Agri Fab Lawn Aerator 45 0381 User Manual

OwNERs  
MANUAL  
Model No.  
45-0381  
3-POINT PLUG AERATOR  
safety  
Assembly  
Operating  
Maintenance  
Repair Parts  
CAUTION:  
Read Rules for  
Safe Operation  
and Instructions  
Carefully  
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PRINTED IN USA  
FORM NO. 49884 (4/26/07)  
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HARDwARE PACK  
A
B
C
G
E
D
K
F
H
L
I
M
J
N
S
O
P
R
Q
Ref. Qty. Description  
Ref. Qty. Description  
A
B
C
D
E
F
G
H
I
1
2
2
2
2
1
2
9
9
5
Hex Bolt, 1/2" x 3-1/2"  
Hex Bolt, 1/2" x 2-1/4"  
Hex Bolt, 1/2" x 1-1/4"  
Spacer, 2.38"  
Spacer, 1.65"  
Hitch Pin  
K
L
16  
4
8
1
2
1
2
2
2
Washer  
Cotter Pin, 1/8"  
Flange Bearing  
Hair Cotter Pin, 3/32"  
Spacer, .75"  
M
N
O
P
Q
R
S
Spacer, 1.5"  
Spacer, 5.29"  
Category 1 pin  
Lock washer, 7/8"  
Nut, 7/8"  
Hex Bolt, 3/8" x 1"  
Nylock Nut, 3/8"  
Nylock Nut, 1/2"  
J
3
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2. Assemble a washer (K), 1.65" spacer (E), a washer (K),  
a spool assembly, a washer (K), a 5.29" spacer (G), a  
washer (K), a second spool assembly, a washer (K),  
a 2.38" spacer (D) and a washer (K) onto each of the  
axles. See figure 2.  
AssEMBLY INsTRUCTIONs  
TOOLs REQUIRED FOR AssEMBLY  
(2) Adjustable Wrench  
(2) 3/4" Open or Box End Wrench  
(2) 9/16" Open or Box End Wrench  
(2) 1/2" Open or Box End Wrench  
(1) Pliers  
K
2
SPOOL  
K
ASSEMBLY  
K
1. Push split bearings (M) into both ends of each double  
SPOOL  
ASSEMBLY  
spool tube. See figure 1.  
D
K
1
K
G
M
E
K
AXLE  
M
3. Assemble the cross brace, mast extension straps and  
mast sides together using two category 1 pins (Q), 7/8"  
lock washers (R) and 7/8" hex nuts (S). Do not tighten  
yet. See figure 3.  
3
MAST SIDE  
MAST  
EXTENSION  
STRAP  
CROSS BRACE  
S
R
Q
4
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4. Attach the weight bracket to the tray using a 3/8" x 1"  
bolt (H) and 3/8" nylock nut (I).Do not tighten yet. See  
figure 4.  
9. Attach the four axle support brackets to the tray using  
eight 3/8" x 1" hex bolts (H) and 3/8" nylock nuts (I). Do  
not tighten yet! See figure 6.  
5. Assemble the straps to the holes in the weight bracket  
and the tray that are aligned.Use two 1/2" x 2-1/4" bolts  
(B), .75" spacers (O) and 1/2" nylock nuts (J). Do not  
tighten yet. See figure 4.  
6
AXLE  
SUPPORT  
H
BRACKETS  
4
O
B
I
H
WEIGHT  
BRACKET  
I
J
STRAP  
10. Secure the axles to axle support brackets using two  
washers (K) and 1/8" x 1-1/2" cotter pins (L) at the ends  
of each axle. See figure 7.  
6. Attach the mast extension straps to the front of the tray  
using two 1/2" x 1-1/4" bolts (C) and 1/2" nylock nuts  
(J). Do not tighten yet. See figure 5.  
11. Tighten the four axle brackets assembled in step 10.  
See figure 7.  
12. Add grease to the spool assemblies through the grease  
fittings until grease is forced out the ends of the spool  
tubes. See figure 7.  
7. Assemble the mast sides to the straps using the 1-1/2"  
spacer (P), 1/2" x 3-1/2" hex bolt (A) and 1/2" nylock  
nut (J). Do not tighten yet. See figure 5.  
8. Tighten all loose nuts assembled through step 7.  
7
P
5
STRAP  
J
MAST  
SIDE  
C
A
J
GREASE  
FITTING  
MAST  
EXTENSION  
STRAP  
K
L
5
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To increase the depth of plugger point penetration, up  
to 160 lbs. of weight may be added to the tray. Suitcase  
type weights (1) can be attached to the center weight  
bracket, or concrete blocks (2) or other weights may  
be tied or strapped to the top of the tray. Before adding  
weight, the plugger should be attached to tow vehicle  
and lowered to the ground. See figure 8.  
OPERATION  
BEFORE sTARTING  
Mow the lawn and remove all loose clippings prior to  
use of the aerator.  
If the soil is extremely hard and dry, it is recommended  
that it be sprinkled or watered down for one or two hours  
prior to aerating.  
NOTE: Weights must be purchased separately.  
8
CAUTION: POINTs OF AERATOR KNIVEs  
AREsHARP!ExERCIsECAUTIONATALL  
TIMEs wHILE UsING THE AERATING.  
1
CAUTION: VEHICLE BRAKING AND  
sTABILITY MAY BE AFFECTED BY THE  
ADDITION OF AN ACCEssORY OR  
ATTACHMENT.BEAwAREOFCHANGING  
CONDITIONs ON sLOPEs.  
2
HOw TO UsEYOUR PLUG AERATOR  
Aerating pulls small soil plugs, ranging up to three inches  
in length, from the soil to create small reservoirs that will  
bring oxygen, fertilizer and water down into the roots. For  
best aerator performance, the following lawn preparations  
and operating procedures are recommended.  
Start vehicle in low gear and more forward at slow  
speed and then lower aerator. Increase speed only as  
conditions permit.  
MAINTENANCE  
Check for and tighten any loose hardware before each  
use.  
Aerateinthestraightestlinepossible,makingoverlapping  
passes to increase the plugger point pattern.  
Avoid extremely sharp turns with plugger points  
engaged in ground to prevent damage to lawn.  
DO NOT cross over walks or drives without first raising  
the aerator to the transport position.  
On sloped lawns, always aerate in an up and down  
direction. DO NOT attempt to follow the contour of the  
ground.  
Lubricate spool assemblies with grease at least once  
each season.  
Pluggerpointscanperiodicallybesharpenedwithasmall  
grinder to maintain good penetration. Points should be  
removed to sharpen. Follow original angle and contour  
of points when grinding.  
DO NOT attempt to aerate if ground is too wet, or  
muddy.  
Clean aerator and store in a dry area when not in  
use.  
Due to possible small rocks and gravel which can be  
presentinaeratedsoilplugs, itisrecommendedthatthe  
plugs be raked; otherwise damage to the lawn mower  
blades may arise, especially when reel type mowers  
are used.  
Clean off dirt and rust and coat exposed metal with light  
oil or touch up paint before storage.  
6
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NOTEs  
7
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REPAIR PARTs FOR 45-0381 3-POINT PLUG AERATOR  
A
1
31  
17  
32  
18  
25  
A
B
3
18  
2
5
30  
D
21  
21  
D
21  
21  
18  
19  
C
26  
B
C
24  
5
4
20  
28  
29  
29  
14  
22  
28  
26  
9
14  
6
17  
9
13  
11  
14  
12  
23  
7
7
27  
23  
14  
14  
10  
14  
33  
16  
8
14  
15  
13  
8
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REPAIR PARTs LIsT FOR 45-0381 3-POINT PLUG AERATOR  
REF.  
NO.  
PART  
NO.  
REF.  
NO.  
PART  
NO.  
QTY.  
DEsCRIPTION  
QTY.  
DEsCRIPTION  
Hex Bolt, 3/8" x 1"  
1
2
3
4
5
6
7
8
9
10  
11  
12  
13  
14  
15  
16  
64781  
25169  
25158  
25154  
25180  
25751  
65338  
24924  
25752  
48665  
44474  
47675  
43093  
43009  
43080  
47810  
1
2
2
1
2
2
4
32  
4
2
2
2
4
16  
32  
32  
9
Tray Frame Assembly  
Mast Extension Strap  
Mast Side  
Cross Brace  
Mast Lift Strap  
Aerator Axle  
Spool Assembly (Double)  
Aerator Knife  
Axle Support Plate  
Spacer, .8 x 1 x 1.65  
Spacer, .8 x 1 x 2.38  
Spacer, .8 x .91 x 5.29  
Cotter Pin, 1/8" x 1-1/2"  
Washer  
Carriage Bolt, 5/16" x 3/4"  
Nylock Nut, 5/16"  
Nylock Nut, 3/8"  
18  
19  
20  
43001  
25167  
46526  
9
1
1
5
2
8
1
1
2
4
2
2
2
1
2
32  
1
Spacer  
Hex Bolt, 1/2" x 3-1/2"  
Nylock Nut, 1/2"  
Hex Bolt, 1/2" x 1-1/4"  
Flange Bearing  
Pivot Pin  
Hair Cotter Pin, 3/32" x 2-5/16"  
Cat Pin, 1"  
Grease Fitting  
21 712-3083  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
43351  
44798  
48978  
43343  
48979  
49798  
48970  
48982  
23368  
25194  
Hex Nut, 7/8"  
Lock Washer, 7/8"  
Spacer, .76 x 1 x .75  
Weight Rack  
Hex Bolt, 1/2" x 2-1/4"  
Lock Washer, 5/16"  
Owner's Manual  
32 HA180183  
33  
43086  
49884  
17 HA21362  
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9
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NOTEs  
10  
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sLOPE GUIDE  
(Keep this sheet in a safe place for future reference.)  
Use this guide to determine if a slope is safe for the operation of your vehicle and 3-point plug  
aerator. Refer also to the instructions in your vehicle owners manual.  
11  
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REPAIR PARTs  
Agri-Fab, Inc.  
809 South Hamilton  
Sullivan, IL. 61951  
217-728-8388  
This document (or manual) is protected under the U.S. Copyright Laws and the copyright laws of foreign countries,  
pursuant to the Universal Copyright Convention and the Berne convention. No part of this document may be reproduced  
or transmitted in any form or by any means, electronic or mechanical, including photocopying or recording, or by any  
information storage or retrieval system, without the express written permission of Agri-Fab, Inc. Unauthorized uses and/or  
reproductions of this manual will subject such unauthorized user to civil and criminal penalties as provided by the United  
States Copyright Laws.  
© 2006 Agri-Fab, Inc.  
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