OPERATOR’S MANUAL
MODEL NO. M19542H (96041017900)
*
19.5 HP 42 INCH
LAWN TRACTOR
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Assembly
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Operation
Maintenance
Service and Adjustments
Storage
Troubleshooting
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For Parts and Service, contact our authorized distributor:
call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886
*As rated by the engine manufacturer
532 43 45-47
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SAFETY RULES
Safe Operation Practices for Ride-On Mowers
GENERAL SERVICE
III. CHILDREN
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Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
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Never tamper with safety devices. Check their proper
operation regularly.
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Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Useextracarewhenapproachingblindcorners,shrubs,
trees,orotherobjectsthatmayblockyourviewofachild.
Keep machine free of grass, leaves, or other debris
build-up. Cleanoilorfuelspillageandremoveanyfuel-
soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Check grass catcher components and the discharge
chute frequently and replace with manufacturer's rec-
ommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.
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IV. TOWING
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Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
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Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed
equipment.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
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Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
Never carry passengers.
Do not mow in reverse unless absolutely necessary.
Alwayslookdownandbehindbeforeandwhilebacking.
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V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
careinhandlinggasoline. Gasolineisextremelyflammable
and the vapors are explosive.
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Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
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Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
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Use only approved gasoline container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
Never fuel the machine indoors.
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
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Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keepthenozzleincontactwiththerimofthefueltankor
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
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If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
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Iffuelisspilledonclothing,changeclothingimmediately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
3
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PRODUCT SPECIFICATIONS
CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
Gasoline Capacity
and Type:
1.50 Gallons
Unleaded Regular
Should you experience any problem you cannot easily
remedy, please contact your nearest authorized service
center/department. Wehavecompetent,well-trainedtechni-
cians and the proper tools to service or repair this tractor.
Oil Type (API-SG-SL):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
Oil Capacity:
Spark Plug:
48 oz.
Champion RC12YC
(Gap: .030")
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
Ground Speed (MPH):
Charging System:
Battery:
Forward:
Reverse:
0 – 5.5
0 – 2.4
3 Amps Battery
5 Amps Headlights
CUSTOMER RESPONSIBILITIES
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Read and observe the safety rules.
Follow a regular schedule in maintaining, caring for
and using your tractor.
AMP/HR:
Min. CCA:
Case Size:
28
230
U1R
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Follow the instructions under “Maintenance” and “Stor-
age” sections of this manual.
Blade Torque:
45-55 Ft. Lbs.
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any un-
improved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
A spark arrester for the muffler is available through your
nearest authorized service center/department.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................6-7
OPERATION .............................................................8-14
MAINTENANCE SCHEDULE ...................................... 15
MAINTENANCE .....................................................15-19
SERVICE AND ADJUSTMENTS............................20-25
STORAGE.................................................................... 26
TROUBLESHOOTING............................................27-28
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UNASSEMBLED PARTS
Steering Wheel
(1) Lock
Washer
Steering
Wheel Insert
(1) Large
Flat Washer
Steering
Wheel
(1) Hex Bolt
Steering
Extension
Shaft
Steering Wheel
Adapter
Steering Boot
Seat
(1) Washer
(1) Knob
(1) Seat
Slope Sheet
Key(s)
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ASSEMBLY
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes.
To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use
the correct tools as necessary to ensure proper tightness.
INSTALL STEERING WHEEL
TOOLS REQUIRED FOR ASSEMBLY
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Position front wheels of the tractor so they are pointing
straight forward.
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
Remove steering wheel adapter from steering wheel
and slide adapter onto steering shaft extension.
(1) 5/16" wrench
(2) 7/16" wrenches
(2) 1/2" wrenches
(1) 9/16" wrench
Utility knife
Tire pressure gauge
Pliers
Position steering wheel so cross bars are horizontal
(left to right) and slide inside boot and onto adapter.
Assemble large flat washer, lock washer, hex bolt and
tighten securely.
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
Snap steering wheel insert into center of steering
wheel.
Remove protective materials from tractor hood and
grill.
TOREMOVETRACTORFROMCARTON
UNPACK CARTON
IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN
SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO
ROLL OFF SKID.
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Remove all accessible loose parts and parts cartons
from carton .
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
Check for any additional loose parts or cartons and
remove.
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment knob.
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Remove adjustment knob and flat washer securing
seat to cardboard packing and set aside for assembly
of seat to tractor.
BEFORE REMOVING TRACTOR FROM
SKID
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Pivotseatupwardandremovefromthecardboardpack-
ing. Remove the cardboard packing and discard.
Place seat on seat pan and assemble shoulder bolt.
Tighten shoulder bolt securely.
Assemble adjustment knob and flat washer loosely.
Do not tighten.
INSERT
BOLT
LOCK
WASHER
LARGE FLAT
WASHER
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Lower seat into operating position and sit on seat.
STEERING
WHEEL
Slideseat untilacomfortablepositionisreachedwhich
allows you to press clutch/brake pedal all the way
down.
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Get off seat without moving its adjusted position.
Raise seat and tighten adjustment knob securely.
STEERING
BOOT
ADAPTER
SEAT
SEAT PAN
LOWER
STEERING
SHAFT
EXTENSION
SHOULDER
BOLT
SHAFT
00835
Fig. 1
FLAT WASHER
ADJUSTMENT
KNOB
TO INSTALL STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
Fig. 2
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Slide extension shaft onto lower steering shaft.
Place tabs of steering boot over tab slots in dash and
push down to secure.
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ASSEMBLY
CHECK BRAKE SYSTEM
TO CHECK BATTERY (See Fig. 3)
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
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Lift seat to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
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For battery and battery cable installation see "RE-
PLACINGBATTERY"inthe"ServiceandAdjustments"
section in this manual.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
LABEL
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
Fig. 3
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
NOTE:Youmaynowrollyourtractorofftheskid. Followthe
instructions below to remove the tractor from the skid.
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
✓ Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
✓ Check wiring. See that all connections are still secure
and wires are properly clamped.
TOROLLTRACTOROFFSKID (SeeOperation
section for location and function of controls)
✓ Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this manual).
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Raise attachment lift lever to its highest position.
Releaseparkingbrakebydepressingclutch/brakepedal.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
Place freewheel control in "transmission disengaged"
position (See “TO TRANSPORT” in the Operation
section of this manual).
✓ Engine oil is at proper level.
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Roll tractor forward off skid.
Removebandingholdingthedeflectorshieldupagainst
tractor.
✓ Fuel tank is filled with fresh, clean, regular unleaded
gasoline.
Continue with the instructions that follow.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
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Reduce tire pressure to PSI shown on tires.
✓ It is important to purge the transmission before operat-
ing your tractor for the first time. Follow proper start-
ing and transmission purging instructions (See “TO
START ENGINE” and “PURGE TRANSMISSION” in
the Operation section of this manual).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly
leveled. See“TOLEVELMOWERHOUSING”intheService
and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
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OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
IGNITION SWITCH
P
ENGINE START
ENGINE ON
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
PARKING BRAKE PARKING BRAKE
ENGINE OFF
LOCKED
UNLOCKED
OIL PRESSURE
BATTERY
REVERSE
FUEL
FORWARD
OVER TEMP
LIGHT
MOWER HEIGHT
MOWER LIFT
15
15
ATTACHMENT
CLUTCH ENGAGED
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER, KEEP HANDS
AND FEET AWAY
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
LIGHTS ON
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
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OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
D
H
E
F
B
G
J
C
A
M
Fig. 4
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise, lower,
and adjust the mower deck or other attachments mounted
to your tractor.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
(G) ROS “ON” POSITION - Allows operation of mower
deck or other powered attachment while in reverse.
(B) CLUTCH/BRAKE PEDAL - Used for declutching and
braking the tractor and starting the engine.
(H) LIGHT SWITCH - Turns the headlights on and off.
(J) MOTION CONTROL LEVER - Selects the speed and
direction of the tractor.
(C) PARKING BRAKE LEVER - Locks brake pedal into
the brake position.
(D) THROTTLE/CHOKE CONTROL - Used for starting
and controlling engine speed.
(M)FREEWHEELCONTROL-Disengagestransmissionfor
pushing or slowly towing the tractor with the engine off.
(E) ATTACHMENT CLUTCH LEVER - Used to engage the
mowerblades,orotherattachmentsmountedtoyourtractor.
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