ENGINE
GOVERNOR, WHICH IS FACTORY SET FOR PROPER
ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE
THE FACTORY HIGH SPEED SETTING CAN BE
DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED
HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR
•
•
•
Raisehood.
Unsnapheadlightwireconnector.
Standinfrontoftractor. Grasphoodatsides,tilttoward
engine and lift off of tractor.
•
Toreplace, reverseaboveprocedure.
NEAREST
AUTHORIZED
SERVICE
CENTER/
DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND
EXPERIENCE
ADJUSTMENTS.
TO
MAKE
ANY
NECESSARY
STOP
HOOD
HEADLIGHT
WIRE
CONNECTOR
SWIVEL
CLAMP
SCREW
FIG. 36
FIG. 35
ENGINE
TO ADJUST THROTTLE CONTROL CABLE
(See Fig. 36)
The throttle control has been preset at the factory and
adjustmentshouldnotbenecessary. Checkadjustmentas
described below before loosening cable. If adjustment is
necessary, proceed as follows:
•
With engine not running, move throttle control lever to
fast position.
•
Check that swivel is against stop. If it is not, loosen
cable clamp screw and pull cable back until swivel is
against stop. Tighten cable clamp screw securely.
TO ADJUST CHOKE CONTROL (See Fig. 37)
The choke control has been preset at the factory and
adjustment should not be necessary. Check adjustment as
described below before loosening cable. If adjustment is
necessary, proceed as follows:
CLAM
FIG. 37
•
Withenginenotrunning,movechokecontrol(locatedon
dash panel) to full choke position.
•
Loosen knob and remove cover assembly from air
cleaner.
25
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STORAGE
Immediatelyprepareyourtractorforstorageattheendofthe
season or if the tractor will not be used for 30 days or more.
ENGINE
FUEL SYSTEM
CAUTION: Never store the tractor with
gasoline in the tank inside a building
where fumes may reach an open flame
or spark. Allow the engine to cool
before storing in any enclosure.
IMPORTANT: IT IS IMPORTANT TO PREVENT GUM
DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM
PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL
HOSE, OR TANK DURING STORAGE.
ALSO,
EXPERIENCE INDICATES THAT ALCOHOL BLENDED
FUELS (CALLED GASOHOL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOISTURE WHICH LEADS
TO SEPARATION AND FORMATION OF ACIDS DURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL
SYSTEM OF AN ENGINE WHILE IN STORAGE.
TRACTOR
Removemowerfromtractorforwinterstorage. Whenmower
is to be stored for a period of time, clean it thoroughly,
remove all dirt, grease, leaves, etc. Store in a clean, dry
area.
•
•
Drain the fuel tank.
Start the engine and let it run until the fuel lines and
carburetorareempty.
•
Cleanentiretractor(See“CLEANING”intheCustomer
Responsibilities section of this manual).
•
Never use engine or carburetor cleaner products in the
fuel tank or permanent damage may occur.
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
Lubricate as shown in the Customer Responsibilities
section of this manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
•
Use fresh fuel next season.
NOTE: Fuel stabilizer is an acceptable alternative in
minimizing the formation of fuel gum deposits during stor-
age. Add stabilizer to gasoline in fuel tank or storage
container. Always follow the mix ratio found on stabilizer
container. Run engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach the carburetor. Do
not drain the gas tank and carburetor if using fuel stabilizer.
•
•
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
ENGINE OIL
Drainoil(withenginewarm)andreplacewithcleanengineoil.
(See“ENGINE”intheCustomerResponsibilitiessectionof
this manual).
BATTERY
•
Fully charge the battery for storage.
•
After a period of time in storage, battery may require
recharging.
Tohelppreventcorrosionandpowerleakageduringlong
periods of storage, battery cables should be discon-
nectedandbatterycleanedthoroughly(see“TOCLEAN
BATTERYANDTERMINALS”intheCustomerRespon-
sibilities section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
CYLINDER(S)
•
Removesparkplug(s).
•
•
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
•
Turnignitionkeyto“START”positionforafewseconds
to distribute oil.
•
•
Replace with new spark plug(s).
OTHER
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
•
•
Ifpossible,storeyourtractorindoorsandcoverittogive
protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
26
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Will not start
1. Out of fuel.
1. Fill fuel tank.
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
Hard to start
1. Dirty air filter.
1. Clean/replace air filter.
2. Bad spark plug.
2. Replace spark plug.
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Drain fuel tank and refill with fresh gasoline.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
Engine will not turn over
1. Clutch/brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress clutch/brake pedal.
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
Engine clicks but will not 1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
Loss of power
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
3. Build-up of grass, leaves and trash under mower.
4. Dirty air filter.
1. Set in “Higher Cut” position/reduce speed.
2. Adjust throttle control.
3. Clean underside of mower housing.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
5. Check oil level/change oil.
6. Faulty spark plug.
7. Dirty fuel filter.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Drain fuel tank and refill with fresh gasoline.
9. Drain fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
10. Connect and tighten spark plug wire.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
section.
15. Engine valves out of adjustment.
15. Contact an authorized service center/department.
Excessive vibration
1. Worn, bent or loose blade.
2. Bent blade mandrel.
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Loose/damaged part(s).
3. Tighten loose part(s). Replace damaged parts.
27
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TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
Engine continues to run
when operator leaves seat
with attachment clutch
engaged
1. Faulty operator-safety presence control system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Poor cut - uneven
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
3. Buildup of grass, leaves, and trash under mower.
4. Bent blade mandrel.
3. Clean underside of mower housing.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
5. Clean around mandrels to open vent holes.
Mower blades will not
rotate
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
4. Frozen blade mandrel.
4. Replace blade mandrel.
Poor grass discharge
1. Engine speed too slow.
2. Travel speed too fast.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Wet grass.
4. Mower deck not level.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
7. Buildup of grass, leaves and trash under mower.
8. Mower drive belt worn.
5. Check tires for proper air pressure.
6. Replace/sharpen blade. Tighten blade bolt.
7. Clean underside of mower housing.
8. Replace mower drive belt.
9. Blades improperly installed.
10. Improper blades used.
11. Clogged mower deck vent holes from buildup of
grass, leaves, and trash around mandrels.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in this manual.
11. Clean around mandrels to open vent holes.
Headlight(s) not working 1. Switch is “OFF”.
1. Turn switch “ON”.
(if so equipped)
2. Bulb(s) or lamp(s) burned out.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
Battery will not charge
1. Bad battery cell(s).
1. Replace battery.
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
2. Check/clean all connections.
3. Replace regulator.
4. Replace alternator.
Engine “backfires”
when turning engine
“OFF”
1. Engine throttle control not set at “SLOW”
1. Move throttle control to “SLOW” position and allow
position for 30 seconds before stopping engine.
to idle for 30 seconds before stopping engine.
28
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TRACTOR - - MODEL NUMBER PRGT2046B
SCHEMATIC
BLACK
RED
BATTERY
FUSE
SOLENOID
RED
RED
M
A
RED
STARTER
AMMETER
(OPTIONAL)
WHITE
BLACK
C
G
WHITE
RED
WHITE
BLACK
S
F
ELECTRIC CLUTCH
B
M
H
G
B
A
A1
RED
CLUTCH / BRAKE
(PEDAL UP)
L
A2
E
RED
IGNITION
SWITCH
BLACK
85
87
86
30
D
BLACK
BLACK
PTO (DISENGAGED)
BLACK
87A
OPERATOR
PRESENCE
RELAY #1
GREEN
GREEN
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK
HOUR
METER
BLUE
BLACK
(OPTIONAL)
FUEL
LINE
SPARK PLUGS
GAP
IGNITION
UNIT
(2 PLUGS
ON TWIN CYL. ENGINES)
FUEL SHUT-OFF
SOLENOID
CHARGING SYSTEM OUTPUT
16 AMP DC @ 3600 RPM
REGULATOR
YELLOW
ALTERNATOR
RED
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BROWN
BLACK
PTO SWITCH
HEADLIGHTS
87
POSITION
CIRCUIT
87A
86
85
OFF
ON
C + G, B + H
C + F, B + E, A + D
IGNITION SWITCH
30
POSITION CIRCUIT “MAKE”
RELAY
OFF
ON + LIGHTS B + A1
ON B + A1
M + G + A1 NONE
L + A2
NONE
G F C
START B + S + A1 NONE
NON-REMOVABLE
CONNECTIONS
REMOVABLE
CONNECTIONS
E
B
H
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE REPLACED TO
PROPERLY SECURE YOUR
WIRING.
A
D
29
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
ELECTRICAL
22
21
79
41
24
43
42
40
81
27
33
27
30
25
10
27
11
52
D
.C
.
A
M
P
E
R
E
S
45
50
12
26
2
16
1
8
12
29
28
30
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
ELECTRICAL
KEY PART
NO.
NO.
DESCRIPTION
1
144926
74760412
7603J
Battery
Bolt Hex Head 1/4-20 x 3/4
Tray, Battery
2
8
10
11
12
16
21
22
24
25
26
27
28
29
30
33
40
41
42
43
45
50
52
79
81
145211
150109
145769
153664
166184
4152J
Bolt Btr Frt 1/4-20 X 7.5 zinc
Holdown Battery Front Mount
Nut Push Nylon 1/4"
Switch Interlock Push-In
HarnessHeadlight
Bulb Light
4206J
Cable, Battery
146149
108824X
73510400
170697
160784
175566
140401
170238
17720408
131563
178861
122822X
174653
141940
163996
109748X
Cable, Battery
Fuse
Nut Keps Hex 1/4-20 Unc
Cable, Ground
Switch, Plunger
Switch, Ign
Key
Harness,Ignition
Screw 1/4-20 x 1/2
Cover,TerminalRed
Solenoid
Ammeter
Switch, PTO
ProtectionWireLoop
Bulbholder
Relay Asm.
NOTE: All component dimensions given in U.S.
inches 1 inch = 25.4 mm
31
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
CHASSIS AND ENCLOSURES
157
14
153
130
141
140
148
138
158
130
5
152
36
18
37
36
130
31
68
35
17
58
8
17
90
122
17
150
7
122
17
6
144
68
7
17
7
130
146
17
30
139
32
43
143
17
34
16
142
28
139
33
17
21
17
42
130
50
44
20
56
36
47
17
91
17
1
17
19
21
36
45
17
17
106
20
21
137
88
21
70
2
84
63
17
60
24
67
4
63
17
85
86
17
47
17
39
32
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
CHASSIS AND ENCLOSURES
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
1
175465
Rail, Frame RH
60
63
67
68
70
84
85
86
88
90
91
17060620
19131614
156973
17490508
177679
142992
144911
74760716
10040700
11050600
175464
Screw Thdrol 3/8-16 x 1-1/4
Washer 13/32 x 1 x 14 Ga.
Guide Belt Gear Dr.
Screw, Thd 5/16-18 x 1/2
Keeper Belt GD
2
175282
Drawbar,Gt
4
73680700
163976X428 Dash
157882
17720408
145166
Nut, Crownlock 7/16-14Unc
5
6
Dash Asm., Lower
Screw, Thd Cut 1/4-20 x 1/2
Support, Battery
7
Stop, Over Center Mower
Bracket Support Transaxle
Bolt, Fin Hex 7/16-14 Unc x 1
Washer Lock Hvy HLCL Spr. 7/16
Washer, Lock External Tooth 3/8
Rail, Frame Lh
8
14
16
17
18
19
20
21
24
28
30
31
32
33
34
35
36
37
39
42
43
44
45
47
50
56
58
175259X428 Hood Asm., Pnt
121794X
17060612
175289X428 Grille
19131312
74760616
73680600
Cover, Access
Screw, 3/8-16 x 3/4
Washer 13/32 x 13/16 x 12 Ga.
Bolt, Fin Hex 3/8-16 x 1
Nut, Crownlock 3/8-16 Unc
106 138776
122 161464
130 164863
137 74780616
Bolt 5/16-18 Type TT
Screw Hex Wshd 8-18 x 7/8
Screw HWHD Hi-Lo #13-16 x 3/4
Bolt Fin Hex 7/16-14 x 1 Gr. 5
145243X428 Footrest, RH
145244X428 Footrest, LH
145051X014 Saddle
138 163975X428 CupholderYTGT
139 171873
140 163806
141 163805
142 161897
Bolt Shoulder 5/16-18 TT
MagnetYTGT
Stricker Plate YTGT
Bracket Dash RH
161419
Bracket, Supt 1-pc VGT Steering
161327
Bracket, Pivot Chassis LH
Bracket, Pivot Chassis RH
Plate Asm Engine Chassis
Washer 11/32 x 11/16 x 16 Ga.
Screw 5/16-18 x 3/4
161326
177018
143 169847X428 Grille Skirt RH
144 161900 Bracket Dash LH
146 169848X428 Grille Skirt LH
148 164655
150 161237
152 177956
153 160568
157 161840
158 17670608
19111116
17060512
167286X428 Fender, Pnt.
ExtrusionBumper
Duct Heat Hood
ShieldBrowning
Lens Asm HL Bar
Lens Bar
Screw Thdrol 3/8-16 x 1/2 TYT
175278
72140608
136939
136940
154913
17490608
175476
154914
175315
Bracket, Axle Front
Bolt, Carriage 3/8-16 x 1
Bracket, Spnsn Front Lh
Bracket, Spnsn Front Rh
Bracket Asm., Susp Chassis Rh
Screw Thdrol. 3/8-16 x 1/2
Bracket, Chassis Front
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
Bracket Asm., Susp Chassis Lh
Bracket Asm., Fender
33
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
GROUND DRIVE
39
42
40
41
36
38
37
6
6
30
46
38
68
29
64
37
35
117
50
34
6
15
52
17
30
47
48
65
51
18
14
53
28
26
11
19
48
55
9
8
66
54
16
21
57
23
22
13
27
24
23
67
25
59
5
10
60
150
7
4
69
61
12
56
3
62
63
62
34
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
GROUND DRIVE
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
3
7563R
Washer, Thrust, Axle
Screw Thdrol 5/16-18 x 3/4
Nut, Crownlock 3/8-16
Pin, Cotter
Wheel, Hub Assembly
Klip, Ring
38
39
40
41
42
46
47
48
50
51
52
53
54
55
56
57
59
60
61
62
63
64
65
66
67
68
69
150035
74321016
178575
73931000
8883R
145170
138228
72110612
131494
73800600
139123
207J
161590
105706X
137153
141756
122253X
122268X
137524
10040700
74760720
154752
67609
Nyliner
4
17490508
73680600
76020412
149176
Screw, Fin. #10-24 x 1
Actuator, Interlock Switch
Nut Centerlock10-24-Umc
Cover,Pedal
5
6
7
8
12000034
140080
142509
136927
73750800
139419
138901
19131316
143012
126909X
137104
136926
23260412
633A109
106932X
136925
136923
137552
17490528
Retainer,Spring
ClutchRod
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Pulley, Idler, Flat
9
Bolt, Hub
Disc, Brake
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
Yoke, Brake Disc
Nutlock 1/2-20 Unf
Washer,Special
Nut, Crownlock 3/8-16 UNC
Pulley, Idler, Grooved
Washer,Hardened
Clutch, Arm Assembly
Bearing,Idler
Bushing
Washer 13/32 x 13/16 x 16 Ga.
Set, Screw 1/4-28 x 3/4
Spring
V-Belt
Lever, Brake
Bracket, Shift Rod, Hi-Lo
Shift Rod, Hi-Lo
Cam, Brake Disc
Screw, Flat Head 1/4-28 x 3/4
Gearshift, Lever Assembly
Knob
Spring Clip, Connecting Link
Pulley, Transaxle
Washer, Lock 7/16
Bolt, Fin Hex 7/16-14 x 1-1/4
Shaft, Clutch/Brake Pedal
Bolt,Shoulder
Washer,Hardened
Washer, Flat
Pin, Roll
Hub,Cover
Support, Puck Brake
Puck, Brake Top
Spring,Return
Screw, Hex Wsh Thd.
5/16-18 x 1-3/4
Nut, Hex Jam 3/8-16
Brake,Rod
Washer 13/32 x 1 x 16 Ga.
Cap,Plunger
140296
19131312
5142H
28
29
30
34
35
36
37
73350600
137213
136327
19131616
71673
117 73900600
150 9858M1
Nut, Lock Flg. 3/8-16 Unc
Key, Woodruff
137648
Rod, Parking Brake
Spring,DriveGround
Washer 25/32 x 1-1/4 x 16 Ga.
NOTE: All component dimensions given in U.S. inches
149412
1 inch = 25.4 mm
121749X
35
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
STEERING ASSEMBLY
9
8
7
26
25
3
2
14
45
6
1
9
6
8
7
12
3
4
11
10
15
44
21
6
6
14
14
15
20
14
23
5
14
22
31
41
14
15
8
34
6
13
29
13
33
32
36
37,39
38,40
6
27
7
17
8
14
42
19
28
27
6
16
15
14
35
14
18
36
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
159944X428 Wheel,Steering
2
178557
6855M
161849
161848
6266H
Axle Asm., Front
3
Fitting, Grease
4
Spindle Asm, LH
5
Spindle Asm., RH
6
Bearing,RaceThrustHarden
Washer 25/32 x 1-5/8 x 16 Ga.
Ring, Klip #T5304-75
7
121748X
12000029
121232X
74781044
136518
73901000
121749X
10040600
7810H
145103
137347
175572
156011
8
9
Cap,Spindle
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
31
32
33
34
35
36
37
38
39
40
41
42
44
45
Bolt, Fin Hex 5/8-11 x 2-3/4
Spacer, Brg. Axle Front
Nut, Lock Flange 5/8-11 Unc
Washer 25/32 x 1-1/4 x 16 Ga.
Washer, Lock Hvy Hlcl Spr 3/8
Nut Lock Center 3/8-24 Unf
Shaft Asm., Steering
RodTie
Draglink, Ball Joint Solid Vgt
Support Asm., Steering Vgt
163887X428 Boot Steering Stealth GTYT
159945
155105
152927
74780616
Adapter,WheelSteering
Bushing, Strg.
Screw
Bolt, Fin Hex 3/8-16 x 1 Gr. 5
159946X428 Insert Cap Strg WH
3366R
Bearing, Col. Strg.
17000612
104239X
138136
Screw Hexwsh thdr 3/8-16 x 3/4
Bearing,Flange
Bushing, Nyliner Snap
Washer 11/32 x 1 x 10 Ga.
Washer, Lock Hvy Hlcl Spr 5/16
Bolt, Hex Hd 5/16-18 x 3/4
Gear, SectorSteering
TieRod
19111610
10040500
74780512
138059
137156
73360600
109850X
73700600
109851X
155246
Jam Nut RH Thread
Joint Asm. Ball RH Thread
Nut Hex Jam 3/8-24 LH
Joint Asm Ball LH
Bracket Switch Interlock Vgt 97
Screw Thdrol 5/16-18 x 1/2 Tyt
17490508
160135X428 ExtensionSteering
19132411
Washer 13/32 x 1-1/2 x 11 Ga.
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
37
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
ENGINE
1
83
22
25
62
69
21
20
45
71
70
84
74
82
24
84
35
79
12
2
81
11
41
42
18
15
17
43
10
37
47
9
28
29
8
37
26
27
16
39
SPARK ARRESTER KIT
40
38
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
ENGINE
KEY PART
NO.
NO.
DESCRIPTION
1
- - - - - - -
Engine Briggs Model No. 407777
(Orderpartsfromenginemanufacturer)
Muffler
2
149723
121361X
177748
175287
170056
143996
151346
109227X
106082X
140527
8
Pulley V-Idler
9
Keeper Asm Belt Engine Vgt
Bushing
Clutch Electric
Pulley Engine Grnd Drive
Tank Fuel Rear 3.50 YT/GT
PadSpacer
10
11
12
15
16
17
18
20
21
22
24
25
26
27
28
29
35
37
39
40
41
42
43
45
47
62
69
70
71
74
79
81
82
83
84
PadSpacer
Cap Asm Fuel Top Vent N/Lany
175437X428 ControlThrottle
164863
Screw HWHD Hi-Lo #13-16 x 3/4
175440X428 ControlChoke
11050600
73920600
3645J
Lockwasher Ext Tooth 3/8
Nut Keps 3/8-24 UNF
Bushing
139277
Stem Tank Fuel
7834R
FuelLine
137180
Spark Arrester Kit
10040500
123487X
17490636
17490664
126197X
10040700
173937
Washer Lock Hvy HLCL Spr. 5/16
ClampHose
Screw 3/8 - 16 x 2-1/4 UNC TT
Screw 3/8 - 16 x 4 UNC TT
Washer 1-1/2 OD X 15/32 ID X .250
Washer Lock 7/16
Bolt Hex 7/16-20 x 4 Gr. 5-1.5 Thr.
Nut Keps Hex 1/4-20 Unc
Bushing
73510400
175288
146629
Shield Heat Muffler
165391
Gasket Muffler
176069
Tube Exhaust LH
176070
Tube Exhaust RH
162295
Elbow Street Brass
71070512
148456
Screw Hex Hd Cap 5/16-18 x 3/4
Tube Drain Oil Easy
Plug Oil Drain Easy
148315
171877
17490624
Bolt 5/16-18 Unc x 3/4 w/Sems
Screw Thdrol 3/8-16 x 1-1/2
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
SEAT ASSEMBLY
1
20
8
20
8
14
10
7
7
16
15
5
4
18
5
6
19
13
17
22
12
21
2
3
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
1
171684
Seat
14
15
16
17
18
19
20
21
22
72050412
121249X
123740X
123976X
19171912
166369
124238X
171852
73800500
Bolt, Carriage 1/4-20 x 1-1/2
Spacer, Split
2
140551
Bracket, Pivot Seat
Strap, Fender Asm.
3
140675
127018X
145006
73800600
124181X
171877
174894
121246X
121248X
Spring,Cprsn.
4
Bolt, Shoulder 5/16-18 x .62
Clip, Push-InHinged
Nut, Lock Hex w/Ins. 3/8-16 Unc
Spring, Seat Cprsn.
Bolt 5/16-18 UNC x 3/4 w/Sems
Pan, Seat
Bracket, Mounting Switch
Bushing, Snap
Nut, Lock 1/4 Lg. Flg. Gr. 5
Washer 17/32 x 1-3/16 x 12 Ga.
Knob, Seat
Cap, Spring Seat Blk
Bolt 5/16-18 Unc-2A
Nut, Crownlock 5/16-18
5
6
7
8
10
12
13
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
40
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
DECALS
3
4
10
9
15
5
5
29
16
19
29
2
23
1
11
14
23
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
176674
Decal, Dash
16
19
23
29
- -
- -
- -
- -
170563
145005
106202X
176650
138311
133671
178500
178501
Decal,HousingMower,Warning
Decal, Battery
2
170851
176272
176273
176652
172740
157140
101892X
160397
172743
Decal,Engine
Decal, Hood, RH
Decal, Hood, LH
3
Reflector, Taillight
4
Decal,Fender
Decal, Handle Lift (Lift Handle)
Pad Footrest
Manual,Owner's(English)
Manual,Owner's(French)
5
Decal, Hood Side PNL
Decal,Fender
Decal,Danger
Decal,Clutch/Brake
Decal, V-Belt Schematic
Decal, Ins. Whl. Strg.
9
10
11
14
15
KEY PART
NO. NO.
WHEELS & TIRES
DESCRIPTION
1
59192
65139
Cap, Valve, Tire
Stem, Valve
2
1
3
106228X427 Rim Assembly, Front
11
2
3
4
8134H
Tube, Front (Service Item Only)
Tire, Front
5
106230X
278H
4
6
Fitting, Grease (Front Wheel nly)
Bearing, Flange(FrontWheelOnly)
Cap, Axle (Front Wheel Only)
Tire,Rear
10
7
7
9040H
8
104757X
105588X
7154J
5
9
9
6
10
11
12
- -
Tube, Rear (Service Item Only)
8
106277X427 Rim Assembly, Rear
6856M
144334
12
Fitting, Grease
Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
41
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
LIFT ASSEMBLY
40
35
73
42
43
38
34
7
8
9
31
30
32
10
39
1
70
3
29
72
4
5
5
33
4
11
2
23
11
6
23
16
13
21
23
73
14
41
13
15
23
14
41
18
19
20
78
12
76
26
24
75
23
76
42
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
LIFT ASSEMBLY
KEY PART
NO.
NO.
DESCRIPTION
1
121006X
177535
Rod Asm., Lever
2
Shaft Asm., Lift Vgt
Lever Asm., Lift Rh
E-RingTruarc#5133-87
Washer 29/32 x 1-1/4 x 16 Ga.
Bolt, Fin Hex 3/8-16 x 1-1/2
Grip,HandleFluted
Button,Plunger
3
159189
4
12000022
19292016
71110624
125631X
170770
5
6
7
8
9
122364X
2876H
Plunger, Lever Lift
10
11
12
13
14
15
16
18
19
20
21
23
24
26
29
30
31
32
33
34
35
38
39
40
41
42
43
70
72
73
75
76
78
Spring 2-1/8"
146704
Link Lift
163552
Retainer,Spring
139868
Arm, Suspension Vgt
Bearing, Pvt. Lift Tapered
Nut, Crownlock 3/8-16 Unc
Spring Asm., Assist Lift
Bracket, Spring Assist
Washer 13/32 x 13/16 x 16 Ga.
Bolt, Adjust Spring Assist
Bolt, Fin Hex 3/8-16 x 1
Retainer,Spring
169865
73680600
674A247
143363
19131316
5328J
74760616
4939M
73350800
73800800
150233
110807X
19131016
137150
76020308
137167
138057
155097
123935X
17060516
73540600
19112410
123934X
145212
110452X
73350600
175805
Nut, Jam Hex 1/2-13 Unc
Nut, Lock W/Wsh 1/2-13 Unc
TrunnionInf. Height
Nut, Special
Washer 13/32 x 5/8 x 16 Ga.
Spring, Compression Inf Hgt
Pin, Cotter 3/32 x 1/2
Rod, Adj Lift
Knob, Inf 3/8-16 Unc
Pointer, HeightIndicator
Plug, Hole
Screw 5/16-18 x 3/4
Nut,Crownlock3/8-24
Washer 11/32 x 1-1/2 x 10 Ga.
Scale, Indicator Height
Nut, Hexflange Lock
Nut, Push Phos & Oil
Nut Hex Jam 3/8-16 Unc
Plate Asm Susp Front
PinFlange
175560
175689
Trunnion
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
43
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
MOWER DECK
46
49
36
127
41
45
41
42
49
36
37
126
46
42
43
50
44
45
40
50
44
35
72
52
40
33
33
31
30
47
30
32
39
32
38
31
34
5
21
57
56
116
117
21
118
119
22
23
24
25
18
21
3
1
26
6
28
29
5
15
27
19
14
18
16
20
48
103
13
102
105
104
106
18
11
105
10
9
103
104
101
106
8
102
44
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
MOWER DECK
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
1
156833
138457
4939M
DeckWeldment
Bracket Asm., Sway Bar
RetainerSpring
Arm, Suspension, Rear (Sway Bar)
Bolt, Patched 3/8-24 x 1-1/4 Gr. 8
Washer, Lock Hvy., Unplated 3/8
Washer, HardBlade, MowerVented
Blade, HiPerformance
Blade,Mulching
Shaft Asm. w/Lower Bearing
Housing,Mandrel
Bearing, Ball, Mandrel
Stripper,MowerRound
Bolt, Carriage 5/16-18 x 5/8
Bolt, Hex Head, Shoulder 5/16-18
Baffle, Vortex Mower 46"
Nut, Crownlock 5/16-18 UNC
41
42
43
44
45
46
47
48
49
50
52
56
57
72
17060620
122052X
144949
Screw, 3/8-16 x 1-1/4 Tytt
Spacer,Retainer
3
5
Arm, Idler Secondary
6
130832
850857
10030600
140296
176084
152443
137553
137152
110485X
174493
72140505
132827
145055
73680500
133943
Washer,Hardened
Cover, MandrelDeck
8
145059
9
137729
Screw, Thdroll. 1/4-20 x 5/8
V-Belt, Mower, Secondary
V-Belt, Mower, Primary
Nut, Crownlock 3/8-16 UNC
Bolt, Carriage 3/8-16 x 1-1/2 Gr. 5
Pulley Idler 46 Pri Drive
Bar Adjusting Guage Wheel
Pin Head Rivet
Washer 13/32 x 1 x 16 Ga.
CoverMulcher
Screw Pan Head Phillip 10-24 x 5/8
Washer Lock #10
Washer#10
Latch Asm Mulch/Bagger
NutWeld
Bolt,Shoulder
GaugeWheel,Wide
Nut, Centerlock 3/8-16 UNC
Washer 3/8 x 7/8 x 14 Ga.
Arm, Idler, Primary Deck 46"
Pulley Idler V-Gr. Plated 4.25
DeckComplete(Std. Deck-Order
separately mulcher plate and gauge
wheel components Key Nos. 101-106
and116-118)
10
11
- -
13
14
15
16
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
144959
148763
73680600
72110612
173901
155986
156941
19131616
101 145579
102 71081010
103 70071000
104 19061216
105 160793
106 2029J
134753X421 Stiffiner, Bracket
131267
105304X
149287
110452X
Bracket, Deflector
Cap, Sleeve
Spring, Torsion, Deflector
Nut, Push
116 137644
117 133957
118 73930600
119 19121414
126 144948
127 173902
166883X428 Deflector Clipping 46" Blk
19111016
131491
157722
129963
173434
178342
144945
17490628
19131316
173438
173900
173899
137273
Washer 11/32 x 5/8 x 16 Ga.
Rod,Hinge
Screw, Thdroll Wsh Hd
Washer,SpacerMowerVented
Pulley, Mandrel
- -
173559
Nut, Flg. Top Lock
Anchor, Spring Deck 46"
Screw, Thdroll 3/8-16 x 1-3/4 Tytt
Washer 13/32 x 13/16 x 16 Ga.
Pulley, Idler, Flat
- -
143651
Mandrel Asm. 44"/50" service
(Includes Key Nos. 8-10, 13-15, 31
and33)
Keeper, Belt, Idler
Pulley, Idler, Driven
Spring, Secondary 44/46/50 Vent
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
45
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
TRANSAXLE
46
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REPAIR PARTS
TRACTOR - - MODEL NUMBER PRGT2046B
TRANSAXLE
KEY PART
KEY PART
NO.
NO.
DESCRIPTION
NO.
NO.
DESCRIPTION
1
2
3
4
5
6
7
8
4197R
Axle Shaft
52
53
54
55
56
57
58
59
60
61
62
63
64
8119M
4220R
4209R
4213R
4442R
4195R
4214R
4194R
7528R
4208R
4207R
7398H
4203R
NeedleBearing
12000034
4199R
RetainingRing
ThrustBearingRace
3rdReductionPinion, Low
4th ReductionGear
3rdReductionPinionSpacer
2nd Reduction Gear Shaft
Final Drive Pinion
FinalDriveGear
4216R
DifferentialGear
4215R
DifferentialPinion
4217R
DifferentialCarrier
174728
74020652
Axle Thrust Washer
Bolt, Hex Head 3/8-24 x 3-1/4
(1"ThreadLength)
1st Reduction Gear Shaft
1st Reduction Shaft Spacer
3rdReductionPlnionHlgh
2ndReductionGear
NeedleBearlng
Low Speed Gear and 2nd
ReductlonPinionCluster
ReverseGear
Key, Hi-Pro 1/8 x 17/32
Klip Ring
IntermediateSpeedGear
HighSpeedGear
9
7392M
137261
4985R
6266H
4212R
137125
6276H
633A63
8118M
8740H1
122238X
4218R
6252H1
7810H
6262H
7393R
992R1
139111
4986R
122254X
6269H
5855H
174731
Steel Ball
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Spring Shift Fork Detent
ShiftFork, High-LowRange
ThrustBearingRace
4th Reduction Pinion
Shaft, Brake
65
66
67
68
69
70
71
4204R
2898J
12000033
4205R
4206R
1370H
633A69
Snap Ring, Crescent Type
High-LowRangeGears
NeedleBearing
Sintered Iron Bearing
Shift Fork Shaft, High-Low Range
DifferentialPinionSpacer
DifferentialPinionBushing
Gripco Centerlock Nut 3/8-24
Shift Fork, R.H.
ThrustBearingRace
IntermediateandHighSpeed
ClusterPinions
72
73
74
75
77
79
80
81
82
84
85
86
87
88
89
90
91
92
139120
4201R
12000008
1153R
6803J
1167R
73360700
6270H
136984
5384J
2978J
633A85
8739H1
4924H
19151516
110542X
19181511
75J
Input Shaft
LowSpeedPinion
Oil Seal
Sintered Iron Bearing
Shift Fork Shaft
E-Ring
ReverseIdlerGear
NeedleBearing
Shift Fork, L.H.
Shift Shaft, High-Low Range
Oil Seal
Pressure Relief Valve
Gearcase, Reverse Idler Shaft
and Bearings, R.H. (Includes Key
No.’s 17,18, 25, 33, 50, 3, 77 and
82)
SealingWasher
Nut, Hex, Jam 7/16-20
Oil Seal
Reverse Idler Shaft
Gearshift Lever, Bent
GearshiftCap
Gearshift Ball Cover and Pin
Shift Lever Guide Ball, Keyed
Spring
Washer 15/32 x 15/16 x 16 Ga.
Shift Mechanism Seal
Washer 9/16 x 15/16 x 12 Gauge
Gearshift Gate and
Reinforcement
Shift Ball Cover Gasket
Cotter Pin 1/8 x 3/4
Screw, Hex, Washer, HD.
Gearshift Lever Assembly
Transaxle, 6 Speed,
Complete Assembly
32
33
34
35
36
37
38
39
6277H
4225R
7396H
4198R
4200R
7395H
160789
174729
DowelPin
NeedleBearing
ThrustBearingRace
4th Reduction Gear Shaft
4thReductionGearSpacer
ThrustBearingRace
Gate, Lower, Shift
Gearcase and Bearings, L.H.
(Includes Key Numbers 18, 25,
49, 50 (2), 51 and 52)
Pipe Plug 1/2-14 N.P.T.
Bolt, Hex 5/16-18 UNC x 1-1/4
Oil Seal
93
94
96
97
98
6274H
76020412
159783
633A109
174742
40
41
45
46
49
50
51
13320400
17580520
6271H
13060200
4895H
4222R
1529R
NOTE: All component dimensions given in U.S. inches
Pipe Plug 1/4-18 N.P.T.
NeedleBearlng
NeedleBearing
NeedleBearing
1 inch = 25.4 mm
47
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SERVICE NOTES
48
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SERVICE NOTES
49
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LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in
materials and workmanship. For a period of two (2) years from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be
defective due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than EHP manufactured transaxle/transmission components,
battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or attachment are the responsibility of
the purchaser. Transportation charges for any parts submitted for replacement under this warranty must be
paid by the purchaser unless such return is requested by Electrolux Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace, without charge to you, any battery
which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90)
days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the
date of the original sale. Battery must be maintained in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes is limited to 90 days from the date
of original purchase.
5. This Warranty applies only to products which have been properly assembled, adjusted, operated, and main-
tained in accordance with the instructions furnished. This Warranty does not apply to any product which has
been subjected to alteration, misuse, abuse, improper assembly or installation, delivery damage, or to normal
wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments,
standard hardware and normal maintenance.
7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please contact:
In Canada contact:
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
Outdoor Products Customer Service Dept.
250 Bobby Jones Expressway
Electrolux Home Products
a division of WCI Outdoor Products, Inc.
7075 Ordan Drive
Augusta, GA 30909 USA
Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product and the name and address of the authorized
dealer from whom it was purchased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN-
TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas
do not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above
limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights
which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.
50
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SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION
ONLY RIDE UP AND DOWN HILL,
NOT ACROSS HILL
SIGHTING
GUIDE
SIGHT AND HOLD THIS LEVEL WITH
SKY LINE OR TREE.
15° MAX.
Operate your Tractor up and down the face of slopes (not
greater than 15°), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme
caution when changing direction on slopes.
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PARTS AND SERVICE
You r P OULAN P RO p r od u ct h a s been exp er tly en gin eer ed a n d ca r efu lly m a n u fa ctu r ed to r igid
qu a lity sta n d a r d s. As w ith a ll m ech a n ica l p r od u cts, som e a d ju stm en ts or p a r t r ep la cem en t m a y be
n ecessa r y d u r in g th e life of you r u n it.
F OR SERVICE OR REP LACEMENT P ARTS:
1. Con su lt you r d ea ler /p la ce of p u r ch a se.
2. Con su lt th e yellow p a ges of you r p h on e d ir ector y for th e n a m e of th e n ea r est ser vice d ea ler
(u n d er “sa w s” for Ch a in Sa w s or u n d er “la w n m ow er s” for Tr im m er s, Br u sh cu tter s, a n d
Blow er s).
3. F or r ep la cem en t p a r ts, h a ve a va ila ble th e follow in g in for m a tion :
a . Mod el Nu m ber /Ma n u fa ctu r er 's I.D. Nu m ber
b . Descr ip tion of p a r t.
NOTE : Electr olu x Hom e P r od u cts p r ovid es p a r ts a n d ser vice th r ou gh its a u th or ized d istr ibu -
tor s a n d d ea ler s; th er efor e, a ll r equ ests for p a r ts a n d ser vice sh ou ld be d ir ected to you r
loca l d ea ler (s). Th e p h ilosop h y of Electr olu x Hom e P r od u cts is to con tin u a lly im p r ove
a ll of its p r od u cts. If th e op er a tin g ch a r a cter istics or th e a p p ea r a n ce of you r p r od u ct
d iffer s fr om th ose d escr ibed in th is Ma n u a l, p lea se con ta ct you r loca l d ea ler for u p d a ted
in for m a tion a n d a ssista n ce.
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