Woods Equipment Lawn Mower L59KR17 1 User Manual

ROTARY MOWER  
L59KR17-1  
For use on Kubota L175 & L225 tractors  
equipped with SFL-22 ROPS  
Tested. Proven. Unbeatable.  
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TABLE OF CONTENTS  
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
SAFETY RULES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8  
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
OPTIONAL EQUIPMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
DEALER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19  
TROUBLE SHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
DEALER CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29  
PARTS LISTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31  
BOLT TORQUE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37  
BOLT SIZE CHART & ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 38  
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
PRODUCT WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40  
REPLACEMENT PARTS WARRANTY . . . . . . . . . . . . INSIDE BACK COVER  
!
LEA EL INSTRUCTIVO!  
Si no lee Ingles, pida ayuda a  
alguien que si lo lea para que le  
traduzca las medidas de seguridad.  
51642 (Rev. 11/9/2007)  
Introduction 3  
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SPECIFICATIONS  
Cutting Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60"  
Cutting Height Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5" - 5"  
Blade Speed (RPM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,410  
Blade Tip Speed (feet per minute). . . . . . . . . . . . . . . . . . . . . . 12,778  
Blade Spindles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Number of Blades . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Caster Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Optional  
Tractor PTO Speed (RPM). . . . . . . . . . . . . . . . . . . . . . . . . . . . 1,000  
Mower Frame Thickness . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Gauge  
GENERAL INFORMATION  
The purpose of this manual is to assist you in operat-  
ing and maintaining your mower. Read it carefully. It  
furnishes information and instructions that will help  
you achieve years of dependable performance.  
These instructions have been compiled from exten-  
sive field experience and engineering data. Some  
information may be general in nature due to unknown  
and varying operating conditions. However, through  
experience and these instructions, you should be able  
to develop procedures suitable to your particular situ-  
ation.  
Some illustrations in this manual show the  
cutter with safety shields removed to provide a  
better view. The cutter should never be operated  
without necessary safety shielding.  
Throughout this manual, references are made to right  
and left directions. These are determined by standing  
behind the equipment facing the direction of forward  
travel. Blade rotation, viewed from the top of the cut-  
ter, is counter-clockwise for center and right blade  
crossbars, and clockwise for left crossbar.  
The illustrations and data used in this manual were  
current at the time of printing but, due to possible  
inline production changes, your machine may vary  
slightly in detail. We reserve the right to redesign and  
change the machines as may be necessary without  
notification.  
51642 (Rev. 11/9/2007)  
4 Introduction  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
efforts to provide safe equipment can be wiped  
out by an operator’s single careless act.  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
A minimum 20% of tractor and equipment  
tion are dependent upon the awareness, concern,  
weight must be on the tractor front wheels when  
judgement, and proper training of personnel  
attachments are in transport position. Without this  
involved in the operation, transport, maintenance  
weight, tractor could tip over, causing personal  
and storage of equipment.  
injury or death. The weight may be attained with a  
loader, front wheel weights, ballast in tires or front  
tractor weights. Weigh the tractor and equipment.  
Do not estimate.  
It has been said “The best safety device is an  
informed, careful operator.” We ask you to be that  
kind of operator.  
Inspect and clear area of stones, branches, or  
other hard objects that might be thrown, causing  
injury or damage.  
TRAINING  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals are available from dealer or, in the  
United States and Canada, call 1-800-319-6637.)  
Failure to follow instructions or safety rules can  
result in serious injury or death.  
OPERATION  
You may not be able to stop the tractor safely if  
the clutch or brake pedal mechanisms are improp-  
erly adjusted, allowing them to contact mower  
components.  
When the mower lift stops are installed as  
instructed in this manual, properly adjusted clutch  
and brake pedal mechanisms will not contact  
mower components. You should frequently check  
that the tractor clutch and brake pedal mechanisms  
are in adjustment.  
If you do not understand any part of this manual  
and need assistance, see your dealer.  
Know your controls and how to stop engine and  
attachment quickly in an emergency.  
Operators must be instructed in and be capable  
of the safe operation of the equipment, its attach-  
ments, and all controls. Do not allow anyone to  
operate this equipment without proper instruc-  
tions.  
If the clutch or brake pedal mechanisms can  
contact mower components, do not put mower into  
service until properly adjusted.  
Do not put mower into service unless either dis-  
charge chute or side shield is installed and in good  
condition. Replace if damaged.  
Never allow children or untrained persons to  
operate equipment.  
Keep bystanders away from equipment.  
PREPARATION  
Never go underneath equipment (lowered to the  
ground or raised) unless it is properly blocked and  
secured. Never place any part of the body under-  
neath equipment or between moveable parts even  
when the engine has been turned off. Hydraulic  
system leak down, hydraulic system failures,  
mechanical failures, or movement of control levers  
can cause equipment to drop or rotate unexpect-  
edly and cause severe injury or death. Follow Oper-  
ator's Manual instructions for working underneath  
and blocking requirements or have work done by a  
qualified dealer.  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Remove accumulated debris from this equip-  
Never direct discharge toward people, animals,  
ment, power unit, and engine to avoid fire hazard.  
or property.  
L59 Mower Safety Rules (Rev. 4/7/2006)  
Safety 5  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Do not operate equipment while under the influ-  
Do not operate or transport equipment while  
ence of alcohol or drugs.  
under the influence of alcohol or drugs.  
Operate only in daylight or good artificial light.  
MAINTENANCE  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Before performing any service or maintenance,  
lower mower to ground or block securely, turn off  
tractor engine, remove key, set parking brake, and  
remove belt from tractor PTO sheave.  
Always comply with all state and local lighting  
and marking requirements.  
Do not modify or alter or permit anyone else to  
modify or alter the equipment or any of its compo-  
nents in any way.  
Never allow riders on power unit or attachment.  
Before starting engine, place drive levers in  
neutral position and disengage blade clutch.  
Always wear relatively tight and belted clothing  
to avoid entanglement in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head.  
Operate tractor PTO at the RPM speed stated in  
“Specifications” section.  
Do not operate PTO during transport.  
Never go underneath equipment (lowered to the  
ground or raised) unless it is properly blocked and  
secured. Never place any part of the body under-  
neath equipment or between moveable parts even  
when the engine has been turned off. Hydraulic  
system leak down, hydraulic system failures,  
mechanical failures, or movement of control levers  
can cause equipment to drop or rotate unexpect-  
edly and cause severe injury or death. Follow Oper-  
ator's Manual instructions for working underneath  
and blocking requirements or have work done by a  
qualified dealer.  
Do not operate auxiliary hydraulics during  
transport.  
Look down and to the rear and make sure area  
is clear before operating in reverse.  
Do not operate on steep slopes.  
Do not stop, start, or change directions sud-  
denly on slopes.  
Use extreme care and reduce ground speed on  
slopes and rough terrain.  
Watch for hidden hazards on the terrain during  
operation.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
TRANSPORTATION  
Make certain all movement of equipment com-  
ponents has stopped before approaching for ser-  
vice.  
Always comply with all state and local lighting  
and marking requirements.  
Frequently check blades. They should be sharp,  
free of nicks and cracks, and securely fastened.  
Never allow riders on power unit or attachment.  
Do not operate PTO during transport.  
Use a new Nylok blade bolt and cup washers  
when you replace the blade. Do not substitute any  
bolt for the special blade bolt. It is self-locking,  
meeting the non-loosening requirements for this  
application.  
Watch for hidden hazards on the terrain.  
A minimum 20% of tractor and equipment  
weight must be on the tractor front wheels when  
attachments are in transport position. Without this  
weight, tractor could tip over, causing personal  
injury or death. The weight may be attained with a  
loader, front wheel weights, ballast in tires or front  
tractor weights. Weigh the tractor and equipment.  
Do not estimate.  
Do not handle blades with bare hands. Careless  
or improper handling may result in serious injury.  
Your dealer can supply genuine replacement  
blades. Substitute blades may not meet original  
equipment specifications and may be dangerous.  
Do not operate or transport on steep slopes.  
L59 Mower Safety Rules (Rev. 4/7/2006)  
6 Safety  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
and system pressure is released by operating  
valve levers.  
Tighten all bolts, nuts and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
Wear gloves when installing belt. Be careful to  
prevent fingers from being caught between belt  
and pulley.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
STORAGE  
Make sure shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
Block equipment securely for storage.  
Keep children and bystanders away from stor-  
Do not disconnect hydraulic lines until machine  
is securely blocked or placed in lowest position  
age area.  
L59 Mower Safety Rules (Rev. 4/7/2006)  
Safety 7  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
2 - PN 18877  
WARNING  
TO AVOID SERIOUS  
INJURY OR DEATH:  
Read Operator's Manual (available  
from dealer) and follow all safety  
precautions.  
Keep all shields in place and in good  
condition.  
Operate mower from tractor seat only.  
Lower mower, stop engine and remove  
key before dismounting tractor.  
Allow no children or untrained persons  
to operate equipment.  
Do not transport towed or  
semi-mounted units over 20 mph.  
FAILURE TO OPERATE SAFELY  
CAN RESULT IN  
INJURY OR DEATH.  
18877-C  
3 - SERIAL NUMBER PLATE  
1 - PN 19007  
MODEL NO.  
SERIAL NO.  
Woods Equipment Company  
Oregon, Illinois, U.S.A.  
4 - PN 53425  
DANGER  
ROTATING BLADES AND  
THROWN OBJECTS  
Do not put hands or feet under or into mower when  
5 - PN 18869  
engine is running.  
Before mowing, clear area of objects that may be  
DANGER  
SHIELD MISSING  
thrown by blade.  
Keep bystanders away.  
DO NOT OPERATE - PUT SHIELD ON  
Keep discharge chute and guards in place and in good  
condition.  
BLADE CONTACT OR THROWN OBJECTS CAN  
CAUSE SERIOUS INJURY OR DEATH.  
53425-B  
51642 (Rev. 11/9/2007)  
8 Safety  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
BE CAREFUL!  
6 - PN 23376  
Use a clean, damp cloth to clean safety  
decals.  
Avoid spraying too close to decals when  
using a pressure washer; high-pressure  
water can enter through very small scratches  
or under edges of decals causing them to  
peel or come off.  
Replacement safety decals can be ordered  
free from your Woods dealer. To locate your  
nearest dealer, check the Dealer Locator at  
States and Canada call 1-800-319-6637.  
51642 (Rev. 11/9/2007)  
Safety 9  
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OPERATION  
The designed and tested safety of this machine  
NOTICE  
depends on it being operated within the limitations as  
explained in this manual. Be familiar with and follow all  
safety rules in the manual, on the mower and on the  
tractor.  
Tractor upper stop of hydraulic control lever  
must be set to prevent any part of mower from  
coming closer than 1/4" to the tractor or mower lift  
bracket when mower is in the fully raised position.  
The safe operation of this mower is the responsibility of  
the operator, who must be properly trained. The opera-  
tor should be familiar with the equipment and all safety  
practices before starting operation. Read the safety  
information on page 5 through page 9.  
This mower is designed for lawn and grass mowing  
and is equipped with suction-type blades for best  
results. Optional blades are available for varying soil  
and grass types. Refer to the Optional Equipment sec-  
tion for additional information.  
Recommended tractor ground speed for most condi-  
tions is from 2 to 5 mph. Always operate tractor PTO at  
1000 rpm.  
1. Hook Chain  
9. Lift Angle  
10. Lift Lug  
Never allow children or untrained persons to  
operate equipment.  
28. Eyebolt  
Keep bystanders away from equipment.  
29. 3/8" Hex Nut  
Figure 1. Cutting Height Adjustment  
Before performing any service or maintenance,  
lower mower to ground or block securely, turn off  
tractor engine, remove key, set parking brake, and  
remove belt from tractor PTO sheave.  
Attach lift angle (9) to tractor upper lift rock shaft arm.  
Run a 3/8" hex nut (29) halfway down eyebolt (28),  
then assemble to lift angle with a second 3/8" hex nut.  
Do not tighten hex nuts until final adjustments are  
made.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Hook chain (1) into slotted lift lug (10). Slip slotted lift  
lug over the end of open-end eye bolt. Repeat for  
opposite side, making sure chains are untwisted and  
that the same chain link is inserted into the slotted lift  
lug.  
CAUTION  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Slowly raise mower to determine if correct chain link  
was selected which allows for sufficient lift. Once the  
correct chain link is selected, raise mower until no com-  
ponent is closer than 1/4" to tractor. Set the upper stop  
of the tractor hydraulic control lever at this point.  
Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
With the lift height set, side to side leveling adjustment  
can be made by adjusting the 3/8" hex nuts on each lift  
angle (9). Tighten hex nuts when adjustment is com-  
plete.  
CUTTING HEIGHT ADJUSTMENT  
Mower cutting height may be raised, lowered and  
maintained using tractor hydraulics and lift chains.  
Optional caster wheels may be used to maintain cutting  
height. Proper lift chain adjustment is essential for both  
cutting height control methods.  
Failure to properly adjust hydraulic control lever  
stops may result in damage to tractor and mower.  
51642 (Rev. 11/9/2007)  
10 Operation  
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end high will produce ragged cuts with a scalloped  
look, excessive shredding, and will require extra power.  
Without Optional Casters  
With lift height set and mower leveled, lower mower to  
desired cutting height and set lower lift control stop.  
This allows the mower to be raised when necessary,  
then lowered back to a pre-set cutting height.  
Attitude will be adjusted with the rear end low when  
using the leaf mulcher. See instructions on page 27 for  
attitude adjustment.  
With Optional Casters  
PRE-OPERATION CHECK LIST  
Caster adjustment is accomplished by placing axle in  
upper or lower hole in yoke, or by moving spacers to  
top or bottom of pivot shaft. With lift height set and  
mower leveled, lower mower on caster wheels at  
desired cutting height and set lower lift control stop.  
Proper setting of the lower lift stop will prevent chain  
from contacting belt and other mower components.  
Excess chain can be cut off after final adjustment is  
made.  
(OWNER's RESPONSIBILITY)  
___ Review and follow safety rules and safety decals  
on page 5 through page 9.  
___ Check that all safety decals are installed and in  
good condition. Replace if needed.  
___ Check that all shields and guards are properly  
installed and in good condition. Replace if  
needed.  
___ Check that all hardware is properly installed and  
secured.  
___ Mower vibration tends to loosen bolts during  
operation. All hardware should be checked regu-  
larly to maintain proper torque. It is a good prac-  
tice to check mower before each operation to  
ensure all bolts are secure.  
___ Check to ensure blades are sharp and secure  
and cutting edge is positioned to lead in a  
counter-clockwise rotation.  
___ Check that equipment is properly and securely  
attached to tractor.  
Figure 2. Chain Clearance from Drive Belt  
___ Inspect area and remove stones, branches or  
other hard objects that might be thrown, causing  
injury or damage.  
NOTICE  
Whenever adjustments are made with casters,  
carefully raise mower to ensure casters do not  
come in contact with any part of tractor. Should any  
interference occur, readjust lift chains.  
___ Do not allow riders.  
___ Lubricate all grease fitting locations.  
___ Set tractor PTO at 1000 rpm.  
Be sure lift chains do not interfere with drive  
belt (see Figure 2).  
___ Make sure tractor ROPS and seat belt are in  
good condition. Keep seat belt securely fastened  
during operation.  
Always raise mower off casters when backing  
and turning at the same time to prevent casters  
from locking up on front tractor tires.  
___ Check cutting height and attitude adjustment.  
___ Place tractor PTO and transmission in neutral  
before starting engine.  
SIDE SKID ADJUSTMENT  
With cutting height set, adjust side skids to within 1/2"  
of the ground. Side skids should be adjusted 1/2"  
higher than casters when they are used to set cutting  
height. Never operate mower with weight on both  
skids. Properly adjusted side skids are designed to  
carry mower over uneven ground and minimize scalp-  
ing.  
STARTING & STOPPING MOWER  
Operate tractor PTO at 1000 rpm.  
Power for operating the mower is supplied by the trac-  
tor PTO. Refer to your tractor manual for instructions  
on engaging and disengaging PTO. Always operate  
PTO at 1000 rpm. Learn how to stop tractor and mower  
quickly in case of an emergency.  
MOWER ATTITUDE  
Position front of mower level with, or slightly below, the  
rear to provide closer cutting. Mowing with the front  
51642 (Rev. 11/9/2007)  
Operation 11  
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Should mower become plugged, causing belt to slip for  
over two seconds, raise mower just enough to clear  
plug and continue running for at least two minutes,  
allowing pulleys to cool. Stopping the mower with belt  
in contact with a very hot pulley will bake and ruin belt.  
To reduce the risk of thrown objects, do not raise  
mower higher than necessary.  
ground speed will range from two to five miles per hour.  
Tall, dense grass should be mowed at low speeds,  
while thin, medium-height grass can be cut at a faster  
ground speed.  
Always operate PTO at 1000 rpm when mowing. This  
is necessary to maintain proper blade speed to pro-  
duce a clean cut.  
Under certain seasonal conditions, front tractor tires or  
casters may roll some grass down and prevent it from  
being cut at the same height as the surrounding area.  
When this occurs, reduce the tractor ground speed but  
keep PTO rpm at 1000. The slower ground speed will  
permit grass to at least partially rebound and be cut. In  
general, lower mowing heights give a more even cut  
with less tendency to leave tire tracks.  
COMMENCING MOWING  
Do not put mower into service unless either dis-  
charge chute or side shield is installed and in good  
condition. Replace if damaged.  
Mowing Tips  
Extremely tall grass should be mowed twice. Cut grass  
higher on the first pass. Cut the second time at desired  
height at 90° to the first pass.  
Keep bystanders away from equipment.  
Remember, sharp blades produce cleaner cuts and  
use less power.  
Never direct discharge toward people, animals,  
or property.  
Before mowing, analyze the area to determine the best  
mowing procedure. Consider the height, type of grass  
and the terrain type (hilly, level or rough).  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Inspect and clear area of stones, branches, or  
other hard objects that might be thrown, causing  
injury or damage.  
Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
Keep bystanders away from equipment.  
When engaging PTO, the engine rpm should always be  
low. Once engaged and ready to start mowing, raise  
PTO speed to 1000 rpm and maintain throughout cut-  
ting operation.  
Look down and to the rear and make sure area  
is clear before operating in reverse.  
Watch for hidden hazards on the terrain during  
operation.  
The condition of the terrain to be cut will determine the  
smoothness of the final results. For best results, mower  
blades should be kept sharp at all times and the plat-  
form kept as level as possible. When mower blades  
show excessive wear, they should be replaced.  
When using the discharge chute, mow with uncut grass  
to the right. This will distribute clippings over the cut  
area. Discharging clippings over uncut grass will cause  
a build-up and may prevent uniform cutting.  
For a professional touch in large open areas, try the  
mowing pattern in Figure 3. Make a counter-clockwise  
pass or two to discharge clippings away from bordering  
objects. Then cut the lawn in half by mowing down the  
center. Turn clockwise (to the right) at each end of the  
area over grass previously mowed.  
MOWING TECHNIQUES  
Mowing Speed  
Proper ground speed for mowing will depend on the  
height, type and density of grass to be cut. Normally,  
51642 (Rev. 11/9/2007)  
12 Operation  
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NOTICE  
On extremely uneven terrain, rear wheel weights  
should be used to improve traction.  
The addition of rear tractor weight or liquid ballast in  
rear tires will increase tractor stability.  
Pass diagonally through sharp dips and avoid sharp  
drops to prevent hanging up the tractor and mower.  
Practice will improve your skills in maneuvering rough  
terrain.  
Avoid sudden starts and stops when traveling up or  
down hill.  
Always mow down steep slopes--never up or across  
the face.  
Slow down on sharp turns and slopes to prevent tip-  
ping or loss of control.  
Figure 3. Suggested Mowing Pattern  
DISCHARGE CHUTE & SIDE SHIELD  
Plan your mowing pattern to travel straight forward  
whenever possible. It is better to mow grass more often  
than too short. Short grass deteriorates rapidly in hot  
weather and invites weed growth during growing sea-  
sons. Follow local recommendations for the suitable  
cutting height in your area.  
Do not put mower into service unless either dis-  
charge chute or side shield is installed and in good  
condition. Replace if damaged.  
Do not operate or transport on steep slopes.  
Never direct discharge toward people, animals,  
or property.  
Do not stop, start, or change directions sud-  
denly on slopes.  
A side shield and discharge chute are provided for the  
left side. Use the side shield for normal mowing. The  
discharge chute may be used to replace the side shield  
in very heavy mowing conditions.  
Use extreme care and reduce ground speed on  
slopes and rough terrain.  
Watch for hidden hazards on the terrain during  
operation.  
51642 (Rev. 11/9/2007)  
Operation 13  
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OPTIONAL EQUIPMENT  
Casters  
Casters are used to adjust and maintain cutting height.  
Front Roller  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
Before working underneath, raise mower to  
highest position and block securely. Blocking up  
prevents mower dropping from hydraulic leak  
down, hydraulic system failures, or mechanical  
component failure.  
Figure 4. Scalping Without Front Roller  
Figure 5. Front Roller Minimizing Scalping  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
The front roller should be used when scalping occurs.  
Side skids and casters effectively reduce scalping in  
most cases. However, you may encounter areas where  
side skids or casters will drop into depressions and  
allow the center of the mower to contact the ground  
and scalp. When this occurs, a front roller may be  
installed to minimize scalping.  
OPTIONAL EQUIPMENT AVAILABLE  
A leaf mulcher, low-suction blades, extra-suction  
blades, a front roller, and casters are offered as  
optional equipment for this mower.  
OPTIONAL EQUIPMENT INSTALLATION  
Front Roller Installation  
Leaf Mulcher  
Bothersome leaf raking, bagging or burning can be  
minimized by equipping your mower with a leaf  
mulcher attachment. With this attachment your mower  
will dispose of leaves by quickly and thoroughly shred-  
ding them. The shredded matter will decompose and  
form humus.  
The use of extra suction blades is recommended with  
the leaf mulcher. It is also recommended that the leaf  
mulcher be removed for normal grass mowing.  
Adjust mower with blades approximately 1-1/2" above  
ground and the front of the mower slightly higher than  
the rear. Operate tractor at a slow ground speed and  
with the PTO at 1000 rpm.  
Blades  
Low suction and extra suction blades are optional for  
this mower. In sandy areas where abrasive action  
could cause excessive blade wear, low suction blades  
are recommended.  
Extra suction blades are designed to lift up fragile  
downed grasses for better cutting results. They are  
also recommended for use with WOODS lawn vacuum  
and leaf mulcher attachments.  
Figure 6. Optional Front Roller Installation  
Place and secure mower in a vertical position to make  
front roller installation easier.  
51642 (Rev. 11/9/2007)  
14 Optional Equipment  
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Four holes for mounting the front roller are provided in  
front center. Mount the left and right roller brackets in  
these holes.  
Leaf Mulcher Installation (Figure 8)  
Place mower upside down on saw horses or other sup-  
ports. Remove side shields (13), but do not remove  
side skids.  
Hole patterns determine right and left brackets. The left  
roller bracket should be installed with the highest hole  
to the rear and bracket angle extending left.  
Remove front roller if installed.  
The right bracket should be installed with the highest  
hole to the rear of the rear and bracket angle extending  
right.  
Remove center baffle (7) and bracket (6). Rear baffle  
bracket should not be removed. Store baffle and  
bracket for reinstallation when leaf mulcher is removed.  
Attach brackets with 3/8 x 1" carriage bolts and flange  
lock nuts.  
Measure 14" from the center slot in front of mower to  
each side and make a mark. Measure 7/8" down from  
top of mower at these marks and drill a 7/16" hole at  
each mark.  
Insert rod through roller and install in rear bracket  
holes. Secure each end of the rod with a 3/16" cotter  
pin. Turn roller by hand to ensure it rolls freely.  
Angle lugs (11) have a slot and hole. Insert bolt (10)  
through hole and attach to leaf mulcher side bracket.  
Place a flat washer (5), lock washer (4) and nut (3) on  
bolt, but do not tighten.  
Caster Installation (Figure 7)  
Remove side skids.  
Insert 3/8 x 1-1/4" bolts through frame rail as shown  
and mount caster arm with the offset outward as  
shown. Install side skid and secure with lock washer  
and nut. Repeat for opposite side.  
Place leaf mulcher (2) over blades.  
Align angle lugs (11) with third hole from front of frame  
rail of mower and install angle lug between side shields  
and mower frame rail. Secure with bolts (10) and nuts  
(9). Use two flat washers (5) as spacers between rear  
hole of side shield (13) and mower frame rail.  
Raise mower with tractor hydraulics very slowly, check-  
ing to make sure there is no interference between cast-  
ers and tractor.  
Insert three bolts (12) with washers (5) through the  
existing hole and the ones you drilled in the front lip of  
mower. Install a spacer (1) on each bolt between  
mower and leaf mulcher. Should spacers be too long to  
allow leaf mulcher to center over blades, substitute 3/8"  
flat washers as spacers.  
Drill four 7/16" holes in mower deck using holes in leaf  
mulcher as a template. Insert 3/8 x 1" bolts (10)  
through these holes and secure with a lock washer (4)  
and nut (3).  
Tighten all hardware attaching leaf mulcher to mower.  
Turn each blade by hand and check to be sure you  
have at least 1/8" clearance between blade tip and  
mulcher ring. Should a blade contact a mulcher ring,  
reshape ring as necessary.  
Figure 7. Optional Caster Installation  
51642 (Rev. 11/9/2007)  
Optional Equipment 15  
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1. Spacer  
2. Leaf mulcher  
3. 3/8" Nut  
4. 3/8" Lock washer  
5. 3/8" Flat washer  
6. Baffle bracket  
7. Center baffle  
9. 3/8" Lock nut  
10. 3/8" x 1" Bolt  
11. Angle lug  
12. 3/8 x 1-1/8" Bolt  
13. Side shield  
Figure 8. Optional Leaf Mulcher Installation  
51642 (Rev. 11/9/2007)  
16 Optional Equipment  
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OWNER SERVICE  
The information in this section is written for operators  
who possess basic mechanical skills. Should you need  
help, your dealer has trained service technicians avail-  
able. For your protection, read and follow all safety  
information in this manual.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Figure 9. Spindle Lubrication  
Caster Lubrication (Figure 10)  
Lubricate caster pivot and caster wheel every eight (8)  
hours of operation with a medium grade multi-purpose  
type grease.  
Before performing any service or maintenance,  
lower mower to ground or block securely, turn off  
tractor engine, remove key, set parking brake, and  
remove belt from tractor PTO sheave.  
Before working underneath, raise mower to  
highest position and block securely. Blocking up  
prevents mower dropping from hydraulic leak  
down, hydraulic system failures, or mechanical  
component failures.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Figure 10. Caster Lubrication  
BLADE SERVICING  
LUBRICATION  
Do not let excess grease collect on or around parts. Be  
sure to clean fittings thoroughly before using grease  
gun.  
Before working underneath, raise mower to  
highest position and block securely. Blocking up  
prevents mower dropping from hydraulic leak  
down, hydraulic system failures, or mechanical  
component failures.  
Spindle Lubrication (Figure 9)  
The three blade spindles may be lubricated without  
shield removal. Lubricate each spindle with a light  
multi-purpose grease every 8 hours of operation.  
Do not handle blades with bare hands. Careless  
or improper handling may result in serious injury.  
51642 (Rev. 11/9/2007)  
Owner Service 17  
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Frequently check blades. They should be sharp,  
free of nicks and cracks, and securely fastened.  
Remove mower from tractor and locate for easy access  
to bottom and top of mower. Secure to prevent mower  
from falling.  
Inspect blades before each use to determine that they  
are tight and in good condition. Replace any blade that  
is bent, excessively nicked, worn, or has any other  
damage. Small nicks can be ground out when sharpen-  
ing.  
Blade Removal (Figure 11)  
Wedge a block of wood between blade and mower  
housing or install blade wrench over spindle pulley  
bolts to prevent spindle from rotating while removing  
bolts. Loosen Nylok blade bolt which has left hand  
threads.  
Remove bolt (6), cup washers (5), flat washer (4) and  
blade (3). Shoulder washer (2) will not normally come  
off machine unless intentionally removed.  
1. Blade wrench  
2. Shoulder washer  
3. Blade  
4. Flat washer  
5. Cup washer  
6. Special Nylok bolt  
w/left hand threads  
Blade Installation (Figure 11)  
Excessive blade slipping can cause the cup washers to  
burn and lose their clamping force. If this happens, the  
cup washers must be replaced. Inspect cup washers  
before installation and replace if necessary.  
Figure 11. Blade Installation & Removal  
Blade Sharpening (Figure 12)  
Always sharpen both cutting edges of each blade at  
the same time, the same amount, to maintain balance.  
Install shoulder washer (2), if removed, small end up.  
Follow the original sharpening pattern as shown. Do  
not sharpen blade to a razor edge, but leave a 1/32" to  
1/16" blunt edge. Do not sharpen back side of blade.  
Position blade (3) with cutting edge leading in counter-  
clockwise rotation as viewed from the top of the mower.  
Install flat washer (4), cup washers (5) and special  
Nylok bolt (6) which has left hand threads. Torque bolt  
to 170 lbs-ft.  
Use a new Nylok blade bolt and cup washers  
when you replace the blade. Do not substitute any  
bolt for the special blade bolt. It is self-locking,  
meeting the non-loosening requirements for this  
application.  
Your dealer can supply genuine replacement  
blades. Substitute blades may not meet original  
equipment specifications and may be dangerous.  
Figure 12. Blade Sharpening  
51642 (Rev. 11/9/2007)  
18 Owner Service  
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DEALER SERVICE  
The information in this section is written for dealer ser-  
Removal  
vice personnel. The repair described herein requires  
special skills and tools. If your shop is not properly  
equipped or your mechanics are not properly trained in  
this type of repair, you may be time and money ahead  
to replace complete assemblies.  
Remove blade from spindle.  
Remove belt from pulleys.  
Disassemble split taper bushing (located on top of pul-  
ley) by removing the two bolts and inserting them into  
the threaded holes of bushing flange. Tighten them  
alternately to remove split taper bushing. Remove key  
and pulley.  
Disassembly (Figure 13)  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Remove bolts attaching spindle to mower frame and  
remove spindle.  
Before performing any service or maintenance,  
lower mower to ground or block securely, turn off  
tractor engine, remove key, set parking brake, and  
remove belt from tractor PTO sheave.  
Drive roll pin out of sleeve and shaft.  
Place spindle assembly in press and press the shaft  
down through housing.  
Remove seals from housing.  
Before working underneath, raise mower to  
highest position and block securely. Blocking up  
prevents mower dropping from hydraulic leak  
down, hydraulic system failures, or mechanical  
component failures.  
Remove bearing cups from housing by placing a punch  
in slots provided and driving out. Alternate punch posi-  
tions from side to side. Take care to prevent housing  
damage.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
1. Seal  
2. Sleeve  
3. Roll pin  
4. Bearing  
5. Cup  
6. Spindle housing  
7. Grease fitting  
8. Spindle shaft  
BLADE SPINDLE REPAIR  
Spindle repair requires special skills and tools. If your  
shop is not properly equipped or your mechanics are  
not trained in this type of repair, you may be time and  
money ahead to use a new spindle assembly.  
Periodically inspect blade spindles by grasping pulley,  
moving from side to side and up and down. If end play  
or wobble is noted, replace or repair.  
Rotate spindle. If it feels rough (indicating bad bear-  
ings), replace or repair. Bearing adjustment is main-  
tained by drilling a hole through the sleeve and spindle  
shaft and inserting a roll pin.  
For reference, grease fitting is in top of housing.  
Permatex® Aviation Form-A-Gasket or equivalent is  
recommended as a sealant.  
Figure 13. Blade Spindle Assembly  
51642 (Rev. 11/9/2007)  
Dealer Service 19  
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of seal. A tubing with an OD that is too small will bow  
seal cage.  
Blade Spindle Assembly (Figure 13)  
Bearing cones and cups are designed to work together.  
It is important to position them so bearing cone taper  
mates with cup taper.  
Carefully press seal into housing, preventing distortion  
to metal seal cage. Seal should seat firmly and  
squarely against machined shoulder in housing.  
Lubricate new cups with a light oil. Place them in spin-  
dle housing so they will mate with bearing cones. Cups  
and cones are a press fit to minimize wear.  
Make sure seal lip did not roll under. Distortion to seal  
cage or damage to seal lip will cause seal to leak.  
Damaged seals must be replaced.  
Seat cups securely with a press or place a large drift in  
the flat lip and drive cups into housing until they seat  
against machined shoulder of housing.  
Carefully press top seal in with spring up away from  
center of housing. Top seal should be flush with, to  
1/16" above, housing.  
Place bottom bearing cone onto spindle shaft with  
taper positioned to mate with cup. Press onto shaft and  
seat on bottom shoulder of shaft.  
Lubricate spindle with a medium grade grease. Rotate  
housing on spindle shaft, checking for free movement.  
Insert shaft and bearing through bottom of housing.  
Fill housing cavity with a medium grade grease.  
Install top bearing on shaft to mate with top cone.  
Blade Spindle Installation  
Install spindle through bottom of mower and install four  
mounting bolts. Be sure to position grease fittings  
toward lubrication access areas.  
Apply a thin coat of Permatex to shaft area where  
sleeve will seat. Install sleeve on shaft and press  
sleeve and bearing into housing until all free play is  
removed and there is a very light drag on bearings  
(similar to adjusting front wheel bearings on an auto-  
mobile). Check by spinning spindle. It should turn  
freely.  
Blade Spindle Pulley Installation  
Insert bolts through unthreaded holes in bushing and  
start into threaded holes of pulley. Install pulley, split  
taper bushing and key to spindle shaft. Set pulley  
dimension (see Figure 14) from top of mower frame  
and alternately tighten bushing bolts. Continue alter-  
nate tightening sequence until assembly is tight and all  
bolts are torqued to 12 lbs-ft.  
Be careful not to overtighten bearings. Proper bearing  
adjustment is essential to good bearing life. Should you  
overtighten bearings, hold spindle housing and rap  
spindle shaft with a lead hammer.  
Place a rag over bearings to protect them and drill a  
3/16" hole 9/32" down from top of sleeve and drive roll  
pin through sleeve and shaft to hold bearing adjust-  
ment. Make sure roll pin does not extend past outer  
diameter of sleeve on either side.  
NOTICE  
Improper positioning of seals can cause seal  
damage.  
Proper seal installation is important. An improperly  
installed seal will leak and could cause bearing failure.  
Figure 14. Belt Pulley Height Adjustments  
Pull the rubber portion of seal back and locate spring.  
Lightly coat area of housing where seals seat with Per-  
matex. Install bottom seal with spring up toward center  
of housing.  
Make sure shields and guards are properly  
installed and in good condition. Replace if damaged.  
Place seal squarely on housing and select a piece of  
pipe or tubing with an OD that will set on outside edge  
51642 (Rev. 11/9/2007)  
20 Dealer Service  
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TROUBLESHOOTING  
MOWING CONDITIONS  
PROBLEM  
POSSIBLE CAUSE  
SOLUTION  
Grass cut lower in center of swath  
than at edge  
Height of cutter lower at rear or  
front  
Adjust cutter height and attitude  
so that cutter rear and front are  
within 1/2" of same height. See  
instructions.  
Loose blade  
Check clamping cup washers.  
Replace if flat or not holding.  
Grass cut lower in center of swath  
than at edge  
Height of mower lower at rear  
than at front  
Adjust mower height and attitude  
so that mower rear and front are  
within 1/2" of same height.  
Loose blade  
Check clamping cup washers.  
Replace if flat or not holding.  
Streaking conditions in swath  
Conditions too wet for mowing;  
blades unable to cut that part of  
grass pressed down by path of  
tractor tires, gauge rollers or cast-  
ers  
Allow grass to dry before mowing.  
Slow ground speed of tractor but  
keep engine running at full PTO  
rpm. Cutting lower will help.  
Under some conditions it is  
impossible to pick up and cut  
grass pressed down by tires.  
Dull blades  
Sharpen or replace blades.  
Loose blade  
Check clamping cup washers.  
Replace if flat or not holding.  
Material discharges from mower  
unevenly; bunches of material  
along swath  
Material too high and too much  
material  
Reduce ground speed but main-  
tain full rpm at tractor PTO, or  
make two passes over material.  
Raise mower for first pass. Lower  
to desired height for second and  
cut at 90° to first pass. Raise rear  
of mower high enough to permit  
material to discharge, but not so  
high that conditions listed above  
occur.  
Grass wet  
Allow grass to dry before mowing.  
Slow ground speed of tractor but  
keep engine running at full PTO  
RPM. Cutting lower will help.  
Rear of cutter too low, trapping  
material under cutter  
Adjust cutter height and attitude.  
Erratic mower operation; mower  
slows down without tractor engine  
slowing  
Belt slippage  
See Belt Trouble Shooting.  
Troubleshooting 21  
MAN0224 (Rev. 7/29/2005)  
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PROBLEM  
Belt slippage  
POSSIBLE CAUSE  
Belt too loose  
SOLUTION  
Adjust belt tension.  
Mower overloading; material too  
tall or heavy  
Reduce tractor ground speed but  
maintain full PTO rpm. Cut mate-  
rial twice; one high pass, then  
mow at desired height. Cut a par-  
tial swath.  
Oil on belt from over-lubrication  
Belt hung up or rubbing  
Be careful not to over-lubricate.  
Clean lubricant from belt and pul-  
leys with a clean rag. Replace oil  
soaked belt.  
Check belt for free travel in pul-  
leys and belt guides. Check under  
mower and around blade spindle  
shafts for wire, rags, or other for-  
eign material. Clean all material  
from under mower.  
Belt or pulleys worn out  
If the belt rides in bottom of pulley  
groove, either belt or pulley is  
worn and must be replaced.  
Frayed edges on cover  
Belt misaligned or belt rubbing  
guide  
Realign belt or guide. Be sure belt  
doesn't rub any other part while  
running.  
Pulley misalignment  
Inspect to ensure belt is running  
in center of backside idler. Shim  
idler as necessary to align.  
Belt rollover  
Pulley misalignment  
Damaged belt  
Realign pulley.  
Replace belt.*  
Foreign object in pulley grooves  
Inspect all pulley grooves for rust,  
paint or weld spots and remove.  
Worn pulley groove  
Replace pulley.  
Replace belt.*  
Damaged belt  
Belt breakage  
Rollover, high shock loads or  
installation damage  
High shock loads  
Avoid abusive mowing. Avoid hit-  
ting the ground or large obstruc-  
tions.  
Belt came off drive  
Check drive alignment for foreign  
material in grooves. Ensure  
proper tension. Avoid hitting solid  
objects or ground.  
* Check belt for damage by laying it flat on floor. If belt does not lie flat (has humps or twists), which indicates broken or  
stretched cords, it must be replaced.  
22 Troubleshooting  
MAN0244 (Rev. 7/29/2005)  
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ASSEMBLY  
DEALER SET-UP INSTRUCTIONS  
Assembly of this mower is the responsibility of the  
WOODS dealer. The mower should be delivered to the  
owner completely assembled, lubricated, and adjusted  
for normal cutting conditions.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
These instructions are for mounting the mower on trac-  
tors equipped with Kubota SFL-22 ROPS.  
Set up the mower as received from the factory with  
these instructions. Complete the check lists on page 29  
when it is set up.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Select a suitable working area to assemble mower.  
Open the accompanying parts box and lay parts out to  
make location easy. Refer to the illustrations in the text,  
parts lists and exploded view drawings.  
Optional equipment such as front roller, leaf mulcher or  
blades should be installed before the mower is  
mounted on tractor. It is easier to install casters after  
mounting mower. Refer to Optional Equipment Installa-  
tion, page 14, for instructions.  
This mower is shipped partially assembled. Assembly  
will be easier if components are aligned and loosely  
assembled before tightening hardware. Recommended  
torque values for hardware are given on page 37.  
MOWER PREPARATION  
Side Skids (Figure 15)  
A minimum 20% of tractor and equipment  
weight must be on the tractor front wheels when  
attachments are in transport position. Without this  
weight, tractor could tip over, causing personal  
injury or death. The weight may be attained with a  
loader, front wheel weights, ballast in tires or front  
tractor weights. Weigh the tractor and equipment.  
Do not estimate.  
Attach side skids to outer rail with 3/8 x 1" bolts. Final  
adjustment of skids will be necessary when mowing  
height is established. Refer to page 11 for skid adjust-  
ment.  
Side Shield or Discharge Chute  
Make sure shields and guards are properly  
Do not put mower into service unless either dis-  
charge chute or side shield is installed and in good  
condition. Replace if damaged.  
installed and in good condition. Replace if damaged.  
Do not put this equipment into service unless all  
side skids are properly installed and in good condi-  
tion. Replace if damaged.  
Attach side shields to the right and left sides of mower.  
The baffled shield fits the left side. A side discharge  
chute may by used in place of the left side shield for  
mowing in heavy material.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Mount the shields or discharge chute with 3/8 x 1"  
bolts.  
Before working underneath, raise mower to  
highest position and block securely. Blocking up  
prevents mower dropping from hydraulic leak  
down, hydraulic system failures, or mechanical  
component failures.  
Disengage power to implement. Lower to  
ground the 3-point hitch and all raised compo-  
nents. Operate valve levers to release any hydrau-  
lic pressure. Stop engine, set parking brake and  
remove key before dismounting tractor or perform-  
ing any service or maintenance.  
51642 (Rev. 11/9/2007)  
Assembly 23  
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LIFT CHAIN INSTALLATION (FIGURE 17)  
Install chain idlers (3) to front lift bracket (2) with clevis  
pin (34) and cotter pin (21). Attach front lift bracket  
assembly to tractor clutch housing with metric bolts  
(31).  
1. Discharge chute  
2. Side shield  
3. Side skid  
Figure 15. Side Skids, Side Shield &  
Discharge Chute Installation  
CROSSWISE SUPPORT INSTALLATION  
Attach crosswise support to mower deck, welded lug  
forward. Insert spacer bushing into hole. Insert bolt  
through deck and slide support onto bolt and attach  
with nut.  
2. Front lift bracket  
3. Chain idler  
21. 3/16 x 1" Cotter pin  
31. 12 mm x 25 mm Metric bolt  
34. 1/2 x 2" Clevis pin  
Figure 17. Lift Chain Installation  
BELT INSTALLATION (FIGURE 18)  
One of the major causes of belt failure is improper  
installation. Before a new belt is installed, check pulley  
shafts and bearings for wear. Check pulley grooves for  
cleanliness and be sure they turn freely and with only  
slight wobble. If grooves require cleaning, use a cloth  
moistened with a non-flammable, non-toxic degreasing  
agent or commercial detergent and water.  
1. Crosswise support  
2. Spacer bushing  
3. Keyhole brackets  
4. Caplug  
Avoid excessive force during installation. Do not use  
tools to pry belt into pulley groove. Do not roll belt over  
pulleys to install. This can cause hidden damage and  
premature belt failure. Always loosen idler pulleys prior  
to belt installation.  
5. Lift chain  
The belt may be completely installed with the mower  
mounted on tractor. However, it is easier to install belt  
on mower deck with mower detached. Remove belt  
shields.  
Figure 16. Crosswise Support Installation  
CHANNEL ARM INSTALLATION  
(Refer to parts drawing, page 32)  
Step 1. Insert belt in bottom right hand groove of center  
pulley and route around left pulley.  
Attach push channels (12) to mower and secure with  
clevis pins (13) and safety pins (40). Pin crosswise rear  
support (15) between push channels and secure with  
clevis pins (13) and safety pins (40).  
Step 2. Bring belt back to center pulley and insert in  
middle groove and thread around right pulley.  
Step 3. Route belt to center pulley and insert in top  
groove and pull to rear.  
Secure center of crosswise rear support to mower with  
bolt (52), sleeve (16) and flange lock nut (55). After belt  
is installed, pin rear of channel arms to idler bracket  
with clevis pins (14) and safety pins (40).  
Belt installation will be completed after mower is  
attached to tractor, as described on page 27.  
51642 (Rev. 11/9/2007)  
24 Assembly  
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Remove the sway chains, PTO shield, PTO protective  
cover and drawbar, if tractor is equipped with one.  
NOTICE  
A new belt will wear into pulley grooves and it  
may be necessary to move mower ahead or use  
other means of tightening after use.  
IDLER PULLEY INSTALLATION  
(FIGURE 20)  
Install carriage bolt (36) through left slide plate of idler  
bracket (8). Place three washers (39) and V-idler (5)  
over carriage bolt and secure with hex lock nut (37).  
Make sure shields and guards are properly  
Install carriage bolt (36) through right slide plate of idler  
bracket (8). Place belt guide (20), two washers (39)  
and V-idler (5) over carriage bolt and secure with hex  
lock nut (37). Leave assembly loose until final belt  
adjustments are made.  
installed and in good condition. Replace if damaged.  
TRACTOR PREPARATION (FIGURE 19)  
It is necessary to remove some tractor components.  
Store them for later use.  
Figure 18. Belt Installation  
51642 (Rev. 11/9/2007)  
Assembly 25  
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Figure 19. Rear View of Tractor  
Remove bolts holding muffler bracket to bottom of dif-  
ferential housing, just ahead of rear axle. Remove rear  
PTO tractor shield. Attach idler bracket (8) to tractor  
where shield was removed. Secure to tractor with hard-  
ware removed with shield.  
Secure front four holes in idler bracket to tractor with  
metric cap screws (31). In the rear two holes, place  
muffler clamp against idler bracket and secure to trac-  
tor with metric cap screws. Tighten all hardware  
securely.  
DRIVE PULLEY INSTALLATION  
(FIGURE 21)  
5. V-Idler  
8. Idler bracket  
20. Belt guide  
36. Carriage bolt  
37. Hex lock nut  
39. Washer  
Remove paint from center hole of drive pulley (4).  
Insert splined bushing (2) and key (3) into pulley. Insert  
bushing bolts (1) through unthreaded holes in bushing  
and start into threaded holes in pulley. Slide bushing  
and pulley onto tractor PTO shaft (5). Bushing will be  
flush with end of PTO shaft when properly aligned. Do  
not tighten bolts into pulley until belt is aligned (see Belt  
Alignment, page 27).  
Figure 20. Idler Pulley Installation  
IDLER BRACKET INSTALLATION  
(See parts drawing on page 32)  
51642 (Rev. 11/9/2007)  
26 Assembly  
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NOTICE  
Any adjustment to either dimension "A" or "B"  
will require adjustment to the other.  
Check cutting height and attitude by placing a straight-  
edge along the outside edge of mower frame as  
shown.  
Measure from bottom edge of straightedge at the front  
and rear at least 32" apart.  
The front measurement should be approximately 1/2"  
lower than the rear.  
The blade is 4-5/8" below mower frame. To determine  
cutting height, measure the distance from bottom of  
straightedge to the ground and subtract 4-5/8".  
1.  
2.  
3.  
4.  
5.  
Bolt  
Splined bushing  
Key  
When checking cutting height, be sure to take mea-  
surements on both sides of mower.  
Drive pulley  
Tractor PTO  
Be sure mower is level from side to side using these  
measurements. This may be changed by adjusting the  
eyebolt in the rear lift lug. Cut off excess (approxi-  
mately 18") on each chain after mower is properly  
adjusted.  
Figure 21. Drive Pulley Installation  
ATTACHING MOWER TO TRACTOR  
Position mower under tractor. If a lifting device is not  
available, the mower frame is strong enough to back  
the tractor over mower. Use care to prevent damage to  
painted surface of mower. Place wood blocks in front of  
mower and behind tractor tires.  
BELT  
Belt Alignment  
Drive forward over mower to remove from tractor.  
Belt alignment and tension should be set at the same  
time. Read both the alignment and tensioning sections  
before attempting either. Improper tension or alignment  
will affect belt life.  
MOWER ATTITUDE (FIGURE 22)  
Position front of mower level with, or slightly below, the  
rear to provide closer cutting. Mowing with the front  
end high will produce ragged cuts with a scalloped  
look, excessive shredding and will require extra power.  
With mower level and cutting height set, check belt  
alignment.  
Belt alignment is accomplished by adjusting idler pul-  
leys. First, align drive pulleys with idler pulleys. Check  
with a straightedge (see Figure 23). Alternately tighten  
bolts on taper lock bushing to secure drive pulley in  
proper alignment. Continue to alternate tightening  
sequence until assembly is tight and all bolts are  
torqued to 12 lbs-ft. Recheck drive pulley to idler pulley  
alignment.  
For best mowing results, dimension "A" should not be  
more than 1/2" higher, and never lower, than dimension  
"B", except when using the leaf mulcher attachment.  
Dimension "B" is set by adjusting casters, gauge  
wheels or lift chains.  
Dimension "A" is set by raising or lowering push chan-  
nel arms in idler bracket.  
Alignment tolerances are shown in Figure 24 thru Fig-  
ure 29. The best idler alignment is shown in Figure 24  
& Figure 27. However, it is not always possible to  
achieve. Alignment may be set within the tolerances  
given, but the left idler must always be at least 1"  
higher than the right.  
Figure 22. Mower Attitude Adjustment  
51642 (Rev. 11/9/2007)  
Assembly 27  
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Figure 28. Maximum Right Idler Should be Raised  
Figure 29. Maximum Right Idler Should be Lowered  
BELT TENSION (FIGURE 30)  
Set belt tension using a spring scale or other force  
measuring device. Remove left belt shield and attach  
scale between the center and left pulleys. Apply  
between three and four pounds of force. Belt deflection  
should measure 5/16" for normal conditions. Tension  
may be increased if necessary to prevent belt from slip-  
ping in heavy mowing conditions.  
Figure 23. Drive Pulley to Idler Adjustment  
When checking tension without a force measuring  
device, the belt, when properly set, should feel very  
tight.  
Cycle belt through at least two revolutions after any  
adjustment before checking tension. These belts are  
very strong and need to be adjusted very tightly. Belts  
are more likely to be damaged by excessive slippage  
than from being overtightened.  
Figure 24. Best Possible Alignment of Left Idler  
Figure 25. Maximum Left Idler Should be Raised  
Figure 26. Maximum Left Idler Should be Lowered  
Figure 30. Proper Belt Tension  
NOTICE  
Belt must not rub deck or crosswise support.  
Minor tension adjustments are made by moving idler  
pulleys up or down. Major tension adjustments are  
made by moving mower deck forward or rearward.  
Figure 27. Best Possible Alignment for Right Idler  
51642 (Rev. 11/9/2007)  
28 Assembly  
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NOTICE  
Make sure front or rear tires do not rub on  
mower.  
Alignment must be rechecked if it is necessary  
to move idler pulleys or the mower deck to get  
proper belt tension.  
Tension on a new belt should be readjusted  
every half hour for the first two hours and then  
checked every eight hours of operation.  
BELT SHIELD INSTALLATION (FIGURE 31)  
Insert shield bolt through drawbar bracket and secure  
with lock washer (4) and hex nut (5). Attach top of  
shield (3) to tractor top link and secure with clevis pin  
(1) and safety pin (2).  
1. Top link pin, tractor hardware  
2. Top link safety pin, tractor hardware  
3. Belt shield  
4. 3/8" Lock washer  
5. 3/8 NC Hex lock nut  
Figure 31. Belt Shield Installation  
DEALER CHECK LISTS  
PRE-DELIVERY CHECK LIST  
DELIVERY CHECK LIST  
(Dealer’s Responsibility)  
(Dealer’s Responsibility)  
___ Show customer how to make adjustments.  
Inspect the mower thoroughly after assembly to be cer-  
tain it is set up properly before delivering it to the cus-  
tomer. The following check list is a reminder of points to  
inspect. Check off each item as it is found satisfactory  
or after proper adjustment is made.  
___ Explain importance of lubrication and show lubri-  
cation points to customer.  
___ Point out all safety features of the equipment.  
Explain the importance and meaning of all safety  
decals and emphasize the potential hazards  
when not followed.  
___ Check that all safety decals are installed and in  
good condition.  
___ Present Operator's Manual and request that cus-  
tomer and all operators read it before operating  
equipment.  
___ Check that shields and guards are properly  
installed and in good condition.  
___ Properly attach equipment to tractor and make all  
necessary adjustments.  
___ Show customer the safe, proper procedures to be  
used when mounting, dismounting, and storing  
equipment.  
___ Check all bolts to be sure they are correctly  
torqued.  
___ Explain to customer that when equipment is  
transported on a road or highway, a Slow Moving  
Vehicle (SMV) sign should be used to provide  
adequate warning to operators of other vehicles.  
___ Check that all cotter pins and safety pins are  
properly installed.  
___ Lubricate all grease fittings; check to make sure a  
small amount of grease comes out of seal.  
___ Make customer aware of optional equipment  
available so that customer can make proper  
choices as required.  
___ Check that blades have been properly installed.  
___ Check mower attitude and belt alignment.  
51642 (Rev. 11/9/2007)  
Assembly 29  
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MOWER FRAME ASSEMBLY  
51642 (Rev. 11/9/2007)  
30 Parts  
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MOWER FRAME ASSEMBLY  
REF PART  
QTY  
DESCRIPTION  
REF PART  
QTY  
DESCRIPTION  
Frame only  
23  
24  
25  
26  
27  
28  
40  
41  
42  
43  
44  
45  
47  
48  
49  
50  
51  
52  
53  
54  
55  
-----  
4142  
3
1
1
1
1
1
Spindle, blade and wrench  
Left side skid  
1
2
3
4
9701  
1
1
1
3
25511  
25510  
Left side shield with baffle  
Right side shield  
24650  
24583  
24587  
24586  
2688*  
1256*  
10378*  
1985*  
24597*  
6697*  
838*  
Front roller complete (optional)  
Front roller, bearing and rod  
Left front roller bracket  
Right front roller bracket  
1/8 Safety pin  
23825KT  
Blade, medium-suction CCW 20-1/4  
(Standard) -or-  
4
25997KT  
3
Blade, low-suction CCW 20-1/4  
(Optional) -or-  
5
7
26521  
-----  
1
2
1
1
1
2
4
2
1
1
-
Side discharge chute  
Casters (optional)  
3/16 x 1 Cotter pin  
1/4 NC x 1 HHCS GR5  
1/4 Standard lock washer  
3/8 NC x 3/4 Carriage bolt  
3/8 NC x 1 Carriage bolt  
3/8 Standard lock washer  
3/8 NC Hex nut, plated  
3/8 NC Flanged hex lock nut  
1/2 NF x 1 HHCS GR5  
1/2 NC x 1-1/4 HHCS GR5  
1/2 NC x 2 HHCS GR5  
1/2 Extra-Heavy lock washer  
1/2 NC Heavy hex nut  
1/2 NC Flanged hex lock nut  
8
4141  
25506  
25507  
18241  
4097  
410  
Right side skid  
9
Right belt shield  
11  
12  
13  
14  
15  
16  
17  
18  
18A  
19  
20  
21  
22  
Left belt shield  
Push channel with clevis bar  
5/8 x 1-1/2 Clevis pin  
5/8 x 1-3/4 Clevis pin  
Crosswise rear support  
1/2 x 5/8 x 1-1/16 HT Sleeve  
Leaf mulcher  
835*  
14350*  
4119  
18245  
3504  
-----  
6100*  
3699*  
855*  
5753  
52311  
6126  
4227  
3885  
4226  
1
1
1
3
3
2
Complete english decal set -or-  
French safety decal set  
3.9 PD H Sheave (3 groove)  
H3/4 Straight bushing with bolts  
3/16 x 3/16 x 1-1/4 Key  
3.9 H Sheave (single groove)  
1093*  
11900*  
*
Standard hardware, obtain locally  
BLADE ASSEMBLY  
REF PART  
QTY  
DESCRIPTION  
1
2
3
2974  
1
1
1
Spindle lock wrench  
4110  
Shoulder washer, 2-1/4 dia.  
23825KT  
CCW 20-1/4 Medium-suction blade  
(standard) -or-  
3
25997KT  
1
CCW 20-1/4 Low-suction blade  
(optional)  
4
5
6
692*  
10635  
10718  
1
2
1
5/8 Standard flat washer  
5/8 x 1-3/4 x 14 GA Cup washer  
5/8 NC x 1-1/2 Nylok HHCS, HT, left  
hand threads  
7
1015826  
1
*
CCW blade bolt & washer kit  
(includes items 4, 5 & 6)  
Standard hardware, obtain locally  
51642 (Rev. 11/9/2007)  
Parts 31  
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MOUNTING ASSEMBLY  
51642 (Rev. 11/9/2007)  
32 Parts  
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MOUNTING ASSEMBLY  
REF PART  
QTY  
DESCRIPTION  
3/16 Safety pin  
REF PART  
QTY  
DESCRIPTION  
22  
23  
25  
26  
27  
18270*  
14562*  
12169*  
2688*  
1
2
3
5
6
6673  
2
1
4
2
2
2/0 Twist link chain, 78"  
Lift bracket assembly  
Chain idler  
5/16 NC x 1 HHCS GR5  
3/8 NC x 1-1/4 HHCS GR5  
1/8 Safety pin  
23930  
6696  
4336  
4335  
V-Groove idler sheave with bearing  
64824  
3/8 NC x 1-1/2 Carriage bolt, full  
thread  
4.5 OD V-Groove idler sheave  
without bearing  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
39  
40  
41  
5762  
835*  
3/8 NC x 3-1/4 Open eyebolt  
3/8 NC Hex nut, plated  
3/8 Standard lock washer  
12mm x 1.25P x 25mm HHCS  
1/2 NC x 2-1/2 HHCS GR5  
1/2 NC Flanged hex lock nut  
1/2 x 2 Clevis pin  
7
6095  
20990  
18327  
18335  
1481  
2
1
2
2
1
1
1
1
2
1
2
1
1
.626 ID x 1.85 OD Ball bearing  
Idler bracket  
8
838*  
9
Lift angle  
23599  
639*  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
7 GA x 1-3/4 x 2-9/16 Lift lug  
Sheave, 9.40 1B P1  
11900*  
409  
4001  
P1 1-3/8 Splined bushing  
Rear belt shield  
20993  
18186  
18241  
18245  
18336  
29747  
29746  
3504  
5079*  
6239*  
692*  
1/2 x 5/8 x 1-1/16 Sleeve HT  
5/8 NC X 2-1/4 Carriage bolt  
5/8 NC Hex lock nut  
V-Belt W165  
Push channel with clevis bar  
Crosswise rear support  
Caplug, 1-1/16 - 121D SAE thread  
Left caster arm assembly (optional)  
5/8 Standard flat washer  
5/8 x 1-1/2 Clevis pin  
4097  
410  
5/8 x 1-3/4 Clevis pin  
Right caster arm assembly  
(optional)  
20  
21  
23636  
1256*  
1
V-Belt guide  
*
Standard hardware, obtain locally  
3/16 x 1 Cotter pin  
51642 (Rev. 11/9/2007)  
Parts 33  
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BLADE SPINDLE ASSEMBLY  
REF PART  
QTY  
DESCRIPTION  
1.06 x 2.0 x .44 Seal  
1
2
3
4
5
6
7
5089  
2
1
1
2
2
1
1
4114  
4115*  
4107  
4106  
4117  
1972*  
27/32 x 1-1/16 x 1-7/16 Sleeve  
3/16 x 1-1/8 Spring pin  
Bearing cone  
Bearing cup  
Spindle housing with cups  
1/4 - 28 Tapered thread grease  
fitting  
8
28897  
1
*
Spindle shaft, HT with left hand  
thread  
Standard hardware, obtain locally  
51642 (Rev. 11/9/2007)  
34 Parts  
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LEAF MULCHER (OPTIONAL)  
REF PART  
QTY  
DESCRIPTION  
REF PART  
QTY  
DESCRIPTION  
5
6
7
8
976*  
838*  
565*  
835*  
-
-
-
-
3/8 NC x 1-1/2 HHCS GR5  
3/8 Standard lock washer  
3/8 Standard flat washer  
3/8 NC Hex nut, plated  
-
7080  
1
1
3
2
-
L59 Leaf mulcher complete  
Leaf mulcher attachment  
3/8 Schedule 40 pipe, 5/8 long  
Angle lug  
1
2
3
4
-----  
23218  
7076  
839*  
3/8 NC x 1 HHCS GR5  
*
Standard hardware, obtain locally  
51642 (Rev. 11/9/2007)  
Parts 35  
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CASTER ASSEMBLY  
REF PART  
QTY  
DESCRIPTION  
A
29750  
-
Right and left caster bundle  
(includes mounting hardware)  
1
2
3
4
5
12240  
4181  
1
2
1
1
1
Caster yoke, 1/2" hole  
25/32 x 1 x 1/2 HT Sleeve  
Right caster arm assembly (shown)  
Left caster arm assembly  
29746  
29747  
12296*  
1/4 - 28 Straight grease fitting,  
15/32"  
6
19703  
29375  
29368  
-----*  
1
2
1
1
8-1/2 Caster wheel with sleeve  
3/4 x 1-1/8 Flange bearing for wheel  
1/2 x 3/4 x 3-3/8 sleeve  
7
8
9
Straight 1/4 self-tap grease fitting  
1/4 x 1-1/4 Spirol pin  
15  
16  
17  
18  
19  
20  
21  
21020  
12169*  
838*  
3/8 NC x 1-1/4 HHCS GR5  
3/8 Standard lock washer  
3/8 NC Hex nut, plated  
835*  
22240  
23479  
765*  
3/4 x 1-3/16 x 10 GA Washer  
1/2 NC x 5 HHCS GR5  
1/2 NC Hex lock nut  
*
Standard hardware, obtain locally  
51642 (Rev. 11/9/2007)  
36 Parts  
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BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
(6 Radial Dashes)  
SAE Grade 5  
(3 Radial Dashes)  
MARKING ON HEAD  
SAE 5  
A
SAE 2  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
lbs-ft  
N-m  
8
lbs-ft  
10  
N-m  
13  
lbs-ft  
14  
N-m  
1/4"  
5/16"  
3/8"  
7/16"  
1/2"  
9/16"  
5/8"  
3/4"  
7/8"  
1"  
7/16"  
1/2"  
6
18  
37  
12  
17  
19  
26  
27  
9/16"  
5/8"  
23  
31  
35  
47  
49  
67  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
1383  
3/4"  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
1020  
13/16"  
15/16"  
1-1/8"  
1-5/16"  
1-1/2"  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
Coarse Thread  
Marking on Head  
Metric 8.8 Metric 10.9  
Fine Thread  
Marking on Head  
Metric 8.8 Metric 10.9  
A
A
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Size  
N-m  
lbs-ft  
6
N-m  
lbs-ft  
8
N-m  
lbs-ft  
6
N-m  
lbs-ft  
8
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
11  
29  
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer  
Installations  
Bolt  
Flat Washer  
Lock Washer  
8/9/00  
Bolt Torque & Size Charts (Rev. 3/28/2007)  
Appendix 37  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
SAE Bolt Thread Sizes  
5/16  
3/8  
1/2  
5/8  
3/4  
7/8  
IN  
1
2
7
3
4
5
6
MM  
25  
50  
75  
100  
125  
150  
175  
Metric Bolt Thread Sizes  
8MM 10MM  
12MM  
14MM  
16MM  
18MM  
ABBREVIATIONS  
AG .............................................................. Agriculture  
MPa ........................................................ Mega Pascal  
N ......................................................................Newton  
NC...................................................... National Coarse  
NF...........................................................National Fine  
NPSM .................... National Pipe Straight Mechanical  
NPT...........................................National Pipe Tapered  
NPT SWF......... National Pipe Tapered Swivel Female  
ORBM...........................................O-Ring Boss - Male  
P .......................................................................... Pitch  
PBY.......................................................Power-Beyond  
psi ......................................... Pounds per Square Inch  
PTO......................................................Power Take Off  
QD ................................................... Quick Disconnect  
RH.............................................................. Right Hand  
ROPS........................... Roll-Over Protective Structure  
RPM........................................Revolutions Per Minute  
RT ........................................................................Right  
SAE.......................... Society of Automotive Engineers  
UNC..................................................... Unified Coarse  
UNF ..........................................................Unified Fine  
UNS ..................................................... Unified Special  
ASABE ....................American Society of Agricultural &  
Biological Engineers (formerly ASAE)  
ASAE....... American Society of Agricultural Engineers  
ATF................................Automatic Transmission Fluid  
BSPP............................. British Standard Pipe Parallel  
BSPTM................ British Standard Pipe Tapered Male  
CV ....................................................Constant Velocity  
CCW.............................................. Counter-Clockwise  
CW .............................................................. Clockwise  
F.......................................................................Female  
FT.............................................................. Full Thread  
GA .....................................................................Gauge  
GR (5, etc.)........................................... Grade (5, etc.)  
HHCS ........................................Hex Head Cap Screw  
HT ...........................................................Heat-Treated  
JIC.................Joint Industry Council 37° Degree Flare  
LH................................................................. Left Hand  
LT ...........................................................................Left  
m ........................................................................ Meter  
mm ............................................................... Millimeter  
M ..........................................................................Male  
Bolt Torque & Size Charts (Rev. 3/28/2007)  
38 Appendix  
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INDEX  
ASSEMBLY  
Attaching Mower to Tractor 27  
OPERATION  
Belt Alignment 27  
Commencing Mowing 12  
Cutting Height Adjustment 10  
With Optional Casters 11  
Without Optional Casters 11  
Discharge Chute & Side Shield 13  
Mower Attitude 11  
Belt Installation 24  
Belt Shield Installation 29  
Belt Tension 28  
Channel Arm Installation 24  
Crosswise Support Installation 24  
Dealer Set-Up Instructions 23  
Delivery Check List 29  
Drive Pulley Installation 26  
Idler Bracket Installation 26  
Idler Pulley Installation 25  
Lift Chain Installation 24  
Mower Attitude 27  
Mowing Techniques 12  
Mowing Speed 12  
Mowing Tips 12  
Pre-Operation Check List 11  
Side Skid Adjustment 11  
Starting & Stopping Mower 12  
Mower Preparation 23  
Side Shield or Discharge Chute 23  
Side Skids 23  
Pre-Delivery Check List 29  
Tractor Preparation 25  
OPTIONAL EQUIPMENT  
Blades 14  
Caster Installation 15  
Casters 14  
Front Roller 14  
Front Roller Installation 15  
Leaf Mulcher 14  
Leaf Mulcher Installation 15  
DEALER SERVICE  
Blade Spindle Repair 19  
Assembly 20  
Disassembly 19  
Installation 20  
Pulley Installation 20  
Removal 19  
OWNER SERVICE  
Blade Servicing 17  
Installation 18  
Removal 18  
Sharpening 18  
Lubrication 17  
Caster 17  
GENERAL  
Abbreviations 38  
Bolt Size Chart 38  
Bolt Torque Chart 37  
General Information 4  
Introduction 2  
Obtaining Replacement Manuals 2  
Specifications 4  
Table of Contents 3  
Warranty  
Spindle 17  
SAFETY  
Safety & Instructional Decals 8, 9  
Safety Rules 5  
Safety Symbols Explained 2  
TROUBLESHOOTING  
Product 40  
Replacement Parts 41  
Troubleshooting 21  
51642 (Rev. 11/9/2007)  
Index 39  
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WARRANTY  
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)  
Please Enter Information Below and Save for Future Reference.  
Date Purchased: ____________________________  
Model Number: ____________________________  
From (Dealer): ___________________________________________  
Serial Number: ___________________________________________  
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set  
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE  
PRODUCT TO THE ORIGINAL PURCHASER.  
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.  
The warranty periods for specific parts or conditions are listed below:  
Part or  
Condition  
Warranted  
Duration (from date of delivery  
Model Number  
to the original purchaser)  
BW1260, BW1800  
8 years  
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X,  
BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-2, BW180-2  
6 years  
Gearbox  
components  
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,  
RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 5 years  
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD  
3 years (1 year if used in rental or  
commercial applications)  
RDC54, RD60, RD72  
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,  
9180RD-2, 9204RD-2  
Blade spindles  
Rust-through  
3 years  
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-2, BW180-2,  
BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680  
10 years  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to  
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been  
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized  
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made  
with parts other than those obtainable through WOODS.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to  
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.  
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by  
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,  
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof  
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through  
the dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or  
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS  
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS  
WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS  
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY  
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the  
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal  
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,  
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute  
machinery or rental; or (v) any other type of damage to property or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture  
replacement parts.  
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,  
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
F-3079 (Rev. 6/1/2007)  
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WARRANTY  
(Replacement Parts For All Models Except Mow’n Machine  
Zero-Turn Mowers and Woods Boundary Utility Vehicles)  
TM  
TM  
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and  
workmanship for a period of ninety (90) days from the date of delivery of the product to the original  
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a  
period of 12 months.  
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of  
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This  
Warranty does not cover normal wear or tear, or normal maintenance items.  
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell  
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser  
in any way. There are no third party beneficiaries of this Warranty.  
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free  
of charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance  
with this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)  
days after such defect or noncompliance is discovered or should have been discovered, routed  
through the dealer and distributor from whom the purchase was made, transportation charges  
prepaid. WOODS shall complete such repair or replacement within a reasonable time after WOODS  
receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE  
REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER  
THIS WARRANTY.  
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF  
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND  
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/  
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising  
directly or indirectly from the product, whether such claim is based upon breach of contract, breach  
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality  
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or  
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for  
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.  
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to  
obtain materials or manufacture replacement parts.  
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,  
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized  
to alter, modify, or enlarge this Warranty.  
Answers to any questions regarding warranty service and locations may be obtained by contacting:  
F-8494 (Rev. 6/23/2005)  
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Woods Equipment  
Company  
2606 South Illinois Route 2  
Post Office Box 1000  
Oregon, Illinois 61061 USA  
800-319-6637 tel  
800-399-6637 fax  
©2007 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and “Tested. Proven. Unbeatable.” are trademarks of Woods  
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual  
are the property of their respective companies or mark holders. Specifications subject to change without notice.  
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