Country Home Products Vacuum Cleaner DR LEAF LAWN VACUUM User Manual

DR® LEAF & LAWN VACUUM  
OPTIONAL ACCESSORIES  
SAFETY & OPERATING INSTRUCTIONS  
READ AND UNDERSTAND THIS MANUAL AND ALL INSTRUCTIONS  
BEFORE USING YOUR NEW ACCESSORY  
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Table of Contents  
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CHAPTER 1  
INTRODUCING THE DR OPTIONAL ACCESSORIES  
This manual will help you set up and safely operate your new DR LEAF and LAWN VACUUM Optional  
Accessory. Careful adherence to the safety and operating instructions in this manual will ensure many years  
of productive use.  
Please let us know of any questions you may have. We want to answer them as quickly as possible. When  
you do call, please have your order number handy. For technical assistance, please call Toll-Free 1-800-DR-  
OWNER (376-9637) and one of our Technical Support Representatives will be happy to help you.  
Conventions used in this manual  
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR  
SERIOUS INJURY.  
THIS INDICATES A HAZARDOUS SITUATION, WHICH, IF NOT AVOIDED, COULD RESULT IN MINOR OR  
MODERATE INJURY.  
THIS INFORMATION IS IMPORTANT IN THE PROPER USE OF YOUR MACHINE. FAILURE TO FOLLOW  
THIS INSTRUCTION COULD RESULT IN DAMAGE TO YOUR MACHINE OR PROPERTY.  
Tip: This is a helpful hint to guide you in getting the most out of your DR LEAF and LAWN VACUUM  
Optional Accessory.  
Tools Needed: This indicates you will need a special tool to perform a maintenance function on your  
Optional Accessory.  
NOTE: This information may be helpful to you.  
If you are ever unsure about an action you are about to take, don’t do it, contact Country Home Products’  
toll-free support at 1-800-DR-OWNER (376-9637) for help or information.  
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CHAPTER 2  
GENERAL SAFETY RULES  
READ THIS SAFETY AND OPERATING MANUAL BEFORE YOU USE THE DR LEAF AND LAWN VACUUM  
OPTIONAL ACCESSORY. ALSO, REVIEW THE SAFETY AND OPERATING MANUAL FOR YOUR SYSTEM.  
INSPECT THE AREA WHERE YOU WILL BE WORKING. THE SITE MUST BE FREE OF POTENTIALLY  
HAZARDOUS OBSTACLES (E.G., STONES, GLASS AND METAL OBJECTS SUCH AS CANS).  
TURN OFF YOUR LAWN TRACTOR AND DR LEAF AND LAWN VACUUM ENGINES BEFORE  
DISCONNECTING ANY HOSES TO INSTALL OR REMOVE YOUR ACCESSORY.  
WEAR EYE PROTECTION WHENEVER THE BLOWER IS RUNNING.  
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CHAPTER 3  
DR LEAF AND LAWN VACUUM OPTIONAL ACCESSORIES  
This chapter outlines a few simple steps you will need to follow to set up and use your new Optional  
Accessories that are available for your DR LEAF and LAWN VACUUM. If you have any questions at all,  
please feel free to contact our Customer Service Representatives at our toll free number:  
1-800-DR-OWNER (376-9637).  
Connecting and Using the Optional Hand Vacuum Attachment (Kit No. 18789)  
In addition to towing the DR LEAF and LAWN VACUUM with your lawn tractor, the system also allows you  
to vacuum flower beds, around trees and other places that you cannot mow with your lawn tractor.  
BEFORE PERFORMING THIS PROCEDURE, STOP THE BLOWER ENGINE AND DISCONNECT THE SPARK  
PLUG WIRE.  
IF THE VACUUM HOSE BECOMES CLOGGED WITH DEBRIS, STOP THE ENGINE AND DISCONNECT  
THE SPARK PLUG WIRE BEFORE ATTEMPTING TO CLEAR THE BLOCKAGE.  
WEAR EYE PROTECTION WHENEVER THE BLOWER IS RUNNING.  
USE CARE NOT TO ALLOW THE NOZZLE OPENING TO COME IN FULL CONTACT WITH THE GROUND  
WHILE VACUUMING. DIRT, STONES AND OTHER SOLID OBJECTS MAY BE PICKED UP AND INGESTED  
INTO THE BLOWER ASSEMBLY.  
NOTE: The Hand Vacuum Hose shipped partially assembled. The following instructions detail the steps required  
to assemble the Handle Bar to the Nozzle and the Support Tie for the Hose (Figure 1).  
Handle Ring  
Parts Supplied:  
(2) 5/16" Lock Nut  
(1) Support Tie  
Nozzle Bolts and  
Lock Nuts (2 places)  
Eyebolt  
Handle Bar  
(1) Handle Bar Assembly  
(1) Hose with Nozzle  
Nozzle  
Tools Needed:  
Scissors or Diagonal Cutter  
1/2" Wrench or Socket  
Support Tie  
Ratchet Block  
Figure 1  
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1. The Handle Ring is shipped in a position suitable for packaging with the Ring Clamp Bolt only partially  
tightened. Rotate the Handle Ring upward but do not tighten at this time (Figure 1).  
2. Locate the two (2) Bolts protruding from the Nozzle and align the two (2) holes at the end of the  
Handle Bar and add a Lock Nut on each Bolt (Figure 1). Tighten the Lock Nuts using the 1/2" wrench.  
3. Thread the Support Tie through the Eyebolt and wrap it around the Hose. Pass the end through the  
Ratchet Block on the end of the Support Tie (Figure 1).  
4. Pull the excess Support Tie through the Ratchet Block. Leave the Tie loop slightly larger than the  
diameter of the Hose. Do not over-tighten (Figure 1).  
5. Cut off excess Support Tie length.  
6. Standing in a normal operating position (Figure 4), adjust the Handle Ring to a comfortable location  
and tighten the Handle Ring Clamp Bolt securely using the 1/2" wrench.  
The Vacuum Attachment can be attached to your Leaf and Lawn Vacuum using the following steps:  
1. Disconnect the Blower Inlet Hose from your lawn deck  
Hose Adapter by unhooking the two (2) Flexible Latches  
(Figure 2).  
2. Connect the Vacuum Attachment with attached nozzle by  
aligning the Latches (Figure 3) and slipping the Vacuum  
Attachment Hose into the Inlet Hose. Pull the Flexible  
Latches into place (Figure 3) to secure the hoses.  
Inlet Hose  
3. Start the engine and adjust the throttle to fast (Rabbit).  
4. While holding the Hand Vacuum Nozzle just above the  
ground at an angle, sweep the area side to side that you  
wish to vacuum (Figure 4).  
Pull and  
Unhook Latches  
Tip: Hold the vacuum nozzle at a slight angle to the ground  
so that it doesn’t suck right down on the ground. This  
allows air to continue to flow into the nozzle while you  
are vacuuming.  
Figure 2  
Hose Adapter  
Sweep nozzle side to side  
Blower Inlet Hose  
Hand Vacuum Hose  
Latches  
Vacuum with nozzle at an angle  
Figure 4  
Figure 3  
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Tip: When vacuuming leaves off mulched areas, hold the nozzle just above the leaves and lower it slowly to  
determine the height that will pickup the leaves and not the mulch.  
Tip: When vacuuming leaves in an area with loose brush, twigs and branches; step on them to hold them  
down so as not to ingest them into the vacuum nozzle (Figure 5). They may clog or puncture a hole in  
the vacuum hose. Once you have cleared the area of leaves, pick up, and chip the twigs and sticks that  
you uncovered during vacuuming.  
Tip: Avoid dragging the Vacuum Hose over curbs, stonewalls, or piles of cut branches. The hose is tough,  
but can puncture on sharp objects.  
DO NOT VACUUM IN SANDY AREAS WHERE LARGE QUANTITIES OF SAND WILL BE VACUUMED  
WHILE MOWING OR VACUUMING. SAND WILL ERODE THE VACUUM HOUSING. CHECK FOR PIN  
HOLES AFTER EACH USE AND REPLACE THE HOUSING WHEN PIN HOLES DEVELOP.  
Hold Down Twig with Boot  
Small Branch  
Uncovered  
Vacuum Nozzle  
Figure 5  
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Installing and Using the Optional Bagging Accessory  
The DR LEAF and LAWN VACUUM can utilize nine (9) Bagger Box Inserts in the Commercial model (6 for  
the Premier) that fit into the Collector Box for ease of bagging leaves and grass (Figure 6). For proper  
bagging operation, you MUST install all boxes in the Collector Box.  
BEFORE PERFORMING THIS PROCEDURE, STOP THE BLOWER ENGINE AND DISCONNECT THE SPARK  
PLUG WIRE.  
Commercial model: (Kit No. 18796)  
1. Remove the Rear Panel of the Collector Box by  
releasing the six (6) Flexible Latches and lift it off the  
pins protruding on the top corners.  
Insert Center Box Last  
2. Form the nine (9) individual cardboard leaf bag  
holders into boxes and insert a biodegradable leaf bag  
or 30 gal. Heavy-Duty trash bag (supplied by the user)  
into each box, folding the top of the bag over the top  
edge of the box (Figure 6).  
Fold Bag Over  
Edge of Box  
9-Individual  
Bagger Boxes*  
NOTE: Fold down the corners of the Bag Holder to stiffen  
the assembly (Figure 7).  
3. Place the nine (9) boxes into the Collector Box starting  
at the front and working toward the rear.  
Tip: Installation is easier if the outside boxes are placed  
first in each row, followed by inserting the center box  
between them (Figure 6).  
*6 for the Premier model  
Figure 6  
4. Replace the Rear Panel by re-hanging it on the pins  
protruding on the top corners and re-hook the six (6)  
Flexible Latches.  
Corner Folded Down  
Inside Bagger Box  
Figure 7  
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Premier model: (Kit No. 18795)  
1. Remove the Rear Panel of the Collector Box by  
releasing the six (6) Flexible Latches and lift it off the  
pins protruding on the top corners.  
Outer Panel  
2. Install the supplied Bagger Spacers inside the  
Collector Box by first releasing the Flexible Latches  
holding down the Centrifugal Separator (top).  
3. Install a side Bagger Spacer on the left Side Panel of  
the Collector Box by inserting the formed edge of the  
Spacer in between the inner and outer wall of the left  
Side Panel of the Collector Box (Figure 8).  
Tip: Raise the Centrifugal Separator (top) just enough  
and start at the back of the Collector Box left Side  
Panel, hooking the formed edge of the Bagger Spacer  
over the inner panel and in between the Outer Panel  
and Inner Panel, and sliding the Spacer along toward  
the front until the support is completely inside the  
Collector Box (Figure 8).  
Pre-formed Edge  
Inner Panel  
Slide  
Side Spacer  
4. Repeat this procedure for installing a side Bagger Spacer  
on the right Side Panel.  
Figure 8  
5. Install a Bagger Spacer Tube in the front of the  
Collector Box by raising the Centrifugal Separator  
(top) just enough to insert it into the Pre-Formed  
Notches in the left and right Bagger Spacers. Note  
the shape of the Spacer Tube; it will only go in one  
way. The outside surface of the Spacer Tube must be  
perpendicular to the Top (Figure 9).  
6. Form the individual Leaf Bag Holders into boxes and  
insert a biodegradable leaf bag or 30 gal. Heavy-Duty  
trash bag (supplied by the user) into each box, folding  
the top of the bag (Figure 6) over the top edge of the  
box.  
Pre-formed Notch  
Shown with Top removed  
Spacer Tube  
Front  
Side Spacer  
NOTE: Fold down the corners of the Bag Holder to stiffen  
the assembly (Figure 7).  
7. Place the six (6) boxes into the Collector Box starting  
at the front and working toward the rear.  
Perpendicular surface  
facing out  
Tip: Installation is easier if the outside boxes are placed  
first in each row, followed by inserting the center box  
between them (Figure 6).  
Rear  
8. Install a Bagger Spacer Tube at the rear of the  
Collector Box by raising the Centrifugal Separator  
(top) just enough to insert it into the Pre-Formed  
Notches in the left and right Bagger Spacers. Again,  
note the shape of the Spacer Tube; it will only go in  
one way. The outside surface of the Spacer Tube  
must be perpendicular to the Top (Figure 8).  
9. Re-hook the Centrifugal Separator (top) Latches and  
replace the Rear Panel by re-hanging it on the pins  
protruding on the top corners, and then re-hook the  
six (6) Flexible Latches.  
Figure 9  
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Installing and Using the Optional Mulch-Discharge Attachment (Kit No. 18791)  
In addition to vacuuming and chipping with the DR LEAF and LAWN VACUUM, the system also allows you  
to discharge material for mulch in a specific area. This attachment is used in conjunction with the hand  
vacuum attachment. The vacuum attachment hose is used to vacuum the material out of the Collector Box.  
BEFORE PERFORMING THIS PROCEDURE, STOP THE BLOWER ENGINE AND DISCONNECT THE SPARK  
PLUG WIRE.  
1. Disconnect the Collector Box Inlet Hose from the  
Pull and Unhook  
Flexible Latches  
Blower Exit Elbow Assembly by releasing the two  
(2) Flexible Latches (Figure 10).  
Collector Box Hose  
2. Push the Collector Box Inlet Hose behind the  
Blower Exit Elbow (Figure 11), connect the Mulch  
– Discharge Hose to the Blower Exit Elbow, and  
secure in place with the two (2) Flexible Latches  
(Figure 11).  
Blower Exit Elbow  
3. Disconnect the Blower Inlet Hose from your lawn  
tractor Hose Adapter (Figure 2 on page 4) and  
connect the Hand Vacuum Hose to the Blower  
Inlet Hose (Figure 3 on page 4).  
4. Remove the Rear Panel of the Collector Box.  
Figure 10  
5. Direct the Mulch-Discharge hose in the selected  
area to receive the material (Figure 12), start the  
engine and adjust the Throttle to Fast (Rabbit).  
Tip: Avoid dragging the Mulch-Discharge and  
Vacuum Hoses over curbs, stonewalls, or piles  
of cut branches. The hoses are tough, but can  
puncture on sharp objects.  
Collector Box Hose  
Tip: You may want to place stones beside the end of  
the hose to position and direct the discharge.  
6. Vacuum out the Collector Box using the Hand  
Vacuum Attachment (Figure 12).  
Mulch-Discharge Hose  
Flexible Latch  
Blower Exit Elbow  
Figure 11  
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DO NOT STAND OR ALLOW PEOPLE OR PETS NEAR THE DISCHARGE OPENING. MATERIAL IS EXITING  
THE HOSE AT A HIGH RATE AND COULD CAUSE INJURY.  
Discharge Hose  
NO STANDING!!  
Figure 12  
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Installing the Optional Universal Lawn Deck Adapter (Kit No. 21168)  
The design of the DR Universal Lawn Deck Adapter is adaptable to a variety of Mower Decks as found on the  
various makes of tractors and mowing machines.  
The intension of the information provided here is to show a typical method for obtaining measurements and  
determining shapes and contours for proper fitting of the unit to your machine. Your particular machine may  
require slightly different or additional operations to obtain the best fit.  
TURN OFF THE IGNITION AND/OR REMOVE THE SPARK PLUG WIRE(S) ON YOUR MOWER BEFORE  
STARTING THIS PROCEDURE.  
BE SURE TO STABILIZE YOUR MACHINE ON FLAT TERRAIN AND APPLY THE PARKING BRAKE BEFORE  
STARTING THIS PROCEDURE.  
ALWAYS WEAR EYE PROTECTION WHEN CUTTING OR DRILLING WITH POWER TOOLS.  
Kit Parts List:  
Universal Deck Adapter  
Template Wire  
Hinge Hardware:  
(2) Hinge Brackets  
(1) Hinge Pin w/two (2) Push Nuts  
(1) Bracket Plate  
Mounting Bolts and Nuts  
Instruction Sheet  
Tools Needed:  
Jig Saw  
Pencil or Fine Tipped White Marker  
1/2" Wrench  
Electric Drill w/1/4" and 3/8" Drill Bits  
Pliers  
Scissors or Utility Knife  
C-Clamps or Spring Clamps  
Masking tape  
Straight Edge  
Tape Measure  
Square, Adjustable  
File, Sand Paper or De-Burring Tool  
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1. Before proceeding with the installation, familiarize yourself with the Parts, and the illustrations of  
the Universal Lawn Deck Adapter as shown in Figure 13.  
2. Thoroughly clean the exposed area of your Mower Deck so that it may be easily marked.  
3. Remove the Hinge Pin from your Mower Deck Mounting Bracket (Figure 14) and remove the Discharge  
Chute, Springs, and related parts from your Mower Deck. Do not remove the Mounting Bracket. (See  
Reference Line instruction below). Save these parts for future use should you decide to return your Lawn  
Mower Deck to its original configuration.  
NOTE: You may wish to remove the Mower Deck from your Mower and place it on a bench at a comfortable  
work height for these procedures.  
Top  
Front  
Base Plate  
Hinge Pins  
Discharge  
SIDE  
(Vertical)  
Rear  
UNIVERSAL DECK ADAPTER  
DR Mounting Brackets  
BOTTOM  
(Horizontal)  
Figure 13  
Area Beneath Mower  
Mounting Bracket  
Hinge Pin  
Typical Lawn Tractor with Mower Deck  
Discharge Chute  
Figure 14  
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Mower Deck  
Mounting Bracket  
Installing Your Deck Adapter  
Reference Line  
The following outlines the typical steps necessary for  
installing a Universal Lawn Deck Adapter to your Lawn  
Tractor. The procedure requires patience, around two  
(2) hours to complete, and skill working with a Jig Saw  
to match contours.  
1. Establish a Reference Line.  
Straight Edge  
Figure 15 shows the typical location of a Reference Line  
on your Mower Deck. The location of this line is  
determined by finding a position that allows the  
Universal Lawn Deck Adapter to cover the entire  
Mower Deck opening (Figure 15) and provides  
clearances for the Hose and Hose Adapter when  
operating. This will vary depending upon the make and  
model of your machine. Frequently it is located in line  
with your Mower Deck Mounting Bracket.  
Figure 15  
Mounting Bracket  
Straight Edge  
a) Place a Straight Edge against the front of the  
Mounting Bracket and clamp it in place (Figure 16).  
Lightly draw a Reference Line as shown in Figure 15.  
b) Place a Square on the Straight Edge (Figure 17)  
and determine if the side of the Universal Deck  
Adapter would cover the Discharge Opening if it  
were located there. If not, locate the proper point  
and transfer that location to the top of your Mower  
Deck. Re-locate the Mounting Bracket to that  
position if necessary; keeping it parallel to the  
Reference Line. This will become the Reference  
Line for making the template.  
Figure 16  
c) Measure the Height (Figure 18) from the bottom to  
the top of the Mower Deck at the Reference Line.  
Make a note of it here as HEIGHT A ____________.  
d) Then measure the Height from the bottom of the  
Chute to the lowest point along the Reference Line  
at the opposite side. Make a note of it here as  
HEIGHT B ______________.  
Figure 18  
Figure 17  
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2. Make the vertical (side) Template.  
a) Place the Straight Edge against the edge of the Mounting Bracket and clamp it in place (Figure 16 on  
page 12).  
b) Draw a line across the top of your Mower Deck. Using the Square, extend the line down the sides at each  
end (Figure 17 on page 12). Extending the Square from the Straight Edge to the contours can make  
more Reference Line points.  
NOTE: Before using the Template Wire, it is helpful to straighten it. Clamp one end of the Wire in a vise and,  
using pliers, pull the Wire to remove irregularities.  
c) Clamp one end of the Template Wire at the side of the Discharge Chute (Figure 19) where you marked  
the vertical Reference Line.  
d) Now press the Wire tightly down against the contours of your Mower Deck, following the Reference Line  
points to the opposite side (Figure 19). It is best to tape the Wire in place at various points to maintain  
position as you bend.  
e) After you form the wire down to the Base Line, cut off the surplus wire.  
f) Cut the tape holding the Template Wire in place and carefully remove the Template Wire from the Chute.  
You will use the formed Wire to transfer the contours of the Discharge Chute to the Template.  
Form and Tape here  
Form and Tape here  
Template Wire  
Use tape if clamp  
will not reach.  
Forming the Template Wire  
Figure 19  
g) Place the formed Template Wire loosely against the Mower Deck along the Reference Line and check to  
be certain it follows the contours.  
h) Cut two (2) Template Boards (Figure 20) from the Kit corrugated Shipping Carton. One should be large  
enough to cover the entire side (vertical) of the Universal Deck Adapter and the other should cover the  
bottom (horizontal) area that will be cut from the Universal Deck Adapter.  
Side (Vertical) Template  
Bottom (Horizontal) Template  
Figure 20  
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i) Place the Universal Deck Adapter on its side  
(Figure 21) on the Template Board. Trace the  
outline and cut the board to the outline. Make  
note of the Front and Bottom on the Template  
Board.  
j) Draw a line 1/2” from the bottom edge of the  
Template Board (Figure 22). This represents the  
bottom of the Discharge Chute or Baseline.  
Tracing the Contour  
Figure 21  
k) Using HEIGHT A. from Step c) on page 12, draw  
a horizontal line across the Template at the A  
Height above the baseline. Do the same for  
HEIGHT B at the rear of the Template. These  
lines will insure that your Wire Template in the  
next step will be horizontally accurate.  
l) Center the formed Wire (right and left) on your  
Template Board (Figure 23), and bring the  
formed Wire to the horizontal HEIGHT A and  
tape it to prevent movement. Repeat the process  
for the B HEIGHT at the rear edge of the  
Template Board and tape it in place.  
1/2"  
Baseline  
Template Cut to Shape and Marked  
Figure 22  
m) Tape the front and rear ends of the Wire and  
then trace the contour of the Wire on to the  
Template Board (Figure 23).  
n) Cut the contour out of the Template Board  
(Figure 24).  
NOTE: Before tracing the Template contour directly on  
the Universal Deck Adapter, it is best to try fitting  
the cut Template to your Mower Deck to note any  
problems. This will reveal minor fit problems,  
particularly in the area near the bottom of the  
Discharge Chute where flanges and other  
transitions occur. Cut and tape to modify the  
template as needed to accept these subtle contour  
changes. Apply the adjusted template to the  
Universal Deck Adapter (Figure 25) and trace the  
final contour.  
Tracing the Template Wire  
Template Board  
Figure 23  
Figure 24  
Universal Deck Adapter  
Figure 25  
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3. Make the horizontal (bottom) Template.  
a) Using the vertical Reference Lines (Figure 17 on page 12),  
place the Template Board beneath the Discharge Chute  
with the leading edge aligned to the Reference Lines  
(Figure 26) and centered right to left.  
b) Clamp the Template Board in place and trace the outer  
edge of the Discharge Chute on to the Template Board  
(Figure 26).  
c) Cut the outline from the Template Board. Center the  
Template Board to match the Discharge Opening that  
you traced on the side, tape it in place, and trace the  
contour (Figure 27) on to the Universal Deck Adapter.  
Your finished markings should look similar to those in  
(Figure 28). Note how the two (2) patterns match at the  
common edge.  
Figure 26  
Figure 27  
Completed Template Contours on Deck Adapter  
Figure 28  
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4. Cut the Universal Deck Adapter.  
a) Drill a Pilot Hole (Figure 29) near the Contour Line.  
Hole for inserting  
Saw Blade  
b) Insert the Blade of the Jig Saw and carefully cut  
along the contours until the piece is free from the  
Universal Deck Adapter (Figure 30). Clean the  
burrs from the cut line.  
c) The corners of the Universal Deck Adapter opening  
where the side and bottom contours meet may  
require minor adjustments for a final fit. Hold the  
Universal Deck Adapter in place on your Mower  
Deck and note any problem areas. Using the  
marker, draw Reference Lines at the front and back  
for revision. Remove the unwanted material using  
the Saw or a File. It is best to cut in small amounts  
and repeat to achieve the fit.  
Figure 29  
Cut Shape removed from Adapter  
Figure 30  
5. Modify the Hinge Plate.  
Because of the variations in Mower Decks designs, modifications may be required to the hinge installation to  
achieve proper alignment between the Universal Deck Adapter hardware and your Mower Deck hardware.  
Note the two (2) examples shown in (Figure 31).  
Large Distance  
Small Distance  
Front  
Figure 31  
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Large Height Distance  
1. Internal Mount  
a) Slot the Universal Deck Adapter (Figure 32) to receive the Hinge Plate Arms. You can do this by  
drilling 1/4” holes at the top and bottom of the slot locations and inserting the Saw Blade into the hole  
to remove the remaining material or cutting directly from the edge of the contour.  
b) Shims (Figure 32), made by tracing the outline and hole locations of the Bracket Plates or Mower Deck  
Hardware onto a piece of material that was cut out of the Universal Deck Adapter, are then placed  
beneath the hardware to bring it to level.  
c) The Universal Deck Adapter Hinge with appropriate shimming, is inserted into the slots and then  
bolted to the under side of the Universal Deck Adapter (Figure 32) with the Backing Plate mounted  
externally.  
Bracket Plate  
Cut Slots  
Deck Material for Shims  
Shims  
Figure 32  
2. External Mount  
You can also mount the Universal Deck Adapter Hinge Plate on top of the Universal Deck Adapter  
(Figure 33).  
Bracket Plate  
Figure 33  
Small Height Distance  
We suggest shimming your Mower Deck Hardware as in the External Mounting above. Figure 34  
shows sectional views of various hardware installations and typical shimming to achieve common  
heights.  
Mowing Deck  
Mounting Bracket  
Bracket Plate  
Deck Adapter  
Bracket  
Shims  
Shims  
Bracket Plate  
Figure 34  
DR® LEAF and LAWN VACUUM Optional Accessories  
17  
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6. Hinge Assembly  
The Hinge hardware supplied with your Universal Deck Adapter accommodates a variety of hinge widths as  
supplied by various manufacturers. Proper assembly is important. During use, the assembled hinge will look  
as shown in (Figure 35). The force of the forward movement of the tractor holds the Mower Deck Mounting  
Bracket toward the front of the assembly while in motion.  
Push Nut  
Push Nut  
Mower Deck  
Mounting Bracket  
Front  
Figure 35  
7. Hose Attachment  
Refer to your Leaf & Lawn Vacuum Safety & Operating Manual for details in connecting the Hose Adapter to  
your Universal Lawn Deck Adapter.  
CALL TOLL FREE 1-800-DR-OWNER  
18  
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CHAPTER 4  
PARTS LISTS AND SCHEMATIC DIAGRAMS  
Parts List - Hand Vacuum Hose Assembly (Kit No. 18789)  
NOTE: Part numbers listed are available through Country Home Products.  
Ref# Part#  
Description  
01 188991 Nozzle  
02 188741 Hose, Vacuum, 14 FT.  
03 186961 Clamp, Hose, 6"  
04 187421 Handle  
05 150471 Grip, 1"  
06 111581 Bolt, HCS, 5/16"-18 x 1"  
07 112411 Washer, Flat, 5/16" USS  
08 110761 Nut, Nylon Lock, 5/16"-18  
09 109161 Bolt, Eye, 5/16"-18 x 3"  
10 110691 Nut, 5/16"-18, ZP, GR2  
11 127971 Tie, Cable, 15"  
12 186761 Coupling  
13 189441 Keeper, Draw Latch, 4"  
14 189291 Rivet, Blind, Alum., 3/16" Dia. x .312"  
15 164141 Rivet, Blind, Alum., 3/16" Dia. x .1875"  
16 187001 Handle, Vacuum  
19  
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Schematic Diagram - Hand Vacuum Hose Assembly  
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20  
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Parts List - Bagging Accessory (Kit # 18796 Commercial, # 18795 Premier Model)  
NOTE: Part numbers listed are available through Country Home Products.  
Ref# Part#  
Description  
01 187851 Spacer, Bagger, Side, R/L  
02 187841 Spacer, Bagger, Tube, F/R  
03 187661 Holders, Leaf Bag  
Schematic Diagram - Bagging Accessory  
21  
DR® LEAF and LAWN VACUUM Optional Accessories  
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Parts List - Mulch-Discharge Hose (Kit No. 18791)  
NOTE: Part numbers listed are available through Country Home Products.  
Ref# Part#  
Description  
01 186741 Hose, Discharge, 17 FT  
02 186771 Adapter, Male/Female, 6"  
191951 Coupling, Hose, Male, 6"  
03 186731 Latch, Draw  
04 186961 Clamp, Hose, 6"  
05 189291 Rivet, Blind, Alum., 3/16" Dia. x .312"  
06 164141 Rivet, Blind, Alum., 3/16" Dia. x .1875"  
Schematic Diagram - Mulch-Discharge Hose  
CALL TOLL FREE 1-800-DR-OWNER  
22  
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Parts List - Universal Lawn Deck Adapter (Kit No. 18794)  
NOTE: Part numbers listed are available through Country Home Products.  
Ref# Part#  
Description  
01 187271 Bracket, Mounting, Discharge  
02 187301 Pin, Hinge, Mounting Bracket  
03 187291 Base, Mounting Bracket  
04 157321 Nut, 5/16", Push  
05 192651 Adapter, Universal Deck  
07 109131 Bolt, Carriage, 5/16"-18 x 1-1/2"  
08 110761 Nut, Nylon Lock, 5/16"-18  
09 186781 Adapter, Hose, 6-7", Male, R/C  
10 189441 Keeper, Draw Latch, 4"  
11 114781 Screw, Pan Head, 10-24 x 5/8"  
12 118731 Nut, Nylon Lock, 10-24  
16 111581 Bolt, 5/16"-18 x 1" HCS  
17 112411 Washer, Flat, 5/16" USS  
213531 Wire, Template Forming (not shown)  
NOTE: An additional Mounting Discharge Bracket (187271), two (2) Bolts (109131), and two (2) Nylon  
Lock Nuts (110761) have been included for your convenience in installing the Universal Deck  
Adapter to your mower.  
23  
DR® LEAF and LAWN VACUUM Optional Accessories  
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Schematic Diagram - Universal Lawn Deck Adapter  
CALL TOLL FREE 1-800-DR-OWNER  
24  
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NOTES  
25  
DR® LEAF and LAWN VACUUM Optional Accessories  
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NOTES  
CALL TOLL FREE 1-800-DR-OWNER  
26  
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Daily Checklist for the DR LEAF and LAWN VACUUM  
To help maintain your DR LEAF and LAWN VACUUM for optimum performance, we recommend you  
follow this checklist each time you use your machine.  
[ ] OIL: With the machine on a level surface, remove the oil fill cap and check the oil level.  
Fill the reservoir according to the dipstick with SAE 30 HD motor oil. See page 25 of the Safety  
& Operating Instructions for your DR Leaf and Lawn Vacuum.  
[ ] GAS: Fill the gas tank with fresh, unleaded gasoline.  
[ ] ENGINE: It is very important to keep the engine clean. Remove dirt and other debris from the  
engine cooling fins and debris guard. A dirty engine retains heat and can cause damage  
to internal engine components.  
[ ] HARDWARE: Check all nuts and bolts to be sure that the components are secure.  
[ ] FRAME: Check all welds to be sure that the frame is in tact and secure.  
[ ] BLOWER HOSES: Inspect the blower hoses for holes, frayed, worn, kinked, or abraded areas.  
Replace any damaged or worn hoses.  
COUNTRY HOME PRODUCTS, Inc.  
M E I G S R O A D , P . O . B O X 2 5 , V E R G E N N E S , V E R M O N T 0 5 4 9 1  
©2006 CHP, Inc. 189651A  
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