OPERATOR’S
MANUAL
IS4500Z Series
Zero-Turn Riding Mower
Model Number:
5901178
5901179
5901180
5901181
5900626
5900621
Description
IS4500ZBL35, 35HP Zero-Turn Riding Mower
IS4500ZBL3561, 35HP, 61” Cut Zero-Turn Riding Mower
IS4500ZC28D61, 28HP, 61” Cut Zero-Turn Riding Mower
IS4500ZC28D61CE, 28HP, 61” Cut Zero-Turn Riding Mower (Export)
IS4500ZC28D61SDCE, 28HP, 61” Cut Zero-Turn Riding Mower (Export)
4500/72, 72” Mower Deck
Ferris Industries
5100798
5375 North Main Street
Munnsville, NY 13409
800-933-6175
Revision 01
Rev. Date: 9/2006
TP 100-7306-01-45-F
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Table of Contents
Safety Rules & Information ................................2
Identification Numbers .....................................11
Safety Decals.....................................................12
Safety Icons .......................................................13
Safety Interlock System....................................14
Features & Controls..........................................15
Control Functions..................................................15
Operation ...........................................................17
General .................................................................17
Checks Before Starting.........................................17
Priming the Fuel System (diesel model only).......18
Starting the Engine ...............................................19
Stopping the Tractor and Engine...........................19
Driving the Tractor.................................................20
Pushing the Rider by Hand...................................20
Zero Turn Driving Practice ....................................21
Attaching a Trailer .................................................23
Raise & Lower the Roll Bar ..................................23
Mowing..................................................................24
Mowing Recommendations...................................24
Mowing Methods...................................................25
Storage..................................................................27
Starting After Long Term Storage .........................27
Diesel Fuel Recommendations.............................27
Regular Maintenance ........................................30
Maintenance Schedule .........................................30
Checking Tire Pressures.......................................30
Checking/Adding Fuel (diesel model)...................31
Fuel Filter (diesel model) ......................................31
Checking/Adding Fuel (gas model).......................32
Fuel Filter (gas model)..........................................32
Check / Add Engine Oil.........................................33
Check / Change Air Filter......................................33
Check Hydraulic Oil Level.....................................33
Hydraulic Oil Filter Change...................................33
Check Engine Coolant Level.................................34
Change Engine Coolant........................................34
Clean Radiator, Screen & Oil Cooler....................34
Lubrication ............................................................35
Battery Maintenance.............................................36
Anti-Scalp Deck Casters.......................................36
Servicing the Mower Blades .................................37
Troubleshooting, Adjustments & Service.......38
Troubleshooting the Rider.....................................38
Troubleshooting the Mower...................................39
Troubleshooting Common Cutting Problems ........40
Seat Adjustment....................................................41
Ground Speed Control Lever Adjustment.............41
Speed Balancing Adjustment................................41
Neutral Position & Return Spring Adjustment.......42
Neutral Adjustment ...............................................42
Parking Brake Adjustment ....................................43
Mowing Height Adjustment ...................................43
Deck Lift Rod Timing Adjustment..........................44
Deck Leveling Adjustment.....................................45
Deck Lift Spring.....................................................45
Suspension Adjustment ........................................46
PTO Clutch Adjustment ........................................47
Belt Removal & Replacement...............................48
Battery Service .....................................................51
Specifications....................................................53
NOTE: In this manual, “left” and “right” are referred to as
seen from the operating position.
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Safety Rules & Information
Operating Safety
Congratulations on purchasing a superior-quality piece of lawn
and garden equipment. Our products are designed and
manufactured to meet or exceed all industry standards for safety.
Do not operate this machine unless you have been trained.
Reading and understanding this operator’s manual is a way to
train yourself.
Power equipment is only as safe as the operator. If it is misused,
or not properly maintained, it can be dangerous! Remember, you
are responsible for your safety and that of those around you.
Use common sense, and think through what you are doing. If
you are not sure that the task you are about to perform can be
safely done with the equipment you have chosen, ask a
professional: contact your local authorized dealer.
Read the Manual
The operator’s manual contains important safety
information you need to be aware of BEFORE you
operate your unit as well as DURING operation.
Safe operating techniques, an explanation of the
product’s features and controls, and maintenance
information is included to help you get the most out of
your equipment investment.
Be sure to completely read the Safety Rules and
Information found on the following pages. Also
completely read the Operation section.
Children
Tragic accidents can occur with children. Do
not allow them anywhere near the area of
operation. Children are often attracted to the
unit and mowing activity. Never assume that
children will remain where you last saw them.
If there is a risk that children may enter the
area where you are mowing, have another
responsible adult watch them.
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Safety Rules & Information
Slope Operation
Operation on slopes can be dangerous. Using the unit on a slope
that is too steep where you do not have adequate wheel traction
(and control) can cause sliding, loss of steering, control, and
possible rollover. You should not operate on a slope greater than a
3.5 foot rise over a 20 foot length (10 degrees).
Always mow across slopes, not up and down (to maintain traction
on the wheels) and avoid sudden turns or rapid speed changes.
Reduce speed and use extreme caution on ALL slopes.
Also, note that the surface condition you are on can greatly impact
your ability to safely operate this machine. Operating on wet or
slippery slopes can cause sliding and loss of steering and control.
Do not operate on slopes that are slippery, wet, or have soft soil
conditions.
If you feel unsure about operating the unit on a slope, don’t do it.
It’s not worth the risk.
Thrown Objects
This unit has spinning mower blades. These blades can pick up and
throw debris that could seriously injure a bystander. Be sure to clean
up the area to be mowed and remove objects that could be thrown by
the blade BEFORE you start mowing.
Do not operate this unit without the entire grass catcher or discharge
guard (deflector) in place.
Also, do not allow anyone in the area while the unit is running! If
someone does enter the area, shut the unit off immediately until they
leave.
Moving Parts
This equipment has many moving parts that can injure
you or someone else. However, if you stay in the operator
zone (stay seated in the seat), and follow the safety rules
in this operator’s manual, the unit is safe to operate.
The mower deck has spinning mower blades that can
amputate hands and feet. Do not allow anyone near the
unit while it is running! Keep safety devices (guards,
shields, and switches) in place and working.
To help you, the operator, use this equipment safely, it is
equipped with an operator-present safety system. Do NOT
attempt to alter or bypass the system. See your dealer
immediately if the system does not pass all the safety
interlock system tests found in this manual.
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Safety Rules & Information
Roll Bar Use
Keep the roll bar in the raised position and fasten the
seat belt. There is no roll over protection when the
roll bar is down! Do not jump off if the mower tips (it is
safer to be secured by the seat belt with the roll bar
raised.)
Lower the roll bar only when necessary (such as to
temporarily clear a low overhanging obstacle) and
NEVER remove it. Do NOT use the seat belt when
the roll bar is down. Raise the roll bar as soon as
clearance permits.
Retaining Walls, Drop-
offs, and Water
Retaining walls and drop-offs around steps and
water are a common hazard. Give yourself a
minimum of two mower widths of clearance
around these hazards and hand-trim with a walk
behind mower or string trimmer. Wheels
dropping over retaining walls, edges, ditches,
embankments, or into water can cause rollovers,
which may result in serious injury, death, or
drowning.
Overhead Obstacles
Check for overhead clearances before driving
under any objects. Do not allow the roll bar to
contact low overhanging obstacles such as tree
branches and guide wires.
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Safety Rules & Information
Fuel and Maintenance
Always disengage all drives, shutoff the engine, and
remove the key before doing any cleaning, refueling, or
servicing.
Gasoline and its vapors are extremely flammable. Do not
smoke while operating or refueling. Do not add fuel while
engine is hot or running. Allow engine to cool for at least
3 minutes prior to adding fuel.
Do not add fuel indoors, in an enclosed trailer, garage, or
any other enclosed area that is not well ventilated.
Gasoline spills should be cleaned up promptly and before
operation begins.
Gasoline should be stored only in sealed containers
approved for fuel.
Proper maintenance is critical to the safety and
performance of your unit. Keep the unit free of grass,
leaves, and excess oil. Be sure to perform the
maintenance procedures listed in this manual, especially
periodically testing the safety system.
Enclosed Areas
Only operate this unit outdoors and
away from unventilated areas such as
inside garages or enclosed trailers. The
engine emits poisonous carbon
monoxide gas and prolonged exposure
in an enclosed area can result in
serious injury or death.
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Safety Rules & Information
Read these safety rules and follow them closely. Failure to obey these rules could result in loss of
control of unit, severe personal injury or death to you, or bystanders, or damage to property or
equipment. |