Ferris Industries Lawn Mower HC32KAV13 User Manual

Parts  
Manual  
HydroCut Series  
Walk-Behind Mower  
Models:  
5900604  
HC32KAV13  
HC36KAV13E  
Ferris Industries  
5375 North Main Street  
Munnsville, NY 13409 USA  
800-933-6175  
5022949  
Revision 08  
4/2005  
TP 400-7077-08-HC-F  
Rev. Date:  
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Table Of Contents  
MODEL COMPONENTS  
PAGE  
Engine Frame & Handle Bars Group - Electric Start ..........................................................................................................  
Engine Frame & Handle Bars Group - Manual Start ..........................................................................................................  
Fuel Supply Hose & Tank Replacement Parts Group - Electric Start ................................................................................
Fuel Supply Hose & Tank Replacement Parts Group - Manual Start ................................................................................
Fuel Tank & Mount Group .................................................................................................................................................
Engine, PTO & Deck Drive Idler Group - Manual Start ......................................................................................................  
Engine, PTO & Deck Drive Idler Group - Electric Start ......................................................................................................  
Motion Control, Parking Brake & Operator Presence Group - Electric Start ......................................................................  
Motion Control, Parking Brake & Operator Presence Group - Manual Start ......................................................................  
Transaxle & Mount Group ..................................................................................................................................................  
Transaxle - SERVICE PARTS ...........................................................................................................................................
Tire & Wheel Group ...........................................................................................................................................................  
Decals - Brand & Model .....................................................................................................................................................  
Decals - Safety & Instruction .............................................................................................................................................
32" Mower Deck - Frame, Caster & Shield ........................................................................................................................
32" Mower Deck - Height Adjustment ................................................................................................................................
32" Mower Deck - Housing, Spindles, Blades & Pulleys ....................................................................................................  
36" Mower Deck - Frame, Caster & Shield ........................................................................................................................
36" Mower Deck - Height Adjustment ................................................................................................................................
36" Mower Deck - Housing, Spindles, Blades & Pulleys ....................................................................................................  
Electrical Group - Electric Start ..........................................................................................................................................  
Electrical Group - Manual Start ..........................................................................................................................................  
Electrical Schematic - Manual Start ...................................................................................................................................  
4
6
8
10  
12  
14  
16  
18  
20  
22  
24  
26  
28  
30  
32  
34  
36  
38  
40  
42  
46  
48  
50  
Torque Specification Chart ............................................................................................. Inside Back Cover  
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Engine Frame & Handle Bars Group - Electric Start  
077hbre0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
4
TP 400-7077-08-HC-F  
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Engine Frame & Handle Bars Group - Electric Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
SWITCH, PTO  
1
2
22180  
22222  
25035  
46501  
25010-6  
20927  
22789  
22790  
22791  
47629  
21841  
25095  
61279  
25271  
21670  
25270  
46188  
-
1
1
1
1
2
1
1
1
1
1
2
2
1
2
1
2
1
1
4
1
4
4
1
SWITCH RETAINER RING  
NUT, 3/8-24 Hex  
3
4
CABLE, Choke Control, 47"  
BOLT, 1/4-20 x 3/4  
5
6
SWITCH, Ignition, Complete (Includes Ref No. 7 - 9)  
KEY, Ignition, Molded Set  
COVER  
7
8
9
PLASTIC NUT  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
CABLE, Throttle Control, 46"  
GRIP, Foam  
NUT, 1/4-20 Hex Nylon Lock  
HANDLE BAR ASSEMBLY  
NUT, #10-24 Hex Nylon Lock  
RUBBER STRAP  
SCREW, #10-24 x 1  
BATTERY BOX  
BATTERY, Lawn & Garden, 12V (BCIU1, 340 CCA)  
BODY CLIP, 5/16-18  
22308  
47735  
25011-6  
25155  
49229  
REAR SHIELD  
BOLT, 5/16-18 x 3/4  
WASHER, 5/16" SAE  
ENGINE DECK ASSEMBLY  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
5
TP 400-7077-08-HC-F  
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Engine Frame & Handle Bars Group - Manual Start  
077HBRM0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
6
TP 400-7077-08-HC-F  
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Engine Frame & Handle Bars Group - Manual Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
SWITCH, PTO  
1
2
22180  
22222  
25035  
46501  
25010-6  
21842  
22789  
22790  
22791  
47629  
21841  
25095  
47905  
25179-4  
21769  
25029  
22308  
47735  
25011-6  
25155  
48230  
1
1
1
1
2
1
1
1
1
1
2
2
1
2
1
2
4
1
4
4
1
SWITCH RETAINER RING  
NUT, 3/8-24 Hex  
3
4
CABLE, Choke Control, 47"  
BOLT, 1/4-20 x 3/4  
5
6
SWITCH, Ignition, Complete (Includes Ref No. 7 - 9)  
KEY, Ignition, Molded Set  
COVER  
7
8
9
PLASTIC NUT  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
CABLE, Throttle Control, 46"  
GRIP, Foam  
NUT, 1/4-20 Hex Nylon Lock  
HANDLE BAR ASSEMBLY  
SCREW, #10-24 x 1/2  
SWITCH, Plunger, NC  
NUT, #10-24 Hex  
BODY CLIP, 5/16-18  
REAR SHIELD  
BOLT, 5/16-18 x 3/4  
WASHER, 5/16" SAE  
ENGINE DECK ASSEMBLY  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
7
TP 400-7077-08-HC-F  
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Fuel Supply Hose & Tank Replacement Parts Group - Electric Start  
077fshe0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
8
TP 400-7077-08-HC-F  
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Fuel Supply Hose & Tank Replacement Parts Group - Electric Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
CLAMP, Hose  
1
2
20835  
6
1
1
1
1
1
1
1
1
2
1
1
50831-7  
21178-3  
50831-35  
50833-22  
21235  
1/4" Fuel Line, 7" Long (supplied with engine)  
FUEL FILTER  
3
4
1/4" Fuel Line, 35" Long  
WIRE LOOM, 22"  
5
6
VALVE, Fuel Shut-Off  
1/4" Fuel Line, 4" Long  
ELBOW FITTING  
7
50831-4  
23061  
8
9
1726400  
23069  
GROMMET  
10  
11  
12  
HOSE CLAMP  
50925-20  
23067  
HOSE, 20"  
SCREEN FITTING  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
9
TP 400-7077-08-HC-F  
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Fuel Supply Hose & Tank Replacement Parts Group - Manual Start  
077FSHM0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A0ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Fuel Supply Hose & Tank Replacement Parts Group - Manual Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
CLAMP, Hose  
1
2
20835  
6
1
1
2
2
1
1
1
2
1
1
50831-7  
21178-3  
50831-19.5  
50833-18  
21235  
1/4" Fuel Line, 7" Long (supplied with engine)  
FUEL FILTER  
3
4
1/4" Fuel Line, 19-1/2" Long  
WIRE LOOM, 18"  
5
6
VALVE, Fuel Shut-Off  
ELBOW FITTING  
7
23061  
8
1726400  
23069  
GROMMET  
9
HOSE CLAMP  
10  
11  
50925-20  
23067  
HOSE, 20"  
SCREEN FITTING  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
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TP 400-7077-08-HC-F  
Fuel Tank & Mount Group  
077TNK0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A2ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Fuel Tank & Mount Group  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
22158  
1
1
4
8
4
2
4
FUEL TANK CAP  
48149  
FUEL TANK  
25013-6  
25156  
BOLT, 3/8-16 x 3/4  
WASHER, 3/8" SAE  
BOLT, 3/8-16 x 1-1/4  
FUEL TANK MOUNT  
NUT, 3/8-16 Hex Serrated Flange  
25013-10  
49228  
25128  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A3ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Engine, PTO & Deck Drive Idler Group - Manual Start  
077ENGW0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A4ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Engine, PTO & Deck Drive Idler Group - Manual Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
1
22907  
21178-3  
21334-1  
-
1
1
1
1
1
1
1
1
2
1
1
1
5
4
2
1
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
1
4
ENGINE, 13HP Kawasaki (Model FH381V)  
FUEL FILTER  
1
OIL FILTER (49065-2078)  
PRE-CLEANER (11013-7016)  
AIR FILTER (11013-7017)  
MUFFLER (49070-7002)  
EXHAUST MANIFOLD (18088-7001)  
MANIFOLD HEAT SHIELD (13271-7022)  
EXHAUST MANIFOLD GASKET (11060-7021)  
RECOIL ASSEMBLY, Complete (49088-7001)  
GROMMET, 7/8"  
1
1
-
1
-
1
-
1
-
1
-
1
-
2
21379  
21103  
25011-12  
25139  
20876B  
47661  
25160  
20863  
21369  
25158  
25018-20  
25098  
47632  
42132  
1717664  
50407-3  
25011-18  
25155  
25011-6  
23173  
25127  
50857-10.5  
21392  
48681  
22234  
25057  
3
SPRING, Extension  
4
BOLT, 5/16-18 x 1-1/2  
5
NUT, 5/16-18 Hex Large Serrated Flange  
BUSHING, Brass  
6
7
DECK DRIVE IDLER ARM  
WASHER, 3/4" SAE  
8
9
C-CLIP  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
IDLER PULLEY  
WASHER, 1/2" SAE  
BOLT, 1/2-20 x 2-1/2  
NUT, 1/2-20 Hex Nylon Lock  
CRANKSHAFT BOLT, 7/16 x 2-3/4  
SPACER, .45 x 1.62 x .37  
ELECTRIC CLUTCH  
KEY, 1/4 SQ. X 2  
BOLT, 5/16-18 x 2-1/4  
WASHER, 5/16" SAE  
BOLT, 5/16-18 x 3/4  
CLAMP  
NUT, 5/16-18 Hex Small Serrated Flange  
HOSE, 10-1/2"  
CLAMP, #6 Hose  
OIL DRAIN HOSE (S/N: 101-410)  
ADAPTER, Oil Drain (S/N: 101-410)  
NUT, 5/16-18 Hex Nylon Lock  
Footnotes  
- See your local Kawasaki engine dealer for parts & service.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A5ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Engine, PTO & Deck Drive Idler Group - Electric Start  
077engw1  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A6ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Engine, PTO & Deck Drive Idler Group - Electric Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
ENGINE, 13HP Kawasaki (Model FH381V)  
GROMMET, 7/8"  
1
2
23399  
1
1
1
4
1
1
2
1
1
1
1
1
1
1
1
5
1
1
1
1
5
1
1
1
1
1
4
21379  
3
21077  
GROMMET, 1/2"  
4
25139  
NUT, 5/16-18 Hex Large Serrated Flange  
SPRING, Extension  
5
23400  
6
25011-18  
20876B  
49208  
BOLT, 5/16-18 x 2-1/4  
BUSHING, Brass  
7
8
DECK DRIVE IDLER ARM  
WASHER, 3/4" SAE  
9
25160  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
20863  
C-CLIP  
25017-22  
25158  
BOLT, 1/2-13 x 2-3/4  
WASHER, 1/2" SAE  
21097  
PULLEY, V-Idler  
49220  
SPACER, .52 x 1.00 x .38  
NUT, 1/2-13 Hex Nylon Lock  
BOLT, 5/16-18 x 1-1/2  
CRANKSHAFT BOLT, 7/16 x 2-3/4  
SPACER, .45 x 1.62 x .37  
ELECTRIC CLUTCH  
KEY, 1/4 SQ. X 2  
25056  
25011-12  
47632  
42132  
1717664  
50407-3  
25155  
WASHER, 5/16" SAE  
BOLT, 5/16-18 x 3/4  
25011-6  
23173  
CLAMP  
25127  
NUT, 5/16-18 Hex Small Serrated Flange  
HOSE, 10-1/2"  
50857-10.5  
21392  
CLAMP, #6 Hose  
25057  
NUT, 5/16-18 Hex Nylon Lock  
Footnotes  
- See your local Kawasaki engine dealer for parts & service.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A7ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Motion Control, Parking Brake & Operator Presence Group - Electric Start  
077mcge0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A8ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Motion Control, Parking Brake & Operator Presence Group - Electric Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
FOAM GRIP  
1
2
25510  
61278  
22438  
25029  
21769  
25179-4  
21098  
61495  
20047  
25057  
25155  
25011-6  
25100  
25010-8  
61693  
61691  
61702  
61713  
25126  
25010-6  
61689  
61692  
21769  
25223  
61683  
61685  
25213-8  
25201-6  
20979  
25033  
47642  
25128  
25127  
25055-14  
47697  
47740  
25013-32  
49352  
48328  
22481  
47732  
1
1
1
8
1
8
4
1
3
8
8
8
2
6
4
1
1
2
10  
4
1
1
2
2
1
1
7
8
8
8
2
2
2
1
1
1
1
1
1
2
1
BRAKE HANDLE SHAFT ASSEMBLY  
SWITCH, Plunger, NO/NO  
NUT, #10-24 Hex  
3
4
5
SWITCH, Plunger, NC  
SCREW, #10-24 x 1/2  
6
7
BEARING, Flange  
8
BRAKE ROD  
9
COLLAR, 5/16" Set  
10  
11  
12  
13  
14  
15  
16  
16  
17  
18  
19  
20  
20  
21  
22  
23  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
NUT, 5/16-18 Hex Nylon Lock  
WASHER, 5/16" SAE  
BOLT, 5/16-18 x 3/4  
NUT, 3/8-16 Hex Side Lock  
BOLT, 1/4-20 x 1  
SLIDE SPACER  
CONTROL HANDLE, LH  
CONTROL HANDLE, RH (Not Shown)  
SWITCH ACTUATOR  
NUT, 1/4-20 Hex Serrated Flange  
BOLT, 1/4-20 x 3/4  
HANDLE MOUNT, LH  
HANDLE MOUNT, RH (Not Shown)  
SWITCH, Plunger, NC  
SHOULDER BOLT, 1/2 x 1  
PIVOT CONTROL, LH  
PIVOT CONTROL, RH (Not Shown)  
CLEVIS PIN, 5/16 x 1  
COTTER PIN, 3/32" x 3/4"  
CLEVIS, 5/16-24, Plastic  
NUT, 5/16-24 Hex  
THUMB CONTROL ROD  
NUT, 3/8-16 Hex Serrated Flange  
NUT, 5/16-18 Hex Small Serrated Flange  
BOLT, 5/16-18 x 1-3/4 TFL  
CONTROL SHAFT ASSEMBLY  
LINK STUD  
BOLT, 3/8-16 x 4  
SPRING, Extension  
BRAKE LINKAGE ROD  
COLLAR, Set, 1/4"  
DUMP VALVE ROD  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.1A9ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Motion Control, Parking Brake & Operator Presence Group - Manual Start  
077MCGM0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A0ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Motion Control, Parking Brake & Operator Presence Group - Manual Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
49175  
21490  
25034  
43417  
45943  
47723  
48327  
20047  
42614  
25510  
42542  
25213-8  
20979  
25201-6  
25033  
47642  
25100  
25139  
42541  
49176  
25011-6  
25223  
25128  
25155  
25057  
21098  
25013-32  
49352  
48328  
47732  
22481  
47740  
47697  
25010-6  
25126  
48547  
48544  
48545  
25127  
25055-14  
1
2
2
2
2
1
1
3
2
2
1
7
8
8
8
2
2
2
1
1
6
2
2
4
4
2
1
1
1
1
2
1
1
4
4
2
1
1
2
1
OPERATOR PRESENCE HANDLE - RH  
GRIP, Vinyl  
3
NUT, 3/8-16 Hex  
4
HEX ADJUSTER  
5
SHOULDER SPACER  
6
SWITCH ROD  
7
BRAKE ROD  
8
COLLAR, 5/16" Set  
9
THUMB CONTROL LEVER, Complete (Includes Ref No. 10 - S/N: 210 & below)  
FOAM GRIP  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
PIVOT CONTROL - RH (S/N: 210 & below)  
CLEVIS PIN, 5/16 x 1  
CLEVIS, 5/16-24, Plastic  
COTTER PIN, 3/32" x 3/4"  
NUT, 5/16-24 Hex  
THUMB CONTROL ROD  
NUT, 3/8-16 Hex Side Lock  
NUT, 5/16-18 Hex Large Serrated Flange  
PIVOT CONTROL - LH (S/N: 210 & below)  
OPERATOR PRESENCE HANDLE - LH  
BOLT, 5/16-18 x 3/4  
SHOULDER BOLT, 1/2 x 1  
NUT, 3/8-16 Hex Serrated Flange  
WASHER, 5/16" SAE  
NUT, 5/16-18 Hex Nylon Lock  
BEARING, Flange  
BOLT, 3/8-16 x 4  
SPRING, Extension  
BRAKE LINKAGE ROD  
DUMP VALVE ROD  
COLLAR, Set, 1/4"  
LINK STUD  
CONTROL SHAFT ASSEMBLY  
BOLT, 1/4-20 x 3/4  
NUT, 1/4-20 Hex Serrated Flange  
THUMB CONTROL LEVER, Complete (Includes Ref No. 10 - S/N: 211 & above)  
PIVOT CONTROL - RH (S/N: 211 & above)  
PIVOT CONTROL - LH (S/N: 211 & above)  
NUT, 5/16-18 Hex Small Serrated Flange (S/N: 1039 & above)  
BOLT, 5/16-18 x 1-3/4 TFL (S/N: 1039 & above)  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A1ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Transaxle & Mount Group  
077TRN0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A2ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Transaxle & Mount Group  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
25096  
1
7
12  
1
2
3
1
1
4
1
1
1
2
1
2
1
2
1
1
1
1
1
NUT, 3/8-16 Hex Nylon Lock  
NUT, 5/16-18 Hex Nylon Lock  
WASHER, 5/16" SAE  
TRANSAXLE BRACE  
BOLT, Self-Tapping, 5/16-18 x 3/4  
BOLT, 5/16-18 x 3/4  
25057  
3
25155  
4
47582  
5
25059-6  
25011-6  
48312  
6
7
SKID PLATE  
8
22967  
HYDRO RETURN SPRING  
BOLT, 5/16-18 x 3  
9
25011-24  
22905  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
HYDROSTATIC TRANSAXLE  
BELT  
23058  
20807  
SPRING, Extension  
25100  
NUT, 3/8-16 Hex Side Lock  
BOLT, 3/8-16 x 3  
25013-24  
25165  
WASHER, 3/8" Fender  
SPACER, .41 x .75 x 2.06  
BUSHING, Brass  
47716  
20876B  
47717  
TRANSAXLE IDLER ARM  
IDLER PULLEY  
43627  
25156  
WASHER, 3/8" SAE  
25013-16  
47914  
BOLT, 3/8-16 x 2  
TRANSAXLE DRIVE PULLEY  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A3ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Transaxle - SERVICE PARTS  
077TSP0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A4ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Transaxle - SERVICE PARTS  
REF NO. PART NO. QTY.  
DESCRIPTION  
6
9
22905-1  
22905-2  
22905-3  
22905-4  
22905-5  
22905-16  
22905-6  
22905-7  
22905-17  
22905-8  
22905-9  
22905-10  
22905-11  
22905-12  
22967  
10.5 SEALANT  
1
1
1
3
1
1
2
2
1
1
1
1
SHAFT, INPUT  
10  
RING - RETAINING  
SPACER  
11  
12  
RING - RETAINING  
SEAL, Lip, .67 x 1.58 x .276  
BALL BEARING  
13  
14  
32  
OUTBOARD SLEEVE BEARING  
LIP SEAL, Axle Seal  
AXLE SHAFT - RH  
34  
35  
36  
AXLE SHAFT - LH  
55  
SPRING - HELICAL COMPRESSION  
WASHER  
56  
57  
78.8 20W-50 OIL  
101  
119  
128  
130  
1
1
1
1
HYDRO RETURN SPRING  
22905-13  
22905-14  
22905-15  
FAN, 6", 10 BLADE  
EXPANSION TANK KIT  
FAN/PULLEY KIT (Includes Ref. No. 119)  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A5ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Tire & Wheel Group  
077WHL0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A6ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Tire & Wheel Group  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
8
48409  
2
2
2
2
2
8
2
8
KEY, 3/16 SQ. X 2-1/2  
20792S  
23104  
DRIVE HUB  
WHEEL & TIRE ASSEMBLY, 16 x 6.5 x 8, Complete (Includes Ref No. 4 & 5)  
23104-2  
23104-1  
25520-3  
20863  
TIRE, 16. x 6.5 x 8  
WHEEL ASSEMBLY, 8 x 5.38  
SHIM  
C-CLIP  
20601  
LUG NUT, 1/2-20  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A7ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Decals - Brand & Model  
077dclb0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A8ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Decals - Brand & Model  
REF NO. PART NO. QTY.  
DESCRIPTION  
DECAL, Ferris Text Logo  
DECAL, ICC  
1
2
3
4
22560  
48228  
48229  
49065  
1
1
1
1
DECAL, HydroCut 32  
DECAL, HydroCut 36  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.2A9ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Decals - Safety & Instruction  
077dcls0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A0ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Decals - Safety & Instruction  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
48321  
1
1
1
1
1
1
1
1
1
1
2
DECAL, Control Panel (Manual Start)  
DECAL, Control Panel (Electric Start)  
DECAL, Height Of Cut (32" model)  
DECAL, Height Of Cut (36" model)  
DECAL, Cut Height Adjust  
61465  
3
49318  
4
49021  
5
47778  
6
61537  
DECAL, Belt R&R (36" model)  
DECAL, Hot Surface  
7
1704473  
49658  
8
DECAL, Danger  
9
21818  
DECAL, Warning, Machine Will Climb  
DECAL, Danger (Chute In Place)  
DECAL, Danger (Hand Under Deck)  
10  
11  
1704277  
1704276  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
HC36KAV13E  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A1ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
32" Mower Deck - Frame, Caster & Shield  
0772FR0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A2ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
32" Mower Deck - Frame, Caster & Shield  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
48145  
25299-4  
48150  
1
4
1
2
4
4
4
8
8
4
4
4
1
2
1
1
2
2
2
2
2
2
2
2
4
2
2
4
4
2
1
1
2
2
SHIELD INSERT  
SCREW, Allen Head, 1/4-20 x 1/2  
3
GUARD, MOWER HOUSING  
4
48353  
SHIELD MOUNT BRACKET  
5
22308  
BODY CLIP, 5/16-18  
6
25169  
WASHER, 1/4" Lock  
7
25010-6  
25013-8  
25128  
BOLT, 1/4-20 x 3/4  
8
BOLT, 3/8-16 x 1  
9
NUT, 3/8-16 Hex Serrated Flange  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
25013-20  
25156  
BOLT, 3/8-16 x 2-1/2  
WASHER, 3/8" SAE  
22319  
KNOB  
47648  
FRAME RAIL - LH  
22098  
CAP, Plastic  
48194  
CROSS TUBE  
48969  
CASTER MOUNT FRAME, Complete (Includes Ref No. 17 & 28)  
20095  
GREASE FITTING  
25017-44  
41657  
BOLT, 1/2-13 x 5-1/2  
AXLE, Caster Wheel  
21181S  
21181-1  
21181-2  
21181S-3  
21182  
WHEEL & TIRE ASSEMBLY, Silver, 9 x 3.5 x 4, Complete (Includes Ref No. 21 - 25)  
TIRE, Front, 9 x 3.5 x 4  
TUBE  
HUB & BEARING ASSEMBLY, Complete, Silver (Includes Ref No. 24 & 25)  
BEARING, Roller (1 per tire)  
21043  
RETAINER, Bearing (2 per tire)  
NUT, 1/2-13 Hex Nylon Lock  
25056  
48172  
CASTER YOKE (Use with Ref No. 16, part no. 48969)  
BUSHING, Flange  
20823  
25096  
NUT, 3/8-16 Hex Nylon Lock  
10114  
COLLAR, 3/4" Split  
47649  
FRAME RAIL - RH  
48968  
CASTER MOUNT FRAME W/ LOCKS, Complete (Includes Ref No. 17 & 28)  
CASTER YOKE (Use with Ref No. 32, part no. 48968)  
VINYL CAP  
48965  
23274  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A3ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
32" Mower Deck - Height Adjustment  
0772HA0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A4ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
32" Mower Deck - Height Adjustment  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
25162  
47682  
25356  
47655  
48526  
25100  
25201-6  
25046  
10546  
25156  
22645  
47710  
25011-8  
25139  
25013-10  
44933  
48549  
25128  
47737  
25034  
47681  
25013-6  
48439  
20095  
48548  
4
1
8
1
1
1
1
8
1
6
1
4
4
4
2
2
2
7
1
1
1
4
2
1
1
WASHER, 1" SAE  
DECK LIFT PIVOT - REAR  
SHOULDER BOLT, 1/2 x 3/8  
HEIGHT ADJUST ROD  
LINKAGE ADJUSTER  
NUT, 3/8-16 Hex Side Lock  
COTTER PIN, 3/32" x 3/4"  
NUT, 3/8-16 Hex Top Lock  
COLLAR, 3/8" Set  
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
WASHER, 3/8" SAE  
SPRING, Compression  
DECK ADJUST LINK  
BOLT, 5/16-18 x 1  
NUT, 5/16-18 Hex Large Serrated Flange  
BOLT, 3/8-16 x 1-1/4  
SPACER, .39 x .75 x .38  
COLLAR, Double Split, 1"  
NUT, 3/8-16 Hex Serrated Flange  
CUT HEIGHT INDICATOR  
NUT, 3/8-16 Hex  
DECK LIFT PIVOT - FRONT  
BOLT, 3/8-16 x 3/4  
HANGER PLATE  
GREASE FITTING  
WASHER, Nylon, 3/8  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A5ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
32" Mower Deck - Housing, Spindles, Blades & Pulleys  
0772HC0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A6ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
32" Mower Deck - Housing, Spindles, Blades & Pulleys  
REF NO. PART NO. QTY.  
DESCRIPTION  
BELT  
1
2
22918  
50407-1  
47638  
47725  
25013-8  
47777  
25126  
25392  
61096  
23329  
25405  
25406  
49793  
23330  
23296  
61097  
61099  
61100  
23156  
20843  
25159  
25320-14  
6647576  
25011-8  
47724  
1
2
2
8
1
1
1
10  
2
2
2
2
4
4
2
2
2
2
8
2
2
2
1
2
1
KEY, 1/4 SQ. X 1  
3
SPINDLE PULLEY  
4
SPACER  
5
BOLT, 3/8-16 x 1  
6
BELT GUIDE  
7
NUT, 1/4-20 Hex Serrated Flange  
NUT, 5/16-18 Hex Nylock Flange  
SPINDLE ASSEMBLY, Complete (Includes Ref No. 10 - 18)  
GREASE FITTING  
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
NUT, 3/4-16 Hex  
WASHER, 3/4" Belleville  
TRASH SHIELD  
BEARING  
RELIEF VALVE  
SPINDLE HOUSING  
SPACER, 1.00 x 1.25 x 1.75  
SPINDLE SHAFT  
BOLT, Flange Head, 5/16-18 x 1-1/4  
MOWER BLADE, 16-1/4"  
WASHER, 5/8" USS  
BOLT, 5/8-11 x 1-3/4  
32" MOWER HOUSING ASSEMBLY (Includes safety decals)  
BOLT, 5/16-18 x 1  
DISCHARGE CHUTE  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
5900604  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A7ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
36" Mower Deck - Frame, Caster & Shield  
0773fr0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A8ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
36" Mower Deck - Frame, Caster & Shield  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
48145  
25299-4  
48150  
48353  
22308  
25169  
25010-6  
25013-10  
25128  
25156  
1
4
1
2
4
4
4
12  
8
4
4
1
1
2
4
1
1
1
4
4
2
2
2
2
2
2
2
2
4
2
2
4
4
2
2
1
1
SHIELD INSERT  
SCREW, Allen Head, 1/4-20 x 1/2  
GUARD, Mower Deck  
3
4
SHIELD MOUNT BRACKET  
BODY CLIP, 5/16-18  
5
6
WASHER, 1/4" Lock  
7
BOLT, 1/4-20 x 3/4  
8
BOLT, 3/8-16 x 1-1/4  
9
NUT, 3/8-16 Hex Serrated Flange  
WASHER, 3/8" SAE  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
22319  
47648  
49262  
20095  
KNOB  
FRAME RAIL - LH  
CASTER MOUNT FRAME, Complete (Includes Ref No. 14 & 32)  
GREASE FITTING  
25095  
49214  
49217  
NUT, 1/4-20 Hex Nylon Lock  
SHIELD MOUNT ANGLE  
RUBBER SHIELD  
49216  
25154  
SHIELD MOUNT BAR  
WASHER, 1/4" SAE  
25010-10  
49215  
BOLT, 1/4-20 X 1  
SHIELD MOUNT BRACKET  
BOLT, 1/2-13 x 5-1/2  
25017-44  
41657  
21181S  
21181-1  
21181-2  
21181S-3  
21182  
AXLE, Caster Wheel  
WHEEL & TIRE ASSEMBLY, Silver, 9 x 3.5 x 4, Complete (Includes Ref No. 25 - 29)  
TIRE, Front, 9 x 3.5 x 4  
TUBE  
HUB & BEARING ASSEMBLY, Complete, Silver (Includes Ref No. 28 & 29)  
BEARING, Roller (1 per tire)  
RETAINER, Bearing (2 per tire)  
NUT, 1/2-13 Hex Nylon Lock  
CASTER YOKE  
21043  
25056  
48172  
20823  
25096  
10114  
23274  
47649  
61717  
BUSHING, Flange  
NUT, 3/8-16 Hex Nylon Lock  
COLLAR, 3/4" Split  
VINYL CAP  
FRAME RAIL - RH  
WIRE GUARD  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.3A9ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
36" Mower Deck - Height Adjustment  
0773ha0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.4A0ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
36" Mower Deck - Height Adjustment  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
25162  
47682  
25356  
47655  
48526  
25100  
25201-6  
25046  
10546  
25156  
22645  
47710  
25011-8  
25139  
25013-10  
44933  
48549  
25128  
47737  
25034  
47681  
25013-8  
48439  
20095  
48548  
4
1
8
1
1
1
1
8
1
6
1
4
4
4
2
2
2
7
1
1
1
4
2
1
1
WASHER, 1" SAE  
DECK LIFT PIVOT - REAR  
SHOULDER BOLT, 1/2 x 3/8  
HEIGHT ADJUST ROD  
LINKAGE ADJUSTER  
NUT, 3/8-16 Hex Side Lock  
COTTER PIN, 3/32" x 3/4"  
NUT, 3/8-16 Hex Top Lock  
COLLAR, 3/8" Set  
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
WASHER, 3/8" SAE  
SPRING, Compression  
DECK ADJUST LINK  
BOLT, 5/16-18 x 1  
NUT, 5/16-18 Hex Large Serrated Flange  
BOLT, 3/8-16 x 1-1/4  
SPACER, .39 x .75 x .38  
COLLAR, Double Split, 1"  
NUT, 3/8-16 Hex Serrated Flange  
CUT HEIGHT INDICATOR  
NUT, 3/8-16 Hex  
DECK LIFT PIVOT - FRONT  
BOLT, 3/8-16 x 1  
HANGER PLATE  
GREASE FITTING  
WASHER, Nylon, 3/8  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.4A1ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
36" Mower Deck - Housing, Spindles, Blades & Pulleys  
0773hc0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.4A2ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
36" Mower Deck - Housing, Spindles, Blades & Pulleys  
REF NO. PART NO. QTY.  
DESCRIPTION  
BELT  
1
2
23262  
25324-32  
25158  
25056  
45023  
23264  
48994  
25405  
25406  
49218  
49238  
25389  
48977  
25392  
61175  
23329  
49793  
23330  
23296  
61097  
61099  
61137  
23156  
21227  
25159  
25320-14  
61727  
25011-6  
48954  
22788  
48735  
25144-6  
25144  
1960518  
61511  
25154  
1704873  
1723938  
1705449  
1723323  
25391  
1
2
2
2
2
1
1
2
2
1
1
2
2
8
2
2
4
4
2
2
2
2
8
2
2
2
1
2
1
1
1
1
1
2
1
2
1
1
1
1
2
CARRIAGE BOLT, 1/2-13 x 4  
WASHER, 1/2" SAE  
3
4
NUT, 1/2-13 Hex Nylon Lock  
SPACER, .52 x 1.00 x .44  
IDLER PULLEY  
5
6
7
IDLER MOUNT  
8
NUT, 3/4-16 Hex  
9
WASHER, 3/4" Belleville  
SPACER, 1.00 x 1.57 x .69  
BELT, Chevron  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
KEY, 1/4 SQ. X 3/4  
SPROCKET, Chevron  
NUT, 5/16-18 Hex Nylock Flange  
SPINDLE ASSEMBLY, Complete (Includes Ref No. 16 - 22)  
GREASE FITTING  
TRASH SHIELD  
BEARING  
RELIEF VALVE  
SPINDLE HOUSING  
SPACER, 1.00 x 1.25 x 1.75  
SPINDLE SHAFT w/ SADDLE  
BOLT, Flange Head, 5/16-18 x 1-1/4  
MOWER BLADE, 18"  
WASHER, 5/8" USS  
BOLT, 5/8-11 x 1-3/4  
PULLEY RETAINER  
BOLT, 5/16-18 x 3/4  
BAFFLE  
SPRING, Compression  
MOWER DECK HOUSING  
CARRIAGE BOLT, 1/4-20 x 3/4  
CARRIAGE BOLT, 1/4-20 x 1-1/4  
PUSH NUT, 1/4, Black  
CHUTE SUPPORT PLATE  
WASHER, 1/4" SAE  
CLAMP  
SPRING, Torsion  
DEFLECTOR  
SPRING END CAP  
NUT, 1/4-20 Hex Nylock Flange  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
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TP 400-7077-08-HC-F  
36" Mower Deck - Housing, Spindles, Blades & Pulleys  
0773hc0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
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TP 400-7077-08-HC-F  
36" Mower Deck - Housing, Spindles, Blades & Pulleys  
REF NO. PART NO. QTY.  
DESCRIPTION  
CHUTE SUPPORT ROD  
SPACER, .39 x .75 x .38  
SPACER, 1.00 x 1.57 x 1.19  
SPINDLE PULLEY  
42  
43  
44  
45  
46  
61807  
44933  
49221  
47638  
50407-1  
1
1
1
1
1
KEY, 1/4 SQ. X 1  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.4A5ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Electrical Group - Electric Start  
077egwe0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
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TP 400-7077-08-HC-F  
Electrical Group - Electric Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
61675  
22180  
20927  
22789  
22790  
22791  
61470  
22438  
21769  
21405  
25126  
25010-6  
21406  
-
2
1
1
1
1
1
1
1
1
1
4
4
1
1
2
2
1
1
SWITCH, NC  
SWITCH, PTO  
3
SWITCH, Ignition, Complete (Includes Ref No. 4 - 6)  
KEY, Ignition, Molded Set  
COVER  
4
5
6
PLASTIC NUT  
7
WIRE HARNESS  
8
SWITCH, Plunger, NO/NO  
SWITCH, Plunger, NC  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
POSITIVE (+) BATTERY CABLE, 22"  
NUT, 1/4-20 Hex Serrated Flange  
BOLT, 1/4-20 x 3/4  
NEGATIVE (-) BATTERY CABLE, 22"  
BATTERY, Lawn & Garden, 12V (BCIU1, 340 CCA)  
NUT, Hex Jam, 5/16-24  
23216  
23217  
1724815  
21542  
WASHER, Light Lock, 5/16  
SOLENOID  
POSITIVE (+) BATTERY CABLE, 30"  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
5900604  
HC36KAV13E  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.4A7ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Electrical Group - Manual Start  
077EGWM0  
NOTE: Unless noted otherwise,  
use the standard hardware torque  
specification chart.  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.4A8ll Manuals Search And Download.  
TP 400-7077-08-HC-F  
Electrical Group - Manual Start  
REF NO. PART NO. QTY.  
DESCRIPTION  
1
2
3
4
5
6
7
47772  
22180  
21842  
22789  
22790  
22791  
21769  
1
1
1
1
1
1
1
WIRE HARNESS  
SWITCH, PTO  
SWITCH, Ignition, Complete (Includes Ref No. 4 - 6)  
KEY, Ignition, Molded Set  
COVER  
PLASTIC NUT  
SWITCH, Plunger, NC  
Footnotes  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
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TP 400-7077-08-HC-F  
Electrical Schematic - Manual Start  
077eswm0  
The above parts group applies to the following Mfg. Nos.:  
HC32KAV13  
TP 400-7077-08-HC-F  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.5A0ll Manuals Search And Download.  
Electrical Schematic - Electric Start  
077eswe0  
The above parts group applies to the following Mfg. Nos.:  
HC36KAV13E  
5900604  
TP 400-7077-08-HC-F  
© Copyright 2005 Ferris Industries. All Rights Reserved.  
Download from Www.Somanuals.com.5A1ll Manuals Search And Download.  
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Hardware Identification & Torque Specifications  
Common Hardware Types  
Torque Specification Chart  
Hex Head Capscrew  
FOR STANDARD MACHINE HARDWARE (Tolerance 20%)  
Washer  
No  
Marks  
Hardware  
Grade  
Lockwasher  
Carriage Bolt  
SAE Grade 2  
SAE Grade 5  
in/lbs  
SAE Grade 8  
in/lbs  
Hex Nut  
Size Of  
in/lbs  
Hardware ft/lbs  
Nm.  
2.1  
2.3  
3.1  
3.5  
7.6  
ft/lbs  
Nm.  
ft/lbs  
Nm.  
Standard Hardware Sizing  
8-32  
8-36  
19  
20  
27  
31  
66  
76  
11  
12  
20  
23  
30  
35  
50  
55  
65  
30  
31  
43  
49  
8
10  
17  
19  
30  
35  
50  
55  
3.4  
3.5  
4.9  
41  
43  
60  
68  
12  
14  
25  
27  
45  
4.6  
4.9  
6.8  
7.7  
16.3  
19.0  
34.0  
34.0  
61.2  
When a washer or nut is identified as 1/2”, this is the  
Nominal size, meaning the inside diameter is 1/2 inch; if a  
second number is present it represent the threads per inch  
10-24  
10-32  
1/4-20  
1/4-28  
5/16-18  
5/16-24  
3/8-16  
3/8-24  
7/16-14  
7/16-20  
1/2-13  
1/2-20  
9/16-12  
9/16-18  
5/8-11  
5/8-18  
3/4-10  
3/4-16  
7/8-9  
5.5  
When bolt or capscrew is identified as 1/2 - 16 x 2”, this  
means the Nominal size, or body diameter is 1/2 inch; the  
second number represents the threads per inch (16 in this  
example, and the final number is the body length of the  
bolt or screw (in this example 2 inches long).  
10.9  
13.6  
23.1  
25.8  
40.8  
47.6  
68.0  
74.8  
8.6  
15.0  
16.3  
27.2  
31.3  
40.8  
47.6  
68.0  
74.8  
88.4  
The guides and ruler furnished below are designed to  
help you select the appropriate hardware and tools.  
50  
70  
80  
68.0  
95.2  
0
108.8  
149.6  
163.2  
204.0  
231.2  
299.2  
326.4  
525.0  
571.2  
816.0  
897.6  
1/4  
75 102.0  
90 122.4  
110  
110  
120  
150  
170  
220  
240  
386  
420  
600  
660  
Nut, 1/2”  
1/2  
Inside  
Diameter  
149.6  
163.2  
204.0  
244.8  
353.6  
408.0  
544.0  
598.4  
788.8  
3/4  
75 102.0  
90 122.4  
100  
160  
180  
140  
155  
220  
240  
120  
150  
180  
260  
300  
400  
440  
580  
640  
1
2
3
4
136  
1/4  
217.6  
244.8  
190.4  
210.8  
299.2  
326.4  
1/2  
3/4  
7/8-14  
1-8  
1-12  
Screw, 1/2 x 2  
900 1,244.0  
Body  
Diameter  
870.4 1,000 1,360.0  
1/4  
NOTES  
1/2  
1. These torque values are to be used for all hardware  
excluding: locknuts, self-tapping screws, thread forming  
screws, sheet metal screws and socket head setscrews.  
2. Recommended seating torque values for locknuts:  
a. for prevailing torque locknuts - use 65% of grade 5  
torques.  
b. for flange whizlock nuts and screws - use 135% of  
grade 5 torques.  
3. Unless otherwise noted on assembly drawings, all torque  
values must meet this specification.  
Body  
Length  
3/4  
1/4  
1/2  
3/4  
Wrench & Fastener Size Guide  
1/2  
7/16  
DIA.  
DIA.  
3/8  
5/16  
1/4  
1/4” Bolt or Nut  
Wrench—7/16”  
5/16” Bolt or Nut  
Wrench—1/2”  
3/8” Bolt or Nut  
Wrench—9/16”  
7/16” Bolt or Nut  
Wrench (Bolt)—5/8”  
Wrench (Nut)—11/16”  
1/2” Bolt or Nut  
Wrench—3/4”  
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Parts  
Manual  
HydroCut Series  
Walk-Behind Mower  
IT IS THE POLICY OF FERRIS INDUSTRIES TO IMPOVE ITS PRODUCTS WHENEVER IT IS  
POSSIBLE AND PRACTICAL TO DO SO. WE RESERVE THE RIGHT TO MAKE CHANGES  
OR ADD IMPROVEMENTS AT ANY TIME WITHOUT INCURRING ANY OBLIGATION TO  
MAKE SUCH CHANGES ON PRODUCTS MANUFACTURED PREVIOUSLY.  
Ferris Industries  
5375 North Main Street  
Munnsville, NY 13409 USA  
800-933-6175  
© Copyright 2005 Ferris Industries  
All Rights Reserved. Printed In USA.  
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