Ferris Industries Lawn Mower IS1000ZKA2148CE User Manual

OPERATOR’S  
MANUAL  
IS1000Z Series  
Zero-Turn Riding Mower  
Model Number:  
Description:  
IS1000ZKAV21/48  
IS1000ZKA2148CE  
IS1000ZKAV23/52  
IS1000Z, w/ 21 HP Kawasaki & 48” Mower Deck  
IS1000Z, w/ 21 HP Kawasaki & 48” Mower Deck (Export)  
IS1000Z, w/ 23 HP Kawasaki & 52” Mower Deck  
22870  
Ferris Industries  
Rev. No. 02  
Rev. Date: 7/2003  
TP 100-7049-02-1Z-F  
5375 North Main Street  
Munnsville, NY 13409  
800-933-6175  
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Table of Contents  
Troubleshooting, Adjustments & Service.......22  
Troubleshooting the Tractor...................................22  
Troubleshooting the Mower...................................23  
Seat Adjustment....................................................24  
Ground Speed Control Lever Adjustment.............24  
Speed Balancing Adjustment................................24  
Parking Brake Adjustment ....................................25  
Shock Spring Adjustment......................................25  
PTO Clutch Adjustment ........................................26  
Blade Brake Check ...............................................26  
Neutral Position & Return Spring Adjustment.......27  
Neutral Adjustment ...............................................28  
Cutting Height Adjustment....................................28  
Deck Leveling Adjustment.....................................29  
Hydraulic Pump Drive Belt Replacement..............30  
Mower Belt Replacement......................................30  
Battery Service .....................................................31  
Checking the Battery Voltage ............................31  
Charging A Completely Discharged Battery......31  
Jump Starting with  
Identification Numbers .......................................2  
Safety Rules & Information ................................3  
Features & Controls............................................8  
Control Functions....................................................8  
Safety Interlock System ..........................................9  
Operating the Tractor ........................................10  
General .................................................................10  
Checks Before Starting.........................................10  
Starting the Engine ...............................................11  
Stopping the Rider................................................11  
Mowing..................................................................11  
Pushing the Rider by Hand...................................11  
Zero Turn Driving Practice ....................................12  
Storage..................................................................14  
Starting After Long Term Storage .........................14  
Regular Maintenance ........................................16  
Maintenance Schedule .........................................16  
Checking Tire Pressures.......................................16  
Checking/Adding Fuel...........................................17  
Fuel Filter..............................................................17  
Oil & Filter Change ...............................................17  
Check / Change Air FIlter .....................................17  
Check Hydraulic Oil Level.....................................17  
Lubrication ............................................................18  
Battery Maintenance.............................................20  
Checking Battery Fluid ......................................20  
Cleaning the Battery and Cables.......................20  
Servicing the Mower Blades .................................21  
Auxiliary (Booster) Battery .............................31  
Lawn Care & Mowing Information ...............LC-1  
International Symbols...................................LC-8  
Technical Manuals.........................................LC-8  
NOTE: In this manual, “left” and “right” are referred to as  
seen from the operating position.  
WARNING  
Engine exhaust from this product contains  
chemicals known, in certain quantities, to cause  
cancer, birth defects, or other reproductive harm.  
WARNING  
You must read, understand and comply with all safety  
and operating instructions in this manual before  
attempting to set-up and operate your machine.  
Failure to comply with all safety and operating  
instructions can result in loss of machine control,  
serious personal injury to you and / or bystanders,  
and risk of equipment and property damage. The  
triangle in the text signifies important cautions or  
warnings which must be followed.  
© Copyright 2003 Ferris Industries  
All Rights Reserved. Printed in USA.  
TP 100-7049-02-1Z-F  
1
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Identification Numbers  
Tractor  
identification tag  
North American  
Models  
MONO. SERIAL NO.  
DATE  
CE Models  
MASS (g) WER (kW)  
FERRIS INDSTRIES, INC.  
MUNNSVLEE, N1309  
MADE IN THUSA  
When contacting your authorized dealer for replace-  
ment parts, service, or information you MUST have  
these numbers.  
NORTH AMERICAN MODEL REFERENCE DATA  
Model Description Name  
North American Models: Record your model name/num-  
ber, serial number, and engine serial numbers in the  
space provided for easy access. These numbers can be  
found in the location shown.  
Unit MODEL Number  
Unit SERIAL Number  
Mower Deck MODEL Number  
Mower Deck SERIAL Number  
N/A  
N/A  
CE Models: Record your serial number and date in the  
space provided below.  
Date Purchased  
Dealer Name  
NOTE: For location of engine identification numbers,  
refer to the engine owner’s manual.  
ENGINE REFERENCE DATA  
Engine Make/Model  
Engine ID/Serial Number  
2
02  
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Safety Rules  
& Information  
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con-  
trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.  
This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in  
text signifies important cautions or warnings which must be followed.  
• The owner/user can prevent and is responsible for  
accidents or injuries occurring to themselves, other  
people or property.  
TRAINING  
• Read, understand, and follow all instructions in the  
manual and on the unit before starting. If the opera-  
tor(s) or mechanic(s) can not read English it is the  
owner’s responsibility to explain this material to them.  
• Data indicates that operators, age 60 years and  
above, are involved in a large percentage of riding  
mower-related injuries. These operators should eval-  
uate their ability to operate the riding mower safely  
enough to protect themselves and others from seri-  
ous injury.  
• Become familiar with the safe operation of the equip-  
ment, operator controls, and safety signs.  
• All operators and mechanics should be trained. The  
owner is responsible for training the users.  
• Only allow responsible adults, who are familiar with  
the instructions, to operate the unit.  
• Never let children or untrained people operate or  
service the equipment. Local regulations may  
restrict the age of the operator.  
PREPARATION  
• Evaluate the terrain to determine what accessories  
and attachments are needed to properly and safely  
perform the job. Use only accessories and attach-  
ments approved by the manufacturer.  
• Wear appropriate clothing including safety shoes,  
safety glasses and ear protection. Long hair, loose  
clothing or jewelry may get tangled in moving parts.  
• Inspect the area where the equipment is to be used  
and remove all objects such as rocks, toys and wire,  
which can be thrown by the machine.  
• Use extra care when handling gasoline and other  
fuels. They are flammable and vapors are explosive.  
a) Use only an approved container.  
b) Never remove fuel cap or add fuel with the engine  
running. Allow engine to cool before refueling. Do  
not smoke.  
c) Never refuel or drain the machine indoors.  
• Check that operator’s presence controls, safety  
switches and shields are attached and functioning  
properly. Do not operate unless they are functioning  
properly.  
TP 600-7124-00-UV-FD  
00  
3
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Safety Rules & Information  
• Never operate with guards not securely in place. Be  
sure all interlocks are attached, adjusted properly  
and functioning properly.  
• Never operate with the discharge deflector raised,  
removed or altered, unless using a grass catcher.  
OPERATION  
• Never run an engine in an enclosed area.  
• Mow only in the daylight or with good artificial light,  
keeping away from holes and hidden hazards.  
• Be sure all drives are in neutral and parking brake is  
engaged before starting engine. Only start engine  
from the operator’s position. Use seat belts if provid-  
ed.  
• Be sure of your footing while using pedestrian con-  
trolled equipment, especially when backing up. Walk,  
don’t run. Reduced footing could cause slipping.  
• Do not change the engine governor setting or over-  
speed the engine.  
• Stop on level ground, lower implements, disengage  
drives, engage parking brake, shut off engine before  
leaving the operator’s position for any reason includ-  
ing emptying the grass catchers or unclogging the  
chute.  
• Slow down and use extra care on hillsides. Be sure  
to travel in the recommended direction on hillsides.  
Turf conditions can affect the machines stability. USe  
caution when operating near drop-offs.  
• Do not mow in reverse unless absolutely necessary.  
Always look down and behind before and while trav-  
eling in reverse.  
• Be aware of the mower discharge direction and do  
not point it at anyone. Do not operate the mower  
without either the entire grass catcher or the deflec-  
tor in place.  
• Slow down and use caution when making turns and  
when changing directions on slopes.  
• Never raise deck with the blades running.  
• Never leave a running unit unattended. Always disen-  
gage the PTO, set parking brake, stop engine, and  
remove keys before dismounting. Keep hands and  
feet away from the cutting units.  
• Stop equipment and inspect blades after striking  
objects or abnormal vibration occurs. Make neces-  
sary repairs before resuming operations.  
• Keep hands and feet away from the cutting units.  
• Look behind and down before backing up to be sure  
of a clear path.  
• Never carry passengers and keep pets and  
bystanders away.  
• Do not operate the unit while under the influence of  
alcohol or drugs.  
• Slow down and use caution when making turns and  
crossing roads and sidewalks. Stop blades if not  
mowing.  
• Use care when loading or unloading the machine  
into a trailer or truck.  
• Use care when approaching blind corners, shrubs,  
trees or other objects that may obscure vision.  
Turn off the PTO switch to disengage the blades  
when not mowing.  
SLOPE OPERATION  
WARNING  
Slopes are a major factor related to loss-of-control and  
tip-over accidents, which can result in severe injury or  
death. All slopes require extra caution. If you cannot  
back up the slope or if you feel uneasy on it, do not drive  
on it.  
Never operate on slopes greater than 20°  
(36.4 percent) which is a rise of 7-1/4 feet (220 cm)  
vertically in 20 feet (607 cm) horizontally.  
Select slow ground speed before driving onto slope.  
In addition to front and rear weights, use extra caution  
when operating on slopes with rear-mounted grass  
catcher.  
Do  
• Mow up and down slopes, not across.  
• Remove obstacles such as rocks, tree limbs, etc.  
Mow UP and DOWN the slope, never across the face,  
use caution when changing directions and DO NOT  
START OR STOP ON SLOPE.  
• Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the unit. Tall grass can hide obsta-  
cles.  
• Use slow speed. Choose a slow speed so that you  
will not have to stop or change speed while on the  
slope.  
• Use extra care with grass catchers or other attach-  
ments. These can change the stability of the unit.  
• Keep all movement on the slopes slow and gradual.  
Do not make sudden changes in speed or direction.  
• See your authorized dealer for recommendations of  
available weights to improve stability.  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
Do not mow near drop-offs, ditches, or embank-  
ments. The operator could lose footing or balance or  
mower could suddenly turn over if a wheel is over  
the edge of a cliff or ditch, or if an edge caves in.  
Do not mow on wet grass. Reduced footing or trac-  
tion could cause sliding.  
Do not try to stabilize the unit by putting your foot on  
the ground.  
Do not mow excessively steep slopes.  
Do Not  
Do not start or stop on a slope. If tires lose traction,  
disengage the blade(s) and proceed slowly straight  
down the slope.  
Do not use grass catcher on steep slopes.  
TP 600-7124-00-UV-FD  
4
00  
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Safety Rules & Information  
CHILDREN  
EMISSIONS  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted to  
the unit and the mowing activity. Never assume that chil-  
dren will remain where you last saw them.  
• Engine exhaust from this product contains chemicals  
known, in certain quantities, to cause cancer, birth  
defects, or other reproductive harm.  
• Look for the relevant Emissions Durability Period and  
Air Index information on the engine emissions label.  
• Keep children out of the mowing area and under the  
watchful care of another responsible adult.  
• Be alert and turn unit off if children enter the area.  
• Before and during reverse operation, look behind and  
down for small children.  
• Never carry children. They may fall off and be seri-  
ously injured or interfere with safe unit operation.  
• Never allow children to operate the unit.  
• Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
• Carefully release pressure from components with  
stored energy. (eg. springs)  
MAINTENANCE AND STORAGE  
• Always observe safe refueling and fuel handling  
practices when refueling the unit after transportation  
or storage.  
• Disconnect battery or remove spark plug wire before  
making any repairs. Disconnect the negative termi-  
nal first and the positive last. Reconnect positive first  
and negative last.  
• Always follow the engine manual instructions for stor-  
age preparations before storing the unit for both  
short and long term periods.  
• Use care when checking blades. Wrap the blade(s)  
or wear gloves, and use caution when servicing  
them. Only replace blades. Never straighten or weld  
them.  
• Always follow the engine manual instructions for  
proper start-up procedures when returning the unit to  
service.  
• Never store the machine or fuel container inside  
where there is an open flame, such as in a water  
heater. Allow unit to cool before storing.  
• Keep hands and feet away from moving parts.  
• Charge batteries in an open well ventilated area,  
away from spark and flames. Unplug charger before  
connecting or disconnecting from battery. Wear pro-  
tective clothes and use insulated tools.  
• Shut off fuel while storing or transporting. Do not  
store fuel near flames or drain indoors.  
• Keep all hardware, especially blade attachment bolts,  
tight and keep all parts in good working condition.  
Replace all worn or damaged decals.  
• Never tamper with safety devices. Check their prop-  
er operation regularly.  
• Disengage drives, lower implement, set parking  
brake, stop engine and remove key or disconnect  
spark plug wire. Wait for all movement to stop before  
adjusting, cleaning or repairing.  
• Clean grass and debris from cutting units, drives,  
mufflers, and engine to prevent fires. Clean up oil or  
fuel spillage.  
• Keep all parts in good working condition and all  
hardware tightened. Replace all worn or damaged  
decals.  
• Grass catcher components are subject to wear, dam-  
age, and deterioration, which could expose moving  
parts or allow objects to be thrown. Frequently  
check components and replace with manufacturer’s  
recommended parts, when necessary.  
• Check brake operation frequently. Adjust and service  
as required.  
• Use only factory authorized replacement parts when  
making repairs.  
• Let engine cool before storing and do not store near  
flame.  
• Always comply with factory specifications on all set-  
tings and adjustments.  
• Stop and inspect the equipment if you strike an  
object. Repair, if necessary, before restarting.  
• Only authorized service locations should be utilized  
for major service and repair requirements.  
• Never make adjustments or repairs with the engine  
running unless specified otherwise.  
• Never attempt to make major repairs on this unit  
unless you have been properly trained. Improper  
service procedures can result in hazardous opera-  
tion, equipment damage and voiding of manufactur-  
er’s warranty.  
• Park machine on level ground. Never allow untrained  
personnel to service machine.  
• Use jack stands to support components when  
required.  
TP 600-7124-00-UV-FD  
00  
5
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Safety Rules & Information  
WARNING  
WARNING  
Hydraulic fluid escaping under pressure may  
have sufficient force to penetrate skin and cause  
serious injury.  
STORED ENERGY DEVICE: Improper release of  
springs can result in serious personal injury.  
Spring should be removed by an authorized dealer  
only.  
If foreign fluid is injected into the skin it must be  
surgically removed within a few hours by a doctor  
familiar with this form of injury or gangrene may  
result.  
WARNING  
Keep body and hands away from pin holes or nozzles  
that eject hydraulic fluid under high pressure. Use  
paper or cardboard and not hands to search for leaks.  
STORED ENERGY DEVICE: Engine Radiator  
(Water-Cooled Models Only)  
To prevent serious bodily injury from hot coolant or  
steam blow-out, never attempt to remove the radiator  
cap while the engine is running. Stop the engine and  
wait until it is cool. Even then, use extreme care  
when removing cap.  
Make sure all hydraulic fluid connections are tight and  
all hydraulic hoses and lines are in good condition  
before applying pressure to the system.  
If leaks occur, have the unit serviced immediately by  
your authorized dealer.  
TP 600-7124-00-UV-FD  
6
00  
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Safety Decals  
GENERAL  
This unit has been designed and manufactured to pro-  
vide you with the safety and reliability you would expect  
from an industry leader in outdoor power equipment  
manufacturing.  
The safety decals below are on your unit.  
If any of these decals are lost or damaged, replace them  
at once. See your local dealer for replacements.  
These labels are easily applied and will act as a con-  
stant visual reminder to you, and others who may use  
the equipment, to follow the safety instructions neces-  
sary for safe, effective operation.  
Although reading this manual and the safety instructions  
it contains will provide you with the necessary basic  
knowledge to operate this equipment safely and effec-  
tively, we have placed several safety labels on the unit to  
remind you of this important information while you are  
operating your unit.  
NOTE: Engine operation and safety decals are supplied  
by the engine manufacturer.  
All DANGER, WARNING, CAUTION and instructional  
messages on your mower should be carefully read and  
obeyed. Personal bodily injury can result when these  
instructions are not followed. The information is for your  
safety and it is important.  
WARNING  
DANGER  
AVOID SERIOUS INJURY OR DEATH  
AVOID SERIOUS INJURY OR DEATH  
READ OPERATOR'S MANUAL.  
DO NOT ALLOW OPERATION OF MACHINERY BY UNTRAINED  
PERSONNEL.  
KEEP SAFETY DEVICES (GUARDS, SHIELDS, & SWITCHES) IN  
PLACE AND WORKING.  
THROWN OBJECTS AND BLADE CONTACT CAN CAUSE SERIOUS INJURY OR DEATH.  
BE SURE BLADES AND ENGINE ARE STOPPED BEFORE PLACING HANDS OR FEET NEAR BLADES.  
DISENGAGE PTO, ENGAGE PARKING BRAKE, SHUT OFF ENGINE AND REMOVE KEY BEFORE MAKING ADJUSTMENTS,  
SERVICING, CLEANING OR LEAVING THE MACHINE.  
DO NOT MOW WHEN CHILDREN OR OTHERS ARE AROUND.  
WHEN LEAVING MACHINE, SHUT OFF ENGINE, REMOVE KEY AND  
SET PARKING BRAKE.  
OPERATING ON SLOPES CAN BE DANGEROUS  
IF YOU CANNOT BACK UP A HILL, DO NOT OPERATE ON IT.  
AVOID SUDDEN TURNS.  
AVOID CARBON MONOXIDE POISONING  
DO NOT OPERATE THE ENGINE IN UNVENTILATED AREA.  
DO NOT MOW SLOPES IF GRASS IS WET.  
IF MACHINE LOSES TRACTION ON A SLOPE, STOP THE  
BLADES AND PROCEED SLOWLY DOWN THE SLOPE.  
47171  
Decal - Danger  
Part No. 1704277  
Decal - Danger  
Part No. 1704276  
Decal - Warning/Danger  
Part No. 47171  
WARNING  
BEWARE OF  
POWER DRIVEN PARTS  
Decal - Warning  
Part No. 20337  
Decal - Caution  
Part No. 46481  
02  
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Features & Controls  
of the Zero Turn Rider  
Please take a moment and familiarize  
yourself with the name, location, and  
function of these controls so that you  
A
will better understand the safety and  
operating instructions provided in this  
manual.  
A
B
C
E
H
J
D
K
I
F
G
Figure 1. Control Locations  
CONTROL FUNCTIONS  
The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing  
require the combined use of several controls applied in specific sequences. To learn what combination and sequence  
of controls to use for various tasks see the OPERATION section.  
A. Ground Speed Control Levers  
B. Seat Adjustment Lever  
These levers control the ground speed of the rider. The  
left lever controls the left rear drive wheel and the right  
controls the right rear drive wheel.  
The seat can be adjusted forward and back. Move the  
lever forward, position the seat as desired, and release  
the lever to lock the seat in position.  
Moving a lever forward increases the FORWARD speed  
of the associated wheel, and pulling back on a lever  
increases the REVERSE speed.  
C. Ignition Switch  
The ignition switch starts and stops the engine, it has  
three positions:  
Note: The further a lever is moved away from the neutral  
position the faster the drive wheel will turn.  
OFF  
Stops the engine and shuts off the  
electrical system.  
See the Operating the Zero Turn Rider section for steer-  
ing instructions.  
RUN  
Allows the engine to run and powers the  
electrical system.  
START Cranks the engine for starting.  
NOTE: Never leave the ignition switch in the RUN posi-  
tion with the engine stopped–this drains the battery.  
8
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Features & Controls  
D. Parking Brake Handle  
SAFETY INTERLOCK  
The parking brake is applied by pulling UP on the park-  
ing brake handle until it locks over-center. To release  
the parking brake, push the handle DOWN.  
SYSTEM  
This unit is equipped with safety interlock switches.  
These safety systems are present for your safety, do not  
attempt to bypass safety switches, and never tamper  
with safety devices. Check their operation regularly.  
E. PTO Switch  
The PTO (Power Take Off) switch engages and disen-  
gages the mower. Pull UP on the switch to engage, and  
push DOWN to disengage.  
Operational SAFETY Checks  
Test 1 — Engine should NOT crank if:  
F & G. Deck Lift Pedal & Cutting Height  
Adjustment Pin  
• PTO switch is engaged, OR  
• Parking brake is not engaged, OR  
These control the cutting height of the mower deck.  
• Motion control handles are not in the NEUTRAL  
position, OR  
Depress the pedal until it locks into the TRANSPORT  
position. Place the adjustment pin in the desired cutting  
height and release the lift pedal.  
• Operator is not on the seat.  
Test 2 — Engine SHOULD crank if:  
H. Throttle Control  
• PTO switch is NOT engaged, AND  
• Parking brake is engaged, AND  
The throttle controls engine speed. Move the throttle for-  
ward to increase engine speed and back to decrease  
engine speed. Always operate at FULL throttle.  
• Motion control handles are locked in the NEUTRAL  
position, AND  
• Operator is on the seat.  
I. Choke  
Test 3 — Engine should SHUT OFF if:  
Close the choke for cold starting. Open the choke once  
the engine starts. A warm engine may not require chok-  
ing. Pull the knob up to close the choke.  
• Operator rises off seat with PTO engaged, OR  
• Operator rises off seat with parking brake disen-  
gaged.  
J. Hour Meter  
• Operator moves motion control handles inward  
before disengaging parking brake.  
Measures the time of the PTO being engaged.  
Test 4 — Blade Brake Check  
K. Fuel Shut Off Valve  
Mower blades and mower drive belt should come to a  
complete stop within five seconds after electric PTO  
switch is turned off (or operator rises off seat). If mower  
drive belt does not stop within five seconds, see your  
dealer.  
Turning the handle to the desired position determines  
which tank will be supplying fuel. With the handle point-  
ing towards the front, it will draw fuel from the left-hand  
tank. With the handle pointed towards the rear, it will  
draw fuel from the right-hand fuel tank. With the handle  
pointing towards the right, it will shut off fuel flow to the  
engine.  
NOTE: Once the engine has stopped, PTO switch must  
be turned off, parking brake must be engaged, and the  
motion control handles must be locked in the NEUTRAL  
position after the operator returns to the seat in order to  
start the engine.  
WARNING  
If the unit does not pass a safety test, do not  
operate it. See your authorized dealer. Under no  
circumstance should you attempt to defeat the  
purpose of the safety interlock system.  
02  
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Operating  
the Zero Turn Rider  
GENERAL OPERATING SAFETY  
CHECKS BEFORE STARTING  
Before first time operation:  
• Check that crankcase is filled to full mark on dipstick.  
See the engine Operator’s Manual for instructions  
and oil recommendations.  
• Be sure to read all information in the Safety and  
Operation sections before attempting to operate this  
tractor and mower.  
• Make sure all nuts, bolts, screws and pins are in  
place and tight.  
• Become familiar with all of the controls and how to  
stop the unit.  
• Adjust the seat position, and make certain you can  
reach all controls from operator’s position.  
• Drive in an open area without mowing to become  
accustomed to the unit.  
• Fill the fuel tank with fresh fuel. Refer to engine man-  
ual for fuel recommendations.  
WARNING  
Never allow passengers to ride on the unit.  
B
A
C
Before leaving the operator’s position for any  
reason, engage the parking brake, disengage the  
PTO, stop the engine and remove the key.  
To reduce fire hazard, keep the engine, tractor and  
mower free of grass, leaves and excess grease.  
Do not stop or park tractor over dry leaves, grass  
or combustible materials.  
Gasoline is highly flammable and must be  
handled with care. Never fill the tank when the  
engine is still hot from recent operation. Do not  
allow open flame, smoking or matches in the area.  
Avoid over-filling and wipe up any spills.  
Figure 2. Pre-start Checks  
A. Fuel Tank Filler Neck  
B. Crankcase Oil Fill  
C. Seat Adjustment Lever  
DANGER  
OPERATING ON SLOPES CAN BE  
DANGEROUS  
Never operate on slopes greater than 30 percent  
(16.7°) which is a rise of three feet vertically in 10  
feet horizontally.  
Operate the unit at a slow ground speed when  
driving onto slope.  
Use extra caution when operating on slopes with  
rear-mounted grass catcher. Mow UP and DOWN  
the slope, never across the face, use caution  
when changing directions and DO NOT START OR  
STOP ON SLOPE.  
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Operating the Zero Turn Rider  
MOWING  
WARNING  
1. Engage the parking brake. Make sure the PTO  
switch is disengaged, the motion control handles are  
locked in the NEUTRAL position and the operator is  
on the seat.  
If you do not understand how a specific control  
functions, or have not yet thoroughly read the  
FEATURES & CONTROLS section, do so now.  
Do NOT attempt to operate the tractor without  
first becoming familiar with the location and  
function of ALL controls.  
2. Start the engine (see STARTING THE ENGINE).  
3. Set the mower cutting height.  
4. Set the throttle to FULL.  
5. Engage the PTO by pulling up on the PTO switch (E,  
Figure 1).  
6. Begin mowing. See Section C for tips on mowing  
patterns, lawn care, and trouble shooting information.  
STARTING THE ENGINE  
1. While sitting in the operator’s seat, engage the park-  
ing brake and make sure the PTO switch is disen-  
gaged and the motion control handles are locked in  
the NEUTRAL position.  
7. When finished, shut off the PTO.  
8. Stop the engine (see STOPPING THE TRACTOR  
AND ENGINE).  
2. NOTE: A warm engine may not require choking.  
PUSHING THE RIDER BY HAND  
Set the engine throttle control to FAST throttle posi-  
tion. Then fully close the choke by pulling the knob  
OUT fully.  
DO NOT TOW RIDER  
Towing the unit will cause hydraulic pump  
and wheel motor damage. Do not use  
another vehicle to push or pull this unit.  
3. Insert the key into the ignition switch and turn it to  
START.  
4. After the engine starts, gradually open the choke  
(push knob down fully).  
1. Disengage the PTO, engage the parking brake, turn  
the ignition OFF, and remove the key.  
Warm up the engine by running it for at least a minute  
before engaging the PTO switch or driving the rider.  
2. Lift the seat plate to gain access to the battery com-  
partment and hydraulic pumps.  
3. To disengage the pumps (free-wheel position), turn  
the hydraulic release valves (A, Figure 3) located on  
the pumps COUNTER-CLOCKWISE a maximum of  
2 full turns.  
5. After warming the engine, ALWAYS operate the  
unit at FULL THROTTLE when mowing.  
In the event of an emergency the engine can be  
stopped by simply turning the ignition switch to  
STOP. Use this method only in emergency situations.  
For normal engine shut down follow the procedure given  
in STOPPING THE RIDER.  
4. Disengage the parking brake.  
The tractor can now be pushed by hand.  
5. After moving the tractor, re-engage the pumps (drive  
position) by turning the release valves CLOCKWISE  
and tighten to 80-120 in. lbs. of torque.  
STOPPING THE RIDER  
1. Returning the ground speed control levers (A, Figure  
1) to the middle position will stop tractor movement.  
Pivot the levers outward and lock them in NEUTRAL.  
2. Disengage the PTO by pushing down on the PTO  
switch (E, Figure 1).  
3. Engage the parking brake by pulling the handle (D,  
Figure 1) up until it locks into position.  
4. Move the throttle control (H, Figure 1) to mid-throttle  
position and turn the ignition key to OFF Remove  
the key.  
A
Figure 3. Hydraulic System By-Pass  
A. Hydraulic Release Valve  
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