OPTIONAL ACCESSORIES
2
1
SHREDDER KIT
P/N 890209. Shreds
leaves, dramatically reduc-
ing total volume.
R
HOSE KITS
For vacuuming in hard to
reach areas.
Heavy Duty Vacuum
Hose Kit P/N 900943.
4"(102mm) x10'(3.05m)
HomeownersVacuum
Hose Kit P/N 900942.
4"(102mm) x10'(3.05m)
NOZZLE WEAR PLATES
P/N 900810. Extends nozzle
life when used along curbs and
hard surfaces.
STANDARD TURF QUICK
DEBRIS BAG
P/N 890307. Standard on TKD
models. For use in leaves and
grass in non-dusty conditions.
OPTIONAL DEBRIS BAGS
QUICK DEBRIS BAG
P/N 890305 for use in dusty
conditions.
DEBRIS BAG COVER
P/N 900801 Directs dust
downward away from operator.
The
®
REAR CASTER KIT
P/N 900655 Improves
maneuverability on hard
surfaces.
Thank You for Selecting
The Powerful TKD TERMITE® VACUUM CHIPPER
ZIPPERLESS QUICK BAG
P/N 890309 For non dusty
conditions that are damaging to
zippers.
Operator Owner's Manual
TKD505H, TKD505ICQ
3
Specifications
TKD505H
TKD505ICQ
ENGINE: H.P.
5.5 (4.1 kW)
5 (3.73 kW)
ENGINE: TYPE
HONDA OHV
2.01 qt. (1.9 L)
0.69 qt.(0.65 L)
133# (60.3 kg)
156# (70.8 kg)
36# (16.3 kg)
B&S I/C
ENGINE: FUEL CAP.
ENGINE: OIL CAP.
WEIGHT: UNIT
WEIGHT: SHIPPING
ENGINE WEIGHT:
1.5 qt. (1.4 L)
0.63 qt. (0.6 L)
121# (54.9 kg)
144# (65.3 kg)
24.38# (11.05 kg)
UNIT SIZE:
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m)
OVERALL HEIGHT 42" (1.07m)
Part No. 890313
Form No. F010396D
Page 1 of 12
9
GENERAL SAFETY
For your safety and the safety of others, these directions should be followed:
Do not operate this machine without first reading
owner's manual and engine manufacturer's manual.
·DO NOT operate during excessive vibration.
·DO NOT remove bag until engine has been turned off and has
come to a complete stop.
·DO NOT remove hose kit cap on nozzle until engine has been
turned off and has come to a complete stop.
·DO NOT operate machine with hose cap, bag or hose removed.
·DO NOT use this machine for vacuuming exclusively sand,
dust, fine dirt, rock, glass, string like material, grain, rags,
cans, metal, bark or water.
Use of Ear Protection is recommended while
operating this machine.
Use of Eye and Breathing protection is recom-
mended when using this machine, especially in dry
and dusty conditions. Optional bag cover directs dust
toward ground, away from the operator.
·DO NOT operate this machine on slopes greater than 20%.
·DO NOT pick up any hot or burning debris, or any toxic or
explosive material.
·DO NOT place hands or feet inside nozzle intake opening,
near debris outlet or near any moving parts.
·DO NOT start engine without debris bag and quick discon-
nect connected firmly in place to exhaust outlet.
·DO NOT start or operate machine with debris bag zipper
open.
·DO NOT allow children to operate this equipment.
10
ASSEMBLY
1. ASSEMBLE Lift upper handle (item 6), remove items 8, 73, 74, & 30 from
lower handle (item 27). Attach upper and lower handle as shown,
and securely tighten folding handle knobs(item 73),while holding head of
screw(item 8) firmly against upper handle.
Read all safety and operating instructions
before assembling or starting this unit.
2. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick
disconnect (item 83). Attach firmly to housing exhaust (item 52) see fig. 2.
3. ATTACH bag hanger strap to bag supports (item 11), preassembled to
upper handle.
PUT OIL IN ENGINE BEFORE STARTING
4. INSTALL tamper (item 85) in chipper hopper (see page 7).
5. CONNECT spark plug wire.
Your Billy Goat is shipped from the factory in one carton,
completely assembled except for the upper handle, debris bag,
and bag quick disconnect.
11
PACKING CHECKLIST
These items should be included in your carton. If
any of these parts are missing, contact your dealer.
Check
Debris Bag
890306
Connector
Quick
Check
6
Disconnect
890176
27
Check
Check
8
Tamper
890229
QUICK DISCONNECT
Literature Assy
890322
Literature
Assembly
30
73
74
Per Model
Check
Check
Briggs & Stratton
MS9984 Multi-Language
Engine
Manual Per
Model
{
Honda
P/N 31ZE6030 00X31-
ZE6-0300 English
Fig. 2
Part No. 890313
Page 3 of 12
Form No. F010396D
CONTROLS
LITERATURE ASSY P/N 890322
13
12
Owner's
Manual
Throttle
Control
Literature Check-
list
Check
Owner's
Manual
890313
Briggs
engines have
a primer
STOP
SLOW
Literature
Check
Literature
KD /TKD
Accessories
button
KD /TKD
Accessories
890317
carburetor
rather than
choke type
carburetor.
Honda - Place
in fast position
to start.
FAST
Check
Warranty
Card
Warranty
Card 400972
Start
position
Check
EU Declaration
EU Declaration
of Conformity
& EU
of Conformity &
EU Distributor
List 890262
Distributor List
14
15
ENGINE LABELS
INSTRUCTION LABELS
These labels should be included on your Vacuum. If any of
these labels are damaged, replace them before putting this
equipment into operation. Item and part numbers are given to
help in ordering replacement labels..
Honda
WARNING
EXPLOSIVE FUEL
STOP ENGINE AND ALLOW TO
COOL BEFORE REFUELING.
DAANNGGEERR
Label Danger
Keep Hands
and Feet
KEEP HANDS and FEEETT AWWAY
Label Do Not Fill While
Away
Engine Is Hot
Item 63 Part No.400268
Item 29 Part
No.400424
Label Danger Chipper For Wood
Only Item 48 Part No. 890152
Label Read Owner's
Manual Item 84
Part No.890301
DANGER
Briggs & Stratton
Label Ear Eye Breathing
Item No. 86 Part No. 890254
Label Danger Flying Material
Item 62 Part No.810736
Debris Bag
Label item 1
Page 4 of 12
Part No. 890313
Form No. F010396D
16
Operation
INTENDED USE: This machine is designed for vacuuming
leaves, grass clippings and other types of organic litter and
for chipping brush, limbs, corn and sunflower stalks and
palm fronds.
Debris mixed with cans, bottles and small amounts of sand
can be vacuumed; however, it is not this machine's primary
purpose. Vacuuming cans, bottles and sand will affect the
longevity of your machine.
Nozzle Height Fine Adjustment For Hard Surface
Use: Optimum nozzle height is 1/2" (12.7mm) above ground with
engine not running. To adjust height, loosen screws (item 37), on
quad plate. Prop front of nozzle up 1.0" (25.4mm) above ground.
Keeping wheels on ground, re-tighten screws (item 37). Recheck
and fine adjust to obtain 1/2" (12.7mm) at nozzle front (see fig 1).
Item 37 Ref. Securely
Tighten, postion slots toward
unit. Can be reversed to
provide better hole alignment
if required.
Adjustment
Lowers
Nozzle
Rod In
First Hole
Do not operate if excessive vibration occurs. If excessive
vibration occurs, shut engine off immediately and check for
damaged or worn impeller, loose impeller bolt, loose impeller
key, loose engine or lodged foreign objects. Note: See parts
list for proper impeller bolt torque specifications. (See trouble
shooting section on page 12).
Adjustment
Raises Nozzle
(fig. 1)
16.7
Like all mechanical tools, reasonable care must
be used when operating machine.
CHIPPING OPERATION
Wearing Eye Protection and Durable
Gloves is recommended while operating
chipper.
Inspect machine work area and machine before operat-
ing. Make sure that all operators of this equipment are
trained in general machine use and safety.
Use caution when using chipper
Your TERMITE ® chipper is designed to process tree branches
and limbs up to 2" (50.8mm) diameter.
PUT OIL IN ENGINE BEFORE STARTING.
16.1
STARTING
ENGINE: See engine manufacturer’s instructions
for type and amount of oil and gasoline used.
Engine must be level when checking and filling oil and
gasoline.
"
2
(50.8 mm)
Maximum
Diameter
ENGINE SPEED: Controlled by throttle lever on the handle.
Under normal conditions, operate at minimum throttle to
accomplish your current cleaning task.
FUEL VALVE: Move fuel valve to "ON" position (when
provided on engine).
CHOKE: Operated with throttle control (Honda only).
PRIMER: Push primer per engine instructions ( B&S only).
THROTTLE: Move remote throttle control to fast position.
Pull starting rope to start engine.
Several small branches can be grouped together and fed
together into the chipper (see fig 2.).
IFYOUR UNIT FAILSTO START:
See Troubleshooting on page 12.
When feeding forked branches, squeeze forks together and
feed into chipper entrance (DO NOT overload). If forks are too
large, use a pair of loppers to trim forks down to size. A lopper
storage bracket is provided on every unit (loppers are not
included)
16.2
VACUUMING OPERATION
VACUUM NOZZLE HEIGHT ADJUSTMENT: is
raised and lowered by pushing slightly downward on
handle and pulling height adjust rod (item 23) up at left rear
of machine.
CLEARING A CLOGGED CHIPPER HOPPER
16.8
Under normal circumstances, allow time for machine
to clear all wood from chipper hopper before stopping
engine. Otherwise, remaining pieces of wood will jam
inside of chipper when engine stops. (SeeTamper page 7).
Disconnect spark plug wire.
FOR MAXIMUM PICKUP: Adjust nozzle close to debris,
but without blocking airflow into the nozzle. NOTE: Never bury
nozzle into debris.
Remove debris bag quick disconnect from debris outlet on
machine.
CLEARING A CLOGGED NOZZLE
Wearing durable gloves, access impeller through
debris outlet on fan housing and rotate impeller
counter clock wise to dislodge and remove jam and
remove debris from hopper with tongs or equivalent.
Reconnect debris bag quick disconnect to machine.
Reconnect spark plug wire.
& EXHAUST: Turn engine off and wait for impeller to
stop completely and disconnect spark plug wire.
Wearing durable gloves, remove clog. Danger, the
clog may contain sharp materials. Reconnect spark
plug wire.
Page 5 of 12
Part No. 890313
Form No. F010396D
OPERATION continued
16
16.3
DEBRIS BAG
Debris bags are normal replaceable wear items.
Note: Frequently empty debris to prevent bag overloading with
more weight than you can lift.
An optional bag and dust cover is available for use where debris will
be vacuumed in dusty conditions (see Optional Accessories shown
on page 1).
DO NOT place bag on or near hot surface, such as engine. Run
engineat1/2throttleforfirst1/2hourtoconditionnew bag. Your new
bagrequiresabreak-inperiodtoconditiontheporesofthematerial
against premature blockage.The entire bag surface servesasa
filter, andmust be abletobreathtohave good vacuum performance.
Be sure engine has come to a complete stop before removing
or emptying bag.
This vacuum is designed for picking up trash, organic
material and other similar debris (see Safety Warnings page 2-3).
However, many vacuums are used where dust is mixed with
trash. Your unit can intermittently vacuum in dusty areas. Dust
is the greatest cause of lost vacuum performance. However,
following these rules will help maintain your machine's ability
to vacuum in dusty conditions:
•Run machine at idle to quarter throttle.
•The debris bag must be cleaned more frequently. A vacuum
with a clean, pillow soft bag will have good pickup perfor-
mance. One with a dirty, tight bag will have poor pickup
performance. If dirty, empty debris and vigorously shake bag
free of dust.
•Machine or pressure-wash debris bag if normal cleaning
does not fully clean bag. Bag should be thoroughly dry before
use.
(fig. 2) Note: Dry wood is
harder to chip than
green wood. (SP model
shown)
Having one or more spare debris bags is a good way to reduce down
time while dirty bags are being cleaned.
16.9
MULCH
•DO NOT leave debris in bag while in storage.
Wood chips made from branches in your own yard make excellent
mulch. A thick blanket of wood chips around plants and flowers
keeps weeds out and moisture in (see fig. 3).
16.10
COMPOST
Vacuumed leaves, grass and other organic material from your own
yard can be emptied into a pile or composter to provide enriched soil
for later use as fertilizer in gardens and flower beds (see fig. 3).
Note: Allow green chips to dry before spreading around living plants.
(fig. 3)
Page 6 of 12
Part No. 890313
Form No. F010396D
OPERATION continued
16
16.4
HANDLING &TRANSPORTING:
16.12 TAMPER
Before turning machine off, use the Tamper to slowly push
remaining pieces of wood through the chipper. This can
prevent any remaining wood from jamming in the chipper
when machine is turned off.
Using two people to lift machine is recommended. Lift holding the
handle and front of nozzle. Secure in place during transport.
Do not leave tamper on the ground, store tamper in the
chipper hopper.
16.5
STORAGE
Never store engine indoors or in enclosed poorly venti-
lated areas with fuel in tank, where fuel fumes may reach an
open flame, spark or pilot light, as on a furnace, water heater,
clothes dryer or other gas appliance.
If engine is to be unused for 30 days or more, prepare as
follows:
Be sure engine is cool. Do not smoke. Remove all
gasoline from carburetor and fuel tank to prevent gum deposits
from forming on these parts and causing possible malfunction
of engine. Drain fuel outdoors, into an approved container,
away from open flame. Run engine until fuel tank is empty
and engine runs out of gasoline.
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable
alternative in minimizing the formation of fuel gum deposits
during storage. Add stabilizer to gasoline in fuel tank or
storage container. Always follow mix ratio found on stabilizer
container. Run engine at least 10 min. after adding stabilizer to
allow it to reach the carburetor.
Tamper Storage Position (SP model shown).
Do not store with debris in bag.
Part No. 890313
Form No. F010396D
Page 7 of 12
17
MAINTENANCE
CHIPPER BLADE REMOVAL AND SHARPENING
Chipper blades are normal replaceable wear items.
Use only a qualified mechanic for
any adjustments, disassembly or
any kind of repair .
DANGER Chipper blade is sharp.
Replace any damaged blade.
WARNING: TO AVOID PERSONAL INJURY, ALWAYS
TURN MACHINE OFF, MAKE SURE ALL MOVING
PARTS COME TO A COMPLETE STOP.
Depending on the type and amount of wood being chipped, the
chipper blade will eventually get dull, losing it’s cutting ability.
Evidence of a dull blade is a noticeably reduced chipping ability or a
rough cut on end of branch.
Note: The chipper blade gap is factory set and should be checked
each time impeller is removed from engine crankshaft and reset if
required. If reassembly requires a different quantity of shim
washers, Billy Goat® shim washer must be used.
DISCONNECT SPARK PLUGWIRE
BEFORE SERVICING UNIT.
ENGINE: See engine manufacturer
operator's instructions.
11. Using a 3/16" Allen wrench and 1/2" open end wrench, remove
chipper blade from impeller.
12. Sharpen blade by lightly grinding the cutting edge of the blade at
40 degrees (see fig. 5). It is not necessary to remove all nicks from
the cutting edge. CAUTION: Be careful to avoid heat buildup in the
blade during sharpening.This will reduce it’s heat- treated hardness
properties and will reduce blade life. Evidence of too much heat build-
up is a change of color along sharpened edge.
DEBRIS BAG: See page 6.
RECONNECT SPARK PLUGWIRE,
GUARDS,BAG,CAPS AND / OR
HOSE BEFORE STARTING ENGINE.
13.The same chipper blade can be sharpened several times.
However, blade replacement is required when blade no longer
overhangs the chip relief hole in impeller back plate or if increased
vibration occurs (see fig. 5).
17.1 IMPELLER REMOVAL and CHIPPER ADJUSTMENT
14. Chipper blade installation is in reverse order of removal.
IMPELLER REMOVAL
1. Wait for engine to cool and disconnect spark plug.
2. Drain fuel and oil from the engine.
CORRECT
INCORRECT
3. Remove bag, quick release, and upper handle. Do not kink, stretch,
or break control cables, control housings, or end fittings while removing
handles.
Blade
Blade
40o
4.Self propelled units only.
5. Remove housing top plate by removing bolts around outside of
housing.
EDGE OF CHIP
RELIEF HOLE
6. Leaving engine fastened to top plate, remove impeller bolt and lock
washer and slide impeller off crankshaft ( A puller may be required).
7. Retain shim washers used at end of crankshaft for use at impeller
reinstallation (see fig. 7).However, your unit may or may not have
required the use of shim washers.
Fig. 5
15.To reinstall impeller, use a new impeller bolt and lockwasher and
use exactly the same crankshaft impeller shim washers as were
removed during disassembly (unless they were damaged).However,
your unit may or may not have required the use of shim washers.
8. If impeller slides off freely, proceed to (step 11 or step 15).
(Do not drop impeller).
.
16. Tighten impeller bolt.Torque impeller bolt to 50 Ft.Lbs.(68 N m)
(see item 51 on page 11).
9. If impeller does not slide off crankshaft, place two crowbars between
impeller and housing on opposite sides. Pry impeller away from engine
until it loosens.Using a penetrating oil can help loosen a stuck impeller.
17. Slowly rotate impeller to insure proper chipper blade clearance.
Check to see that gap between chipper blade and anvil surface (on
lower side of housing top plate) measures between 0.040"(1.02mm)
and 0.080"(2.03mm).
10. If the impeller cannot be loosened, obtain a 1” (25.4mm) longer bolt
of the same diameter and thread type as the impeller bolt. Invert engine
and impeller and support engine above ground to prevent recoil
damage. Thread longer bolt by hand into the crankshaft until bolt
bottoms. Using a suitable gear or wheel puller against the bolt head and
the impeller back-plate (near the blades), remove impeller from shaft.
18. If gap is less than 0.040"(0.51mm), add shim washer 890130
(0.060"{1.52mm} thick) and/or 890131 (0.020"{1.02mm} thick),
whichever is required. If gap is more than 0.080"(2.03mm), remove
one or more shim washers as needed to obtain correct gap (see fig. 6
& fig.7). The chipper will function at up to a maximum of
0.125"(3.18mm) gap.
Page 8 of 12
Part No. 890313
Form No. F010396D
17
MAINTENANCE continued
IMPELLER REMOVAL continued
17.1
17.2
19. If chipper blade properly clears anvil surface, proceed to step 20.
If not, return to (step 14) and add or subtract shim washers as
needed to obtain a correct gap.
Follow these hourly
maintenance intervals.
Maintenance Schedule
Every
Use
Every 5 hrs
or (Daily)
Maintenance Operation
20. Reinstall engine and impeller onto housing in reverse order of
removal.
Engine (See Engine Manual)
21. Before connecting spark plug wire, slowly pull engine starting
rope to insure that impeller rotates freely.
Check for excessive vibration
Clean Debris Bag
22. Reinstall spark plug wire.
Check bag strap tightness
Inspect for loose parts
Inspect for worn or damaged parts
MAINTENANCE HISTORY
Service Performed
fig. 6
Date of
Service
fig. 7
Part No. 890313
Form No. F010396D
Page 9 of 12
18
PARTS DRAWING
TKD505H,TKD505ICQ
Part No. 890313
Form No. F010396D
Page 10 of 12
TKD505ICQ
Part No.
TKD505H
Part No.
PARTS
LIST
Item
No.
QTY
QTY
Description
19
1
2
3
4
5
6
7
8
TURF QUICK DEBRIS BAG (service)
THROTTLE ASSEMBLY (INCL.1 ea items 4, 10)
WASHER - FLAT FENDER (11/32 x 1-1/4 x 0.05)
NUT LOCK (1/4 - 20 )
SCREW CAP ( 1/4 - 20 x 1-1/2 HEX )
HANDLE ASS’Y (incl. items 4(5), 5(5), 11(2), 75(2), 76)
AXLE REAR - PUSH
SCREW HANDLE 5/16 - 18 x 2-1/4
CLAMP CABLE 1" I.D.
SCREW CAP 1/4 - 20 x 2 HEX
890307
810135
*8172020
*8160001
*8041008
900056
900925
900547
900813
1
1
6
6
6
1
1
2
2
1
2
1
890307
810135
*8172020
*8160001
*8041008
900056
900925
900547
900813
1
1
6
6
5
1
1
2
2
1
2
1
* Denotes
standard
hardware item
that may be
purchased
locally.
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
*8041010
900039
890148
*8041010
900039
890148
BAR BAG SUPPORT
DOOR EXHAUST ASS’Y (incl. item 62 )
SCREW CAP #10 - 24 x 5/8
NUT LOCK #10 NC
WASHER #10 FC
WASHER LOCK 5/16 EXT.TOOTH
BRACKET - HEIGHT ADJUSTMENT
SCREW CAP 5/16 - 24 x 1"
SPRING
TIRE - ONLY (PER ASSY)
PIN - HAIR COTTER
ROD SHORT HEIGHT ADJUSTMENT
BOLT - CARRIAGE 5/16 - 18 x 3-1/2
WASHER - FLAT 5/16 SAE
NUT LOCK 5/16 - 18 HEX
HANDLE LOWER KD505
PLATE HANDLE SUPPORT
LABEL DANGER CUT FINGER
WASHER FLAT CUT 5/16
SCREW CAP 5/16 - 18 x 2-1/2
WASHER HUB CAP 1/2 I.D.
AXLE FRONT MECH. ASS’Y (INCL 17, 37, 38, 45)
WHEEL ASS’Y CAST (incl. items 21)
WASHER 0.75 “C”
*8059135
*8164005
*8171001
*8181008
900932
400164
900136
900507
900471
890110
*8024050
*8172008 20
*8160002 10
900041
900933
400424
*8171003
-
900927
900749
900509
900997
6
6
2
5
1
3
1
1
1
1
4
*8059135
*8164005
*8171001
*8181008
900932
-
900136
900507
900471
890110
*8024050
6
6
2
2
1
-
1
1
1
1
4
*8172008 20
*8160002 10
1
1
2
2
-
4
1
4
900041
900933
400424
*8171003
*8041034
900927
900749
900509
900997
1
1
2
2
1
4
1
4
1-0
1-0
SCREW CAP 5/16 - 18 x 1"
SPACER 0.340" I.D. x 0.330" LG.
PLATE BRACE REAR
SCREW CAP 1/4 - 20 x 1/2
SPACER
SCREW SELF TAPPING 10 - 24 x 1/2
NOZZLE MAINFRAME ASS’Y (incl. one of items 29, 44, 42, 55, 64 )
PLUG
PLATE QUAD.ADJUSTABLE
BLADE CHIPPER
IMPELLER ASS’Y (incl. items 46, 49, 50, 51, 59, 65, 66, 67 )
LABEL CHIPPER
KEY 3/16 SQ. x 1.25
KEY HI PRO 5/32 x 5/8
WASHER LOCK 3/8 TWISTED TOOTH
SCREW CAP 3/8 - 24 x 1 (HARDENED) (TORQUE 50 FT-LBS)(68N m)
HOUSING ASS’Y (incl. items 12, 14, 15, 16, 86)
ENGINE HONDA 5.5 H.P.
ENGINE BRIGGS & STRATTON 5 H.P.QUANTUM IC
NUT LOCK 5/16 - 18 HEX
ROD BUMPER
SCREW CAP 5/16 - 18 x 1-1/4
SCREW CAP 5/16 - 18 x 1-1/2
CAP HUB
WASHER FLAT 1/2 SAE
SCREW SOCKET HD. 5/16 - 18 x 3/4 GR. 8
HT ADJUST ASSY
*8041028
900745
900905
*8041002
900926
*8123086
900931
900146
900746
890101
890146-S
890152
-
900162
400502
900154
890155
900615
-
2
2
2
4
6
1
1
1
1
1
1
1
-
2
1
1
1
1
-
*8041028
900745
900905
*8041002
900926
*8123086
900931
900146
900746
890101
890144-S
890152
9201080
-
400502
900154
890155
-
900273
*8160002
900939
*8041029
-
900486
*8172011
890103
890326
*8197016
810736
400268
900977
890104
890130
890131
890159
890119
890127
890149
890150
890108
*8161041
830166
890167
2
2
2
4
6
1
1
1
1
1
1
1
1
-
1
1
1
-
1
3
1
2
-
4
8
2
1
4
1
1
1
2
0-1
0-2
1
2
2
9
9
2
2
2
1
50
51
52
53
.
54
55
56
*8160002
900939
-
1
1
-
*8041030
900486
*8172011
890103
890326
*8197016
810736
400268
900977
890104
890130
890131
890159
890119
890127
890149
890150
890108
*8161041
830166
890167
1
4
8
2
1
4
1
1
1
2
0-1
0-2
1
2
2
9
9
2
2
2
1
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
PIN COTTER 3/32 x 3/4
LABEL DANGER FLYING MATERIAL
LABEL DO NOT FILL WHEN ENGINE IS HOT
GUARD FOAM INSERT
NUT KEPS 5/16 -18
WASHER SHIM 0.060" (1.52mm)
WASHER SHIM 0.020" (0.51mm)
PLATE TOP ASS’Y (incl. items 14, 15, 29, 48, 69, 70, 71, 72)
GUARD FLAPPER
PLATE FLAPPER ENTRANCE
SCREW CAP 5/16 - 18 x 1/2 HEX HD. GR. 5
WASHER LOCK CONICAL 5/16
KNOB WING 5/16 - 18
NUT LOCK 5/16 - 18 THIN HT.
GRIP HANDLE
BRACKET LOPPER LOOP
Page 11 of 12
Part No. 890313
Form No. F010396D
PARTS LIST CONTINUED
( Continued from page 11 )
19
TKD505ICQ
Part No.
TKD505H
Item
No.
QTY
QTY
* Denotes
standard
Description
Part No.
78
79
80
81
82
83
84
85
86
87
hardware item
that may be
purchased
locally.
CONNECTOR BAG QUICK
LABEL READ OWNER'S MANUAL
TAMPER
LABEL EAR EYE BREATHING
PLATE BRACE ADJ. KD / TKD
890176
890301
890229
890254
900756
1
1
1
1
1
890176
890301
890229
890254
900756
1
1
1
1
1
20
Before Requesting Service Review These Suggestions
TROUBLESHOOTING
Possible Cause
Solution
Problem
Will not vacuum or has poor vacuum perfor-
mance.
Dirty debris bag. Nozzle height set too high or too low.
Hose kit cap missing. Clogged nozzle or exhaust.
Excessive quantity of debris.
Clean debris bag. Shake bag clean or wash. Adjust
nozzle height. Check for hose kit cap. Unclog nozzle or
exhaust (see page 5). Allow air to feed with debris.
Extremely hard wood. Dull or damaged chipper blade.
Poor chipping performance.
Avoid extremely hard wood. Sharpen or replace
chipper blade (see page 8).
Feeding branches into chipper too rapidly. Engine
service may be required.
Engine stalls or labors when chipping.
Feed branches at a slower rate. Service engine.
Nozzle height out of adjustment.
Nozzle scrapes ground in lowest height
setting.
Adjust nozzle height. (See Nozzle height fine
adjustment for hard surface use on page 5).
Loose or out of balance impeller or loose engine.
Check impeller and replace if required. Check
Engine.
Abnormal vibration.
Engine will not start.
Stop switch off (Honda only). Throttle in off position.
Engine not in full choke position (Honda only). Out of
gasoline. Bad or old gasoline. Spark Plug wire
disconnected. Dirty air cleaner.
Check stop switches, throttle, choke position and
gasoline. Connect spark plug wire. Clean or replace
air cleaner. Or contact a qualified service person.
See page 5, Clearing a clogged chipper hopper.
Contact an engine servicing dealer for engine
problems.
Engine is locked, will not
pull over.
Debris locked in chipper blade, hopper or inside
impeller. Engine problem.
WARRANTY PROCEDURE
Engine Service and Warranty
22.1
22
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.
The WARRANTY terms are stated on the lower part which remains with the
user. Whenever a Billy Goat Machine is faulty due to a defect in material
and / or workmanship, the owner should make a warranty claim as follows:
Contact your nearest engine manufacturer's autho-
rized servicing dealer.
Record your machine model, serial number
Serial Plate
21
and date-of-purchase and where purchased
The Machine should be taken to the dealer from whom it was
purchased or to an authorized Billy Goat dealer.
1803 S. Jefferson
P.O. Box 308
Lee's Summit,
The owner should present the remaining half of the Warranty
Registration Card, or, if this is not available, the invoice or receipt.
MO 64063 / USA
Tel (816) 524-9666
L
A
R
Fax (816) 524-6983
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,
who will send it with the faulty part to Billy Goat headquarters.
98
Model
Serial No.
The Quality / Service department at Billy Goat headquarters will study
the claim and parts and will notify their conclusions.
The decision by the Quality / Service department at Billy Goat
headquarters to approve or reject a Warranty claim is final and
binding.
L
p
Unit(Weight)
lbs.
Engine Power
kW
A
108
Operator
kg
rpm
min-1
Note: To process a Warranty Claim, it is necessary to quote the Model
& Serial number who are printed on the Billy Goat Serial Plate.
BILLY GOAT INDUSTRIES INC.
P.O.BOX 308 (1803 S JEFFERSON) LEE'S SUMMIT, MO 64063 / USA
PHONE:816-524-9666 FAX:816-524-6983
Purchase
Date
Purchased
from
Page 12 of 12
Part No. 890313
Form No. F010396D
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