Ferris Industries Lawn Mower DDSKAV15CE User Manual

OPERATOR’S

MANUAL

HydroWalk Series

Dual Drive Walk-Behind Mowers

Powerheads

48” Mower Decks

Model Number: Description:

DDSKAV15

DDSKAV15CE

DDSKAV17

Dual Drive w/ 15HP Kawasaki

Dual Drive w/ 15HP Kawasaki (Export)

Dual Drive w/ 17HP Kawasaki

DDS48

DDS48R

48” Mower Deck

48” Rear Discharge Mower Deck (Export)

52” Mower Decks

Model Number: Description:

DDSKAV17CE

DDSKAV23

DDSKAV23CE

Dual Drive w/ 17HP Kawasaki (Export)

Dual Drive w/ 23HP Kawasaki

Dual Drive w/ 23HP Kawasaki (Export)

DDS52

52” Mower Deck

DDS52R

DDSH52

52” Rear Discharge Mower Deck (Export)

52” E-Z Adjust Mower Deck

61” Mower Decks

Model Number: Description:

DDS61

DDSH61

61” Mower Deck

61” E-Z Adjust Mower Deck

22880

Ferris Industries

5375 North Main Street

Munnsville, NY 13409

800-933-6175

Rev. 01/2002

TP 100-7056-00-WD-F

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Table of Contents

Identification Tags ...............................................2

Safety Rules & Information

Troubleshooting, Adjustments & Service

Troubleshooting the Mower...................................19

Troubleshooting the Mower Deck..........................20

Mowing Height Adjustment ...................................21

Deck Leveling Adjustment (DDSH models) ..........22

Mowing Height Adjustment (DDSH models).........23

Mower Belt Replacement......................................24

Mower Belt Replacement (DDSH models) ...........25

Transmission Drive Belt Replacement ..................26

Transmission Neutral & Tracking Adjustments......27

Neutral Adjustment ............................................27

Tracking Adjustment...........................................27

Transmission Maintenance & Service...................28

Changing Oil & Filters .......................................28

PTO Clutch Adjustment ........................................29

Battery Service .....................................................30

Checking the Battery Voltage ............................30

Charging A Completely Discharged Battery......30

Jump Starting with

Training....................................................................3

Preparation..............................................................3

Operation ................................................................4

Slope Operation......................................................4

Children...................................................................5

Emissions................................................................5

Maintenance and Storage.......................................5

Decals.....................................................................6

CE Compliance Specs............................................7

Features & Controls

Control Functions....................................................8

Safety Interlock System ..........................................9

Operating the Dual Drive Walk-Behind

General Operating Safety .....................................10

Checks Before Starting.........................................10

Starting the Engine ...............................................11

Stopping the Mower..............................................11

Driving the Mower.................................................11

Mowing..................................................................12

Pushing the Mower by Hand.................................12

Storage..................................................................13

Starting After Long Term Storage .........................13

Auxiliary (Booster) Battery .............................30

Replacement Parts & Accessories..................32

Lawn Care & Mowing Information ...............LC-1

Regular Maintenance

International Symbols...................................LC-8

Technical Manuals.........................................LC-8

Maintenance Schedule .........................................14

Checking Tire Pressures.......................................14

Checking/Adding Fuel...........................................15

Fuel Filter..............................................................15

Oil & Filter Change ...............................................15

Check / Change Air FIlter .....................................15

Check Hydraulic Oil Level.....................................15

Lubrication ............................................................16

Battery Maintenance.............................................17

Checking Battery Fluid ......................................17

Cleaning the Battery and Cables.......................17

NOTE: In this manual, “left” and “right” are referred to as

seen from the operating position.

Servicing the Mower Blades .................................18

WARNING

You must read, understand and comply with all safety

and operating instructions in this manual before

attempting to set-up and operate your machine.

WARNING

Engine exhaust from this product contains

chemicals known, in certain quantities, to cause

cancer, birth defects, or other reproductive harm.

Failure to comply with all safety and operating

instructions can result in loss of machine control,

serious personal injury to you and / or bystanders,

and risk of equipment and property damage. The

triangle in the text signifies important cautions or

warnings which must be followed.

TP 100-7056-00-WD-F

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Identification Tags

IDENTIFICATION TAG LOCATIONS

When contacting your

Authorized Dealer for

replacement parts, service,

or information YOU MUST

HAVE THESE NUMBERS.

North American Models

Powerhead

Identification

Tag

FERRIS

FERRIS INDUSTRIES, INC.

MUNNSVILLE, NY 13409

MADE IN THE USA

SERIAL NO.

MODEL NO.

DDSxxxx

XXXXX

Mower Deck

Identification

Tag

CE Models

XXXXX

DDSxxxx

MODEL NO. SERIAL NO.

DATE

XXXXX

MASS (kg) POWER (kW)

FERRIS INDUSTRIES, INC.

MUNNSVILLE, NY 13409

MADE IN TTHE USA

IDENTIFICATION NUMBERS

Record your model name, unit and mower deck serial

numbers and engine serial number in the space provid-

ed for easy reference.

PRODUCT REFERENCE DATA

Model Description Name

Powerhead MODEL Number

Mower Deck MODEL Number

Powerhead SERIAL Number

Mower Deck SERIAL Number

• The Powerhead I.D. tag is located on left-hand side

of the handle bars.

• The Mower Deck I.D. tag is located on the right-hand

side of the mower deck, under the belt shield.

Date Purchased

Dealer Name

• For location of Engine Serial Number, refer to the

Engine Owner’s Manual.

ENGINE REFERENCE DATA

Engine Make/Model

Engine ID/Serial Number

Be sure to fill out and return the Warranty Registration

Card supplied with your unit.

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Safety Rules

& Information

Read these safety rules and follow them closely. Failure to obey these rules could result in loss of con-

trol of unit, severe personal injury or death to you, or bystanders, or damage to property or equipment.

This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in

text signifies important cautions or warnings which must be followed.

TRAINING

• Read, understand, and follow all instructions in the

manual and on the unit before starting. If the opera-

tor(s) or mechanic(s) can not read English it is the

owner’s responsibility to explain this material to them.

• The owner/user can prevent and is responsible for

accidents or injuries occurring to themselves, other

people or property.

• Data indicates that operators, age 60 years and

above, are involved in a large percentage of riding

mower-related injuries. These operators should eval-

uate their ability to operate the riding mower safely

enough to protect themselves and others from seri-

ous injury.

• Become familiar with the safe operation of the equip-

ment, operator controls, and safety signs.

• All operators and mechanics should be trained. The

owner is responsible for training the users.

• Only allow responsible adults, who are familiar with

the instructions, to operate the unit.

• Never let children or untrained people operate or

service the equipment. Local regulations may

restrict the age of the operator.

PREPARATION

• Evaluate the terrain to determine what accessories

and attachments are needed to properly and safely

perform the job. Use only accessories and attach-

ments approved by the manufacturer.

• Wear appropriate clothing including safety shoes,

safety glasses and ear protection. Long hair, loose

clothing or jewelry may get tangled in moving parts.

• Inspect the area where the equipment is to be used

and remove all objects such as rocks, toys and wire,

which can be thrown by the machine.

• Use extra care when handling gasoline and other

fuels. They are flammable and vapors are explosive.

a) Use only an approved container.

b) Never remove fuel cap or add fuel with the engine

running. Allow engine to cool before refueling. Do

not smoke.

c) Never refuel or drain the machine indoors.

• Check that operator’s presence controls, safety

switches and shields are attached and functioning

properly. Do not operate unless they are functioning

properly.

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Safety Rules & Information

OPERATION

• Never run an engine in an enclosed area.

• Mow only in the daylight or with good artificial light,

keeping away from holes and hidden hazards.

• Never operate with guards not securely in place. Be

sure all interlocks are attached, adjusted properly

and functioning properly.

• Be sure all drives are in neutral and parking brake is

engaged before starting engine. Only start engine

from the operator’s position. Use seat belts if provid-

ed.

• Be sure of your footing while using pedestrian con-

trolled equipment, especially when backing up. Walk,

don't run.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while trav-

eling in reverse.

• Be aware of the mower discharge direction and do

not point it at anyone. Do not operate the mower

without either the entire grass catcher or the deflec-

tor in place.

• Never operate with the discharge deflector raised,

removed or altered, unless using a grass catcher.

• Do not change the engine governor setting or over-

speed the engine.

• Stop on level ground, lower implements, disengage

drives, engage parking brake, shut off engine before

leaving the operator’s position for any reason includ-

ing emptying the grass catchers or unclogging the

chute.

• Stop equipment and inspect blades after striking

objects or abnormal vibration occurs. Make neces-

sary repairs before resuming operations.

• Keep hands and feet away from the cutting units.

• Never carry passengers and keep pets and

bystanders away.

• Do not operate the unit while under the influence of

alcohol or drugs.

• Slow down and use caution when making turns and

when changing directions on slopes.

• Never raise deck with the blades running.

• Never leave a running unit unattended. Always disen-

gage the PTO, set parking brake, stop engine, and

remove keys before dismounting. Keep hands and

feet away from the cutting units.

• Turn off the PTO switch to disengage the blades

when not mowing.

• Slow down and use caution when making turns and

crossing roads and sidewalks. Stop blades if not

mowing.

• Use care when loading or unloading the machine

into a trailer or truck.

• Use care when approaching blind corners, shrubs,

trees or other objects that may obscure vision.

SLOPE OPERATION

WARNING

Slopes are a major factor related to loss-of-control and tip-

over accidents, which can result in severe injury or death.

All slopes require extra caution. If you cannot back up the

slope or if you feel uneasy on it, do not drive on it.

Never operate on slopes greater than 20°

(36.4 percent) which is a rise of 7-1/4 feet (220 cm)

vertically in 20 feet (607 cm) horizontally.

Select slow ground speed before driving onto slope.

In addition to front and rear weights, use extra caution

when operating on slopes with rear-mounted grass

catcher.

Mow ACROSS the slope, never up and down the

face, use caution when changing directions and DO

NOT START OR STOP ON SLOPE.

Do Not

• Mow across the face of slopes; never up and down.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain

could overturn the unit. Tall grass can hide obsta-

cles.

• Do not start or stop on a slope. If tires lose traction,

disengage the blade(s) and proceed slowly straight

down the slope.

• Do not turn on slopes unless necessary, and then,

turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embank-

ments. The operator could lose footing or balance or

mower could suddenly turn over if a wheel is over

the edge of a cliff or ditch, or if an edge caves in.

• Do not mow on wet grass. Reduced footing or trac-

tion could cause sliding.

• Do not try to stabilize the unit by putting your foot on

the ground.

• Do not mow excessively steep slopes.

• Use slow speed. Choose a slow speed so that you

will not have to stop or change speed while on the

slope.

• Use extra care with grass catchers or other attach-

ments. These can change the stability of the unit.

• Keep all movement on the slopes slow and gradual.

Do not make sudden changes in speed or direction.

• See your authorized dealer for recommendations of

available weights to improve stability.

• Do not use grass catcher on steep slopes.

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Safety Rules & Information

CHILDREN

EMISSIONS

• Engine exhaust from this product contains chemicals

known, in certain quantities, to cause cancer, birth

defects, or other reproductive harm.

• Look for the relevant Emissions Durability Period and

Air Index information on the engine emissions label.

Tragic accidents can occur if the operator is not alert to

the presence of children. Children are often attracted to

the unit and the mowing activity. Never assume that chil-

dren will remain where you last saw them.

• Keep children out of the mowing area and under the

watchful care of another responsible adult.

• Be alert and turn unit off if children enter the area.

• Before and during reverse operation, look behind and

down for small children.

• Never carry children. They may fall off and be seri-

ously injured or interfere with safe unit operation.

• Never allow children to operate the unit.

• Use extra care when approaching blind corners,

shrubs, trees, or other objects that may obscure

vision.

MAINTENANCE AND STORAGE

• Always observe safe refueling and fuel handling

practices when refueling the unit after transportation

or storage.

• Disconnect battery or remove spark plug wire before

making any repairs. Disconnect the negative termi-

nal first and the positive last. Reconnect positive first

and negative last.

• Always follow the engine manual instructions for stor-

age preparations before storing the unit for both

short and long term periods.

• Use care when checking blades. Wrap the blade(s)

or wear gloves, and use caution when servicing

them. Only replace blades. Never straighten or weld

them.

• Always follow the engine manual instructions for

proper start-up procedures when returning the unit to

service.

• Keep hands and feet away from moving parts.

• Never store the machine or fuel container inside

where there is an open flame, such as in a water

heater. Allow unit to cool before storing.

• Charge batteries in an open well ventilated area,

away from spark and flames. Unplug charger before

connecting or disconnecting from battery. Wear pro-

tective clothes and use insulated tools.

• Shut off fuel while storing or transporting. Do not

store fuel near flames or drain indoors.

• Keep all hardware, especially blade attachment bolts,

tight and keep all parts in good working condition.

Replace all worn or damaged decals.

• Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving

parts or allow objects to be thrown. Frequently

check components and replace with manufacturer’s

recommended parts, when necessary.

• Never tamper with safety devices. Check their prop-

er operation regularly.

• Clean grass and debris from cutting units, drives,

mufflers, and engine to prevent fires. Clean up oil or

fuel spillage.

• Check brake operation frequently. Adjust and service

as required.

• Use only factory authorized replacement parts when

making repairs.

• Stop and inspect the equipment if you strike an

object. Repair, if necessary, before restarting.

• Always comply with factory specifications on all set-

tings and adjustments.

• Never make adjustments or repairs with the engine

running unless specified otherwise.

• Only authorized service locations should be utilized

for major service and repair requirements.

• Park machine on level ground. Never allow untrained

personnel to service machine.

• Never attempt to make major repairs on this unit

unless you have been properly trained. Improper

service procedures can result in hazardous opera-

tion, equipment damage and voiding of manufactur-

er’s warranty.

• Use jack stands to support components when

required.

• Carefully release pressure from components with

stored energy. (eg. springs)

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Safety Decals

GENERAL

The safety decals below are on your unit.

This unit has been designed and manufactured to pro-

vide you with the safety and reliability you would expect

from an industry leader in outdoor power equipment

manufacturing.

If any of these decals are lost or damaged, replace them

at once. See your local dealer for replacements.

These labels are easily applied and will act as a con-

stant visual reminder to you, and others who may use

the equipment, to follow the safety instructions neces-

sary for safe, effective operation.

Although reading this manual and the safety instructions

it contains will provide you with the necessary basic

knowledge to operate this equipment safely and effec-

tively, we have placed several safety labels on the unit to

remind you of this important information while you are

operating your unit.

NOTE: Engine operation and safety decals are supplied

by the engine manufacturer.

All DANGER, WARNING, CAUTION and instructional

messages on your mower should be carefully read and

obeyed. Personal bodily injury can result when these

instructions are not followed. The information is for your

safety and it is important.

Warning Decal

Part No. 22189

Dash Panel Decal

Part No. 22325

DANGER

WARNING

THIS MACHINE WILL CLIMB A SLOPE

GREATER THAN IT IS SAFE TO BE ON.

ROTATING CUTTING BLADE

Do not put hands or feet

under mower deck while

blade is rotating.

ROTATING CUTTING BLADE

Do not operate mower

READ OPERATOR'S MANUAL BEFORE USE.

without deflector or entire

grass catcher in place.

1704276

1704277

Warning Decal

Part No. 21818

Danger Decal

Part No. 1704277

Danger Decal

Part No. 1704276

WARNING

BEWARE OF

POWER DRIVEN PARTS

Danger Decal

Part No. 21411

Warning Decal

Part No. 21159

Warning Decal

Part No. 21818

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CE Compliance Specs

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Features & Controls

of the Dual Drive Walk-Behind

Please take a moment and

familiarize yourself with

the name, location, and

function of these controls

so that you will better

understand the safety and

operating instructions

provided in this manual.

A. Forward Speed Control Lever

B. Reverse Speed Control Levers

C. Ignition Switch

D. Parking Brake Handle

E. PTO Switch

F. Operator Presence Handles

G. Throttle Control

H. Choke Control

I. Neutral Return Pedal

Figure 1. Control Locations

CONTROL FUNCTIONS

The information below briefly describes the function of individual controls. Starting, stopping, driving, and mowing

require the combined use of several controls applied in specific sequences. To learn what combination and

sequence of controls to use for various tasks see the OPERATION section.

C. Ignition Switch

A & B. Forward Speed Control Lever /

Reverse Speed Control Levers

The ignition switch starts and stops the engine, it has

three positions:

These levers control the ground speed of the mower.

OFF

Stops the engine and shuts off the

electrical system.

The center lever (A) control the forward ground speed of

both drive wheels.

RUN

Allows the engine to run and powers the

electrical system.

The left lever controls the steering and reverse ground

speed of the left drive wheel and the right lever controls

the steering and reverse ground speed of the right drive

wheel.

START Cranks the engine for starting.

NOTE: Never leave the ignition switch in the RUN posi-

tion with the engine stopped–this drains the battery.

NOTE: The further a lever is moved away from the neu-

tral position the faster the drive wheel will turn.

See the Operating the Dual Drive Walk-Behind Mower

section for steering instructions.

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Features & Controls

D. Parking Brake Handle

SAFETY INTERLOCK

SYSTEM

The parking brake is applied by pushing DOWN on the

parking brake handle until it stops. To release the park-

ing brake, pull UP on the handle until it locks over cen-

ter.

This unit is equipped with safety interlock switches.

These safety systems are present for your safety, do not

attempt to bypass safety switches, and never tamper

with safety devices. Check their operation regularly.

E. PTO (Power Take Off) Switch

The PTO switch engages and disengages the mower.

Pull UP on the switch to engage, and push DOWN to

disengage.

Operational SAFETY Checks

Test 1 — Engine should NOT crank if:

F. Operator Presence Handles

• PTO switch is engaged, OR

These handles are a major factor in the safety interlock

system of the mower. Both handles are tied together so

depressing one handle depresses both. The operator

must depress the handles in order to disengage the

parking brake and engage the PTO switch.

• Parking brake is not engaged, OR

• Motion control handle is not in the NEUTRAL posi-

tion

Test 2 — Engine SHOULD crank if:

G & H. Throttle / Choke Control

• PTO switch is NOT engaged, AND

• Parking brake is engaged, AND

Pulling the round choke control knob (H) out fully chokes

the engine for cold starts. (A warm engine may not

require choking.) Moving the throttle control (G) fully

towards the right is FULL throttle position. Always oper-

ate the unit at FULL throttle when mowing.

• Motion control handle is in the NEUTRAL position

Test 3 — Engine should SHUT OFF if:

• Operator releases the operator presence handles

with PTO engaged, OR

I. Neutral Return Pedal

• Operator releases the operator presence handles

with parking brake disengaged.

The neutral return pedal provides a hands-free return to

neutral. This is used in conjunction with the Reverse

Speed Control Levers (B) to properly stop the machine.

Test 4 — Blade Brake Check

Mower blades and mower drive belt should come to a

complete stop within seven seconds after electric PTO

switch is turned off (or operator releases the operator

presence handles). If mower drive belt does not stop

within seven seconds, see your dealer.

See the Operating the Dual Drive Walk-Behind Mower

section for steering instructions.

J. Fuel Shut Off Valve (not shown)

The fuel shut off valve is located under the fuel tank.

Turning the handle until it is VERTICAL will allow fuel to

be supplied to the engine. Turning the handle until it is

HORIZONTAL shuts off the fuel supply to the engine.

NOTE: Once the engine has stopped, PTO switch must

be turned off, parking brake must be engaged, and the

motion control handle must be returned to the NEU-

TRAL position in order to start the engine.

WARNING

If the unit does not pass a safety test, do not

operate it. See your authorized dealer. Under no

circumstance should you attempt to defeat the

purpose of the safety interlock system.

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Operating the Dual Drive

Walk-Behind

GENERAL OPERATING SAFETY

CHECKS BEFORE STARTING

Before first time operation:

• Check that crankcase is filled to full mark on dipstick.

See the engine Operator’s Manual for instructions

and oil recommendations.

• Be sure to read all information in the Safety and

Operation sections before attempting to operate this

tractor and mower.

• Make sure all nuts, bolts, screws and pins are in

place and tight.

• Become familiar with all of the controls and how to

stop the unit.

• Fill the fuel tank with fresh fuel. Refer to engine

manual for fuel recommendations.

• Drive in an open area without mowing to become

accustomed to the unit.

WARNING

Before leaving the operator’s position for any

reason, engage the parking brake, disengage the

PTO, stop the engine and remove the key.

To reduce fire hazard, keep the engine, tractor and

mower free of grass, leaves and excess grease.

Do not stop or park tractor over dry leaves, grass

or combustible materials.

Gasoline is highly flammable and must be

handled with care. Never fill the tank when the

engine is still hot from recent operation. Do not

allow open flame, smoking or matches in the area.

Avoid over-filling and wipe up any spills.

Figure 2. Pre-start Checks

A. Crankcase Oil Fill

B. Fuel Tank Filler Neck

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Operating the Dual Drive Walk-Behind

DRIVING THE MOWER

WARNING

The hydrostatic transmission has an infinite number of

speeds between full speed forward and reverse, with the

faster speeds being achieved by moving the speed con-

trol lever and steering control levers farthest in the direc-

tion of travel.

If you do not understand how a specific control

functions, or have not yet thoroughly read the

FEATURES & CONTROLS section, do so now.

Do NOT attempt to operate the tractor without

first becoming familiar with the location and

function of ALL controls.

TO MOVE FORWARD

1. Disengage the parking brake.

2. Gently move the speed control lever forward until

desired speed is achieved.

STARTING THE ENGINE

TO MOVE BACKWARD

1. Engage the parking brake and make sure the PTO

switch is disengaged and the motion control lever is

in the NEUTRAL position.

1. Disengage the parking brake.

2. Gently squeeze both steering control levers evenly,

until desired speed is achieved.

2. Set the engine throttle control (G, Figure 1) to FAST

throttle position. Then fully close the choke (H,

Figure 1) by pulling the knob OUT fully.

TO SLOW OR STOP MACHINE

1. Gently squeeze both steering control levers evenly to

slow the machine.

NOTE: A warm engine may not require choking.

3A.Insert the key into the ignition switch (C, Figure 1)

and turn it to the RUN position (15hp & 17hp mod-

els). Firmly and sharply pull the recoil until the

engine starts.

2. Continuing to squeeze the steering control levers will

stop the machine.

3. Once the machine is stopped, firmly depress the

neutral return pedal to place the transmissions in

neutral.

3B.Insert the key into the ignition switch (C, Figure 1)

and turn it to the START position (23hp model).

TO TURN MACHINE

4. After the engine starts, gradually open the choke

(push knob down fully).

To make a left-hand turn:

Warm up the engine by running it for at least a minute

before engaging the PTO switch or driving the mower.

Gently squeeze the left-hand steering control lever. A

sharp or gentle turn is determined by the amount of

force applied to the steering control lever.

5. After warming the engine, ALWAYS operate the

unit at FULL THROTTLE when mowing.

To make a right-hand turn:

In the event of an emergency the engine can be

stopped by simply turning the ignition switch to

STOP. Use this method only in emergency situations.

For normal engine shut down follow the procedure given

in STOPPING THE MOWER

Gently squeeze the right-hand steering control lever. A

sharp or gentle turn is determined by the amount of

force applied to the steering control lever.

NOTE: ALWAYS REDUCE SPEED IN A TURN

STOPPING THE MOWER

1. Gently squeeze both steering control levers (B,

Figure 1) evenly to stop the machine.

For normal use, the throttle should be kept fully open

and the ground speed of the machine determined by the

speed control lever. When transporting the machine or

when loading or unloading from a truck or trailer, partial

throttle should be used to slow the reaction time of the

controls and reduce noise.

3. Once the machine is stopped, firmly depress the

neutral return pedal (I, Figure 1) to place the trans-

missions in neutral.

2. Disengage the PTO by pushing down on the PTO

switch (E, Figure 1).

Practice maneuvering the machine at a slow engine

speed on level ground with the blade engagement switch

in the "OFF" position until you are familiar with the con-

trols.

3. Engage the parking brake by pushing the handle (D,

Figure 1) forward until it stops.

4. Move the throttle control (G, Figure 1) to mid-throttle

position and turn the ignition key to OFF Remove

the key.

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Operating the Dual Drive Walk-Behind

MOWING

PUSHING THE MOWER BY HAND

Before mowing, set the cutting height as described in

the Troubleshooting, Adjustments & Service section.

DO NOT TOW MACHINE

Towing the machine will cause hydraulic

transaxle damage. Do not use another vehi-

cle to push or pull this unit.

1. Engage the parking brake. Make sure the PTO

switch is disengaged and the motion control lever is

in the NEUTRAL position.

1. Disengage the PTO, engage the parking brake, turn

the ignition OFF, and remove the key.

2. Start the engine (see STARTING THE ENGINE).

3. Set the throttle to FULL.

2. To disengage the transmissions (free-wheel position),

lift the hydraulic release levers (A, Figure 3) located

in front of the transmission fan screen. Lock into

position shown in Figure 3.

4. Engage the PTO by pulling up on the PTO switch (E,

Figure 1).

5. Begin mowing. See Lawn Care section for tips on

mowing patterns, lawn care, and trouble shooting

information.

3. Disengage the parking brake.

The mower can now be pushed by hand.

6. When finished, shut off the PTO.

4. After moving the mower, re-engage the transmis-

sions (drive position) by unlocking the levers and

returning them to the down position. If the levers are

not completely down, a partial by-pass may potential-

ly damage the transmissions.

7. Stop the engine (see STOPPING THE TRACTOR

AND ENGINE).

Figure 3. Hydraulic System By-Pass

A. Hydraulic Release Lever (right-hand side shown)

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Operating the Dual Drive Walk-Behind

STORAGE

WARNING

Never store the unit, with gasoline in engine or

fuel tank, in a heated shelter or in enclosed,

poorly ventilated enclosures. Gasoline fumes may

reach an open flame, spark or pilot light (such as

a furnace, water heater, clothes dryer, etc.) and

cause an explosion.

Temporary Storage (30 Days Or Less)

Remember, the fuel tank will still contain some gasoline,

so never store the unit indoors or in any other area

where fuel vapor could travel to any ignition source. Fuel

vapor is also toxic if inhaled, so never store the unit in

any structure used for human or animal habitation.

Handle gasoline carefully. It is highly flammable

and careless use could result in serious fire

damage to your person or property.

Here is a checklist of things to do when storing your unit

temporarily or in between uses:

• Keep the unit in an area away from where children

may come into contact with it. If there’s any chance

of unauthorized use, remove the spark plug (s) and

put in a safe place. Be sure the spark plug opening is

protected from foreign objects with a suitable cover.

Drain fuel into an approved container outdoors

away from open flame or sparks.

10. Drain fuel system completely or add a gasoline stabi-

lizer to the fuel system. If you have chosen to use a

fuel stabilizer and have not drained the fuel system,

follow all safety instructions and storage precautions

in this manual to prevent the possibility of fire from

the ignition of gasoline fumes. Remember, gasoline

fumes can travel to distant sources of ignition and

ignite, causing risk of explosion and fire.

• If the unit can’t be stored on a reasonable level sur-

face, chock the wheels.

• Clean all grass and dirt from the mower.

Long Term Storage (Longer Than 30 Days)

Before you store your unit for the off-season, read the

Maintenance and Storage instructions in the Safety

Rules section, then perform the following steps:

NOTE: Gasoline, if permitted to stand unused for

extended periods (30 days or more), may develop

gummy deposits which can adversely affect the engine

carburetor and cause engine malfunction. To avoid this

condition, add a gasoline stabilizer to the fuel tank and

run the engine a few minutes, or drain all fuel from the

unit before placing it in storage.

1. Drain crankcase oil while engine is hot and refill with

a grade of oil that will be required when unit is used

again.

2. Prepare the mower deck for storage as follows:

a. Remove mower deck from the unit.

b. Clean underside of mower deck.

STARTING AFTER LONG TERM

STORAGE

Before starting the unit after it has been stored for a long

period of time, perform the following steps.

c. Coat all bare metal surfaces with paint or light coat

of oil to prevent rusting.

3. Clean external surfaces and engine.

4. Prepare engine for storage. See engine owner’s

1. Remove any blocks from under the unit.

2. Install the battery if it was removed.

3. Unplug the exhaust outlet and air cleaner.

manual.

5. Clean any dirt or grass from cylinder head cooling

fins, engine housing and air cleaner element.

6. Cover air cleaner and exhaust outlet tightly with plas-

tic or other waterproof material to keep out moisture,

dirt and insects.

4. Fill the fuel tank with fresh gasoline. See engine

manual for recommendations.

5. See engine owner’s manual and follow all instruc-

7. Completely grease and oil unit as outlined in the

Normal Care section.

tions for preparing engine after storage.

6. Check crankcase oil level and add proper oil if

necessary. If any condensation has developed during

storage, drain crankcase oil and refill.

8. Clean up unit and apply paint or rust preventative to

any areas where paint is chipped or damaged.

9. Be sure the battery is filled to the proper level with

water and is fully charged. Battery life will be

increased if it is removed, put in a cool, dry place

and fully charged about once a month. If battery is

left in unit, disconnect the negative cable.

7. Inflate tires to proper pressure. Check fluid levels.

8. Start the engine and let it run slowly. DO NOT run at

high speed immediately after starting. Be sure to run

engine only outdoors or in well ventilated area.

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Regular

Maintenance

MAINTENANCE SCHEDULE & PROCEDURES

The following schedule should be followed for normal care of your mower. You will need to keep a record of your

operating time.

See

Page

Before

Every

Spring

& Fall

SAFETY ITEMS

First Use Each Use 5 Hours 25 Hours 100 Hours

Check Safety Interlock System

Check Mower Blade Stopping Time

See

Page

Before

Every

Before

Every

Spring

& Fall

NORMAL CARE ITEMS

First Use Each Use 5 Hours 25 Hours 100 Hours

Check Rider/Mower for loose hardware

Check Engine Oil Level

—

15*

Check Engine Air Filter

****X

Change Engine Oil & Filter **

Change Transmission Oil & Filters

Lubricate Mower & Mower Deck

Check Mower Deck Belt Tension***

Check Tire Pressure

****X Every 50 Hours ****X

****X Every 500 Hours

****X

24/25

****X

Check Hydraulic Fluid

Check Fuel Filter

Clean Battery & Cables

Clean & Sharpen Mower Blades

Inspect Spark Plug

15*

* See the engine manufacturer's owner's manual.

** Change original engine oil after first 5 hours of operation.

*** Check belt tension after first 5 hours of operation.

**** More often in hot (over 85° F: 30° C) weather or dusty operating conditions.

CHECK TIRE PRESSURES

Tire pressure should be checked periodically, and main-

tained at the levels shown in the chart. Note that these

pressures may differ slightly from the “Max Inflation”

stamped on the side-wall of the tires. The pressures

shown provide proper traction, improve cut quality, and

extend tire life.

Tire

Front

Rear

Pressure

25 psi (172 kPa)

15 psi (103 kPa)

Figure 4. Checking Tire Pressure

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Regular Maintenance

CHECKING / ADDING FUEL

To add fuel:

WARNING

Gasoline is highly flammable and must be

handled with care. Never fill the tank when the

engine is still hot from recent operation. Do not

allow open flame, smoking or matches in the area.

Avoid over-filling and wipe up any spills.

1. Remove the fuel cap (see A, Figure 2).

2. Fill the tank to the bottom of the filler neck. This will

allow for fuel expansion.

NOTE: Do not overfill. Refer to your engine manual for

specific fuel recommendations.

Do not remove fuel filter when engine is hot, as

spilled gasoline may ignite. DO NOT spread hose

clamps further than necessary. Ensure clamps

grip hoses firmly over filter after installation.

3. Install and hand tighten the fuel cap.

4. Repeat same process for opposite tank.

FUEL FILTER

The fuel filter (D, Figure 2) is located in the fuel line

between fuel shut off valve and carburetor, near the fuel

pump. If filter is dirty or clogged, replace as follows:

Do not use gasoline containing METHANOL,

gasohol containing more than 10% ethanol,

gasoline additives, premium gasoline, or white

gas because engine/fuel system damage

could result.

1. Shut off the fuel tank selection valve.

2. Disconnect the negative battery cable.

3. Place a container below the filter to catch spilled fuel.

4. Using a pliers, open and slide hose clamps from fuel

filter.

5. Remove hoses from filter.

6. Install new filter in proper flow direction in fuel line.

7. Secure with hose clamps.

8. Reconnect the negative battery cable when finished.

OIL & FILTER CHANGE

Refer to engine owners manual.

CHECK / CHANGE AIR FILTER

Refer to engine owners manual.

REPLACE SPARK PLUG

Refer to engine owners manual.

CHECK HYDRAULIC OIL LEVEL

1. Observe the oil reservoirs (B, Figure 2). The oil level

should be at the “FULL” line (C, figure 2).

2. Before removing the reservoir caps, make sure the

area around the reservoir cap is free of dust, dirt, or

other debris.

Figure 5. Fuel Tank, Oil Reservoir & Fuel Filter

A. Fuel Cap

B. Oil Reservoirs

C. “FULL” Line

D. Fuel Filter

3. If necessary, unscrew the reservoir cap and add SAE

straight 20 or 30 weight motor oil. DO NOT use

multi-grade oils. Fill until oil level reaches “FULL”

line.

4. Reinstall oil reservoir caps.

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Regular Maintenance

LUBRICATION

Lubricate the machine at the lubrication points shown in

Figures 6 - 11.

Use grease fittings when present. Disassemble parts to

apply grease to moving parts when grease fittings are

not installed.

Not all greases are compatible. Ferris Red Grease

(P/N 22285) is strongly recommended. Automotive-type

high-temperature, lithium grease may be used when this

is not available.

Figure 8. Blade Spindles

Generally, all moving metal parts should be oiled where

contact is made with other parts. Keep oil and grease

off belts and pulleys. Remember to wipe fittings and

surfaces clean both before and after lubrication.

Figure 9. Caster Tire Pivots & Axles

Figure 6. Motion Control Pivot & Rod Pivot

Figure 10. Steering Lever Pivots & Operator

Presence Pivots

Figure 7. Lower Motion Control Pivots & Neutral

Return Pedal Pivot

Figure 11. Parking Brake Lever Pivot & Link Pivot

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Regular Maintenance

BATTERY MAINTENANCE

Checking the Battery Fluid

NOTE: It is not necessary to check the battery fluid

level if machine is equipped with a maintenance-free

battery.

1. Remove the battery box cover to access the battery.

2. Remove the battery filler cap(s) (A, Figure 12). Fluid

must be even with the split ring full mark. If not, add

distilled water.

3. Reinstall the filler cap(s).

Cleaning the Battery and Cables

1. Disconnect the cables from the battery, negative

cable first (C, Figure 12).

2. Clean the battery terminals and cable ends with a

wire brush until shiny.

3. Reinstall the battery and reattach the battery cables,

positive cable first (see B, Figure 12)

Figure 12. Battery Compartment

A. Vent Cap(s)

B. Positive (+) Cable & Terminal

C. Negative (-) Cable & Terminal

4. Coat the cable ends and battery terminals with petro-

leum jelly or non-conducting grease.

WARNING

Be careful when handling the battery. Avoid

spilling electrolyte. Keep flames and sparks away

from the battery.

When removing or installing battery cables,

disconnect the negative cable FIRST and reconnect

it LAST. If not done in this order, the positive

terminal can be shorted to the frame by a tool.

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Regular Maintenance

SERVICING THE MOWER BLADES

1. Blades should be sharp and free of nicks and dents.

If not, sharpen blades as described in following

steps.

2. Remove the deck guard.

3. Raise the mower deck and secure with jackstands.

4. To remove blade for sharpening, use two (2) 15/16”

wrenches to remove the nut from the top of the blade

bolt. (Figure 13).

5. Use a file or hand-held grinder, sharpen blade to fine

edge. Remove all nicks and dents in blade edge. If

blade is severely damaged, it should be replaced.

LOOSEN

6. Balance the blade as shown in Figure 14. Center the

blade’s hole on a nail lubricated with a drop of oil. A

balanced blade will remain level.

Figure 13. Removing the Blade

7. Reinstall each blade with the tabs pointing up toward

deck as shown in Figure 15. The blade spacers,

blade, washer and bolt must be reinstalled in the

exact same order in which they were removed.

Torque bolts to 70-90 ft.lbs. (94-120 N.m.).

WARNING

Nail

For your personal safety, blade mounting bolts

must each be installed with a flat washer then

securely tightened. Torque blade mounting bolts

to 70-90 ft.lbs. (94-120 N.m.)

Figure 14. Balancing the Blade

TIGHTEN

Figure 15. Installing the Blade

A. Bolt

B. Flat Washer

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Troubleshooting

Adjustments & Service

WARNING

To avoid serious injury, perform maintenance on

the mower only when the engine is stopped and

the parking brake engaged.

TROUBLESHOOTING

While normal care and regular maintenance will extend

the life of your equipment, prolonged or constant use

may eventually require that service be performed to

allow it to continue operating properly.

The troubleshooting guide below lists the most common

problems, their causes and remedies.

Always remove the ignition key, disconnect the

spark plug wire and fasten it away from the plug

before beginning the maintenance, to prevent

accidental starting of the engine.

See the information on the following pages for instruc-

tions on how to perform most of these minor adjust-

ments and service repairs yourself. If you prefer, all of

these procedures can be performed for you by your local

authorized dealer.

TROUBLESHOOTING THE MOWER

PROBLEM

CAUSE

REMEDY

Engine will not turnover or start.

1. Parking brake not engaged.

2. PTO (electric clutch) switch

in ON position.

1. Engage parking brake.

2. Place in OFF position.

3. Out of fuel.

3. If engine is hot, allow it to cool, then refill

the fuel tank.

4. Engine flooded.

5. Fuse blown.

4. Move throttle control out of CHOKE position.

5. Replace fuse.

6. Battery terminals require

cleaning.

6. Clean the battery terminals

7. Battery discharged or dead.

8. Wiring loose or broken.

7. Recharge or replace.

8. Visually check wiring & replace broken or

frayed wires. Tighten loose connections.

9. Repair or replace. See authorized service dealer

10. Replace as needed. See authorized

service dealer.

9. Solenoid or starter motor faulty.

10. Safety interlock switch

faulty.

11. Spark plug(s) faulty, fouled

or incorrectly gapped.

12. Water in fuel.

11. Clean and gap or replace.

See engine manual.

12. Drain fuel & refill with fresh fuel.

13. Drain fuel & replace with fresh fuel.

13. Gas is old or stale.

Engine starts hard or runs poorly. 1. Fuel mixture too rich.

1. Clean air filter. Check choke adjustment

(throttle control).

2. Spark plug faulty, fouled, or

incorrectly gapped.

2. Clean and gap or replace.

(See engine manual.)

Engine knocks.

1. Low oil level.

2. Using wrong grade oil.

1. Check/add oil as required.

2. See engine manual.

Excessive oil consumption.

1. Engine running too hot.

1. Clean engine fins, blower screen and

air cleaner.

2. Using wrong weight oil.

3. Too much oil in crankcase.

2. See engine manual.

3. Drain excess oil.

Engine exhaust is black.

1. Dirty air filter.

2. Engine choke control

is in closed position.

1. Replace air filter. See engine manual.

2. Open choke control.

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Troubleshooting, Adjustment & Service

Rider Troubleshooting Continued.

PROBLEM

CAUSE

REMEDY

Engine runs, but mower will

not drive.

1. Transmission release lever(s)

in “neutral” position.

1. Move into drive position.

2. Belt is broken.

3. Drive belt slips.

4. Brake is not fully released.

2. See Drive Belt Replacement.

3. See problem and cause below.

4. See authorized service dealer

Transmission drive belt slips.

Brake will not hold.

1. Pulleys or belt greasy or oily.

2. Belt stretched or worn.

1. Clean as required.

2. Replace belt.

1. Internal brake disc on

transaxle worn.

1. See authorized service dealer

Mower steers hard or

handles poorly.

1. Steering linkage is loose.

2. Improper tire inflation.

1. Check and tighten any loose connections.

2. See Regular Maintenance Section.

TROUBLESHOOTING THE MOWER DECK

PROBLEM

CAUSE

REMEDY

Mower cut is uneven.

1. Mower not leveled properly.

2. Drive tires not inflated

equally or properly.

1. See Mower Adjustment.

2. See Regular Maintenance Section.

Mower cut is rough looking.

1. Engine speed too slow.

2. Ground speed too fast.

3. Blades are dull.

1. Set throttle to full.

2. Decrease Ground Speed.

3. Sharpen or replace blades.

See Mower Blade Service.

4. Clean or replace belt as necessary.

4. Mower drive belt slipping

because it is oily or worn.

5. Blades not properly fastened

to arbors.

5. See Servicing the Mower Blades.

Engine stalls easily with

mower engaged.

1. Engine speed too slow.

2. Ground speed too fast.

3. Cutting height set too low.

1. Set to full throttle.

2. Decrease Ground Speed.

3. Cut tall grass at maximum cutting

height during first pass.

4. Discharge chute jamming

with cut grass.

4. Cut grass with discharge pointing toward

previously cut area.

Excessive mower vibration.

1. Blade mounting screws

are loose.

1. Tighten to 70-90 ft.lbs. (94-120 N.m.).

2. Mower blades, arbors,

or pulleys are bent.

3. Mower blades are out

of balance.

2. Check and replace as necessary.

3. Remove, sharpen, and balance blades.

See Maintenance Section.

4. Belt installed incorrectly.

4. Reinstall Correctly.

Excessive belt wear or breakage. 1. Bent or rough pulleys.

1. Repair or replace.

2. Using incorrect belt.

2. Replace with correct belt.

Mower drive belt slips

or fails to drive.

1. Belt tension improperly adjusted. 1. Adjust belt tension. See Belt Replacement

1. Idler pulley spring broken or not

properly adjusted.

1. Repair or adjust as needed.

2. Mower drive belt broken.

2. Replace drive belt.

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Troubleshooting, Adjustment & Service

Mount

Position

Blade

Spacers

Caster

Spacers

MOWING HEIGHT ADJUSTMENT

Height Of Cut

The mowing height is determined by three factors: the

mount position of the mower deck, the number of blade

spacers above the spindle and the number of caster

spacers above the caster arm.

(C, Fig. 16) (B, Fig. 16) (A, Fig. 16)

1-3/4”

2”

2-1/4”

2-1/2”

2-3/4”

3”

3-1/4”

3-1/2”

3-3/4”

4”

Refer to the Height Of Cut chart to the right for the cor-

rect settings to obtain the desired height of cut.

Remember, the “Blade Spacers” and “Caster Spacers”

columns refer to the number ABOVE the spindle and

caster arm. See Figure 16.

Figure 16. Mowing Height Adjustment Points

A. Caster Spacers

B. Blade Spacers

C. Deck Mount Position (shown in “L”)

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Troubleshooting, Adjustment & Service

DECK LEVELING ADJUSTMENT

(DDSH Models only)

1. Make sure there is one spacer above and below the

frame on the front caster shafts and place hairpin

clips in the 2” cutting height position (see Figure 17).

2. Rotate the blade on the RIGHT-HAND side (dis-

charge side) until the tip faces the front of the

machine.

Figure 17. Caster Spacers & Hairpin Clip

A. Caster Spacer

B. Hairpin Clip

3. Loosen the jam nuts (A, Figure 18) located on the

front deck hanger shafts (B, Figure 18). Turn the

right side shaft until a cutting height of 2” is obtained

at the very tip of the blade towards the front of the

machine.

Figure 18. Front Hanger Shaft Adjustment

A. Jam Nut

B. Front Hanger Shaft

4. Now place a straight edge on top of the cutter deck

approximately 1” to the outside of the front deck

mount on the right side and measure to the floor

(see Figure 19). Record your measurement.

5. Repeat the measuring procedure listed in Step 4 for

the left-hand side of the mower deck.

Straight Edge

Measure Here

6. Compare the measurements taken in Step 4 & 5. If

they differ by more than 1/16”, the front deck hanger

shaft on the LEFT side (non-discharge side) must be

adjusted.

7. Adjust the two front hanger shafts as needed until

the tip of the blade is 2” from the floor and the meas-

urements taken from the top of the deck to the floor

are within 1/16" of each other.

Figure 19. Mowing Height Measurement

8. Once the level of the deck has been adjusted, there

should be no slack in the front hanger shafts. If one

shaft moves, a shim (P/N 20928) is required.

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Troubleshooting, Adjustment & Service

Shimming the Hanger Shafts

Once it has been determined that a shim (P/N 20928) is

required, you first must determine which rear hanger

shaft requires the shim.

The shim (A, Figure 20) must be placed in between the

spacer (B, Figure 20) and the retaining collar (C, Figure

20) on the OPPOSITE side from which the front shaft

has movement or slack (see Figure 21).

Once the shim has been assembled in the proper loca-

tion, repeat Step 2 - 8 in the DECK LEVELING

ADJUSTMENT section. This adjustment may need to

be repeated more than once until the proper number of

shims has been installed to obtain the proper cutting

height, equal measurements from side to side and no

movement of the front hanger shafts.

Figure 20. Shim Assembly Position

A. Shim

B. Spacer

C. Retaining Collar

Figure 21. Proper Shim Location

MOWING HEIGHT ADJUSTMENT

(DDSH Models only)

CUTTING HEIGHT

CASTER SPACER PLACEMENT

Refer to the Height Selection decal (A, Figure 22) locat-

ed on the deck hanger frame and adjust the positions of

the caster spacers and hairpins to obtain the desired

mowing height. Perform adjustment to all four shafts.

2-1/4

2-3/4

3-1/4

3-3/4

4-1/4

4-3/4

1-3/4

2-1/4

2-3/4

3-1/4

3-3/4

4-1/4

2-1/2

3-1/2

4-1/2

46028

Figure 22. Mowing Height Adjustment

A. Height Selection Decal

B. Caster Spacer

C. Hairpin Clip

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Troubleshooting, Adjustment & Service

MOWER BELT REPLACEMENT AND

ADJUSTMENT

To avoid damaging belts, DO NOT

PRY BELTS OVER PULLEYS.

PTO Clutch to Deck Belt

1. Park the machine on a smooth, level surface such as

a concrete floor. Disengage the PTO, engage the

parking brake, turn off the engine, and remove the

ignition key.

Check

Tension Here

2. Remove the mower deck guard.

3. Remove the rear engine deck guard.

4. Loosen the wing nut (C, Figure 23) to release the

belt tension on the deck drive belt (B, Figure 23).

5. Slide the drive belt over the edge of the spindle pul-

ley and then slide the belt around the idler pulley.

Drop the belt from the PTO clutch pulley groove.

6. Remove the old belt and replace with a new one.

Make sure the V-side of the belt runs in the pulley

grooves.

Figure 23. PTO Clutch to Deck Belt

7. Install the drive belt on the PTO pulley, the idler pul-

ley and center spindle pulley. Tighten the wing nut

(C, Figure 23) until a 10 lb. (44.5 newton) force is

required to deflect the belt 1/2” (1,27cm) between the

idler pulley and center spindle pulley. Jam hex nut

(D, Figure 23) against anchor. See Figure 23.

8. Run the mower under no-load condition for about 5

minutes to break-in the new belt and re-check belt

tension. Adjust if necessary.

A. Stationary Idler Pulley

B. Deck Drive Belt

C. Wing Nut

D. Hex Nut

E. Adjustable Idler Pulley

F. Center Spindle Pulley

Spindle Belt

1. Remove PTO clutch to Deck belt. See instructions

above.

2. Loosen the nylon nut (C, Figure 24) to release the

belt tension on the spindle drive belt (B, Figure 24).

3. Slide the drive belt over the edge of one of the spin-

dle pulleys and then slide the belt around the idler

pulley and remaining spindle pulleys.

Check

Tension Here

4. Remove the old belt and replace with a new one.

Make sure the V-side of the belt runs in the pulley

grooves (for single v-section belts).

Figure 24. Spindle Drive Belt

A. Spindle Pulley

B. Spindle Drive Belt

C. Nylon Lock Nut

5. Install the spindle drive belt on the spindle pulleys

and the idler pulley. Tighten the nylon nut (C, Figure

24) until a 10 lb. (44.5 newton) force is required to

deflect the belt 1/2” (1,27cm) between the idler pulley

and right-hand spindle pulley. See Figure 24.

D. Idler Pulley

6. Run the mower under no-load condition for about 5

minutes to break-in the new belt and re-check belt

tension. Adjust if necessary.

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Troubleshooting, Adjustment & Service

MOWER BELT REPLACEMENT AND

ADJUSTMENT

(DDSH Models only)

To avoid damaging belts, DO NOT

PRY BELTS OVER PULLEYS.

1. Park the machine on a smooth, level surface such as

a concrete floor. Disengage the PTO, engage the

parking brake, turn off the engine, and remove the

ignition key.

2. Remove the mower deck guard.

3. Remove the rear engine deck guard.

Figure 25. 52” Mower PTO Belt

A. Belt Tension Spring

B. Spring Compression Nut

4. Loosen the spring compression nut (B, Figure 25 &

26) to release the belt tension.

5. Slide the drive belt over the edge of the idler pulley

and then slide the belt under the idler pulley. Drop

the belt from the PTO clutch pulley groove.

6. Remove the old belt and replace with a new one.

Make sure the V-side of the belt runs in the pulley

grooves (Figure 27).

7. Install the drive belt on the PTO pulley, the spindle

pulleys and idler pulleys. Tighten the spring com-

pression nut (B, Figure 25 & 26) until the belt tension

spring (A, Figure 25 & 26) is 3/4” (1,90cm) long.

8. Run the mower under no-load condition for about 5

minutes to break-in the new belt and re-check spring

length. Adjust if necessary.

Figure 26. 61” Mower PTO Belt

A. Belt Tension Spring

B. Spring Compression Nut

Figure 27. Mower PTO Belt Routing

A. Spindle Pulley

B. PTO Drive Belt

C. Spring-loaded Idler Pulley

D. Stationary Idler Pulley

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Troubleshooting, Adjustment & Service

TRANSMISSION DRIVE BELT

REPLACEMENT

FRONT

To avoid damaging belts, DO NOT

PRY BELTS OVER PULLEYS.

1. Remove the deck drive belt. See MOWER BELT

REPLACEMENT AND ADJUSTMENT sections.

2. Remove the grass screen that covers the transmis-

sion cooling fans.

3. Remove the clutch anchor bolts (A, Figure 28) that

fasten the clutch anchor pad to the anchor.

4. Unplug the PTO clutch from the wire harness.

5. Remove the spring anchor nut (E) and remove the

belt tension spring (D).

Figure 28. Transmission Drive Belt

WARNING

A. Anchor Hardware

B. Clutch Anchor Pad

F. Spring-loaded Idler Pulley

G. Transmission Input Pulley

STORED ENERGY DEVICE: Improper release of

the belt tension spring can result in personal

injury.

C. PTO Clutch & Drive Pulley H. Belt

D. Belt Tension Spring

E. Spring Anchor Nut

I. Stationary Idler Pulley

Use extreme caution when removing this spring.

6. Drop the belt (H) from the crankshaft pulley and

around the PTO clutch.

7. From the front of the machine, pull the belt towards

the front while sliding it up and over the transmission

cooling fans.

8. Remove the old belt and replace with a new one.

Make sure the V-side of the belt runs in the pulley

grooves.

9. Install belt over the transmission cooling fans and on

the transmission input pulleys (G), around the idler

pulleys (F & I) and on the crankshaft pulley.

10. Reinstall the belt tension spring (D) onto the anchor

bolt and reinstall the nylon nut (E).

11. Plug the PTO clutch into the wire harness.

12. Reinstall the clutch anchor pad and hardware (B &

A). Tighten securely.

13. Reinstall grass screen and fasten securely.

14. Reinstall the deck drive belt. See MOWER BELT

REPLACEMENT AND ADJUSTMENT sections.

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Troubleshooting, Adjustment & Service

TRANSMISSION NEUTRAL &

TRACKING ADJUSTMENTS

Neutral Adjustment

1. Park the machine on a smooth, level surface such as

a concrete floor, away from bystanders and prefer-

ably facing a wall. Disengage the PTO, engage the

parking brake, turn off the engine, and remove the

ignition key.

2. Chock the front caster wheels. Raise the drive

wheels off the ground and secure the machine with

jack stands.

3. Start the engine and adjust throttle control to SLOW

(lowest setting). See the STARTING THE ENGINE

section for proper starting instructions.

Figure 29. Neutral & Tracking Adjustment Points

A. Left-Hand Adjustment

4. Disengage the parking brake.

B. Right-Hand Adjustment

5. Using a 1/2” deep socket, SLOWLY turn the adjust-

ment nut COUNTER-CLOCKWISE until the drive tire

begins to rotate forward.

6. SLOWLY turn the adjustment nut CLOCKWISE until

the drive tire begins to rotate backwards.

7. Set the adjustment half way in between where the

forward and backwards rotations began.

8. Adjust the throttle control to FULL (highest setting).

Cycle the speed control lever and neutral return

pedal several times to insure and accurate adjust-

ment has been made.

Tracking Adjustment

Before making a tracking adjustment, be sure to check

the following:

• Drive tires are inflated to 15 psi (103 kPa).

• Caster tires are inflated to 25 psi (172 kPa), are

greased and turn freely.

• All controls are free from damage and operate freely.

• Machine is at full operating temperature.

• Make sure the machine is in neutral when the foot

pedal is depressed. If not, adjust neutral as

described above.

If Machine Veers to the RIGHT:

If Machine Veers to the LEFT:

1. Turn the RIGHT adjustment nut 1/8 - 1/4 turn

COUNTER-CLOCKWISE.

1. Turn the LEFT adjustment nut 1/8 - 1/4 turn

COUNTER-CLOCKWISE.

2. Turn the LEFT adjustment nut 1/8 - 1/4 turn

CLOCKWISE.

2. Turn the RIGHT adjustment nut 1/8 - 1/4 turn

CLOCKWISE.

3. Drive machine on a flat, level surface to test and

repeat steps 1 & 2 as necessary.

3. Drive machine on a flat, level surface to test and

repeat steps 1 & 2 as necessary.

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Troubleshooting, Adjustment & Service

TRANSMISSION MAINTENANCE

AND SERVICE

The hydrostatic transmissions are sealed units that

require no maintenance other than the following.

• Keep the grass screen and transmission cooling fins

clear or grass, leaves and debris.

• Keep oil level in the reservoirs (A, Figure 30) at the

“FULL” line (B, Figure 30). Extra oil in the reservoir

will not benefit the machine.

• If it is necessary to add oil to the reservoirs, use SAE

straight 20 or 30 weight motor oil. DO NOT use a

multi-grade oils. Make sure the area around the oil

reservoirs is free from dust, dirt and debris before

opening the reservoirs.

Figure 30. Oil Reservoirs

A. Oil Reservoirs

B. “FULL” Line

• Make sure the oil reservoirs caps are tight.

• Keep water, dirt and debris from entering the oil

reservoirs. A small amount of a contaminant could

damage the transmissions.

Changing Oil & Filters

Make sure transmissions and imme-

diate surrounding areas are free from

dirt and debris before changing the

oil and filters. Cleanliness while per-

forming this operation is extremely

important.

1. Park the machine on a smooth, level surface such as

a concrete floor. Disengage the PTO, engage the

parking brake, turn off the engine, and remove the

ignition key.

Figure 31. Transmission Oil Filter Location

(left-hand side shown)

2. Place a drain pan under each transmission and

remove the filters to drain the oil. See Figure 31.

3. Once oil has drained from transmissions, replace

with new filters (P/N 21068-1), placing a light film on

the seal of the filter before installing. Hand-tighten

filter only.

4. Fill oil reservoirs 3/4 full with SAE straight 20 or 30

weight motor oil.

To Bleed Air From Transmissions

3. Run engine for 15 minutes. Watch the oil level in the

reservoirs. Add oil to the “FULL” line (B, Figure 30)

as necessary.

1. Locate the machine in a secure area, away from

bystanders and preferably facing a wall. Raise the

drive tires off the ground and secure with jackstands.

4. Watch oil levels for the next few days and add oil to

the reservoirs as necessary.

2. Start the engine and adjust throttle control to FULL

(highest setting). See the STARTING THE ENGINE

section for proper starting instructions.

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Troubleshooting, Adjustment & Service

Figure 33. Adjust PTO Clutch

A. Window

B. Adjustment Nut

C. .012”-.018” (0,30-0,45mm) Feeler Gauge

Figure 32. PTO Clutch Adjustment

A. Adjustment Window (Qty. 3, one shown)

B. Adjustment Nut

PTO CLUTCH ADJUSTMENT

WARNING

Check the PTO clutch adjustment after the initial 50 hour

break-in period and then after every 250 hours of opera-

tion. Also perform the following procedure if the clutch is

slipping or will not engage, or if a new clutch has been

installed.

To avoid serious injury, perform adjustments only

with engine stopped, key removed and machine

on level ground.

Blade Brake Check

1. Remove key from ignition switch and disconnect

spark plug wires to prevent the possibility of acciden-

tal starting while the PTO is being adjusted.

Mower blades and mower drive belts should come to a

complete stop within seven seconds after electric PTO

switch is turned off.

2. See Figure 32. Note the position of the 3 adjustment

windows (A) in the side of the brake plate and the

nylock adjustment nuts (B).

1. Remove deck guard(s) for checking blade brake stop

time ONLY. NEVER OPERATE the machine without

guard(s) in place.

3. Insert a .012”-.018” (0,30-0,45mm) feeler gauge (C)

through each window, positioning the gauge between

the rotor face and the armature face as shown in

Figure 33.

1. With parking brake engaged and PTO disengage,

start the engine engine.

2. Observe the mower drive belt. Engage the PTO and

wait several seconds. Disengage the PTO and check

the amount of time it takes for the mower drive belt

to stop.

4. Alternately tighten the adjustment nuts (B, Figure 32)

until the rotor face and armature face just contacts

the gauge.

3. If the mower drive belt does not stop within seven

seconds, perform the PTO Clutch Adjustment. If the

belt still does not stop within seven seconds, see

your dealer.

5. Check the windows for an equal amount of tension

when the gauge is inserted and removed, and make

any necessary adjustments by tightening or loosen-

ing the adjustment nuts.

NOTE: The actual air gap between the rotor and arma-

ture may vary even after performing the adjustment pro-

cedure. This is due to dimensional variations on compo-

nent parts, and is an acceptable condition.

6. Check the mower blade stopping time. The mower

blades and mower drive belt should come to a com-

plete stop within seven seconds after the electric

PTO switch is turned off.

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Troubleshooting, Adjustment & Service

Jump Starting With Auxiliary (Booster)

Battery

BATTERY SERVICE

WARNING

Keep open flames and sparks away from the

battery; the gasses coming from it are highly

explosive. Ventilate the battery well during

charging.

Jump starting is not recommended. However, if it must

be done, follow these directions. Both booster and dis-

charged batteries should be treated carefully when using

jumper cables. Follow the steps below EXACTLY, being

careful not to cause sparks. Refer to Figure 34.

1. Both batteries must be of the same voltage.

2. Position the vehicle with the booster battery adjacent

to the vehicle with the discharged battery so that

booster cables can be connected easily to the batter-

ies in both vehicles. Make certain vehicles do not

touch each other.

Checking Battery Voltage

A voltmeter can be used to determine condition of bat-

tery. When engine is off, the voltmeter shows battery

voltage, which should be 12 volts. When engine is run-

ning, the voltmeter shows voltage of charging circuit

which normally is 13 to 14 volts.

3. Wear safety glasses and shield eyes and face from

batteries at all times. Be sure vent caps are tight.

Place damp cloth over vent caps on both batteries.

A dead battery or one too weak to start the engine may

not mean the battery needs to be replaced. For exam-

ple, it may mean that the alternator is not charging the

battery properly. If there is any doubt about the cause of

the problem, see your dealer. If you need to replace the

battery, follow the steps under Cleaning the Battery &

Cables in the Regular Maintenance Section.

4. Connect positive (+) cable to positive post of dis-

charged battery (wired to starter or solenoid).

5. Connect the other end of same cable to same post

marked positive (+) on booster battery.

6. Connect the second cable negative (-) to other post

of booster battery.

7. Make final connection on engine block of stalled

vehicle away from battery. Do not lean over batter-

ies.

Charging a Completely Discharged Battery

1. Be aware of all the safety precautions you should

observe during the charging operation. If you are

unfamiliar with the use of a battery charger and

hydrometer, have the battery serviced by your dealer.

8. Start the engine of the vehicle with the booster bat-

tery. Wait a few minutes, then attempt to start the

engine of the vehicle with the discharged battery.

2. Add distilled water sufficient to cover the plate (fill to

the proper level near the end of the charge). If the

battery is extremely cold, allow it to warm before

adding water because the water level will rise as it

warms. Also, an extremely cold battery will not

accept a normal charge until it becomes warm.

9. If the vehicle does not start after cranking for thirty

seconds, STOP PROCEDURE. More than thirty sec-

onds seldom starts the engine unless some mechan-

ical adjustment is made.

10. After starting, allow the engine to return to idle

speed. Remove the cable connection at the engine

or frame. Then remove the other end of the same

cable from the booster battery.

3. Always unplug or turn the charger off before attach-

ing or removing the clamp connections.

4. Carefully attach the clamps to the battery in proper

polarity (usually red to [+] positive and black to [-]

negative).

11. Remove the other cable by disconnecting at the dis-

charged battery first and then disconnect the oppo-

site end from the booster battery.

5. While charging, periodically measure the tempera-

ture of the electrolyte. If the temperature exceeds

125° F (51.6° C), or if violent gassing or spewing of

electrolyte occurs, the charging rate must be reduced

or temporarily halted to prevent battery damage.

12. Discard the damp cloths that were placed over the

battery vent caps.

6. Charge the battery until fully charged (until the spe-

cific gravity of the electrolyte is 1.250 or higher and

the electrolyte temperature is at least 60° F). The

best method of making certain a battery is fully

charged, but not over charged, is to measure the

specific gravity of a cell once per hour. The battery

is fully charged when the cells are gassing freely at

low charging rate and less than 0.003 change in spe-

cific gravity occurs over a three hour period.

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Troubleshooting, Adjustment & Service

THIS HOOK-UP FOR NEGATIVE GROUND VEHICLES

Starter

Switch

Starter

Switch

Jumper Cable

Starting

Vehicle

Battery

Discharged

Vehicle

Battery

Jumper Cable

To Ground

Engine

Block

MAKE CERTAIN VEHICLES DO NOT TOUCH

Figure 34. Jump Starting

WARNING

Any procedure other than the preceding could

result in:

For your personal safety, use extreme care when

jump starting. Never expose battery to open flame

or electric spark – battery action generates

hydrogen gas which is flammable and explosive.

Do not allow battery acid to contact skin, eyes,

fabrics, or painted surfaces. Batteries contain a

sulfuric acid solution which can cause serious

personal injury or property damage.

(1) personal injury caused by electrolyte

squirting out the battery vents,

(2) personal injury or property damage due to

battery explosion,

(3) damage to the charging system of the

booster vehicle or of the immobilized

vehicle.

When removing or installing battery cables,

disconnect the negative cable FIRST and

reconnect it LAST. If not done in this order, the

positive terminal can be shorted to the frame by a

tool.

Do not attempt to jump start a vehicle having a

frozen battery because the battery may rupture or

explode. If a frozen battery is suspected, examine

all fill vents on the battery. If ice can be seen or if

the electrolyte fluid cannot be seen, do not

attempt to start with jumper cables as long as the

battery remains frozen.

To avoid engine damage, do not disconnect

battery while engine is running. Be sure terminal

connections are tight before starting.

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Common Replacement Parts & Accessories

COMMON REPLACEMENT PARTS

ACCESSORIES

Listed below are parts numbers for the more common

replacement parts. Use only genuine Ferris replace-

ment parts to assure optimum performance and safety.

See your dealer to purchase any of the following acces-

sories for you machine.

50” Snow Blower (SB50) & Hitch (MHW)

60” Dozer Blade (DB60) & Hitch (MHW)

48” Rotary Broom (SWRB48) & Hitch (HDD)

60” Rotary Broom (SWRB60) & Hitch (HDD)

48” Deck Belt (PTO to Spindle)............................21723

48” Deck Belt (Spindle)........................................20873

48” Deck Blades (Set of 3)................................20843S

52” Deck Belt (PTO to Spindle)............................21420

52” Deck Belt (Spindle)........................................21297

52” Deck Belt (DDSH Model)...............................22435

52” Deck Blades (Set of 3)................................21227S

61” Deck Belt (PTO to Spindle)............................21510

61” Deck Belt (Spindle)........................................20824

61” Deck Belt (DDSH Model)...............................22061

61” Deck Blades (Set of 3)................................20842S

Transmission Drive Belt .....................................22173

Caster Tire (complete assembly) .......................21181S

Caster Tire Only................................................21181-1

Caster Tire Tube................................................21181-2

Caster Hub w/ Bearings ................................21181-3S

Bearing (for caster tires).......................................21182

Bearing Retainer (for caster tires) .......................21043

Bushing (for caster arms).....................................21541

Transmission Oil Filter ....................................21068-1

Touch-Up Spray Paint (12 oz can)......................22585

(Ferris Red)

Ferris Red Grease (14.5 oz. Tube) ......................22285

Note: Information listed above is correct at time of printing, and

are subject to changes in availability and specifications without

notice. Part numbers may be superceded by other part numbers.

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Lawn Care

& Mowing Information

• Types of Grass, Climate and Conditions

• How and When to Water, Fertilize & Aerate

• How High to Mow the Grass

• When and How Often to Mow

• What Mowing Patterns to Use

GENERAL INFORMATION

Proper mowing is an important part of maintaining your

lawn in the best possible condition. A healthy and well

maintained lawn is better able to resist drought, weeds,

and other stresses. But too much maintenance is as

detrimental to your lawn as neglect. Proper care for your

lawn involves more than just “cutting the grass.” To have

a healthy lawn, you need to know:

• Proper Mowing Methods

• How to Solve Common Mowing Problems

TYPES OF GRASS, CLIMATE AND

CONDITIONS

A variety of grasses are commonly grown in household

lawns, but two main groups known as cool-season

grasses (varieties of bluegrass, ryegrass, and fescue),

and warm-season grasses (typically bermuda, buffalo

grass, and zoysia varieties) are the most common.

The cool-season grasses are better suited to cooler cli-

mates, and do not endure hot and dry weather as well as

warm-season grasses, but conversely, the warm-season

grasses do not grow as well in cooler climates. Most resi-

dential lawns are typically seeded with a mixture of these

grasses. (A local nursery or lawn center may help you to

identify what kind of grass your lawn contains from a

sample.)

HOW TO WATER YOUR LAWN

Knowing your climate and conditions is also important to

proper lawn care. Drier climates or conditions will require

additional watering, while wetter climates may require

more frequent mowing.

The best method of watering a lawn is to imitate a slow,

soaking rain, applying about 1 inch of water. A method

of verifying the amount that you have watered, is to place

several empty tin cans (low shallow cans work best) in

various spots around the lawn, and check the depth of

water in the can during the watering process.

HOW AND WHEN TO WATER,

FERTILIZE & AERATE

HOW TO FERTILIZE YOUR LAWN

Fertilizing with a slow-release fertilizer provides missing

nutrients which help create slow, even growth. While

opinions vary on the need for fertilizing, when and how

much to fertilize will be more a factor of the condition of

the lawn and soil than any routine. Remember that over-

fertilizing can cause harm, and that most fertilizing

should be applied in the spring so that it will release into

the lawn through the summer. For more information,

check with a local nursery or lawn care specialist, and

read and follow the fertilizer manufacturer’s instructions.

Every lawn’s watering needs are unique and are depen-

dent upon the type of grass and soil, the amount of local

rainfall, and other conditions. Most lawns are watered

too often, but with too little water. However too much

water can allow development of diseases with your lawn.

It is best to water the lawn only when necessary, and

then to water it slowly, evenly, and deeply—imitating

a slow, soaking rain.

WHEN TO WATER YOUR LAWN

AERATING YOUR LAWN

When the lawn begins to wilt, the grass’s color dulls, or

footprints stay compressed for more than a few seconds,

the lawn is beginning to dry out, and needs additional

moisture. The best time to water is early morning to allow

the water to soak deeply into the lawn and reduce the

amount that evaporates in the hot afternoon sun.

Consider aerating your lawn in spring. Using an aerator

to remove cores of soil from the lawn increases the

speed of clipping decomposition and encourages deeper

root growth by opening up the soil and permitting greater

movement of water, fertilizer and air.

TP 600-7000-01-UV-FD

LC-1

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Lawn Care & Mowing Information

HOW HIGH TO

Cut less than

MOW THE GRASS

1/3

Often cutting height is a

matter of personal prefer-

ence. Typically, you should

mow the grass when it is is

between three and five

Optimal

cutting point

at less than

1/3 from top

of grass blade

inches high. The proper

cutting height range for a

specific lawn will depend

upon several factors,

including the type of grass,

the amount of rainfall, the

prevailing temperature, and

the lawn’s overall condition.

Cutting down to this

area contributes to

thatch problems

Cutting the grass too short

causes weak, thin grass

plants, which are easily

damaged by dry periods

and pests. Cutting too short

is often more damaging

than allowing the grass to be slightly higher.

Letting grass grow a bit longer—especially when it is hot and

dry—reduces heat build-up, preserves needed moisture and

protects the grass from heat damage and other problems.

However, allowing grass to grow too high can cause thin turf

and additional problems.

1/3

Cutting off too much at one time shocks the plant’s growth

system and weakens the grass plants. A good rule of

thumb is the 1/3 rule: to cut no more than one third of

the grass height, and never more than 1 inch at a time.

The amount of grass you are able to cut in one pass is also

effected by the type of mowing system you are using (for

example, broadcasting with side discharge decks can

process a much larger volume of grass than mulching does).

1 inch

NOTE: We cover some specific mowing instructions for

mulching and broadcasting later in this Lawn Care section.

Proper Cutting Height

Cut Here On

First Pass

Cut

Tall Grass Requires Incremental Cutting

Here On

Second

Pass

For extremely tall grass, set the cutting height at maxi-

mum for the first pass, and then reset it to the desired

height and mow a second or third time.

Don’t cover the grass surface with a heavy layer of

clippings. Consider using a grass collection system

and starting a compost pile.

LC-2

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Lawn Care & Mowing Information

WHEN AND HOW OFTEN TO MOW

The time of day and condition of the grass greatly affect

the results you’ll get when mowing. For the best results,

follow these guidelines:

l Mow when the grass is between three and five inches

high.

l Mow with sharp blades. Short clippings of grass one

inch or shorter decompose more quickly than longer

blades. Sharp mower blades cut grass cleanly and

efficiently, preventing frayed edges which harm the

grass.

l Mow at time of day when the grass is cool and dry.

Late afternoon or early evening often provide these

ideal mowing conditions.

l Avoid mowing after rain or even heavy dew, and

never mulch when the grass is wet (moist grass does

not mulch well, and clumps beneath the mower

deck).

WHAT MOWING PATTERNS TO USE

Always start mowing on a smooth, level area.

Where possible, make one or two passes around the

outside of the area discharging the grass INTO the lawn

to keep the cut grass off fences and walks.

The size and type of area to be mowed will determine

the best mowing pattern to use. Obstructions such as

trees, fences and buildings, and conditions such as

slopes and grades must also be considered.

l Cut long straight strips overlapping slightly.

l Where possible, change patterns occasionally to

eliminate matting, graining or a corrugated appear-

ance.

l For a truly professional cut, mow across the lawn in

one direction, then recut the lawn by mowing perpen-

dicular to the previous cut.

Note: Always operate the engine at full throttle when

mowing.

If you hear the engine slowing down, you are mowing too

fast—using a slower ground speed will improve the cut-

ting efficiency of the blades and prevents many common

cutting problems. Use an appropriate ground speed for

the thickness and height of the grass you are cutting (3rd

gear or slower for manual gear models). If you hear the

engine slowing down you are mowing too fast, use a

slower ground speed.

The remainder of the mowing should be done in the

opposite direction so that the clippings are dispersed

OUT onto the area of lawn previously cut.

LC-3

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Lawn Care & Mowing Information

MOWING METHODS

Proper Broadcast Mowing

Broadcasting, or side-discharging, disperses fine clip-

pings evenly over the entire lawn. Many golf courses use

this method. Your mower has a deep dish deck to allow

freer circulation of clippings so they are broadcast evenly

over the lawn.

ENGINE SPEED & GROUND SPEED FOR BROADCASTING

Always operate the engine at full throttle when mowing.

If you hear the engine slowing down, you are mowing too

fast—using a slower ground speed will improve the cut-

ting efficiency of the blades and prevents many common

cutting problems.

slowing down you are mowing too fast, use a slower

ground speed.

HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING

ALWAYS use an appropriate ground speed for the thick-

ness and height of the grass you are cutting (3rd gear or

slower for manual gear models). If you hear the engine

Mow when the grass is 3-5 inches long. Do not cut the

grass shorter than 2 to 2-1/2 inches. Do not cut off more

that 1 inch of grass in a single pass.

Proper Mulching

Mulching consists of a mower

deck which cuts and recuts clip-

pings into tiny particles and

HOW MUCH GRASS TO MULCH

Mulching Action

The best mulching action typical-

ly results from cutting only the

which then blows them down

top 1/2 inch to 3/4 inch of grass

INTO the lawn. These tiny parti-

cles decompose rapidly into by-

products your lawn can use.

blade. This provides short clip-

pings which decompose properly

(much more quickly than longer

UNDER PROPER CONDI-

clippings). The ideal cutting

TIONS, your mulching mower will virtually eliminate

noticeable clippings on the lawn surface.

height will vary with climate, time of year, and quality of

your lawn. We recommend that you experiment with both

the cutting height and ground speed until you achieve

the best cut. Start with a high cutting height and using

progressively lower settings until you find a cutting height

that is matched to your mowing conditions and prefer-

ences.

NOTE: When mulching under heavy cutting conditions, a

rumbling sound may be present and is normal.

MULCHING REQUIRES EXCELLENT MOWING

CONDITIONS

Mulching mowers cannot function properly if the grass is

wet, or if the grass is simply to high to cut. Even more

than normal mowing, mulching requires that the grass be

dry and the the appropriate amount is cut.

Do not use the mower as a mulching mower during the

first two or three mowings in the spring. The long grass

blades, quick growth, and often wetter conditions are

more suitable for broadcasting (side-discharging) or

grass bagging operation.

ENGINE SPEED & GROUND SPEED FOR BROADCASTING

Use full engine throttle matched with a slow ground

speed so that clippings will be finely cut. Ground speed

while mulching should be HALF of the speed that would

be used when broadcasting (side discharging) under

similar conditions. Since mulching requires more horse-

power than broadcasting, using a slower ground speed is

vitally important for proper mulching operation.

LC-4

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Lawn Care & Mowing Information

• Reduce the evaporation of water from your lawn.

• Provide a cushioning layer to reduce lawn wear.

• Moderate soil temperature.

TIPS On Dealing With Clippings

Clippings are beneficial to your lawn. A common mis-

conception about clippings is that they automatically

lead to thatch—this is untrue. Short clippings produced

by broadcasting and clippings produced by mulching

methods actually contribute to a healthy lawn

because they:

• Clippings act as a safe, non-polluting and inexpen-

sive fertilizer that nourishes your lawn. Fresh cut

grass blades are 85% water, and are a rich source

of nitrogen which is essential to lush growth. And

one garbage bag of clippings contains about 1/4 lb.

of usable organic nitrogen.

COMPOSTING

The best way to recycle excess clippings and leave your

lawn looking immaculate is to collect them with an effi-

cient collection system and deposit them in a compost

pile. A compost pile is a collection of grass, leaves, and

other organic wastes which—when properly tended—

decompose into an odorless, topsoil material. This

material, in turn, acts as an inexpensive fertilizer for your

lawn and garden.

How to start a healthy compost pile:

1 Build a bin using bricks, fencing, cement blocks, etc. or pur-

chase a prefabricated bin from a garden store. The bin

should also have venting on each side and from the bottom

to the top.

2 Fill the bin with alternating layers of yard waste. Follow this

recipe:

First layer: 3-4 inches of chopped brush or other coarse

material.

Second layer: 6-8 inches of mixed leaves, grass clippings,

sawdust, etc. Materials should be "sponge damp."

Third layer: 1 inch of soil to add micro-organisms that help

break down organic matter.

Fourth layer: 1-2 inches of manure to provide the nitrogen

needed by micro-organisms.

Keep adding layers until the bin is almost full. Top off with

a 4-6 inch layer of straw and scoop out a "basin" to catch

rain water.

3 Four or five days later the pile will reach temperatures of

140-160 degrees. At this time you'll notice it settling, a

good sign your compost is working properly.

4 After 5-6 weeks, fork materials into a new pile, turning the

outside of the old heap into the center of the new one. Add

water if necessary. The compost should be ready to use

within three to four months when dark brown, crumbly, and

earthy-smelling.

LC-5

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Lawn Care & Mowing Information

SOLUTIONS FOR COMMON MOWING PROBLEMS

Streaking

Streaking is when thin strips of uncut grass are left

behind the mower. Streaking is usually caused by

operator error or poor blade maintenance.

CAUSE

Blades are not sharp

SOLUTION

Sharpen your blades

Replace your blades

Blades are worn down too far

Engine speed is too slow

Always mow at full throttle

Slow down

Ground speed is too fast

Deck is plugged with grass

Clean out the mower

Overlap your cutting rows

Not overlapping cutting rows enough

Not overlapping enough when turning

When turning your effective cutting width

decreases–overlap more when turning

Stepped Cutting

Stepped cutting is sharp ridges or uneven levels left in

the lawn surface. Stepped cutting is usually caused by

mower deck damage or misadjustment, or damage to

mower blades.

CAUSE

SOLUTION

Deck is not leveled correctly

Tires are not properly inflated

Blades are damaged

Level the deck correctly

Check and inflate the tires

Replace the blades

Deck shell is damaged

Repair or replace the deck

Repair or replace the spindle

Reinstall the blades correctly

Mower spindle is bent or loose

Blades are installed incorrectly

LC-6

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Lawn Care & Mowing Information

Uneven Cutting

Uneven cutting is waviness or smooth troughs in the

lawn surface. Uneven cutting is usually caused by

mower deck damage or misadjustment.

CAUSE

SOLUTION

Deck is not leveled correctly

Blades are dull or worn

Level the deck correctly

Sharpen or replace the blades

Replace the blades

Blades are damaged

Deck is clogged with grass clippings

Deck shell is damaged

Clean out the deck

Repair or replace the deck

Repair or replace the spindle

Reinstall the blades correctly

Mower spindle is bent or loose

Blades are installed incorrectly

Scalping

Scalping is when the mower deck comes close to or hits

the ground. Scalping can be caused by the mower deck

misadjustment, unevenness in the lawn, or by mower

deck bouncing because the ground speed is too fast.

CAUSE

SOLUTION

Lawn is uneven or bumpy

Roll or level the lawn

Raise the cutting height

Slow down

Mower deck cutting height is set too low

Ground speed is too fast

Deck is not leveled correctly

Tire pressure is low or uneven

Correctly level the deck

Check and inflate the tires

Stingers

Stingers are sparse patches of uncut grass left behind

the mower. Stingers are usually caused by operator

error or poor blade maintenance.

CAUSE

SOLUTION

Blades are not sharp or are nicked

Blades are worn down too far

Engine speed is too slow

Sharpen your blades

Replace your blades

Always mow at full throttle

Slow down

Ground speed is too fast

Deck is plugged with grass

Clean out the mower

LC-7

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Common International Symbols

PTO Clutch

Choke

Fast (Throttle)

Slow (Throttle)

Parking Brake

Brake

Throttle

Fuel

Mower Cutting

Height Adjustment

Headlights

Technical Manuals

Additional Technical Literature Available

Operators Manuals

Additional copies of this manual are available, (and as part

of our product support commitment, we maintain a stock of

printed operators manuals going back many years!)

Parts Manuals

Fully illustrated parts manuals are also available —

these manuals show all of the product’s components in

exploded views (“3D” illustrations which show the relationship of

the parts and how they go together), as well as giving the replace-

ment part numbers and quantities used. Important assembly notes and

special torque values are included in these manuals.

Model:

For the applicable manuals currently available for

your model, contact your local dealer. Have the

information listed in the box at the right available

when making your request.

Serial No.:

Your Name:

Address:

City, State, Zip:

Visa/Mastercard No.:

Card Expiration Date:

LC-8

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Notes

LC-9

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