Grizzly Lawn Sweeper T10043 User Manual

MODEL T10043  
38" LAWN SWEEPER  
INSTRUCTION SHEET  
Introduction  
The Model T10043 38" Lawn Sweeper features  
four rows of bristle brushes, a large capacity leaf  
bag that swings up for dumping, adjustable height  
settings, and a universal hitch for towing behind  
any riding lawn mower.  
Tools Needed for Assembly  
10, 13, 14mm wrench and/or socket.  
Awl or similar tool.  
Crescent wrench (optional).  
Figure 1. Model T10043 38" Lawn Sweeper.  
To reduce the risk of injury when using this product:  
Read the vehicle and sweeper owner's  
manuals and know how to operate your  
vehicle and sweeper before using this  
sweeper attachment.  
Never attach the leaf bag dump rope to  
any part of your body or clothing. Do  
not hold onto the rope while towing the  
sweeper.  
Maximum speed limit while towing this  
sweeper is 6mph.  
Attach the leaf bag dump rope to the  
towing vehicle and make sure it is kept  
away from wheels and rotating parts.  
Do not allow children or anyone without  
proper training to operate the sweeper.  
If an object becomes lodged in the  
sweeper, do not attempt to remove it  
while the sweeper brush is moving.  
Do not use sweeper as a trailer for  
carrying people or animals.  
Only use the hitch for towing the trailer.  
Do not attempt to use rope or chain for  
towing.  
Keep all hardware tightened to be sure  
the sweeper is in safe working order.  
COPYRIGHT © NOVEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#JB10063 PRINTED IN CHINA  
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Assembly  
Flat Hitch Bracket  
Hex Bolts  
1. Attach the hitch tubes to the sweeper assem-  
bly as shown in Figure 5. Do not tighten the  
hardware at this time. Refer to the inventory  
figures on Page 2 for hardware identifica-  
tion.  
Note: Make sure the rear ends of the hitch  
tubes angle slightly upward, as shown in  
Figure 5, Detail A. If they angle downward,  
this means the left tube is positioned on the  
right side and vice-versa. Reverse the place-  
ment of the hitch tubes, then attach them.  
Hex Nuts (Obscured  
From View)  
Raised Hitch Bracket  
Figure 6. Hitches under 11".  
Sweeper  
A
Assembly  
Raised Hitch Bracket  
Hex Bolts  
A
B
Hitch Tubes  
W,X (x 2)  
S,Z (x 2)  
Hex Nuts (Obscured  
From View)  
Flat Hitch Bracket  
Upward Angle  
Figure 7. Hitches over 11".  
Detail A  
Detail B  
3. Tighten all hardware from Steps 1 and 2.  
Figure 5. Frame assembly.  
4. Insert the hitch pin and the hitch spacers, and  
secure them with a 3mm hairpin cotter pin, as  
shown in Figure 8.  
2. Measure the height of the hitch on your riding  
lawn mower.  
—If the mower hitch height is less than 11",  
then assemble the sweeper as shown in  
Figure 6.  
Hitch Pin  
—If the mower hitch height is more than 11",  
then assemble the sweeper as shown in  
Figure 7.  
Assemble the hitch using the flat hitch brack-  
et, the raised hitch bracket, the M8-1.25 x 55  
hex bolts, and two of the M8-1.25 hex nuts.  
Be sure the hex bolts fit between the hex  
bolts from Step 1 (Figures 6 and 7).  
Spacers  
Hairpin Cotter Pin  
Figure 8. Hitch Pin.  
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5. Assemble the height adjustment lever, as  
shown in Figure 9. Refer to the inventory fig-  
ures on Page 2 for hardware identification.  
7. Insert the upper bag tube through the pocket  
in the leaf bag and into the rear bag tube,  
then secure it with a plastic plug, as shown in  
Figure 11. Repeat for both sides.  
Latch Plate  
Height Adjustment Lever  
Upper Bag Tube  
B
Knob  
Plastic Plug  
Z
A
Leaf Bag Pocket  
L Bracket  
U
Rear Bag Tube  
A
B
GG  
Figure 11. Rear bag tube placement.  
V,Z  
8. Assemble the lower bag tubes, the remain-  
ing rear bag tube, and the remaining plastic  
plugs, as shown in Figure 12. Make sure the  
holes in the rear bag tube are facing up.  
HH  
Z
HH  
II  
Z
Z
HH  
Lower Bag Tubes  
Plastic Plugs  
Figure 9. Height adjustment lever.  
6. Insert one of the rear bag tubes through the  
loops in the leaf bag. Make sure the holes in  
the tube are facing down, as shown in Figure  
10.  
Rear Bag Tube  
Rear Bag Tube  
Holes Facing Up  
Figure 12. Lower leaf bag frame assembly.  
Holes Facing Down  
Leaf Bag  
Figure 10. Rear bag tube placement.  
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T10043 38" Lawn Sweeper  
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9. Place the assembled lower leaf bag frame  
into the leaf bag and connect it to the upper  
frame tubes with the M10 x 15 clevis pins  
and two 3mm hairpin cotter pins, as shown in  
Figure 13. Repeat for both sides.  
11. Insert the two support rods between the  
upper and lower bag frame assemblies, as  
shown in Figure 15.  
Support Rods  
Leaf Bag  
Upper Frame Tube  
Clevis Pin  
Frame Assemblies  
Hairpin Cotter Pin  
Lower Leaf Bag Frame  
Figure 15. Support rods.  
Figure 13. Upper and lower frame connection.  
12. Feel along the length of the upper bag tube  
for the hole in the area indicated by the  
Figure 16 inset. Puncture the leaf bag using  
an awl or similar device, as shown. Attach  
the bag mounting tube to the upper bag tube  
with an M8 x 50 clevis pin, and secure it with  
a 3mm hairpin cotter pin. Place a rubber cap  
over the end of the bag mounting tube, as  
shown in Figure 16. Repeat for both sides.  
10. Connect the snaps, as shown in Figure 14,  
then slide the bag frame bar into the pocket  
in the leaf bag and secure it with two M6 x 33  
clevis pins and two 2mm hairpin cotter pins.  
Pocket  
Bag Frame Bar  
Clevis Pin  
Clevis Pin  
Hairpin  
Cotter Pin  
Snaps  
Rubber Cap  
Hairpin Cotter Pin  
Figure 14. Bag frame bar.  
Bag Mounting Tube  
Upper Bag Tube  
Figure 16. Bag mounting tube.  
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T10043 38" Lawn Sweeper  
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13. Attach the leaf bag assembly to the sweeper  
assembly using an M6 x 33 clevis pin and a  
2mm hairpin cotter pin, as shown in Figure  
17. Repeat for both sides.  
Operations  
The Model T10043 can be raised or lowered to  
achieve the optimal sweeping height for different  
surfaces.  
Leaf Bag  
Sweeper  
Adjust the position of the brushes so that they  
extend approximately ½" into the grass.  
Assembly  
Assembly  
Clevis Pin  
To adjust the brush height:  
1. Loosen the height adjustment knob, then  
reposition the height adjustment lever. When  
the desired height is reached, tighten the  
height adjustment knob (Figure 19).  
Hairpin  
Cotter Pin  
Height Adjustment Lever  
Figure 17. Bag attachment.  
14. Attach the leaf bag dump rope to the leaf bag  
frame, as shown in Figure 18.  
Lock Plate  
Leaf Bag Frame  
Height Adjustment Knob  
Figure 19. Height Adjustment.  
Tips for using the Model T10043 Lawn  
Sweeper:  
Rope  
Empty the leaf bag after every use.  
To dump the leaf bag, pull the leaf bag dump  
rope forward or lift the rear of the leaf bag.  
Figure 18. Rope attachment.  
For best results and ease of use, be sure the  
height is properly adjusted for both the sur-  
face being swept and the hitch height of the  
mower.  
Make sure the leaf bag dump rope is  
secured to the riding mower during use but  
does not interfere with the operation of the  
mower. Additionally, make sure the leaf bag  
dump rope is not in a position to become  
entangled in the wheels or brushes of the  
sweeper. Failure to safely secure the rope  
during use can damage the sweeper or  
cause you to lose control of the mower.  
Follow the maintenance schedule outlined  
in these instructions to prevent unnecessary  
wear on your sweeper.  
Figure 8. Height adjustment.  
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T10043 38" Lawn Sweeper  
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3. Apply a few drops of light oil to the wheel  
bushings, as shown in Figure 22, and spin  
the wheel to distribute the oil. Replace the  
washer, wheel nut, and the dust cap. Flip  
the sweeper on to the other side and repeat  
Steps 1-3 for the other bushings.  
Maintenance  
To prevent excessive wear, periodically lubricate  
the brush shaft bushings, the wheel bushings,  
and grease the ratchet assemblies in each wheel  
unit.  
To lubricate the bushings:  
1. Tilt the sweeper onto its side and apply a few  
drops of light oil to the brush shaft, as shown  
in Figure 20.  
Brush Shaft  
Apply Oil Here  
Brush Shaft  
Bushing  
Apply Oil Here  
Figure 22. Wheel nut removal.  
Every two years, the ratchet assemblies in each  
wheel should be cleaned and greased.  
Note: When performing this procedure, take  
notes on the position of all washers, spacers,  
and retaining rings. Work on one side at a time to  
avoid mixing directional components.  
Figure 20 Brush shaft bushing lubrication.  
2. With the sweeper still on its side, remove  
the dust cap on the exposed wheel, then  
remove the wheel nut and washer, as shown  
in Figure 21.  
To grease the ratchet assemblies:  
1. Remove the dust cover, wheel nut, and  
washer, as described in Step 2 of "To  
Lubricate the Bushings", then remove the  
wheel (Figure 23).  
Dust Cap  
Wheel Nut  
Ratchet Gear  
Washer  
Figure 21. Wheel nut removal.  
Wheel  
Figure 23. Wheel removed.  
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T10043 38" Lawn Sweeper  
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2. Remove the retaining clip from the brush  
shaft, then remove the spacers (Figure 24).  
With extensive use, the brushes on the Model  
T10043 may become worn and require replace-  
ment.  
To replace the brushes:  
1. Tilt the sweeper all the way forward to allow  
easy access to the brushes. For the sake of  
simplicity, only replace one brush at a time.  
Brush Shaft  
2. Remove the lock nuts and hex bolts indicated  
in Figure 26, and remove the old brushes.  
It is not necessary to remove the bolts and  
nuts connecting the brush holder to the brush  
shaft.  
Ratchet Gear  
Retaining Clip  
Ratchet Gear  
Spacers  
Brush  
Rotation  
Figure 24. Ratchet gear assembly.  
Overlap Bristles  
3. Remove the ratchet gear, the spacers on  
either side of the ratchet gear, and the ratchet  
pin (Figure 25).  
Brush Shaft  
Ratchet Gear  
Remove  
Brush  
Rotation  
Figure 26. Brush assembly (end view).  
3. Install the new brush, making sure the over-  
lap bristles are properly oriented in relation-  
ship to the direction of brush rotation, as  
shown in Figure 26. Tighten the hex nuts.  
Ratchet Pin  
Figure 25. Ratchet gear assembly.  
4. Thoroughly clean, then grease the parts  
using multi-purpose grease. Re-assemble in  
the reverse order from disassembly.  
5. Repeat for the other wheel.  
-8-  
T10043 38" Lawn Sweeper  
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T10043 Parts & Labels Breakdown  
-9-  
T10043 38" Lawn Sweeper  
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T10043 Parts & Labels List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PT10043001  
RIGHT HITCH TUBE  
LEFT HITCH TUBE  
RIGHT SIDE ENDPLATE  
LEFT SIDE ENDPLATE  
SWEEPER BODY  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
80  
81  
82  
83  
PB94M  
HEX BOLT M5-.8 X 25  
WHEEL BACKING PLATE  
REAR BAG TUBE  
2
PT10043002  
PT10043003  
PT10043004  
PT10043005  
PB02M  
PT10043043  
PT10043044  
PT10043045  
PT10043046  
PT10043047  
PT10043048  
PT10043049  
PT10043050  
PT10043051  
PT10043052  
PT10043053  
PT10043054  
PT10043055  
PT10043056  
PT10043057  
PT10043058  
PT10043059  
PT10043060  
PT10043061  
PB86M  
3
4
UPPER BAG TUBE  
LOWER BAG TUBE  
PLASTIC PLUG  
5
6
HEX BOLT M6-1 X 12  
PHLP HD SCR M5-.8 X 12  
REAR SUPPORT BRACE  
HEX BOLT M8-1.25 X 16  
ANGLE BRACKET  
7
PS08M  
LEAF BAG  
8
PT10043008  
PB03M  
CLEVIS PIN M10 X 15  
BAG FRAME BAR  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
PT10043010  
PT10043011  
PT10043012  
PB15M  
SUPPORT ROD  
OUTER SHAFT FLANGE  
HEIGHT ADJUST TUBE ASSEMBLY  
HEX BOLT M8-1.25 X 40  
LOCK NUT M5-.8  
BASKET ROPE  
END CAP  
HEIGHT ADJUST LOCK PLATE  
RAISED HITCH BRACKET  
FLAT HITCH BRACKET  
HEIGHT ADJUST LEVER  
BAG MOUNTING TUBE  
CLEVIS PIN M8 X 50  
WHEEL ASSEMBLY  
WHEEL BUSHING  
PLN02M  
PT10043015  
PLN03M  
WHEEL SPACER  
LOCK NUT M6-1  
PT10043017  
PT10043018  
PT10043019  
PT10043020  
PT10043021  
PB08M  
SPECIAL WASHER  
INNER SHAFT FLANGE  
BRUSH SHAFT BUSHING  
BRUSH SHAFT  
BRUSH  
HEX BOLT M8-1.25 X 65  
HEX BOLT M8-1.25 X 50  
HEX BOLT M6-1 X 35  
SPACER  
HEX BOLT M6-1 X 20  
LOCK NUT M6-1  
PB22M  
PLN03M  
PB52M  
PT10043024  
PT10043025  
PT10043027  
PB03M  
BRUSH HOLDER  
PT10043066  
PT10043067  
PCB30M  
BRUSH HOLDER CLAMP  
RATCHET PIN  
KNOB  
CARRIAGE BOLT M8-1.25 X 30  
FLAT WASHER 8MM  
RUBBER GRIP  
HEX BOLT M8-1.25 X 16  
LOCK NUT M8-1.25  
AXLE SPACER  
PW01M  
PLN04M  
PT10043070  
PWF08M  
PT10043030  
PT10043031  
PT10043032  
PR05M  
FENDER WASHER 8MM  
HITCH PIN  
OUTER SPACER  
PT10043072  
PT10043073  
PT10043074  
PT10043075  
PT10043076  
PB03M  
BUSHING  
HITCH SPACER  
EXT RETAINING RING 15MM  
INNER SPACER  
HAIRPIN COTTER PIN 3MM  
HAIRPIN COTTER PIN 2MM  
CLEVIS PIN M6 X 33  
HEX BOLT M8-1.25 X 16  
INT TOOTH WASHER 5MM  
FRICTION WASHER 8MM  
GRIZZLY 1-800 LABEL  
GRIZZLY.COM LABEL  
PT10043034  
PW04M  
FLAT WASHER 10MM  
LOCK NUT M10-1.5  
WHEEL DUST CAP  
HEX BOLT M10-1.5 X 85  
SPACER BUSHING  
RATCHET GEAR RIGHT  
RATCHET GEAR LEFT  
PLN05M  
PT10043037  
PT10043038  
PT10043039  
PT10043040  
PT10043041  
PTLW17M  
PT10043081  
PT10043082  
PT10043083  
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