Gravely Lawn Mower 12031303 User Manual

PTO  
GRASS COLLECTION  
SYSTEM  
PPECOO  
PP  
DESIGNED FOR:  
MODEL 12031303  
GRAVELY 100 SERIES MOWERs  
OPERATOR’S MANUAL  
ASSEMBLY OPERATION MAINTENANCE  
MANUAL PART#: Q0347  
$4.00  
REV: 0  
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SAFETY  
WARNING! NEVER operate the unit unless the discharge guard and either the deflector assembly or the  
vacuum collector adapter are fastened securely in place.  
WARNING! Do not work around the mower deck boot or the blower area until you are certain that the mower  
blades and the blower impeller have stopped rotating.  
WARNING! To avoid serious injury, perform maintenance on the vacuum collector; ONLY AFTER  
STOPPING THE MOWER’S ENGINE AND WAITING FOR ALL MOVING PARTS TO COME TO A  
COMPLETE STOP. Set the parking brake. Always remove the ignition key before beginning maintenance.  
WARNING! For your own personal safety, ALWAYS mow UP and DOWN the face of slopes and NEVER  
across the face. NEVER attempt to mow excessively steep slopes, and use caution when turning on any slope.  
Safety Alert Symbol  
This Safety Alert Symbol means: “ATTENTION! BECOME  
ALERT! YOUR SAFETY IS INVOLVED!”  
This symbol is used to call attention to safety precautions that  
should be followed by the operator to avoid accidents. When  
you see this symbol, carefully read the message that follows  
and heed its advice. Failure to comply with safety precautions  
!
could result in death or serious bodily injury.  
Safety Signs  
The signal words DANGER, WARNING, and CAUTION are used on the equipment safety signs. These words are  
intended to alert the viewer to the existence and the degree of hazard seriousness.  
This signal word indicates a potentially hazardous situation which, if not  
avoided, will result in death or serious injury.  
DANGER  
!
White letters on RED  
This signal word indicates a potentially hazardous situation which, if not  
avoided, could result in death or serious injury.  
WARNING  
!
Black letters on ORANGE  
It may also be used to alert against unsafe practices.  
This signal word indicates a potentially hazardous situation exist which, if  
not avoided, will result in minor or moderate injury.  
CAUTION  
!
Black letters on YELLOW  
It may also be used to alert against unsafe practices.  
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PECO LIMITED WARRANTY FOR NEW PRODUCTS  
A. WHAT IS WARRANTED?  
PECO extends the following warranties to the original purchaser of each new PECO consumer product subject  
to the following limitations:  
1. PRODUCT WARRANTY: Any part of any consumer product, which is defective in material or workmanship as  
delivered to the purchaser will be repaired or replaced, as PECO elects, without charge for parts or labor, if the  
defect appears within 12 months from the date of delivery of the product to the original purchaser. ALL  
DEFECTIVE PARTS MUST BE RETURNED TO PECO FOR INSPECTION TO DETERMINE  
VALIDITY OF WARRANTY CLAIMS. Freight and mailing will be borne by the customer.  
2. PARTS REPLACED DURING WARRANTY: Any new PECO part which is furnished in performance of this  
warranty and is defective in material or workmanship as delivered to the purchaser will be repaired or replaced,  
as PECO elects, without charge if the defect appears within 90 days from the date of installation of such part or  
before the expiration of the original warranty period, whichever is later.  
B. SECURING WARRANTY ADJUSTMENTS.  
Call PECO for Return Authorization. Damaged or broken parts, other than engines or batteries, must be  
returned to PECO Inc., 100 Airport Road, Arden, NC 28704 before any warranty adjustment can be authorized.  
At the time of requesting warranty adjustment, the purchaser must present evidence for date of delivery of the  
product. The purchaser shall pay any charge for the product to and from Arden, NC.  
C. ITEMS NOT COVERED BY PECO WARRANTY.  
Engines and batteries attached to PECO products are covered under a separate warranty by the respective  
manufacturer.  
D. UNAPPROVED ALTERATION OR MODIFICATION.  
All obligations of PECO Inc., under this warranty, shall be terminated if products are altered or modified in ways  
not approved by PECO Inc..  
E. ACCIDENTS AND NORMAL MAINTENANCE.  
The warranty covers only defective material and workmanship. It does not cover depreciation or damage  
caused by normal wear, accident, improper use or abuse of products. The cost of normal maintenance and  
normal replacement of service items such as belts, cutting blades, hoses, etc., which are not defective shall be  
paid for by the purchaser.  
F. NO REPRESENTATIONS ADDITIONAL WARRANTIES, DISCLAIMER.  
Neither PECO Inc. nor any company affiliated with it makes any warranties, representations or promises as to  
the quality of performance of its products other than those set forth herein. Except as described above, PECO  
Inc. makes no other warranties AND SPECIFICALLY DISCLAIMS ANY AND ALL IMPLIED  
WARRANTIES OF FITNESS AND MERCHANTABILITY.  
G. ANY MACHINE USED FOR RENTAL PURPOSES ARE GUARANTEED FOR 45 DAYS FROM DATE  
OF ORIGINAL SALE ONLY.  
H. REMEDIED EXCLUSIVE.  
The only remedies the purchaser has in connection with the breach or performance of any warranty on PECO  
Inc. consumer products are set forth above. In no event will PECO be liable for special incidental or  
consequential damages.  
1. NO SERVICE CENTER WARRANTY.  
The selling Service Center makes no warranty on his own on any item warranted by PECO Inc. unless he  
delivers to purchaser a separate written warranty certificate specifically warranting the item. The dealer has no  
authority to make any representation or promise on behalf of PECO or to modify the terms of this warranty in  
any way.  
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SECTION I  
INTRODUCTION AND DESCRIPTION  
1-1 Introduction  
Section II  
INSTALLATION FOR USE  
2-1 Preparation Of Mower  
We are pleased to have you as a PECO customer. Your  
collection system has been designed to give you a low  
maintenance, simple, and effective way to collect the  
grass clippings from your mower. This manual is  
provided to give you the necessary instructions to  
properly mount and operate the collection system on  
your mower. Please read this manual thoroughly.  
Understand what each control is for and how to use it.  
Observe all safety decal precautions on the machine and  
noted throughout the manual.  
Carefully dismantle shipping box from around the  
components. Cut retaining straps and separate the  
parts. The collection system will have various parts  
located inside. Remove and sort all parts for easy  
identification.  
NOTE: Before each step of assembly it will help to  
study the exploded drawings on pages 8,9 and 10.  
NOTE: All references made to right, left, front, rear, top  
or bottom are as viewed from the normal operator’s  
position on the mower.  
From the underside of the mower engine remove the bolt  
and bushing from the electric clutch assembly. Replace  
these parts with the engine pulley assembly P#(A0419),  
7/16” lock washer P#(K0053) and 7/16”-20 x 4” HHCS  
P#(K0359). The added pulley will power the collection  
system. Note that the center of the hub that is extended  
should be upward toward the engine (Figure 1-1a).  
Torque the bolt to 55 ft./lbs. Once pulley is secure, tie  
hydraulic hoses (Figure 1-1a) away from the pulley with  
(2) provided zip ties to prevent pulley from making  
contact with the hose.  
1-2 Description  
The collection system is designed for turf maintenance  
where there is a need to collect the grass clippings as  
the mower cuts the turf. It is also good for picking up  
leaves and twigs in pre-season and post-season clean-  
up.  
The blower, mounted on the right side of the unit, uses a  
belt and gearbox system from the engine PTO shaft.  
Drive train protection comes through belt slippage. The  
blower draws grass clippings from the discharge area of  
the cutter deck back to the 3 - 3.3 cubic foot collection  
bags P#(G0002) at the rear portion of the mower frame.  
The operator can engage the blower with a push of the  
over-center linkage on the right side of the unit. Once the  
bags are full with clippings, they can be released to  
make for easy dumping.  
Parking Brake Setting  
For the added weight of the collection system, the  
parking brake must be re-adjusted. To do this, first  
Remove the rear wheels from the mower. Once  
removed, reset the spring and the stop gap per the  
dimensions in the diagram (Figure 1-1b). Replace the  
wheels when completed and torque each bolt to 51-72  
ft./lbs.  
Figure 1-1b.  
1.432”  
Figure 1-1a.  
Zip Tie Hose  
0.0” to 0.0625  
Engine Pulley  
7/16”-20 x 4” HHCS  
5
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.
2-2 Muffler Guard Installation  
Figure 2-3a.  
Locate the two exhaust diverters (P#J0251 w/ 1-1/4” ID,  
P#J0250 w/ 1-3/8” ID) and clamp kit P#(X1046)  
provided in the hardware bag. Fasten the correct size  
exhaust deflector onto the mower’s exhaust and aim the  
exhaust as shown in Figure 2-2. Next, fasten the  
exhaust diverter by using the clamp kit.  
Right  
Left  
Rear Of  
Mower  
Figure 2-2.  
Mower’s Exhaust  
3 Existing  
Bolts Here  
NOTE: Right and left views are as seen from drivers  
perspective.  
Figure 2-3b.  
Left Frame  
Mount Brkt.  
Exhaust Diverter  
2-3 Frame Mount Bracket Installation  
To mount the frame brackets which support the bagger  
unit, you must first remove the existing rear bumper.  
This can be done by removing the three bolts and nuts  
attaching the bumper to each side. Set the nuts and  
bolts aside as they will be used to mount the frame  
brackets. See Figure 2-3a for bracket orientation. Mount  
the left frame mount bracket (Figure 2-3b) by using three  
of the existing bolts and three of the existing nuts.  
Tighten nuts and bolts. The right frame mount bracket  
will mount along with the PTO arm assembly (Figure 2-  
3c). Align the hole pattern on the side of the PTO arm  
assembly to the hole pattern on the right frame mount  
bracket and mower frame. Place each of the three  
remaining bolts one at a time through the PTO Arm  
assembly, the right frame bracket and through the  
existing holes of the mower frame. Fasten the upper  
hole by using (1) 3/8”-16 x 1” HHCS P#(K1191) and (1)  
3/8”-16 flange nut P#(K1215). Tighten nuts and bolts.  
Fasten Here With  
3/8” x 1” HHCS  
3/8” Flange Nut  
Figure 2-3c.  
Right Frame  
Mount Brkt.  
Use 3 Existing Bolts To Mount  
PTO Assy. Along With  
Right Frame Mount Brkt.  
To Tractor’s Frame.  
PTO Arm Assembly  
6
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2-4 Safety Interlock Harness  
Connection  
Figure 2-4c.  
The safety interlock harness is located inside of the right  
PTO arm assembly (Figure 2-4a). To install the harness  
to the mower, lift the hood of the mower for engine  
compartment access. Route the harness as shown  
towards the parking brake switch bracket on the mower  
(Figure 2-4b). Fasten the harness to the mower’s rear  
frame by using (1) zip tie P#(J0245) to prevent the  
harness from rubbing the mower’s tire. Next, remove the  
(2) bolts (Figure 2-4c) from the parking brake switch  
bracket for access to the brown/yellow and red/violet  
wires. Remove the brown/yellow wire from the parking  
brake switch and connect to the brown/yellow wire of the  
harness. Connect the red/violet wire to the parking brake  
switch, where the brown/yellow wire was removed  
(Figure 2-4d). Replace the bolts removed from the  
parking brake switch.  
Figure 2-4a.  
Parking Brake  
Switch Bolts  
Figure 2-4d.  
Free End Of  
Harness For  
Routing  
Harness  
Connected  
Here  
Figure 2-4b.  
gure 9) ain fram
by using (1) 3/4”-10 x 1-1/2” HHCS P#(05959600), (1)  
3/4”-110 nyloc nut P#(06540800), (1) ½”-13 x 1” HHCS  
P#(05947100), and (1) pivot frame handle  
P#(00194900). The handles are used to pivot the frame  
to the rear for mower engine access. Be sure that the  
handless are tight and the frame is in the upright position  
before each use!  
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Exploded View Of The  
A0549 - Bagger Assembly  
(2) K1144 - 5/16”-18 x 1”  
CARRIAGE BOLT  
(6) K1142 - 5/16”-18 x 3/4”  
CARRIAGE BOLT  
(4) K1010 - 1/4”-20 x 5/8”  
CARRIAGE BOLT  
(1) V0002 - PLASTIC TOP  
(2) K1126 - 1/4”-20  
FLANGE NUT  
(1 LEFT, 1 RIGHT)  
B0237 - PIVOT  
BRACKET  
(2) K0037 - 1/4” FLAT  
WASHER  
(1) V1054 - INLET  
(1) C0048 -  
LATCH MOUNT  
BRACKET  
(2) K1025 - 1/4”-20  
x 1” CARRIAGE  
BOLT  
(1) B8002 - PLASTIC  
SCREEN  
(2) J4005 - FLEXIBLE  
DRAW LATCH  
(2) C0051 - LONG  
SCREEN MOUNT  
STRIP  
(2) C0047 - PIVOT  
BRACE  
(2) C0052 - SHORT  
SCREEN MOUNT  
STRIP  
(2) C0049 - SCREEN  
BRACE  
(1) V0005 - BAG RING SEAL  
(8) K1178 - 5/16”-18  
FLANGE NUT  
(3) A0584 - BAG RING  
ASSEMBLY  
(6) J0274 - BAG RING END CAP  
(2) K1180 - 5/16”-18  
NYLOC NUT  
(2) K0041 - 5/16”  
FENDER WASHER  
(2) K1153 - 5/16”-18  
x 3/4” HHCS  
(1) A0585 - UPPER FRAME  
ASSEMBLY  
8
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2
Exploded Parts View  
1
3
Exploded View Of The Blower Assembly  
4
5
2
6
7
9
12  
11  
13  
8
10  
24  
Exploded View Of The  
A0506 - PTO Assembly  
21  
33  
32  
38  
22  
23  
28  
14  
17  
19  
37  
18  
16  
34  
15  
35  
25  
26  
36  
20  
31  
30  
29  
27  
40  
39  
41  
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Parts View  
A0553 UNIT ASSEMBLY  
(1)  
(2)  
V1054  
INLET  
J6006  
7”-8”  
HOSE  
CLAMPS  
(1)  
A0551  
(1)  
6” x 20”  
TOP  
UPPER HOSE  
ASSEMBLY  
(1)  
HB0256  
HARDWARE  
BAG  
(1)  
8” x 31”  
LOWER HOSE  
(1)  
A0546  
(1)  
HB0257  
LOWER  
FRAME  
ASSEMBLY  
ENGINE PULLEY  
HARDWARE  
BAG  
(1)  
A0585  
UPPER FRAME  
ASSEMBLY  
(3)  
G0002  
3.3 CU. FT.  
COLLECTION  
BAGS  
(1)  
A0506  
PTO  
(1LEFT, 1 RIGHT)  
B0174  
ASSEMBLY  
FRAME MOUNT BRACKET  
(1)  
E6009  
(3)  
BLOWER  
CONE 8”  
A0584  
BAG RING  
ASSEMBLY  
A0515 WEIGHT KIT  
A0631 BOOT KIT  
(1)  
B2220  
WEIGHT  
BAR  
(1 LEFT, 1 RIGHT)  
(1)  
(1)  
B0188  
WEIGHT  
B0285  
E1125  
BOOT  
BOOT PL.  
BRACKETS  
(1)  
HB0186  
HARDWARE  
BAG  
(1)  
#HB0236  
HARDWARE  
BAG  
10  
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P#(K0326) and pull the “L” end of the rod out of its hole  
in the cam assembly. The tension rod may then be  
screwed out to tighten the belt or screwed in to loosen  
the belt. Replace the “L” end into the top hole in the cam  
and replace the hair pin clip. Adjust the cam stop bolt  
P#(K1159) to allow the cam to rotate slightly over center  
when the blower is disengaged (Figure 2-6).  
2-5 Belt Installation  
Loosen the (2) bolts that secure the gear box assembly  
P#(A0429) to the PTO mount plate (Figure 2-5a).  
Loosen the adjustment bolt P#(K0348) until the gear box  
assembly is at its far left adjustment (the gear box is  
moved towards the mower’s engine pulley). Connect the  
kevlar cord belt from the engine pulley to the lower gear  
box pulley (Figure 2-5b).  
Cam Assy.  
Figure 2-6.  
To tension the drive belt, turn the adjustment bolt  
clockwise until there is 1” of deflection, with 10-11 lbs. of  
pressure between the engine pulley and the gear box  
pulley.  
Once the correct tension of the belt is achieved, tighten  
the (2) bolts that secure the gear box assembly.  
Adjustment Bolt  
Figure 2-5a.  
Cam Stop  
Bolt  
Tension Rod  
2-7 Lower Frame To Frame Bracket  
Installation  
Using (2) ½”-13 u-bolts P#(K0288) and (2) ½”-13 nyloc  
nuts P#(K1247) , attach lower frame to the left and right  
frame mount brackets as shown in Figure 2-7. Make  
sure the lower horizontal tube is centered in regards to  
the lower frame mount brackets. The lower frame  
stiffening bracket is to be positioned towards the engine  
mower’s engine.  
PTO Mount Plate  
Gear Box Assy.  
Figure 2-5b.  
Figure 2-7.  
Lower Frame  
Left Frame  
Mount Bracket  
Right Frame  
Mount Bracket  
Engine Pulley  
2-6 Cam Assembly Adjustment  
The cam assembly P#(A0422), which controls the  
blower belt tension, comes from the factory pre-adjusted.  
If the belt is too tight or becomes too loose, remove the  
hair pin clip P#(K0099) from the belt tension rod  
Lower Frame Centered  
In Regards To U-Bolts  
Mounted To Frame Brackets  
11  
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2-10 Boot Installation  
2-8 Upper Frame Assembly  
Installation  
First, remove the deflector shield by pulling out the  
locking pin and lifting the shield out of deck mount tube.  
NOTE: During this step, it is suggested that two  
people install the top frame to the lower frame.  
Using two people to raise the top frame, lift the top frame  
above the lower frame making sure the bag frames are  
located away from the engine as shown in Figure 2-8.  
Slide the top frame vertical tube into the lower Frame  
vertical tube aligning the holes. Insert (1) ½” x 2-1/2”  
clevis pin P#(K0133) through the holes and fasten with  
(1) 5/32” x 2-5/8” hair pin clip P#(K0088).  
To install the boot to the mower deck, attach the boot  
plate mount pin P#(B0274) to the boot plate P#(B0285)  
using (1) 3/8”-16 x 3/4” HHCS P#(K1190) and (1) 3/8”-16  
lock washer P#(K0048) See figure 2-10a. Next, loosely  
fasten the boot P#(E1125) to boot plate using (2) 3/8”-16  
x 1” carriage bolts P#(K1182) and (2) 3/8”-16 flange nuts  
(P#K1215) with the head of the bolts placed from the  
inside of the boot. Insert the boot plate mount pin into  
the deck mount tube and slide the slot of the boot plate  
over the tab at the top of the discharge opening. Place  
the deflector shield in the transport position on top of the  
boot plate. Replace the locking pin. Adjust the boot to fit  
securely against the discharge opening and tighten the  
(2) 3/8”-16 flange nuts. See figure 2-10b for clarity.  
Figure 2-8.  
Top Frame  
Figure 2-10a.  
(1) 3/8”-16 x 3/8” HHCS  
(1) 3/8” Lock Washer  
Lower Frame  
½” x 2-1/2” Clevis Pin  
5/32” x 2-5/8”  
Hair Pin Clip  
2-9 Top Assembly To The Upper  
Frame Assembly Installation  
Boot Plate  
Mount Pin  
Boot  
Plate  
Align the pivot brackets of the top assembly P#(A0551)  
to the pivot point on either side of the upper frame  
assembly. Place (1) P#(K0041) fender washer between  
each pivot point (Figure 2-9) and fasten each side by  
using (1) P#(K1153) 5/16”-18 x 3/4” HHCS and (1)  
P#(K1180) 5/16”-18 nyloc nut. When fastening leave nut  
slightly loose so that the top can pivot freely.  
(2) 3/8”-16 x 1” Carriage Bolts  
(2) 3/8” Flange Nuts  
Figure 2-10b.  
Boot  
Plate  
Locking  
Pin  
Top Assembly Here  
Figure 2-9.  
Fasten Here With  
5/16” x 3/4” HHCS  
5/16” Nyloc Nut  
Fender Washer  
Exhaust Deflector  
in Transport Position  
Boot  
Tab  
12  
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Note: When bolting the boot and boot plate together,  
the head of the bolt is placed from the inside of the boot.  
This will prevent grass from collecting on the bolts.  
2-13 Lower Hose To The Blower Cone  
Installation  
Fasten the blower cone P#(E6009) to the blower  
housing by using (2) 5/16”-18 x 2-1/2” HHCS P#(K0125)  
and (2) 5/16”-18 jam nuts P#(K0120). Slide a 7”-8” hose  
clamp P#(J6006) over both ends of the lower hose. Then  
proceed to slide the lower hose onto the blower cone.  
Tighten the hose clamp. The assembly should look like  
Figure 2-12.  
Note: The Mower’s Deflector Shield Has Been  
Removed In The Following Photo For Clarity. Always  
have the deflector shield mounted when mowing.  
2-11 The Length Of Hose Adjustment  
The hoses in steps 2-12 and 2-13 must be cut to fit your  
machine. Follow steps 2-12 and 2-13. Do not cut the  
hoses until you have tried to fit them on your machine.  
Remember that the hoses have to be long enough to  
allow for enough clamping surface between the inlet,  
blower assembly, and the deck boot.  
2-14 Lower Hose To The Boot  
Installation  
Take the unattached end of the lower hose and slide it  
over the circular end of the boot. Use the lower hose  
clamp to secure the hose to the boot (Figure 2-12). Tip:  
Before securing clamp rotate hose counter-clockwise  
(away from yourself) approximately 1” to add in retaining  
boot to mower deck.  
2-12 Upper Hose Installation  
Fasten the inlet to the plastic top by sliding the inlet from  
the inside of the top to the outside and lock into place.  
Slide a 5”-6” upper hose clamp P#(J6011) onto both  
ends of the 6” upper hose (Figure 2-12). Then slide one  
end of the 6” hose onto the inlet. Make sure there is  
about a two-inch overlap between the hose end and the  
container inlet. Proceed to slide the opposite end of the  
6” hose onto the outlet of the blower assembly. See  
Figure 2-12 for details. Make sure both ends of the hose  
are clearly attached to the inlet and the blower assembly  
inlet. Tighten the hose clamps.  
2-15 Front Weight Assembly  
Attach each weight bracket P#(B0188) to the mower’s  
front casters by using (1) 3/4”-10 x 1-1/2” HHCS  
P#(K0364) and (1) 3/4”-10 nyloc nut P#(K1433) (Figure  
2-15). When installing the 100 lb. weight you should  
have another person help position the weight onto a floor  
jack. Using the floor jack will make installing the weight  
much easier. Lift the weight up to the top of the weight  
brackets. Fasten the weight to the weight brackets by  
using (1) ½”-13 X 4-1/4” U-Bolt P#(K0331) and (2) ½”-13  
flange nuts P#(K1246) per bracket. Once the weight is  
secure tighten all nuts. Be sure Weight is centered in  
reference to the U-Bolts.  
Figure 2-12.  
Inlet  
5”-6”  
Clamp  
6” Upper  
Hose  
8” Lower  
Hose  
Figure 2-15.  
3/4”-10 X 1-1/2” HHCS  
3/4”-10 Nylock Nut  
Blower  
Boot  
Right  
Weight  
Bracket  
Blower Cone  
Left  
Weight  
Bracket  
7”-8”  
Clamp  
Weight  
13  
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2-16 Blower Cone Installation  
2-17 Impeller Blade  
Removal/Replacement  
Thread (1) 5/16”-18 jam nut P#(K0120) onto each end of  
(2) 5/16”-18 x 2-1/2” HHCS P#(K0125). Now partially  
thread the bolts into each of the two tabs located on the  
To Remove: First remove the center bolt (#1), washer  
(#2) and spacer (#3) from the taper-lock bushing (#5).  
blower housing. Place blower cone so the two tabs line up See Figure 2-17. Next remove the (2) 1/4”-20 bolts (#4)  
with the bolts then tighten completely. See Figure 2-16.  
and place them into the threaded holes of the taper-lock  
bushing (next to the holes they were removed from).  
Gradually thread each bolt evenly into the taper-lock  
bushing, forcing the blade to break-away from the taper-  
lock bushing. If the impeller will not move, hit the base of  
the impeller, between each vein, with a hammer, then try  
again.  
Blower Housing Tabs  
Figure 2-16.  
To Replace: Place impeller blade over the engine shaft.  
Slide the taper-lock bushing on to the engine shaft and  
into the impeller blade, aligning the non-threaded holes  
of the taper-lock bushing to the threaded holes of the  
impeller blade. Fasten by using (2) 1/4”-20 HHCS grade  
#8 bolts, (1) spacer washer and (1) HHCS bolt w/  
washer. Torque to the proper specifications in the torque  
chart on the back of this manual. Next, rotate the  
impeller blade to insure that the blade is clear of contact  
on all sides of the blower housing.  
Blower Cone  
(2) 5/16”-18 x 2-1/2”  
All Thread HHCS And  
(2) 5/16” Jam Nuts  
Figure 2-17.  
IMPELLER BLADE  
3
2
1
4
5
14  
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Figure 2-18b.  
2-18 Installation/Removal Of  
Collection Bags  
Plastic Top  
To install the bag onto the bag ring, first make sure the  
bag ring end caps are fastened to the bag ring. Place the  
seam openings of the bag onto the bag ring openings  
and turn the bag until the slot bracket in the bag ring is  
protruding from the opening in the bag (Figure 2-18a).  
Do this for each of three bags.  
Install the completed assemblies onto the support frame  
and close the plastic top. Fasten both draw latches to  
hold the plastic top closed (Figure 2-18b).  
Draw Latches  
To empty the bag, remove the bag and bag ring by lifting  
and sliding rearward. Grasp the loop on the bottom of  
the bag, turn it upside down and empty the collected  
debris (Figure 2-18c). Repeat for the other bags.  
Reinstall all bags, line with plastic bags if desired, close  
the plastic top and reattach the draw latches.  
Figure 2-18c.  
Plastic lawn and leaf bags, 33 gallon size, may be used  
inside the cloth bags. Be sure to leave enough plastic  
bag hanging over the frame so the plastic bags can be  
twist tied before emptying (Figure 2-18d).  
Figure 2-18a.  
Slot  
Bracket  
Bag Ring  
Grasp Bag  
Here  
Figure 2-18d.  
Plastic Bag  
Bag Ring  
End Caps  
Cloth Bag  
Cloth Bag  
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* Mow twice, at different height settings, (high, then low),  
if grass is extra tall.  
2-19 Final Checks  
* Remember that horsepower requirements will vary with  
the mowing conditions such as type and height of turf  
grass, moisture content, amount of leaves, whether the  
terrain is flat or hilly, etc.  
To check the operation of the safety interlock harness  
perform the following:  
A. Start mower  
B. While seated in the operator’s seat, rotate the  
engagement handle of the collection system away  
from the mower.  
3-3 Disengagement Of The Blower  
C. With the blower engaged, stand up from the  
operator’s seat. This action will shut off the mower  
which verifies proper installation of the harness.  
D. Check the mower’s safety interlock, see mower’s  
manual for more detail.  
A. To disengage the blower, rotate the engagement  
handle towards the mower.  
WARNING: The blower will continue to spin. DO NOT  
TOUCH the blower, pulleys, or the belt until the tractor is  
turned off. DO NOT adjust the belt tension until the  
mower is turned off. Refer to section 2-6 of the manual.  
NOTE: If the mower does not shut off, turn off mower  
and refer to page 7 to verify proper installation of the  
harness. If problem persists contact your local dealer.  
3-4 Unloading The Collection System  
SECTION III  
NOTE: To determine when the collection bags are full,  
follow the following steps:  
OPERATING INSTRUCTIONS  
3-1 General Safety  
A. Stop the forward movement of the mower.  
B. Disengage the mower deck.  
C. Disengage the blower.  
Only qualified people familiar with this operator’s manual  
and the mower’s operator’s manual should operate this  
machine.  
D. Engage the parking brake.  
E. Once the parking brake has been engaged, then and  
only then, walk behind the mower and check the  
collection bags by lifting the plastic hood. Load in  
bags should not exceed the height of the installed  
bag.  
F. To release bags from frame, lift bag ring from tab on  
bagger frame, slide bag out and turn bags over to  
deposit clippings.  
3-2 Operation And Tips On Mowing  
A. Perform BEFORE EACH USE the maintenance list in  
paragraph 4-1.  
B. Start mower.  
C. With the mower at high idle speed, engage the mower  
deck.  
D. While seated in the operator’s seat, rotate the  
engagement handle of the collection system away  
from the mower. Continue to rotate the handle until it  
stops in an over center position. With the blower  
engaged, you can proceed to operate the control  
levers of the mower.  
G. Follow steps on page 14 to re-attach bags back to the  
bagger.  
NOTE: Do not allow collection bags to become over-  
filled as potential damage may occur to your  
equipment. Also, be sure to clean the hood screen as  
needed.  
NOTE: If the collection system does not appear to be  
collecting the grass clippings, disengage the deck  
and blower, then, engage the parking brake and turn the  
mower off. Proceed to section 3-3, and review the  
section 2-6, in this manual.  
SECTION IV  
MAINTENANCE  
4-1 Maintenance Checklist  
To obtain the maximum effectiveness from your  
collection system the tips listed below should be  
followed:  
Before each use:  
1. Check blades and spindles to be sure that no foreign  
objects, such as wire or steel strapping bands, are  
wrapped around them.  
2. Inspect blades for wear. Replace if necessary. If it is  
necessary to sharpen the blades, remove the blades  
from the spindles before sharpening. DO NOT  
sharpen blades while still attached to the mower.  
* Watch your speed- Normal conditions will allow a  
speed of up to approximately 5 mph, but thick, heavy  
damp conditions will require reduced ground speed.  
* Mow with sharp blades- A sharp blade cuts cleaner.  
* Wet grass and leaves will decrease effectiveness and  
will increase horsepower requirements.  
* Mow at higher cutting heights- Remove and mulch no  
more than 2” of grass length with each mowing.  
(Experts recommend not cutting off more than 1/3 of  
the grass blade length at any given time.)  
16  
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3. Make sure all shields are in place and in good  
condition. Repair or replace any missing or damaged  
shields.  
4. Perform lubrication per paragraph 4-2.  
5. Listen for abnormal sounds, which might indicate  
loose parts, damaged bearings, or other damage.  
Correct any deficiency before continuing operation.  
6. With the engine off, engage the blower assembly.  
Check the belt tension and inspect the pulley belt for  
cracks or tears.  
SECTION V  
PARTS AND SERVICE  
5-1 Parts And Service Information  
PECO collection system owners should record the name  
and telephone number of their Service Center. Your  
Service Center will be happy to supply replacement  
parts, accessories, and do any service or repairs to your  
collection system. If for any reason your Service Center  
is unable to service your collection system or supply  
replacement parts, contact PECO and include the  
following information on the chart below.  
7. Check for wear or deterioration of the upper or lower  
hoses. If there are any portions of the hose that have  
been torn or worn through, replace with genuine  
PECO parts.  
After Each Use:  
1. Clean all debris from machine especially from the  
container, underneath the belt shields, and off of  
safety decals. Replace any missing or illegible decals.  
2. Inspect the unit for worn or damaged components.  
Repair or replace before the next use. Any  
replacement component installed during repair shall  
include the component’s current safety decal specified  
by the manufacturers to be affixed to the component.  
3. Check belt for proper tension.  
THE SERIAL NUMBER PLATE IS LOCATED ON THE  
LOWER FRAME ASSEMBLY P#(A0546)  
PECO  
OUTDOOR POWER EQUIPMENT  
Model Number  
4-2 Lubrication  
Serial Number  
Arden, North Carolina 28704  
NOTE: Use only white lithium based grease for  
lubrication of the shaft on the blower assembly.  
WRITE THE MODEL AND SERIAL NUMBER IN  
THE BOX ABOVE FOR FUTURE REFERENCE.  
1. On initial use: Grease the fitting on the blower shaft.  
2. Every 25 hours of use: Re-grease the grease fitting.  
3. Every 200 hours of use: Check oil levels in gear box.  
Oil in gear box should cover the gears. If not, fill using  
an EP90 weight oil. 6oz. will fill the gear box from  
empty.  
Unit Model Number: _____________________________  
Unit Engine Size: _____________________________  
Unit Serial Number: _____________________________  
Date of purchase: _____/_____/_________  
Dealer/Distributor Name:  
________________________________________  
Dealer’s/Distributor’s: _______________________ State: __________ Zip: ___________  
Phone Number: ____________________________  
Address: PECO Inc.  
P.O. Box 1197  
Arden, NC 28704  
Phone #: (828) 684-1234 or Toll Free: (800) 438-5823  
17  
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SAFETY DECALS  
To promote safe operation, PECO supplies safety decals on all products manufactured. Damage can occur to  
safety decals either through shipment, use or reconditioning. Contact your local Service Center for replacement decals.  
Part #: R1057  
Part #: R1054  
Part #: R1069  
Part #: R1065  
Part #:R4015  
Part #:R1083  
Part #: R4028  
Part #:R4008  
Part #:R1051  
Part #: R1052  
Part #: R4037  
Part #: R1090  
18  
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19  
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NOTES  
20  
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NOTES  
21  
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Turn any PECO Lawn Vac into a total  
lawn grooming tool with the PECO  
Wand Kit!  
With your PECO Wand Attachment you will  
double the ability of your PECO Lawn Vac.  
Using the same powerful vacuum/blower that  
makes your Lawn Vac work so well, you will be  
able to get to all those hard-to-reach places  
where you needed a rake or broom before.  
Contact PECO Today!  
PPECOO  
PP  
P.O. BOX 1197  
ARDEN, NORTH CAROLINA 28704  
(800) 438-5823 OR (828) 684-1234 FAX: (828) 684-0858  
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