Operator And
Parts Manual
For
38 Inch Consumer Z
Grass Catcher
Model:
110163 / CZ38
MANUAL NO. 539110995 REV. 03 (02/06/06)
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
DO NOT:
IV. SERVICE
•
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill,
•
`
The operation of any mower can result in
foreign objects thrown into the eyes, which
can result in severe eye damage. Always
wear safety glasses or eye shields while
operating your mower or performing any
adjustments or repairs. We recommend a
wide vision safety mask over spectacles or
standard safety glasses.
if possible.
•
Do not mow near drop-off, ditches, or
embankments. The mower could suddenly
turn over if a wheel is over the edge of a cliff
or ditch, or if an edge caves in.
•
•
•
Do not mow on wet grass. Reduced trac-
tion could cause sliding.
Do not try to stabilize the machine by
putting your foot on the ground.
•
Use extra care in handling gasoline and
other fuels. They are flammable and vapors
are explosive.
Do not use grass catcher on steep slopes.
- Use only an approved container.
- Never remove gas cap or add fuel with the
engine running. Allow engine to cool before
refueling. Do not smoke.
III. CHILDREN
- Never refuel the machine indoors.
- Never store the machine or fuel container
inside where there is an open flame, such
as a water heater.
Never run a machine inside a closed area.
Keep nuts and bolts, especially blade
attachment bolts, tight and keep equipment
in good condition.
Tragic accidents can occur if the operator is not
alert to the presence of children. Children are
often attracted to the machine and the mowing
activity. Never assume that children will remain
where you last saw them.
•
•
•
NEVER allow children to operate the
machine.
•
Keep children out of the mowing area and
under the watchful care of another respon-
sible adult.
•
Never tamper with safety devices. Check
there proper operation regularly.
•
Keep machine free of grass, leaves, or other
debris buildup. Clean oil or fuel spillage.
Allow machine to cool before storing.
Stop and inspect the equipment if you strike
an object. Repair, if necessary, before
restarting.
•
•
•
Be alert and turn off the machine if children
enter the area.
Before and when backing, look behind and
down for small children.
Never carry children. They may fall off and
be seriously injured or interfere with safe
machine operation.
•
•
•
Never make adjustments or repairs with the
engine running.
•
Use extra care when approaching blind
corners, shrubs, trees, or other objects that
may obscure vision.
Grass catcher components are subject to
wear, damage, and deterioration, which
could expose moving parts or allow objects
to be thrown. Frequently check components
and replace with manufacturer’s recom-
mended parts, when necessary.
•
•
Mower blades are sharp and can cut. Wrap
the blade(s) or wear gloves, and use extra
caution when servicing them.
Check brake operation frequently. Adjust and
service as shown in the Operator’s manual.
3
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SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
•
NEVER allow children to operate the
machine.
CAUTION
Look for this symbol to point out impor-
tant safety precautions. It means CAU-
TION!!! BECOME ALERT!!! YOUR SAFETY
IS INVOLVED.
•
Be sure the area is clear of other people
before mowing. Stop machine if anyone
enters the area.
Never carry passengers or children even
with the blades off.
Do not drive in reverse unless absolutely
necessary. Always look down and behind
before and while backing.
Never carry children. They may fall off and
be seriously injured or interfere with safe
machine operation.
•
•
CAUTION
In order to prevent accidental starting when
setting up, transporting, adjusting or mak-
ing repairs, always disconnect spark plug
wire and place wire where it cannot contact
spark plug.
•
•
Keep children out of the mowing area and
under the watchful care of another respon-
sible adult.
•
•
•
•
•
Be alert and turn machine off if children
enter the area.
Before and when backing, look behind and
down for small children.
Mow up and down slopes (10° Max), not
across.
Remove obstacles such as rocks, tree
limbs, etc.
WARNING
DO NOT tow any trailers, etc. with this
mower. They may jackknife or over turn
causing damage to the mower and possi-
bly serious injury to the operator.
Watch for holes, ruts, or bumps. Uneven
terrain could overturn the machine. Tall
grass can hide obstacles.
•
•
Use a slow speed while on slope or hill.
Avoid starting or stopping on a slope. If tires
lose traction, disengage the blades and
proceed slowly straight down the slope.
If machine stops while going uphill, disen-
gage blades, shift into reverse and back
down slowly.
Do not turn on slopes unless necessary,
and then, turn slowly and gradually downhill,
if possible.
WARNING
Engine exhaust, some of its constituents,
and certain vehicle components contain or
emit chemicals known to the State of Cali-
fornia to cause cancer and birth defects or
other reproductive harm.
•
•
WARNING
Battery posts, terminals and related acces-
sories contain lead and lead compounds,
chemicals know to the State of California to
cause cancer and birth defects or other re-
productive harm. Wash hands after handling.
4
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CONGRATULATIONS on your purchase of a
new Grass Catcher. It has been designed, engi-
neered and manufactured to give you the best
possible dependability and performance.
KNOW YOUR GRASS CATCHER
READ THIS OPERATION MANUALAND SAFETY
RULES BEFOREASSEMBLING OR OPERATING
YOUR GRASS CATCHER. Compare the illustra-
tions with the carton contents to familiarize your-
self with the parts before starting the assembly.
Study the operating instructions and safety pre-
cautions thoroughly to insure proper functioning of
your Grass Catcher and to prevent injury to your-
self and others. Save this manual for future refer-
ence.
Should you experience any problem you cannot
easily remedy, please contact your nearest au-
thorized service center/ department. They have
competent, well-trained technicians and the
proper tools to service or repair this mower.
Please read and retain this manual. The instruc-
tions will enable you to assemble and maintain
your Grass Catcher properly. Always observe the
"SAFETY RULES”.
WARNING
The operation of any mower can result in
foreign objects thrown into the eyes, which
can result in severe eye damage. ALWAYS
wear safety glasses or eye shields before
starting your mower and while mowing. We
recommend a wide vision safety mask for
over the spectacles or standard safety
glasses.
NOTE: To make debris disposal easier 30 gallon
(3.0 mil) plastic trash bags may be inserted in
plastic grass containers.
TABLE OF CONTENTS
CUSTOMER RESPONSIBILITIES ................. 13
STORAGE ..................................................... 13
PARTS .................................................... 14 - 15
SAFETY RULES ........................................... 2-4
CARTON CONTENTS ..................................... 6
ASSEMBLY .............................................. 7 - 11
OPERATION .................................................. 12
5
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UNPACKING INSTRUCTIONS
CARTON CONTENTS:
2 - Container Tops
2 - Container Bottoms 1 - Inlet
1 - Hose
1 - Lower Chute
2 - High Lift Blades
1 - Cover Assembly
•
Remove all parts and packing materials
from carton.
Check carton contents against list. Be sure
all parts are there.
1 - Bag of Parts
1 - Owner’s Manual
•
TOOLS REQUIRED FOR ASSEMBLY
(2) 9/16" Wrenches
(2) 1/2” Wrenches
(2) 7/16” Wrenches
(1) 9/16” Socket & Ratchet
Standard Screw Driver
Ft/Lbs Torque Wrench
PARTS IDENTIFICATION
COVER
ASSEMBLY
HOSE
GRASS
CATCHER
CONTAINERS
LOWER CHUTE
NOTE: When right hand (R.H.) and left hand (L.H.) are mentioned in this manual, it means when you
are seated on the mower in the operator’s position.
CAUTION
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:
• Set parking brake.
• Place motion control levers in "NEUTRAL " position.
• Turn ignition key "OFF" and remove key.
• Make sure the blades and all moving parts have completely stopped.
• Disconnect spark plug and place wire where it cannot come in contact with plug.
6
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ASSEMBLY
INSTALLATION OF THE REAR GUARD,
PLATE AND HANGER
(See Figure 3A and 3B.)
REMOVAL OF UTILITY BOX, AND
REAR GUARD (See Figure 1.)
3
1
NOTE: Before mounting your new bagger
you will have to remove the mower’s utility
box and rear guard.
1. Using the 6 bolts removed from the rear
bracket, install the new rear bracket (Part No.
110485).
2. Place the hanger over the tab on the plate.
See Figure 3A.
1. Remove the hairpins and clevis pins that
secure the utility box to the unit (all four
corners).
2. Using a 1/2” wrench, remove the six bolts
that secure the rear bracket to the unit.
BOLTS
REAR BRACKET
FIGURE 1
FIGURE 3A
MOWER DECK BAFFLE
(See Figure 2.)
2
3. Using the four bolts (HCS 3/8 x 3/4) and nyloc
nuts (3/8), install the plate to the rear bracket
and front bracket.
4. Secure the hanger to the rear bracket with
two bolts (HCS 5/16 x 3/4) and nyloc nuts
(5/16). See Figure 3B.
1. Raise your mower deck to its highest posi-
tion.
2. Install the hex bolt, and locknut through
mower deck baffle and tighten securely.
HEX BOLT
LOCKNUT
MOWER
DECK
BAFFLE
FIGURE 3B
FIGURE 2
7
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