™
OWNERS
MANUAL
Model No.
45-03621
45-03622
42" ROUGH CUT
TRAILMOWER
IMPORTANT: BATTERY REQUIRED!! The battery is NOT included
with the deck but must be purchased separately. A 12 volt lawn tractor
battery with 260/300 cold cranking amps and dimensions of 6-1/8"H x
7-5/8"L x 5-1/8"W is recommended to operate the machine.
CAUTION:
Read Rules for
Safe Operation
and Instructions
Carefully
• Safety
• Assembly
• Operation
• Maintenance
• Parts
PRINTED IN USA
FORM NO. 49463 (REV. 10/01/08)
SAFETY RULES
Safe Operation Practices for Tow Behind Mowers
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND
THROWING OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD
RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
II. SLOPE OPERATION
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Read, understand, and follow all instructions in the manual and on
the machine before starting.
Read this operator’s manual carefully. Become familiar with the
controls and know how to operate your mower properly.
Only allow responsible adults, who are familiar with the instructions,
to operate the machine.
Clear the area of objects such as rocks, toys, wire, etc., which
could be picked up and thrown by the blade.
Be sure the area is clear of other people before mowing. Stop
machine if anyone enters the area.
Slopes are a major factor related to loss-of-control and tip over
accidents, which can result in severe injury or death. All slopes
require extra caution. If you feel uneasy on it, do not mow it.
DO:
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Mow up and down slopes, not across.
Remove obstacles such as rocks, tree limbs, etc.
Watch for holes, ruts, or bumps. Uneven terrain could overturn the
machine. Tall grass can hide obstacles.
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Use slow speed. Choose a low gear so that you will not have to stop
or shift while on the slope.
Follow the tractor manufacturer’s recommendations for wheel
weights or counterweights to improve stability.
Keep all movement on the slopes slow and gradual. Do not make
sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction, disengage
the blades and proceed slowly straight down the slope.
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Never carry passengers.
Do not mow in reverse unless absolutely necessary. Always look
down and behind before and while backing.
Slow down before turning.
Never leave a running machine unattended.Always turn off blades,
and stop engine.
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Turn off blades when not mowing.
Mow only in daylight or good artificial light.
Do not operate the machine while under the influence of alcohol
or drugs.
Watch for traffic when operating near or crossing roadways.
Use extra care when loading or unloading the machine into a
trailer or truck.
Do not attempt to operate your tractor or mower when not in
drivers seat.
Disengage power to mower, stop engine when transporting or not
in use.
Exercise special care when mowing around fixed objects in order
to prevent the blades from striking them. Never deliberately run
tractor or mower onto or over any foreign object.
Use mower only as the manufacturer intended and as described
in this manual.
Do not operate mower if it has been dropped or damaged in any
manner. Always have damage repaired before using your mower.
Always wear safety glasses or eye shields when starting and while
using your mower.
Dress properly. Do not operate mower when barefoot or wearing
open sandals. Wear only solid shoes with good traction when
mowing.
Always make cutting height adjustments before starting your
mower. New attempt to do this while the engine is running.
Keep your eyes and mind on your mower and the area being cut.
Do not let other interests distract you.
DO NOT:
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Do not turn on slopes unless necessary, and then, turn slowly and
gradually downhill, if possible.
Do not mow near drop-offs, ditches, or embankments. The mower
could suddenly turn over if a wheel is over the edge of a cliff or
ditch, or if an edge caves in.
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Do not mow on wet grass. Reduced traction could cause sliding.
Ill. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence
of children. Children are often attracted to the machine and the mowing
activity. Never assume that children will remain where you last saw
them.
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Keep children out of the mowing area and under the watchful care
of another responsible adult.
Be alert and turn machine off if children enter the area.
Before and when backing, look behind and down for small
children.
Never carry children. They may fall off and be seriously injured or
interfere with safe machine operation.
Never allow children to operate the machine.
Use extra care when approaching blind corners, shrubs, trees, or
other objects that may obscure vision.
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Do not put hands or feet near or under rotating parts. Keep clear
of the discharge opening at all times.
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Before cleaning, inspecting, or repairing your mower, stop the
engine and make absolutely sure the blade and all moving parts
have stopped. Then disconnect the spark plug wire and keep it
away from the spark plug to prevent accidental starting.
Do not operate your mower if it vibrates abnormally. Excessive
vibration is an indication of damage or unbalanced blades. Stop
the engine, safety check for the cause of the vibration and repair
as required.
Never operate your mower without proper guards, plates, or other
safety devices in place.
3
IV. SERVICE
Look for this symbol to point out
important safety precautions. It
means CAUTION!! BECOME
ALERT!! YOUR SAFETY IS
INVOLVED
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Use extra care in handling gasoline and other fuels. They
are flammable and vapors are explosive.
-- Use only an approved container.
-- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not
smoke.
-- Never refuel the machine indoors.
-- Never store the machine or fuel container inside
where there is an open flame, such as a water
heater.
Never run a machine inside a closed area. Keep nuts and
bolts, especially blade attachment nuts, tight and keep
equipment in good condition.
CAUTION: Always disconnect spark
plug wire and place wire where it
cannot contact spark plug in order
to prevent accidental starting when
setting up, transporting, adjusting or
making repairs.
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Never tamper with safety devices. Check their proper
operation regularly.
Keep machine free of grass, leaves, or other debris build-
up. Clean oil or fuel spillage. Allow machine to cool before
storing.
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Stop and inspect the equipment if you strike an object.
Repair, if necessary, before restarting.
Never make adjustments or repairs with the engine
running.
Mower blades are sharp and can cut. Wrap the blade(s) or
wear gloves, and use extra caution when servicing them.
Check brake operation frequently. Adjust and service as
required.
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5
6
CONTENTS OF PARTS BAG
SHOWN FULL SIZE
A
B
C
D
E
H
G
F
NOT SHOWN FULL SIZE
K
J
I
REF. QTY.
DESCRIPTION
Hex Bolt, 1/2" x 7"
Hex Bolt, 1/4" x 7-1/2"
Hex Bolt, 5/16" x 3/4"
Hex Bolt, 1/4" x 3/4"
REF. QTY.
DESCRIPTION
Hex Nylock Nut, 5/16"
Hex Nut (SEMS), 1/4"
Clip, 3/8"
Plastic Nut
Key
A
B
C
D
E
F
1
2
2
2
2
1
G
H
I
2
2
2
2
1
J
Screw, Self Tapping #10 x 1/2"
Hex Nylock Nut, 1/2"
K
7
ASSEMBLY
INSTALL TOWBAR TUBE TO REAR
QUADRANT
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Place Towbar Tube into Rear Quadrant, align holes and
insert 3/8 x 2-3/4 Hex Bolt through quadrant and rear
hole of Tube.
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Secure tightly with 3/8 Hex Lock Nut and then loosen
1/4 turn to allow Tube to pivot freely inside Rear
Quadrant.
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Insert 3/8 X 2-3/4 Bolt and 3/8 Flat Washer into slot in
Rear Quadrant and into hole in Towbar Tube.
Secure Tightly with 3/8 Flat Washer and 3/8 Hex Lock
Nut, then loosen 1/4 turn to allow Tube to pivot freely
inside Rear Quadrant.
NOTE: Towbar Tube must pivot freely inside Rear Quadrant
when Latch is pulled from notch.
INSTALL CLUTCH CABLE TO TOWBAR TUBE
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Place Clutch Cable forward along Towbar Tube.
Spread ends of two Cable Clips and place around
Clutch Cable.
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Place Clutch Cable on top of Towbar Tube and align
Cable Clips with bolt holes in Towbar Tube.
Secure with two #10 Screws.
INSTALL BATTERY
Your Trail Mower requires a 12 volt battery to operate. The
battery is NOT included with the unit. It must be purchased
separately.
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Remove four screws and the Battery Cover from the
Mower and set them aside.
Install two Plastic Nuts into the square holes in the
Mower Deck under the Battery Cover.
Place the Battery on the Mower Deck between the two
Plastic Nuts.
Place the Battery Hold Down on top of the Battery.
Secure the Battery to the Mower Deck with two
1/4 x 7-1/2 hex bolts.
Open the terminal access doors on the Battery Hold
Down.
INSTALL CLUTCH CABLE TO CLUTCH LEVER
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Remove outer 5/16 Nut from end of Clutch Cable
Housing. (See Fig. 1)
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Turn inner 5/16 Nut to bottom of thread.
Insert Cable and outer 5/16 Nut through slotted hole
in Cable Guide of Hitch Assembly. The outer 5/16 Nut
musts be cocked sideways to insert through slotted hole
of Cable Guide.
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Reinstall outer 5/16 Nut to the cable housing to secure
Cable Harness to Cable Guide.
Install Mounting Anchor of Clutch Cable to Clutch Lever
using Clevis Pin and Hair Cotter Pin.
Connect the Red Wire to the positive (+) battery terminal
using a 1/4 x 3/4 hex bolt and 1/4 SEMS nut. Tighten
securely.
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Connect the Black Wire to the negative (-) battery
terminal using a 1/4 x 3/4 hex bolt and 1/4 SEMS nut.
Tighten securely.
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Close the terminal access doors.
Replace Battery Cover and secure it with the four
screws.
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