03002
LGT2554
Owner's Manual
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY RULES
Safe Operation Practices for Ride-On Mowers
GENERAL SERVICE
III. CHILDREN
•
Never operate machine in a closed area.
Keep all nuts and bolts tight to be sure the equipment
is in safe working condition.
Tragic accidents can occur if the operator is not alert to
the presence of children. Children are often attracted to
the machine and the mowing activity. Never assume that
children will remain where you last saw them.
•
•
•
Never tamper with safety devices. Check their proper
operation regularly.
•
•
•
•
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Never allow children to operate the machine.
Useextracarewhenapproachingblindcorners,shrubs,
trees, or other objects that may block your view of a
child.
Keep machine free of grass, leaves, or other debris
build-up. Cleanoilorfuelspillageandremoveanyfuel-
soaked debris. Allow machine to cool before storing.
If you strike a foreign object, stop and inspect the
machine. Repair, if necessary, before restarting.
Nevermakeanyadjustmentsorrepairswiththeengine
running.
Check grass catcher components and the discharge
guard frequently and replace with manufacturer's rec-
ommended parts, when necessary.
Mower blades are sharp. Wrap the blade or wear
gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service
as required.
Maintain or replace safety and instruction labels, as
necessary.
•
•
•
•
•
•
•
•
IV. TOWING
•
Tow only with a machine that has a hitch designed for
towing. Do not attach towed equipment except at the
hitch point.
•
•
•
•
Follow the manufacturer's recommendation for weight
limits for towed equipment and towing on slopes.
Never allow children or others in or on towed equip-
ment.
•
Be sure the area is clear of bystanders before operat-
ing. Stop machine if anyone enters the area.
Never carry passengers.
On slopes, the weight of the towed equipment may
cause loss of traction and loss of control.
Travel slowly and allow extra distance to stop.
•
•
Do not mow in reverse unless absolutely necessary.
Always look down and behind before and while back-
ing.
Nevercarrychildren,evenwiththebladesshutoff. They
may fall off and be seriously injured or interfere with
safemachineoperation.Childrenwhohavebeengiven
rides in the past may suddenly appear in the mowing
area for another ride and be run over or backed over
by the machine.
Keepchildrenoutofthemowingareaandinthewatchful
care of a responsible adult other than the operator.
Be alert and turn machine off if a child enters the
area.
Before and while backing, look behind and down for
small children.
Mow up and down slopes (15° Max), not across.
Choose a low ground speed so that you will not have
to stop or shift while on the slope.
Avoid starting, stopping, or turning on a slope. If the
tires lose traction, disengage the blades and proceed
slowly straight down the slope.
V. SERVICE
SAFE HANDLING OF GASOLINE
To avoid personal injury or property damage, use extreme
careinhandlinggasoline. Gasolineisextremelyflammable
and the vapors are explosive.
•
•
Extinguish all cigarettes, cigars, pipes, and other
sources of ignition.
•
•
•
•
•
Use only approved gasoline container.
Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling.
Never fuel the machine indoors.
•
•
Never store the machine or fuel container where there
is an open flame, spark, or pilot light such as on a water
heater or other appliances.
•
•
•
•
Never fill containers inside a vehicle or on a truck or
trailer bed with plastic liner. Always place containers
on the ground away from your vehicle when filling.
Remove gas-powered equipment from the truck or
trailer and refuel it on the ground. If this is not possible,
then refuel such equipment with a portable container,
rather than from a gasoline dispenser nozzle.
Keepthenozzleincontactwiththerimofthefueltankor
container opening at all times until fueling is complete.
Do not use a nozzle lock-open device.
If fuel is spilled on clothing, change clothing immedi-
ately.
Never overfill fuel tank. Replace gas cap and tighten
securely.
•
•
•
If machine stops while going uphill, disengage blades,
shift into reverse and back down slowly.
Do not turn on slopes unless necessary, and then, turn
slowly and gradually downhill, if possible.
•
•
•
3
Download from Www.Somanuals.com. All Manuals Search And Download.
PRODUCT SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
•
•
Read and observe the safety rules.
Gasoline Capacity
and type:
4 Gallons
Unleaded Regular
Follow a regular schedule in maintaining, caring for
and using your tractor.
Oil Type (API-SG-SL):
SAE 30 (above 32°F)
SAE 5W-30 (below 32°F)
•
Follow the instructions under “Maintenance” and “Stor-
age” sections of this owner’s manual.
Oil Capacity:
Spark Plug:
W/ Filter:
64 oz
Champion RC12YC
(Gap: .030")
WARNING: This tractor is equipped with an internal com-
bustion engine and should not be used on or near any un-
improved forest-covered, brush-covered or grass-covered
land unless the engine’s exhaust system is equipped with
a spark arrester meeting applicable local or state laws (if
any). If a spark arrester is used, it should be maintained
in effective working order by the operator.
Ground Speed (MPH):
Forward:
Reverse:
0 - 5.5
0 - 2.4
Charging System:
Battery:
15 AMPS @ 3600 RPM
AMP/HR:
28
230
U1R
MIN. CCA:
Case Size:
In the state of California the above is required by law
(Section 4442 of the California Public Resources Code).
Other states may have similar laws. Federal laws apply
on federal lands.
Blade Bolt Torque:
45-55 FT. LBS.
A spark arrester for the muffler is available through your
nearestauthorizedservicecenter/department (SeeREPAIR
PARTS section of this manual).
CONGRATULATIONS on your purchase of a new tractor.
Ithasbeendesigned,engineeredandmanufacturedtogive
you the best possible dependability and performance.
Shouldyouexperienceanyproblemyoucannoteasilyrem-
edy, please contact your nearest authorized servicecenter/
department We have competent, well-trained technicians
and the proper tools to service or repair this tractor.
Please read and retain this manual. The instructions will
enable you to assemble and maintain your tractor properly.
Always observe the “SAFETY RULES”.
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY.................................................................5-8
OPERATION .............................................................9-15
MAINTENANCE SCHEDULE ...................................... 16
MAINTENANCE..................................................... 16-19
SERVICE AND ADJUSTMENTS............................20-24
STORAGE.................................................................... 25
TROUBLESHOOTING............................................26-27
REPAIR PARTS ......................................................28-42
WARRANTY.............................................BACK COVER
4
Download from Www.Somanuals.com. All Manuals Search And Download.
UNASSEMBLED PARTS
Mower
Mower Front Wheel
(5) Large Retainer
Springs - 7/16
(1) 3/4 O.D. Washers
(1) Wheel
(1) 1-1/4 O.D. Washer
(2) Smaller Retainer
Springs - 5/16
(1) Locknut
(1) Shoulder Bolt
3/8-16
(3) 1-3/16 O.D. Washers
(1) Anti-Sway Bar
Slope Sheet
(1) Oil Drain Tube
For Future Use
Keys
(2) Rear Lift Link
Assemblies
(2) Keys
ASSEMBLY
Yournewtractorhasbeenassembledatthefactorywithex-
ceptionofthosepartsleftunassembledforshippingpurposes.
BEFORE REMOVING TRACTOR FROM
SKID
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Standard
wrench sizes are listed.
TO CHECK BATTERY (See Fig. 1)
•
Lift hood to raised position.
NOTE: If this battery is put into service after month and
year indicated on label (label is located between terminals)
charge battery for minimum of one hour at 6-10 amps.
(See "BATTERY" in Maintenance section of this manual
for charging instructions).
(2) 7/16" wrenches
(1) 1/2" wrench
(1) 3/4" wrench
Utility knife
Tire pressure gauge
Pliers
(1) 3/4" socket w/drive ratchet
Whenrightorlefthandismentionedinthismanual,itmeans
when you are in the operating position (seated behind the
steering wheel).
•
For battery and battery cable installation see "RE-
PLACINGBATTERY"inthe"ServiceandAdjustments"
section in this manual.
TO REMOVE TRACTOR FROM
CARTON
LABEL
UNPACK CARTON
•
Remove all accessible loose parts and parts cartons
from carton .
•
Cut along dotted lines on all four panels of carton.
Remove end panels and lay side panels flat.
•
•
Remove mower and packing materials.
Check for any additional loose parts or cartons and
remove.
Fig. 1
5
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
TO ADJUST SEAT (See Fig. 2):
TO INSTALL MOWER (See Figs. 4-12)
Besuretractorisonlevelsurfaceandengageparkingbrake.
•
Grasp adjustment handle(A) and pull up, slide seat to
desired position and release adjustment handle.
•
Lower attachment lift lever to it's lowest position.
CAUTION: Lift lever is spring loaded.
Have a tight grip on lift lever, lower it
slowly and engage in lowest position.
•
Turn steering wheel to the left as far as it will go and
position mower on right side of tractor with deflector
shield to the right.
A
Fig. 2
NOTE:Youmaynowrollyourtractorofftheskid. Followthe
instructions below to remove the tractor from the skid.
02965
WARNING:Beforestarting,read,understandandfollow
all instructions in the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be sure the area in
front of tractor is clear of other people and objects.
Fig. 4
NOTE:Besuremowersidesuspensionarms(A)arepointing
forward before sliding mower under tractor.
•
Slide mower under tractor until it is centered under
tractor.
TOROLLTRACTOROFFSKID (SeeOperation
section for location and function of controls)
•
•
•
Raise attachment lift lever to its highest position.
Releaseparkingbrakebydepressingclutch/brakepedal.
Place freewheel control in "transmission disengaged"
position (See “TO TRANSPORT” in the Operation
section of this manual).
•
Roll tractor forward off skid.
Continue with the instructions that follow.
ASSEMBLE FRONT WHEEL TO MOWER
(See Fig. 3)
A
•
Using shoulder bolt, washer and locknut from parts
bag,assemblefrontwheeltomowerasshown.Tighten
securely.
Fig. 5
•
FIRST INSTALL ANTI-SWAY BAR (S).
•
From right side of mower, insert anti-sway bar into
hole in transmission bracket (T).
S
T
A
Fig. 3
Fig. 6
6
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
•
•
Pivot bar towards you and insert other end of bar
into hole in rear mower bracket (D). Move mower
A
as needed to insert bar.
Secure with washer and retainer spring as shown
D
B
Fig. 8
•
•
ATTACH REAR LIFT LINKS (C) - Lift rear corner of
mower and position slot in link assembly over pin on
rear mower bracket (D) and secure with washer and
retainer spring.
Repeat on opposite side of tractor.
Fig. 7
C
•
•
ATTACH MOWER SIDE SUSPENSION ARMS (A) TO
CHASSIS - Position hole in arm over pin (B) on outside
of tractor chassis and secure with washer and retainer
spring.
D
Repeat on opposite side of tractor.
Fig. 9
L
B
M
F
K
A
E
H
S
C
C
D
D
Fig. 10
7
Download from Www.Somanuals.com. All Manuals Search And Download.
ASSEMBLY
•
•
Turnsteeringwheeltopositionwheelsstraightforward.
CHECK FOR PROPER POSITION OF ALL
ATTACH FRONT LINK (E) - Work from left side of trac-
tor. Insert rod end of link assembly through front hole
in tractor front suspension bracket (F) and secure with
retainer spring (G) through hole in link located behind
the bracket.
Insertotherendoflink(E)intoholeinfrontmowerbracket
(H) and secure with washer and retainer spring (J).
BELTS
See the figures that are shown for replacing motion and
mower blade drive belts in the Service and Adjustments
section of this manual. Verify that the belts are routed
correctly.
•
•
CHECK BRAKE SYSTEM
Afteryoulearnhowtooperateyourtractor,checktoseethat
the brake is operating properly. See “TO CHECK BRAKE”
in the Service and Adjustments section of this manual.
Disengagebelttensionrod(K)fromlockingbracket(L).
E
H
J
✓CHECKLIST
BEFORE YOU OPERATE YOUR NEW TRACTOR, WE
WISH TO ASSURE THAT YOU RECEIVE THE BEST
PERFORMANCE AND SATISFACTION FROM THIS
QUALITY PRODUCT.
F
G
PLEASE REVIEW THE FOLLOWING CHECKLIST:
✓ All assembly instructions have been completed.
✓ No remaining loose parts in carton.
Fig. 11
•
Install belt onto engine clutch pulley (M).
✓ Battery is properly prepared and charged.
✓ Seat is adjusted comfortably and tightened securely.
M
✓ All tires are properly inflated. (For shipping purposes,
the tires were overinflated at the factory).
✓ Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be
properly inflated for leveling).
✓ Check mower and drive belts. Be sure they are routed
Fig. 12
properly around pulleys and inside all belt keepers.
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
•
✓ Check wiring. See that all connections are still secure
Engage belt tension rod (K) on locking bracket (L).
and wires are properly clamped.
✓ Before driving tractor, be sure freewheel control is in
“transmission engaged” position (see “TO TRANS-
PORT” in the Operation section of this manual).
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY
EXTRA ATTENTION TO THE FOLLOWING IMPORTANT
ITEMS:
•
•
Raise attachment lift lever to highest position.
If necessary, adjust gauge wheels before operating
mower as shown in the Operation section of this
manual.
✓ Engine oil is at proper level.
✓ Fuel tank is filled with fresh, clean, regular unleaded
MOWER DRIVE BELT INSTALLATION
gasoline.
Follow procedure described in “TO REPLACE MOWER
BLADE DRIVE BELT ” in the "Service and Adjustments"
section of this manual.
✓ Become familiar with all controls, their location and
function. Operate them before you start the engine.
CHECK TIRE PRESSURE
The tires on your tractor were overinflated at the factory
for shipping purposes. Correct tire pressure is important
for best cutting performance.
✓ Be sure brake system is in safe operating condition.
✓ Be sure Operator Presence System and Reverse Op-
eration System (ROS) are working properly (See the
Operation and Maintenance sections in this manual).
•
Reduce tire pressure to PSI shown on tires.
✓ It is important to purge the transmission before op-
erating your tractor for the first time. Follow proper
starting and transmission purging instructions (See
“TOSTARTENGINE”and“PURGETRANSMISSION”
in the Operation section of this manual).
CHECK DECK LEVELNESS
For best cutting results, mower housing should be prop-
erly leveled. See “TO LEVEL MOWER HOUSING” in the
Service and Adjustments section of this manual.
8
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their meaning.
FAST
SLOW
REVERSE
HIGH
LOW
NEUTRAL
CHOKE
IGNITION SWITCH
MOWER LIFT
ENGINE START
MOWER HEIGHT
ENGINE ON
PARKING BRAKE
REVERSE
OPERATION
SYSTEM (ROS)
ENGINE OFF
CLUTCH/BRAKE
PEDAL
LIGHTS ON
CRUISE CONTROL
BATTERY
REVERSE
FUEL
FORWARD
15
15
ATTACHMENT
CLUTCH ENGAGED
DANGER, KEEP HANDS
AND FEET AWAY
ATTACHMENT
CLUTCH DISENGAGED
SLOPE HAZARDS
KEEP AREA CLEAR
(SEE SAFETY RULES SECTION)
DANGER indicates a hazard which, if not avoided,
will result in death or serious injury.
WARNING indicates a hazard which, if not avoided,
could result in death or serious injury.
FREE WHEEL
(Automatic Models only)
CAUTION indicates a hazard which, if not avoided,
might result in minor or moderate injury.
CAUTION when used without the alert symbol,
indicates a situation that could result in damage
to the tractor and/or engine.
Failure to follow instructions
could result in serious injury or
death. The safety alert symbol
is used to identify safety inform-
ation about hazards which can
result in death, serious injury
and/or property damage.
HOT SURFACES indicates a hazard which,
if not avoided, could result in death, serious injury
and/or property damage.
FIRE indicates a hazard which, if not avoided,
could result in death, serious injury and/or
property damage.
9
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments.
Save this manual for future reference.
D
H
P
G
E
N
F
B
Q
A
C
J
M
Fig. 13
Our tractors conform to the applicable safety standards of the American National Standards Institute.
(A) ATTACHMENT LIFT LEVER - Used to raise and lower
(G) REVERSE OPERATION SYSTEM (ROS) "ON"
POSITION - Allows operation of mower or other powered
attachment while in reverse.
the mower or other attachments mounted to your tractor.
(B) BRAKE PEDAL - Used for braking the tractor and
starting the engine.
(H) LIGHT SWITCH - Turns the headlights on and off.
(C) PARKING BRAKE - Locks clutch/brake pedal into the
brake position.
(J) MOTION CONTROL LEVER - Selects the speed and
direction of the tractor.
(D)THROTTLECONTROL-Usedtocontrolenginespeed.
(M) FREEWHEEL CONTROL - Disengages transmission
for pushing or slowly towing the tractor with the engine off.
(E) ATTACHMENT CLUTCH SWITCH - Used to engage
the mower blades, or other attachments mounted to your
tractor.
(N)CHOKECONTROL-Usedwhenstartingacoldengine.
(P) SERVICE REMINDER/HOUR METER - Indicates
when service is required for the engine and mower.
(F) IGNITION SWITCH - Used for starting and stopping
the engine.
(Q)12-VOLTPOWERPORT-Usedfor12-voltaccessories.
10
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
The operation of any tractor can result in foreign objects thrown into the eyes, which can result
in severe eye damage. Always wear safety glasses or eye shields while operating your tractor
or performing any adjustments or repairs. We recommend standard safety glasses or a wide
vision safety mask worn over spectacles.
NOTE:Failuretomovethrottlecontrolbetweenhalfandfull
HOW TO USE YOUR TRACTOR
speed (fast) position, before stopping, may cause engine
to “backfire”.
TO SET PARKING BRAKE(See Fig. 14)
•
Turn ignition key (F) to “STOP” position and remove
key.Alwaysremovekeywhenleavingtractortoprevent
unauthorized use.
Your tractor is equipped with an operator presence sens-
ing switch. When engine is running, any attempt by the
operator to leave the seat without first setting the parking
brake will shut off the engine.
•
Never use the choke to stop the engine.
•
•
Depress brake pedal (B) all the way down and hold.
IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY
POSITION OTHER THAN "STOP" WILL CAUSE THE BATTERY
TO DISCHARGE AND GO DEAD.
Pull parking brake lever (C) up and hold, release pres-
sure from brake pedal (B), then release parking brake
lever. Pedal should remain in brake position. Make
sure parking brake will hold tractor secure.
NOTE: Under certain conditions when tractor is standing
idlewiththeenginerunning, hotengineexhaustgasesmay
cause “browning” of grass. To eliminate this possibility, al-
ways stop engine when stopping tractor on grass areas.
C
CAUTION: Always stop tractor com-
pletely, as described above, and set
parkingbrakebeforeleavingtheopera-
tor's position.
B
TO USE THROTTLE CONTROL (See Fig. 16)
Always operate engine at full speed (fast).
Fig. 14
•
Operating engine at less than full speed (fast) reduces
engines operating efficiency.
STOPPING (See Fig. 15)
•
Full speed (fast) offers the best bagging and mower
performance.
MOWER BLADES -
•
To stop mower blades, place attachment clutch control
in the “DISENGAGED” position ( ).
D
N
(
) ATTACHMENT
CLUTCH SWITCH
“DISENGAGED”
(
) ATTACHMENT
CLUTCH SWITCH
“ENGAGED”
F
Fig. 16
Fig. 15
TO USE CHOKE CONTROL (See Fig. 16)
GROUND DRIVE -
Usechokecontrolwheneveryouarestartingacoldengine.
•
To stop ground drive, depress brake pedal all the way
down.
Do not use to start a warm engine.
•
To engage choke control, pull knob out. Slowly push
knob in to disengage.
•
Move motion control lever (J) to neutral position.
ENGINE -
Move throttle control (D) between half and full speed
(fast) position.
•
11
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
TO MOVE FORWARD AND BACKWARD
TO ADJUST GAUGE WHEELS (See Fig. 19)
(See Fig. 17)
Gaugewheels areproperlyadjustedwhentheyareslightly
offthegroundwhenmowerisatthedesiredcuttingheightin
operatingposition.Gaugewheelsthenkeepthedeckinprop-
erpositiontohelppreventscalpinginmostterrainconditions.
The direction and speed of movement is controlled by the
motion control lever. (J)
NOTE: Adjust gauge wheels with tractor on a flat level
surface.
J
•
Adjustmowertodesiredcuttingheight(See“TOADJUST
MOWERCUTTINGHEIGHT”inthissectionofmanual).
•
With mower in desired height of cut position, gauge
wheels should be assembled so they are slightly off
the ground. Install gauge wheel in appropriate hole.
Tighten securely.
•
Repeat for all, installing gauge wheel in same adjust-
ment hole.
Fig. 17
•
•
•
Starttractorwithmotioncontrolleverinneutralposition.
Release parking brake.
Slowly move motion control lever to desired position.
Fig. 19
TO ADJUST MOWER CUTTING HEIGHT
(See Fig. 18)
TO OPERATE MOWER
Your tractor isequipped withan operator presencesensing
switch. Any attempt by the operator to leave the seat with
the engine running and the attachment clutch engaged will
shut off the engine. You must remain fully and centrally
positioned in the seat to prevent the engine from hesitat-
ing or cutting off when operating your equipment on rough,
rolling terrain or hills.
The position of the attachment lift lever (A) determines the
cutting height.
A
•
•
Select desired height of cut with attachment lift lever.
Start mower blades by engaging attachment clutch
control.
TO STOP MOWER BLADES -
•
disengage attachment clutch control.
CAUTION:Donotoperatethemowerwithout
either the entire grass catcher, on mowers
so equipped, or the deflector shield (S) in
place (See Fig. 20).
Fig. 18
•
Put attachment lift lever in desired cutting height slot.
The cutting height range is approximately 1" to 4". The
heights are measured from the ground to the blade tip with
the engine not running. These heights are approximate
and may vary depending upon soil conditions, height of
grass and types of grass being mowed.
S
•
Theaveragelawnshouldbecuttoapproximately2-1/2
inches during the cool season and to over 3 inches
during hot months. For healthier and better looking
lawns, mow often and after moderate growth.
•
For best cutting performance, grass over 6 inches
in height should be mowed twice. Make the first cut
relatively high; the second to desired height.
Fig. 20
12
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
TO TRANSPORT (See Fig. 13 and 21)
REVERSE OPERATION SYSTEM (ROS)
(See Fig. 22)
When pushing or towing your tractor, be sure to disengage
transmission by placing freewheel control in freewheeling
position. Free wheel control is located at the rear drawbar
of tractor.
Your tractor is equipped with a Reverse Operation System
(ROS). Any attempt by the operator to travel in the reverse
direction with the attachment clutch engaged will shut off
the engine unless ignition key is placed in the ROS "ON"
position.
•
Raiseattachmentlifttohighestpositionwithattachment
lift control.
•
Pull freewheel control out and down into the slot and
release so it is held in the disengaged position.
Do not push or tow tractor at more than two (2) MPH.
To reengage transmission, reverse above procedure.
WARNING: Backing up with the attachment clutch en-
gaged while mowing is strongly discouraged. Turning the
ROS "ON", to allow reverse operation with the attachment
clutch engaged, should only be done when the operator
decides it is necessary to reposition the machine with the
attachment engaged. Do not mow in reverse unless
absolutely necessary.
•
•
NOTE: To protect hood from damage when transporting
your tractor on a truck or a trailer, be sure hood is closed
and secured to tractor. Use an appropriate means of tying
hood to tractor (rope, cord, etc.).
USING THE REVERSE OPERATION SYSTEM -
Only use if you are certain no children or other bystanders
will enter the mowing area.
TRANSMISSION ENGAGED
•
•
Move motion control lever to neutral (N) position.
Withenginerunning,turnignitionkeycounterclockwise
to ROS "ON" position.
•
•
Look down and behind before and while backing.
Slowly move motion control lever to reverse (R) posi-
tion to start movement.
•
When use of the ROS is no longer needed, turn the
ignition key clockwise to engine "ON" position.
TRANSMISSION DISENGAGED
Fig. 21
TOWING CARTS AND OTHER ATTACHMENTS
Tow only the attachments that are recommended by and
comply with specifications of the manufacturer of your trac-
tor. Use common sense when towing. Too heavy of a load,
while on a slope, is dangerous. Tires can lose traction with
the ground and cause you to lose control of your tractor.
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
Fig. 22
TO OPERATE ON HILLS
SERVICE REMINDER/HOUR METER
CAUTION:Donotdriveupordownhills
with slopes greater than 15° and do not
drive across any slope.
Serviceremindershowsthetotalnumberofhourstheengine
has run and flashes to indicate that the engine or mower
needs servicing. When service is required, the service
reminder will flash for two hours. To service engine and
mower, see the Maintenance section of this manual.
•
Choose the slowest speed before starting up or down
hills.
NOTE: Service reminder runs when the ignition key is in
any position but "STOP". For accurate reading, be sure key
remainsinthe"STOP"positionwhenengineisnotrunning.
•
•
Avoid stopping or changing speed on hills.
If slowing is necessary, move throttle control lever to
slower position.
•
If stopping is absolutely necessary, push clutch/brake
pedalquicklytobrakepositionandengageparkingbrake.
•
Move motion control lever to neutral position.
IMPORTANT: THE MOTION CONTROL LEVER DOES NOT
RETURN TO NEUTRAL POSITION WHEN THE BRAKE PEDAL
IS DEPRESSED.
•
Torestartmovement, slowlyreleaseparkingbrakeand
clutch/brake pedal.
•
•
Slowly move motion control lever to slowest setting.
Make all turns slowly.
13
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
TO START ENGINE (See Fig. 13)
BEFORE STARTING THE ENGINE
When starting the engine for the first time or if the engine
has run out of fuel, it will take extra cranking time to move
fuel from the tank to the engine.
CHECK ENGINE OIL LEVEL
The engine in your tractor has been shipped, from the
factory, already filled with summer weight oil.
•
Besurefreewheelcontrolisinthetransmissionengaged
position.
•
•
Check engine oil with tractor on level ground.
•
Sit on seat in operating position, depress brake pedal
and set parking brake.
Removeoilfillcap/dipstickandwipeclean, reinsert the
dipstick and screw cap tight, wait for a few seconds,
remove and read oil level. If necessary, add oil until
“FULL” mark on dipstick is reached. Do not overfill.
•
•
•
Move attachment clutch to “DISENGAGED” position.
Move throttle control to fast position
Pull choke control out for a cold engine start attempt.
For a warm engine start attempt the choke control may
not be needed.
•
•
For cold weather operation you should change oil for
easier starting (See “OIL VISCOSITY CHART” in the
Maintenance section of this manual).
To change engine oil, see the Maintenance section in
this manual.
NOTE: Before starting, read the warm and cold starting
procedures below.
•
Insert key into ignition and turn key clockwise to
“START” position and release key as soon as engine
starts. Do not run starter continuously for more than
fifteen seconds per minute. If the engine does not start
after several attempts, push choke control in, wait a
few minutes and try again. If engine still does not start,
pull the choke control out and retry.
ADD GASOLINE
•
Fill fuel tank to bottom of filler neck. Do not overfill. Use
fresh,clean,regularunleadedgasolinewithaminimumof
87 octane. (Use of leaded gasoline will increase carbon
and lead oxide deposits and reduce valve life). Do not
mix oil with gasoline. Purchase fuel in quantities that can
be used within 30 days to assure fuel freshness.
WARM WEATHER STARTING (50° F and above)
•
When engine starts, slowly push choke control in until
theenginebeginstorunsmoothly.Iftheenginestartsto
run roughly, pull the choke control out slightly for a few
secondsandthencontinuetopushthecontrolinslowly.
CAUTION: Wipe off any spilled oil or
fuel. Do not store, spill or use gasoline
near an open flame.
IMPORTANT: WHENOPERATINGINTEMPERATURESBELOW
32°F(0°C), USE FRESH, CLEAN WINTER GRADE GASOLINE
TO HELP INSURE GOOD COLD WEATHER STARTING.
•
The attachments and ground drive can now be used. If
the engine does not accept the load, restart the engine
and allow it to warm up for one minute using the choke
as described above.
CAUTION: Alcohol blended fuels (called gasohol
or using ethanol or methanol) can attract moisture
which leads to separation and formation of acids
during storage. Acidic gas can damage the fuel
systemofanenginewhileinstorage. Toavoidengine
problems, the fuel system should be emptied before
storage of 30 days or longer. Drain the gas tank,
start the engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel next season.
See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
COLD WEATHER STARTING (50° F and below)
•
When engine starts, slowly push choke control in until
the engine begins to run smoothly. Continue to push
the choke control in small steps allowing the engine to
acceptsmallchangesinspeedandload,untilthechoke
control is fully in. If the engine starts to run roughly, pull
the choke control out slightly for a few seconds and
then continue to push the control in slowly. This may
requireanenginewarm-upperiodfromseveralseconds
to several minutes, depending on the temperature.
AUTOMATIC TRANSMISSION WARM UP
•
Beforedrivingtheunitincoldweather,thetransmission
should be warmed up as follows:
•
•
Be sure the tractor is on level ground.
Release the parking brake and let the brake slowly
return to operating position.
•
Allowoneminutefortransmissiontowarmup.This
can be done during the engine warm up period.
•
The attachments can be used during the engine warm-
up period after the transmission has been warmed up
andmayrequirethechokecontrolbepulledoutslightly.
NOTE: If at a high altitude (above 3000 feet) or in cold
temperatures(below32°F)thecarburetorfuelmixturemay
need to be adjusted for best engine performance. See “TO
ADJUST CARBURETOR” in the Service and Adjustments
section of this manual.
14
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATION
PURGE TRANSMISSION
MOWING TIPS
•
Mower should be properly leveled for best mowing
performance. See “TO LEVEL MOWER HOUSING” in
the Service and Adjustments section of this manual.
CAUTION: Never engage or disengage
freewheelleverwhiletheengineisrunning.
•
•
The left hand side of mower should be used for
trimming.
To ensure proper operation and performance, it is recom-
mended that the transmission be purged before operating
tractor for the first time. This procedure will remove any
trapped air inside the transmission which may have devel-
oped during shipping of your tractor.
IMPORTANT: SHOULD YOUR TRANSMISSION REQUIRE
REMOVAL FOR SERVICE OR REPLACEMENT, IT SHOULD
BEPURGEDAFTERREINSTALLATIONBEFOREOPERATING
THE TRACTOR.
Drive so that clippings are discharged onto the area
that has been cut. Have the cut area to the right of the
machine. This will result in a more even distribution of
clippings and more uniform cutting.
•
When mowing large areas, start by turning to the right
so that clippings will discharge away from shrubs,
fences, driveways, etc. After one or two rounds, mow
in the opposite direction making left hand turns until
finished (See Fig. 23).
1. Place tractor safely on a level surface - that is clear
and open - with engine off and parking brake set.
2. Disengage transmission by placing freewheel control
in freewheeling position (See “TO TRANSPORT” in
this section of manual).
3. Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to slow position. With
motioncontrolleverinneutralposition,slowlydisengage
clutch/brake pedal.
CAUTION: Atanytime,duringstep4,there
may be movement of the drive wheels.
Fig. 23
•
If grass is extremely tall, it should be mowed twice to
reduce load and possible fire hazard from dried clip-
pings. Make first cut relatively high; the second to the
desired height.
Do not mow grass when it is wet. Wet grass will plug
mower and leave undesirable clumps. Allow grass to
dry before mowing.
Always operate engine at full throttle when mow-
ing to assure better mowing performance and proper
discharge of material. Regulate ground speed by
selecting a low enough gear to give the mower cutting
performance as well as the quality of cut desired.
When operating attachments, select a ground speed
that will suit the terrain and give best performance of
the attachment being used.
4. Move motion control lever to full forward position and
hold for five (5) seconds. Move lever to full reverse
position and hold for five (5) seconds. Repeat this
procedure three (3) times.
5. Move motion control lever to neutral position. Shut- off
engine and set parking brake.
6. Engage transmission by placing freewheel control in
engaged position (See “TO TRANSPORT” in this sec-
tion of manual).
7. Sitting in the tractor seat, start engine. After the engine
is running, move throttle control to half (1/2) speed.
With motion control lever in neutral position, slowly
disengage clutch/brake pedal.
8. Slowly move motion control lever forward, after the
tractor moves approximately five (5) feet, slowly move
motion control lever to reverse position. After the trac-
tor moves approximately five (5) feet return the motion
control lever to the neutral position. Repeat this proce-
dure with the motion control lever three (3) times.
•
•
•
Your transmission is now purged and now ready for normal
operation.
15
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
BEFORE
EACH
USE
EVERY
8
HOURS
EVERY
25
HOURS
EVERY
50
HOURS
EVERY
100
HOURS
EVERY
SEASON
BEFORE
STORAGE
MAINTENANCE
SCHEDULE
Check Brake Operation
T Check Tire Pressure
R Check Operator Presence & ROS Systems
A Check for Loose Fasteners
Check/Replace Mower Blades
3
4
C
T
0
Lubrication Chart
Check Battery Level
Clean Battery and Terminals
Check Transaxle Cooling
Check Mower Levelness
Check V-Belts
R
Check Engine Oil Level
1,2
Change Engine Oil (with oil filter)
1,2
E Change Engine Oil (without oil filter)
N Clean Air Filter
2
2
G Clean Air Screen
Inspect Muffler/Spark Arrester
I
N
1,
2
2
Replace Oil Filter (If equipped)
E Clean Engine Cooling Fins
Replace Spark Plug
Replace Air Filter Paper Cartridge
Replace Fuel Filter
2
1 - Change more often when operating under a heavy load or
in high ambient temperatures.
3 - Replace blades more often when mowing in sandy soil.
4 - Not required if equipped with maintenance-free battery.
2 - Service more often when operating in dirty or dusty conditions.
LUBRICATION CHART
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover items that have
beensubjectedtooperatorabuseornegligence. Toreceive
full value from the warranty, operator must maintain tractor
as instructed in this manual.
SPINDLE ZERK
SPINDLE ZERK
➀
➀
➀
FRONT
WHEEL
BEARING
ZERK
➀
FRONT
WHEEL
BEARING
ZERK
Some adjustments will need to be made periodically to
properly maintain your tractor.
At least once a season, check to see if you should make
any of the adjustments described in the Service and
Adjustments section of this manual.
STEERING
SECTOR
GEAR
➀
ENGINE
➁
•
At least once a year you should replace the spark plug,
clean or replace air filter, and check blades and belts
for wear. A new spark plug and clean air filter assure
proper air-fuel mixture and help your engine run better
and last longer.
TEETH
BEFORE EACH USE
01965
•
•
•
•
Check engine oil level.
Check brake operation.
Check tire pressure.
Check operator presence and ROS systems for proper
operation.
General Purpose Grease
➀
➁
Refer to Maintenance “ENGINE” Section
IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS
WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS
LUBRICANTS WILL ATTRACT DUST AND DIRT THAT WILL
SHORTENTHELIFEOFTHESELF-LUBRICATINGBEARINGS.
IFYOUFEELTHEYMUSTBELUBRICATED, USEONLYADRY,
POWDERED GRAPHITE TYPE LUBRICANT SPARINGLY.
•
Check for loose fasteners.
16
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
BLADE CARE
Forbestresultsmowerbladesmustbekeptsharp. Replace
bent or damaged blades.
TRACTOR
Always observe safety rules when performing any
maintenance.
CAUTION:Useonlyareplacementbladeap-
provedbythemanufacturerofyourtractor.
Using a blade not approved by the manu-
facturer of your tractor is hazardous, could
damageyourtractorandvoidyourwarranty.
BRAKE OPERATION
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be checked and adjusted. (See
“TO CHECK BRAKE” in the Service and Adjustments
section of this manual).
BLADE REMOVAL (See Fig. 25)
TIRES
•
Raisemowertohighestpositiontoallowaccesstoblades.
•
•
•
Maintain proper air pressure in all tires (See the sides
of tires for proper PSI).
Keep tires free of gasoline, oil, or insect control
chemicals which can harm rubber.
Avoid stumps, stones, deep ruts, sharp objects and
other hazards that may cause tire damage.
NOTE: Protect your hands with gloves and/or wrap blade
with heavy cloth.
•
•
Remove blade bolt by turning counterclockwise.
Install new or resharpened blade with stamped "THIS
SIDE UP" facing deck and mandrel assembly.
IMPORTANT:TOENSUREPROPERASSEMBLY,CENTERHOLE
INBLADEMUSTALIGNWITHSTARONMANDRELASSEMBLY.
NOTE: To seal tire punctures and prevent flat tires due
to slow leaks, tire sealant may be purchased from your
local parts dealer. Tire sealant also prevents tire dry rot
and corrosion.
•
Install and tighten blade bolt securely (45-55 Ft. Lbs.
torque).
IMPORTANT: SPECIAL BLADE BOLT HEAT TREATED.
OPERATOR PRESENCE SYSTEM AND REVERSE
OPERATION SYSTEM (ROS) (See Fig. 24)
Be sure operator presence and reverse operation systems
are working properly. If your tractor does not function as
described, repair the problem immediately.
MANDREL ASSEMBLY
BLADE
•
The engine should not start unless the brake pedal is
fully depressed, and the attachment clutch control is
in the disengaged position.
BLADE BOLT
STAR
(SPECIAL)
CHECK OPERATOR PRESENCE SYSTEM
•
•
•
Whentheengineisrunning,anyattemptbytheoperator
to leave the seat without first setting the parking brake
should shut off the engine.
When the engine is running and the attachment clutch
is engaged, any attempt by the operator to leave the
seat should shut off the engine.
CENTER HOLE
Fig. 25
BATTERY
Yourtractorhasabatterychargingsystemwhichissufficient
for normal use. However, periodic charging of the battery
with an automotive charger will extend its life.
The attachment clutch should never operate unless
the operator is in the seat.
•
•
•
•
Keep battery and terminals clean.
Keep battery bolts tight.
Keep small vent holes open.
Recharge at 6-10 amperes for 1 hour.
CHECK REVERSE OPERATION (ROS) SYSTEM
•
When the engine is running with the ignition switch in
the engine "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should shut off the engine.
NOTE:Theoriginalequipmentbatteryonyourtractorismain-
tenancefree.Donotattempttoopenorremovecapsorcov-
ers.Addingorcheckinglevelofelectrolyteisnotnecessary.
•
When the engine is running with the ignition switch
in the ROS "ON" position and the attachment clutch
engaged, any attempt by the operator to shift into
reverse should NOT shut off the engine.
TO CLEAN BATTERY AND TERMINALS
Corrosion and dirt on the battery and terminals can cause
the battery to “leak” power.
•
•
Raise seat/hood.
Disconnect BLACK battery cable first then RED bat-
tery cable and remove battery from tractor.
•
•
Rinse the battery with plain water and dry.
Cleanterminalsandbattery cableends withwirebrush
until bright.
ROS "ON"
POSITION
ENGINE "ON" POSITION
(NORMAL OPERATING)
•
•
Coat terminals with grease or petroleum jelly.
Reinstall battery (See “REPLACING BATTERY" in the
SERVICEANDADJUSTMENTSsectionofthismanual).
Fig. 24
17
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
DECK WASHOUT PORT (See Fig. 26)
TRANSAXLE MAINTENANCE
Your tractor’s deck is equipped with a washout port on
its surface as part of its deck wash system. It should be
utilized after each use.
The transmission fan and cooling fins should be kept clean
to assure proper cooling.
Do not attempt to clean fan or transmission while engine
is running or while the transmission is hot. To prevent pos-
sible damage to seals, do not use high pressure water or
steam to clean transmission.
1. Drivethetractortoalevel,clearspotonyourlawn,near
enoughtoawaterspigotforyourgardenhosetoreach.
IMPORTANT:Makecertainthetractor’sdischargechuteis
directed AWAY from your house, garage, parked cars, etc.
Remove bagger chute or mulch cover if attached.
•
Inspect cooling fan to be sure fan blades are intact and
clean.
2. Make sure the PTO (Blade Engage) is not engaged,
set the parking brake, and stop the engine.
•
Inspect cooling fins for dirt, grass clippings and other
materials. To prevent damage to seals, do not use
compressed air or high pressure sprayer to clean
cooling fins.
3. Threadthenozzleadapter(packagedwithyourtractor’s
Operator’s Manual) onto the end of your garden hose.
4. Pull back the lock collar of the nozzle adapter and push
the adapter onto the deck washout port at the left end
of the mower deck. Release the lock collar to lock the
adapter on the nozzle.
TRANSAXLE PUMP FLUID
The transaxle was sealed at the factory and fluid mainte-
nance is not required for the life of the transaxle. Should
the transaxle ever leak or require servicing, contact your
nearest authorized service center/department.
HOSE
NOZZLE ADAPTER
V-BELTS
WASHOUT
PORT
Check V-belts for deterioration and wear after 100 hours
of operation and replace if necessary. The belts are not
adjustable. Replace belts if they begin to slip from wear.
ENGINE
LUBRICATION
Only use high quality detergent oil rated with API service
classification SG-SL. Select the oil’s SAE viscosity grade
according to your expected operating temperature.
SAE VISCOSITY GRADES
Fig. 26
10W30
IMPORTANT: Tug hose ensuring connection is secure.
5W-30
5. Turn the water on.
-20
0
30
32 40
0
100
60
80
F
6. While sitting in the operator’s position on the tractor,
re-start the engine and place the throttle lever in the
Fast " " position.
C
-20
10
-30
-10
20
30
40
TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE
IMPORTANT: Recheck the area making certain the area
Change the oil after every 50 hours of operation or at least
onceayearifthetractorisnotusedfor50hoursinoneyear.
is clear.
7. Move the tractor’s PTO (Blade Engage) to the ON
position. Remain in the operator’s position with the
cutting deck engaged until the deck is cleaned.
Check the crankcase oil level before starting the engine
and after each eight (8) hours of operation.
8. Move the tractor’s PTO (Blade Engage) to the OFF
position. Turn the ignition key to the STOP position to
turn the tractor’s engine off. Turn the water off.
9. Pull back the lock collar of the nozzle adapter to dis-
connect the adapter from the nozzle washout port.
10. Move the tractor to a dry area, preferably a concrete or
pavedarea.EngagethemowerdeckPTOtoremoveex-
cesswaterandtohelpdrybeforeputtingthetractoraway.
ENGINE OIL FILTER
Replace the engine oil filter every season or every other
oil change if the tractor is used more than 100 hours in
one year.
WARNING: A broken or missing washout
fitting could expose you or others to
thrownobjectsfromcontactwiththeblade.
•
•
Replace broken or missing washout fitting
immediately, prior to using mower again.
Pluganyholesinmowerwithboltsandlocknuts.
18
Download from Www.Somanuals.com. All Manuals Search And Download.
MAINTENANCE
TO CHANGE ENGINE OIL (See Fig. 27)
Determine temperature range expected before oil change.
All oil must meet API service classification SG-SL.
AIR FILTER
Your engine will not run properly using a dirty air filter.
Service air cleaner more often under dusty conditions.
See Engine Manual.
•
•
•
•
Be sure tractor is on level surface.
Oil will drain more freely when warm.
Catch oil in a suitable container.
Remove oil fill cap/dipstick. Be careful not to allow dirt
to enter the engine when changing oil.
CLEAN AIR SCREEN
Air screen must be kept free of dirt and chaff to prevent
enginedamagefromoverheating. Cleanwithawirebrushor
compressedairtoremovedirtandstubborndriedgumfibers.
•
Remove yellow cap from end of drain valve and install
the drain tube onto the fitting.
MUFFLER
Inspect and replace corroded muffler and spark arrester (if
equipped) as it could create a fire hazard and/or damage.
OIL DRAIN VALVE
SPARK PLUGS
Replace spark plugs at the beginning of each mowing
season or after every 100 hours of operation, whichever
occurs first. Spark plug type and gap setting are shown in
“PRODUCT SPECIFICATIONS” section of this manual.
CLOSED
AND
LOCKED
POSITION
IN-LINE FUEL FILTER (See Fig. 28)
The fuel filter should be replaced once each season. If fuel
filter becomes clogged, obstructing fuel flow to carburetor,
replacement is required.
YELLOW
CAP
DRAIN
TUBE
•
•
Withenginecool,removefilterandplugfuellinesections.
Place new fuel filter in position in fuel line with arrow
pointing towards carburetor.
Fig. 27
•
•
Be sure there are no fuel line leaks and clamps are
properly positioned.
Immediately wipe up any spilled gasoline.
•
Unlock drain valve by pushing inward and turning
counterclockwise.
To open, pull out on the drain valve.
•
•
After oil has drained completely, close and lock the
drain valve by pushing inward and turning clockwise
until the pin is in the locked position as shown.
CLAMP
CLAMP
•
•
Remove the drain tube and replace the cap onto to the
bottom fitting of the drain valve.
Refill engine with oil through oil fill dipstick tube. Pour
slowly. Do not overfill. For approximate capacity
see “PRODUCT SPECIFICATIONS” section of this
manual.
FUEL FILTER
Fig. 28
CLEANING
•
Use gauge on oil fill cap/dipstick for checking level.
Insert dipstick into the tube and rest the oil fill cap on
the tube. Do not thread the cap onto the tube when
taking reading. Keep oil at “FULL” line on dipstick.
Tighten cap onto the tube securely when finished.
•
•
Cleanengine,battery,seat,finish,etc.ofallforeignmatter.
Keep finished surfaces and wheels free of all gasoline,
oil, etc.
•
Protect painted surfaces with automotive type wax.
ENGINE COOLING SYSTEM
To insure proper cooling, make sure the grass screen,
cooling fins, and other external surfaces of the engine are
kept clean at all times.
We do not recommend using a garden hose or pressure
washer to clean your tractor unless the engine and trans-
mission are covered to keep water out. Water in engine or
transmission will shorten the useful life of your tractor. Use
compressed air or a leaf blower to remove grass, leaves
and trash from tractor and mower.
Every 100 hours of operation (more often under extremely
dusty, dirty conditions), remove the blower housing and
other cooling shrouds. Clean the cooling fins and external
surfaces as necessary. Make sure the cooling shrouds
are reinstalled.
NOTE: Operating the engine with a blocked grass screen,
dirtyorpluggedcoolingfins,and/orcoolingshroudsremoved
will cause engine damage due to overheating.
19
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:
• Depress brake pedal fully and set parking brake.
• Place attachment clutch in “DISENGAGED” position.
• Turn ignition key to “STOP” and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnectsparkplugwirefromsparkplugandplacewirewhereitcannotcomeincontact withplug.
TO REMOVE MOWER (See Fig. 29)
TO LEVEL MOWER
Make sure tires are properly inflated to the PSI shown on
tires. If tires are over or under inflated, it may affect the
appearance of your lawn and lead you to think the mower
is not adjusted properly.
•
•
•
Place attachment clutch in “DISENGAGED” position.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
VISUAL SIDE-TO-SIDE ADJUSTMENT (See Fig. 30)
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
release slowly.
•
Withalltiresproperlyinflatedandifyourlawnappearsun-
evenlycut,determinewhichsideofmoweriscuttinglower.
NOTE: As desired, you can raise the low side of mower
•
•
Remove mower belt from electric clutch pulley (M).
Disconnect front link (E) from mower - remove retainer
spring and washer.
Gotoeithersideofmoweranddisconnectmowersuspen-
sion arm (A) from chassis and rear lift link (C) from rear
mowerbracket(D)-removeretainerspringsandwashers.
Go to other side of mower and disconnect the suspen-
sion arm and rear lift link.
or lower the high side.
•
•
Go to side of mower you wish to adjust.
With a 3/4" or adjustable wrench, turn lift link adjust-
ment nut (A) to the left to lower the mower, or, to the
right to raise the mower.
•
•
CAUTION: After rear lift links are discon-
nected, the attachment lift lever will be
spring loaded. Have a tight grip on lift
leverwhenchangingpositionofthelever.
A
•
From right side of mower, disconnect anti-sway bar (S)
from right rear mower bracket (D) - remove retainer
spring and washer and pull mower toward you until the
bar falls from the hole in bracket.
•
•
Turn tractor steering wheel to the left as far as it will go.
Slide mower out from under right side of tractor.
Turn nut right
Turn nut left
to raise mower
to lower mower
TO INSTALL MOWER
Follow procedure described in “INSTALL MOWER AND
DRIVE BELT” in the Assembly section of this manual.
Fig. 30
F
L
B
M
K
A
E
H
S
C
C
D
D
Fig. 29
20
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
NOTE: Each full turn of adjustment nut will change mower
height about 3/16".
•
Test your adjustment by mowing some uncut grass
and visually checking the appearance. Readjust, if
necessary, until you are satisfied with the results.
B
A
PRECISION SIDE-TO-SIDE ADJUSTMENT (See Fig. 31)
•
With all tires properly inflated, park tractor on level
ground or driveway.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
LOOSEN
ADJUST NUT
B TO LOWER
MOWER
TIGHTEN ADJUST
•
•
Raise mower to its highest position.
NUT B TO RAISE
MOWER
At both sides of mower, position blade at side and
measure the distance (A) from bottom edge of blade
to the ground. The distance should be the same on
both sides.
LOOSEN JAM NUT A FIRST
Fig. 33
02966
NOTE: Each full turn of the adjustment nut will change
mower height about 1/8".
•
•
Recheck measurements, adjust if necessary until front
tip of blade is 1/8" to 1/2" lower than the rear tip.
A
A
Holdadjustmentnutinpositionwithwrenchandtighten
jam nut securely against adjustment nut.
Fig. 31
TO CHECK BRAKE
If tractor requires more than five (5) feet to stop at highest
speed in highest gear on a level, dry concrete or paved
surface, then brake must be serviced.
•
•
If adjustment is necessary, see steps in Visual Adjust-
ment instructions above.
Recheck measurements, adjust if necessary until both
sides are equal.
You may also check brake by:
FRONT-TO-BACK ADJUSTMENT (See Fig. 32 and 33)
IMPORTANT: Deck must be level side-to-side.
To obtain the best cutting results, the mower blades should
be adjusted so the front tip is 1/8" to 1/2" lower than the
rear tip when the mower is in its highest position.
•
Park tractor on a level, dry concrete or paved surface,
depress brake pedal all the way down and engage
parking brake.
•
Disengage transmission by placing freewheel control
in “transmission disengaged” position. Pull freewheel
control out and into the slot and release so it is held in
the disengaged position.
CAUTION: Blades are sharp. Protect
your hands with gloves and/or wrap
blade with heavy cloth.
The rear wheels must lock and skid when you try to manu-
ally push the tractor forward. If the rear wheels rotate,
then the brake needs to be serviced. Contact a qualified
service center.
•
•
Raise mower to highest position.
Position any blade so the tip is pointing straight forward.
Measure distance (B) to the ground at front and rear tip
of the blade.
TO ADJUST STEERING WHEEL ALIGNMENT
•
•
•
If front tip of blade is not 1/8" to 1/2" lower than the rear
If steering wheel crossbars are not horizontal (left to right)
whenwheelsarepositionedstraightforward,removesteer-
ing wheel and reassemble per instructions in the Assembly
section of this manual.
tip, go to the front of tractor.
With an 11/16" or adjustable wrench, loosen jam nut A
several turns to clear adjustment nut B.
With a 3/4" or adjustable wrench, turn front link adjust-
ment nut (B) clockwise (ltighten) to raise the front of
mower, or, counterclockwise (loosen) to lower the front
mower.
FRONT WHEEL TOE-IN/CAMBER
Your new tractor front wheel toe-in and camber is set at the
factory and is normal. The front wheel toe-in and camber
are not adjustable. If damage has occurred to affect the
factory set front wheel toe-in or camber, contact a qualified
service center.
02548
B
B
Fig. 32
21
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
BELT REMOVAL -
TO REPLACE MOWER BLADE DRIVE BELT
(See Fig. 34)
1. Remove mower (See “TO REMOVE MOWER” section
in this manual).
MOWER DRIVE BELT REMOVAL
NOTE: Observe entire motion drive belt and position of all
•
•
•
Park tractor on a level surface. Engage parking brake.
Lower attachment lift lever to its lowest position.
Disengage belt tension rod (K) from lock bracket (L).
belt guides and keepers.
2. Disconnect clutch wire harness (A).
3. Remove anti-rotation link (B) on right side of tractor.
CAUTION: Belt tension rod is spring
loaded. Have a firm grip on rod and
release slowly.
4. Remove belt from stationary idler (C) and clutching
idler (D).
5. Remove belt from centerspan idler (E).
6. Pull belt slack toward rear of tractor. Carefully re-
move belt upwards from transmission input pulley and
over cooling fan blades (F).
•
•
•
Remove screws (P) from mandrel covers (Q) and
remove covers.
Removeanydirtorgrassclippingswhichmayhaveaccu-
mulatedaroundmandrelsandentireupperdecksurface.
Remove belt from electric clutch pulley (M), both man-
drel pulleys (R) and all idler pulleys (V).
7. Remove belt downward from engine pulley and
around electric clutch (G).
8. Slide belt toward rear of tractor, off the steering plate
(H) and remove from tractor.
P
P
G
H
M
P
L
Q
Q
K
R
A
B
C
E
J
R
V
D
R
F
Fig. 34
MOWER DRIVE BELT INSTALLATION
02953
electric
•
Install belt around all mandrel pulleys (R) and around
idler pulleys (V) as shown.
Fig. 35
•
Install belt onto electric clutch pulley (M).
BELT INSTALLATION -
IMPORTANT: Check belt for proper routing in all mower
pulley grooves.
•
•
1. Install new belt from tractor rear to front, over the steer-
ing plate (H) and above clutch brake pedal shaft (J).
Reassemble mandrel covers (Q). Securely tighten all
screws.
Engage belt tension rod (K) on locking bracket (L).
2. Pull belt toward front of tractor and roll belt around
electric clutch and onto engine pulley (G).
3. Pull belt toward rear of tractor. Carefully work belt
down around transmission cooling fan and onto the
input pulley (F). Be sure belt is inside the belt keeper.
4. Install belt on centerspan idler (E).
5. Install belt through stationary idler (C) and clutching
CAUTION: Belt tension rod is spring
loaded. Have a tight grip on rod and
engage slowly.
idler (D).
•
Raise attachment lift lever to highest position.
6. Reinstall anti-rotation link (B) on right side of tractor.
Tighten securely.
7. Reconnect clutch harness (A).
TO REPLACE MOTION DRIVE BELT
(See Fig. 35)
Park the tractor on level surface. Engage parking brake.
For assistance, there is a belt installation guide decal on
bottom side of left footrest.
8. Make sure belt is in all pulley grooves and inside all
belt guides and keepers.
9. Install mower (See “TO INSTALL MOWER” section in
this manual).
22
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
TO REMOVE WHEEL (See Fig. 36)
MOTION CONTROL
LEVER
NEUTRAL
LOCK
•
Block up axle securely.
GATE
•
Removeaxlecover,retainingringandwasherstoallow
wheel removal (rear wheel contains a square key - Do
not lose).
•
•
Repair tire and reassemble.
On rear wheels only: align grooves in rear wheel hub
and axle. Insert square key.
ADJUSTMENT
BOLT
FIG. 37
•
Replace washers and snap retaining ring securely in
axle groove.
Replace axle cover.
TO START ENGINE WITH A WEAK BATTERY
(See Fig. 38)
•
NOTE:Tosealtirepuncturesandpreventflattiresduetoslow
leaks, tire sealant may be purchased from your local parts
dealer. Tire sealant also prevents tire dry rot and corrosion.
WARNING: Lead-acid batteries gen-
erate explosive gases. Keep sparks,
flameandsmokingmaterialsawayfrom
batteries. Always wear eye protection
when around batteries.
WASHERS
RETAINING
RING
If your battery is too weak to start the engine, it should be
recharged. (See "BATTERY" in the MAINTENANCE sec-
tion of this manual).
AXLE
COVER
If “jumper cables” are used for emergency starting, follow
this procedure:
SQUARE KEY (REAR
WHEEL ONLY)
IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12
VOLT SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12
VOLT SYSTEM. DO NOT USE YOUR TRACTOR BATTERY TO
START OTHER VEHICLES.
Fig. 36
TO ATTACH JUMPER CABLES -
TRANSAXLE MOTION CONTROL LEVER
NEUTRAL ADJUSTMENT (See Fig. 37)
•
Connect one end of the RED cable to the POSITIVE
(+) terminal of each battery(A-B), taking care not to
short against tractor chassis.
The motion control lever has been preset at the factory
and adjustment should not be necessary.
•
•
ConnectoneendoftheBLACKcabletotheNEGATIVE
(-) terminal (C) of fully charged battery.
Connect the other end of the BLACK cable (D) to good
chassis ground, away from fuel tank and battery.
•
•
•
•
•
•
Loosen adjustment bolt in front of the right rear wheel,
and lightly tighten.
Start engineandmove motion control leveruntil tractor
does not move forward or backward.
Holdmotioncontrolleverinthatpositionandturnengine
off.
While holding motion control lever in place, loosen the
adjustment bolt.
TO REMOVE CABLES, REVERSE ORDER -
•
BLACK cable first from chassis and then from the fully
charged battery.
•
RED cable last from both batteries.
Move motion control lever to the neutral (lock gate)
position.
Tighten adjustment bolt securely.
NOTE: Ifadditionalclearanceisneededtogettoadjustment
bolt, move mower deck height to the lowest position.
After above adjustment is made, if the tractor still creeps
forward or backward while motion control lever is in neutral
position, follow these steps:
WEAK OR DEAD
BATTERY
FULLY CHARGED
BATTERY
•
•
Loosen the adjustment bolt.
Move the motion control lever 1/4 to 1/2 inch in the
direction it is trying to creep.
Fig. 38
•
•
•
Tighten adjustment bolt securely.
Start engine and test.
If tractor still creeps, repeat above steps until satisfied.
23
Download from Www.Somanuals.com. All Manuals Search And Download.
SERVICE AND ADJUSTMENTS
REPLACING BATTERY (See Fig. 39)
TO REMOVE HOOD AND GRILL ASSEMBLY
(See Fig. 40)
WARNING: Do not short battery termi-
nals by allowing a wrench or any other
object to contact both terminals at the
same time. Before connecting battery,
remove metal bracelets, wristwatch
bands, rings, etc. Positive terminal
must be connected first to prevent
sparking from accidental grounding.
•
•
•
Raise hood.
Unsnap headlight wire connector.
Standinfrontoftractor. Grasphoodatsides, tilttoward
engine and lift off of tractor.
•
To replace, reverse above procedure.
HOOD
•
•
•
Lift hood to raised position.
Remove terminal cover.
Disconnect BLACK battery cable then RED battery
cable and carefully remove battery from tractor.
Install new battery with terminals in same position as
old battery.
HEADLIGHT
WIRE
CONNECTOR
•
•
•
Reinstall terminal cover.
First connect RED battery cable to positive (+) battery
terminal with bolt and nut as shown. Tighten securely.
02778
•
•
ConnectBLACKgroundingcabletonegative(-)battery
terminal with remaining bolt and nut. Tighten securely
Close hood.
Fig. 40
NEGATIVE
(BLACK)
CABLE
TRANSMISSION
REMOVAL/REPLACEMENT
TERMINAL
COVER
Should your transmission require removal for service or
replacement, it should be purged after reinstallation and
beforeoperatingthetractor. See“PURGETRANSMISSION”
in the Operation section of this manual.
ENGINE
POSITIVE
(RED)
CABLE
TO ADJUST THROTTLE CONTROL CABLE
The throttle control has been preset at the factory and
adjustment should not be necessary. If adjustment is nec-
essary, see engine manual.
Fig. 39
TO ADJUST CHOKE CONTROL
Thechokecontrolhasbeenpresetatthefactoryandadjust-
ment should not be necessary. If adjustment is necessary,
see engne manual.
TO REPLACE HEADLIGHT BULB
•
•
Raise hood.
Pull bulb holder out of the hole in the backside of the
grill.
Replace bulb in holder and push bulb holder securely
back into the hole in the backside of the grill.
Close hood.
•
•
TO ADJUST CARBURETOR
Your carburetor is not adjustable. If your engine does not
operate properly due to suspected carburetor problems,
take your tractor to an authorized service center for repair
and/or adjustment.
INTERLOCKS AND RELAYS
Loose or damaged wiring may cause your tractor to run
poorly, stop running, or prevent it from starting.
•
Check wiring. See electrical wiring diagram in the
Repair Parts section.
TO REPLACE FUSE
Replace with 20 amp automotive-type plug-in fuse. The
fuse holder is located behind the dash.
24
Download from Www.Somanuals.com. All Manuals Search And Download.
STORAGE
Immediately prepare your tractor for storage at the end
of the season or if the tractor will not be used for 30 days
or more.
ENGINE
FUEL SYSTEM
IMPORTANT: ITISIMPORTANTTOPREVENTGUMDEPOSITS
FROMFORMINGINESSENTIALFUELSYSTEMPARTSSUCH
AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK
DURING STORAGE. ALSO, EXPERIENCE INDICATES THAT
ALCOHOL BLENDED FUELS (CALLED GASOHOL OR USING
ETHANOLORMETHANOL)CANATTRACTMOISTUREWHICH
LEADSTOSEPARATIONANDFORMATIONOFACIDSDURING
STORAGE. ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN STORAGE.
WARNING: Neverstorethetractorwith
gasoline in the tank inside a building
where fumes may reach an open flame
orspark. Allowtheenginetocoolbefore
storing in any enclosure.
TRACTOR
•
•
•
Empty the fuel tank by starting the engine and let it run
until the fuel lines and carburetor are empty.
Never use engine or carburetor cleaner products in
the fuel tank or permanent damage may occur.
Remove mower from tractor for winter storage. When
mower is to be stored for a period of time, clean it thor-
oughly, remove all dirt, grease, leaves, etc. Store in a
clean, dry area.
Use fresh fuel next season.
•
Clean entire tractor (See “CLEANING” in the Mainte-
nance section of this manual).
NOTE: Fuel stabilizer is an acceptable alternative in mini-
mizing the formation of fuel gum deposits during storage.
Add stabilizer to gasoline in fuel tank or storage container.
Always follow the mix ratio found on stabilizer container.
Run engine at least 10 minutes after adding stabilizer to
allow the stabilizer to reach the carburetor. Do not empty
the gas tank and carburetor if using fuel stabilizer.
•
Inspect and replace belts, if necessary (See belt re-
placement instructions in the Service and Adjustments
section of this manual).
•
•
Lubricate as shown in the Maintenance section of this
manual.
Be sure that all nuts, bolts and screws are securely
fastened. Inspect moving parts for damage, breakage
and wear. Replace if necessary.
ENGINE OIL
Drain oil (with engine warm) and replace with clean engine
oil. (See “ENGINE” in the Maintenance section of this
manual).
•
Touch up all rusted or chipped paint surfaces; sand
lightly before painting.
BATTERY
CYLINDER(S)
•
•
Fully charge the battery for storage.
•
•
Remove spark plug(s).
After a period of time in storage, battery may require
recharging.
Pour one ounce of oil through spark plug hole(s) into
cylinder(s).
•
To help prevent corrosion and power leakage during
long periods of storage, battery cables should be dis-
connected and battery cleaned thoroughly (see “TO
CLEAN BATTERY AND TERMINALS” in the Mainte-
nance section of this manual).
After cleaning, leave cables disconnected and place
cables where they cannot come in contact with battery
terminals.
•
•
Turn ignition key to “START” position for a few seconds
to distribute oil.
Replace with new spark plug(s).
OTHER
•
•
•
•
Do not store gasoline from one season to another.
Replace your gasoline can if your can starts to rust.
Rust and/or dirt in your gasoline will cause problems.
If possible, store your tractor indoors and cover it to
give protection from dust and dirt.
Cover your tractor with a suitable protective cover that
does not retain moisture. Do not use plastic. Plastic
cannot breathe which allows condensation to form and
will cause your tractor to rust.
If battery is removed from tractor for storage, do not
store battery directly on concrete or damp surfaces.
•
•
IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE
AND EXHAUST AREAS ARE STILL WARM.
25
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
1. Out of fuel.
1. Fill fuel tank.
Will not start
2. Engine not “CHOKED” properly.
3. Engine flooded.
4. Bad spark plug.
5. Dirty air filter.
2. See “TO START ENGINE” in Operation section.
3. Wait several minutes before attempting to start.
4. Replace spark plug.
5. Clean/replace air filter.
6. Dirty fuel filter.
6. Replace fuel filter.
7. Water in fuel.
7. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
8. Loose or damaged wiring.
8. Check all wiring.
9. Carburetor out of adjustment.
9. See “To Adjust Carburetor” in Service Adjustments
section.
10. Engine valves out of adjustment.
10. Contact an authorized service center/department.
1. Dirty air filter.
2. Bad spark plug.
1. Clean/replace air filter.
2. Replace spark plug.
Hard to start
3. Weak or dead battery.
4. Dirty fuel filter.
3. Recharge or replace battery.
4. Replace fuel filter.
5. Stale or dirty fuel.
6. Loose or damaged wiring.
7. Carburetor out of adjustment.
5. Empty fuel tank and refill tank with fresh, clean gas.
6. Check all wiring.
7. See “To Adjust Carburetor” in Service Adjustments
section.
8. Engine valves out of adjustment.
8. Contact an authorized service center/department.
1. Brake pedal not depressed.
2. Attachment clutch is engaged.
3. Weak or dead battery.
1. Depress brake pedal.
Engine will not
turn over
2. Disengage attachment clutch.
3. Recharge or replace battery.
4. Replace fuse.
4. Blown fuse.
5. Corroded battery terminals.
6. Loose or damaged wiring.
7. Faulty ignition switch.
8. Faulty solenoid or starter.
9. Faulty operator presence switch(es).
5. Clean battery terminals.
6. Check all wiring.
7. Check/replace ignition switch.
8. Check/replace solenoid or starter.
9. Contact an authorized service center/department.
1. Weak or dead battery.
1. Recharge or replace battery.
2. Clean battery terminals.
3. Check all wiring.
Engine clicks but
will not start
2. Corroded battery terminals.
3. Loose or damaged wiring.
4. Faulty solenoid or starter.
4. Check/replace solenoid or starter.
1. Cutting too much grass/too fast.
2. Throttle in “CHOKE” position.
1. Raise cutting height/reduce speed.
2. Adjust throttle control.
Loss of power
3. Build-upofgrass,leaves,trashundermower. 3. Clean underside of mower housing.
4. Dirty air filter.
4. Clean/replace air filter.
5. Low oil level/dirty oil.
6. Faulty spark plug.
7. Dirty fuel filter.
5. Check oil level/change oil.
6. Clean and regap or change spark plug.
7. Replace fuel filter.
8. Stale or dirty fuel.
9. Water in fuel.
8. Empty fuel tank and refill tank with fresh, clean gas.
9. Empty fuel tank and carburetor, refill tank with fresh
gasoline and replace fuel filter.
10. Spark plug wire loose.
10. Connect and tighten spark plug wire.
11. Dirty engine air screen/fins.
12. Dirty/clogged muffler.
11. Clean engine air screen/fins.
12. Clean/replace muffler.
13. Loose or damaged wiring.
14. Carburetor out of adjustment.
15. Engine valves out of adjustment.
13. Check all wiring.
14. See “To Adjust Carburetor” in Service Adjustments
15. Contact an authorized service center/department.
1. Worn, bent or loose blade.
2. Bent blade mandrel.
3. Loose/damaged part(s).
1. Replace blade. Tighten blade bolt.
2. Replace blade mandrel.
3. Tighten loose part(s). Replace damaged parts.
Excessive
vibration
26
Download from Www.Somanuals.com. All Manuals Search And Download.
TROUBLESHOOTING POINTS
PROBLEM
CAUSE
CORRECTION
1. Faulty operator-safety presence control
system.
1. Check wiring, switches and connections. If not
corrected, contact an authorized service center/
department.
Engine continues
to run when oper-
ator leaves seat
with attachment
clutch engaged
1. Worn, bent or loose blade.
2. Mower deck not level.
1. Replace blade. Tighten blade bolt.
2. Level mower deck.
Poor cut - uneven
3. Buildup of grass, leaves, trash under mower. 3. Clean underside of mower housing.
4. Bent blade mandrel.
4. Replace blade mandrel.
5. Clogged mower deck vent holes from
buildup of grass, leaves, and trash around
mandrels.
5. Clean around mandrels to open vent holes.
1. Obstruction in clutch mechanism.
2. Worn/damaged mower drive belt.
3. Frozen idler pulley.
1. Remove obstruction.
2. Replace mower drive belt.
3. Replace idler pulley.
Mower blades will
not rotate
4. Frozen blade mandrel.
4. Replace blade mandrel.
1. Engine speed too slow.
2. Travel speed too fast.
3. Wet grass.
4. Mower deck not level.
5. Low/uneven tire air pressure.
6. Worn, bent or loose blade.
1. Place throttle control in “FAST” position.
2. Shift to slower speed.
3. Allow grass to dry before mowing.
4. Level mower deck.
5. Check tires for proper air pressure.
6. Replace blade. Tighten blade bolt.
Poor grass
discharge
7. Buildup of grass, leaves, trash under mower. 7. Clean underside of mower housing.
8. Mower drive belt worn.
9. Blades improperly installed.
10. Improper blades used.
8. Replace mower drive belt.
9. Reinstall blades sharp edge down.
10. Replace with blades listed in parts manual.
11. Cloggedmowerdeckventholesfrombuildup 11. Clean around mandrels to open vent holes.
of grass, leaves, trash around mandrels.
1. Switch is “OFF”.
1. Turn switch “ON”.
Headlight(s) not
working
(if so equipped)
2. Bulb(s) or lamp(s) burned out.
3. Faulty light switch.
4. Loose or damaged wiring.
5. Blown fuse.
2. Replace bulb(s) or lamp(s).
3. Check/replace light switch.
4. Check wiring and connections.
5. Replace fuse.
1. Bad battery cell(s).
1. Replace battery.
2. Check/clean all connections.
3. Replace regulator.
Battery will not
charge
2. Poor cable connections.
3. Faulty regulator (if so equipped).
4. Faulty alternator.
4. Replace alternator.
1. Freewheel control in “disengaged” position.
2. Motion drive belt worn, damaged, or broken. 2. Replace motion drive belt.
1. Place freewheel control in “engaged” position.
Loss of drive
3. Air trapped in transmission during
shipment or servicing.
3. Purge transmission.
1. Engine throttle control not set between
half and full speed (fast) position before
stopping engine.
1. Move throttle control between half and full speed
(fast) position before stopping engine.
Engine "back-
fires” when turn-
ing engine “OFF”
1. Reverse operation system (ROS) is not
"ON" while mower or other attachment is
engaged.
1. Turn ignition key to ROS "ON" position. See
Operation section.
Engine dies when
tractor is shifted
into reverse
27
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
DECALS
15
16
17
16
3
4
9
1
14
14
8
5
2
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
14
15
16
17
- -
- -
- -
- -
- -
532 42 36-38 Decal, Panel Side
1
2
3
4
5
8
9
532 41 91-38 Decal, Warning
532 42 38-30 Decal, Ethanol E85
532 42 38-29 Decal, Warning Cust. Resp.
532 42 20-12 Decal, Hood Logo
532 42 57-46 Decal, Replacement
532 16 69-60 Decal, Bypass
532 42 41-02 Decal, Warning Spark Arrestor
532 19 15-54 Decal, Hood Cust Resp
532 17 84-55 Decal, Caution
532 40 17-71 Pad, Footrest, LH
532 40 17-70 Pad, Footrest, RH
532 42 57-55 Manual, Owner's (Eng)
532 42 57-56 Manual, Owner's (Sp)
532 19 87-85 Decal, Mower Sch.
532 14 50-05 Decal, Battery Dnge/Poi
KEY
NO.
PART
NO.
WHEELS AND TIRES
DESCRIPTION
1
1
532 05 91-92 Cap, Valve, Tire
532 06 51-39 Stem, Valve
2
11
2
3
3
532 14 45-09 Rim Assembly, Front
4
532 00 81-34
Tube, Front (Service Item Only)
4
10
5
532 10 62-30 Tire, Front
7
6
532 12 49-57 Fitting, Grease (Front Wheel Only)
532 12 49-59 Bearing,Flange(FrontWheelOnly)
532 17 50-39 Cap, Axle (Front Wheel Only)
532 18 47-08 Tire, Rear
5
7
9
8
6
8
9
10
11
- -
532 00 71-54 Tube, Rear (Service Item Only)
532 40 17-82 Rim Assembly, Rear
532 14 43-34 Sealant, Tire (10 oz. Tube)
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
wheel_art_1-tex
28
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
SCHEMATIC
SCH12
BATTERY
SOLENOID
STARTER
RED
A
M
RED
FUSE
AMMETER
(OPTIONAL)
BLACK
ELECTRIC CLUTCH
WHITE
BLACK
WHITE
PTO SWITCH
(DISENGAGED)
S
H
WHITE
BLACK
RED
M
B
G
C
A
B
A1
GRAY
A2
L
RED
CLUTCH/BRAKE
(PEDAL UP)
D
E
REVERSE SWITCH
(NOT IN REVERSE)
BLACK
BLACK
BLACK
2
BLACK
BLACK
SEAT SWITCH
(NOT OCCUPIED)
BLACK
BLACK
3
1
GRAY
6
JUNCTION
CONNECTOR
SHORTING
CONNECTOR
CHASSIS
HARNESS
H
G
C F
SPARK
IGNITION
UNIT
PLUGS GAP
(2 PLUGS ON
TWIN CYL. ENGINES)
B
A
E
(OPTIONAL)
BLUE
BLACK
HOUR
METER
D
BLACK
BLUE
FUEL
LINE
12V
PTO SWITCH
(MATING SIDE)
POWER OUTLET
(OPTIONAL)
BLUE
CHARGING SYSTEM OUTPUT
9 - 1 6 AMP DC @ 3600 RPM
FUEL SHUT-OFF
SOLENOID
(IF EQUIPPED)
REGULATOR
RED
STATOR
28 VOLTS AC @ 3600 RPM (REGULATOR DISCONNECTED)
BLACK
BROWN
LIGHT
SWITCH
HEADLIGHTS
WIRING INSULATED CLIPS
NOTE: IF WIRING INSULATED
CLIPS WERE REMOVED FOR
SERVICING OF UNIT, THEY
SHOULD BE RE-INSTALLED TO
PROPERLY SECURE YOUR
WIRING.
3
6
6
5
3
2
IGNITION SWITCH
NON-REMOVABLE
CONNECTIONS
2
1
5
4
POSITION CIRCUIT “MAKE”
4
1
OFF
M+G+A1
B+A1
RUN/OVERRIDE
REMOVABLE
CONNECTIONS
CHASSIS HARNESS
CONNECTOR
DASH HARNESS
CONNECTOR
RUN
B+A1
L+A2
START
B + S + A1
(MATING SIDE)
29
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
ELECTRICAL
T07S
33
22
90
30
79
21
27
2
1
24
91
99
100
34
8
27
43
42
41
40
26
25
55
28
16
With 12V Outlet Option
103
71
59
94
29
With Service Minder Option
92
46
93
30
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
ELECTRICAL
KEY PART
NO. NO.
DESCRIPTION
1
532 16 34-65 Battery
2
874 76 04-12 Bolt Hex Hd 1/4-20 unc x 3/4
532 41 41-25 Battery Asm. Tray
532 17 61-38 Switch Interlock
8
16
21
22
24
25
26
27
28
29
30
33
34
40
41
42
43
46
50
55
59
71
79
90
91
92
93
94
99
532 18 37-59 Harness Socket Light
532 00 41-52 Bulb, Light #1156
532 40 02-53 Cable Battery
532 41 28-95 Cable Starter
532 17 51-58 Fuse
873 51 04-00 Nut Keps Hex 1/4-20 unc
532 14 54-91 Cable Ground 21" Blk 6 Ga.
532 40 15-45 Switch Seat
532 19 33-50 Switch Ign
532 41 19-33 Key/Chain
532 11 07-12 Switch Light/Reset
532 40 11-04 Harness Ign. Dash
817 72 04-08 Screw Thd Cut 1/4-20 x 1/2
532 13 15-63 Cover Terminal Red
532 19 25-07 Solenoid
532 40 17-63 Gauge Hourmeter
532 19 61-12 Switch PTO
817 06 05-12 Screw Thdrol 5/16-18 x 3/4
532 40 03-03 Outlet 12-Volt
532 19 42-76 Harness Ign Chassis
532 17 52-42 Socket Asm Bulb
532 40 07-24 Cover Terminal Battery
532 19 02-70 Strap Battery
532 19 66-15 Harness Pigtail Reverse Switch
532 19 25-40 Screw Plastite 10-14 X 2.00
532 19 18-34 Module Reverse ROS
817 67 04-12 Screw Hexwsh Thdrol 1/4-20 x 3/4
100 819 09 14-16 Washer 9/32 x 7/8 x 16 Ga.
103 532 40 79-62 Harness Pigtail 12 V Outlet
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
31
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
CHASSIS
15
208
299
204
18
210
298
212
296
25
214
203
130
14
234
207
206
181
211
130
209
5
137
176
202
234
137
205
178
176
177
175
150
289
196
176
221
176
182
36
161
130
236
37
235
34
68
194
36
213
162
130
213
218
194
180
199
68
165
68
183
162
189
228
68
194
217
152
159
189
228
58
52
189
189
chassis-tex_TEX GT HUSQ_55_r1
159
32
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
CHASSIS
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
5
532 40 87-01 Dash
199 532 19 82-59 Plate Deck Lift
202 532 40 30-48 Vent Side Hood RH
203 532 40 30-76 Vent Side Hood LH
204 532 41 66-13 Vent Asm Hood Top
205 532 40 17-09 Skirt Hood Side RH
206 532 40 17-11 Skirt Hood Side LH
207 532 19 71-98 Bezel RH
14
15
18
25
34
36
37
52
58
68
532 41 10-46 Hood Asm.
532 19 89-07 Lens LH
532 40 86-07 Grille Asm.
532 19 89-06 Lens RH
532 19 61-25 Plate Engine
817 06 05-12 Screw 5/16-18 x 3/4
532 40 18-25 Fender
208 532 19 71-99 Bezel LH
873 68 05-00 Nut Crown Lock 5/16-18
532 19 43-14 Bracket Fender
817 49 05-08 Screw 5/16-18 x 1/2
209 532 19 91-30 Insert Hex Top RH
210 532 19 91-31 Insert Hex Top LH
211 532 19 91-32 Insert Hex Bottom RH
212 532 19 91-33 Insert Hex Bottom LH
213 874 76 05-12 Bolt Hex Hd 5/16-18 unc x 3/4
214 532 19 91-45 Clip Retainer
217 532 40 91-67 Rod Pivot
130 532 41 63-58 Screw #10 x .750 BOS Thread
137 532 40 75-90 Bumper Dash
150 532 19 85-12 Duct Heat Hood
152 532 19 95-35 Shield Browning/Debris
159 817 00 06-12 Screw 3/8-16 x 3/4
161 532 40 18-26 Console Fuel Window
162 532 14 24-32 Screw Hex Wsh Hi-Lo 1/4 x 1/2
165 532 19 68-26 Bracket Support Tank
175 532 19 63-04 Crossmember
176 532 40 07-76 Screw 10-24 x 5/8
177 532 19 52-27 Bushing Steering
178 532 19 97-82 Cargo Asm. Net
218 532 19 63-95 Hood Stop
221 532 19 89-09 Reflector LH
228 532 19 51-61 Stud Fastener
234 532 40 47-42 Bumper Hood
235 532 40 61-29 Spacer Fender
236 873 93 05-00 Nut Center Lock 5/16-18 unc
289 532 40 35-71 Plug Cruise/Phone
296 532 40 86-06 Trim
180 532 19 54-77 Chassis
181 532 40 30-25 Bushing Mtg. Fender Crgo.
182 532 40 68-59 Dash Lower
298 532 11 04-52 Nut Push
299 532 40 50-12 Logo
183 874 78 05-20 Bolt Fin Hex 5/16-18 unc x 1-1/4
189 817 00 05-12 Screw 5/16-18 x 3/4
194 873 90 05-00 Nut Lock Hex Flange 5/16-18
196 532 40 02-99 Console Asm. Deck Lift
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
33
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
DRIVE
74
56
220
70
185
74
216
143
221
184
197
196
35
125
42
125
80
125
64
167
159
125
170
231
160
29
51
226
188
159
185
211
17
186
187
49
189
174
233
279
15
176
166
161
23
276
50
153
190
175
178
51
125
225
33
9
52
51
116
7
22
166
162
2
116
205
162
230
183
9
183
2
7
1
205
33
73
99
73
230
drive-tex_K46_fender_6
34
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
DRIVE
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
1
- - - - - - - - -
Transaxle, TUFFTORQ K46 AW
170 532 41 34-30 Keeper Belt Centerspan
174 532 19 72-89 Nut Push
2
532 18 62-11 Key
7
9
532 19 98-44 HubAsm.WheelRear22"TXGT.06
532 14 00-80 Bolt Hub Wheel Rear
819 13 13-16 Washer 13/32 x 13/16 x 16 Ga.
532 41 36-78 Spring Brake
175 532 40 62-08 Shaft Asm Shift
176 532 19 62-14 Arm Clevis Rod Shift
178 532 19 74-56 Spring Shift
15
17
22
23
29
33
35
42
49
50
51
52
56
64
70
73
74
80
99
183 532 40 04-24 Spacer Split
532 19 73-29 Rod Shift
184 532 40 31-18 Handle Parking Brake
185 872 11 06-22 BoltRdhdSqnk3/8-16x2-3/4Gr. 5
186 532 19 43-21 Spacer Retainer
187 819 13 32-10 Washer
532 14 08-45 Knob
532 40 38-06 Rod, Brake
812 00 00-01 Ring E
532 19 95-91 Rod Brake Park
532 12 48-72 Cover Foot Pedal
872 11 06-14 Bolt
188 532 19 43-23 Link Clutch Ground Drive
189 532 19 43-17 Bellcrank Ground Drive
190 532 19 43-18 Keeper Bellcrank Ground Drive
196 817 00 06-16 Screw 3/8-16 x 1
197 532 19 97-69 Link Clutch Anti-Rotation
205 532 12 17-48 Washer
211 532 19 62-12 Bushing Brake Shaft
216 532 19 61-31 Bracket Pulley Idler
220 532 19 89-08 Reflector RH
221 532 40 31-87 Retainer Spring Clip Handle
225 532 40 33-19 Keeper Belt Trans.
226 532 40 08-31 Bracket Mount Torque
230 532 18 89-67 Washer Hardened
231 532 40 72-87 Idler V-Groove 1.688" Offset
233 532 40 52-96 Washer Serrated
276 874 78 07-16 Bolt 7/16-14 x 1 Gr. 5
279 532 40 62-07 Link Shift
532 19 43-27 Pulley Idler Flat
873 90 06-00 Lock Nut 3/8-16
532 19 43-26 Idler V-Groove 910" Offset
532 13 09-69 V-Belt Drive
532 19 62-00 Shaft Asm. Pedal Brake Control
532 40 02-98 Console Asm.
874 49 05-60 Bolt Hex 5/16-18 x 3.75
532 14 24-32 Screw 1/4 x 1/2
532 41 00-24 Strap Torque
532 41 57-43 Rod Bypass
116 873 90 05-00 Nut Lock Hex Flange 5/16-18
125 817 00 05-12 Screw 5/16-18 x 3/4
143 817 49 05-08 Screw 5/16-18 x 1/2
153 532 12 47-88 Retainer Spring
159 876 02 04-12 Pin Cotter 1/8 x 3/4
160 532 16 94-84 Retainer Clip
161 532 10 57-09 Spring Return Clutch
162 532 19 57-85 Spacer Transaxle 18 and 22
166 532 19 72-90 Nut Push
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
167 532 40 52-57 Latch Brake Parking
35
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
ENGINE
21
1
20
22
81
87
82
18
111
28
84
45
62
15
109
113
37
69
12
28
69
37
11
71
70
91
79
41
2
29
42
85
9
90
SPARK ARRESTER KIT
Engine-tex_Kohl-2cyl_1_r2
KEY PART
KEY PART
NO. NO.
NO. NO.
DESCRIPTION
Engine Kohl Model No. SV730
532 14 97-23 Muffler
DESCRIPTION
Gasket
69
70
71
79
81
82
84
85
87
90
91
- - - - - - - - -
1
- - - - - -
532 14 66-99 Tube Exhaust LH
532 46 67-00 Tube Exhaust RH
532 19 23-34 Screw Socket Head 5/16-18 x .75
532 14 84-56 Tube Drain Oil Easy
532 18 16-54 Plug Drain Oil
2
9
532 19 43-20 Keeper Belt Engine
532 17 93-35 Clutch Electric
532 19 43-43 Pulley Engine
11
12
15
18
20
21
22
28
29
37
41
42
45
62
532 41 41-52 Tank Fuel
817 12 06-16 Screw 3/8-16 x 1
532 17 99-53 Bolt Hex 7/16-20 x 3.75 Gr. 5
532 19 82-39 Bolt 5/16-18 unc x 1 w/Sems
817 00 06-16 Screw 3/8-16 x 1
532 18 74-95 Bushing
532 42 06-35 Cap Asm
532 18 29-37 Control Throttle
532 41 63-58 Screw #10 x .750 BOS Thread
532 19 15-96 Control Choke
532 40 11-35 Fuel Line
109 532 41 41-14 Canister Carbon Filter Asm.
111 532 41 41-19 Purge Line
532 13 71-80 Spark Arrester Kit
532 12 34-87 Clamp Hose
113 532 41 41-27 Valver Slant Cartrdg
532 12 61-97 Washer 1-1/2 OD x 15/32 ID x .250
810 04 07-00 Washer Lock 7/16
873 51 04-00 Nut Keps Hex 1/4-20 unc
532 14 66-29 Shield Heat Muffler
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
36
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
SEAT ASSEMBLY
1
8
7
8
8
7
8
41
40
10
21
6
37
37
6
2
44
43
21
3
seat-tex_6.5SL_3
KEY PART
NO. NO.
KEY PART
NO. NO.
DESCRIPTION
DESCRIPTION
37
40
41
43
44
873 80 05-00 Nut, Lock 5/16-18 unc
532 19 76-61 Handle Slide Seat
532 19 82-00 Spring Latch Seat
874 76 06-12 Bolt 3/8-16 x 3/4
1
532 40 66-21 Seat
2
532 18 01-66 Bracket Pivot Fender
532 14 06-75 Strap, Asm Fender
873 80 06-00 Nut, Lock w/Ins. 3/8-16 unc
532 12 41-81 Spring, Seat Cprsn
532 17 18-77 Bolt 5/16-18 unc x 3/4 w/Sems
532 19 69-77 Pan, Seat
3
6
819 13 38-12 Washer 13/32 x 2-3/8 x 12 Ga.
7
8
10
21
NOTE: All component dimensions given in U.S. inches
532 17 18-52 Bolt, Shoulder 5/16-18
1 inch = 25.4 mm
37
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
STEERING ASSEMBLY
228
26
51
45
1
21
13
16
64
28
22
60
63
28
9
66
8
63
57
7
67
2
59
19
35
9
8
7
6
58
4
67
6
5
15
62
13
61
14
8
14
15
69
70
68
13
53
steering-tex_special_26
38
Download from Www.Somanuals.com. All Manuals Search And Download.
TRACTOR - MODEL NO. LGT2554 (96045001700), PRODUCT NO. 960 45 00-17
STEERING ASSEMBLY
KEY PART
NO. NO.
DESCRIPTION
1
532 42 34-69 Wheel, Steering
2
532 19 59-68 Axle Asm., Front
4
532 40 30-89 Spindle Asm., LH
532 40 30-90 Spindle Asm., RH
532 12 49-31 Bearing, Race Thrust Harden
532 12 17-48 Washer 25/32 x 1-5/8 x 16 Ga.
812 00 00-29 Ring, Clip #T5304-75
532 12 12-32 Cap, Spindle
5
6
7
8
9
13
14
15
16
19
21
22
26
28
35
45
51
53
57
58
59
60
61
62
63
64
66
67
68
69
70
532 12 17-49 Washer 25/32 x 1-1/4 x 16 Ga.
810 04 06-00 Washer, Lock Hvy Hlcl Spr 3/8
873 54 06-00 Nut, Crown Lock 3/8-24 unf
532 40 82-19 Shaft Steering
532 19 47-29 Plate Steering
532 18 67-37 Adapter, Wheel Steering
532 19 48-45 Bushing, Strg. Blk
532 41 59-87 Insert, Wheel Steering
817 00 06-12 Screw 3/8-16 x 3/4
532 19 47-32 Gear, Sector Plate
819 18 38-12 Washer 9/16 x 2-3/8 x 12 Ga.
873 94 08-00 Nut Hex Jam Toplock 1/2-20 unf
532 18 89-67 WasherHardened.793x1.637x.060
532 19 72-46 Bracket Upstop
532 19 47-47 Bolt Shoulder Sector Pivot CFM
532 19 47-48 Washer Thrust Sector Steering
873 97 10-00 Nut Flange Lock 5/8-11
532 19 47-40 Draglink, LH
532 19 47-41 Draglink, RH
817 00 05-12 Screw 5/16-18 x 3/4
532 19 98-49 Retainer Clip Spring Steering
871 02 07-48 Bolt Hex Fghd 7/16-14 x 3 Serr
532 19 47-37 Bushing PM Front Axle
873 90 07-00 Nut Lock Flange 7/16-14 Gr. 5
532 19 91-62 Washer 1.5 x .505 x .118
532 19 61-97 Bracket Deck Susp. Front
228 532 40 44-84 Decal Wheel Steering
NOTE: All component dimensions given in U.S. inches
1 inch = 25.4 mm
39
Download from Www.Somanuals.com. All Manuals Search And Download.
|