Hayter Mowers Lawn Mower 005E User Manual

111-1292 A 30/4/07 8:45 am Page 1.1  
Hayterette  
CODE  
005E  
OWNER'S HANDBOOK  
(English Version)  
CODE  
FROM SERIAL NO:  
PART NUMBER: 111-1292 (A)  
005E 270000001  
ISSUE 13.04.07  
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111-1292 A 20/4/07 1:51 pm Page 1.3  
1ST Year (12 months)  
1ST Year (12 months)  
Owner’s Name:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Serial Number:  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
2nd Year (24 months)  
2nd Year (24 months)  
Owner’s Name:  
Serial Number:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
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CONTENTS  
1.2 Main Features/Specifications  
1.5 Contents  
1.20 Maintenance Schedule  
1.21 - 1.26 Mower Maintenance  
1.21  
1.21  
1.21  
1.22  
1.22  
1.23  
1.23  
1.24  
1.24  
1.24  
1.24  
1.25  
1.25  
1.26  
- Engine  
1.6 Introduction  
- Throttle Cable Adjustment  
- Carburettor Adjustments  
- Oil Service  
- Air Cleaner Service  
- Spark Plug Service  
- Keeping Engine Clean  
- Deck Housing  
- Securing Nuts and Bolts  
- Control Cable  
- Lubrication  
- Cutterblade Removal  
- Cutterblade Assembly  
- Storage  
1.7 Warranty  
1.8 - 1.11 Safety Precautions  
1.8 Safety Alert Symbol  
1.8 Training  
1.8 - 1.9 Preparation  
1.9 - 1.10 Operation  
1.10 - 1.11 Maintenance & Storage  
1.11 Safety Symbols  
1.11 Decal Symbols  
1.12 Assembling the Mower  
1.12  
1.12  
1.12  
- Delivery Checklist  
- Handlebar  
- Engine Start Grip  
1.27 - 1.28 Trouble Shooting  
1.29 Declaration of Conformity  
1.30 - 1.31 Parts List  
1.13 Before Starting the Engine  
1.13  
1.13  
1.13  
1.13  
- Prevent Engine Damage  
- Oil Type  
- Check Oil Level  
- Fuel Type  
1.32 Parts list Diagram  
1.34. - 1.35 Notes  
1.14 - 1.17 Operating The Mower  
1.36 Customer Info  
1.14  
1.14  
1.15  
1.15  
- Controls  
- Starting Step 1  
- Travel  
- Turning  
1.15  
1.15  
- Stopping  
- Slopes  
1.16  
1.16  
1.17  
1.17  
- Height of Cut  
- Before Mowing  
- Heavy Growth  
- Cutterblade Operation  
- Non-Grassed Areas  
- Lawn Care Calendar - Guide Only  
1.17  
1.18 - 1.19  
1.5  
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INTRODUCTION  
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain  
safe and efficient service from your machine.  
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives  
essential information regarding mower safety, operation, maintenance and specifications. Read  
and understand this handbook prior to operating your mower for the first time. Make sure you  
are familiar with all the controls and points of regular maintenance. If you have any doubts,  
consult your local Hayter authorised dealer who will be pleased to give you assistance.  
IMPORTANT: This mower is designed solely for use in a domestic grass cutting  
environment. Use in any other way is considered as contrary to the intended use. Compliance  
with and strict adherence to the conditions of operation, service and repair as specified in this  
handbook also constitute essential elements of the intended use.  
This mower should be operated, serviced and repaired only by persons who are familiar with  
its particular characteristics and who are acquainted with the relevant safety procedures.  
The safety precautions listed in this handbook and all other generally recognised regulations on  
safety must be observed at all times.  
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of  
liability for any resulting damage or injury.  
Hayter mowers are robustly constructed and designed for efficient economical  
performance under normal mowing conditions. Correct operation and maintenance will ensure  
a long and satisfactory service life. Prior to despatch from our factory every effort is made to  
ensure that your mower is delivered in perfect condition.  
Throughout this handbook all references to left and right are as viewed from behind the han-  
dlebar, in the direction of forward travel.  
This handbook is based on information available at the time of publication.  
HAYTER LIMITED reserve the right to amend product specifications without prior notification.  
1.6  
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111-1292 A 20/4/07 1:51 pm Page 1.7  
WARRANTY  
LIMITED WARRANTY  
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects  
in material and workmanship under normal use and service for a period of three years from the  
date of purchase. The manufacturer of major proprietry components ie. engines, gearbox /  
transaxle (where applicable) furnish their own warranty and services are provided through their  
authorised network. To qualify for the full benefit of the warranty, the warranty registration card  
must be returned within 14 days of purchase. Subject to the conditions and exclusions noted in  
this limited warranty, we shall at our option, repair or replace any warranted part during the  
applicable period. If you are in doubt or experience any difficulty, please consult a Hayter  
Authorised Service Dealer for clarification.  
To qualify for the extended warranty (second and third year) of the three year limited warranty  
the machine must have annual services carried out by an Authorised Hayter Service Dealer.  
These chargeable services should be carried out within 12 and 24 months of the date of purchase.  
Excluded from the extended warranty period are those items which are subject to normal wear  
and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags, brush/bristles, batteries and  
other consumable wearing parts.  
All consumer machines which are fitted with a genuine Hayter friction disc as original  
equipment before use, are covered by a Lifetime Warranty against the engine crankshaft  
bending. Note: friction washers, blade brake clutch (B.B.C) units and other such devices are not  
applicable. Only machines fitted with a genuine Hayter friction disc, which are used in  
accordance with the recommended operating and maintenance procedures, are covered.  
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or  
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does  
not cover minor mechanical adjustments unless they are due to defective material or  
workmanship. Consult the Owner's Handbook or a Hayter Authorised Service Dealer for  
assistance when making these adjustments.  
A warranty period of 90 days applies to machines used for commercial purposes.  
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of  
purchase stating the machine serial number and date of purchase. The service receipt(s) or this  
Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as  
proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in  
this limited warranty, the authorised dealer will, at our option, repair or replace any warranted  
part within the duration of the warranty period.  
This limited warranty gives you specific legal rights and is in addition to any statutory rights to  
which you may be entitled and your statutory rights are not affected by this warranty. If you need  
additional information concerning this written warranty, or assistance in obtaining services,  
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop's Stortford,  
Hertfordshire CM23 4BU  
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and the  
1.7  
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SAFETY PRECAUTIONS  
Safety Alert Symbol  
This safety alert symbol indicates important safety messages. When  
you see this symbol be alert to the possibility of injury. Carefully read  
the following and inform others.  
Your mower is perfectly safe if used correctly. Failure to observe the  
following precautions may result in serious injury.  
Training  
Before using the mower read the owners handbook carefully. Pay par-  
ticular attention to the safety precautions. Ensure that you are familiar  
with the controls and the proper use of the equipment. Learn how to  
stop the mower quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to  
use the mower.  
Never mow while people, especially children, or pets are nearby.  
Keep in mind that the user is responsible for accidents or hazards  
occurring to other people or their property.  
Preparation  
While mowing, always wear substantial footwear and long trousers.  
Do not operate the equipment when barefoot or wearing sandals.  
Thoroughly inspect the area where the mower is to be used and remove  
all objects which may be thrown by the machine.  
WARNING: Petrol is highly flammable.  
- Store fuel in containers specifically designed for this purpose.  
- Add fuel before starting the engine. Never remove the cap from the  
fuel tank or add petrol while the engine is running or when the engine  
is hot. Allow the engine to cool for at least two minutes before refu-  
elling.  
- Do not attempt to start the engine if petrol is spilled or a smell of  
petrol is present. Move the mower away from the area of spillage  
and avoid creating any source of ignition until petrol vapours have  
dissipated.  
1.8  
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111-1292 A 20/4/07 1:51 pm Page 1.9  
SAFETY PRECAUTIONS  
Preparation  
- Always use fresh fuel. Stale fuel can block the carburettor and cause  
leakage.  
- Replace fuel tank and oil tank caps securely.  
- Replace faulty silencer.  
A damaged cutterblade or loose fixing bolt are major hazards. Before  
use, always visually inspect the cutting mechanism to ensure that it is  
in good condition. A damaged cutterblade must be replaced immedi-  
ately with a genuine Hayter replacement part  
Operation  
Do not operate the engine in a confined space where exhaust fumes  
(carbon monoxide) can collect. Refuel outdoors only and do not smoke  
while refuelling.  
Always pull the starter cord slowly until resistance is felt. Then pull  
the cord rapidly to avoid kickback and prevent hand or arm injury.  
Mow only in daylight or good artificial light.  
Avoid using the mower on wet grass, where feasible.  
Always be sure of your footing on slopes.  
Walk, never run.  
Mow across the face of slopes, never up and down.  
Exercise extreme caution when changing direction on slopes.  
Do not mow excessively steep slopes of more than 20 degrees.  
Use extreme caution when reversing or pulling the mower towards you.  
Stop the engine before moving the mower across areas other than grass.  
Never operate the mower unless the guards are securely in position and  
in good condition.  
Do not change the engine governor settings or overspeed the engine.  
Start the engine carefully, with feet well away from the cutterblade.  
1.9  
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SAFETY PRECAUTIONS  
Operation  
Do not tilt the mower when starting the engine.  
Do not put hands or feet near or under rotating parts.  
Never pick up or carry the mower while the engine is running.  
Never lift the rear flap while the engine is running.  
Never touch the exhaust/exhaust guard or cooling fins when the engine  
is hot.  
Stop the engine and disconnect the spark plug lead:  
- Before clearing blockages or unclogging the discharge chute.  
- Before cleaning/checking or working on the mower.  
- After striking a foreign object. Inspect the mower for damage and  
ensure necessary repairs are made before re-starting.  
- If the mower starts to vibrate abnormally (check immediately).  
Stop the engine:  
- Whenever you leave the mower.  
- Before refuelling.  
- Reduce throttle control setting during engine shutdown.  
Maintenance & Storage  
Keep all nuts, bolts and screws tight to ensure that the equipment is in  
safe operating condition.  
Frequently check fuel lines and fittings for cracks or leaks and replace  
if necessary.  
Never check for a spark when the spark plug is removed. (Use approved  
tester)  
Inspect the exhaust periodically and replace if worn or leaking.  
Never crank the engine with the spark plug removed.  
Never start the engine with the air-cleaner or air-cleaner cover  
removed.  
Never store the mower with petrol in the tank within an enclosed area  
where fumes may reach an open flame or spark.  
1.10  
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SAFETY PRECAUTIONS  
Maintenance & Storage  
Allow the engine to cool before storing in any enclosure. To reduce the  
fire hazard, keep the engine and the surrounding deck area free of  
grass, leaves, or excessive grease.  
Check the flap frequently for wear or deterioration.  
Replace worn or damaged parts for safety.  
If the fuel tank has to be drained, this should be done outdoors and  
when the engine is cool.  
Wear strong work gloves when removing and reassembling the cut-  
terblade.  
Always replace worn or faulty parts with genuine Hayter parts.  
Safety Symbols  
Danger of being hit by thrown  
objects.  
Safety Alert - Be aware to the  
possibility of injury.  
Danger of severing toes or fin-  
gers in cutting mechanism.  
Carefully read the Owners  
Handbook before using the  
machine.  
Stop engine and remove spark  
plug lead before working on  
the mower.  
Keep bystanders at a safe  
distance from the mower.  
Control Symbols  
Engine Stop (Symbol)  
Height of Cut Adjustment (Symbol)  
Throttle Control (Symbols)  
Slow  
Fast  
305113  
STOP  
Choke  
CS198  
CS147  
1.11  
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ASSEMBLING THE MOWER  
Delivery Checklist  
Remove the mower from the packaging and check that the following  
items have been supplied correctly. If any items are missing contact,  
your local Hayter dealer.  
1. Engine Handbook.  
Handlebar  
Unscrew the handlebar securing knobs sufficiently to allow the handle-  
bar to pivot. Move the engine stop lever away from the engine to avoid  
damage and unfold the handlebar to the operating position. Make sure  
the knobs are assembled to the outside of the handlebar and tighten to  
secure in position.  
CS152  
Take care to ensure that the control cables do not become snagged at  
the pivot point.  
Engine Start Grip  
1
2
Operate the engine stop lever towards the handlebar and very slowly  
pull the engine start grip (1) away from the engine until there is suffi-  
cient slack in the rope to enable it to be threaded into the rope guide  
(2). Release the start-grip until it rests against the rope guide as  
shown. Finally tighten the nut (3) to secure the rope guide.  
3
1.12  
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111-1292 A 20/4/07 1:51 pm Page 1.13  
MOWER  
BEFORE STARTING THE  
Prevent Engine Damage  
To prevent engine damage the engine is shipped without oil or  
petrol. The engine must be filled with the correct grade of oil and  
petrol before starting the engine.  
Oil Type  
Always use high quality detergent oil classified “For service SE, SF,  
SG” SAE 30 oil. Never use additives with recommended oils.  
SAE 10W-30 multigrade oil may be used, but this will result in higher  
engine operating temperatures with consequential high oil consump-  
tion. It is imperative that the oil level is checked more frequently if this  
grade of oil is used in order to guard against serious engine damage.  
To prolong the life of your engine it is important that the oil is changed  
after the first 5 hours of use - refer to ‘Maintenance Schedule’.  
Check Oil Level  
Clean around the oil filler cap before removing. With the mower on a  
level surface, unscrew and remove the oil filler - dipstick. Wipe oil  
from it with a clean cloth. Screw the oil filler - dipstick back in place,  
then unscrew and remove it to check the oil level.  
0.15  
Litres  
The oil level is correct when it is at the full mark on the dipstick.  
DO NOT OVERFILL.  
Fuel Type  
Always use clean, fresh unleaded petrol. Purchase fuel in quantities  
that can be used within 30 days. Never mix oil with petrol. For added  
engine protection Briggs & Stratton recommend the use of their fuel  
additive which is available from an authorised Briggs & Stratton serv-  
ice dealer.  
Fill to base of neck to allow for fuel expansion. Do not overfill the  
fuel tank.  
1.13  
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111-1292 A 20/4/07 1:51 pm Page 1.14  
OPERATING THE MOWER  
Controls  
Operate all control levers several times and ensure that the cables  
move freely. Check that the engine stop lever returns freely to it’s rest  
position when released.  
Whilst operating the engine throttle mechanism slight resistance  
should be felt when moving the lever to the ‘choke’  
position.  
Starting - Step 1  
Move the throttle control lever to the ‘choke’  
position before start-  
ing a cold engine. Move the throttle control lever to the ‘fast’  
position before starting a warm engine.  
HAY G00034  
A
Step 2  
Stand behind the mower and hold the handlebar together with the  
engine stop lever with your left hand. With your right hand hold the  
engine start - grip and pull slowly until resistance is felt, then pull rap-  
idly to crank the engine. Carefully return the start grip to the storage  
position when the engine starts.  
If the engine does not start after 5 attempts - refer to “Trouble  
Shooting”.  
The engine stop lever must be held firmly against the handlebar to  
start and keep the engine running. If the engine stop lever is  
released the engine will stop.  
Step 3  
Allow the engine to warm up and move the throttle lever to the  
fast’ position after starting a cold engine.  
To prevent damage never pull the engine start grip when the  
engine is running.  
1.14  
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OPERATING THE MOWER  
Travel  
Forward travel: Hold and push against the handlebar with both hands  
to move the mower forwards.  
Reverse travel: Hold and pull against the handlebar with both hands  
to reverse the mower towards you.  
Turning  
To make a wide turn steer the mower with the handlebar in the direc-  
tion required.  
To make a tight turn apply downward pressure on the handlebar to  
raise the front wheels just above ground level and steer in the required  
direction.  
To prevent accidents do not raise the front of the mower exces-  
sively when making a turn. Never raise the rear of the mower  
when the engine is running.  
Stopping  
Push the throttle control lever to the ‘slow’  
engine stop lever.  
position and release the  
If the engine fails to stop, move the throttle lever to the ‘slow’ posi-  
tion and disconnect the spark plug lead.  
STOP  
Slopes  
To prevent engine damage do not use the mower on slopes greater  
than 20 degrees.  
1.15  
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OPERATING THE MOWER  
Height of Cut  
Move the height of cut lever sideways to disengage it from the locking  
notch, then push forwards to lower or pull backwards to raise the height  
of cut. Release the lever in the required position and ensure that it locks  
firmly into one of the seven notch settings.  
Always select a height of cut to suit operating conditions. Prevent  
engine overloading and blockages by avoiding low cuts in long grass  
conditions. Be prepared to make two cuts when the grass is long.  
CS287  
305113  
Before Mowing  
To prevent accidents thoroughly inspect the area and remove all  
objects which when contacted by the mower cutterblade could  
become dangerous projectiles. Inspect the area for hidden obstruc-  
tions which when contacted by the cutterblade could risk health  
and safety or result in damage to the mower. Remember the loca-  
tion of these obstructions and ensure that you mow around them.  
1.16  
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OPERATING THE MOWER  
Heavy Growth  
Always select the maximum height of cut setting to prevent the engine  
overloading. Be prepared to make two cuts when the grass is long.  
To prevent damage to your lawn do not remove more than one third of  
grass height in one cut.  
305113  
Cutterblade Operation  
Hayter balanced ‘C’ type cranked cutterblades are fitted to this  
machine. They are designed to swing on the shoulder of the  
Cutterblade bolt when encountering a fixed object. Keep cutterblades  
sharp and ensure they are secured correctly.  
CS126  
Non-Grassed Areas  
When moving the mower across non-grassed areas, stop the engine  
and set the mower to the maximum height of cut to protect the cutting  
mechanism.  
STOP  
1.17  
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LAWN CARE CALENDAR  
To be used as a guide only.  
January  
There is very little work to do this month apart from brushing away  
leaves. Keep off the grass if frozen or waterlogged.  
February  
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil  
organisms and root growth and apply lawn sand if necessary.  
March  
The yearly lawn work programme really starts this month. As soon as  
the ground conditions are suitable, the first cut can be made. The first  
cut should merely “top” the grass as close cutting at this stage could  
result in severe yellowing or browning. Two cuts are generally suffi-  
cient this month.  
April  
Mow often enough to stop grass growing away. Dig out patches of  
coarse grass or resistant weed. Re-seed bare patches.  
May  
Keep mowing increasing the frequency as required. Treat with selec-  
tive weed killers or combined weed/feed preparations if you did not  
feed the lawn in April.  
June  
Summer mowing should now be under way. It should be necessary to  
mow the lawn twice a week. Raking before mowing is important this  
month as the combined action keeps runners of clover under control.  
Water the grass if necessary, and remember to soak thoroughly.  
July  
Treat the grass with the second application of fertiliser or weed  
killer/fertiliser. Water when necessary and rake occasionally. As a gen-  
eral rule the grass clippings should be removed each time you mow. If  
weather conditions are dry and hot and the grass is weed free, leave the  
clippings on the lawn to help maintain ground moisture.  
1.18  
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111-1292 A 20/4/07 1:51 pm Page 1.19  
LAWN CARE CALENDAR  
August  
Keep mowing regularly and watering as necessary. Fill any cracks  
caused by drought with a mixture of sharp sand and soil. In dry weath-  
er conditions leave the grass longer to help retain ground moisture.  
September  
Raise the height of cut to allow the grass to thicken and protect the  
roots from the winter frost and snow.  
October  
Rake out the thatch from the turf and spike the lawn to assist in  
drainage. Brush in peat and sharp sand.  
November  
Use a stiff broom to disperse worm casts before mowing. Keep turf  
free from leaves.  
December  
Apart from brushing away leaves, December is a slack end of a busy  
year. Keep off the lawn if it is very wet or frozen.  
To prevent grass damage do not remove more than one third of the  
grass height in one cut.  
1.19  
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MAINTENANCE SCHEDULE  
To prevent accidents stop the engine disconnect the spark plug  
lead before attempting to carry out maintenance procedures on  
the mower.  
Follow the hourly or calendar intervals, whichever occurs first. More  
frequent service will be required if working for prolonged periods  
under dusty, dry conditions, or when airborne debris is present or after  
extensive operation cutting tall, dry grass.  
First 5Hrs  
After the very first five hours change the engine oil  
Daily  
Check the oil level  
Remove grass debris from around the engine, exhaust/exhaust guard, air  
ways in the top cowl and underside of the deck housing.  
Check the condition of guards and safety devices.  
Check condition of cutterblades.  
25Hrs or Every Season  
Change the engine oil if continuously operating under heavy load or  
high ambient temperature.  
Service the air cleaner.  
Lubricate wheels, pivot points and linkages and grease the inner con-  
trol cables at point of entry and exit from their outer casing.  
Sharpen the cutterblades.  
50Hrs or Every Season  
Change the engine oil.  
1.20  
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MOWER MAINTENANCE  
50Hrs or Every Season  
Clean the engine cooling system. Clean more often under dusty  
conditions or when airborne debris is present or after prolonged  
operation whilst cutting tall, dry grass.  
Replace the spark plug.  
Engine  
3
2
4
1. Air Filter  
2. Fuel Cap  
3. Start Grip  
1
4. Oil Cap/ Dipstick  
5. Exhaust Guard  
6. Spark Plug / Lead  
6
5
Throttle Cable Adjustment  
Loosen casing clamp screw (1) and move throttle control to choke  
position and then push governor lever (2) as far as possible towards the  
screw (1), whilst ensuring throttle lever does not move. Tighten casing  
1
clamp screw.  
2
Carburettor Adjustments  
Should only be made by an authorised Briggs & Stratton dealer. Under  
no circumstances should the engine be adjusted to run at a speed in  
excess of that shown on the Declaration of Conformity.  
1.21  
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MAINTENANCE  
MOWER  
Oil Service  
Check the oil level daily before starting the engine and ensure that the  
correct oil level is maintained. Refer to-‘Before Starting the Mower’  
for oil checking and filling instructions.  
Change the engine oil after the first 5 hours of operation and thereafter  
according to the ‘Maintenance Schedule’:-  
1. Drain fuel by running the engine until the fuel tank is empty.  
2. Remove the spark plug lead.  
3. Allow the engine to cool.  
4. Drain the oil while the engine is warm.(Not hot)  
5. Tip the mower over on to its left hand side thus ensuring that  
the air cleaner is kept uppermost to prevent engine damage.  
6. Remove the oil filler dipstick and drain the oil into a suitable  
container.  
7. Refill with new oil of the recommended SAE viscosity grade.  
(Refer to-‘Before Starting the Mower’)  
Air Cleaner Service  
3
1
To service the air cleaner, loosen screw (1) and remove cover (2).  
Remove cartridge (3) and clean by tapping gently on a flat surface. If  
very dirty, replace.  
4
2
- Do not use petroleum solvents.  
- Do not use pressurised air.  
- Do not oil the cartridge.  
After servicing, install the cartridge into the cover. Insert the tabs on  
the bottom of the cover into the slots in the bottom of the base (4). Tilt  
the cover upwards and securely tighten the screw to the base.  
1.22  
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111-1292 A 20/4/07 1:51 pm Page 1.23  
MOWER MAINTENANCE  
Spark Plug Service  
Use only Briggs & Stratton spark tester (1) to check for a spark as  
shown in the diagram.  
Replace the spark plug every 100 hours or every season, whichever  
occurs first. A spark plug wrench is available from any authorised  
Briggs & Stratton service dealer.  
1
Check the spark plug gap with a feeler gauge and set at 0.76mm.  
Keeping Engine Clean  
Remove all grass and debris from the engine including the  
exhaust/exhaust guard, the air ways in the top cowl and the surround-  
ing deck areas on a daily basis after use. Never spray the engine with  
water during cleaning. Water can contaminate the fuel. Always clean  
with a brush or compressed air.  
Grass and debris may clog the engine’s air cooling system especially  
after prolonged operation while cutting tall, dry grass. The internal cool-  
ing fins and surfaces may require cleaning to prevent overheating and  
engine damage. We recommended that this service be carried out by an  
authorised Briggs and Stratton dealer.  
1.23  
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111-1292 A 20/4/07 1:51 pm Page 1.24  
MAINTENANCE  
MOWER  
Deck Housing  
Remove grass debris from the top and underside of the deck housing  
immediately after use.  
To prevent accidents fertilisers and top dressings are particularly  
corrosive. Thoroughly clean the mower deck immediately after use  
on treated grass and store well away from corrosive materials.  
Securing Nuts & Bolts  
Regularly check that all securing nuts and bolts are tight. Replace  
missing or damaged items immediately.  
1CG480V36B  
Control Cables  
Apply a good quality medium grease to the inner control cables every  
25 operating hours at the point of entry and exit from their outer cas-  
ings.  
IMPORTANT: ALWAYS replace damaged cables.  
Lubrication  
Lubricate the wheels, pivot points and linkages with engine oil every 25  
operating hours.  
Apply a good quality medium grease to the inner control cables at the  
point of entry and exit from their outer casing.  
1.24  
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111-1292 A 20/4/07 1:51 pm Page 1.25  
MOWER MAINTENANCE  
Cutterblade Removal  
WARNING - PREVENT ACCIDENTS: Never work on the cut-  
terblades unless the spark plug lead has been removed. The cut-  
terblades have sharp edges. ALWAYS wear strong gloves to pro-  
A
A
tect your hands when working on the cutterblades. DO NOT rotate  
tools towards the cutting edges to avoid the risk of injury should  
the tool slip. ALWAYS use genuine Hayter replacement parts.  
A
A
B
The condition of the cutterblades and the mounting arrangement  
should be checked regularly for signs of wear or damage. Ensure  
that the cutterblades are not bent or cracked.  
Regularly check that the bolts securing the cutterblades and fric-  
tion disc are secure.  
A - Cutterblade bolt torque setting 19Nm (14lbs.ft).  
B - Bottom plate bolt torque setting 54Nm (40lbs.ft).  
A damaged cutterblade will cause the cutting mechanism to be out  
of balance and excessive vibration will occur which may lead to  
breakage. DO NOT use unbalanced cutterblades.  
Replace the cutterblades every 2 years or sooner if excessively  
worn or damaged.  
Run the engine until the fuel tank is empty. Remove the spark plug  
lead and allow the engine to cool. Turn the mower on its left hand side  
and ensure that the air cleaner side of the engine is uppermost.  
Remove the cutterblade nuts and bolts to remove the four cutterblades.  
WARNING- PREVENT ACCIDENTS: ALWAYS renew all four  
cutterblades to ensure the cutting mechanism is balanced, NEVER  
replace cutterblades individually. ALWAYS use new bolts, nuts  
and washers when fitting new cutterblades.  
CS288  
Cutterblade Assembly  
Item No. Description Part No. QTY  
Assemble the cutterblades such that they are below and pointing away  
from the bottom plate. Tighten the cutterblade nuts and bolts to a  
torque of 19 Nm.  
1
2
Blade  
Bolt  
Washer  
Nut  
2779  
590  
1 Kit  
1 Kit  
}
1
2
1.25  
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111-1292 A 20/4/07 1:51 pm Page 1.26  
MAINTENANCE  
MOWER  
Storage  
To store the handlebar unscrew the 2 small securing knobs sufficient-  
ly to allow it to be pivoted forwards to rest against the mower. Take  
care to ensure that the control cables do not become snagged at the  
pivot point and depress the engine stop lever to prevent it being dam-  
aged through contact with the engine spark plug.  
Engines stored in excess of 30 days need to be protected with Briggs &  
Stratton fuel additive or drained of fuel to prevent gum from forming in  
the fuel system or on essential carburettor parts. To ensure your mower  
is maintained in good working order it is important that the following  
procedure is adopted. Refer to the Maintenance section as necessary.  
Drain fuel from the engine by operating the engine until it stops.  
Disconnect the spark plug lead.  
Change the engine oil.  
Remove the engine spark plug and pour 15ml of engine oil into the  
engine cylinder and replace the spark plug. Do not exceed the stated  
volume of oil as engine damage may occur on re-starting. Do not  
replace the spark plug lead. Slowly pull the engine start - grip once  
to crank the engine. This will distribute the oil and help prevent engine  
corrosion.  
Clean grass and debris from the engine cylinder, cylinder head cooling  
fins, under top cowl, and around and behind exhaust/exhaust guard.  
Clean all other areas of the mower and ensure that the grassbag is clean.  
Lubricate the mower.  
Treat metal parts with a water repellent anti-corrosion product.  
Cover the mower with a protective sheet and store it in a dry, ventilat-  
ed area.  
1.26  
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111-1292 A 20/4/07 1:51 pm Page 1.27  
TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
Engine stop lever released  
REMEDY  
Engine will not turn over  
Operate the engine stop lever  
Check oil level  
Incorrect oil level  
Obstruction under deck  
Remove obstruction  
Engine smokes  
Excess oil level  
Check oil level  
Air cleaner plugged  
Service air cleaner  
Engine runs then stops  
Fuel starvation  
Fill fuel tank  
Fuel cap vent blocked  
Clean fuel cap vent  
Engine will not start  
Engine under load  
Raise height of cut  
Fill fuel tank  
Fuel starvation  
Incorrect/contaminated fuel  
Drain fuel tank and fill with  
correct fuel  
Spark plug lead disconnected  
Engine cold  
Connect spark plug lead  
Set throttle to ‘choke’ position  
Operate engine stop lever.  
Clean and adjust gap or replace  
Engine brake not released  
Faulty spark plug  
Engine runs rough  
Spark plug lead becoming  
disconnected in use  
Connect spark plug lead  
Faulty spark plug  
Clean and adjust gap or replace  
Service air cleaner  
Air cleaner blocked  
Incorrect/contaminated fuel  
Drain fuel tank and fill with  
correct fuel  
1.27  
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111-1292 A 20/4/07 1:51 pm Page 1.28  
TROUBLE SHOOTING  
PROBLEM  
POSSIBLE FAULT  
REMEDY  
Engine vibrates excessively  
Mounting bolts loose  
Tighten bolts  
Cutterblade bolt loose  
Cutterblades out of balance  
Engine crankshaft bent  
Tighten bolt  
Replace cutterblades  
Consult your dealer  
Uneven cut  
Undulating ground conditions  
Cutterblades worn  
Change direction of travel  
Renew cutterblades  
Cutterblades out of balance  
Wheels damaged  
Renew cutterblades  
Inspect and replace as necessary  
Mower is hard to push  
Cut height too low  
Wheels damaged  
Increase cut height  
Inspect and lubricate or replace  
as necessary  
1.28  
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111-1292 A 20/4/07 1:51 pm Page 1.29  
DECLARATION OF CONFORMITY  
EC DECLARATION OF CONFORMITY  
Manufacturer: HAYTER LIMITED,  
Address:  
Spellbrook, Bishop’s Stortford, Herts. CM23 4BU. ENGLAND  
declare that the lawnmower:  
Model name:  
Hayterette  
Push  
Type:  
Model No:  
Cutting width:  
Pedestrian rotary  
CODE 005E  
457mm  
Speed of rotation of the cutting device:  
Engine Manufacturer:  
Speed of rotation of engine:  
2750 rpm  
Briggs and Stratton  
2750 rpm  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the Design &  
Construction of Machinery and Safety Components, as amended and the regulations transposed into national law.  
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into national law.  
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors, as amended and the regulations  
transposed into national law.  
Procedure applied for the conformity assessment: ANNEX VI, procedure 1.  
Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,  
Sudbury, Suffolk. CO10 0TH. ENGLAND  
Notified body identification No: 1088  
Measured sound power level:  
Guaranteed sound power level:  
94 dB(A)  
96 dB(A)  
Complies with harmonized standards: EN 292, EN 836 and EN ISO 14982  
Signed  
Date: 26.11.04  
Declaration done and technical documentation kept at:  
HAYTER LIMITED  
Spellbrook, Bishop’s Stortford,  
Herts. CM23 4BU ENGLAND  
S.A Maryniak  
(Technical Director)  
VIBRATION INFORMATION  
The vibration level at the operator contact positions, measured in accordance with European Standard EN 836  
CODE005E does not exceed 7.5ms-2  
1.29  
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111-1292 A 20/4/07 1:51 pm Page 1.30  
PARTS LIST  
Item No.  
Description  
Part No.  
Qty Item Note  
1
2
3
4
5
6
7
8
Pin - Pivot  
Washer - 19mm Nylon  
Lever - Engine  
Screw - 6mm x 20  
Bottom Plate  
Handlebar - Upper  
Guide - Rope  
Throttle Control & Cable  
Screw - M6 x 55mm Taptite  
Cable - Engine Brake  
Tie - Cable  
Handwheel - Triangular  
Bolt - M8 x 45 Handlebar  
Handlebar - Lower  
Footguard  
Nut - M8 Nyloc  
Washer - M8 Plain  
Bolt - M8 x 45  
Washer - M6 Plain  
Nut - M6 Nyloc  
5/16” x 5/8” O/D Washer  
Engine B&S Quantum XTS 50  
Bearing Block - Upper  
Bearing Block - Lower  
Axle - Rear Assembly  
Pin - Spring  
Flap - Rear  
Grommet - Rubber  
Bearing  
340182  
09688  
111-0102  
2
6
1
2
1
1
1
1
1
1
1
2
2
1
1
6
6
2
1
1
4
1
2
2
1
2
1
2
8
09687  
HY2811  
305145W  
305093  
111-1113  
09780  
HY412007  
HY3966  
226013  
HY226024  
005121W  
005139W  
09442  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
09475  
09654  
09472  
09544  
09266  
111-0999  
005146  
005145  
005119  
254013  
005097  
HY6289  
HY5221  
005095  
HY4486  
09303  
Wheel - 8”  
4
4
4
2
1
2
2
1
Inc item 29  
Nut - 1/2” UNF Nyloc  
Pin - Split 1/2” x 3/32” Diameter  
Connecting Rod  
Axle - Front W/A L/H  
Bolt - Axle Pivot  
005135  
005116  
005129  
HY4912  
Spring - Disc 31.8x16x1.02mm  
Cutterblades Bolt - Kit (set of 4) HY590  
Inc items  
55,57 & 58  
38  
39  
40  
Axle - Front W/A R/H  
Bolt - M8 x 75  
Clip - Spring Handle Retaining  
005115  
ZBH1H075U  
HY4884  
1
4
1
1.30  
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111-1292 A 20/4/07 1:51 pm Page 1.31  
PARTS LIST  
Item No.  
Description  
Part No.  
Qty Item Note  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
Handle Grip - Black  
Rivet  
Hub Cap  
Plug - Tube 7/8”  
Washer - 3/8” Spring S/C  
Screw - 3/8” UNF x 1” Long  
Nut - 3/8” UNF Nyloc  
Key - Woodruff  
Decal - Hayter  
Decal - Height of Cut  
Decal - Caution  
Decal - Serial No.  
Screw Taptite UNC 3/8” x 1 1/4”  
Long  
HY4097  
09320  
219143  
300160  
09273  
09114  
09216  
1662  
1
1
4
2
1
1
2
1
1
1
1
1
3
410087  
320006  
111-0083  
09349  
54  
55  
56  
57  
58  
59  
60  
Deck  
Cutterblade Bolt  
Cutterblade ‘C’ Type (set of 4)  
Plain Washer 3/8” x 1 1/4”  
Nut - 3/8” UNF Nyloc  
Cable Guide  
005140V  
HY6306  
2779  
02394  
09215  
410037  
09438  
1
4
1
6
4
2
1
Nut M6 Nyloc T Type  
1.31  
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111-1292 A 20/4/07 1:51 pm Page 1.32  
PARTS LIST  
1
6
2
2
3
60  
8
1
7
19  
59  
9
20  
13  
22  
10  
11  
13  
12  
16  
17  
48  
16  
12  
17  
16  
43  
31  
14  
16  
17  
17  
26  
27  
29  
26  
16  
28  
30  
17  
23  
15  
43  
30  
29  
29  
24  
31  
44  
28  
32  
21  
23  
41  
25  
42  
40  
16  
17  
29  
33  
52  
32  
44  
21  
57  
51  
35  
24  
54  
29  
36  
39  
38  
18  
39  
31  
49  
50  
21  
32  
33  
29  
18  
30  
47  
43  
53  
47  
34  
53  
21  
32  
30  
57  
37  
5
36  
58  
57  
58  
57  
35  
57  
57  
29  
29  
31  
43  
56  
55  
56  
56  
55  
56  
56  
45  
46  
55  
55  
1C005D02A  
1.32  
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111-1292 A 20/4/07 1:51 pm Page 1.33  
NOTES  
Notes:-  
1.33  
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111-1292 A 20/4/07 1:51 pm Page 1.34  
NOTES  
Notes:-  
1.34  
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111-1292 A 20/4/07 1:51 pm Page 1.35  
NOTES  
Notes:-  
1.35  
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111-1292 A 20/4/07 1:51 pm Page 1.36  
CUSTOMER INFORMATION  
Serial No:  
Engine Type:- 12F802-788B Engine:- Briggs & Stratton Quantum XTS 50  
Date of Sale:-  
Your Local Dealer:-  
1.36  
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